Corus PTZ Flow Computer
Corus PTZ Flow Computer
User's Guide
V1.3 / July 2004
A 112 636
Corus OM Manual_CORUS_GUIDE_V13_eng
TABLE OF CONTENTS
1 INTRODUCTION .............................................................................................................................................................3
1.1 PRODUCT PRESENTATION ......................................................................................................................................................................3
1.2 OPERATING PRINCIPLE ..........................................................................................................................................................................3
1.3 MAIN CHARACTERISTICS .......................................................................................................................................................................4
1.4 OVERALL DIMENSIONS ..........................................................................................................................................................................5
1.5 MAIN COMPONENTS ..............................................................................................................................................................................5
2 SYNOPTIC OF THE PRODUCT ...................................................................................................................................6
2.1 HARDWARE ARCHITECTURE ..................................................................................................................................................................6
2.2 METROLOGICAL SEALING SCHEME........................................................................................................................................................6
2.3 CUSTOMER SEALING..............................................................................................................................................................................7
2.4 METROLOGICAL LABEL .........................................................................................................................................................................8
3 METROLOGICAL MEASUREMENTS AND INPUTS/OUTPUTS.........................................................................9
3.1 TEMPERATURE MEASUREMENT .............................................................................................................................................................9
3.2 PRESSURE MEASUREMENT.....................................................................................................................................................................9
3.3 COMPRESSIBILITY RATIO CALCULATION .............................................................................................................................................10
3.4 CONVERSION FACTOR CALCULATION ..................................................................................................................................................11
3.5 VOLUMES METERING...........................................................................................................................................................................11
3.6 VOLUMES METERING...........................................................................................................................................................................12
4 NON-METROLOGICAL MEASUREMENTS AND INPUTS/OUTPUTS ............................................................13
4.1 TAMPER INPUT ....................................................................................................................................................................................13
4.2 COHERENCE LF INPUT ........................................................................................................................................................................13
4.3 ON/OFF INPUTS ....................................................................................................................................................................................13
4.4 ON/OFF OUTPUTS.................................................................................................................................................................................14
4.5 INSTANTANEOUS FLOWS .....................................................................................................................................................................14
5 COMMUNICATION ......................................................................................................................................................15
5.1 OPTICAL PORT .....................................................................................................................................................................................15
5.2 RS232 PORT ........................................................................................................................................................................................15
6 FUNCTIONAL DESCRIPTION ...................................................................................................................................16
6.1 DATABASE ..........................................................................................................................................................................................16
6.2 ALARMS ..............................................................................................................................................................................................18
6.3 ALARMS RESET ...................................................................................................................................................................................21
6.4 SWITCHES AND DATA ACCESS .............................................................................................................................................................22
7 USER INTERFACE........................................................................................................................................................23
7.1 USE OF THE KEYBOARD .......................................................................................................................................................................24
7.2 'INDEX' MENU....................................................................................................................................................................................24
7.3 'VALUE' MENU ..................................................................................................................................................................................24
7.4 'ALARM' MENU..................................................................................................................................................................................24
7.5 'DATA' MENU .....................................................................................................................................................................................25
7.6 'CONFIG' MENU .................................................................................................................................................................................25
8 INSTALLATION, COMMISSIONING AND MAINTENANCE.............................................................................31
8.1 FIXING .................................................................................................................................................................................................31
8.2 CONNECTORS AND TERMINALS ...........................................................................................................................................................31
8.3 INSTALLATION OF THE SENSORS..........................................................................................................................................................33
8.4 POWER SUPPLY ....................................................................................................................................................................................33
8.5 PROGRAMMING ...................................................................................................................................................................................35
9 SAFETY INSTRUCTIONS............................................................................................................................................36
9.1 GENERAL.............................................................................................................................................................................................36
9.2 MARKING RELATIVE TO ATEX - ZONE ..............................................................................................................................................36
9.3 SPECIFIC INSTRUCTIONS......................................................................................................................................................................36
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1 INTRODUCTION
Corus PTZ is a type 1 gas volume converter that can be configured as a T, PT or PTZ version.
It is designed to calculate gas volumes under base conditions, based on a volume at metering
conditions, a temperature, a pressure, a compressibility. Its volume input is a low frequency one
that can be connected to any Ex compliant gas meter that provides such information.
Corus PTZ belongs to a new generation of volume converters that are designed to achieve a high
level of performance thanks to a powerful electronic equipment. Based on the use of flash memory,
its architecture allows the download of a new firmware release through a laptop without board
modification.
Corus PTZ is approved according the new European standard (EN 12405) and it can be used for
commercial and fiscal gas transactions. According to the European regulation, it bears the CE
marking and complies with the following directives:
The gas meter measures a volume of gas at metering conditions (Vm), under specific pressure
(Pm) and temperature (Tm) conditions. This volume is converted into a volume at base conditions
by Corus PTZ according to EN 12405:
P Tb Zb
Vb = ⋅ ⋅ ⋅ Vm = C ⋅ Vm
Pb T Z
where :
• V = Volume at measuring conditions
• Vb = Converted volume at reference (base) conditions
• T = Gas temperature at metering conditions
• Tb = Reference (base) absolute temperature
• Pm = Gas absolute pressure at metering conditions
• Pb = Reference (base) absolute pressure
-3-
• Z = Gas compressibility factor at metering conditions
• Zb = Gas compressibility factor at reference (base) conditions
• C = Conversion factor
-4-
1.4 Overall dimensions
VALUE
bar 15 .698 = P
°C 13.5 = T
1.0035 = Z/Z0
5.6454 = C
m3 / h 155 4.56 = Qm Customer
Nm3 / h 184 3.96 = Qb
Switch
Metrology Shield
J1 J3
1 2 3 4 5 6 7 8 9 10 12345
123456 1234
J2 J4
Keyboard µC
Programming Flash Extension Slot
Connection Connector Memory (J3 Connector)
SRAM
Memory
Modem
Fixing
-5-
2 SYNOPTIC OF THE PRODUCT
Corus PTZ is delivered in a IP65 wall-mounted device designed in a tight polycarbonate enclosure.
A hinge on the left of the box makes any operation on the field very easy, providing a clear access
to all major parts of the product (terminals, switches, internal battery,…)
Corus PTZ is built with three electronic boards :
• a display board , that includes the liquid crystal display
• a 'CPU' board that holds the heart of the product (the microcontroller and its direct peripherals:
RAM and flash memories, …)
• an 'I/O' board , that gathers all terminals, the pressure and temperature acquisition circuits, the
LF and tamper inputs, the digital inputs and outputs, the RS232 and the internal battery.
Note : two components in Corus PTZ integrate firmware :
• one micro-controller on the CPU board
• one specific chip on the I/O board that is dedicated to pulse acquisition, pressure and
temperature measurement.
Converted volume:
tte
00000000.000Nm3
ba
-6-
1:metrological plate protected by seal
2: metrological plate protected by seal
3: inviolable metrological label
It is possible to place on the right top corner and/or on the right bottom corner of the box a non-
metrological seal (called customer seal) to prevent any access to the enclosure of Corus PTZ. Any
attempt to open the box lets permanent visible marks on the seal or on the enclosure.
This seal notably protects the access to:
• the non-metrological interfaces
• the customer switch that is used to configure access to customer data (see §6.4)
• the battery
P = 15.698 bar
T = 13.5 °C
Z/Z0 = 1.0035
C = 5.6454
Qm = 1554.56 m3/ h
Qb = 1843.96 Nm3 / h
1 : customer seals
-7-
2.4 Metrological label
A label is provided on the top of the product for the metrological marking and the CE marking. This
label is inviolable: it cannot be unstuck without being destroyed. This label provides the following
data:
• name of the manufacturer ( Actaris)
• serial number of the device
• manufacturing date
• LF input pulse weight
• ambient temperature range
• conversion formula: T, PT or PTZ S-GERG88
• nature of the gas
• serial number and range of the pressure sensor (PT and PTZ version)
• serial number and range of the temperature sensor
• reference pressure
• reference temperature
• metrological approval file number
• CE marking and data required by the potentially explosive atmospheres regulation
-8-
3 METROLOGICAL MEASUREMENTS AND INPUTS/OUTPUTS
Corus PTZ is provided with a four wires Pt1000 temperature sensor that is in accordance with
IEC/EN 60751 (1000Ω resistance at 0°C). Its four wires mounting provides a high accuracy by
eliminating the resistance of the cable.
The temperature sensor has an IP67 protection degree according to EN 60529 and is delivered
with a cable length of either 2.50m or 0.80m. Its operating range (gas temperature range) is
[-40°C ; +70°C].
The temperature measurement period is programmable from 1 to 30 seconds. This data is
protected by the metrological switch. When the display is ‘On’ , this period is forced to 1 second.
Whenever the temperature leaves the operating range defined by two minimal and maximal
temperature thresholds or whenever a temperature sensor failure is detected, a temperature
metrological alarm is generated (see §6.2.2)
3.2.1 T version
When used as a T converter, Corus PTZ uses a fixed pressure that is calculated according to the
following formula:
(
pressure = 1.01325 bar + gas.rel.press. − 1.202 ⋅ 10 −4 bar/m ⋅ altitude )
where:
• pressure = fixed pressure used for the T conversion
• gas.rel.pres = gas fixed relative pressure to be programmed into the device
• altitude = altitude of the installation to be programmed into the device
3.2.2 PT and PTZ versions
When used as a PT or PTZ converter, Corus PTZ is provided with an external absolute piezo-
resistive pressure sensor providing a rangeability higher than 11. Two (2) operating pressure range
are available :
• 0,9 bara to 10 bara
• 7,2 bara to 80 bara
The sensor is made into a stainless steel enclosure and has an IP66 protection degree according to
EN 60529. It can withstand an overpressure of 1.25 times its maximal pressure (12.5 or 100 bara)
for 30 minutes. It is equipped with a G1/4 (BSP) male terminal that allows its direct connection to
the gas meter or to the gas pipe. It is delivered with a cable length of either 2.50m or 0.80m.
All pressure sensors are delivered with their own characterization coefficients (12) that must be
programmed into the converter so that the accuracy required by EN 12405 can be reached over the
whole pressure and temperature range.
The pressure measurement period is programmable from 1 to 30 seconds. This data is protected
by the metrological switch. When the display is ‘On’ , this period is forced to 1 second.
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Whenever the pressure leaves the operating range defined by two minimal and maximal pressure
thresholds or whenever a pressure sensor failure is detected, a pressure metrological alarm is
generated (see §6.2.1)
Corus PTZ can be programmed to display either Zb/Z or Z/Zb (this choice is a metrological
parameter).
When configured as a PTZ converter, Corus PTZ computes the compressibility ratio of the gas
using of the following formula :
¾ S-GERG88
¾ AGANX19 standard
¾ AGANX19 modified
¾ AGA8
¾ 16 Coefficients (Table of Z)
According to the selected formula, the following data are then necessary and must be programmed
into the device :
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According the selected formula, gas composition has to be into following range :
S-GERG : AGANX19 AGA8
• 0% < %CO2 < 30% • 0% < %CO2 < 30% • 0% < %CO2 < 30%
• 0% < %H2 < 10% • 0% < %N2 < 50% • 0% < %N2 < 50%
• 0.55 < SG < 0.9 • 0.55 < SG < 0.9 • 0.55 < SG < 0.9
• 5.27 < Cv (kWh) < 13.33
Corus PTZ manages two volume indexes and two under alarm volume counters:
• an unconverted index
• a converted index
• an under alarm unconverted counter
• a total converted counter
The two indexes are available in the 'INDEX' menu of the display, whereas the under alarm
unconverted counter and the total converted counter can be found in the 'ALARM' (see §6.2).
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For its connection to the meter, it shares the same terminals (J3 and J4) and the same cable as the
coherence LF input (see §4.1) and as the tamper input (see §4.2).
Corus PTZ can be delivered with several different LF cables, in order to comply with all existing
types of meter connections. All cables are available with length of 0.80m or 2.50m.
After every conversion, Corus PTZ updates its converted volumes: the converted index and the
total converted counter are increased by the unconverted volume metered since the last conversion
balanced by the conversion factor
3.5.3 Under alarm operation
As long as a metrological alarm occurs, volumes are managed as specified in EN 12405:
• the unconverted main index continues to be incremented
• the under alarm unconverted counter is incremented
• metering on the converted main index is stopped
• the total converted counter is incremented during the alarm using a conversion factor based on
pressure and temperature back-up values, if this function is activated with programmed values
Twelve monthly temperature and one pressure back-up values are available. They can be either:
• programmed into Corus PTZ
• automatically calculated by Corus PTZ from the measures done in the past (using the database)
under alarm
Stopped Incremented
unconverted counter
incremented with
total converted counter Incremented
back-up values
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4 NON-METROLOGICAL MEASUREMENTS AND INPUTS/OUTPUTS
Corus PTZ manages a on/off tamper input that allows to detect any magnetic violation attempt on
meters that are equipped with an anti-tampering reed contact. This input shares the same terminals
(J3 and J4) and the same cable as the main LF input.
The tamper input can be put into one of the following modes:
• disabled
• normally open (NO)
• normally closed (NC)
When the input is enabled and not in its normal state, the device generates a tamper alarm that is
not metrological and that does therefore not impact the management of the unconverted and
converted indexes.
Corus PTZ features a second LF input called “coherence LF input” or LF2. This input shares the
same terminals (J3 and J4) and the same cable as the main LF input.
It allows to check the good operating of the metering function and of the pulse emitter of the meter.
If this function is activated, Corus PTZ constantly compares the number of pulses metered on both
LF inputs and generates a coherence alarm as soon as the spread between both inputs exceeds a
programmable threshold within a programmable period of time (see §6.2.3)
The coherence LF input and the coherence alarm are not metrological : they have no effect on the
unconverted and converted indexes.
Corus PTZ features two on/off inputs that can be connected to different types of intrinsically safe
interfaces:
• reed contact
• static relay
• open collector or open drain output
The field of use of these inputs includes the connection to a safety valve to a delta pressure filter
status or to a station door opening contact.
The tamper input can be set into one of the following modes:
• disabled
• normally open (NO)
• normally closed (NC)
When any on/off input is enabled and not in its normal state, the device generates a
non-metrological alarm (see §6.2.4).
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4.4 On/off outputs
Corus PTZ features two on/off outputs that can be each configured :
• as an unconverted volume pulse output
• as a converted volume pulse output
• as an alarm output (standard mode)
• as an alarm output (limited mode)
• as a 4/20 mA output
When configured as unconverted or converted volume pulse outputs, on/off outputs behave like the
LF outputs of a meter:
• they are individually characterized by a pulse weight that can be configured to any value greater
or equal to the input pulse weight (see §3.5.1) among 0.001 m 3 /pulse, 0.01 m3/pulse,
0.1 m3/pulse, 1 m3/pulse, 10 m3/pulse, 100 m3/pulse, 1000 m3/pulse
• they generate a pulse every time the corresponding (unconverted or converted) index gets
increased by a value equal to the selected output pulse weight.
The time closed of the volume pulse outputs can be programmed (its default is value of 250ms).
Base volume outputs are automatically disabled as long as any metrological alarm is active.
Each alarm can be individually configured to activate the alarm outputs when triggered. The
activation duration of the alarm outputs can be selected. The alarm outputs can remain active:
• either as long as any alarm is active (standard mode)
• or as long as any alarm is active with a duration limit of 30 minutes (limited mode)
Corus PTZ calculates every second the gas instantaneous unconverted and converted flows:
• the unconverted flow is derived from the incoming main LF signal
• the converted flow is calculated from the unconverted flow balanced by the conversion factor
Theses flows are indicative, not metrological. If the functions is activated, every time they are
updated, the instantaneous flows are compared respectively to:
• a minimal and maximal unconverted flow threshold
• a minimal and maximal converted flow threshold
When a flow rate leaves the range defined by the corresponding threshold, a flow alarm gets active
(see §6.2.7).
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5 COMMUNICATION
Corus PTZ provides two (2) communication ports that can be used simultaneously:
• an optical port
• a RS232 port
Corus PTZ provides an asynchronous serial optical port that is compliant with the optical head used
with existing Actaris gas products.
This port can be used for serial asynchronous (start-stop) half-duplex communications. It operates
at 1200 baud, 2400 baud, 4800 baud, 9600 baud.
A disc made into a magnetic material is fixed under the cover and allows the mechanical fixing of
the optical head. The presence of an optical head is magnetically detected. This allows the optical
port to be by default in a power-down mode and to wake up automatically when necessary. In case
of failure, the magnetic detection can be overridden by turning on the user interface.
Corus PTZ features an insulated RS232 port that can be used for :
• local communication with a laptop through an intrinsic safe isolation
• remote communication through an external modem (either through an IS associated modem or
through an IS barrier connected to a classic modem)
The RS232 port provides the following signals:
• transmitted data (TxD)
• received data (RxD)
• data terminal ready (DTR)
As it is insulated, it needs to be externally supplied by a voltage between 6V and 12V. The terminal
(J6) that correspond to the serial port is located in the customer area:
J6.1 TxD
J6.2 RxD
J6.3 DTR
J6.4 Supply+
J6.5 Supply-
The RS232 port can be used for serial asynchronous (start-stop) full-duplex communications. It
operates at 300 baud, 1200 baud, 2400 baud, 4800 baud, 9600 baud, 19200 baud. The RS232 port
is by default in a power-down mode. When the connected device initiates a communication, it has
to take in account a wake up time of a few milliseconds.
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6 FUNCTIONAL DESCRIPTION
6.1 Database
The hourly log contains up to 1440 records (2 months data) that include:
• the date and time
• the hourly unconverted consumption
• the hourly converted consumption
• the hourly under alarm unconverted consumption
• the hourly total converted consumption
• the minimum, maximum and average gas temperature
• the minimum, maximum and average gas pressure
• the minimum, maximum and average unconverted flow rate
• the minimum, maximum and average converted flow rate
• the status of the converter during the hour (presence of metrologic alarms, Date/Time change)
- 16 -
• the minimum, maximum and average gas temperature
• the minimum, maximum and average gas pressure
• the minimum, maximum and average unconverted flow rate
• the minimum, maximum and average converted flow rate
• the status of the converter during the month (presence of metrologic alarms, Date/Time change)
• the value of the main unconverted index at the end of the month
• the value of the main converted index at the end of the month
• the value of the unconverted counter at the end of the month
• the value of the converted counter at the end of the month
• the maximum unconverted consumption during the month (interval) with corresponding date/time
• the maximum converted consumption during the month (interval) with corresponding date/time
The user can introduce a "Gas day" in Corus PTZ. All monthly consumptions are stamped from the
gas day (at the gas hour) to the gas day of the next month (at the gas hour).
6.1.4 Interval Log
Corus PTZ logs the occurring of all main events (alarms, reset, switches change, programming,…).
For each event, following data are available :
• Date and time of the event
• Nature of the event
• Specific value (for some event only)
• Status
The event log has a capacity of 800 events and cannot be reset. It is circular: when it is full, every
new event replaces the oldest one.
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6.1.6 Parameter Log
6.2 Alarms
T low threshold
T high threshold
T sensor failure
P low threshold
P high threshold
P sensor failure
pulse inputs coherence
tamper input
on/off input #1
on/off input #2
C factor low threshold
C factor high threshold
base cons. high threshold
raw flow low threshold
raw flow high threshold
base flow low threshold
base flow high threshold
remaining battery life alarm
external power supply
- 18 -
6.2.1 Pressure alarms
- 19 -
6.2.4 Tamper alarm, on/off1 alarm, on/off2 alarm
If this function is activated, Corus PTZ generates this alarm when the computed conversion factor
gets out of a programmed range (Cmin ; Cmax). This alarm is not metrological and is dedicated to
the control of the whole metering chain.
Corus PTZ manages two conversion factor alarms:
• conversion factor low threshold alarm
• conversion factor high threshold alarm
When a conversion factor alarm occurs:
• the alarm icon displayed
• the on/off outputs activated as alarm outputs are switched 'on' , if the alarm was configured for
alarm output
• the conversion factor alarm is set into the 'ALARM' menu and is stamped into the event log
6.2.6 Converted consumption alarm
Corus PTZ sets this alarm when the converted consumption during a given interval is higher than a
programmed threshold. The interval can be selected among:
• the current database interval
• the ongoing hour
• the ongoing day
• the ongoing month.
When the alarm occurs:
• the alarm icon displayed
• the on/off outputs activated as alarm outputs are switched 'on' , if the alarm was configured for
alarm output
• the alarm is set into the 'ALARM' menu and is stamped into the event log
6.2.7 Flow-rate alarms
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When such an alarm occurs:
• the alarm icon displayed
• the on/off outputs activated as alarm outputs are switched 'on' , if the alarm was configured for
alarm output
• the alarm is set into the 'ALARM' menu and is stamped into the event log
Each 24 hours , the internal battery counter is decreased of one day. When the counter reaches
10% of the nominal battery life (about 6 month (182 days) for a 5 years battery life), the battery
alarm is generated.
When changing the battery, the battery counter has to be re-programmed so as to remove the
battery alarm.
When the battery alarm occurs:
• the alarm icon displayed
• the on/off outputs activated as alarm outputs are switched 'on' , if the alarm was configured for
alarm output
• the alarm is set into the 'ALARM' menu and is stamped into the event log
The battery alarm is not metrological, meaning that when the battery alarm occurs, Corus PTZ
continues to works up to the moment when the battery is fully discharged.
Through keyboard :
• Go in the menu ‘ALARM’
• Select reset
• Select all alarms
• Press OK to confirm
Through communication
• Go in the ‘Reset alarms’ menu of the configuration tool
• Select the type of alarm to be resetted : Metrologic (P or T) and/or Non metrologic
• Click on ‘Prog’ button
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Note 1 : it is not possible to reset an alarm in progress, except the ‘Coherence’ alarm and the ‘
Consumption threshold’ alarm
Note 2 : The ‘Reset alarm’ action is allowed according the data access rights that has been
programmed in the CORUS (switches status)
Corus PTZ intends two switches that allow to control the data access:
• the "prog" switch has to be turned ON before any change of parameters declared as protected by
this switch
• the "customer" switch has to be turned ON before any change of parameters declared as
protected by this switch
- 22 -
7 USER INTERFACE
Corus PTZ features a graphic liquid crystal display and a five keys keyboard. The five keys allows
to move into the various menus as described below.
There displayed sequence is based on five main menus :
INDEX, VALUE and ALARM menus are always displayed. DATA and CONFIG menus can be
displayed or not according configuration.
INDEX VALUE ALARM DATA CONFIG
- 23 -
7.1 Use of the keyboard
The left/right arrow keys allow to navigate through the five menus. Items can be selected using the
'OK' key.
When the display is on, the acquisition of pressure, temperature and the calculation of
compressibility and conversion factor is performed every second.
This menu displays the unconverted index and the converted index.
The up/down arrow keys allow to adjust the contrast of the display.
The 'OK' displays the date and time, as well as the firmware version numbers. From this screen, a
press on ‘OK’ key brings to a ‘status’ menu where the type of correction and the “live” status of
inputs/outputs are available .From this screen, a long press on the 'OK' key launches a test of the
display.
This menu displays the instantaneous values that are measured or calculated by Corus PTZ:
• pressure
• temperature
• compressibility (either Z/Zb or Zb/Z can be displayed; this choice is a metrological parameter)
• conversion factor
• unconverted flow rate
• converted flow rate
• battery life
The up/down arrow keys allow to navigate through the values. A press on the OK key displays a
chart for the selected value.
The active alarms submenu displays the list of all active alarms. Using the up/down arrow and the
OK keys, it is possible to get more details about a given active alarm (Start and End time-
stamping)
- 24 -
7.4.2 Memorized alarms
The memorized alarm submenu displays the list of all memorized alarms. Using the up/down arrow
and the OK keys, it is then possible to get more details about a given active alarm (Start and End
time-stamping)
7.4.3 Under alarm counters
This submenu displays the under alarm unconverted counter and the total converted counter.
The user must select the record he wants to consult (date and/or hour). The data is then displayed.
The user must select the parameter change he wants to consult. The data is then displayed.
This menu allows the user to program the main parameters of the CORUS, allowing a basic
commissioning without laptop. Six (6) different menus are available including following parameters :
The access to the modification of data is related to the access rights and to the position of the
switches (Programming and Customer).
- 25 -
INDEX MENU
Index menu
INDEX VALUE ALARM DATA CONFIG
contrast+
Unconverted volume :
19348725.000 m3 config Date / Time value
menu Versions menu
Converted volume :
24284651.283 Nm3 contrast-
08/01/2003
17:07:19 config
menu
Status value
menu
CC : 07
CPU: V1.02 07/06/02
Metrol: P1.01 08/07/02
Status menu
INDEX VALUE ALARM DATA CONFIG
Index
menu
Index
menu
- 26 -
VALUE MENU
Value menu
INDEX VALUE ALARM DATA CONFIG
previous
P = 15.698 bar item
T = -13.5 °C
Zb/Z = 1.0035 Index show Alarm
C = 5.6454 menu Graph menu
Qm = 152.5 m3/h
Qb = 153.9 Nm3/h next
item
Bat = 250 days
Graph
INDEX VALUE ALARM DATA CONFIG
previous item
4.2 graph
Instantaneous
value
- 27 -
ALARM MENU
Alarm menu
INDEX VALUE ALARM DATA CONFIG
Alarms:
02active
02 active alarms
alarms
00 memorized alarms
previous
alarm upper
item
next
alarm lower
item
INDEX VALUE ALARM DATA CONFIG INDEX VALUE ALARM DATA CONFIG
back to
reset
menu
back to
reset
menu
Alarms reset :
Completed
- 28 -
DATA MENU
Data menu
INDEX VALUE ALARM DATA CONFIG
Database: upper
menu
hourly log
Hourly item
Daily log
Monthly log alarms
enter
selected config
menu menu
Interval log submenu
Event log lower
Parameters log menu
item
Date selection
INDEX VALUE ALARM DATA CONFIG
previous
14/08/2002 date
13/08/2002
12/08/2002 back to
database
display
records
back to
database
11/08/2002 menu on date menu
10/08/2002
09/08/2002 next
date
Hourly log 1/60
Hour selection
INDEX VALUE ALARM DATA CONFIG
Data
INDEX VALUE ALARM DATA CONFIG
Time : 60 mn scroll up
UV : 152.000 m3
CV : 165.395 Nm3 back to back to back to
UV (Al) : 0.000 m3 record
selection
record
selection
record
selection
CV (Al) : 165.395 Nm3
Hourly 16/08/2002 scroll down
21:00 > 22:00 1/18
- 29 -
CONFIG MENU
Config menu
INDEX VALUE ALARM DATA CONFIG
Configuration :
Volume
Metrology
Date/Time
Supply
Output 1
Output 2
Volume
INDEX VALUE ALARM DATA CONFIG INDEX VALUE ALARM DATA CONFIG
Selection with up and down keys + OK Selection of the digit with left and right keys
Adjust of value with up and down keys
Metrology
INDEX VALUE ALARM DATA CONFIG
Selection with up and down keys + OK Selection of the digit with left and right keys
Adjust of value with up and down keys
Date/Time
INDEX VALUE ALARM DATA CONFIG
INDEX VALUE ALARM DATA CONFIG
Current value
Date: 07/06/2003 07:43:00 Date : 07/06/2003 07:43:00
07/ 06/2003 OK for
validation
07:43:00
Selection with up and down keys + OK Selection with up and down keys
Output 1 or 2
INDEX VALUE ALARM DATA CONFIG INDEX VALUE ALARM DATA CONFIG
Selection with up and down keys + OK Selection with up and down keys
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8 INSTALLATION, COMMISSIONING AND MAINTENANCE
8.1 Fixing
The enclosure of Corus PTZ intends four lateral holes (diameter 5.2mm) for a wall-mounting or for
a mounting on a special plate.
Following the installation procedure, Corus PTZ has to be carefully closed using the four screws
placed on each corner. All cable glands have moreover to be tightened enough. These two actions
are mandatory to achieve a correct water tightness of the enclosure.
Pulse output #1
Pulse output #2
RS232
Modem (opt.)
On/off output #1
On/off output #2
T sensor
P sensor
J1 J3
T sensor Meter
Brown
Shield
Shield
Shield
White
White
Grey
Red
Red
1 2 3 4 5 6 1 2 3 J5 J6
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5
1 2 3 4 5 6 1 2 3 4
+6V
+0V
IN 1 -
IN 2 -
OUT 1 -
OUT 2 -
EXT -
TxD
RxD
DTR
IN 1+
IN 2+
OUT 1+
OUT 2+
EXT+
Yellow
Yellow
Brown
White
Green
White
Green
Pink
Grey
Pink
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8.2.1 Pressure and temperature sensor
8.2.2 LF cable
J3.1 Tamper + (brown) J4.1 LF1 + (yellow)
J3.2 Tamper – (gray) J4.2 LF1 – (white)
J3.3 shield (LF cable) J4.3 LF2 + (pink)
J4.4 LF2 – (green)
J6.1 TxD
J6.2 RxD
J6.3 DTR
J6.4 Supply+
J6.5 Supply-
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8.3 Installation of the sensors
The temperature sensor has to be placed into a protective thermowell at a point of the line where
the measured temperature is representative of the gas temperature through the meter.
The generally accepted installation conditions are :
• distance from the meter : less than 1 meter
• position : downstream for turbines
• immersion : 1/3 to 2/3 of the internal diameter of the pipe
The presence of a second thermowell located close to the first one is recommended to check Corus
PTZ temperature measurement, using a reference thermometer, without having to remove the
probe.
The LF cable provided with the CORUS has to be connected directly to the LF output plug of the
gas meter. The various LF cable (Binder plug ) available are :
Each LF cable binder plug intends two(2) holes allowing to seal and link the CORUS cable to the
meter installation.
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8.4.1 Internal battery
Corus PTZ is delivered with a 19 A.h D-size lithium battery that provides an autonomy of 5 years in
average conditions. This battery includes all protections required by intrinsic safety and cannot be
changed for a different type.
When the battery reaches the end of its life, it has to be replaced according to the following
procedure that ensures a non-stop operation of the product:
• do not provoke short-circuits on the new battery : it would be definitively damaged
• check the voltage of the new battery : it should be above 3.6V
• open the cover of the box
• connect the new battery on the free battery connector (J7 or J8)
• disconnect the old battery and remove it from the battery support
• put the new battery into the battery support
• reprogram the battery life to its nominal value (1825 days)
• close the case and check Corus PTZ
Corus PTZ can also be supplied by an external intrinsic safety associated module from:
• a 220 VAC mains
• a 24 VDC mains
The corresponding module has to be connected to the right hand side of the terminal J5 (J5.9 and
J5.10). The converter must then be configured into the 'external power supply' mode. In this mode,
the internal battery has to remain plugged in case of external power cut.
For safety reasons, it is strictly forbidden to use other modules than those specified by 'Actaris'.
8.4.3 Autonomy
The table below shows indicative (see notes) autonomy of the CORUS in years when using the
battery mode, according the 3 main parameters : Acquisition period, Retransmissions,
Communication
Retrans No F = 0,1 Hz F = 0,5 Hz F = 1 Hz F = 2 Hz Comm.
Retrans.
Acq. Period Duration
1 second 1 1 1 0,9 0,8 15min./ month
1 1 1 0,9 0,8 15min./ week
5 seconds 3,7 3,6 3,2 2,7 2,1 15min./ month
3,7 3,6 3,1 2,7 2,1 15min./ week
10 seconds 5,7 5,4 4,4 3,6 2,7 15min./ month
5,6 5,3 4,4 3,6 2,6 15min./ week
15 seconds 6,9 6,4 5,1 4,1 2,9 15min./ month
6,7 6,3 5,0 4,0 2,9 15min./ week
20 seconds 7,7 7,1 5,6 4,3 3,0 15min./ month
7,5 6,9 5,4 4,2 3,0 15min./ week
30 seconds 8,7 8,0 6,1 4,7 3,2 15min./ month
8,4 7,8 5,9 4,6 3,1 15min./ week
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Note 1 :
The values provided in this table correspond to typical values in average conditions of use ; They
are calculated with a 30% margin to take in account the possible variations of operating conditions
that could impact the consumption of the product ( temperature , humidity, self-discharge of the
battery ,….)
Note 2 :
The frequency of retransmissions indicated in the table correspond to average frequency on the 2
outputs, when both channels are configured for pulses.
Note 3 :
In case of activation of Digital output as ALARM output , the consumption of the device can be
impacted, specially in ‘Standard’ mode for which the output is activated as long as the alarm is
active. Then, it is recommended to use preferably the ‘limited’ mode or to use CORUS with an
external power supply module if ‘Standard mode’ is required.
8.5 Programming
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9 SAFETY INSTRUCTIONS
9.1 General
The CORUS gas volume converter is approved according to 94/9/CE directive (ATEX) relative to
introduction of material in explosive atmosphere area.
The respect of this directive is mandatory (from July,1st 2003 ) and is now included in the 'CE'
marking.
Then, 'CE' marking of the CORUS intends now conformity with following directive :
94/9/CE (ATEX) and 89/336/CE (EMC)
The CORUS is approved as category 1 equipment and is then suitable for use in zone 0 (areas with
permanent presence of gas).
The corresponding marking is : 0081 LCIE 03 ATEX 6165X II1G EEx ia IIC T4
The ambient temperature range for operation is : -25°C ; +55°C
_ To avoid erroneous operations, it is recommended to read the whole operating manual before
putting the CORUS into operation.
_ The CORUS is suitable for use for gas intended into the 'IIC' classification gas ( all natural gas ,
hydrogen, nitrogen, air,..)
_ The connection of the CORUS to any other instrument or device must be done in accordance to
the electrical parameter indicated in the certificate.
_ It has to be noted that the directive 1999/92/CEE ( "Installation / Users" ) has also to be
respected for the commissioning of the device.
_ When CORUS is used in the external power supply mode, the supply has to be provided
through an intrinsically safe module with electrical compatible parameters ; Use of any other
type of module is strictly forbidden. In this mode, the main battery remains plugged inside the
CORUS in case of external mains failure.
_ When using the battery mode, It is allow to change the battery on site, placing the new battery
on the free connector ( among J7 or J8 of the I/O board) and then, removing the old battery.
Caution : The battery of the CORUS includes all protections required by Intrinsic safety. Then, It is
strictly forbidden to replace the battery unit by any battery other than the one specified by 'Actaris' (
reference : LS33600 de Saft , SL2780 de Sonnenschein or TD5930 de Tadiran )
_ To prevent any damage, following operations are recommended to limit electrostatic discharges
on the enclosure of the CORUS :
- clean the front-panel only with a damp heat
- the person carrying out the installation can discharge himself/herself by touching the
potential equalisation line
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ATEX CERTIFICATE
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