Fosroc Nitomortar MH constructive solutions

Solvent free epoxy lining and benching mortar

Uses
Properties
A trowelable epoxy mortar with maximum chemical and
Test method Typical results
abrasion resistance for the protection of concrete and similar
Compressive strength : 84 N/mm2
substrates. It is ideally suited for the rehabilitation of
(ASTM C579)
manholes.
Flexural strength : 26 N/mm2
(ASTM C580)
Advantages
Tensile strength : 13 N/mm2
! Pre-weighed quality controlled materials ensure (ASTM C307)
consistency and reduce risk of site errors. Water absorption : 0.01%
! Unaffected by a wide range of acids, alkalis and industrial Initial hardness : 24 hours @ 25ºC
chemicals. 16 hours @ 35ºC
Full cure : 7 days @ 25ºC
! 2 to 3 times stronger than typical concrete. Excellent
4 days @ 35ºC
resistance to abrasion and impact.
Pot Life : 2 Hours @ 25ºC
! Will cure under damp conditions. Cured surface is 1 Hr 20 mins. @ 35ºC
impermeable to water.
Chemical resistance
! Superior chemical and physical bond to virtually all
substrates, dry or damp. Nitomortar MH has been independently tested to ASTM C267
! Early strength development minimises maintenance and found to be resistant to 10% sulphuric acid at 50ºC.
disruption. Nitomortar MH is also resistant to a wide range of industrial
! No harmful vapours present. Particularly suitable for chemicals. Contact the Fosroc technical department for further
enclosed environments. details.

! Designed for easy laying to a fair finish.

Design criteria

Description Nitomortar MH is designed for application to brick, block or

concrete particularly in enclosed environments. It is highly
Nitomortar MH blend of siliceous aggregates is blended
suited for use in the rehabilitation of manholes. Nitomortar
together with epoxy resins specifically developed for use in
MH can be applied to a depth of 12mm in one application,
aggresive conditions.
subsequent applications to increase thickness can be made
Nitomortar MH is simple and cost effective for vertical and the following day.
horizontal patching and for resurfacing to both dry and damp
surfaces. The low odour, non-sag and chemically resistant Technical support
properties of Nitomortar MH make it the ideal material for
Fosroc offers a comprehensive range of high performance,
long lasting manhole rehabilitation and for use in similarly
high quality repair, maintenance and construction products.
enclosed structures.
In addition, Fosroc offers a technical support package to
Nitomortar MH can be used in brick, block and all concrete specifiers, end-users and contractors, as well as on-site
manholes, including precast, and provides an impermeable technical assistance in locations all over the world.
high strength, monolithic lining to the interior of manhole walls.

Nitomortar MH is supplied as a 3 pack material in pre-weighed

quantities ready for on-site mixing and use.
Nitomortar MH
Fosroc Nitomortar MH

Instructions for use Mixing

Surface preparation The Nitomortar MH components are supplied in pre-weighed

quantities. Under no circumstances must part packs be used.
Surfaces must be clean and structurally sound. Any loose or
Mechanical mixing is necessary to produce a fully
unsound brick or concrete should be removed. Surfaces must
homogeneous mortar.
be entirely free of oil, grease, paint, detergents, rust or other
surface contaminants. The entire contents of the hardener tin should be emptied into
the base tin and the two components mixed thoroughly for 3-
Surfaces should preferably be prepared by high pressure water
5 minutes. The mixed resins should then be emptied into a
jetting or light grit blasting, followed by thorough washing to
suitably sized mixing drum or bucket.
remove dust and remaining particles. Diesel and oil
contaminants should be removed with detergent and rinsed The supplied aggregate should then be added slowly while
thoroughly with water. the product is being continuously mixed by suitable
mechanical means, e.g. a heavy duty, slow speed drill (350-
Prior to applying Nitomortar MH, all active hydrostatic leaks
500 rpm) and approved mixing paddle.
must be stopped by the use of Renderoc Plug*†, a hydrostatic
cement specially formulated to stop the ingress of water. Larger quantities of Nitomortar MH can be mixed in a heavy
duty paddle-mixer, however, no more than can be reasonably
Substrate Priming
used within the pot life of the product, should be prepared at
Substrates should be primed using Nitocote Primer Sealer. any one time.
The primer should be mixed in the proportions supplied, adding
Application
the entire contents of the ‘hardener’ tin to the ‘base’ tin. The
two components should be thoroughly mixed together for three The mixed material should be used at once. It should be
minutes. applied to the prepared surfaces with a spatula or steel trowel,
pressing the mortar firmly on to all surfaces to ensure positive
The mixed primer should be scrubbed well into the prepared
adhesion. To avoid sagging on vertical and overhead surfaces,
substrate, taking care that all imperfections in the surface are
do not apply in thicknesses greater than 12mm per layer.
properly coated and avoiding ‘ponding’ in depressions. If the
primer is absorbed within 30 minutes, a second coat should Where additional applications are required, do not tightly close
be applied before continuing. the surface of the first layer. Subsequent applications should
be made the following day. To close the surface and to create
Nitomortar MH can be applied as soon as the primer has
a smooth, impermeable finish, lubricate the trowel with clean
started to gel but still has surface ‘tack’. This is normally
water. This may give a slight whitening of the surface but does
between 30 minutes and 4 hours dependent on the ambient
not affect performance.
and substrate temperatures.
Important Note: Do not use solvents to thin components or to
If the primer cures hard, a second application must be made
lubricate the trowel as this will prevent proper cure.
before the application of Nitomortar MH. The usuable life of the
mixed primer is approximately 60 minutes at 20°C or 30 Cleaning
minutes at 35°C.
Clean tools and equipment with water or Fosroc Solvent 102
immediately after use.

Nitomortar MH - Page 2 of 4
Fosroc Nitomortar MH

Estimating Precautions

Supply Health and safety

Nitomortar MH : 14 litre packs
Some people are sensitive to epoxy resins and skin contact
Nitocote Primer Sealer : 1 and 4 litre packs
should be avoided. Gloves and barrier creams such as
Kerodex 71 or Rozalex 9 should be used when handling these
Coverage
products. If contact with the resin occurs, it must be removed
Nitomortar MH : 2.8 m2 @ 5 mm thickness
before it hardens with a resin removing cream such as
Nitocote Primer Sealer : 4 - 5 m2/litre
Kerocleanse 22 or Rozalex 42 followed by washing with soap
and water.
Storage
Solvents should not be used for cleaning hands. Contact with
Shelf life
eyes must be avoided and accidental contamination should
All products have a shelf life of 12 months at 30°C if stored in be washed thoroughly with plenty of clean water and medical
a dry shaded place in the original, unopened bags. treatment sought immediately. The use of goggles is
recommended

Fire

Fosroc Solvent 102 is flammable. Ensure adequate

ventilation. Do not use near a naked flame or smoke during
use.

Flash points
Fosroc Solvent 102 : 33°C

For further information, refer to the Product Material Safety

Data Sheet.

Nitomortar MH - Page 3 of 4
Fosroc Nitomortar MH

Additional Information

Fosroc manufactures a wide range of complementary

products which include :

! waterproofing membranes & waterstops

! joint sealants & filler boards

! cementitious & epoxy grouts

! specialised flooring materials

Fosroc additionally offers a comprehensive package of

products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Approach’ to concrete repair features the following :

! hand-placed repair mortars

! spray grade repair mortars

! fluid micro-concretes

! chemically resistant epoxy mortars

! anti-carbonation/anti-chloride protective coatings

! chemical and abrasion resistant coatings

For further information on any of the above, please consult

your local Fosroc office - as below.

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for
the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to
obtain the latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
United Arab Emirates Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: bahrain@fosroc.com
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com

www.fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com
Qatar, Tadmur telephone: 4432365 fax: 4419517 email: qatar@fosroc.com

UAE/0340/06/B