9/24/21, 7:10 PM Steel Fuel Supply Tube Installation Instructions

Installation Instruction
Installation Instruction Number: 5414654 Released Date: 05-nov-2018
Steel Fuel Supply Tube Installation Instructions

Steel Fuel Supply Tube Installation Instructions

Product Affected

ISX15 CM2350 X101

X15 CM2350 114B
The purpose of this document is to provide installation instructions for two newly released fuel supply tube kits;
plumbing fuel from the low-pressure pump to the secondary
fuel filter. New
steel fuel supply tube(s) with “flexible” section have been introduced for increased robustness against demanding operating
conditions. Improved fuel supply tubes can be retrofitted to existing nylon fuel supply tube configuration(s). See Figure
1
and Figure 2 for visual representations.

It is not necessary to remove the fuel filter for this installation.

Parts Required
Configuration A:

There may be an overlap in engine serial number (ESN). Verify the vehicle’s appropriate fuel supply tube configuration
and
part number is ordered before commencing repairs. See Figure 1 and Figure 2 for visual confirmation and Table 3
for part number
verification. 

Service procedure for approximate engine serial number (ESN) range: 79890940 to 80038419.

A service kit is available and includes components required to install steel fuel supply tube. See Table 1 below.

Table 1, Service Kit, Part Number 5579015

Part Description  Part Number Quantity
Tube, Fuel Supply 5575157 1
Screw, Hex Flange Head Cap 3900631 1
Screw, Banjo Connector 3924725 2
Washer, Sealing 3963988 4
Clip 3685612 1

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9/24/21, 7:10 PM Steel Fuel Supply Tube Installation Instructions

Figure 1, Representation of Configuration A.

Configuration B:
There may be an overlap in engine serial number (ESN). Verify the vehicle’s appropriate fuel supply tube configuration
and
part number is ordered before commencing repairs. See Figure 1 and Figure 2 for visual confirmation and Table 3
for part number
verification. 
Service procedure for approximate engine serial number (ESN) range: 79999784 - 80088768.
A service kit is available, Part Number 5473412, includes components required to install steel fuel supply tube. See
Table
2, Service Kit 5473412 structure.

Table 2, Service Kit, PArt Number 5473412

Part Description  Part Number Qty.
Tube, Fuel Supply 5558764 1
Screw, Banjo 3924725 2
Washer, Sealing 3963988 4
Clamp, Tube 3975497 1
Clip 3685612 1

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9/24/21, 7:10 PM Steel Fuel Supply Tube Installation Instructions

Figure 2, Representation of Configuration B

Steel fuel supply tube(s) have obsoleted & superseded previous fuel supply tube iteration(s). See Table 2.

Table 3, Service Parts

Existing Part
Part Description Obsolete Superseded New Part Number
Number
Tube, Fuel Supply
3691498 Yes Yes 5575157
Configuration A
Tube, Fuel Supply
5440474 Yes Yes 5558764
Configuration B

Personal Protection Equipment (PPE)

Completing a Job Safety Assessment (JSA) prior to performing work helps identify job safety hazards and prevent
incidents.
To reduce the possibility of personal injury, personal protective equipment (PPE) must be utilized.  Reference
General Safety
Instructions Procedure 204-006 in Section I of the corresponding Service Manual.

 WARNING 
Batteries can emit explosive gases. To reduce the possibility of personal
injury, always ventilate the compartment before
servicing the batteries.
To reduce the possibility of arcing, remove the negative (-) battery cable
first and attach the negative
(-) battery cable last.

 WARNING 

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9/24/21, 7:10 PM Steel Fuel Supply Tube Installation Instructions

Fuel is flammable. Keep all cigarettes, flames, pilot lights, arcing

equipment, and switches out of the work area and areas
sharing
ventilation to reduce the possibility of severe personal injury or death
when working on the fuel system.

 WARNING 
Do not vent the fuel system on a hot engine; this can cause fuel to spill
onto a hot exhaust manifold, which can cause a fire.

Chock vehicle wheels or use an appropriate anti-roll device to stabilize

vehicle.
Open vehicle hood.
Disconnect the batteries. See Original Equipment Manufacturer (OEM)
service information.
Do not remove the fuel filter during installation.

Configuration A

Remove
Place an appropriate drip pan or absorbent mat directly under the low-
pressure fuel supply tube plumbing to contain any fuel
that may discharge
during the repair process.
Clean area around the fuel pump gear pump and fuel filter supply tube
connections.
Clip zip ties securing fuel supply tube part number 3691498; plumbing
fuel from the low-pressure pump to the fuel filter inlet.

Disconnect and discard fuel supply tube.

Remove Quick Disconnect fittings associated with detached fuel supply
tube.
At fuel filter inlet (1)
At fuel pump gear pump outlet (2) 

Remove and discard zip tie clip from fuel filter head bolt boss (1).

Install
Route steel fuel supply tube (1) part number 5575157 under the fuel
pump drain line (2) and filter to fuel pump (3) plumbing.
Install banjo screw part number 3924725 with 2x sealing washer part
number 3963988 hand tight, into fuel supply tube banjo(s):
At fuel filter inlet (4).
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9/24/21, 7:10 PM Steel Fuel Supply Tube Installation Instructions

At fuel pump gear pump outlet (5).

Install P-clip part number 3685612 onto steel fuel supply tube.
Mount fuel supply tube and P-clip assembly onto fuel filter using 10mm
bolt.
Torque Value: 23 n•m [ 17 ft-lb ]

Torque banjo screws.

At fuel filter inlet (1).
At fuel pump gear pump outlet (2).
Torque Value: 34 n•m [ 25 ft-lb ]

Using a zip tie, secure fuel supply tube plumbing fuel from the electric lift
pump to the fuel pump gear pump inlet using
existing engine block clip.
Ensure there is no contact between steel supply tube and neighboring
nylon fuel supply tubes or
engine oil dip stick tube.
If engine oil dip stick tube is contacting the steel supply tube, clip and
reposition looped zip tie adjusting the dipstick
tube to provide adequate
clearance.

If engine oil nylon dip stick tube is contacting the steel supply tube, to provide
adequate clearance:
Cut and reposition looped zip tie along nylon fuel supply tube.

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9/24/21, 7:10 PM Steel Fuel Supply Tube Installation Instructions

If engine oil steel dip stick tube is contacting the steel supply tube, to provide
adequate clearance:
Loosen dipstick tube base nut (1) adjusting its orientation to achieve
adequate clearance.
Tighten the dipstick tube base nut. See corresponding Service Manual.
Referene Procedure 007-011 in Section 7.

Configuration B

Remove
Place an appropriate drip pan or absorbent mat directly under the low-
pressure fuel supply tube plumbing to contain any fuel
that may discharge
during the repair process.
Clean area around the fuel pump gear pump and fuel filter supply tube
connections.
Disconnect and discard fuel supply tube part number 5440474; plumbing
fuel from the low-pressure pump to the fuel filter inlet.
Remove Quick Disconnect fittings associated with detached fuel supply

tube.

Remove 10mm bolt (1) at filter head upper bracket boss and inspect for
re-use. Replace bolt if visual rounding or thread damage
is evident.
Remove and discard, C-clamp located at the bottommost filter head
bracket location (2).

Remove and discard, C-clamp located at the bottom of fuel supply tube
mounting bracket.

Install
Route steel fuel supply tube (1) part number 5558764 between fuel pump
drain line (2) and  filter to fuel pump (3) plumbing.
Install banjo screw part number 3924725 with 2x sealing washer part
number 3963988 hand tight, into fuel supply tube banjo(s):

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9/24/21, 7:10 PM Steel Fuel Supply Tube Installation Instructions

At fuel filter inlet (4).

At fuel pump gear pump outlet (5).

Install P-clip part number 3685612 onto steel fuel supply tube.
Mount fuel supply tube and P-clip assembly onto fuel filter bracket using
10mm bolt.
Torque Value: 23 n•m [ 17 ft-lb ]

Torque banjo screws.

At fuel filter inlet (1).
At fuel pump gear pump outlet (2).
Torque Value: 34 n•m [ 25 ft-lb ]

Install tube clamp; swivel clip part number 3975497, onto steel fuel supply
(1) and fuel pump drain (2), at predetermined
plumbing location. Ensure
there is no contact between fuel supply tubes or engine oil dip stick tube.
If engine oil dip stick tube is contacting the steel supply tube, clip and
reposition looped zip tie adjusting the dipstick
tube to provide adequate
clearance.

Finishing Steps 

 WARNING 
Batteries can emit explosive gases. To reduce the possibility of personal
injury, always ventilate the compartment before
servicing the batteries.
To reduce the possibility of arcing, remove the negative (-) battery cable
first and attach the negative
(-) battery cable last.

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9/24/21, 7:10 PM Steel Fuel Supply Tube Installation Instructions

Connect the batteries. See original equipment manufacturer (OEM)

service information.
Start the engine and check for proper operation. Verify no leaks are
present.

Document History
Date Details
2018-11-5 Module Created

2019-1-14 Drive Clarification to repair locations

added "Install tube clamp; swivel clip part number 3975497, onto steel fuel supply (1)
and fuel pump drain (2), at predetermined
plumbing location. Ensure there is no
contact between fuel supply tubes or engine oil dip stick tube.
2019-1-21 If engine oil dip stick tube is contacting the steel supply tube, clip and reposition looped
zip tie adjusting the dipstick
tube to provide adequate clearance.
"

2019-1-31 Image Update - DipStick Tube

Last Modified:  31-Jan-2019

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