Introduction To Hull Gauging
Introduction To Hull Gauging
Hull stresses in ships require additional attention, especially considering the catastrophic
consequences which are possible as a result of their failure. We often hear of midship failures,
failure resulting from racking distortion in Ro-Ro and container ships. Today ship design has
reached a stage where the structures are evaluated for reliability using the simulation modules of
different finite element analysis (FEA) programs. This is used in conjunction with rules laid down
by the classification societies, and a certain factor of safety in design is what guarantees the ship for
use during its operational life.
Although, numerical quantification exists to describe the hull bending moments, still-water and
wave induced shearing and bending forces; the major design firms and classification societies
still have very few data or quantification available for different load combinations in different
sea states, at different Beaufort Scales along different trade routes. As result of this, it becomes
impossible to predict the response of the ship hull to the environment when on voyage.
It is therefore important to gather a large pool of statistical data based on which we can develop
empirical relationships to directly predict hull stresses of a ship for a given sea state and route.
Let us take a look at the different technologies which would enable us to gather this valuable
data:
Definition:
The hull roughness is measured during in-docking and out-docking. The Hull Roughness Gauge measures
the AHR value (Average Hull Roughness) of sea going vessels. AHR is the 'mean' of all the vessel's hull
roughness readings and is the measure against which ship's performance is correlated.
Types of gauges:
Strain Gauges
Strain gauges are the oldest among the technologies to measure hull stresses. These make use of
calibrated devices that express the stress upon the sample in terms of the strain induced on it.
Strain gauges are commonly of the foil (electro-resistive) type, although new technology is at
hand these days, sometimes providing better accuracy. Basically categorising them in terms of
application, they may be:
Short baseline gauges are excellent for measuring shear stresses, along with their low cost, and
ability to be installed in small places (measuring ¼ th of an inch). They are ideal for stresses at
‘hotspots’. The gauge matrix is safe for operation in explosive atmospheres by virtue of their
small voltages. Disadvantages include directional accuracy and temperature errors.
Long baseline gauges are used for hull girder stress measurements on commercial ships. The
relative accuracy of their operation depends on how closely they resemble uniaxial members.
This means they cannot be subjected to secondary stresses (stresses arising as a result of internal
adjustments in strain and not because of loading). These devices use potentiometers (cheap,
limited life), transformers (longer life) or transducers (larger life, expensive).
Derived moment and stress calculations are done using motion sensors in combination with
calculated response characteristics. These are location specific but have not cleared the
requirements of some classification societies.
New technology has now found its way into application onboard ships, some examples in stress
measurement include fibre optics, acoustic, radio, LASERs etc.
Fibre Optic
Fibre optic strain gauges have been developed and deployed, they are inexpensive but the cost of
their coupling is quite high and beyond the current expenditure trends. Their reliability is also a
big concern. But, they may just develop a niche in military applications, explosive environments,
composites and low weight applications etc.
Acoustic
Acoustic strain gauges are capable of operating without direct contact. These have been
traditionally used for bridges, but we might see them being extended to ships one day.
Advantages include the ability to penetrate paint, rust and other surface obstructions. Although
they have to be economically viable for onboard application besides calibration.
This would set the stage for Level III design where the accidental loads and risks involved (Often
called Risk based Design) could be pre-evaluated before a certain sea route is undertaken. This
would be a boon for the ship crew who have to take the call in rough seas. Further accidents
involving major failure of hull structure can be avoided.
Data analysis techniques like neural network programmes can especially come handy in
obtaining meaningful data from a statistics. The next big step or Level IV design is when the
above concepts can be applied to loading combinations. The graph as shown earlier would take
3-dimensional form with an additional axis taking care of any component of the combined
stresses like torsion, bending, axial etc.
This can be extended for other loading combinations (additional axes) and so a 2-D surface
would be obtained. Any point on this surface would give the probability of a ship hull failing or
surviving against an eventuality. All of this to ensure that ships are better and safer at sea.