IBM 1161 Maintenance Manual
IBM 1161 Maintenance Manual
Hardware Maintenance
Manual
May 2000
Important
Related publications
The following product publications are available through
IBM or your IBM Authorized Dealer.
Related diskettes
Preface iii
Downloaded from www.dlmanuals.com
The following diskettes are available through IBM or your
IBM Authorized Dealer.
Contents v
Downloaded from www.dlmanuals.com
1030 Memory cover and memory card . . . . . 47
1040 Hard disk drive assembly . . . . . . . . . 48
1050 Hard disk drive kitting pack . . . . . . . . 49
1060 CD-ROM assembly . . . . . . . . . . . . 50
1070 EZ key cover . . . . . . . . . . . . . . . 50
1080 Keyboard . . . . . . . . . . . . . . . . 51
1090 Backup battery . . . . . . . . . . . . . . 52
1100 PCMCIA holder . . . . . . . . . . . . . 53
1110 Modem and Ethernet card cover . . . . . 54
1120 Modem card . . . . . . . . . . . . . . . 55
1130 Ethernet card (Optional) . . . . . . . . . 55
1140 IEEE 1394 card (Optional) . . . . . . . . 56
1150 Middle cover . . . . . . . . . . . . . . . 56
1160 LCD assembly . . . . . . . . . . . . . . 58
1170 Keyboard bezel . . . . . . . . . . . . . 59
1180 Hard disk drive connection board . . . . . 61
1190 System board . . . . . . . . . . . . . . 61
1200 Fan assembly . . . . . . . . . . . . . . 62
1210 LCD bezel assembly (12.1") . . . . . . . . 63
1220 LCD Inverter (12.1") . . . . . . . . . . . 65
1230 LED board (12.1") . . . . . . . . . . . . 65
1240 LCD panel assembly (12.1"), speaker
assembly and LCD bracket hinge assembly . . 66
1250 LCD FPC assembly (12.1") . . . . . . . . 68
1260 LCD bezel assembly (12.1"/Hitachi) . . . . 69
1270 LED/Inverter board (12.1"/Hitachi) . . . . . 70
1280 LCD panel assembly (12.1"/Hitachi), speaker
assembly and LCD bracket hinge assembly . . 71
1290 LCD FPC assembly (12.1"/Hitachi) . . . . 72
1300 LCD bezel assembly (13.0") . . . . . . . . 73
1310 LED/Inverter board (13.0") . . . . . . . . 74
1320 LCD panel assembly (13.0"), speaker
assembly and LCD bracket hinge assembly . . 75
1330 LCD FPC assembly (13.0") . . . . . . . . 77
1340 LCD bezel assembly (13.3") . . . . . . . . 77
1350 LED/Inverter board (13.3") . . . . . . . . 78
1360 LCD panel assembly (13.3"), speaker
assembly and LCD bracket hinge assembly . . 79
1370 LCD FPC assembly (13.3") . . . . . . . . 82
Locations . . . . . . . . . . . . . . . . . . . . . 83
Front View . . . . . . . . . . . . . . . . . . 83
Rear View . . . . . . . . . . . . . . . . . . . 84
Bottom View . . . . . . . . . . . . . . . . . . 85
Switch Locations . . . . . . . . . . . . . . . . 86
Parts list (ThinkPad i Series 1200/1300) . . . . . . 87
LCD FRU . . . . . . . . . . . . . . . . . . . 91
Keyboard . . . . . . . . . . . . . . . . . . . 96
Common parts list . . . . . . . . . . . . . . . 97
Option Parts List . . . . . . . . . . . . . . . . 99
Notices . . . . . . . . . . . . . . . . . . . . . 100
Trademarks . . . . . . . . . . . . . . . . . . 101
General Descriptions
This chapter includes descriptions for any ThinkPad model
that has the PC-Doctor DOS diagnostics program. Some
descriptions might not apply to your particular computer.
Introduction
Diskette
Capacity 1.44MB Drive 2.88MB Drive
1.0MB Read/Write Read/Write
2.0MB Read/Write Read/Write
4.0MB Not Compatible Read/Write
Safety Notice 1
If the LCD breaks and the fluid from inside the LCD
gets into your eyes or on your hands, immediately
wash the affected areas with water for at least 15
minutes. Seek medical care if any symptoms from the
fluid are present after washing.
Safety Notice 7
Safety Information
The following section contains the safety information that
you need to be familiar with before servicing an IBM
mobile computer.
Important
Checklist:
1. Check exterior covers for damage (loose, broken, or
sharp edges).
2. Power-off the computer. Disconnect the power cord.
3. Check the power cord for:
a. A third-wire ground connector in good condition.
Use a meter to measure third-wire ground conti-
nuity for 0.1 ohm or less between the external
ground pin and frame ground.
b. The power cord should be the appropriate type
as specified in the parts listings.
c. Insulation must not be frayed or worn.
4. Remove the cover.
5. Check for any obvious non-IBM alterations. Use good
judgment as to the safety of any non-IBM alterations.
Notes:
1. Use product-specific ESD procedures when they
exceed the requirements noted here.
2. Make sure that the ESD protective devices you use
have been certified (ISO 9000) as fully effective.
Important Notes
Only certified trained personnel should service
the computer.
Read the entire FRU service procedures before
replacing any FRUs.
Use new nylon-coated screws when you replace
FRUs.
Be extremely careful during write operations such
as copying, saving, or formatting. Drives in the
computer that you are servicing might have been
rearranged or the drive startup sequence might have
been altered. If you select an incorrect drive, data or
programs could be overwritten.
Replace FRUs only for the correct model. When
you replace a FRU, make sure that the model of the
machine and FRU part number are correct by refer-
ring to the FRU parts list.
A FRU should not be replaced because of a
single, unreproducible failure. Single failure can
occur for a variety of reasons that have nothing to do
with a hardware defect, such as: cosmic radiation,
electrostatic discharge, or software error. FRU
replacement should be considered only when a recur-
ring problem exists. In this case, clear the error log
and run the test again. Do not replace FRUs if log
errors do not reappear.
Be careful not to replace a non-defective FRU.
What to do first
The servicer must include the following in the parts
exchange form or parts return form that is attached to the
returned FRU:
1. Name and phone number of servicer
2. Date of service
3. Date when part failed
4. Date of purchase
5. Failure symptoms, error codes appearing on display,
and beep symptoms
6. Procedure index and page number in which failing
FRU was detected
7. Failing FRU name and part number
8. Machine type, model number and serial number
9. Customer's name and address
For Warranty:
Screw notices
This computer uses special nylon-coated screws with the
following characteristics:
They maintain tight connections.
They do not easily come loose, even with shock or
vibration.
They need additional force to tighten.
They should be used only once.
Torque driver
If you have a torque driver, refer to the "Torque"
column with each step.
Make sure you use the correct screw, and tighten all
screws firmly to the torque shown in the table if you
have a torque screwdriver. Never use a screw that
you removed. Use a new one. Make sure the
screws are tightened firmly.
CAUTION:
Make sure the new ID code you choose corresponds
with the LCD brand and type. If you write a wrong ID
into the inverter just reboot and re-execute the
program and input the correct ID code.
You must restore the system unit serial number to its ori-
ginal number when the LCD module or inverter is replaced.
When you replace the system board, you must set the
UUID on the new system board as follows:
1. Install the ThinkPad CE Utility Diskette and restart the
computer.
2. Select 4. UUID Data Utility from the main menu then
make a selection to read or create the UUID data.
A new UUID is created and written. If a valid UUID already
exists, it is not overwritten.
To format the hard disk, use the Full Erase Hard Drive or
Quick Erase Hard Drive in Utility of the PC-Doctor DOS
program. Refer to “Testing the computer” on page 27.
Passwords
When the power-on password (POP), hard disk password
(HDP), and setup password (SUP) are used, the following
situations may occur:
If the POP is the same as the HDP, the POP
prompt appears, but the HDP prompt does not
appear.
If the POP is not the same as the HDP, both
prompts appear.
System Information
Basic System Settings
Startup Configuration
Onboard Devices Configuration
System Security
Load Default Settings
Fn key combinations
The following table shows the Fn key and function key
combinations and their corresponding functions. Some of
the keys do not work if proper device drivers and utilities
are not installed.
Fn key Function
Fn+F1 User Control Help
Fn+F2 Battery Applet Popup
Fn+F4 Sleep button
Fn+F7 Switch display output location.
Fn+F9 Skip Track Backward
Fn+F10 Skip Track Forward
Fn+F11 Play/Pause
Fn+F12 Stop/Eject
Fn+PageUp Volume Up
Fn+PageDown Volume Down
Fn+Backspace Volume Mute
Fn+Home Brightness up
Fn+End Brightness down
Fn+Ins Contrast up
Fn+Del Contrast down
Hardware Info:
System Configuration
Memory Contents
Physical Disk Drive
Logical Disk Drive
VGA Information
IDE Drive Information
PCI Information
PNPISA Information
SMBIOS Information
FRU Information
VESA LCD Information
SM712 General Information
If the charge indicator still does not turn on, replace the
system board. Then reinstall the Battery ASM. If the
reinstalled Battery ASM is not charged, go to the next
section.
Do the following:
1. Power off the computer.
2. Remove the battery pack and measure the voltage
between battery terminals 1 (-) and 7 (+). See the fol-
lowing figure.
Feature Description
Processor Intel Pentium III Celeron processor
500/100, 550/100 MHz (BGA2), L2
cache 128KB
Bus architecture Host bus 64bits/100 MHz, PCI 32
bits/33 MHz, ISA 16 bits/8.33 MHz,
PCMCIA 32 bits/33MHz
System memory 32 MB or 64 MB base main
memory on system board
(100MHz SDRAM)
1 SODIMM slot supports 32 MB,
64 MB, and 128 MB DIMM card
Maximum frequency: 100 MHz
Maximum size: 192 MB
CMOS RAM 242 bytes + 4 Kbytes
Video 2/4MB embedded Video memory
with 2D/video LCD/CRT embedded
controller
12.1–inch, 16M colors, 800x600
pixel HPA SVGA color LCD
13.0–inch, 16M colors, 800x600
pixel HPA SVGA color LCD
12.1–inch, 16M colors, 800x600
pixel TFT SVGA color LCD
13.3–inch, 16M colors, 1024x768
pixel TFT XGA color LCD
12.1 TFT/13.3 TFT with Brightness
control by Function key
12.1 HPA/13.0 HPA w/ Brightness
and Contrast control by Function
key
Audio AC97 audio based on the 440MX
AC link DMA engine
16–bit audio
Internal stereo speakers
Diskette drive External 1.44MB (3–mode), 3.5
(optional) inch floppy drive via USB interface
(Bootable)
Hard disk drive 6GB or 12GB, 2.5–inch 9.5mm
height, E-IDE interface
CD-ROM drive CD-ROM: 5.25–inch, 24X speed,
E-IDE interface
Modem Integrated MDC soft Modem based
on the 440MX AC link DMA engine
56 Kbps Data/Fax Modem
Ethernet (optional) A MiniPCI type-IIIb like card has a
40mm height. It supports 100Mbps
Status indicators
The system-status indicators on the computer show the
current status of your computer by their on or off states
and colors (green and orange). Each indicator is identified
with a symbol. The following shows the location and the
meaning of each icon:
2
1
FRU tests
The following table shows the applicable test for each FRU
using PC-Doctor.
Beep Symptoms
Symptom/Error FRU/Action in Sequence
Five short beeps and Battery power critical low
then system shut (Connect the AC adapter or
down without any install a fully charged battery.)
message on screen Battery assembly.
One long beep and DIMM
one short beep (In- System board
proper speed DIMM
module (66MHz) be
inserted.)
Indicator-Related Symptoms
Symptom/Error FRU/Action in Sequence
Indicator incorrectly Reseat LED board (12.1");
remains off or on, but Reseat Inverter/LED board
system runs cor- (13.0"/13.3")
rectly. LED board (12.1");
Inverter/LED board
(13.0"/13.3")
System board
Power-Related Symptoms
Symptom/Error FRU/Action in Sequence
Power shuts down Go to “Power systems
during operation. checkout” on page 29.
AC Adapter
Battery assembly
Keyboard
System board
The system doesn't Go to “Power systems
power on. checkout” on page 29.
AC Adapter
Battery assembly
Keyboard
System board
The system doesn't Go to “Power systems
power off. checkout” on page 29.
Hold and press the power
switch for more than 4
seconds.
Keyboard
System board
Memory-Related Symptom
Symptom/Error FRU/Action in Sequence
Memory count (size) Go to “FRU tests” on
appears different page 35.
from the actual size. Enter BIOS Utility and
execute "Load Setup Default
Settings"; then reboot the
system.
DIMM
System board
Audio-Related Symptoms
Symptom/Error FRU/Action in Sequence
Internal speakers Speaker volume control
make noise or emit Go to “FRU tests” on
no sound. page 35.
Speaker(s)
External speakers Speaker volume control
make noise or emit Go to “FRU tests” on
no sound. page 35.
Speaker(s)
In DOS or Windows, Speaker volume control
multimedia programs, Go to “FRU tests” on
no sound comes from page 35.
the computer. (Only
Speaker(s)
system beeps are
heard at power-on.)
Peripheral-Device-Related Symptoms
Symptom/Error FRU/Action in Sequence
External display does Both display mode, press
not work correctly. Fn+F7.
System board
Printer problems. Run printer self-test.
Printer driver
Printer cable
Ensure that "Parallel Port" in
the "Onboard Devices Config-
uration" menu of the BIOS
Utility is correctly set.
System board
Modem-Related Symptom
Symptom/Error FRU/Action in Sequence
Internal modem does Go to “FRU tests” on
not work correctly page 35.
Modem connector
Modem board
System board
Intermittent Problems
Intermittent system hang problems can be caused by a
variety of reasons that have nothing to do with a hardware
defect, such as cosmic radiation, electronic discharge, or
software errors. FRU replacement should only be consid-
ered when a recurring problem exists.
Verify that the power supply being used at the time of the
failure is operating correctly.
1. Power off the computer.
2. Check the cables, wires, and connectors for short cir-
cuits and open circuits. Visually check them for
damage. If any problems are found, replace the FRU.
3. Remove or disconnect all of the following devices:
Non-IBM devices
Printer, external mouse & keyboard, and other
external devices
Battery pack
Hard disk drive
CD-ROM drive/Diskette drive (optional)
PC Card (PCMCIA)
4. Power on the computer.
5. Determine if the problem has changed.
6. If the problem does not occur again, reconnect the
removed devices one at a time until you find the
failing FRU.
7. If the problem remains, replace the following FRUs
one at a time. Do not replace a non-defective FRU.
Hard disk drive connection board
LCD assembly
System board
Safety Notice 1
Safety Notice 3
Safety Notice 8
CAUTION:
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recom-
mended by the manufacturer. Dispose of used bat-
teries according to the manufacturer's instructions.
With the notched end of the memory card toward the right
side of the socket, insert the memory card, at an angle of
approximately 20°, into the socket; then press it firmly.
Pivot the memory card until it snaps into place.
Note: To remove the hard disk drive cover, let the top
cover of the computer a little open. Then you can
remove it more easily.
Warning
5
4
CAUTION:
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recom-
mended by the manufacturer. Dispose of used bat-
teries according to manufacturer's instruction.
Safety Notice 4
2 1
2
4
4
5
CAUTION:
The keyboard bezel has several latches. When
removing the keyboard bezel from the bottom cover,
gently release these latches, then raise the side of the
keyboard bezel facing the palm rest to remove it. Be
careful not to break the latches.
Notes:
1. When removing the system board from the bottom
cover, gently raise the side of the system board
facing the rear I/O ports; then pull out the system
board.
6
3
3 5
4
3
4
6
3
1
3
3
7
5
6
3
7
5
3
6
3
4
1
3
3
2
2
1
3
Front View
1. LCD latches
2. LCD
3. Indicator panel
4. Internal speakers
5. Power switch
6. CD-ROM drive
7. CD-ROM/DVD-ROM drive emergency eject hole
8. CD-ROM/DVD-ROM drive activity indicator
9. CD-ROM/DVD-ROM drive eject button
10. TrackPoint
11. Click buttons
12. Internet Scroll Bar
13. Fn key
14. Easy Launch buttons
1
1
4
2
14
3
13 4
12
11 10 6
7
9 8
1
2 14
3 13
4
5 12
6 11
7 8 9 10
15
16
17
1. Security keyhole
2. Power jack
3. Mouse/keyboard (PS/2) connector
4. Parallel connector
5. Modem connector
6. LAN connector
7. Internal IEEE-1394 port
8. External monitor connector
9. Line-out/headphone jack
10. Microphone-in jack
11. Universal serial bus (USB) connector
12. PC Card slots
13. PC Card eject buttons
14. Hard disk drive
15. Diskette drive
16. Diskette drive
17. Diskette-drive-activity indicator
18. Diskette eject button
1. Battery pack
2. Battery-pack latch
3. Hard disk drive coin screw
4. Memory slot door
SW1
Pin1 Pin2
10 10
English
Japanese
European
Pin4
1 0 1 0
Check Check
Password Password
Enabled Disabled
a 19
3
4
5 6 18
20
8-a
21
8 17
16
9 10
11
15
b
12
d
13 c
14
2 10
3
8
9
5 6
6
6
2
3
8
5
5
4
2 3
8
5
6
Keyboard
Description Vendor FRU
No.
KBD ASM US English NMB 02K5176
KBD ASM Canadian French NMB 02K5178
KBD ASM German NMB 02K5180
KBD ASM UK English NMB 02K5182
KBD ASM French NMB 02K5184
KBD ASM Dutch NMB 02K5186
KBD ASM Swedish/Finnish NMB 02K5188
KBD ASM Norwegian NMB 02K5190
KBD ASM Danish NMB 02K5192
KBD ASM Italian NMB 02K5194
KBD ASM European Spanish NMB 02K5196
KBD ASM Belgian NMB 02K5198
KBD ASM Switzerland NMB 02K5200
KBD ASM Portuguese NMB 02K5202
KBD ASM Japanese NMB 02K5204
KBD ASM Tradition Chinese NMB 02K5206
Note: The USB FDD tool kit contains 1 carrying case and
1 FDD external USB.
Modem cable
Description FRU No.
Modem cable (German) 27L0441
Modem cable (UK, NZ) 27L0442
Modem cable (France) 27L0443
Modem cable (Holland) 27L0444
Modem cable (Sweden) 27L0445
Modem cable (Norway/Fin) 27L0446
Modem cable (Danish) 27L0447
Modem cable (Italy) 27L0448
Modem cable (Austria) 27L0449
Modem cable (Spain) 27L0450
AC adapter
Description FRU No.
AC Adapter, 3-pin (Delta) 02K6550
AC Adapter, 3-pin (Sanken) 02K6555
AC Adapter 2-pin (Delta) 02K6548
AC Adapter 2-pin (Sanken) 02K6554
IBM power
cord part
number Used in these countries or regions
13H5273 Japan
IBM power
cord part
number Used in these countries or regions
02K0539 Simple China
36L8867 Argentina
76H3514 Australia, New Zealand, Papua New Guinea,
Paraguay, Uruguay
76H3516 Aruba, Bahamas, Barbados, Bermuda,
Bolivia, Brazil, Canada, Cayman Islands,
Colombia, Costa Rica, Curacao, Dominican
Republic, Ecuador, El Salvador, Guatemala,
Guyana, Haiti, Honduras, Jamaica, Korea
(South), Liberia, Mexico, Netherlands
Antilles, Nicaragua, Panama, Peru,
Philippines, Saudi Arabia, Suriname, Taiwan,
Thailand, Trinidad (West Indies), United
States of America, Venezuela
IBM
PS/2
ThinkPad
TrackPoint
TrackPoint IV
Printed in U.S.A.
S19K-6549-ðð