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Chapter 02 - Installation of Thruster System

installation thruster wartsila

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288 views49 pages

Chapter 02 - Installation of Thruster System

installation thruster wartsila

Uploaded by

Leandro Alves
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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WARTSILA | Instruction Manual c y) | is ses aig fs pCa aE dd 6 GSE i Pa We root Whale PoplnonNeranse BV 2. Installation of thruster system 24 Preparations by the yard Make sure there's enough space underneath the vessel for mounting the completely assembled unit from below in the well fund opening in the siructure of the vessel). See drawing "Mounting sequence" for the minimum required space. Dimensions of the well and the position of the well in the vessel can be found on drawings "Arrangement of the thruster" and “Weld & well details". Before starting the installation of the thruster, measure the inside diameter of the well and stembox flange diameter of the thruster to be sure that thruster fits ‘Actions to be taken for a proper installation of the thruster are described in the "Mounting instructions”. Studie this description thoroughly before proceeding with the installation of the thruster. 214 Instruction: DMTE000020 Cathodic protection 212 Data sheet: 1075831517 Parslist anode plan 213 Drawing: wos4842802 ‘Anodepian 2.2 Packing, transportation and storage ‘The "thruster complete" will be delivered on wooden beams and a a steel transport frame. All loose delivered items are packed up in cases and/or boxes or on skids. Each package will have identification marks as listed in the packing lists, and on several packages such a packing list will be attached ‘The assembled parts are preserved for a limited period, but not filled with oil. If the thruster components have to be stored for some time, follow procedure "Storage of thruster components for periods longer than 6 months” 2.24 Drawing: wos4e43427 Transport drawing 222 Instruction: DMTE000012 Storage, preservation and handling of equipement 2.23 Instruction: 3005945 Storage longer than 6 months 2.3 Step wise installation of thruster 234 Instruction: W084843419 ‘Mounting instructions 232 Drawing: © w084843572 Mounting sequence 233 Instruction: Wwo84842655 Welding procedure Lips Compact Thruster 23-4 Drawing. — yw084842629 Weld & well details 235 Data sheet: 1075831094 Paint repair kt (partslist) 236 Data sheet: 075831097 Partsiist locking device 23:7 Drawing: 3004797 Device for locking steering unit 238 Data sheet W084841931 Sensors, switches & solenoids on thruster 239 Drawing: — W084843577 ‘Welding nipples for pipe connections Made by. Wartsia Propulsion Netheriands BV. Order number. TOTS83/85 Revision Filename: IM_T07S83_86_00.doc Page: 10, Date: 16-04-04 17 53, WARTSILA | Instruction Manual oe. [Ai igh reserved, Noming hom te publ Ty beep Sas wi pe spe Was Papen Narn A 2.4 Tools and (dis)mounting instructions 24-4 Data sheet: T075831091 Partslist toolbox (grease for shaft bearings & bulkhead seals) 242 Data sheet: T075820102 Tools for (dis]mounting propeller biades (partslist) 24-3 Instruction: 3004029 (Dis)mounting flange couplings (cylindrical shrink fit) 24-4 Instruction: 2007337 Mounting instructions taper fit (stee!-stee!) 245 Drawing: 2051935 (Dis)mounting of flange couplings ~~ Wiade by Warsilé Propulsion Netherlands 6 V. Filename: IM_T07583_86_00.doc Date: 16-04-04 17:53 Order number. TO7S83/66 Revision Page: 11 "| Document tle © WARTSILA | Cathodic protection | Teen TONS BSN yb id CNS To wie api Twas Popa Neheanss BW System cove [infocede | Enecvty Tesue Date | Page _| Dos. no. Rev_| 810 [042 | Thrusters without nozzle | 21/01/02_| 1/1 _| DMTE000020 | 00 14 Cathodic protection ‘The outboard part of the thruster will be provided with anodes to protect the complete thruster for a specific period of time against galvanic corrosion, provided that the rest of the ship is adequately protected by a system fully compatible with the anodes used on the thruster. The drawing “Anode plan” gives the following information: = number and used type of anodes = mass of the anodes and period of protection of the thruster = material of the anodes - position of the anodes Normally the anodes are welded on double plates to simplify replacement without damaging the installation. File name OMTE000020_00 doc, Last printed 13-04-04 18.16 Title: Anode plan tof Type: C8300 wo84s42602 List: 7075831517 707583184 Ttemno. Name Art.no. Quantity oot Fin wos4e42612 10 002 Hexagon screw wo07 100559 16.0 003 Locking wire wo07550008 20 004 Aluminium anode wo84825612 20 005 Aluminium anode wo84829807 60 Notes: - Item numbers not listed have not been used in this install. = The quantities an partnumbers shown on the parts list are believed to be correct, the quantities shown on the drawing are for illustration only. END OF LIST ah a DAK fo —ALUMINUM ANODES ON SHIPS HULL (YARD SUPPLY) TO BE PLACED CLOSE TO THE PROPELLER TOTAL WEIGHT APPROX. 50 kg DETAIL_A are ee ANODES EN BORGDRAAD LASSEN MET AVESTA_P5S (OF EQUIVALENT) ANODES AND LOCKING WIRE WITH AVESTA PS (OR EQUIVALENT) TOTAL MASS ANODES [ALUMINUM) APPROX. 100_k TOWLE MASSA ANODES (ALUMINUM CA. 100 kg BESCHERMING 5 JAAR. PROTECTION 5 YEAR ns es spanroen croc HE Po) ANODE PLAN. WARTSILA. mn * Te mewee monn Tareas ay wy |B vd ven (2004,0108 i oS vy ¥ fl arom W08484 2802 AZ seamen lanwseer [sre Document tile: WARTSILA Storage, preservation and C ) handling of equipment 7 sc Wein TOs RESTO Tn eA Sad wi po Wn sop of WARS Propaca NEMS BV ‘System code [info cove | Effectiviy Tesue Date | Page _| Doe. no. Rev. 000 810__| general yaioi03_| 1/2 | DMTEO00012 | 3 14 Handling of equipment 144 Packing & transportation ‘All parts provided by Wartsila Propulsion Netherlands B.V. are packed in cases and/or boxes or placed on skids. Each package bears identification marks as listed in the packing lists. Several packages have an attached packing list 1.1.2 Receipt of equipment Take the following steps when recieving equipment, shipped by Wartsilé Propulsion Netherlands B.V. or third parties under this contract 1. check the integrity of the packing 2. check if the delivery is complete using the provided packing lists 3. check the goods for damage 4, check and if required replace / replenish anti corrosion material (silica ge!) on electronic or remote control equipment. Missing components must be reported immediately. Visible damage must be photographed and reported immediately in order to establish the cause, 11.3 Lifting of equipment WARNINGS i > USE APPROVED HOISTING POINTS AND CERTIFIED LIFTING EQUIPMENT OF ADAQUATE SIZE. + MAKE SURE THAT EQUIPMENT CAN NEITHER TILT NOR MOVE DURING LIFTING. CAUTIONS, ; > ALWAYS ATTACH LIFTING EQUIPMENT TO THE LIFTING POINTS OR TO PLACES INDICATED ON THE (TRANSPORT) DRAWINGS. USE SHACKLES OR SLINGS. | DONOT ATTACH LIFTING EQUIPMENT TO MACHINED SURFACES, SHAFT ENDS, PIPING WORK OR OTHER EXTERNALLY MOUNTED EQUIPMENT. Leave transport tools and packing (e.g. support blocks, protection covers, crates and boxes) in place as long as possible to protect the goods from external damage. Provide for sufficient space to access the goods for inspection Centres of gravity can be found in the appendixes: installation drawings and datasheets, and the instructions on the packing, Use the lifting points marked on the equipment and on the installation drawings. If the markings on the equipment have disappeared, check the installation drawings in the appendix or contact \Wartsila Propulsion Netherlands B.V. for guidance All packed parts are situated in boxes or cases, which are suitable for lifting by forklift and/or hoisting by erane. Any lifting limitation of the package is marked on the outside of the subject package File name DMTE000012_03, Last printed 25-03-04 9:32, Document title WARTSILA Storage, preservation and C ) Handling of equipment Doe ra DMTEDDDOTE Rev [3 [pase [ 272 11.4 Preservation and storage of equipment ‘The equipment is sufficiently packed for 6 months storage in a dry well ventilated place under shetter, in all climatic zones, except the arctic climatic zone. Place heating equipment in rooms, where rapid temperature changes can occur. Notify the service department beforehand, if equipment is stored for extended periods (over 8 months), so the equipment can be adequately prepared. Slightly damaged paint can be repaired using the “Paint repair set’ which is delivered with the thruster installation ace. parts list TOxxxx1094 Anti corrosion Machined surfaces are protected by anti corrosives. Remove the anti corrosion material with white spirit shortly before mounting the equipment. Boxes and crates with electronic and / or remote control equipment contain anti corrosion material (silica gel). Once a month ‘Turn the gearbox input shafts, pumps and prime mover a couple of times. Gearboxes 2% SHELL VSI 8235 is added to the oil during the factory test of gearboxes (and hub in case of pp installation) (Wartsila Propulsion Netherlands B.V. uses Shell Ensis). 10% of the oil contents is left in the gearboxes (and hub) for optimal preservation. Draining is not necessary before first time oil filing Hydraulic power-pack for pitch control (in case of cpp installation) 2% SHELL VSI 8236 is added to the oil during the factory test of the power pack. (Wartsila Propulsion Netherlands B.V. uses Shell Omala). No preservation oil is left Hydraulic power pack for steering control 2% SHELL VSI 8235 is added to the oll during the factory test of the power pack (Wartsila Propulsion Netherlands B.V. uses Shell Tellus). No preservation oil is left. 25.0304 DMTE000012_03 2 Document ttle: WARTSILA PROCEDURE FOR STORAGE C ) Teen Vom PISTON ay TIE Cac wn a a apa ol Wass Ppa Nase BY | LONGER THAN 6 MONTHS 1 System code Info code Tesue Date | Page | Doc. no. [000 810 General yot2io2_| 1/1 | 3005945 1 11 144 11.3 PROCEDURE FOR THE STORAGE OF THRUSTER COMPONENTS FOR PERIODS LONGER THAN 6 MONTHS. General: All parts of the delivery should be stored in a dry , well ventilated space with rigid cover. Visually inpect the goods upon arival. Report damaged or missing parts Immediately Wartsila Propulsion Netherlands BV. Leave transport tools and packing (e.g. skids, protection covers, crates and boxes) in place for as. Jong as possible to protect the goods from extemal damage, Provide for sufficient space to access to the goods for visual inspection and maintenance. Controls: Check the the condition and amount of anti corrosion material (slica gel) during the inspection Upon arrival of goods such as local cabinets, drop-in panels, azimuth and pitch feedback boxes (if applicable). Replace / replenish as necessary and properly close the boxes to keep out moisture, Repeat inspection at least every six months. Corrective actions as necessary. Lube oil and hydraulic system components: Fill pumps and piping with oil acc. the oil table. Make provisions for the thermal expansion of the oil! Check machined surfaces etc. on corrosion. Remove rust and treat surfaces with corrosion preventive fluid Shell Ensis Fluid G by of brushing or spraying Check components like valves etc for proper movernent and grease as necessary. Repeat inspection at least every six months. Corrective actions as necessary. Thruster (and mounting) components: Fill the thruster gearboxes with oll acc. the oil table using the expansion tanks, connections, vents, ‘tc, as shown on a separate drawing of the temporary lube oil system. Check machined surfaces ete. for corrosion. Remove rust and treat surfaces with corrosion preventive fluid Shell Ensis Fluid G by of brushing or spraying Rotate each propeller(hub) and input shaft a couple of turns once every month Repeat inspection at least every six months. Corrective actions as necessary File name 3008045, Last printed 25-03-04 9.33 Document ttle WARTSILA MOUNTING INSTRUCTIONS | ce STEERABLE THRUSTER [ is esaed Wang tons Ban ay ied 0 G3SSE WAL wien apis ala Popa eran BV ‘TBoc.no, WO84849419 | Type, CS-300-SIWO-K page 1/16 | Rev. 08 ORDER NUMBERS ‘107575182 YARD : ESTALEIRO ILHA S.A. HULL NUMBER : EL-481/482/483/484 ORDER NUMBERS 707583/86 YARD JINLING SHIPYARD HULL NUMBER _ JLZ030601/02 OWNER ‘ UP OFFSHORE APOIO MARITIMO LTDA THRUSTER TYPE _ CS300-S/WO-K DOCUMENT HISTORY — Revision | Date ___] Comment = o1 2004.04.19 | Final document alee : : WARTSILA, Cc \Wartsila Propulsion Netherlands B.V. Marine Propulsion Systems P.O. Box 6 5150 BB Drunen The Netherlands Phone —: #31416 388424 Fax 2431 416 379140 email _: propulsion.service@wartsila.com http = www.wartsila.com Wartsila Propulsion Netherlands B.V. is abbreviated as WPNL when referred to in this manual LIPS THRUSTERS @ is the brand name used for Wartsilé Propulsion Netherlands B.V. thrusters, Fle nameWW084843419.doe, Last printed 20-04-04 18:14 ] Document ttle: WARTSILA | MOUNTING INSTRUCTIONS CE ) STEERABLE THRUSTER Dee ne wo Gress | O1 eres 276 1 General. 2 Scope of supply. 3. Reference drawings and instructions 3.1 Reference drawings 3.2 Reference instructions 4 Actions to be taken 7 4.1. Installing thruster 7 4.2 Installing shaftline 8 9 9 9 4.3. Lub. oll & pitch system 44 Position of valves 45 Filling and de-aerating lub. oil system 4.8 Check working of lubrication and pitch pumpsets 10 4.7 Check setting of rudder indication on azimuth feedback box 10 48 Situation just before launching 40 49 — Shaft alignment check after launching. "1 4.10. Mounting hydro-motor. 12 4.11 Installing steering system and hydraulic piping 12 412. Cabling electric components. 8 413. Check settings of pressure and temperature switches, 13 4.14 Filling and de-aerating hydraulic steering system 3 4.15 Pneumatic clutch control unit 14 4.46 Temperature of shaft line bearings. 14 4.17. Adjust clutch control on air panel 15 4.18 Lube oil system upper gearbox 15 419. Set static pressure on propeller gearbox and stem section seals 15 420 After sea trails; fixate bearing blocks with dowels after correct alignment. 15 5 Checklist commissioning .. 20-04-04 WO084843419.doc | WARTSILA MOUNTING INSTRUCTIONS Doe na woodsesat9 ee ena] 0 41 Document itle. STEERABLE THRUSTER 8 Page [8798 General ‘The thruster will be delivered in § major groups: - Steerable thruster assembly = Shafting arrangement - Hydraulic steering system - Electrical control system - Miscellaneous Each group may be delivered in various separate units/components. This instruction will describe the installation of the mechanical part, in this instruction referred as “Thruster” This is a guideline for installation and alignment of the thruster. Sequence of certain steps can be changed depending on situation on board of the vessel. ‘+ For actions marked with this sign presence of a WPNL Service Engineer is recommended. There should be ample room undereath the hull to hoist the thruster into the ship's well Minimum required height below baseline is 800 mm. For mounting sequence see drawing W084843572. The thruster assembly will be transported on a transport frame acc, to drawing W084843427. Allassemblies belonging to the delivery should be stored in a dry, well-ventilated space with rigid cover. Leave transport tools such as skids, protection covers, crates and boxes supplied with the goods in place to the extent possible, to protect the goods from external damage, The assembled parts are preserved for a limited period, but not filled with oil. If the thruster components are stored for a period longer than 6 months, follow procedure 3005945. All loose delivered items are packed in cases and/or boxes or on skids. Each package will have identification marks as listed in the packing lists, and to several packages such @ packing list will be attached. The received goods must be compared with the packing lists directly after receipt. Any damage or missing parts should be reported to WPNL as soon as possible, but not later then 5 days after receipt, with a full description of the extent of the damage or type and number of the missing equipment, All packed parts are situated in boxes or cases, which are suitable for lifting by forklift and/or hoisting by crane. Any lifting limitation of a package is marked on the outside of the package. Take care to attach the hoisting chainsiwide slings in the correct position/at the correct lifting lugsieyes. 20-04-04 W084843419.doc 3 Document ftle ] | WARTSILA MOUNTING INSTRUCTIONS | ¢ ) STEERABLE THRUSTER | ~ Boe. no | ‘wo8se43419 Rev [ot | Page [4s 2 Scope of supply General scope of supply per shipset (fll packing list will be available at transport. For safe packing reasons, below mentioned scope of supply can differ from the actual packing list: Quantity Description Steerable thruster assembl “Thruster complete" with build on units for lub. oil system and pitch system. "Thruster complete" is provided with piping as shown on drawing W0B4842023. “Thruster complete" will be shipped acc. to drawing W084843427 One of the hydro-motors on each thruster is replaced by a locking device to lock the rotation of the thruster (azimuthing) during transport, handling, mounting of the unit in the ship and during launching of the ship. Therefore two hydro-motors per shipset are supplied as a loose item, not mounted on the thruster. Locking device acc. to drawing 3004797. Hydro-motor acc. to drwg W084842212 item 1 Starterbox for lube oil pump Starterbox Pitch system Shafting arrangement: Shatting arrangement connecting the input shaft of the thruster to the elastic ‘coupling ace. to drawing W084842521 and W084842115, The shafting arrangement consists of a floating shaft, two driving shafts with built on bearing blocks and shrunk on flanges. The fasteners for the flange connections are part of delivery. Attachment bolts for bearing blocks to ships foundation are yard supply. Watertight bulkhead passage (split type) acc. to drawing 3001950. Hydraulic steering system: Steering pumpset (2 x 50%), build on frame. Pumpset is provided with a junction box (W084841945) Hydraulic oil tank for steering system with mounted components as shown on drawing W084842018 Starterbox steering system Electrical control system ‘The scope of supply of the control system is mentioned in a separate manual Miscellaneous (all packed up in the tool box if possible) ‘Toolbox with grease gun, hose, socket spanner (emergency tool clutch) and grease (lo be used for bearing blocks and bulkhead seal, do not use for floating Commissioning parts consisting of extra filter elements (to be exchanged after sea trials) and Loctite products to be used at mounting thruster unit, Paint repair set (paint specification W084841705) Spare parts if applicable 20-04-04 W084843419.doc s Bosument ie | WARTSILA MOUNTING INSTRUCTIONS. [ STEERABLE THRUSTER Doe. no. [ woeseasa19 Rev. [ot Page [56 3 Reference drawings and instructions Where necessary or applicable, technical and quality requirements additional to the drawing are given on a separate sheet of standardised layout, the Technical Data and Information (TDI) sheet. ‘TDI's are used for internal guidance as well as for instructions to subcontractors. The following drawings and instructions are included in the manual (in numerical order) 34 Reference drawings aaa Drawing: 2014338 Azimuth feed-back unit 342 Drawing: 2001950 \Weterght bulkhead passage 313 Drawing: «3004797 Blocking device for blocking steering movement 314 Drawing: = Woaee4t121 Arrangement CS300-SNVO-K 315 Drawing: = Wo84841874 Assembly of the hub 318 Drawing: © Wo084841889 Lubrication / Pitch diagram 317 Drawing: W084841898 Hydraulic diagram steering system 318 Drawing: © Wo84s419¢5 Steeting pumpset 319 Drawing: Ww034842018 Tank for hydraulic system 3110 Drawing: wwo84s4z019 Lubrication cit pumpset 3111 Drawing: Ww084842020 Pilch pumpset 3112 Drawings 084842021 Lub oil tank assembly 34-13 Drawing: © WoB4842022 Pitch manifold B14 Drawing: WoB4842023 Lub. oi and hyd connections 31-15 Drawing: Wo084842031 Lub. oil parts upper gearbox 31-16 Drawing: = WoB4842115 Floating shat 3147 Drawing: Woa4a4z212 Assembly steering motor 31-18 Drawing: 084842453 Steering section 3118 Drawing: W034842521 Shafing arrangement 31-20 Drawing: W084842523 Diagram azimuth feedback unit 3121 Drawing: W084842526 Aircontrl unit disc type clutch 31-22 Drawing: WW084842530, Air stat clutch 3123 Drawing: WW084842629 Weld details 3124 Drawing: W084842652 Arrangement pitch feedback 31-25 Drawing: w084842802 ‘Anode plan 31-28 Drawings ——-Ww084842940 Manifold bypass fiter lubrication 31-27 Drawings WW084842058 RPM incicator for clutch UGB turned mounted 31-28 Drawings 084842962 RPM inaicatr on back of upper gearbox 34-29 Drawing: © WoB4842966 RPM ingicator for clutch UGB normal mounted 3430 Drawing: ©» WoB4843427 Tranpor parts 3431 Drawing: © WoB4842546 RPM indicator for clutch UGB normal mounted 3432 Drawing: © WoB4843547 RPM indicator fo clutch UGB turned mounted 3433 Drawing: = Wo84843672 Mounting trusterin ship 3134 Drawing: 08484577 Welding nipples 3435 Drawing: 084843587 Terminal box 3436 Drawing: W0B4843616 Diagram (lubrication) terminal box mounted on thruster 3437 Drawing: Wo084843617 Diagram (pitch) terminal box mounted on thruster 3438 Drawing: 084843685 Diagram terminal box steering system 20-04-04 W084843419.doc Document ttle WARTSILA| | MOUNTING INSTRUCTIONS | © STEERABLE THRUSTER Decne | WoeaeaaeTo [ke [ot [Pave 6116 3.2 Reference instructions 324 Datasheet: 2005000 Info on Loctite products 322 Datasheet: 2007928 Assy instruction for lube and Hydraulic Piping 323 Datasheet, 2050443 Torque manual 324 Datasheet’ 3000082 sh2 Table of Lubricants 325 Datasheet 3002114 Flushing instructions 325 Datasheet. 3004137 Flushing Hydraulic System 327 Datasheet: 3005600 General aces during commisioning 328 Datasheet. 3005045 Procedure for storage of thruster components > 6 months 329 Datasheet, CKLTO7S75_26 Ccheckist commissioning 3210 Data sheet, OMTEODO0T2 Storage preservation and handing of equipement 3211 Datasheet, OMTE000036 Airoperated clutch on upper gearbox 3212 Datasheet, OMTE000065 List of component codification 3243 Datasheet’ OMTE000071 Horizontal floating shaft 3214 Datasheet’ OMTE000077 Description hydraulics stering 3215 Datasheet’ OMTE000079 Description lubcaton and pitch system 3218 Datasheet’ OMTE000080 Lubrication of shaft ne bearings 3217 Datasheet’ OMTEOOO081 Variable displacement pump control & emergency control 3218 Datasheet’ woaea2e513 Bolard pul test procedure 3219 Datasheet: wo84a41705 Paint specication 3220 Datasheet’ woeea41931 Sensor switches & solenoids on thruster 3221 Datasheet’ woaea41945 Information axial piston pump 3222 Datasheet: woeea42715 Speccation Hydraulis, Lubrication and pitch 3223 Datasheet: woe4a42440 Initial operation hydraul system 3224 Datasheet’ wo84a42529 Set points on contol panel for air operated clutch 3225 Datasheet: Wwoa4e42605 \Welting procedure trusterin ship 3228 Datasheet: Wo54843454 Mounting instructions spit spercal roller bearings 3227 Datasheet: woee42503 Coupling & transmission elements 3228 Datasheets ww0e4e44205 ‘Alignment procedure fora shane with floating sha 20-04-04 W084843419.doc [ Document fit: WARTSILA MOUNTING INSTRUCTIONS € ) | STEERABLE THRUSTER Doe. no [wosssasate Rev ete | oN ae | acetate a7 4 Actions to be taken 44 Installing thruster The thruster is supplied as one complete assembled unit, suitable for mounting from below, ina round opening in the structure of the vessel. The heavy round upper stembox flange and vertical oversized stiffener plates are suitable for welding to the structure of the vessel. The thruster is transported on wooden transport beams and a steel transport frame acc. to ‘drawing W084843427. Mass of the thruster is approx. 24 metric tons. The topplate of the thruster is provided with two welded hoisting eyes, designed to take the total mass of the thruster. Hoist the thruster as drawn on drawing W084843672. ‘Alocking device (drwg. 3004797) which repiaces one hydro-motor (item 1 of drawing W084842212) locks the steering movement ofthe thruster. The thruster has to remain locked until after launching of the ship. The thrusters are numbered with their corresponding orderno.: T0775, T07876 etc. Thruster 707575/77/79181 and T07583/85are the starboard units. To hoist thruster into the ship's well, follow steps as shown on drawing W084843572 + ALWAYS ATTACH LIFTING EQUIPEMENT TO THE LIFTING POINTS OR TO PLACES INDICATED ON THE (TRANSPORT) DRAWINGS. A + _ USE LIFTING EQUIPEMENT OF ADEQUATE CAPACITY. | DO NOT ATTACH LIFTING EQUIPEMENT TO MACHINED SURFACES, SHAFT ENDS, | PIPING WORK OR OTHER EXTERNALLY MOUNTED EQUIPEMENT. + MAKE SURE THERE IS SUFFICIENT SPACE AND THAT WORKERS ARE IN SAFE POSITIONS. = Provide four hoisting eyes inside the ship (against the deck, above the well) to hoist and to secure the thruster (after positioning) with four chain blocks. For position of the hoisting eyes on the topplate of the thruster see drawing W084843427. It is advised to ‘weld two hoisting eyes onto the hull for guiding the thruster during hoisting and tipping, - Lift the thruster unit incl. the wooden transport beams and transport frame off the ‘working floor. Use the two welded hoisting eyes mounted on the top plate and provide for slings around the thruster. Place the thruster near the ship on a trolley. Move thruster unit to ship's well = Provide hoisting facilities through the deck, to lift thruster into ships well. Make sure that the two main hoists, attached to the welded hoisting eyes, can handle the full load (approx. 24 metric tons). It is advised to use a crane for the two main hoists. Preferable, use a hoisting beam to prevent damaging of thruster components during hoisting and tipping the thruster. = Provide for four chain blocks and attach them onto the hoisting eyes inside the ship Provide for slings (not chains) between the hoisting eyes welded onto the hull and the propeller gear box. - Carefully lif the thruster from the trolley, using the two main hoists attached on the ‘welded hoisting eyes and slings around the propeller gearbox. Remove the transport beams and welded on steel transport support 20-04-04 W0B4843419 doc 7 | WARTSILA | MOUNTING INSTRUCTIONS Dee ne | woReeesat8 Document ttle: - | STEERABLE THRUSTER [ke [a [rage Tara - Hoist the thruster with the main hoists litle by litle towards the well, use the slings to guide the thruster. At a certain moment, the main hoists will take the full load because of the centre of gravity. = Attach all four chain blocks inside the ship to the hoisting eyes mounted on the topplate. Remove the slings. The main hoists are still taking the full load. Use the chainblocks inside the ship to tip the thruster until centreline of thruster and centreline of the ship's well coincide. Take special care for sensitive equipment mounted on the thruster. - Gently lift the thruster unit to its final position. The final position is shown on arrangement drawing W084841121 and drawing W084842629 det C, Check position of the heavy round upper stembox flange in respect to counter ring, ~The two main hoists can be removed affer the thruster is positioned. The crane is no longer needed. The four chainbiocks remain and are used during alignment - Align the thruster (input shaft upper gearbox) and the main engine. Use wedges to adjust the welding gap between well and the heavy round upper stembox flange. An extra chain block can be used to rotate the thruster during alignment. Tack weld the top plate to the well to keep position after correct alignment. Sufficiently weld the webs of the stembox to the ships well, before removing the chainblocks. - Follow welding procedure acc. instruction W084842665 and drawing W084842629. It may be required to rotate the thruster to create working space, when cutting the overlength of the webs and welding these webs in the ship's well. Rotate the thruster Unit by hand using the locking device (drawing 3004797) mounted on one of the planetary gearboxes. Remove the fasteners and rotate the locking device using of a rod. ‘The rod must be placed in the radial holes in the flange. Attention: The hydro-motor on. the second planetary gearbox may not be plugged during rotation of the thruster - Mount skeg on propeller gearbox, see drawing W084842802. Use locking wire to lock bolts. ALWAYS PROVIDE FOR AN ADEQUATE EARTHING WHEN WELDING TO THE STEERABLE PART OF THE THRUSTER. PLACE THIS EARTHING AS CLOSE AS POSSIBLE TO THE WELDING AREA, TO AVOID DAMAGE TO INTERNAL PARTS (CURRENT PASSING THROUGH BEARINGS, TOLERANCED FITS, ETC.) PROTECT THE SURROUNDINGS FROM SPATTERS WHEN WELDING OR FLAME. CUTTING , ESPECIALLY STAINLESS STEEL SURFACES. Commissioning checks: = Check the position (height) of the welded flange ace. to drawing W084841 121 / wo84842629, - Visual check of weld no. 1, see instruction 084842665. = Cheek the thruster for hoisting damage. = Check piping removed for installation on cleanness before reinstallation Installing shaftline For alignment follow instruction W084844266 "Alignment procedure for a shaftline with floating shaft’. Itis advised to make the final alignment with vessel afloat ‘After main engine and thruster are properly aligned, the intermediate drive shaft (in two pieces) can be placed on the pedestals, Do not forget to place the rubber-packing plate of bulkhead passage on the intermediate shaft, near V-rings. Other items of the bulkhead passage are split and can be mounted afterwards, Place spacer plate between couplings and use fitted bolts to connect the shafts. 20-04-04 W084843419.doc 8 . Document title: | | WARTSILA MOUNTING INSTRUCTIONS & ) STEERABLE THRUSTER 43 44 45 20-04-04 W084843419, doc Deen WwoReaaeis Loewe Fae 8/18 ‘All bearing houses on both shafts are provided with fixation rings, These split ype rings fixate the beatings in the bearing houses in axial direction. Therefore the bearings inside the bearing housings will remain in the correct position during alignment. The shafts are provided with one fixed bearing (bearing block no 1) and a number of expansion bearings {bearing block no's 2 and 3), see shaftline complete ace. to drawing W084842521. Bearings are final assembled according instruction WO84843454 at WPNL. Because itis advised to make the final alignment with vessel afloat, provisionally align and fixate the shaftline. Mount floating shaft after final alignment. Lub. oil & pitch system Diagram ace. to W084841889. These system are completely mounted on top of the thruster Unit Only the waterside of the coolers (OC1 and OC2) must be connected. Orifices Controlling the water flow are yard responsibilty (drawing W084841889 sh2). Connections on the thruster and there positions can be found on drawing W084842023. Description of lubrication and pitch system acc. to instruction DMTE000078. Position of valves Check the position of the valves in the hydraulic and lubrication system. On the drawings W084841898 and W084841889 is stated which valves should be open and which should be closed ‘Advisable is to mechanically lock valves SOV7-1 and 2 on tank steering system in open position to protect booster pump, part of hy. steering pump to protect pumps. As well as valves SOV10,13,14 of lube oil system. Filling and de-aerating lub. oil system IMPORTANT NOTE: ‘The lubrication oll system is fully separated from the hydraulic steering system and uses 2 different oil type. Capacity lubrication oil system: approx. 3200 ltr. Please be aware that the lubrication system and the gearing can only be guaranteed if the right oil type is used. Please ask for a confirmation if an other type of oil is used. - For recommended types of oll (ISO VG 150) see table 3000092 sheet 2 = Always use clean oll (max pollution 18/15 acc. ISO 4406) and make sure that all used filing material is cleaned before filing. It might be necessary to fill through a fluid fiter pump unit = Fillthe thruster unit with oil before launching = Make sure that all shut-off valves are opened or closed ace. to diagram W0B4841889 when filing the propeller gearbox. Open SOV8 when filling the lower gearbox (close after fling) ~The safest way to fil the thruster with lube oil is by filing the headertank, Tank is, provided with a plugged filing connection (BSP 1 1/2 inch), on the back - Make sure that the pressure during filing does not exceed 0,5 bar.

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