Build A Greenland Kayak
Build A Greenland Kayak
Table of Contents
Step 2: Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 3: Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
http://www.instructables.com/id/Build-a-Greenland-Kayak/
Author:nativewater author's website
skin on frame kayak builder since 1987
The Greenland kayak is one of dozens of different Arctic kayak designs that uses skin on frame technology. In skin on frame technology you build a lightweight frame by
pegging and lashing together pieces of wood and then covering the frame with a skin. The result is a boat that is light and yet strong.
Total time to build a Greenland boat the first time around is about 100 hours. That doesn't count time spent buying or collecting materials.
This instructible is fairly long so I've broken it up into a number of sections.Besides this intro, there will be the following sections.
Preparing the gunwales
Building the deck
Adding the keelson, stem and stern
Adding the ribs
Adding the hull and deck stringers
Sewing on & painting the skin
Skin on frame building is fairly easy and does not require either fancy tools or great wood-working skills. Skin on frame boat builders in the Arctic were hunters first and
boatbuilders second. Everybody built their own boat. There were no professional boat builders and so the technology was at a level that was accessible to everyone.
And for pictures of more Greenland kayaks in action go to the qajaqusa website.
Image Notes
1. wow, cool looking boat. Can't believe you can make one of these without prior
boat building or wood working experience!
Image Notes
1. and the boat is so light you can wear it as a hat when you're not paddling it.
http://www.instructables.com/id/Build-a-Greenland-Kayak/
Step 1: Skin on frame technology is adaptable
Once you have built a Greenland kayak using skin on frame technology, you will have picked up enough knowledge to build other styles of skin on frame kayaks using
only drawings as a resource. One place to get these drawings is David Zimmerly's web site.
http://www.arctickayaks.com/plans.htm
But you aren't limited to original skin on frame designs for the boats you build. Pretty much any small boat design can be adapted to skin on frame construction. For
instance, I built the canoe shown below using skin on frame construction. The originals of this type was an Ojibway birch bark canoe.
Or you can go small and ultralight and make yourself a 20 pound boat that you can hold up with one hand.
Image Notes
1. Once you've figured out how wood behaves by building the Greenland kayak,
you can build any kind of boat up to 40 foot long using skin on frame construction.
This one here is an Ojibway style canoe based on a birchbark original.
Image Notes
1. And you can't beat skin on frame for light weight. This ten foot play boat
comes in at just over 20 pounds.
Image Notes
1. boy, this is one bad reproduction, but you can get a good pdf at the Zimmerly
website. Zimmerly has at least a dozen drawings of other kayaks on his website.
Lots of construction details and ideas when you're ready to branch out beyond the
Greenland kayak.
http://www.instructables.com/id/Build-a-Greenland-Kayak/
Step 2: Nomenclature
Boat parts have names that you may not be familiar with. I will list them here so you don't have to wonder what I'm talking about. See pictures below for what these boat
parts look like.
1. gunwales - pronounced gunnels. Gunwales are the two boards that form the outside edge of the deck.
1a. Risers - Triangular pieces of wood doweled to the ends of the gunwales to create more upsweep of the deck at the ends of the boat. See second picture at the bottom
for an illustration.
2. keelson - This piece of wood runs down the center of the bottom of the hull. It is called a keelson because it is inside the skin. If it were outside of the skin it would be a
keel.
3. hull stringers - also called chine stringers. These are long narrow pieces of wood that run parallel to the gunwales and halfway down the hull toward the keelson. Their
job is to hold the skin off the ribs.
4. Rib - the ribs are the main structural elements of the hull. Their shape determines the shape and beahvior of the hull.
5. Stem board - A board that connects the keelson to the gunwales at the front of the boat.
5. Stern board - A board that connects the keelson to the gunwales at the back of the boat.
6. masik - this is the arched deck beam that supports the front of the cockpit. Some boats have a separate knee brace and masik and some boats combine both functions
in one deck beam.
7. knee brace - the arched deck beam that falls right behind your knee caps and that you brace your knees against when paddling.
8. foot brace - the 4th deck beam from the front that you rest your feet against when paddling.
9. Back brace - the deck beam that you rest your lower back against. It also supports the back of the cockpit coaming.
10. deck beams - boards that run from gunwale to gunwale to keep the gunwales at the proper distance from each other.
14. deck stringers - pairs of narrow boards that span the space between deck beams in front and in back of the cockpit. They provide support for gear stowed on deck.
Deck lines - these are pieces of rope that cross the deck both in front and in back of the cockpit and allow you to store gear on the deck of the kayak.
Image Notes
1. riser, this one at the bow.
Image Notes
1. The stem board
2. gunwale
3. keelson
4. hull stringer
5. ribs
6. masik or knee brace or deck beam 6
Image Notes
1. deck lines
2. cockpit.
3. coaming
Image Notes
1. knee brace or deck beam 6
2. foot brace, or deck beam 4
http://www.instructables.com/id/Build-a-Greenland-Kayak/
Image Notes
1. rear deck stringer
2. deck beam 7 or back brace
3. deck beam to gunwale lashing
4. rib to keelson lashing
5. 1/4 inch dowels
Step 3: Tools
You will need relatively few tools to build a kayak. Although you can build a kayak entirely with hand tools, access to power tools makes the job go faster but is not
essential. On the other hand, nowadays lots of power tools are cheaper than good hand tools. Your choice. Garage sales are a good source of wood working tools,
especially hand tools.
Saw horses
You will need two saw horses to build your boat on. Folding ones are easier to store, but you can make your own out of two by fours.
Tape Measure
Your tape measure should be at least 20 foot long. Though the common length seems to be 25 foot.
Combination square
You will need this tool for marking right angles. The edge of the flat bar is also handy for drawing straight lines.
Hammer
You will need a claw hammer to pound dowels into holes and to pull nails used to temporarily hold boat parts together. A light weight hammer with a 12 or 16 oz head is
fine. You do not need a heavy carpenter's framing hammer for your boat.
Block plane
A block plane is used to smooth the edges of boards and also to round edges and shape pieces of wood. This small short plane can be used with one hand while the
other hand holds on to the piece of wood. Bigger planes require two hands and are not nearly as useful
Spoke shave
Spoke shaves are handy for quickly rounding the sharp edges of boards. The are also useful for shaping curved deck beams.
Clamps
Some 2 inch spring clamps are handy for temporarily holding parts together. You can mail order these for about a dollar a piece. Two bar clamps with a 12 inch opening
are handy for clamping stuff to your sawhorses so it doesn't move around while you are sawing or drilling on it.
Knife
You will need a knife for cutting string and dowels. It should be a knife with a fixed blade. If it is a folding knife, the blade should lock. Folding knives without a blade lock
are dangerous since they want to fold up on your fingers while you are using them.
Hand saw
You will need a hand saw to trim pieces of wood to length
http://www.instructables.com/id/Build-a-Greenland-Kayak/
Table saw or circular saw
You will need one of those for cutting wider boards into narrower boards. Table saws are fairly expensive and if you don't have one, don't buy one just to build one kayak.
You should be able to find someone to do the cutting for you. If nothing else, check with your local high school. They usually have wood shops set up and might want to
help you.
A circular saw is much cheaper than a table saw and can be used to do the same cuts as a table saw. This is a dangerous tool. If you've never used one before get
someone to show you how to use it safely. If it gets jammed, it kicks back and is liable to wound you. Find out about kickback and avoid it.
Rip saw
A rip saw is a hand saw that is used to do long cuts along the length of a board. You can do everything you would do with a circular saw though more slowly and with less
noise. They also take some practice before you can make straight cuts, but they don't require electricity.
Jig Saw
This is a pretty handy tool and can be used for cutting curved shapes such as your kayak bending form or the curved deck beams.
Sewing needles
You will need a straight and a curved needle for sewing on the skin. Curved needles are the same kind as used for upholstery. The straight needles are about 3 inches
long and have a fairly large eye for heavy thread.
Image Notes
1. I got this block plane at a garage sale. This one is fairly simple. Some are
fancier and have knobs for adjusting blade depth.
Image Notes
1. this clamp has a max jaw opening of 6 inches.
2. This clamp has a max jaw opening of 12 inches.
Image Notes
1. Chisels are like the poor person's router. They come in different width
depending on what width trough that you want to dig in your wood. A 3/4 inch Image Notes
and quarter inch width are pictured here. These only work when sharp. 1. table saw. Very dangerous. If you buy one, get one with a blade that has
carbide tipped teeth. These are also noisy and you want to wear ear protection
while using them.
http://www.instructables.com/id/Build-a-Greenland-Kayak/
Image Notes
1. you think I got enough curved needles? The size on these is such that they fit
nicely in your palm and you can use your palm rather than your fingers to push
them through the fabric. You can also use smaller curved needles though the
big ones are easier to use.
Image Notes
1. cordless drills are cool because you are not tripping over cords. They are also
cool because you can use them one handed and use your other hand to hang
on to the thing you're drilling. Hand drills take two hands to operate. The
downside of the cordless drills are the batteries. Once they go out the drill
becomes worthless and one new replacement battery typically costs more than
half of what the drill with two batteries and a charger cost originally.
http://www.instructables.com/id/Build-a-Greenland-Kayak/
Image Notes
1. This is a German curved sole spoke shave and is handy for shaping wood.
Avoid cheap Chinese immitations. This is not a slam on the Chinese but rather
on the people who have them manufactured overseas and don't do quality
control. The problem with bad immitations is that the blade sits at the wrong
angle and the sole is ground to the wrong shape so instead of smoothly
removing wood, that bad immitations gouge or tear at the wood. Image Notes
1. the combination square can draw lines at both a 90 and 45 degree angle. The
ruler part is detachable and can be used as a straight edge all by itself.
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Comments
50 comments Add Comment view all 59 comments
http://i339.photobucket.com/albums/n461/julieandcandy/76986_1609303625744_1030826900_31648388_2363298_n.jpg
I have to say this project is within reach of anyone who knows which end to hold a handsaw by. I can't wait to make another one!
http://www.instructables.com/id/Build-a-Greenland-Kayak/
nativewater says: Dec 2, 2010. 5:54 AM REPLY
Nice job. and it floats.have fun.
http://www.instructables.com/id/Build-a-Greenland-Kayak/
sean13 says: Sep 22, 2009. 1:20 PM REPLY
Hi there. Last year I built a retrieval kayak from the Morris book; I covered it in canvas, which makes for an abrasion-resistant skin after a
few layers of polyurethane. I think you will find it very satisfactory. However, I've used 10oz nylon on a subsequent boat - and will likely
continue with it as it is much easier to stretch and sew! It is not that much more expensive either.
http://www.instructables.com/id/Build-a-Greenland-Kayak/
nativewater says: May 5, 2008. 8:09 AM REPLY
Thanks for pointing that out. I made it 1a. Too lazy to renumber everything.
My question is this:
How do you know that you will get enough "freeboard" and not a submarine? I am looking for around 2-2.5 inches of freeboard. Thanks for any help.
http://www.instructables.com/id/Build-a-Greenland-Kayak/
Vidar_76 says: Dec 25, 2007. 1:17 PM REPLY
Really nice instructable! I build one two years ago, used cotton canvas and coloured lineseed oil. Spent about 120 hours and $150, im quite good at finding
free or cheap stuff :-) Looking forward to se the rest of your instructable.
http://www.instructables.com/id/Build-a-Greenland-Kayak/