Refrigeration Product Catalogue

E M E R S O N . C O N S I D E R I T S O LV E D .
 Company Profile

Emerson is a global company that brings together

technology and engineering to provide innovative
solutions for our customers in a wide range of
industrial, commercial, and consumer markets.
Our priority is to design, produce and deliver
products, systems, and solutions that make
people's lives better.

Emerson Climate Technologies (India) Limited is

offering innovative, energy efficient, environment
Karad Plant friendly and reliable compressors to a broad range
of customers across India and overseas, for the last
four decades.

Fractional and Integral Horse Power compressors

provide perfect cooling, creating value for its users.
The compressors are manufactured in Karad and
Atit Plants, which have state-of-the-art facilities
and acclaimed to have “Gold Rating” under
Emerson's Plant Technology Franchise Standards.

The performance of the compressors is optimized

Atit Plant using CAE facilities. The components are sourced
internationally and have been subjected to
stringent Qualification Standards of Emerson
Climate Technologies. The performance of
compressors is validated by testing in a suitable
appliance at an ambient of 460 C.

The countrywide Sales and Service network of

Emerson Climate Technologies (India) Limited, is
positioned to provide prompt service to our
customers.

Computer Aided Engineering Facility

RoHS

Product Approvals
 KCX Series Compressor Nomenclature

KCX X XX X X X X X X X

MOTOR CIRCUIT BOM VARIANT

MODEL PLATFORM 1 RSIR 0 Standard Model

KCE 2 CSIR 1 Variant
KCJ MODEL SERIES VARIANT 3 CSCR
KCN 4 PSC
KCM A BASIC MODEL 5 3 Phase
KCG 6 RSIR With PTC
7 CSIR With PTC
8 CSCR With PTC
9 PSC With PTC

APPLICATION MOUNTING OPTION

REFRIGERANT
A R-12
L LBP 1 Four Legs: 7.5” x 7.5” (190 x 190mm)
TOTAL NUMBER OF DIGITS IN THE * E R-22
C CBP 2 Four Legs: 4.8” x 8.0” (122 x 202mm)
COOLING CAPACITY AT 60 Hz G R-134a
H HBP/AC 3 Four Legs: 4.0” x 6.5” (102 x 165mm) and
(IN BTU/HOUR) L R-404A
2.75” x 6.69” (70 x 170mm)
4 Three Legs: 6.12” x 8” (155 x 203mm)
FIRST TWO DIGITS IN THE * VOLTAGE RANGE 5 Three Legs: 8.44” x 9.75” (214 x 248mm)
COOLING CAPACITY AT 60 Hz A 230V (150-260), 50Hz, 1ph 6 Three Legs: 6.53” x 8.68” (166 x 220mm)
(IN BTU/HOUR) B 230V (180-260), 50Hz, 1ph 7 Four Legs: 4” x 6.5” (102 x 165mm)
C 230V (198-264), 50Hz, 1ph
D 400V (360-460), 50Hz, 3ph
E 400V (342-460), 50Hz, 3ph
F 220V (198-264), 50Hz, 1ph
T 180 - 260, 50 Hz, 1ph dual
T 198 - 242, 60Hz, 1 ph
N 207 - 253, 60 Hz, 1ph
U 180 - 260, 50 Hz, 1ph dual
U 197 - 253, 60 Hz, 1ph
S 207 - 253, 60 Hz, 1ph

* It doesn't indicate that compressor is suitable for 60 Hz power supply. For more details please refer compressor specifications.

CR6 Series Compressor Nomenclature

Compressor Capacity Compressor Motor Types MOUNTING OPTION

Family Series Multiplier Motor Type Code 1 Four Legs: 7.5” x 7.5” (190 x 190mm) Design Changes
Single phase, P 2 Four Legs: 4.8” x 8.0” (122 x 202mm) O Base Model
CR 6 K 1,000 capacitor run, 3 Four Legs: 4.0” x 6.5” (102 x 165mm) and 1 Variations
permanent split 2.75” x 6.69” (70 x 170mm)
capacitor 4 Three Legs: 6.12” x 8.0” (155 x 203mm) Packing Details
5 Three Legs: 8.44” x 9.75” (214 x 248mm) 1 Single pack
Three phase T 6 Three Legs: 6.53” x 8.68” (166 x 225mm) 2 Variants in
7 Four Legs: 4.0” x 6.5” (102 x 165mm) packing

X X X X X X X - X X X - X X X
Model Series Compressor
Capacity * Variations Motor Protection Electrical Codes
Compressor A number only Type Code
arbitrarily 50 Hz 60 Hz Code
nominal 60 Hz Internal
capacity, rating assigned to inherent F
indicate different Nominal Operating Nominal Operating
condition to protection- Voltage Voltage Voltage Voltage
two significant model types One protector, used
within any one & Phase Range
digits. with contactor
family series. (single or three phase) 220-1 198-264 - - Z
230-1 180-260 - - 1
Model Series 400-3 340-460 - - 5
Variations 400-3 360-460 - - 6
A letter ‘M’ only 208/230-1 197-253-1 V
assigned to indicate
different model type
within CR22K6
& CR30K6 family series

* Used for nomenclature purpose only. Refer specification for 60 Hz model selection.
** Mounting dimensions in mm do not include first decimal value. Refer to dimensional drawings for details.
 Performance Nominals
High Back Pressure Commercial Back Pressure
Capacity
Displacement Cooling Oil Charge Net Wt.
Model HP 7.20C -6.70C
cc per Rev Type (CFM) Qty (cc) (Kg.)
Btu/Hr. kCal/Hr. Watt Btu/Hr. kCal/Hr. Watt

R134a, 50 Hz, 1 Phase

KCE419HAG 1/6 5.79 1585 399 465 860 217 252 Fan 350 310 10.2
KCN413CAG 1/6 6.15 - - - 1080 272 316 Fan 350 340 9.7
KCE425HAG 1/5 7.58 2145 540 629 1075 271 315 Fan 350 310 10.8
KCN416CAG 1/5 7.31 - - - 1380 338 392 Fan 350 340 9.7
KCE432HAG 1/4 9.42 2690 678 788 1330 332 390 Fan 350 310 11.8
KCE444HAG 3/8 12.05 3675 926 1077 1880 474 551 Fan 350 310 11.8
KCJ444HAG 3/8 12.58 3700 932 1064 1720 433 504 Fan 350 890 20.2
KCN463HAG 1/2 15.33 5250 1323 1538 3130 789 917 Fan 350 380 11.5
KCJ467HAG 1/2 18.27 5600 1411 1640 2830 713 829 Fan 350 890 21.0
KCJ498HAG 3/4 + 25.91 8200 2066 2402 4100 1033 1201 Fan 350 890 21.5
R134a, 60 Hz, 1 Phase 230 V
KCE432HAG 1/4 9.42 3225 813 944 1595 402 467 Fan 350 310 11.8
KCE444HAG 3/8 12.05 4275 1077 1252 2187 551 640 Fan 350 310 11.8
KCN463HAG 1/2 15.33 6300 1588 1845 3443 868 1008 Fan 350 380 11.5
KCJ467HAG 1/2 18.27 6700 1688 1964 3120 786 914 Fan 350 890 21.0
KCJ498HAG 3/4 + 25.91 9250 2330 2710 4633 1167 1358 Fan 350 890 21.5
R134a, 60Hz, 115V
KCE444HAG 1/3 12.05 4200 1058 1231 2175 548 637 Fan 350 FM 310 11.8

R22, 50 Hz, 1 Phase

KCE443HAE 1/3 8.00 3600 907 1054 1620 408 475 Fan 350 310 11.8
KCE461HAE 1/2 11.50 5100 1285 1494 2590 653 759 Fan 350 590 13.4
KCJ511HAE 1 18.27 9350 2356 2740 4210 1061 1234 Fan 350 905 21.5
KCJ513HAE 1 1/4 25.91 12800 3225 3749 6366 1604 1865 Fan 350 890 22.5
CR22K6M-PF1 1 1/2+ 40.80 19000 4788 5563 8920 2248 2614 Fan 400 1330 29.8
CR30K6M-PF1 2 1/2 51.47 25000 6300 7330 12000 3024 3516 Fan 400 1330 32.5
CR36K6-PFZ 3 59.65 30100 7585 8814 14200 3578 4161 Fan 400 1330 34.9
CR42K6-PFZ 3 1/2 72.08 36100 9100 10570 17300 4360 5069 Fan 400 1330 34.9
R22, 50 Hz, 3 Phase
CR22K6M-TFM 1 1/2+ 40.80 18350 4633 5373 8260 2082 2420 Fan 400 1330 29.5
CR30K6M-TFM 2 1/2 51.47 24400 6161 7144 11600 2923 3399 Fan 400 1330 30.0
CR36K6-TF6 3 59.66 29900 7535 8755 14500 3654 4249 Fan 400 1330 31.0
CR42K6-TF5 3 1/2 72.09 35100 8845 10278 17200 4334 5040 Fan 400 1330 32.7
KCG554HAE 4 1/2 99.96 45000 11340 13185 - - - Fan 420 2250 50.1
KCG562HAE 5 117.65 52000 13100 15236 - - - Fan 420 2250 50.7
KCG572HAE 6 133.22 60000 15120 17580 - - - Fan 420 2250 51.4
R22, 60 Hz, 1 Phase
KCE461HAE 1/2 11.50 6100 1537 1788 3082 - - Fan 350 510 13.4
KCJ511HAE 1 18.27 10500 2646 3077 4210 1061 1234 Fan 350 905 21.5
KCJ513HAE 1 1/4 25.91 14500 3653 4247 6366 - - Fan 350 890 22.5

R404A, 50 Hz, 1 Phase

KCJ422CAL 1/4 8.00 - - - 1800 454 527 Fan 350 890 20.0
KCJ438CAL 1/2 11.50 - - - 3200 807 937 Fan 350 890 21.5
KCJ461CAL 3/4 18.27 - - - 5100 1285 1495 Fan 350 890 21.5
KCJ484CAL 1 25.91 - - - 7000 1763 2052 Fan 350 890 22.5
KCM511CAL 1 3/8 40.80 - - - 9000 2268 2637 Fan 400 1330 29.8
KCM514CAL 1 3/4 51.47 - - - 12000 3025 3515 Fan 400 1330 32.5
KCM519CAL 2 3/8 59.65 - - - 16100 4057 4717 Fan 400 1330 34.9
KCM522CAL 2 3/4 72.08 - - - 18300 4610 5360 Fan 400 1330 34.9
R404A, 50 Hz, 3 Phase
KCM519CAL 2 3/8 59.65 - - - 15800 3981 4630 Fan 400 1330 31.0
KCM522CAL 2 3/4 72.08 - - - 18300 4610 5360 Fan 400 1330 32.7

Note : KCM models can be used with R-134a

 Performance Nominals
Low Back Pressure
Capacity
Displacement Cooling Oil Charge Net Wt.
Model HP -23.30C
cc per Rev Type (CFM) Qty (cc) (Kg.)
Btu/Hr. kCal/Hr. Watt

R134a, 50 Hz, 1 Phase

KCE334LAG 1/10 4.49 285 72 83 Oil / Fan 260 510 10.2
KCE345LAG 1/9 5.48 380 96 111 Oil / Fan 260 510 10.2
KCN372LAG 1/5 7.31 600 152 176 Oil / Fan 260 340 10.2
KCN396LAG 1/4 9.00 800 202 234 Oil / Fan 260 340 10.2
KCN411LAG 1/3 11.10 960 242 281 Fan 350 380 11.5
KCJ411LAG 1/3 16.35 1025 258 300 Fan 350 890 20.2
KCJ412LAG 1/3 18.27 1000 252 293 Fan 350 890 21.0
KCN415LAG 3/8 15.33 1260 318 369 Fan 350 380 11.5
KCJ423LAG 1/2 32.61 1925 485 564 Fan 350 890 22.5

R404A, 50 Hz, 1 Phase

KCN414LAL 1/3 7.31 1150 290 337 Fan 350 340 10.2
KCN418LAL 1/2 9.00 1500 378 439 Fan 350 380 11.5
KCN422LAL 1/2 11.1 1800 454 527 Fan 350 380 11.5
KCJ430LAL 3/4 16.35 2425 611 710 Fan 350 890 22.5
KCJ450LAL 1 1/4 32.64 4100 1033 1201 Fan 350 890 25.0

Rating Conditions
Ambient Evaporating Condensing Sub Cooled Suction Gas Suction Pressure Discharge Pressure
Temperature Temperature Temperature Liquid Temp Temperature
Expansion Device R134a R12 R22 R404A R134a R12 R22 R404A
0 0 0 0 0
C C C C C psig psig psig psig psig psig psig psig
High Back Pressure
35 7.2 54.4 46.1 35 40 42 77 93.7 196 180 300 354
Commercial Back Pressure
35 -6.7 54.4 46.1 35 18 ---- ---- 55.6 196 ---- ---- 354
Low Back Pressure
32 -23.3 54.4 32 32 1.9 4.5 ---- 24.6 196 180 ---- 354

Permitted Evaporating Temperature Range in 0 C

KCE, KCJ,
KCN, KCM HBP CBP LBP
KCG, CR
R134a -17.8 to 12.8 * -17.8 to 12.8 -28.8 to - 6.7 **
R22 -6.7 to 12.8 N.A. N.A.
R404A N.A. -17.8 to 10.0 -40.0 to - 6.7
R12 -6.7 to 12.8 N.A. -28.8 to - 6.7

* Except KCN463HAG / KCJ498HAG : -6.7 to 12.8

** Except KCN : -35 to -6.7
 Electrical Specifications
High Back Pressure Commercial Back Pressure
Relay
Power Current LRA Voltage Motor Start Run
Model (W) (A) (A) Type Capacitor Capacitor Potential / OLP
Range Current
(Mfd) (Mfd) PTC
R134a, 50 Hz, 1 Phase
KCE419HAG 245 1.60 11 180-260 RSIR KARP3627 TAE15/H3
KCN413CAG 180 0.84 10 180-260 CSCR 40/60 6 PTC-KCP14PO KAT0411/H3
210 1.3 8.5 198-264 CSIR 40/60 - - KARP-3141 TAE12/H3
KCE425HAG 360 2.50 13 180-260 CSIR 40/60 - - KARP4241 KAT0072/H3
KCN416CAG 220 1.00 10 180-260 CSCR 40/60 6 PTC-KCP14PO KAT0413/H3
KCE432HAG 375 2.80 12.5 180-260 CSIR 40/60 KARP4241 KAT0072/H3
KCE444HAG 475 2.20 13 180-260 CSCR 40/60 10 LT85002 OR KAT0072/K3 OR
PTC-KCP14PO T0072/K3
575 3.20 16 198-264 CSIR 40/60 - - KARP4741 KAT0747/H3
KCJ444HAG 450 2.80 17 180-260 CSIR 80/100 - - KARP4841 MRT36ALX-112 OR
KAT0159/B2
KCN463HAG 615 2.70 14 180-260 CSCR 80/100 15 LT85002 KAT0463/B2
KCJ467HAG 675 3.85 23 180-260 CSIR 80/100 KARP5641 MRA12024-112 OR
KAT0733/B2
KCJ498HAG 975 5.90 32 198-264 CSIR 80/100 AC85001 - MS-24-AJX-112 OR
KAT0163/B2
R134a, 60 Hz, 1 Phase
KCE432HAG 470 2.75 12.5 207-253 CSIR 40/60 - KARP4241 KAT0072/H3
KCE444HAG 550 2.35 13 207-253 CSCR 40/60 10 PTC-KCP14PO KAT0072/K3 OR
550 2.35 16 207-253 CSCR 40/60 10 LT85002 T0072/K3
KCN463HAG 810 3.65 14 197-253 CSCR 80/100 15 LT85002 KAT0463/B2
KCJ467HAG 820 4.20 23 198-242 CSIR 80/100 - MTRP5941 KAT0733/B2
KCJ498HAG 1120 6.10 28 207-253 CSIR 80/100 - AC85001 - KAT0167/B2
R134a, 60Hz,115v
KCE44HAG 600 6.9 27 103-127 CSIR 150/200 - - MTRP H-6241 KAT0166/H3

R22, 50 Hz, 1 Phase

KCE443HAE 475 2.30 13 180-260 PSC/CSCR* 40/60* 10 LT85002* KAT0072/K3 OR
KAT 0159/B2
KCE461HAE 675 3.10 17 180-260 PSC/CSCR* 60/80* 15 LT85003* KAT0159/B2
KCJ511HAE 1020 4.70 25 180-260 PSC/CSCR* 80/100* 25 LT85002* INTERNAL
KCJ513HAE 1440 6.80 30 180-260 PSC/CSCR* 80/100* 36 AC85001* INTERNAL
CR22K6M-PF1 1750 7.20 44 180-260 CSCR* 80/100* 36 AC85004* INTERNAL
CR30K6M-PF1 2350 11.00 72 180-260 PSC/CSCR* 150/200* 45 AC85001* INTERNAL
CR36K6-PFZ 2720 13.60 85 198-264 CSCR 130/156 OR 40 OR AC85004 - INTERNAL
120 /150 45
CR42K6-PFZ 3240 15.40 104 198-264 CSCR 189/227 OR 60 OR AC85005 - INTERNAL
150/200 65
R22, 50 Hz, 3 Phase
CR22K6M-TFM 1750 3.20 20 342-462 3PH - - - - INTERNAL
CR30K6M-TFM 2275 4.20 28 342-462 3PH - - - - INTERNAL
CR36K6-TF6 2680 4.90 41 360-460 3PH - - - - INTERNAL
CR42K6-TF5 3300 6.10 45 340-460 3PH - - - - INTERNAL
KCG554HAE 4450 7.20 44 360-460 3PH - - - - INTERNAL
KCG562HAE 5250 8.50 49 360-460 3PH - - - - INTERNAL
KCG572HAE 6100 10.20 55 360-460 3PH - - - - INTERNAL
R22, 60 Hz, 1 Phase
KCE461HAE 740 3.3 21 207-253 CSCR 60-80 15 LT85003 - T0733/B9
KCJ511HAE 1175 5.30 23 197-253 CSCR 80/100 25 LT85002 - INTERNAL
KCJ513HAE 1720 7.9 36 207-253 PSC/CSCR 80/100 36 AC85001 - INTERNAL
 Electrical Specifications
High Back Pressure Commercial Back Pressure
Relay
Power Current LRA Voltage Motor Start Run
Model (W) (A) (A) Type Capacitor Capacitor OLP
Range Potential / Current
(Mfd) (Mfd) PTC
R404A, 50 Hz, 1 Phase
KCJ422CAL 400 2.40 16 180-260 CSIR 80/100 - - KARP4741 KAT0463/B2
KCJ438CAL 625 3.70 24 180-260 CSIR 80/100 - - KARP5641/ T0732/B2
MTRP5641
KCJ461CAL 925 4.50 25 180-260 CSCR 80/100 25 LT85002 - INTERNAL
KCJ484CAL 1250 6.20 37 180-260 CSCR 80/100 25 AC85001 - INTERNAL
KCM511CAL 1385 6.30 54 180-260 CSCR 80/100 36 AC85004 - INTERNAL
KCM514CAL 1840 8.70 72 180-260 CSCR 150/200 45 AC85001 - INTERNAL
KCM519CAL 2360 12.30 85 180-260 CSCR 130/156 OR 40 OR AC85004 - INTERNAL
120/150 45
KCM522CAL 2600 12.00 104 180-260 CSCR 189/227 OR 60 OR AC85005 - INTERNAL
150/200 65
R404A, 50 Hz, 3 Phase
KCM519CAL 2325 4.70 41 342-460 3PH - - - - INTERNAL
KCM522CAL 2600 5.20 45 342-460 3PH - - - - INTERNAL

Low Back Pressure

Relay
Power Current LRA Voltage Motor Start Run
Model (W) (A) (A) Type Capacitor Capacitor OLP
Range Potential / Current
(Mfd) (Mfd) PTC
KCE334LAG 110 1.1 9 150-260 RSIR - - - KARP 2827 TAE7/H3
KCE345LAG 135 1.2 9 180-260 RSIR - - - KARP3227 TAE7/H3
KCN372LAG 159 1.34 10 180-260 CSIR 40/60 KARP3141 TAE15/H3
159 1.34 11 180-260 RSIR 40/60 KARP3227 TAE15/H3
KCN396LAG 205 1.85 10 180-260 CSIR 40/60 - - KARP4141/MTRP14141 TAE15/H3

KCN411LAG 245 2.10 10 180-260 CSIR 40/60 - - KARP4241 OR KAT0072/H3

MTRP4241
245 2.10 10 180-260 RSIR KCP15-RO KAT0072/H3
KCJ411LAG 280 2.20 22 180-260 CSIR 80/100 - - KARP4841 KAT0159/B2
KCJ412LAG 310 2.75 24 180-260 CSIR 80/100 - - KARP5641 KAT0159/B2
KCN415LAG 325 2.00 14 180-260 CSCR 80/100 10 LT85002 - KAT0072/B2
KCJ423LAG 485 3.00 30 198-264 CSCR 150/200 10 LT85003 - KAT0732/B2
R404A, 50Hz, 1 Phase
KCN414LAL 325 2.3 16 180-260 CSIR 60/80 KARP4241 KAT0072/H3
KCN418LAL 375 2 14 180-260 CSCR 80/100 10 LT85002 KAT0072/B2
KCN422LAL 455 2.22 16 180-260 CSCR 80/100 15 LT85003 KAT164/B2
KCJ430LAL 580 3.2 30 180-260 CSCR 150/200 10 LT85003 - INTERNAL
KCJ450LAL 975 5 50 180-260 CSCR 150/200 25 AC85004 - INTERNAL
* These are optional Accessories to be used for CSCR Circuit
 Dimensional Drawings

KCE

6.69 [170.0]

6.50 [165.1]
OIL COOLER TUBE
5.72 [145.4]
4.00 [101.6]
2.76 [70.0]

R134a High Back Pressure

PROCESS TUBE
14[6.5] I.D.

SUCTION TUBE

H
0.61 [15.5]

DISCHARGE TUBE

KCE461HAE KCE443HAE
189.99
165.10 170.00
165.10
10.36
101.60

145.42

145.42

101.60
70.00
254.84

SUCTION TUBE 253.21

3/8 [9.6] ID SUCTION TUBE
3/8 [9.6] ID
PROCESS TUBE
248.24

1/4 [6.5] ID PROCESS TUBE

222.83

1/4 [6.5] ID

DISCHARGE TUBE
5/16 [8.1] ID DISCHARGE TUBE
1/4 [6.5] ID

KCN
L
6.70 [170.3]
6.50 [165.1]

Model
4.00 [101.5]

Suction ID Discharge ID L H Oil Cooler Tube Capacitor

2.76 [70.0]
7.27 [184.7]

Inch mm inch mm mm mm inch mm mounting

4.21 [106.9]

bracket
OIL COOLER TUBE
Provision
KCN372LAG 1/4 6.5 1/4 6.5 259 189 3 / 16 4.9 NO
DISCHARGE TUBE KCN396LAG 1/4 6.5 1/4 6.5 259 196 3 / 16 4.9 YES
KCN411LAG 5 / 16 8.0 5 / 16 8.0 250 202 — — YES
PROCESS TUBE KCN415LAG 5 / 16 8.0 5 / 16 8.0 250 202 — — YES
1/4 [6.5] I.D.
KCN463HAG 5 / 16 8.0 5 / 16 8.0 244 202 — — YES
H
0.61 [15.5]

SUCTION TUBE
KCN413CAG 1/4 6.5 1/4 6.5 244 189 — — YES
KCN416CAG 1/4 6.5 1/4 6.5 244 189 — — YES
 KCJ KCJ423LAG /
KCJ513HAE / KCJ511HAE
9.250 [234.95]
9.250 [234.95]

4.813 [122.25]

6.765 [171.84]

4.813 [122.25]
6.594 [167.49]

6.594 [167.49]
3.688 [93.68]
8.729 [221.72] SUCTION TUBE

SUCTION TUBE 11.366 [288.70] PROCESS TUBE

PROCESS TUBE
10.528 [267.41]

0.594 [15.09]
0.594 [15.09]

DISCHARGE TUBE

DISCHARGE TUBE

8.000 [203.20] 8.000 [203.20]

9.25 [235.0]
KCJ *** CAL KCJ430LAL KCJ450LAL
3.94 [100.0]

9.25 [235.0]
8.73 [221.7] 9.79 [248.6]
SUCTION 8.00 [203.2]

7.35 [186.8]
SPUD ADAPTOR 4.81 [122.3]

4.81 [122.3]
7.61 [193.3]
FOR 0.375
1-14 UNS-2A
THREADS

SUCTION TUBE SUCTION TUBE

PROCESS 1/2 [12.8] I.D. 1/2 [12.8] I.D.
12.32 [313.0]

TUBE PROCESS TUBE 13.98 [355.2] PROCESS TUBE

H
1/4 [6.5] I.D. 1/4 [6.5] I.D.
0.75 [19.1]

DISCHARGE
0.75 [19.0]

DISCHARGE TUBE
TUBE 5/16 [8.0] I.D.

8.00 [203.2]
Model Height (mm) DISCHARGE TUBE
3/8 [9.6] I.D.
KCJ422CAL 267.9 8.00 [203.2]
KCJ438CAL 274.9
KCJ461CAL 283.0
KCJ484CAL 292.2

CR22K6M / CR30K6M

SQUARE MOUNT TRIANGULAR MOUNT

9.24 [234.7]
9.24 [234.7]
7.50 [190.5]
4.24 [107.8]

8.44 [214.3]

8.04 [204.1]
7.50 [190.5]

Model Suction Tube ID Height

inch mm inch mm
CR22K6M 1/2 12.8 14.2 361
CR30K6M 5/8 15.9 14.9 381

4.88 11.38 [289.1]

[124.0]
SUCTION TUBE
SUCTION TUBE
15O
PROCESS TUBE
PROCESS TUBE 1/4 [6.5] I.D.
1/4 [6.5] ID
H

DISCHARGE TUBE
H

3/8 [9.6] I.D.

DISCHARGE TUBE
3/8 [9.6] ID

0.75 [19.1]
0.75 [19.1]
 CR36 / CR42

SUCTION TUBE
10.02 [254.5] 5/8 [15.9] I.D.

Model Suction ID Discharge ID Height (mm)

8.14 [206.8]
7.50 [190.5]

PROCESS TUBE CR36K6-PFZ 5/8” 3/8” 371.5

1/4 [6.5] I.D.
NAME PLATE

CR36K6-TF6 5/8” 3/8” 365.2

H
DISCHARGE TUBE CR42K6-PFZ 3/4” 3/8” 384.2
3/8 [9.6] I.D.
CR42K6-TF5 3/4” 3/8” 384.2

10.23 [259.8]

7.50 [190.5] 0.75 [19.1]

KCG

9.006 [228.75]
7.500 190.50] SUCTION SPUD FOR 1” DIA
1-1/4” - 12 UNF-2A THREADS
17.334 [440.28]
10.500 [266.70]

7.500 [190.50]

PROCESS TUBE
12.556 [318.92

1/4” [6.5] I.D.

NAME PLATE

DISCHARGE SPUD FOR 0.5” DIA

1-14” UNF-2A THREADS

CRANK CASE
HEATER
9.220 [234.18] 9.124 [231.75]

KCM

KCM 511CAL/KCM514CAL KCM 519CAL/KCM522CAL

Model Suction Spud Discharge ID Height (mm)
KCM511CAL Ø0.750 1-14 UNS2A 3/8” 361.0
Rolled Threads
KCM514CAL Ø0.625 1 1/4 12UNF 3/8” 360.0
2A Rolled Threads
KCM519CAL Ø0.625 1 1/4 12UNF 3/8” 371.5
2A Rolled Threads
KCM522CAL Ø0.625 1 1/4 12UNF 3/8” 384.2
2A Rolled Threads

(58W @ 240/220 V)
 Wiring Diagrams

1
Overload 230 V 50 Hz,
Protector 1 Phase Supply Glass
Glass PTC when Terminal
Terminal used
C 2

230 V, 50 Hz, S R 3
1
1Phase Supply

Overload Current
Spring Relay
Run
Capacitor Overload Protector Start Capacitor

PERMANENT SPLIT CAPACITOR (PSC) CAPACITOR START INDUCTION RUN

(CSIR) WITH PLUG-IN START RELAY

Glass Terminal
Potential Relay
Glass C
230 V, 50 HZ, Terminal R
S
1 Phase Supply
Overload
Protector

3 3 1 Top
If External 5 2

230 V, 50 Hz 1
Overload 1Phase Supply 4 6
Protector
Overload Run
Current Relay Capacitor
Spring
Start Capacitor

RESISTANCE START INDUCTION RUN CAPACITOR START CAPACITOR RUN (CSCR)

(RSIR) WITH PLUG-IN START RELAY

Glass Terminal
Potential Relay
C
S R

Over Load
Protector
3 1 Top
5 2
230 V, 50 Hz
1Phase Supply 1
4 6
Start
Capacitor

CAPACITOR START INDUCTION RUN (CSIR)

 Wiring Diagrams

230 V, 50 Hz, Mounting

C 1Phase Supply Bracket
R Overload Protector
Glass
Terminal 2
S C 1
Glass
Terminal S R M
2 S
3

1
Overload 4
Protector
PTC Relay
230 V, 50 Hz, 1Phase Supply Start
Capacitor

RESISTANCE START INDUCTION RUN (RSIR) CAPACITOR START INDUCTION RUN (CSIR)
WITH PTC RESISTOR WITH CURRENT RELAY

Mounting Overload
Bracket
C 1 HERMETIC TERMINAL C
S R 3 OVERLOAD
S PROTECTOR
230 V, 50 Hz R
PTC Glass Supply 1
3
Terminal S 230V,50Hz
3 2 S1 M
1 PHASE
1
2 SUPPLY
CURRENT
RELAY
1

Start RUN
Capacitor CAPACITOR
START
Run CAPACITOR
Capacitor

CAPACITOR START CAPACITOR RUN (CSCR) CAPACITOR START CAPACITOR RUN WITH NTC
WITH PTC
 Applications

Low Back Pressure Commercial Back Pressure High Back Pressure

Deep Freezer Bottle Cooler Water Cooler
Refrigerator Visi Cooler Oil Coolers / Panel Cooler
Ice Cube machine Display Cabinet Water Chiller
Walk-in Freezer Pastry Cabinet Refrigerated Air Dryer
Laboratory Appliance Softy Ice Cream Walk in Cooler
Milk Cooler

Model Selection Guide

Deep Freezer Cold Room (+4 C Room Temperature)

Hard Top (Ltr) Glass Top (Ltr) Model Room Size (cft) R22 R134a R404A
300 200 KCN372LAG 500 KCJ513HAE KCM511CAL KCJ484CAL
400 300 KCN396LAG 800 CR22K6M KCM511CAL KCM511CAL
450 300 KCN411LAG 1200 CR30K6M KCM514CAL KCM514CAL
450 300 KCJ411LAG 1600 CR30K6M KCM519CAL KCM514CAL
450 300 KCJ412LAG 2000 CR36K6 KCM522CAL KCM519CAL
500 400 KCN415LAG 2500 CR42K6 - KCM522CAL
800 - KCJ423LAG 3000 KCG554HAE - -
1100 - KCJ430LAL 5000 KCG562HAE - -
1800 - KCJ450LAL

Water Cooler Water Chiller

Capacity R22 R134a Flow Rate R22 R134a R404A
(Ltr/Hr) (Ltr/Hr)
20 - KCE419HAG 600 KCJ513HAE KCM514CAL KCJ484CAL
40 - KCE444HAG/ KCJ444HAG 800 CR22K6M KCM519CAL KCM511CAL
60 KCE461HAE KCN463HAG/ KCJ467HAG 1000 CR30K6M KCM522CAL KCM514CAL
100 KCJ511HAE KCJ498HAG 1400 CR36K6 - KCM519CAL
150 KCJ513HAE KCM511CAL 1600 CR42K6 - KCM522CAL
200 CR22K6M KCM514CAL 2000 KCG554HAE - -
300 CR30K6M KCM522CAL 2400 KCG562HAE - -
2800 KCG572HAE - -
Water inlet temperature - 10 0 C
Water outlet temperature - 5 0 C

Bottle Cooler Visicooler Softy Machine

Capacity(Ltr) R22 R134a Case Model Capacity (Ltr) R404A
100-120 - KCE419HAG 2 (110 ltr) KCE419HAG 15 KCM511CAL
150-200 - KCE425HAG/ KCN413CAG 4 (150 ltr) KCE425HAG/ KCN413CAG 20 KCM514CAL
220-250 - KCE432HAG/KCN416CAG 7 (250 ltr) KCE432HAG/KCN416CAG 30 KCM519CAL
260-350 KCE443HAE KCE444HAG/KCJ444HAG 9 (400 ltr) KCE444HAG/KCJ444HAG 40 KCM522CAL
350-500 KCE461HAE KCN463HAG/KCJ467HAG 12(650 ltr) KCN463HAG
600-800 KCJ511HAE KCJ498HAG

Note: As per Government of India notification w.e.f. 01-01-2003, R12 should not be used for manufacturing new appliances.
 Guidelines For Achieving Optimum Appliance Performance

Deep Freezer Softy Ice-cream Machine

? Evaporator circuit should be bottom to top ? Precooling of softy mix to 40 C should be achieved through
? Minimum 75mm PUF insulation separate refrigeration system.
? Capillary to suction line heat exchanger of 6” improves the ? Compressor cycling should not exceed 6 cycles.
performance
Ice Candy
Walk-in Cooler ? Use suction line accumulator of 3”dia x 8” height having oil return
? Proper heat load should be estimated for selecting number of orifice.
systems. ? Evaporator feeding from bottom to top.
? Adequate wall and floor insulation with ante room to be provided. ? Use stirrer in brine tank for brine circulation to achieve uniform
? Initial pull down time will range from 18 to 24 hrs. brine temperature.
? Hot gas defrost method should not be used. ? Correct % mix of brine and water is important to achieve desired
? Use proper capacity strip heaters placed equidistant across the brine temperature.
width of evaporator coil. ? -200 C of brine temperature will ensure 20 minute batch time of
hard candies.

Copeland Brand Products are used for several other applications. Above guidelines are apart from system design details.
For details contact nearest Emerson Climate Technologies (India) Limited office.

Notes
1. Electrical rating is 230 V, 50 Hz and 230 V, 60 Hz for single phase 5. Compressors with CSIR, CSCR circuit and three phase models may
models and, 400 V, 50 Hz for three phase models. be used with thermostatic expansion valve.
2. Operating voltage range signifies the range of voltage for which 6. Compressors with RSIR Circuit must use capillary tube only.
the compressor can start and run up to 430C ambient. 7. All compressors use two pole motors.
3. Cooling capacity and power consumption are nominal values at 8. Compressors for specific applications are rated for IS-10617 Part I
specified rating conditions and subject to +5% variation. and Part III-1983.
4. Direct air flow on glass terminal cover should be avoided. 9. All run capacitor should have a rating of 440 VAC and start capacitor
275 VAC surge, unless otherwise specified by Emerson Climate
Technologies (India) Limited.

Useful Conversions

Pressure Energy
Watt / hr x 0.8598 = kcal/hr
1 micron = 0.001 mm Watt / hr x 3.413 = Btu/hr
0.1 mm Hg = 100 microns 1 ton = 12000 Btu/hr
1 mm Hg = 1 Torr 1 kilojoule = 0.95 Btu
1 kg / cm2 = 14.223 psig kcal/hr x 3.968 = Btu/hr
1 bar = 14.504 psig
1 bar = 1.0197 kg/cm2 Area
1ft2 = 0.0929 metre2
Temperature 1metre2 = 10.758 ft2

0
F = 1.8 x 0C +32 Distance
1 inch = 25.4 mm
Volume 1 ft = 12 inch
1ft3 = 28.3 Liters 1 meter = 3.28 foot
1ft3 = 0.0283 meter3 1 meter = 39.36 inch
1 metre3 = 35.315 ft3 1 yard = 36 inch
1 metre3 = 1000 Liters
1cc = 1 mililiter Weight
1 oz = 29.57 mililiter 1ton = 1000 kg
1 kg = 2.2 pounds (lb)
 Emerson Climate Technologies’ Best Practices Guide

System Cleanliness

lIt is absolutely necessary that all impurities / contamination like moisture, burr, cleaning agent and chemicals are removed from the system
before operation in order to avoid compressor failures.

lAll system components have to be de-hydrated and should be Nitrogen charged till they are taken for assembly. Use bright annealed
refrigeration grade Copper tubes.

lUse tri-chloro Ethylene for flushing followed by dry air or Nitrogen to remove the trace of tri-chlo Ethylene.

Brazing

lWhile brazing all the joints purge low pressure Nitrogen through the tube. This will avoid internal oxidation and formation of
contamination. Use adequate amount of flux while brazing.

lThe joints have to be free from oil and grease before brazing. For Copper to Copper joints use phosphorous Copper as brazing alloy and
Copper - Silver for Copper to Steel joints. Oxy Acetylene is best suited for brazing.

Leak Testing

lThe system has to be adequately pressurized with dry air or Nitrogen.

lUse of electronic leak detectors is the best way to detect leaks.

lConventional methods of checking the leaks can also be used.

lDo not pressurize the system with air and R134a.

Evacuation
Effective evacuation of the system ensures removal of moisture. For achieving desired vacuum level of 200 microns:
lPull vacuum from both sides
lHeat the system with bulbs or infra red lamps
lUse Copper tubes to connect the vacuum pump and the system
lThe connecting Copper tubes have to be short in length and bigger in diameter
lUse adequately sized two stage rotary vacuum pump having anti-suckback provision
Use electronic vacuum gauge to measure the vacuum level
l

lNever use a hermetic compressor for evacuation. It is not meant for evacuation and cannot achieve desired vacuum level

Refrigerant Charging
lQuality and quantity of refrigerant immensely influences the performance and reliability of any refrigeration system.
lRefrigerant should be procured from genuine source. Use digital weigh balance during refrigerant charging.
lMaintain a separate set of hoses, tubes, valves for different refrigerants. Do not use anti-choke as it damages the compressor.
lUse pressure temperature chart of refrigerant for achieving optimum system performance.

Compressor Mounting
lTorque the nut adequately and ensure that the washer / bolt head rest on the sleeve and not on the rubber grommet.
lThe suction and discharge piping should be properly looped to avoid vibrations and refrigerant leakages. The compressor should not be
held rigidly by any means.
lThese compressors are not suitable for mobile applications.
Electricals
lAlways check the voltage across C & R terminals. Voltage at this point should fall within the prescribed operating voltage range. If the
supply voltage conditions are poor, use appropriately sized voltage stabilizer with low, high voltage cutout and On-delay timer.
lAlways use genuine electrical accessories supplied by Emerson Climate Technologies.
lEarthing the appliance is necessary from the safety stand point.

lAll electrical joints have to be firm and properly insulated.

Attending The Field Complaints

Verify the field complaint based on facts and observations made through use of proper tools and equipment. Rule out all the possibilities
before replacing the compressor. Analyze the compressor independently for its proper functioning.
Removing of compressor from the system without understanding the root cause will lead to another compressor failure.
Ahmedabad Kolkotta Secunderabad
Emerson Climate Technologies (India) Ltd. Emerson Climate Technologies (India) Ltd. Emerson Climate Technologies (India) Ltd.
3, Jayantilal Park, Near Heera Rupa Hall, 35/7, Tollygunje Circular Road 1141, Rashtrapathi Road
Ambli-Bhopal Road P.S.New Alipore Nr. Sree Gujarati Seva Mandal
Ahmedabad - 380 058 Kolkotta 700 053 Secunderabad 500 003
Gujarat West Bengal Andhra Pradesh
India India India
Tel: (91-79) 2692 6648/ 2692 6649 Tel: (91-33) 2400 2779/2400 2781 Tel : (91-40) 2753 0834/0835, 5526 0411
Fax: (91-79) 2692 2321 Fax: (91-33) 2400 2784 Fax: (91-40) 2753 0832

Bangalore Mumbai
Emerson Climate Technologies (India) Ltd. Emerson Climate Technologies (India) Ltd.
No.21, K.H.Road Unit No. 4,5,6 & 7, Bhaveshwar Arcade
Bangalore 560 027 LBS Marg, Opp. Shreyas Cinema
Karnataka Ghatkopar (West)
India Mumbai 400 086
Tel : (91-80) 2222 0327 Maharashtra
Fax : (91-80) 2227 6280 India
Tel: (91-22) 2500 6630/ 2500 6632
Fax: (91-22) 2500 6570
Chennai
Emerson Climate Technologies (India) Ltd. New Delhi
New No.10, Postal Colony II street
Emerson Climate Technologies (India) Ltd.
West Mambalam 56, Rama Road Industrial Area
Chennai 600 033 Nr. Mahindra Showroom
Tel : (91-44) 2371 8771/8772/8773 New Delhi 110 015
Fax : (91-44) 2371 8979 India
Tel: (91-11) 2511 1861/1862/1863/1864
Fax: (91-11) 2545 7748
Faridabad
Emerson Climate Technologies (India) Ltd. Pune
3B-3B.P., NIT
Faridabad 120 001 Emerson Climate Technologies (India) Ltd.
Haryana Shop No. 1,2,3,6,7,8
Tel : (91-129) 2414581 , 2431037 S.No.55, Katraj Dehu Bypass Road
Vadgaon Budruk
Pune 411 041, India
Tel: (91-20) 24351401
Fax: (91-20) 24351501

Registered Head Office

Emerson Climate Technologies (India) Limited
1202/1, Ghole Road, Pune 411 004
Tel: (91-20) 25534988/998, Fax: (91-20) 25536350

Plants
Karad - Dhebewadi Road, Karad - 415 110, Maharashtra
Tel: (91-2164) 241413 / 241002, Fax: (91-2164) 241122

Atit - Atit Pali Road, Atit - 415 519, Maharashtra

Tel: (91-2162) 262068 / 262077, Fax: (91-2162) 262069

As we are constantly endeavoring to improve the performance of our models, the specifications mentioned here are subject to change from time to time.
The Emerson logo is a trademark and a service mark of Emerson Electric Co.

Refrigeration Catalogue 010808

E M E R S O N . C O N S I D E R I T S O LV E D .