Service manual

SUBGROUP - INDEX

Section Group Type

List of electrical diagrams 110.001.1 R 920 - R 924

Overview of electrical symbols 110.005.1 R 920 - R 924

Operator’s cab - arrangement of electrical

components 110.150.1 R 920 - R 924

Operator’s cab - electrical diagrams 110.151.1 R 920 - R 924

Uppercarriage - arrangement of electrical

components 110.200.1 R 920 - R 924

Uppercarriage - main cable set 110.250.1 R 920 - R 924

Cummins Diesel engine - arrangement of

electrical components 110.300.1 R 920 - R 924

Cummins Diesel engine - electrical diagrams 110.301.1 R 920 - R 924

LFR/en/Edition: 11/2016

110.000.1
 Service manual

LFR/en/Edition: 11/2016

110.000.2
 Service manual List of electrical diagrams
Operator’s platform and uppercarriage

List of electrical diagrams

1 Operator’s platform and uppercarriage

Valid
See sub-
Machine Item code Drawing number
from to chapter

R 920 40104 ... 11733713 1444 00090 01 00 103 110.151

R 922 40687 ...
R 924 40692 ...

2 Uppercarriage

2.1 Main cable set of uppercarriage

Valid
See sub-
Machine Item code Drawing number
chapter
from to
R 920 40104 ... 11733705 1444 90101 01 00 103 110.250
R 922 40687 ...
R 924 40692 ...

3 Diesel engine

(see Diesel engine, in 040 Drive group)

LFR/en/Edition: 03/2016

R 920 - R 924 110.001.1

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List of electrical diagrams Service manual
Diesel engine

LFR/en/Edition: 03/2016

110.001.2 R 920 - R 924

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 Service manual Overview of electrical symbols
Overview of symbols

Overview of electrical symbols

1 Overview of symbols

Symbol Designation Symbol Designation

Input (assembly) Output (assembly)

NC contact, touch-sensitive NO contact, touch-sensitive

Speed sensor, 2-pin Angular speed encoder

Electrical accelerator pedal

Speed sensor, 2-pin Pressure switch, NC contact,

2-pin

Pressure switch changeover Pressure switch with 4-20 mA

contact current output

Pressure switch with 0-5 V Pressure switch with

voltage output switching output NC/NO
contact PNP
LFR/en/Edition: 07/2014

R 920 - R 924 110.005.1

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Overview of electrical symbols Service manual
Overview of symbols

Symbol Designation Symbol Designation

Level switch, 2-pin with Level switch, 3-pin with

switching output switching output (+)

Light switch with changing Inductive proximity switch NC

light, switching to dark contact PNP

Capacitive proximity switch Inclination sensor 4-20mA

NO contact NPN current output

Level switch, tank sensor Level switch, tank sensor

+ mechanical NC contact

Thermal NC contact Thermal NO contact with

monitoring

Detector with switching Angle sensor including S/A

output converter

Loudspeaker Main light with position light

LFR/en/Edition: 07/2014

Roof-mounted light Beacon

110.005.2 R 920 - R 924

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 Service manual Overview of electrical symbols
Overview of symbols

Symbol Designation Symbol Designation

Rear light with brake/tail light Heating element

and indicator

Heating element with thermal Heater flange

switch (NC contact)

Cigarette lighter Semiconductor fuse

(poly-switch)

General fuse Automatic cut-out

Automatic protective power
switch

Battery Alternator
Generator

Lamp / general Horn

Buzzer Relay contact

Double NO contact
LFR/en/Edition: 07/2014

Relay contact Relay contact

NC contact NO contact

R 920 - R 924 110.005.3

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Overview of electrical symbols Service manual
Overview of symbols

Symbol Designation Symbol Designation

Relay contact Contact mirror relay

Changeover contact

Electronic indicator relay Relay with 1 changeover

contact
Coil reset with diode

Coil (without reset) Coil with shut-down delay

(without reset)

Coil with switch-on delay Time relay

(without reset) (with drop-out delay)

Time relay
(with pick-up delay)

Coil with reset Coil with progress relay

Resistor (VDR) (surge relay)

Coil with suppressor diode Coil / inductivity

(reset with diode)
LFR/en/Edition: 07/2014

Starter DC motor with

blower

110.005.4 R 920 - R 924

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 Service manual Overview of electrical symbols
Overview of symbols

Symbol Designation Symbol Designation

DC motor with blower, speed DC motor

adjustable

DC motor / pump DC motor / pump

Windscreen washer system

Windscreen wiper Servo motor

Slip ring contact Operating hour meter

Operating hour meter Speed meter

Backlit fuel indicator Backlit temperature indicator

Backlit clock Resistor

LFR/en/Edition: 07/2014

Glow plug Resistor, negative

temperature coefficient hot
conductor

R 920 - R 924 110.005.5

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Overview of electrical symbols Service manual
Overview of symbols

Symbol Designation Symbol Designation

Potentiometer Resistor, positive

temperature coefficient cold
conductor

Resistor, varistor Variable resistor

(voltage-dependent resistor) General

Multi-position switch Battery main switch, 1-pin,

4 positions actuator removable in
position "0"

Battery main switch, 1-pin, Rotary switch with 3 positions

actuator removable in (NC-off-NO)
position "1"

Hot start switch

NC auxiliary contact NO auxiliary contact

Interval relay Steering column switch with

horn, indicator
LFR/en/Edition: 07/2014

Mechanical NC limit switch Mechanical NC/NO limit

switch

110.005.6 R 920 - R 924

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 Service manual Overview of electrical symbols
Overview of symbols

Symbol Designation Symbol Designation

Mechanical NO limit switch Mechanical changeover

contact limit switch for slip
ring

Mechanical limit switch Button 1 NC contact, 1 NO

2 NO contacts contact
Indicator light

Button NO contact / general Button NC contact / general

Hazard light switch with Ignition switch

search and function lighting (without pre-heating)

SWF switch with 2 SWF switch with 1

changeover contacts, lighting changeover contact, lighting
and actuation lock

DC/DC converter Diode

(direct current converter)

LED LED
flashing
LFR/en/Edition: 07/2014

Z diode Amplifier

R 920 - R 924 110.005.7

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Overview of electrical symbols Service manual
Overview of symbols

Symbol Designation Symbol Designation

Amplifier with LED for input/ NPN transistor

output, fault

PNP transistor Aerial

Terminal (disconnectable) Potential bolt (screwed

connections)

Potential point Cable kit view for

(plug connections) "stripped"

M10 ground bolt (slave)

M10 ground bolt (master symbol)

Cable kit view for Socket contact

"wire end ferrule"

Socket connection Metering pump

with terminals
LFR/en/Edition: 07/2014

Valve Valve with reset (diode)

110.005.8 R 920 - R 924

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 Service manual Overview of electrical symbols
Overview of symbols

Symbol Designation Symbol Designation

Valve with reset Valve with reset

(interconnected Z diodes) (varistor)

Twisting of wires Revision note

Revision note Cable kit - note

Tightness symbol Cable kit - note

Cable kit - note Cable kit - note

Cable kit - note Cable kit - note

Standard plug connection Device plug

(plug-plug) (device/valve plug)
LFR/en/Edition: 07/2014

R 920 - R 924 110.005.9

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Overview of electrical symbols Service manual
Overview of symbols

Symbol Designation Symbol Designation

Forced wiring Field, housing, assembly

Potential arrow target directly Potential arrow source

from fuse

Potential arrow target Potential arrow source

Potential arrow target Unassigned cross references

directly to earth Source documents

Unassigned cross references

Target documents

1.1 General equipment

LFR/en/Edition: 07/2014

Fig. 1 General equipment

110.005.10 R 920 - R 924

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 Service manual Overview of electrical symbols
Overview of symbols

1 Unit code 7 Connecting pin 2 (-) supply

2 Location sign 9 Connecting pin 3 (output)
3 Equipment code (EC) 10 Colour of exposed wire
4 Engine oil pressure 11 Output: switching contact can be PNP or
NPN
(current output, voltage output)
5 Function text 12 Output: NO contact
6 Type of converter p=pressure>electric 13 Technical data
unit
7 Connecting pin 1 (+) supply

1.2 Example of master-slave relationship in relay

Fig. 2 Master-slave relationship in relay

14 Slave (relay coil) 18 Cross reference to slave on coordinate

K16
15 Cross reference to master symbol on 19 Cross reference to master on coordinate
coordinate L16 L16
16 Cross reference to slave on coordinate 20 NO contact (slave)
K17
17 Master symbol
LFR/en/Edition: 07/2014

R 920 - R 924 110.005.11

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Overview of electrical symbols Service manual
Overview of symbols

1.3 Overview for the connection of the display (example)

Fig. 3 Overview for the connection of the display (example)

LFR/en/Edition: 07/2014

21 Equipment code (EC) 27 Module name

22 Physical address 28 Input/output address
23 Cross reference to slave (input/output) 29 Module number
24 Note re. (input/output) 30 Pin name
25 Example 31 Plug name
26 Cross reference to master 32 Input/output address (for programmers /
software)

110.005.12 R 920 - R 924

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 Service manual Operator’s cab - arrangement of electrical components
Control elements

Operator’s cab - arrangement of electrical

components

1 Control elements

Fig. 1 Overview of operator’s cab

1 Control unit for heating and air A162 Display

conditioning unit
LFR/en/Edition: 03/2016

S84 Central lubrication system H98 Diesel engine lamp

S497 Confirmation button A169 Control unit B
B501 Engine speed controller S1 Starter switch
A170 Control unit C S2-1 Emergency stop button - operator’s cab
(option)
A3 Radio E8 Cigarette lighter
S7 Safety lever

R 920 - R 924 110.150.1

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Operator’s cab - arrangement of electrical components Service manual
Control elements

Fig. 2 Buttons and switches on the joysticks

A145 Left joystick S5M Button - horn

A146 Right joystick S5R Button - rotary actuator right
A185 Left mini joystick S6L Button - float position of boom cylinders
A186 Right mini joystick S6M Button - reserve
B19L Sensor on the left joystick S6R Button - travel alarm
B19R Sensor on the right joystick S55 Button 3 positions - unlocking cylinder
shut-off of attachment
S5L Button - rotary actuator left S57 Switch 2 positions - reserve
LFR/en/Edition: 03/2016

110.150.2 R 920 - R 924

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 Service manual Operator’s cab - arrangement of electrical components
Cable sets and connectors

Fig. 3 Travelling pedals

B170 Control pressure transmitter / travel left B171 Control pressure transmitter / travel
right

2 Cable sets and connectors

LFR/en/Edition: 03/2016

R 920 - R 924 110.150.3

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Operator’s cab - arrangement of electrical components Service manual
Cable sets and connectors

Fig. 4 Main cables set and connectors in the cab

A145 Left joystick S7 Safety lever

A146 Right joystick X50 Plug connection - right mini joystick
A178 Master module X51 Plug connection - left mini joystick
A1201 Motherboard S5.X1 Plug connection - left joystick
B501 Turning knob for setting the speed step S6.X1 Plug connection - right joystick
P5 Operating hour meter S1 Starting switch
LFR/en/Edition: 03/2016

110.150.4 R 920 - R 924

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 Service manual Operator’s cab - arrangement of electrical components
Cable sets and connectors

Fig. 5 Main cables set and connectors in the cab

A162 Display A162.X1Plug display

A162.X2Plug display E8 Cigarette lighter
A3.XA Plug radio A3.XB Plug radio
A169.X1Plug control unit A169.X2Plug control unit
A178 Master module A178.LAN3.X Plug connection master module
LFR/en/Edition: 03/2016

R 920 - R 924 110.150.5

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Operator’s cab - arrangement of electrical components Service manual
Control units B and C (A169, A170)

3 Control units B and C (A169, A170)

Fig. 6 Rear side of the control units B, C,

X1 Plug connection 12 pins X2 Plug connection 6 pins

4 Display A162

Fig. 7 Display A162 (rear side)

X1 Plug connection 2 pins power supply X2 Plug connection Ethernet 8 pins

LFR/en/Edition: 03/2016

5 Modules

See the electrical diagram for the pins assignment of the different plug connections.

110.150.6 R 920 - R 924

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 Service manual Operator’s cab - arrangement of electrical components
Modules

5.1 Input modules A179 and A179-2

Fig. 8 Input modules

A1201 Motherboard A179-2.X_GYPlug connection 48 pins

A179 I/O- Module KM1 A179-2.X_GYPlug connection 32 pins
A179-2 I/O- Module KM2 X1183 Plug
A179-2.X_GYPlug connection 32 pins X1182 Plug

5.2 Master A178

LFR/en/Edition: 03/2016

(see 200.250 Master module)

R 920 - R 924 110.150.7

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Operator’s cab - arrangement of electrical components Service manual
Modules

5.3 Remote diagnosis module LiTU

Fig. 9 Remote diagnosis module LiTU (under the right console)

A192 / A300 Remote diagnosis module LiTU A178.COM2Plug connection master module
X192.X1Plug connection 21 poles - module
LiTU

LFR/en/Edition: 03/2016

110.150.8 R 920 - R 924

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 Service manual Operator’s cab - arrangement of electrical components
Other electrical components in the operator’s cab

6 Other electrical components in the operator’s cab

6.1 Roof lights and antenna

Fig. 10 Roof lights and antenna

E2-1 Roof light - front left E2-2 Roof light - front right
W1 Antenna
LFR/en/Edition: 03/2016

R 920 - R 924 110.150.9

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Operator’s cab - arrangement of electrical components Service manual
Other electrical components in the operator’s cab

6.2 Windshield wiper, heating and air conditioning system

Fig. 11 Windshield wiper, heating and air conditioning system

B353 Windscreen washer fluid level M4 Front windscreen wiper

M3_1 Windscreen washer pump for front VMC2 Servomotor - Recirculated air and fresh
windscreen air flap

LFR/en/Edition: 03/2016

110.150.10 R 920 - R 924

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 Service manual Operator’s cab - arrangement of electrical components
Other electrical components in the operator’s cab

Fig. 12 Heating and air conditioning system

VMC1 Servomotor - water valve VMC5 Servomotor - ventilation flap upwards

VMC3 Servomotor - ventilation flap towards M1 Heating and air conditioning ventilator
feet
VMC4 Servomotor - ventilation flap towards
front windscreen
LFR/en/Edition: 03/2016

R 920 - R 924 110.150.11

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Operator’s cab - arrangement of electrical components Service manual
Other electrical components in the operator’s cab

LFR/en/Edition: 03/2016

110.150.12 R 920 - R 924

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 Service manual Uppercarriage - arrangement of electrical components
Electrical components on control oil unit

Uppercarriage - arrangement of electrical

components

1 Electrical components on control oil unit

Fig. 1 Electrical components on control oil unit

Y3.X Connector 2 poles / solenoid valve / servo control

Y7.X Connector 2 poles / solenoid valve / swing brake
Y24.X Connector 2 poles / solenoid valve / travel speed increase
YR50.X Connector 2 poles / regulation solenoid valve / power regulation (LR)
YR51.X Connector 2 poles / regulation solenoid valve / flow regulation pump P1
YR52.X Connector 2 poles / regulation solenoid valve / flow regulation pump P2
LFR/en/Edition: 03/2016

R 920 - R 924 110.200.1

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Uppercarriage - arrangement of electrical components Service manual
Electrical components between control valve block and engine

2 Electrical components between control valve block and engine

2.1 Electrical components on engine side

Fig. 2 Electrical components on engine side

B3.X Connector 2 poles / cooling water level

Y20.X Connector 1 pole / air conditioning compressor
R51 Connector 1 pole / heating flange
LFR/en/Edition: 03/2016

A.cummins.J2 Connector 50 poles / plug motor control

A.cummins.J3 Connector 4 poles / plug motor control
A.cummins.J4 Connector 3 poles / plug motor control
X.term.can.J1939 Connector 3 poles / matching resistor
B44.X Connector 2 poles / sensor / dryer
X919 Connector 4 poles / auxiliary heating
X1180 Connector 2 poles / auxiliary heating

110.200.2 R 920 - R 924

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 Service manual Uppercarriage - arrangement of electrical components
Electrical components between control valve block and engine

2.2 Electrical components on control valve block side

Fig. 3 Electrical components on control valve block side

B159.X Connector 2 poles / high pressure transmitter P1

B160.X Connector 2 poles / high pressure transmitter P2
B8.X/B14.XConnector 4 poles / hydraulic oil temperature / oil level
B161.X Connector 2 poles / control pressure transmitter / stick extension
B162.X Connector 2 poles / control pressure transmitter / stick retraction
B163.X Connector 2 poles / control pressure transmitter / boom up
B164.X Connector 2 poles / control pressure transmitter / boom down
B165.X Connector 2 poles / control pressure transmitter / tilting bucket out
LFR/en/Edition: 03/2016

B167.X Connector 2 poles / control pressure transmitter / swing left

B168.X Connector 2 poles / control pressure transmitter / swing right
YR414.XConnector 2 poles / regulation solenoid valve / Tool Control high pressure circuit
YR415.XConnector 2 poles / regulation solenoid valve / straight travel
YR417.XConnector 2 poles / regulation solenoid valve / Cut 1
YR418.XConnector 2 poles / regulation solenoid valve / Cut 2
YR419.XConnector 2 poles / regulation solenoid valve / summation stick cylinder

R 920 - R 924 110.200.3

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Uppercarriage - arrangement of electrical components Service manual
Electrical components behind the cab

YR420.XConnector 2 poles / regulation solenoid valve / summation boom cylinders

YR421.XConnector 2 poles / regulation solenoid valve / regeneration stick cylinder
YR450.XConnector 2 poles / regulation solenoid valve / bypass stick cylinder

3 Electrical components behind the cab

Fig. 4 Electrical components behind the cab

YA5143.XConnector 2 poles / solenoid valve / high pressure circuit

YB5143.XConnector 2 poles / solenoid valve / high pressure circuit
YR5143.XConnector 2 poles / regulation solenoid valve / high pressure circuit
Y22.X Connector 2 poles / solenoid valve / shift valve rotary actuator
Y23.X Connector 2 poles / solenoid valve / shift valve rotary actuator
YR20.X Connector 2 poles / regulation solenoid valve / shift valve rotary actuator

LFR/en/Edition: 03/2016

110.200.4 R 920 - R 924

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 Service manual Uppercarriage - arrangement of electrical components
Battery main switch and main fuses

4 Battery main switch and main fuses

Fig. 5 Battery main switch and main fuses

F156 Main fuse on terminal 30 / 150A

F157 Main fuse on starter circuit / 400A
S9 Battery main switch
X170 Starting aid connector
X429 Connector 2 poles / plug travel alarm system
B9.X Connector 2 poles / sensor / plug air filter contamination
X1072 Connector 1 pole / plug starter
LFR/en/Edition: 03/2016

R 920 - R 924 110.200.5

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Uppercarriage - arrangement of electrical components Service manual
Electrical components on working attachment bearing bracket

5 Electrical components on working attachment bearing bracket

Fig. 6 Electrical components on working attachment bearing bracket

B190.X Connector 2 poles / overload warning system

X179 Connector 12 poles / floodlights and horn supply
B55-1.XConnector 4 poles / angle sensor

LFR/en/Edition: 03/2016

110.200.6 R 920 - R 924

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 Service manual Uppercarriage - arrangement of electrical components
Electrical components on fuel tank

6 Electrical components on fuel tank

Fig. 7 Electrical components on fuel tank

X141 Connector 4 poles / refueling pump

B39.X Connector 4 poles / fuel level
LFR/en/Edition: 03/2016

R 920 - R 924 110.200.7

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Uppercarriage - arrangement of electrical components Service manual
Electrical components on fuel tank

Fig. 8 Electrical components on fuel tank

B710.X Connector 3 poles / sensor / water detector fuel filter

E700.X Connector 2 poles / fuel pre-heating filter

LFR/en/Edition: 03/2016

110.200.8 R 920 - R 924

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 Service manual Cummins Diesel engine - arrangement of electrical components
Electrical components

Cummins Diesel engine - arrangement of

electrical components

Danger !
Live parts!
Death.
Before working on the electrical system, disconnect batteries.
Check the polarity of the DC supply voltage to avoid damaging Diesel engine control unit.
Check that all sections of the cable bundles are correctly attached to Diesel engine, without
strain and tumbling points. Retighten or replace the fixing clamps if necessary.

1 Electrical components

Fig. 1 Electrical components, front view

LFR/en/Edition: 03/2016

1 Alternator 2 Coolant temperature sensor

3 Engine speed sensor (crankshaft)

R 920 - R 924 110.300.1

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Cummins Diesel engine - arrangement of electrical components Service manual
Electrical components

Fig. 2 Electrical components, left view

1 Starter

LFR/en/Edition: 03/2016

Fig. 3 Electrical components, right view

1 Motor position sensor (camshaft) 2 Engine control unit

3 Supply pressure sensor

110.300.2 R 920 - R 924

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 Service manual Cummins Diesel engine - arrangement of electrical components
Electrical components

Fig. 4 Electrical components, top view

1 Coolant temperature sensor 2 Barometric pressure sensor

3 Temperature sensor and intake
pressure
LFR/en/Edition: 03/2016

R 920 - R 924 110.300.3

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Cummins Diesel engine - arrangement of electrical components Service manual
Electrical components

LFR/en/Edition: 03/2016

110.300.4 R 920 - R 924

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 Service manual Cummins Diesel engine - electrical diagrams

Cummins Diesel engine - electrical diagrams

(See 040, Diesel engine)
LFR/en/Edition: 06/2016

110.301.1
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Cummins Diesel engine - electrical diagrams Service manual

LFR/en/Edition: 06/2016

110.301.2
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