0% found this document useful (0 votes)
138 views66 pages

Ps7lic en-US en-US

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
138 views66 pages

Ps7lic en-US en-US

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 66

Security information 1

Preface 2
PCS 7 licenses and quantity
structures 3
SIMATIC
Selecting the correct license
keys 4
Process control system PCS 7
Licenses and configuration limits
(V9.1) Licensing of PC stations 5

Data volumes 6
Installation Manual

Valid for PCS 7 as of V9.1

02/2021
A5E50318145-AA
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage
to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices
referring only to property damage have no safety alert symbol. These notices shown below are graded according to
the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may
be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG A5E50318145-AA Copyright © Siemens AG 2021.


Digital Industries Ⓟ 03/2021 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Security information.............................................................................................................................. 5
2 Preface ................................................................................................................................................... 7
3 PCS 7 licenses and quantity structures .................................................................................................. 9
4 Selecting the correct license keys........................................................................................................ 13
4.1 Selecting the correct license keys ....................................................................................... 13
4.2 Determining the process objects for the SIMATIC station ..................................................... 17
4.3 Determining the process objects for the automation systems .............................................. 18
4.4 Calculating the process objects for the operator station ...................................................... 20
4.5 Determining the archive values for the operator station ...................................................... 22
4.6 Calculating the asset tags (hardware components) for the Maintenance Station.................. 24
4.7 Determining the units for the BATCH station ....................................................................... 26
4.8 Determining the routes for the Route Control station .......................................................... 27
4.9 Determining the PDM objects for PC stations with SIMATIC PDM.......................................... 28
4.10 Determining the number of computers for the SIMATIC Management Station ..................... 30
4.11 Insufficient license key – license key is not installed ............................................................ 31
5 Licensing of PC stations ....................................................................................................................... 35
5.1 Software and license keys for configuration with PCS 7 ....................................................... 35
5.2 Software and license keys for a single-station system with configuration............................. 37
5.3 Software and license keys for Operator Stations.................................................................. 39
5.4 Software and license keys for BATCH Stations ..................................................................... 42
5.5 Software and license keys for Route Control Stations .......................................................... 44
5.6 Software and license keys for the SIMATIC Management Console........................................ 45
5.7 Software and license keys for SIMATIC PDM ........................................................................ 46
5.8 Software and license keys for Process Historian and Information server ............................... 47
6 Data volumes ....................................................................................................................................... 49
6.1 Overview of the quantity structures of PCS 7 ...................................................................... 49
6.2 Quantity structures for automation systems of PCS 7 .......................................................... 50
6.3 Quantity structures for the operator station........................................................................ 53
6.4 Quantity structures for SIMATIC Route Control .................................................................... 55
6.5 Quantity structure for SIMATIC BATCH................................................................................. 57
Index .................................................................................................................................................... 65

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 3
Table of contents

Licenses and configuration limits (V9.1)


4 Installation Manual, 02/2021, A5E50318145-AA
Security information 1
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines, and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary
to implement – and continuously maintain – a holistic, state-of-the-art industrial security
concept. Siemens’ products and solutions form one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. These systems, machines and components should only be connected
to the enterprise network or the Internet if and only to the extent necessary and with appropriate
security measures (firewalls and/or network segmentation) in place.
You can find more information on protective measures in the area of industrial security by
visiting:
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends performing product updates as soon as they are available and
using only the latest product versions. Use of product versions that are no longer supported, and
failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed
under
https://www.siemens.com/industrialsecurity.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 5
Security information

Licenses and configuration limits (V9.1)


6 Installation Manual, 02/2021, A5E50318145-AA
Preface 2
Purpose of this documentation
This documentation describes the licensing for the process control system PCS 7.
The following topics are described:
• Selecting the correct licenses, referred to as license keys, for different PCS 7 software
products.
• PCS 7 software packages and the required license keys.

Options for accessing PCS 7 documentation


The documentation required for PCS 7 includes the following types:
• PCS 7 Readme
The readme file is available in two versions:
– PCS 7 Readme (offline)
This version is installed by PCS 7 Setup. The file only contains general information and
links to documents on the Internet.
– PCS 7 Readme (online)
This version contains all information on the installation and use of PCS 7 in the format
which is already familiar to you. The file is only available on the Internet to keep it always
up-to-date.
Note
The information provided in the PCS 7 Readme (online) on the Internet takes precedence
over all other PCS 7 documentation. Refer PCS 7 Online Readme (https://
support.industry.siemens.com/cs/cn/en/view/109780270)
Read this PCS 7 Readme carefully, because it contains important information and
amendments on PCS 7.

• PUD Manager
The "PUD Manager" an innovative tool to access documentation, comes with PCS 7 USB flash
drive. Some of the highlights:
– Create your own Manual Collection.
– Customize the documentation set according to your needs.
– Efficient search engine to access your information.
For more information on PUD Manager, refer Process Control System PCS 7; PUD Manager
V2.1 Online Help.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 7
Preface

• PCS 7 System Documentation


System documentation contains information about several products such as configuration
manuals and Getting Started manuals. This documentation serves as a guideline for the
overall system and explains the interaction between the individual hardware and software
components.
• PCS 7 Product Documentation
Product documentation contains information about special hardware and software
components. The individual documents provide detailed information on the specific
component.
Full versions of the documentation are available from the "Technical Documentation SIMATIC
PCS 7" website: PCS 7 Technical documentation (http://www.siemens.com/pcs7-
documentation)
You can find additional information in the product overview Process Control System PCS 7;
PCS 7 - Documentation; Section "Options for accessing the documentation".

Required basic knowledge


General knowledge in the area of automation engineering and basic knowledge of PCS 7 is
required to understand this documentation. It is also assumed that the reader knows how to use
computers or other equipment similar to PCs (such as programming devices) with the Windows
operating system.

See also
Siemens Industry support (https://support.industry.siemens.com/cs/de/en/view/109748882)
SIMATIC PCS 7 Overview (https://support.industry.siemens.com/cs/ww/en/view/63481413)
www.siemens.com/pcs7-documentation (www.siemens.com/pcs7-documentation)

Licenses and configuration limits (V9.1)


8 Installation Manual, 02/2021, A5E50318145-AA
PCS 7 licenses and quantity structures 3
Important terms
The following table lists terminology that is important for licensing:

Term Description
License A license provides the right to use products. This right is in the form of:
• CoL (Certificate of License)
• License key
CoL (Certifi‐ The CoL certifies the license. The product may only be used by the license owner or
cate of License) authorized persons.
License key The license key is the "technical representative" of the license (also called an "elec‐
tronic license stamp").

License properties
Each license consists of a standard license type and a license type.
The standard license type defines how many PC stations the associated software may be
installed and used on. The license type defines any applicable restrictions on how the associated
software may be used.
• The following standard license types are available to you:

Standard license type Description


Single license With this license, the software may be used on any single computer. The type
of permissible usage is defined in the Certificate of License.
Floating license With this license, the software may be used on any computer within a network.
The software may be installed on several computers for this purpose.

• The following license types are available to you:

License types Description


Unlimited license With this license, the software may be used without restriction.
Count relevant license With this license, software usage is restricted to:
• The number of process objects, archive tags, process tags ("tags") defined in
the contract, depending on the licensed software.
Display:
The licensed number is displayed in the Automation License Manager under
"Validity."

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 9
PCS 7 licenses and quantity structures

License types Description


Countable Objects Li‐ With this license, software usage is restricted to:
cense • The number of process objects defined in the contract.
Display:
The values are displayed in the Automation License Manager under "Validity" in
the format:
"X(Y)"
Value "X" = number of licenses still available for process objects.
Value "Y" = maximum licensed number of process objects.
Calculation:
The number of process objects loaded into the AS is calculated by the executing
application and is subtracted from the available process objects in the value "X".
The value "X" is always updated by the executing application. The value for
reducing configured process objects can therefore increase again.
The value "Y" always indicates the maximum licensed number of process ob‐
jects and is therefore not changed.
Upgrade license Specific system status requirements may have to be met for an upgrade to be
performed:
• With an upgrade license, a license of an "old" version x can be converted to
a version >x+....
• An upgrade may become necessary due to an increased configuration limits.
Rental license With this license, software usage is restricted to:
• The number of operating hours defined in the contract
• The number of days after first use defined in the contract
Note: The information area of the task bar will display tooltips telling you how
long the rental license has left to run.
Pay per use license With this license, software usage is restricted by the terms of use defined in the
contract.
Contract license With this license, the software may be used without restriction.
Trial license With this license, software usage is restricted to:
• A maximum of 14 days, for example
• A certain number of days after first use
• Test and validation purposes (disclaimer of liability)
Rental and Demo li‐ With this license, software usage is restricted to:
cense • The number of operating hours defined in the contract
• The number of days after first use defined in the contract
Note: The information area of the task bar will display tooltips telling you how
long the demo license has left to run.

Note
Not all products support all license types. In the Automation License Manager you can see which
license form is valid for a specific product.

Licenses and configuration limits (V9.1)


10 Installation Manual, 02/2021, A5E50318145-AA
PCS 7 licenses and quantity structures

PCS 7 without a license key


You can use the SIMATIC PCS 7 software package for up to 14 days as a trial version.

Note
You can activate the trial (demo) mode the first time the software is used
Process Historian support max 30 days trail License.

Missing license key


When a software program requests a license key, but it cannot be located on the network in a
"valid" format, it is described as a "missing license key".

Automation License Manager


You can manage license keys centrally with the software Automation License Manager. When
you use the package installation for PCS 7, the Automation License Manager is automatically
included in the installation.

Virus-free

Note
Check that your PC is virus-free prior to each installation/uninstallation of a license key.
Viruses may pass between the hard disk and storage medium (license key USB stick, license key
diskette) when using this method.
Write protection must not be activated when transferring license keys.

Additional information
• Documentation SIMATIC; Automation License Manager
• Installation manual Process Control System PCS 7; Licenses and Configuration Limits

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 11
PCS 7 licenses and quantity structures

Licenses and configuration limits (V9.1)


12 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys 4
4.1 Selecting the correct license keys

Introduction
The configurable size of a PCS 7 plant is scalable. The software products for engineering station,
operator station, SIMATIC BATCH station, Route Control station and SIMATIC PDM are licensed as
follows:
• Version-dependent license
This license enables the associated functionality, e.g. OS server redundancy.
• License type "Count Relevant License" (licenses with scalable size)
These licenses determine the configuration limits of this functionality, for example, OS
Runtime 1,000 PO. With licenses of the type "Count Relevant License", you can install several
license keys whose licensed values are then added up.

Process object
The following applies to licensing of the "PO" process objects in SIMATIC PCS 7:
The following are counted as PCS 7 process object:
• All SFC
• All block instances that meet the following criteria:
– Instance can be controlled and monitored.
– Instance generates alarms.
– Instance is not part of the driver library.
These objects are transferred to the OS and must be licensed.
A block with operator control and monitoring has the attribute "S7_m_c = true" in the
CFC block properties.
A process object can include the following blocks and objects:
• Blocks for operating and monitoring a system
• Objects for automation
• Objects for signal recording and signal processing
You can find additional information on process objects in the manual Process Control System
PCS 7; Engineering System, for example in the section "Counting and booking of process object
licenses".

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 13
Selecting the correct license keys
4.1 Selecting the correct license keys

Licenses with scalable size (levels per component of the process control system)
The following table shows the levels in which the system size can be changed.

Component of process Levels of licenses Comment


control system
Engineering system (ES) Loading of SIMATIC sta‐ PO: "AS RT PO" license key
tions • 100 • Required for download to the AS, but not for test or
• 1,000 S7 PLC Simulation.

• 10,000 • Only required once in the case of redundant sys‐


tems.
Engineering system (ES) Loading of SIMATIC sta‐ PO: "CPU 410 Expansion Pack"
tions • 100 • Upgrade only possible for SE card.
• 500 • SMART SE Card PO 800: Upgrade not possible.
Operator station (OS) PO: "OS RT PO" license key
• 100
• 1,000
• 5,000
Archiving with operator Archive values:
station • 1,500
• 5,000 The archive values are system dependent and varies
with the system selected.
• 10,000
• 30,000
Process Historian Note for use of the Process Historian: Archive values from redundant data sources are coun‐
Only operator stations license keys for ar‐ ted as only one tag each.
chive values.
Information Server Clients: A license is required for each active client connection.
• 1 A client is any installed plug-in for Microsoft Excel or
Word as well as the client of the web application.
• 3
Client licenses are counted per PC, not per client ap‐
• 5
plication. This means only one license is required even
• 10 if more than one report client of a PC is connected with
the information server.
Information Server Data source access: • Number of OS servers per Information Server.
• 1 A redundant OS server is counted as one OS server.
• 3 • The licenses are required if the Information Server
directly accesses the OS server (without Process
Historian).

Maintenance Station Asset tags Number of monitored hardware components within a


(MS) (hardware components): PCS 7 project.
• 100
• 1,000

Licenses and configuration limits (V9.1)


14 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.1 Selecting the correct license keys

Component of process Levels of licenses Comment


control system
PCS 7 OS Web Option Web clients: Number of Web clients per Web server.
• 1
• 5
• 10
BATCH stations (batch Units: Number of units within a PCS 7 project.
processes) • 1
• 10
• 50
BATCH server (Web cli‐ Web clients: • Number of Web clients per BATCH server.
ents) • 1 • One license key per server computer for redundant
• 5 servers.
BATCH server (Work Loading of work memory is needed for "BATCH Expansion (500 MB)" license key
memory) batch processing: • If more than 1,500 MB of work memory is needed
• 500 MB for batch processing, this license key is necessary
on a BATCH server PC.
• Each license key expands the work memory by 500
MB. When batch processing, this enables the avail‐
able SIMATIC BATCH Server’s work memory to be
used almost to its complete capacity.
• One license key per server computer for redundant
servers
• Necessary for the expansion of the usable working
memory for batch processing.
Information on the required working memory can
be found in the manual Process Control System
PCS 7; SIMATIC BATCH.
Route Control Station (SI‐ Routes: Number of activated routes in process mode (material
MATIC Route Control) • 10 transports).

• 50
PDM Number of devices: Number of configurable devices.
• 10
• 100
• 1,000
SIMATIC Management Assigned PC stations Number of managed computers.
Console • 10
• 50
• 100

See also
Software and license keys for configuration with PCS 7 (Page 35)
Software and license keys for a single-station system with configuration (Page 37)

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 15
Selecting the correct license keys
4.1 Selecting the correct license keys

Software and license keys for Operator Stations (Page 39)


Software and license keys for BATCH Stations (Page 42)
Software and license keys for Route Control Stations (Page 44)
Software and license keys for the SIMATIC Management Console (Page 45)

Licenses and configuration limits (V9.1)


16 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.2 Determining the process objects for the SIMATIC station

4.2 Determining the process objects for the SIMATIC station


Information on license key levels is available in the catalog ST PCS 7.

License key for the AS


The required license key for all SIMATIC stations depends on the total number of process objects
loaded and configured in a project (Multiproject).
When an AS is loaded, the loaded process objects are evaluated. The following procedure shows
you how to calculate the number of process objects configured in a Project or Multiproject.
PCS 7 V7.0 or higher:
The number of process objects loaded into the AS is calculated by the executing application and
is subtracted from the available process objects of the license. The value for the number of
available process objects is always updated by the executing application. The license key "AS RT
PO" of the type "Countable Objects" is used.
For further information, refer to the section titled "Determining the process objects for the
automation systems (Page 18)".

Requirement
SIMATIC Manager is open.

Procedure
1. Select the multiproject or project in the component view.
2. Select the Options >PCS 7 license information menu command.
The "PCS 7 license information" dialog box opens.
3. Select the entry "Process objects (AS RT PO)" and then select the desired license

Result
The corresponding number of process objects is displayed in the right-hand window
"Configured license objects."

Note
The display of the license objects is based on the multiproject or project selected in the SIMATIC
Manager.

The following information is also displayed below the window:


• The existing license.
• The number of licenses currently still available and of process objects that can still be
configured with them.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 17
Selecting the correct license keys
4.3 Determining the process objects for the automation systems

4.3 Determining the process objects for the automation systems

Overview
The following applies to licensing of process objects for the automation system:
Licensing of process objects as of V7.0:
Process objects (PO) requiring licenses include objects that are subject to operator control and
monitoring and can generate messages. These objects have the block attribute "S7_m_c" and
require the "PCS 7 - Runtime License AS" license with the "AS RT PO" license key.
The display in the "PCS 7 license information" dialog window can be used to determine the
objects subject to licensing. For a description of the procedure see the section "Determining the
process objects for the SIMATIC station (Page 17)".

Additional information
You can find additional information on process objects:
• In the section "Insufficient license key – license key is not installed (Page 31) ".
• In the manual Process Control System PCS 7; Engineering System for example, in the section
"Counting and booking process object licenses".

Installation of the AS RT PO licenses


Select the appropriate AS RT PO license installation for your engineering environment:
1. AS RT PO license installed on the local engineering PC
Install the AS RT PO license(s) in sufficient numbers on the engineering PC. The favorites list
in the Automation License Manager (see menu "File > Settings") must not contain entries or
the PCs listed do not have AS RT PO licenses.
2. AS RT PO license installed on a license server
Install the AS RT PO license(s) in sufficient number on the license server PC. The favorites list
in the Automation License Manager (see menu "File > Settings") must contain the name of
the license server PC. The local engineering PC must not have an AS RT PO license.

Licenses and configuration limits (V9.1)


18 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.3 Determining the process objects for the automation systems

Display of objects in the "PCS 7 license information" dialog windows and the statistics function
The displays in the two dialog boxes differ as follows:
• "PCS 7 license information" dialog box
When the "Process objects (AS RT PO)" option is selected, the objects that can be operated and
monitored and generate messages are displayed in this dialog box. Only these require a
license for process operation and the license key "AS RT PO".
• Statistic function in the "Chart Reference Data" dialog box
Statistical values are displayed with the menu command View > Statistics. The "Block
instances" folder displays all the objects that can be operated and monitored under the entry
"of which are OCM capable", regardless of whether or not they can generate messages.
You have the following options for opening the "Chart Reference Data" dialog box:
– In the CFC Editor or SFC Editor with the menu command Options > Chart Reference
Data.
– When the chart folder of an AS is selected in the component view of the chart folder in
SIMATIC Manager, with the menu command Options > Charts > Chart Reference Data.

PO volume of the CPU 410-5H


In PCS 7 V8.1 or later and CPU 410-5H with firmware version >= V8.1, you can use the
Automation License Manager to increase the PO volume of a CPU 410-5H via an online upgrade
of the System Expansion Card.
You can find information about this in the documentation Process Control System PCS 7; Service
Support and Diagnostics and in the Automation License Manager..

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 19
Selecting the correct license keys
4.4 Calculating the process objects for the operator station

4.4 Calculating the process objects for the operator station


Information on license key levels is available in the catalog ST PCS 7.
License keys authorize users to use a specified number of process objects (PO) or archive values
on the operator station. This number is listed in the "Validity" column in Automation License
Manager.

License key for OS process objects (OS RT PO)


A defined number of process objects can be operated and monitored with this license key. The
number of process objects that can be processed depends on the load on the operator station.
Visualization is possible for up to 2 hours on an engineering station without these license keys.
You must transfer the license keys to the OS servers or OS single station systems (also
engineering station).
An OS RT PO license key is not required for an OS client.
You can only use the editors for a limited period of time in demo mode.
Example: OS RT PO (Validity: 2,000)
Use this license key to increase the number of process objects permitted in process mode by
2,000.

Requirements
• SIMATIC Manager is open.
• The "Compile OS" function is executed in the SIMATIC Manager. The number of configured
process objects can then be determined.

Procedure
Proceed as follows to determine the configured and licensed process objects and archive tags of
the OS:
1. Select the multiproject or project in the component view.
2. Select the Tools > PCS 7 License Information menu command.
The "PCS 7 license information" dialog box opens.
3. Depending on the required information, select the entry in the table on the left:
– "OS process objects" entry
The corresponding number of OS process objects is displayed in the right-hand window
"Configured license objects".
– "Archive tags" entry
The corresponding number of OS archive tags is displayed in the right-hand window
"Configured archive tags".

Licenses and configuration limits (V9.1)


20 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.4 Calculating the process objects for the operator station

Result

Note
The display of the license objects is based on the multiproject or project selected in the SIMATIC
Manager.

Insufficient license key


see section "Insufficient license key – license key is not installed (Page 31)"

Extending the number of licensed process objects and archive tags


• You extend the number of licensed processed objects by installing additional OS RT PO
license keys on the operator station (OS server or OS single station system).
• The number of licensed archive tags can be increased by installing more "WinCC Archive"
license keys on the PC.
• The number of licensed archive tags for each license key is added up. "WinCC Archive" license
keys can be combined as required.
• "WinCC Archive" license keys to expand the number of licensed archive tags are available
starting with 1,500 tags.
• With redundant systems, two archives with the corresponding number of archive tags must
be configured.

Note
"WinCC Archive" license keys
Product name for separate order: "SIMATIC PCS 7, SOFTWARE OS ARCHIVE"

Example
If you need to archive approximately 11,000 archive tags, install the following license keys:
• "WinCC Archive" license key for up to 1,500 archive tags
(Basic license type; Single; License type: Count relevant; Validity: 1,500)
• "WinCC Archive" license key for up to 10,000 archive tags
(Basic license type; Single; License type: Count relevant; Validity: 10,000)
This licenses 11,500 archive tags.

Additional information
• WinCC Information System
• Section "Selecting the correct license keys (Page 13)"
• Section "Determining the archive values for the operator station (Page 22)"

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 21
Selecting the correct license keys
4.5 Determining the archive values for the operator station

4.5 Determining the archive values for the operator station

Introduction
Note the following conventions:
• The values of process tags of operator stations are referred to as archive tags below.
• The archive values of a process tag are assigned to archive tags.
The total number of archive tags in a project, multiproject, or on an operator station can be
determined. You can find information on how to expand the number of licensed archive values
in the section "Calculating the process objects for the operator station (Page 20)".

License key for archive tags (WinCC Archive)


The values for a specific number of archive tags can be archived with operator stations using this
license key.
• Example 2: WinCC Archive (Validity: 1,500)
This license key enables you to increase the number of archive tags which can be configured
for the archive server by 1,500.
• Archive tags require licensing if any of the following properties is set with respect to the
archiving:

Setting related to archiving Archive tag available in the following archive


Archiving • Circular archive
Long-term archiving • Circular archive
• Long-term archive

• You can configure a maximum of 80,000 archive tags for each operator station.
• You must transfer the license keys to the OS servers or OS single station systems.
• Product name for separate order: "SIMATIC PCS 7, SOFTWARE OS ARCHIVE"

Note
"WinCC Archive" license keys
Product name for separate order: "SIMATIC PCS 7, SOFTWARE OS ARCHIVE"

Using the Process Historian in the PCS 7 plant


The operator stations in a PCS 7 plant can send the archive values to a Process Historian.
The Process Historian can archive the archive tags of all OS servers of a PCS 7 plant.

Note
The Process Historian does not need separate license keys for archive tags of operator stations.

Licenses and configuration limits (V9.1)


22 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.5 Determining the archive values for the operator station

The number of licensed archive tags is derived from the total number of archive tags of all OS
servers.
The following license keys are required in the plant to use the Process Historian:
• On operator stations: WinCC Archive
• On the Process Historian: Process Historian

Additional information
• WinCC Information System
• You can find information on how to expand the number of licensed archive values in the
section "Calculating the process objects for the operator station (Page 20)".

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 23
Selecting the correct license keys
4.6 Calculating the asset tags (hardware components) for the Maintenance Station

4.6 Calculating the asset tags (hardware components) for the


Maintenance Station

License key for Maintenance Station


The license type of these license keys is "Count relevant license". The licensed scope is added
together when several license keys are installed.
This license key allows you to monitor a defined number of diagnostics objects (asset tags).
Example: Existing "Maintenance RT (100)" license key
This license key is sufficient for diagnosing up to 100 hardware components with a Maintenance
Station. If you have three Maintenance RT (100) license keys on a Maintenance Station, you will
be able to diagnose up to 300 hardware components.

Diagnostics objects
The following diagnostics objects are classed as an asset tag within a PCS 7 project:
• PC station
• Network component with diagnostics capability (for example, switch)
• Automation system (CPU)
• Distributed I/O (ET 200 station)
• Field device with diagnostics capability
• Object in the user diagnostics area (ASSETMON, AssetM)

Note
Diagnostics objects are counted as asset tags.
Diagnostics objects are not counted as process objects (PO) of the operator station. The
diagnostics object ASSETMON is an exception.

Requirement
SIMATIC Manager is open.

Procedure
1. Select the multiproject or project in the component view.
2. Select the Options >PCS 7 license information menu command.
The "PCS 7 license information" dialog box opens.
3. Select the entry "Diagnostic objects (Maintenance RT)" in the left-hand table.

Licenses and configuration limits (V9.1)


24 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.6 Calculating the asset tags (hardware components) for the Maintenance Station

Result
The corresponding number of diagnostics objects is displayed in the right-hand window
"Configured license objects".

Note
The display of the license objects is based on the multiproject or project selected in the SIMATIC
Manager.

Insufficient license key


see section "Insufficient license key – license key is not installed (Page 31)".

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 25
Selecting the correct license keys
4.7 Determining the units for the BATCH station

4.7 Determining the units for the BATCH station

License key for BATCH station


A defined number of units can be operated and monitored with this license key. The number of
units that can be processed depends on the utilization of the BATCH server.
Example: BATCH UNITs (Validity: 20)
The license key for BATCH servers is sufficient to configure up to 20 units.

Requirement
SIMATIC Manager is open.

Procedure
1. Select the multiproject or project in the component view.
2. Select the Options >PCS 7 license information menu command.
The "PCS 7 license information" dialog box opens.
3. Select the entry "SIMATIC BATCH units" in the left-hand table.

Result
The corresponding number of SIMATIC BATCH units is displayed in the right-hand window
"Configured license objects".

Note
The display of the license objects is based on the multiproject or project selected in the SIMATIC
Manager.

Licenses and configuration limits (V9.1)


26 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.8 Determining the routes for the Route Control station

4.8 Determining the routes for the Route Control station

License key for Route Control station


For the process mode of SIMATIC Route Control, the number of active routes (material
transports) is relevant and not the number of configured routes. The number of routes active in
process mode is based on the process.
Example: Route Control Routes (Validity: 50)
This license key for Route Control servers can be used to simultaneously activate up to 50 routes
in process mode.

Determination of routes
The following options are available for determining the number of routes:
• The status bar in the Route Control center shows how many routes were active at the same
time after restarting the Route Control server.
• The number of routes can be determined in the "PCS 7 license information" dialog box in the
SIMATIC Manager. More information is available in the following text.

Determining the number of routes in the SIMATIC Manager


1. Select the multiproject or project in the component view.
2. Select the Tools > PCS 7 License Information menu command.
The "PCS 7 license information" dialog box opens.
3. Select the entry "Route objects (Route Control Server)" in the left-hand table.
The corresponding number of routes is displayed in the right-hand window "Configured
license objects".
Note
The display of the license objects is based on the multiproject or project selected in the
SIMATIC Manager.

Insufficient license key


see section "Insufficient license key – license key is not installed (Page 31)"

New license
If you have installed the license, restart the Route Control server.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 27
Selecting the correct license keys
4.9 Determining the PDM objects for PC stations with SIMATIC PDM

4.9 Determining the PDM objects for PC stations with SIMATIC PDM

Overview
SIMATIC PDM must be installed before it can be started. The software package contains all
SIMATIC PDM software. Depending on the usage scenario, you only need to install certain
applications.
The license type of these license keys is "Count relevant license". The licensed scope is added
together when several license keys are installed.

This license key allows you to monitor a defined number of diagnostics objects (asset tags).
Example: Existing "Maintenance RT (100)" license key
(This license key is sufficient for diagnosing up to 100 hardware components with a
Maintenance Station. If you have three Maintenance RT (100) license keys on a Maintenance
Station, you will be able to diagnose up to 300 hardware components (Calculating the asset tags
(hardware components) for the Maintenance Station (Page 24)).

License for S7 DSGW (data record gateway)


The "SIMATIC PDM Routing" option is not included in the SIMATIC PDM standalone product
package.
Licensing for use of the S7 DSGW (data record gateway) for gateways from the plant bus
(Ethernet) to field buses (PROFIBUS) takes place via TAG licenses.
TAG licenses are booked depending on the quantity according to the following rules:
• 10 TAG: per S7 DSGW with a PROFIBUS subnet
• 20 TAG: per S7 DSGW with more than one PROFIBUS subnet
• 10 TAG: per IE/PB link
• 0 TAG: for Ethernet or PROFINET networks

Additional information
You can find additional information on PDM objects:
• In the section "Insufficient license key – license key is not installed (Page 31) ".
• In the manual Process Control System PCS 7; Engineering System for example, in the section
"Counting and booking process object licenses".

Licenses and configuration limits (V9.1)


28 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.9 Determining the PDM objects for PC stations with SIMATIC PDM

Display of objects in the "PCS 7 license information" dialog windows and the statistics function
Product variants for stand-alone use
SIMATIC PDM is available as a stand-alone variant with the "Basic" and "Single Point" licenses and
can thus be used independently of SIMATIC S7 or SIMATIC PCS 7.
• The "Single Point" product variant can be used for exactly one field device with a point-to-
point connection. A project is permitted to contain a maximum of one object subject to
licensing. This product variant cannot be extended with respect to functions or capacity
using SIMATIC PDM options. No functional extensions (upgrades) are provided for this
variant.
• The "Basic" product variant can be extended with respect to functions and capacity using
SIMATIC PDM options. Functional extensions (upgrades) are provided for this variant.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 29
Selecting the correct license keys
4.10 Determining the number of computers for the SIMATIC Management Station

4.10 Determining the number of computers for the SIMATIC


Management Station
Information on license key levels is available in the catalog ST PCS 7.

License key for the SIMATIC Management Agent (x)


A defined number of computers can be connected with the Management Console with this
license key. The connection is only possible if the SIMATIC Management Agent service is
installed on the computers in the system. You can apply the functions of the Management
Console to the connected computers.
You need one license key object for each managed computer in the Management Console
network.
Example: SIMATIC Management Agent (50)
• You need one license key object for the Management Console computer. You can connect an
additional 49 computers to the Management Console.

Requirement
The SIMATIC Management Console is open.

Procedure
Select the menu command View > SMAgent license view.
The dialog box displays the following information:
• Number of occupied licenses
The number of used SMA license keys shows how many computers are connected to the
Management Console.
• Number of free licenses
The number of free SMA license keys shows how many additional computers can be
connected to the Management Console.

Licenses and configuration limits (V9.1)


30 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.11 Insufficient license key – license key is not installed

4.11 Insufficient license key – license key is not installed

Reactions
Below you find the reactions of the PCS 7 components in the following situations:
• Insufficient license key
• Missing license keys
Example for missing license keys are:
– License key is not installed
– Access to license key is not possible, for example, license server is not available

License key for the AS


• If the current program contains fewer process objects than the previously downloaded
project, the download operation automatically increases the number of available process
object licenses. If enough licenses are not available, the license violation generates a
corresponding message that must be confirmed. Now you may either terminate the
download or continue just the same. The number of the required but unavailable licenses is
recorded as a shortage. If you have purchased additional licenses, these missing licenses are
included and registered in the ALM at the next download.

License key for OS process objects (OS RT PO)


• Missing license keys
The OS program automatically switches to demo mode.
• Insufficient license key
If you open a project with an insufficient number of configurable process objects, the OS
program switches to demo mode automatically.

License key for Maintenance Station


Objects with diagnostic capability are

License key for PC stations with SIMATIC PDM


• Missing license keys for PDM tags
The SIMATIC PDM automatically switches to demo mode.
Without license keys, you can configure a maximum of 4 devices.
• Insufficient license keys for PDM tags
The SIMATIC PDM automatically switches to demo mode.
• Only the license key for options requiring a license (for example, SIMATIC PDM Extended) is
missing.
The license-specific functions are not available (for example, routing via S7 DSGW).
Reaction

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 31
Selecting the correct license keys
4.11 Insufficient license key – license key is not installed

If after starting SIMATIC PDM you receive a message stating that demo mode is activated, note
the following:
• The SIMATIC PDM status line displays the information "Demo".
• The following function limitations are in effect:
– The processing of the project with other editors is unrestricted.
– Objects that are not affected by the infringement of the license conditions can be created.
– The communication functions to PDM objects are locked.
– Online dialog boxes of field devices can only be opened "offline".

License key for BATCH station


• Missing license keys
The OS program automatically switches to demo mode.
• Insufficient license key
If you open a project with an insufficient number of configurable process objects, the OS
program switches to demo mode automatically.

Licenses and configuration limits (V9.1)


32 Installation Manual, 02/2021, A5E50318145-AA
Selecting the correct license keys
4.11 Insufficient license key – license key is not installed

License key on a BATCH Server PC


• Behavior in the case of missing "BATCH Web Client" license keys on a BATCH Server PC
– If there is no "BATCH Web Client" license key for the BATCH Web Client on a BATCH Server
PC, an error message is displayed on the BATCH Web Client when a connection is to be
established.
A connection is not possible without a license.
– If a server is redundant, you will require the license key on each of that server's PCs.
• Behavior in the case of insufficient "BATCH Expansion (500 MB)" license keys on a BATCH
Server PC
BatchCC and OS Controls
From SIMATIC BATCH V9.0 onwards the performance capacity of the BATCH Server will be
increased. BATCH Server can process larger quantities (depending upon the work memory
and the performance capacity of the PC).
Therefore, the available working memory can be almost completely used by the SIMATIC
BATCH system.
When the licensed working memory limit has been exceeded, no batch can be released, and
no released batch can be started. Furthermore, chained batches, or batches that are
programmed for an automatic start, are no longer able to be started.
A message in the PCS 7 OS message system will be generated. Batches that are already
running will not be affected.
When enough licensed working memory is again available, you may once more start and
release batches.
– As soon as more than 1,500 MB of work memory is needed for batch processing, this
license key is necessary on a BATCH server PC.
– Each license key expands the work memory by 500 MB. When batch processing, this
enables the available SIMATIC BATCH Server’s work memory to be used almost to its
complete capacity.
– If a server is redundant, you will require the license key on each of that server's PCs.
SIMATIC BATCH API
When the licensed working memory limit has been exceeded, the commands "Start" and
"Release" will no longer function and will be rejected in SIMATIC BATCH API.

License key for Route Control station


• Insufficient license key – server license key is installed
– If the Route Control server detects a license key for 30, 100 or 300 routes when powering
up, the maximum number of material transports that can occur at any one time is limited
to this value.
– This means when the server receives its route request number 31, 101 or 301, the Route
Control center shows that there is no license key or that it has been exceeded. The Route
Control server runs on.
• Insufficient license key – server license key is not installed
If there is no license key installed on the Route Control server, the server is limited to a
maximum of 300 routes (maximum limit). Since the Route Control server has no information
on the actual system size, it adopts a safe stance - you can still run the system without a
license. The fact that there is no license is indicated on the Route Control center.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 33
Selecting the correct license keys
4.11 Insufficient license key – license key is not installed

Licenses and configuration limits (V9.1)


34 Installation Manual, 02/2021, A5E50318145-AA
Licensing of PC stations 5
5.1 Software and license keys for configuration with PCS 7

Overview
The following tables show the software packages and the required license keys for the
engineering station of PCS 7:
You can find information on license key levels in the section "Selecting the correct license keys
(Page 13)".

Note
You can learn about the versions for the current program package on the Process Control System
SIMATIC PCS 7; PCS 7 Readme file (see "Preface (Page 7)").

Engineering station

Designation License key Optional Comment


AS/OS engineering AS Engineering
OS Engineering
Runtime license AS AS RT PO Only required for download
Count relevant license
BATCH Engineering - X
Route Control Engineer‐ Route Control Engineering X
ing
Maintenance Station En‐ Maintenance ES X
gineering
PDM PDM Basic X
PDM Integration in STEP 7
PDM Routing
PDM Extended
PDM Tags PDM TAG X Count relevant license
S7 PLC Simulation S7-PLCSIM X
Version Trail Version Trail X
Version Cross Manager Version Cross Manager X
Import/Export Assistant IEA X

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 35
Licensing of PC stations
5.1 Software and license keys for configuration with PCS 7

Designation License key Optional Comment


Advanced Engineering AdvancedES X
System
SIMATIC NET 1. BCE (1st + 2nd) al‐ 1. Only for standard Ethernet
ternative network adapters (not re‐
2. Industrial Ethernet
(3rd) X quired for SIMATIC NET
3. S7-REDCONNECT
CP).
2. When using SIMATIC NET
CP, e.g. CP1623.
3. When using high availabil‐
ity connections.

Licenses and configuration limits (V9.1)


36 Installation Manual, 02/2021, A5E50318145-AA
Licensing of PC stations
5.2 Software and license keys for a single-station system with configuration

5.2 Software and license keys for a single-station system with


configuration

Overview
The following tables show the software packages and the required license keys for a single-
station system in PCS 7 with configuration.
• The single-station system includes the engineering station and the operator station (single-
station system) as basic functions.
• The following can be installed as optional functions, for example:
– BATCH station (single-station system)
– Route Control (single-station system)
– Maintenance Station (single-station system)
– PDM
You can find information on license key levels in the section "Selecting the correct license keys
(Page 13)".

Note
You can learn about the versions for the current program package on the Process Control System
SIMATIC PCS 7; PCS 7 Readme file (see "Preface (Page 7)").

Single-station system

Designation License key Optional Comment


AS/OS engineering AS Engineering
OS Engineering
Runtime license AS AS RT PO Only required for download
Count relevant license
OS software single station OS Single Station Basic
Runtime License OS OS RT PO Count relevant license
OS archives 1) WinCC Archive 1) X Count relevant license
BATCH single-station BATCH Single Station User X
package BATCH Single Station System
BATCH units BATCH Units X Count relevant license
BATCH server (Web cli‐ BATCH Web Client X Count relevant license
ents)
BATCH server (Work mem‐ BATCH Expansion (500MB) X Count relevant license
ory)
Route Control Engineer‐ Route Control Engineering X
ing
Route Control Server Route Control Server X
Route Control Center Route Control Center X Licensing for RC client
Route Control Routes Route Control Routes X Count relevant license

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 37
Licensing of PC stations
5.2 Software and license keys for a single-station system with configuration

Designation License key Optional Comment


Maintenance Station En‐ Maintenance ES X
gineering
Maintenance Station Run‐ Maintenance RT X Count relevant license
time Basic Package
PDM PDM Basic X
PDM Integration in STEP 7
PDM Routing
PDM Extended
PDM Tags PDM TAG X Count relevant license
S7 PLC Simulation S7-PLCSIM X
Version Trail Version Trail X
Import/Export Assistant IEA X
SIMATIC NET 1. BCE (1st + 2nd) al‐ 1. Only for standard Ether‐
ternative net network adapters
2. Industrial Ethernet
(3rd) X (not required for SIMAT‐
3. S7-REDCONNECT
IC NET CP).
2. When using SIMATIC
NET CP, e.g. CP1623.
3. When using high availa‐
bility connections.
1)
Product name for separate order: "SIMATIC PCS 7, SOFTWARE OS ARCHIVE"

Licenses and configuration limits (V9.1)


38 Installation Manual, 02/2021, A5E50318145-AA
Licensing of PC stations
5.3 Software and license keys for Operator Stations

5.3 Software and license keys for Operator Stations

Overview
The following tables show the software packages and the required license keys for the following
PC stations of PCS 7:
• Operator station (single-station system / redundant single-station system)
• Operation Station server / redundant server
• Operator station client
You can find information on license key levels in the section "Selecting the correct license keys
(Page 13)".

Note
You can learn about the versions for the current program package on the Process Control System
SIMATIC PCS 7; PCS 7 Readme file (see "Preface (Page 7)").

OS single-station system / redundant single-station system

Designation License key Optional Comment


OS software single station OS Single Station Basic Not required for non-redundant
OS
OS software single station OS Single Station Redun‐ In the case of a redundant
redundancy dancy OS: Alternative license key to
"OS Single Station Basic" license
key
Runtime License OS OS RT PO Count relevant license
OS archives 1)
WinCC Archive 1)
X Count relevant license
OpenPCS 7 for connect‐ OpenPCS 7 Station / OS X License key only (without soft‐
ing to the local OPC server or ware installation) required.
OpenPCS 7 Station
Web server 1. OS Web Server Basic X 1. Web server and Web diag‐
2. OS Web Server nostics server are used alter‐
nately.
2. License key for number of
Web clients
Web diagnostics server WebDiagnose Server X Web server and Web diagnostics
Web diagnostics client WebDiagnose Client server are used alternately.
SIMATIC NET 1. BCE (1st + 2nd) al‐ 1. Only for standard Ethernet
ternative network adapters (not re‐
2. Industrial Ethernet
(3rd) X quired for SIMATIC NET CP).
3. S7-REDCONNECT
2. When using SIMATIC NET CP,
e.g. CP1623.
3. When using high availability
connections.
1)
Product name for separate order: "SIMATIC PCS 7, SOFTWARE OS ARCHIVE"

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 39
Licensing of PC stations
5.3 Software and license keys for Operator Stations

OS server / redundant server

Designation License key Optional Comment


OS software server OS Server Not required for non-redundant
OS
OS software server redun‐ OS Server Redundancy In the case of a redundant
dancy OS: Alternative license key to
"OS Server" license key
Runtime License OS OS RT PO Count relevant license
OS archives 1)
WinCC Archive 1)
X Count relevant license
Information Server Information Server Required for when using an In‐
formation Server
Information Server Information Server - Client X Count relevant license
Access
Information Server Information Server - Data‐ X Count relevant license
source Access
BATCH server BATCH Server X
BATCH units BATCH Units X Count relevant license
BATCH server (Web cli‐ BATCH Web Client X Count relevant license
ents)
BATCH server (Work mem‐ BATCH Expansion (500MB) X Count relevant license
ory)
Route Control Server Route Control Server X
Route Control Routes Route Control Routes X Count relevant license
OpenPCS 7 for connect‐ OpenPCS 7 Station / OS X License key only (without soft‐
ing to the local OPC server ware installation) required.
Software installation only neces‐
sary for connecting to all OS
servers.
Maintenance Station Run‐ Maintenance RT X Count relevant license
time Basic Package
SIMATIC NET 1. BCE (1st + 2nd) al‐ 1. Only for standard Ethernet
ternative network adapters (not re‐
2. Industrial Ethernet
(3rd) X quired for SIMATIC NET CP).
3. S7-REDCONNECT
2. When using SIMATIC NET CP,
e.g. CP1623.
3. When using high availability
connections.
1)
Product name for separate order: "SIMATIC PCS 7, SOFTWARE OS ARCHIVE"

Licenses and configuration limits (V9.1)


40 Installation Manual, 02/2021, A5E50318145-AA
Licensing of PC stations
5.3 Software and license keys for Operator Stations

OS client

Designation License key Optional Comment


OS software client OS Client
Web server 1. OS Web Server Basic X 1. Web server and Web diag‐
2. OS Web Server nostics server are used alter‐
nately.
2. License key for number of
Web clients
Web diagnostics server WebDiagnose Server X Web server and Web diagnostics
Web diagnostics client WebDiagnose Client server are used alternately.
BATCH client BATCH Client X
Route Control Center Route Control Center X The license for RC client is either
located directly on the client or,
alternatively, on the ES.
SFC visualization SFC Visualization X
OpenPCS 7 (OS client) OpenPCS 7 Station / OS X

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 41
Licensing of PC stations
5.4 Software and license keys for BATCH Stations

5.4 Software and license keys for BATCH Stations

Overview
The following tables show the software packages and the required license keys for the following
PC stations of PCS 7:
• BATCH server/BATCH redundant server
• BATCH Client
Additional information on the single-station system for BATCH can be found in the section
"Software and license keys for a single-station system with configuration (Page 37)".
You can find information on license key levels in the section "Selecting the correct license keys
(Page 13)".

Note
You can learn about the versions for the current program package on the Process Control System
SIMATIC PCS 7; PCS 7 Readme file (see "Preface (Page 7)").

BATCH server/BATCH redundant server

Designation License key Optional Comment


BATCH server BATCH Server One license key per server
computer for redundant serv‐
ers.
BATCH Basic BATCH Basic • Alternative to "BATCH Serv‐
er" license key, restricted
functionality;
• One license key per server
computer for redundant
servers

BATCH units BATCH Units Count relevant license


BATCH server (Web cli‐ BATCH Web Client X Count relevant license
ents) In the case of redundant serv‐
ers, the necessary licenses
must be available on each serv‐
er.
BATCH server (Work mem‐ BATCH Expansion (500MB) X Count relevant license
ory) In the case of redundant serv‐
ers, the necessary licenses
must be available on each serv‐
er.

Licenses and configuration limits (V9.1)


42 Installation Manual, 02/2021, A5E50318145-AA
Licensing of PC stations
5.4 Software and license keys for BATCH Stations

Designation License key Optional Comment


BATCH API BATCH API X
SIMATIC NET 1. BCE (1st + 2nd) al‐ 1. Only for standard Ethernet
ternative network adapters (not re‐
2. Industrial Ethernet
(3rd) X quired for SIMATIC NET CP).
3. S7-REDCONNECT
2. When using SIMATIC NET
CP, e.g. CP1623.
3. When using high availabil‐
ity connections.

BATCH Client

Designation License key Optional Comment


BATCH client BATCH Client
BATCH recipe system BATCH Recipe System X Only required if recipes will be
created on the BATCH client.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 43
Licensing of PC stations
5.5 Software and license keys for Route Control Stations

5.5 Software and license keys for Route Control Stations

Overview
The following tables show the software packages and the required license keys for the PC
stations of PCS 7 Route Control.
Additional information on the single-station system with Route Control can be found in the
section "Software and license keys for a single-station system with configuration (Page 37)".
You can find information on license key levels in the section "Selecting the correct license keys
(Page 13)".

Note
You can learn about the versions for the current program package on the Process Control System
SIMATIC PCS 7; PCS 7 Readme file (see "Preface (Page 7)").

RC Server

Designation License key Optional Comment


Route Control server Route Control Server
Route Control routes Route Control Routes Count relevant license
SIMATIC NET 1. BCE (1st + 2nd) al‐ 1. Only for standard Ethernet
ternative network adapters (not re‐
2. Industrial Ethernet
(3rd) X quired for SIMATIC NET CP).
3. S7-REDCONNECT
2. When using SIMATIC NET CP,
e.g. CP1623.
3. When using high availability
connections.

RC Client

Designation License key Optional Comment


Route Control Center Route Control Center The license for RC client is either
located directly on the client or,
alternatively, on the ES.

Licenses and configuration limits (V9.1)


44 Installation Manual, 02/2021, A5E50318145-AA
Licensing of PC stations
5.6 Software and license keys for the SIMATIC Management Console

5.6 Software and license keys for the SIMATIC Management Console

Overview
The following tables show the software packages and the required license keys for working with
the SIMATIC Management Console.
You can find information on license key levels in the section "Selecting the correct license keys
(Page 13)".

Note
You can learn about the versions for the current program package on the Process Control System
SIMATIC PCS 7; PCS 7 Readme file (see "Preface (Page 7)").

Computers with the Management Console

Designation License key Optional Comment


SIMATIC Management SIMATIC Management Con‐ We recommend only one
Console sole computer per network with a
Management Console
SIMATIC Management SIMATIC Management Agent Per managed computer; num‐
Agent (x;x;x) (x;x;x) ber of managed computers in
the PCS 7 system
Count relevant license

Managed computers

Note
License keys for working with the SIMATIC Management Console
You must install the license keys locally so that they are available on the computer with the
SIMATIC Management Console.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 45
Licensing of PC stations
5.7 Software and license keys for SIMATIC PDM

5.7 Software and license keys for SIMATIC PDM

Overview
SIMATIC PDM is an optional package in SIMATIC PCS 7.
The tables below show the software packages and the required license keys for PC stations with
SIMATIC PDM.
You can find information on license key levels in the section "Selecting the correct license keys
(Page 13)".
Information on the software packages and license keys for the different PC stations is available
in the following sections:
• For the engineering station and PDM in the section "Software and license keys for a single-
station system with configuration (Page 37)".
• For a separate PC with SIMATIC PDM in the section "Determining the PDM objects for PC
stations with SIMATIC PDM (Page 28)".

SIMATIC PDM

Product name License key SIMATIC PCS 7 Comment


(ES
AS
OS
BATCH
Route Control)
Software on the SIMATIC PCS 7 (Z)
USB flash drive (SIMATIC PDM)
Maintenance Station Maintenance RT (Z) (Z)

Here (Z) denotes Quantity and function dependency.

Product variants for stand-alone use


SIMATIC PDM is available as a stand-alone variant with the "Basic" and "Single Point" licenses and
can thus be used independently of SIMATIC S7 or SIMATIC PCS 7.
• The "Single Point" product variant can be used for exactly one field device with a point-to-
point connection. A project is permitted to contain a maximum of one object subject to
licensing.
This product variant cannot be extended with respect to functions or capacity using SIMATIC
PDM options. No upgrades are provided for this variant.
• The "Basic" product variant can be extended with respect to functions and capacity using
SIMATIC PDM options. Upgrades are provided for this variant.

Licenses and configuration limits (V9.1)


46 Installation Manual, 02/2021, A5E50318145-AA
Licensing of PC stations
5.8 Software and license keys for Process Historian and Information server

5.8 Software and license keys for Process Historian and Information
server

Overview
The tables below show the software packages and the required license keys for PC stations with
Process Historian and Information Server.
You can find information on license key levels in the section "Selecting the correct license keys
(Page 13)".

Computers with Process Historian


You need the following licenses for operation of a Process Historian system in connection with
WinCC or PCS 7:

Product Version License type Validity


Process Historian Server 2020 Single Unlimited
- Basic Package
Process Historian and In‐ 2020 Single Unlimited
formation Server (Only
PCS 7)
Process Historian Ar‐ 2020 Single Unlimited
chive-Batch (Only PCS 7)
Process Historian API 2020 Single Unlimited
inkl. 1 X API Client
Process Historian API Cli‐ 2020 Single Counter-relevant (1)
ent
Process Historian API Cli‐ 2020 Single Counter-relevant (3)
ent
Process Historian - Ar‐ 2020 Single Counter-relevant (1500)
chive Tags
Process Historian - Ar‐ 2020 Single Counter-relevant (5000)
chive Tags
Process Historian - Ar‐ 2020 Single Counter-relevant
chive Tags (10000)
Process Historian - Ar‐ 2020 Single Counter-relevant
chive Tags (30000)
Process Historian - Mes‐ 2020 Single Unlimited
sages

Connectivity licenses
Additional licenses are required for the following Connectivity functions:

Product Version License type Validity


Process Historian OPC UA 2020 Single Unlimited
Server

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 47
Licensing of PC stations
5.8 Software and license keys for Process Historian and Information server

Computers with Information Server


The SIMATIC Information Server provides the following license types:

Product License type Number of licen‐ MLFB WiBu product


ses code
Information Server Single Without restriction 6DL8906-0AC00-0 60001
AB5
Information Server Single 1 6DL8906-0BC00-0A 60002
Client-Access B5

License count for client access


Each active client connection of the Information Server requires a license. The number of clients
depends on the number of PCs, not on the number of applications that are open on a PC. Even
when multiple report clients are connected to the Information Server from a PC, only one license
is required.
Assignment of a client license:
• Connection with the Information Server via Internet browser/Web application
• Use of various URLs which the server cannot identify as one source
Release of a client license:
• Logout from the Web application
• Inactivity after 20 minutes

Trial license
The setup of the Information Server also installs a trial license. The trial license can be selected
in the license query.
• 30 days validity
• Start of the 30 days on the day of the first use
The trial version becomes a full version when you install a full license. Reinstallation is not
necessary.

Licenses and configuration limits (V9.1)


48 Installation Manual, 02/2021, A5E50318145-AA
Data volumes 6
6.1 Overview of the quantity structures of PCS 7

Introduction
The section describes the following PCS 7-specific quantity structures:
• Automation systems
• Operator station

Additional information
• Information on the quantity structure of SIMATIC BATCH can be found in the manual SIMATIC
BATCH in the chapter "Product introduction and installation > Configuration limits".
• Information on the quantity structure of SIMATIC Route Control can be found in the
manual SIMATIC Route Control in the chapter "Appendix > Quantity framework".

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 49
Data volumes
6.2 Quantity structures for automation systems of PCS 7

6.2 Quantity structures for automation systems of PCS 7

Configuration limits of AS with standard and high availability


The values in the following tables are not AS-specific maximum values for the corresponding
position, but rather represent a typical distribution of the available AS total capacity in mixed
operation of all positions of a related block.
The tables below show the typical mixed configuration limits for SIMATIC PCS 7 automation
systems using the Advanced Process Library (APL)

Mixed configuration limits using the Advanced Process Library (APL)

Table 6-1 Mixed configuration limits for high availability automation systems (basis: Advanced Process Library)

AS 412H AS 414H AS 416H AS 417H


V6.0 V6.0 V6.0 V6.0
Analog value measurements 10 100 400 600
Digital value measurements 20 250 800 1,000
PID controllers 5 50 150 200
Motors 7 75 200 400
Valves 7 75 200 400
SFC 0 15 100 200
Steps 0 150 1,000 2,000
Dosing 0 3 25 50

Digital inputs (DI) 30 300 1,200 1,800


Digital outputs (DO) 10 110 400 650
Analog inputs (AI) 15 150 600 900
Analog outputs (AO) 5 50 200 350

Process objects (PO) 30 350 1,200 2,000

Table 6-2 Mixed configuration limits for automation systems (basis: Advanced Process Library)

AS 414-3 AS 414- AS 416-2 AS 416-3 AS 416- AS 417-4 PCS 7 ...


PN/DP PN/DP RTX 1)
V7.0 V7.0 V7.0 V7.0 V7.0 V7.0 V4.6 (2010)
Analog value measure‐ 100 100 200 400 400 500 400
ments
Digital value measure‐ 250 250 450 800 800 1,000 800
ments
PID controllers 50 50 75 150 150 180 150
Motors 75 75 100 200 200 350 200
Valves 75 75 100 200 200 350 200

Licenses and configuration limits (V9.1)


50 Installation Manual, 02/2021, A5E50318145-AA
Data volumes
6.2 Quantity structures for automation systems of PCS 7

AS 414-3 AS 414- AS 416-2 AS 416-3 AS 416- AS 417-4 PCS 7 ...


PN/DP PN/DP RTX 1)
V7.0 V7.0 V7.0 V7.0 V7.0 V7.0 V4.6 (2010)
SFC 15 15 40 100 100 200 100
Steps 150 150 400 1,000 1,000 2,000 1,000
Dosing 3 3 15 25 25 50 25

Digital inputs (DI) 350 350 600 1,200 1,200 1,700 1,200
Digital outputs (DO) 100 100 200 400 400 550 400
Analog inputs (AI) 175 175 300 600 600 800 600
Analog outputs (AO) 75 75 100 200 200 250 200

Process objects (PO) 350 350 600 1,200 1,200 1,800 1,200
1)
SIMATIC PCS 7 AS RTX with WinAC RTX.

Mixed configuration limits for AS with CPU 410


The CPU 410 can be used for standard automation systems as well as high availability
automation systems. The configuration limits are scalable and depend on the licensing. You
define the configuration limits of the CPU 410H with a System Expansion Card.
You can find additional information on this in the system manual Process Control System PCS 7;
PCS 410-5H Process Automation.

Table 6-3 Mixed configuration limits for automation systems

AS 410H
Applied library Advanced Process Library
Scalable by means of license from to
Analog value measurements 10 600
Digital value measurements 20 1,000
PID controllers 5 200
Motors 7 400
Valves 7 400
SFC 0 200
Steps 0 2,000
Dosing 0 50

Digital inputs (DI) 30 1,800


Digital outputs (DO) 10 650
Analog inputs (AI) 15 900
Analog outputs (AO) 5 350

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 51
Data volumes
6.2 Quantity structures for automation systems of PCS 7

AS 410H
Applied library Advanced Process Library
Scalable by means of license from to

Process objects (PO) 30 2,6001)


1)
In PCS 7 V8.1 or later, you can use the Automation License Manager to increase the PO volume of a CPU 410-5H via an online
upgrade of the System Expansion Card (as of firmware version 8.1). The PO volume of the System Expansion Card is limited
to 2600 process objects. Starting from this PO volume, the limitation of the PO volume is canceled.

Licenses and configuration limits (V9.1)


52 Installation Manual, 02/2021, A5E50318145-AA
Data volumes
6.3 Quantity structures for the operator station

6.3 Quantity structures for the operator station

OS configuration limits (per multiproject)


Information on licensing and process objects "PO" can be found in section "Selecting the correct
license keys (Page 13)".

Parameter Value
Max. number of servers / server pairs in the project (OS, BATCH, Route 18
Control and archive servers)
Max. number of automation systems per OS server / server pairs 64
Max. number of OS clients in multi-client operation (per multi-station 40
system) Note: If each OS client has access
to all OS servers/server pairs. The
maximum number of monitors
of these OS clients is limited to
60.
Max. number of monitors per operator station in multi-channel oper‐ 4
ation
Max. number of OS areas 64
Max. number of windows per monitor 1 up to 16 (adjustable)
Number of trends per trend window 10
Image selection time of OS process pictures (4 monitors) 100 process approximately 2 s1)
symbols of the APL
Max. number of process objects:
• per OS single-station system 8,500 PO
• per OS server 12,000 PO
• per AS 2,600 PO
• per project 216,000 PO
Max. number of configurable alarms per server / single-station 200,000
Number of process tags:
• per OS single-station system approximately 4,500
• per OS server approximately 7,000
• per multi-station system approximately 128,000
Integrated high-performance archive system (cyclic buffer)
Based on Microsoft SQL server for:
• Process value archiving (per OS server/single-station system) approximately 1,500/s
Note: The values are system de‐
pendent and varies with the sys‐
tem selected.
• Message archiving (per OS server/single-station system) Messages as continuous load:
ca. 10/s
Message burst ca. 3,000 with a
duration of 4 s
Note: If the time until the next
message burst is less than five
minutes, messages can be lost.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 53
Data volumes
6.3 Quantity structures for the operator station

Parameter Value
Long-term archiving
Process value archiving with SIMATIC Process Historian For additional information on
the configuration limits, refer to
the SIMATIC Process Historian
documentation.
The Process Historian does not
need separate license keys for
archive tags of operator stations.
Max. number of PCS 7 Web clients 100
Max. number of PCS 7 Web Diagnostics clients 3
Number of maintenance stations 1 maintenance station for moni‐
toring diagnostic variables
1)
The actual image selection time depends on the dynamics or graphic output load, which can be
significantly influenced by flashing objects, trend controls, scripts and so on.
Please note that performance of the Microsoft Windows patch KB4091666 (which fix the Specter and
Meltdown hardware-based vulnerabilities) may affect performance.

Licenses and configuration limits (V9.1)


54 Installation Manual, 02/2021, A5E50318145-AA
Data volumes
6.4 Quantity structures for SIMATIC Route Control

6.4 Quantity structures for SIMATIC Route Control

Introduction
The quantity framework is valid for the scope of one Route Control project, that is, an individual
S7 project or an S7 multiproject, depending on the configuration.

Note
The specifications provided below are theoretical limits. Because many different program parts
(in addition to Route Control) are implemented in an automation system, the elements of Route
Control themselves are also distributed across multiple automation systems.
The number of message-block calls (AlarmS, SFC18) is restricted in PCS 7. This is related to the
new message concept. The cause and the effects on Route Control are described in the chapter
"Restriction of the quantity framework" in the Process Control System PCS 7: Route Control
online help.

Quantity Framework Overview

Object Min. Max. Note


Routes 1 N You can insert as many instances of block
type RC_IF_ROUTE as you wish in your S7
project/CFC charts. This applies equally if
you are using the concept of dynamic ID as‐
signment.
Only the number of material transports that
can be performed simultaneously during
runtime (that is, the number of instances
actively controlling a route and its ele‐
ments).
Material transports 1 300 This is the number of simultaneously active
(operating) routes during runtime, that is,
instances of block type RC_IF_ROUTE.
Control elements (CE) 1 1,024 Per AS
Sensor elements (SE) 1 1,024 Per AS
Parameter elements (PE) 1 1,024 Per AS
Link elements (LE) 1 1,024 Per AS
Automation system 1 32 Number of automation systems that can be
controlled by Route Control. An automation-
system number ranges between 1 and 213.
Partial routes 1 64,000 * Per Route Control project
Route control element (RCE) 1 64,000 * Over all partial routes of the entire Route
Control project

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 55
Data volumes
6.4 Quantity structures for SIMATIC Route Control

Object Min. Max. Note


Interconnected 0 450 One route can accommodate up to 450 in‐
elements per route per AS terconnections per AS and control these el‐
ements. If a route runs via more than one
AS, these values are added. Thus, one route
can activate more than 1,000 interconnec‐
ted elements via 3 automation systems.
The route search can be influenced by spec‐
ification of intermediate (via) locations.
If one element is interconnected multiple
times in different mode levels (for example,
3 times in the same partial route), this
counts as three elements.
Elements per partial route 0 64,000 * Theoretical limit, limited in practice by the
number of elements per AS
Server 1 2 1 = Route Control application (server)
2 = Route Control application (server +
standby)
Element subtypes 1 255 Number of permitted subtypes for the fol‐
lowing elements:
• Control elements (CE)
• Sensor elements (SEs)
• Parameter elements (PEs)
Modes/ 1 32 Per mode table
Mode levels
Mode table/ 1 64,000 * Limited by the Route Control database, even
Mode table though the MODETABLE parameter in
RC_IF_ROUTE is a DINT-type parameter.
Configuration chart (CFC) 1 1 Exactly one chart per AS; thus, up to 32
charts for 32 automation systems
Locations 0 64,000 * SOURCE/DEST parameter in RC_IF_ROUTE
Plants 0 64,000* Limited by plant hierarchy in SIMATIC Man‐
(PCell) ager
Unit 0 64,000 * Limited by plant hierarchy in SIMATIC Man‐
(Unit) ager
Material 0 1,024 Limited by RC_IF_ROUTE
Material group 0 1,024 Limited by Route Control database
Successor Relationships 0 64,000 * Limited by Route Control database

* These are theoretical limits, which are possibly further restricted by other system properties!

Licenses and configuration limits (V9.1)


56 Installation Manual, 02/2021, A5E50318145-AA
Data volumes
6.5 Quantity structure for SIMATIC BATCH

6.5 Quantity structure for SIMATIC BATCH

Definition of configuration limits


The quantity structure in SIMATIC BATCH describes the quantitative load on the process control
system when executing batch processes.
Based on the quantity structure, you can calculate the number of automation systems for the
planned process cell and select suitable dimensions for the SIMATIC BATCH server. This is
intended to reduce the automation costs and to improve the quality, yield, safety, process cell
utilization and productivity.
Quantity structure information can, however, only provide a rough guide for planning the
components of a process cell. For example, batches with a short duration (minutes up to a few
hours) with large numbers of setpoints can put significantly more load on a SIMATIC BATCH
server or an automation system than batches with few setpoints and a duration of several days.

Basics for calculating the performance of both operating modes


The data shown provides you with guide values that indicate which load states related to typical
data or basic data can be reached in your BATCH process cell both in PC-based and AS-based
mode and how you can select suitable dimensions for your process cell. This allows you to
estimate overload situations in advance and to include these in your planning.
The measured results are shown in the following section "Measured results for calculating the
performance of both modes".

Hardware and software basics


The following hardware and software was used:
• Automation system used CPU 417-4XT05-0AB0.
• The PC used for the measurements is equipped with the hardware recommended by SIMATIC
PCS 7.
• In PC-based mode, the blocks relevant to SIMATIC BATCH are installed in OB32 (1 second
cycle).

Engineering data (equipment properties)

Number of units 50
Number of materials 100
Number of qualities per material 2

Recipe data
To calculate the performance data, a hierarchical recipe with the following characteristic data is
used.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 57
Data volumes
6.5 Quantity structure for SIMATIC BATCH

Configured recipe data in the BATCH Control Center:

Number of RUPs per RP 10


Number of ROPs per RUP 10
Number of RPHs per ROP 15
Number of RPHs in simultaneous branches 5
Number of transitions per ROP 15
Number of conditions per transition 5
Number of header parameters per recipe / formula 100 / 10
Number of parameters per RPH 15
Number of parameters per control strategy 10
Number of active RUPs per RP 3
Number of process tags per RUP 5
Number of process tags per ROP 3
Number of configured electronic signatures (ESIG) in an RP 3
Number of of active RPHs within a batch 3

Batch data

Number of planned batches 100


Number of batches per order 100
Number of batches to be created simultaneously 100
Number of released batches 100
Number of batches to be released simultaneously 100
Number of batches running simultaneously 100
Number of of active RPHs within a batch 3 PC-based
30 AS-based
Number of of active RPHs within a batch process cell 30 PC-based
350 AS-based
Number of opened batches (control recipes) on all BATCH clients 30
Number of batches to be completed simultaneously 50
Number of batches to be archived simultaneously 30
Number of batches to be deleted simultaneously 30
Number of active BATCH clients (BATCH Control Center) 5
Duration of the RPH 10 min
Duration of the transition 10 s
Acquisition cycle of the archive tags 10 s
Execution of step change simultaneous

Measured results for calculating the performance of both operating modes


The measured values depend on the project, the equipment and load of the PC being used and
can differ from the times shown here. The times were calculated with the hardware
recommended by SIMATIC PCS 7.

Licenses and configuration limits (V9.1)


58 Installation Manual, 02/2021, A5E50318145-AA
Data volumes
6.5 Quantity structure for SIMATIC BATCH

Result, measured value (offline)


For the measured times, it is assumed that the step changes execute simultaneously and are not
processed with a time offset. Simultaneous step changes mean maximum load.
Acquired data:

Action Runtime
Creating a recipe / library <2s
Deleting a recipe / library <4s
Creating a formula <2s
Deleting a formula <2s
Creating a material <2s
Deleting a material <2s
Releasing for testing / production < 90 s
Opening a recipe / library <4s
Checking a recipe for validity / releasing < 75 s
Creating an order <2s
Creating a batch < 20 s
Release batch < 75 s

Result, measured value (online)


When processing the basic recipe described, a PC equipped with a size of the SIMATIC BATCH
online database has a 30% processor load.
Definition of step change: A step change means that a recipe phase was completed, a
transition run through and the following recipe phase was started. This means that at least 3
recipe objects are involved in a step change. In practice, however, there are often more than 3
recipe objects involved, for example in simultaneous branches, alternative branches or when
there is synchronization. As an average value, approximately 5-7 recipe objects are assumed per
step change.

Action Runtime
Start batch <3s
HOLD command < 2 s!
RESUME after HOLD command <2
PAUSE command <2s
RESUME after PAUSE command <2s
Close batch 5 to 10 min
Archive batch < 50 s
Change parameter <3s
Step change time 4 s PC-based
< 1 ms AS-based

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 59
Data volumes
6.5 Quantity structure for SIMATIC BATCH

Result of the AS runtimes for AS-based mode


The measured results shown in the following table serve as the basis for the calculations made
below.

Recipe structure AS runtime


Completing recipe phase (average measured value) 1.8 ms
Updating setpoint (average measured value) 0.07 ms
Processing a transition (average measured value) 4 ms
Starting recipe phase (average measured value) 1.9 ms
Processing a recipe phase (average measured value) 2 ms

These measured values result in a step change time of 8.4 ms (1.8 ms + 5 * 0.07 ms + 4 ms + 1.9
ms + 5 * 0.07 ms) for a recipe phase with 5 parameters. As a result, with, for example, 100
simultaneously active recipe phases and 32 simultaneous step changes, the recipe processing
time can be calculated as follows:
Recipe processing time = 32 * 8.4 ms + 100 * 2 ms = 469 ms.
This calculation does not, however, apply to parallel branches, alternative branches or when
there is synchronization since more than three recipe objects are then involved in a step change.
32 simultaneous step changes with such constructs would lead to a loss of performance.
A reduction in the number of simultaneous step changes increases the number of
simultaneously active recipe phases and vice versa.
To guarantee optimum performance in the automation systems, remember the following:
• The calculated total cycle time (times for communication, firmware, recipe processing and
user program) should always be shorter than the cycle time of the OB in which the UNIT_PLC
and the user blocks are installed.
• Take into account all the CPU requirements relating to the cycle time (you should also refer
to the documentation for the automation system S7-400 CPU Data).
Distributed over all the automation systems connected to the BCS, the BCS can:
• Have a brief peak load (max. 1 s) of up to 200 simultaneous step changes. In this case, a
maximum of 200 recipe phases that do not execute a step change can also be active. To
ensure that the BCS and AS continue to operate synchronized with each other following such
peak loads, you must ensure a recovery time of that least 60 s.
• Be run in continuous operation with not significantly more than 350 simultaneous, active
recipe phases. In this case, an average of 2 step changes may be active per second.

Result of the determination of memory requirements (data blocks) for AS-based mode
The following table shows the minimum memory requirements (data blocks) of the CPU for AS-
based mode.

Memory allocations Description Memory requirements in KB


Static part. Occupied by system. Communication (Event Send) 56
Function blocks 60
Function calls 41

Licenses and configuration limits (V9.1)


60 Installation Manual, 02/2021, A5E50318145-AA
Data volumes
6.5 Quantity structure for SIMATIC BATCH

Memory allocations Description Memory requirements in KB


Dynamic part. Occupied by set‐ per unit 57
tings in the BATCH configuration per recipe unit procedure (RUP) 128
dialog.

Based on the recipe data from the section "Basics for calculating the performance of both
modes", the actual memory requirements can be calculated as shown below.

Note
For this performance determination, the units must be configured within one automation
system and the recipe unit procedures must all be active at the same time.

Sample calculation (AS-based mode only).

Memory allocations Description Memory requirements in KB


Static part. Occupied by system. Communication (Event Send) 56
Function blocks 60
Function calls 41
Dynamic part. Occupied by set‐ 10 units 570
tings in the BATCH configuration 10 simultaneously running rec‐ 1280
dialog. ipe unit procedures (RUP)
Memory requirements Total in KB: 2007

Based on this calculation, it can be seen that the AS requires at least 2007 KB of memory for the
recipe logic. You set the memory required for the recipe logic as a percentage of the entire work
memory in the BATCH configuration dialog for the CPU.
To determine the amount of required memory for a CPU, you need to add the standard BATCH
blocks (SFC type, SFC, IEPH etc.) and the blocks for process control (drivers, actuators, sensors
etc.).

Typical performance data for the two operating modes


The following quantity structure for AS-based mode represents a complex process cell.
Requirement for the AS: A recipe of the size shown below can be downloaded to and processed
for the recipe logic assuming that the AS has a work memory capacity of 30 MB, 60% of which
is being utilized.
Result: The following table specifies from a SIMATIC BATCH perspective how the automation
system can be configured taking into account the conditions listed above.

Automation system (AS) Number


Setpoints/parameters 48 setpoints/parameters per recipe phase with a maximum of 5 text string
per RPH setpoints/parameters and a maximum of 32 characters per text string
RPHs per ROP 96 recipe phases and transitions (total quantity) per recipe operation (ROP)
ROPs per RUP 20 recipe operations (ROPs) per recipe unit procedure (RUP)
RUPs per AS 16 units per AS with 48 setpoints/parameters per recipe phase (RPH)

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 61
Data volumes
6.5 Quantity structure for SIMATIC BATCH

BATCH capacity limits Number


Number of batches that can run simultaneously in a batch process cell 64
Number of recipe phases (RPH) that can run simultaneously in a batch 150
Number of recipe phases that can run simultaneously in a batch process cell 300

Regardless of the data listed in the table above, in each AS a maximum of 100 recipe objects, for
example recipe operations, recipe phases and transitions, may change their status per second.
In this case, the time taken for recipe processing accounts for approximately 60 to 70% of the
maximum automation system cycle load.
We recommend that you do not process more than 300 active recipe phases on a BATCH server
(nor a redundant server).

Note
Number of recipe phases running simultaneously
Depending on the frequency and how often step changes occur, the SIMATIC BATCH server can
process significantly more than 300 active equipment phases/operations.

Report creation and archiving


SIMATIC BATCH can process data (XML archive file) up a maximum of 200 MB in a report. This
applies only when using the XML format with SIMATIC BATCH version V7.0 or earlier. With
SIMATIC BATCH V7.0 SP1 or later, this restriction no longer applies to reports due to the use of
a new XML format.
This quantity of data is made up as follows:
• Size of the batch process cell (PCell)
• Number of recipe phases/recipe operations run through Also include multiple processing in
loops.
• Number of recipe parameters
• Number of trends and the number of measured values per trend. Also take into account the
duration of the recording and cycle time.
The following average data quantities can be used for an estimate:
• approx. 1.1 MB for 100 recipe phases
• approx. 0.5 MB for 100 recipe parameters
• approx. 0.05 MB for 1 trend with 300 measured values
• approx. 0.1 MB for 1 trend with 600 measured values
The situation could be critical with the following recipe constellations:
• Recipe phases run through large numbers of loops.
• Incorrect cycle times are configured for trend archives in WinCC.
The number of measured values is calculated from the duration of the trend divided by the
acquisition cycle time (for example 6000 s runtime for the trend / 10 sec. cycle time = 600
measured values). The number of measured values for trends can be limited to approximately

Licenses and configuration limits (V9.1)


62 Installation Manual, 02/2021, A5E50318145-AA
Data volumes
6.5 Quantity structure for SIMATIC BATCH

1000 measured values that are adequate for a good overview. A maximum of 50000 measured
values are possible per trend.

Note
A cycle time of 1 second and 24 hours runtime mean 86400 measured values.
A recipe with 1500 recipe phases would result in an archive data size of approximately 30 MB for
approximately 6 hours runtime.
Exceeding the specified recommendations means that batch reports and possibly also the
archiving of batches are no longer possible.
Batches are automatically closed and archived with a automatic generated PDF report. In this
report, the state "archived" is not displayed in the status history but only "completed" and
closed". However, when printing a preview of the archived batch in the Batch Control Center, the
"completed", "closed and "archived" states are displayed.

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 63
Data volumes
6.5 Quantity structure for SIMATIC BATCH

Licenses and configuration limits (V9.1)


64 Installation Manual, 02/2021, A5E50318145-AA
Index

A F
Archive server Floating license, 9
Determining archive tags, 22
Archive tags
External archive server, 22 H
Authorization, 9
Hardware and software basics, 57

B L
Basic license type, 9
License, 9
Basics for calculating the performance of both
Type, 9
operating modes, 57
License key, 9, 24
BATCH
BATCH station, 26
Server/client licensing, 42
Maintenance Station, 24
Batch data, 58
Operable objects in CFC, 18
BATCH station, 26
Process objects, 17
Determining the license key, 26
Route Control station, 27
Number of units, 26
Selecting, 13
SIMATIC PDM, 28, 46
Software, 35, 37, 39, 42, 44, 45
C Type, 9
Configuration limits, 49 License Type, 9
AS on APL basis, 50 Licensing, 9, 13
AS on Standard Library basis, 51
Automation systems, 50
BATCH, 49 M
Operating station, 53
Maintenance Station, 24
Route Control, 49
Determining the license key, 24
Contract license, 10
Licensing server, 39
Count relevant license, 9
Licensing single-station system, 37
Countable Objects License, 10
Number of process objects, 24
Measured results for calculating the performance of
both operating modes, 58
D
Definition of configuration limits, 57
Demo license, 10 N
Documentation
Number of computers
Purpose, 7
Management Console, 30
Validity, 7

O
E
OpenPCS 7, 39
Engineering data (equipment properties), 57
Operator station
Engineering station
Client, 39
Licensing, 35

Licenses and configuration limits (V9.1)


Installation Manual, 02/2021, A5E50318145-AA 65
Index

Server, 39 Maintenance Station, 39


Single-station system, 39 OS, 39
Route Control, 44
SIMATIC Management Console, 45
P SIMATIC PDM, 46
Single-station system, 37
Pay per use license, 10
PO, (See process object)
Process object
BATCH station, 26
T
Counting, 13 Trial license, 10
Licensing, 13 Typical performance data for the two operating
Maintenance Station, 24 modes, 61
Operable objects in CFC, 18
PC station, 17
Purpose of this documentation, 7 U
Unlimited license, 9
Upgrade license, 10
Q
Quantity framework for Route Control, 55
V
Validity of the documentation, 7
R
Recipe data, 57
Rental license, 10
Report creation and archiving, 62
Required basic knowledge, 7
Result of the AS runtimes for AS-based mode, 60
Result of the determination of memory requirements
(data blocks) for AS-based mode, 60
Result, measured value (offline), 59
Result, measured value (online), 59
Route Control
Licensing single-station system, 37
Server/client licensing, 44
Route Control station, 27
Calculating routes, 27
License key, 27

S
SIMATIC Management Console
Licensing, 45
SIMATIC PDM, 46
License key, 28
Licensing, 46
Single license, 9
Software
BATCH, 42
Engineering station, 35
License key, 35, 37, 39, 42, 44, 45

Licenses and configuration limits (V9.1)


66 Installation Manual, 02/2021, A5E50318145-AA

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy