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Chapter 6 Heat Transfer Equipment

The document discusses different types of heat exchangers. There are three main types: recuperative, regenerative, and evaporative. Recuperative heat exchangers transfer heat through a dividing wall, regenerative use a moving solid part to transfer heat, and evaporative cool hot water by partial evaporation. Heat exchangers are also classified based on their geometry, flow arrangement, phase changes, and other factors. Parallel and counterflow are two common flow arrangements, with counterflow generally being more efficient due to the temperature gradients along the exchanger.

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0% found this document useful (0 votes)
142 views76 pages

Chapter 6 Heat Transfer Equipment

The document discusses different types of heat exchangers. There are three main types: recuperative, regenerative, and evaporative. Recuperative heat exchangers transfer heat through a dividing wall, regenerative use a moving solid part to transfer heat, and evaporative cool hot water by partial evaporation. Heat exchangers are also classified based on their geometry, flow arrangement, phase changes, and other factors. Parallel and counterflow are two common flow arrangements, with counterflow generally being more efficient due to the temperature gradients along the exchanger.

Uploaded by

Hải Mây
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 76

CHAPTER

HEAT TRANSFER
6
EQUIPMENTS

Lecturer: Dr. Tran Tan Viet


Classification
Recuperative / Regenerative

Transport: Direct / Indirect

Geometry: Tube / Plate / Extended

Phase: Single / Phase change

Fluid arrangement: Parallel / Counter / Cross


2/2/2020 Lecturer: Dr. Tran Tan Viet 2
Three main types of heat exchangers:
In recuperative heat exchangers, the heat is
transferred from one fluid to the other through
a dividing wall.
In regenerative heat exchangers, heat is
transferred via a moving solid part, (a rotating
wheel with a large number of narrow channels).
In evaporative heat exchangers, hot water is
cooled by partly evaporating the water.

2/2/2020 Lecturer: Dr. Tran Tan Viet 3


Classification
Pool

Spray & tray

Packed column
Condenser
Shell & tube

Extended surface

Plate
Process function
Boiler (fired) Thermosiphon
Evaporator
Evaporator (unfired) Forced circulation

Cooler Steam generation

Exchanger Heater

2/2/2020 Lecturer: Dr. Tran Tan Viet Chiller 4


Classification
Counter flow

Parallel flow

Single pass Cross flow

Split flow

Divided flow
Flow arrangement
Cross counter flow

Extended surface Cross parallel flow

Plate Compound flow


Multiple pass
Parallel counter flow

Shell & Tube Split flow

2/2/2020 Lecturer: Dr. Tran Tan Viet Divided flow5


Classification
Spiral tube

Tubular Double pipe


Fixed
tubesheet
Shell & tube U–tube
Removable
bundle
Finned tube Floating head
Recuperative Indirect Extended
(fixed heat contact type surface
transfer Finned plate
surface, Direct contact
continuously) type
Gasketed plate

Heat
exchanger
Plate Spiral plate
(cross/parallel
/counter flow)

Disk type Lamella


Rotary
Regenerative
regenerator
(batched heat Drum type
transfer
Fixed matrix
surface)
regenerator
2/2/2020 Lecturer: Dr. Tran Tan Viet 6
Classification

Spray & tray condenser Cooling tower


2/2/2020 Lecturer: Dr. Tran Tan Viet 7
Classification

Cooling tower
2/2/2020 Lecturer: Dr. Tran Tan Viet 8
Classification

Columns Evaporator
2/2/2020 Lecturer: Dr. Tran Tan Viet 9
Classification

2/2/2020 Fired boiler


Lecturer: Dr. Tran Tan Viet 10
Classification

2/2/2020 Fired boiler


Lecturer: Dr. Tran Tan Viet 11
Classification

2/2/2020 Fired boiler


Lecturer: Dr. Tran Tan Viet 12
Classification

Spiral plate Spiral tube

2/2/2020 Lecturer: Dr. Tran Tan Viet 13


Classification

Finned tube (liquid–gas)

Extended
2/2/2020 surface Finned plate (lamella for gas–gas)
Lecturer: Dr. Tran Tan Viet 14
Classification

Plate heat exchange (gasket)

2/2/2020 Lecturer: Dr. Tran Tan Viet 15


Classification

2/2/2020
Double pipe
Lecturer: Dr. Tran Tan Viet 16
Classification
1 tube pass
Baffles

Head for 2
tube pass
Mini, 1 shell pass & 1 tube pass

Shell and tube

2/2/2020 Lecturer: Dr. Tran Tan Viet 17


Classification

Jacket vessel
Internal coils
Rotary regenerator

2/2/2020 Lecturer: Dr. Tran Tan Viet 18


Double pipe exchanger.

• In this type, the hot and cold fluid streams do not


come into direct contact with each other. They are
separated by a tube wall or flat plate.

2/2/2020 Lecturer: Dr. Tran Tan Viet 19


Overall heat transfer coefficient
Q = UA (Δ T)
Q is the heat flow rate in W,
A is the heat flow area
ΔT is the temperature difference between the fluids

The resistances are:


(i) Convection resistance on the inner surface of the tube for heat flow from
fluid to wall. (1/hiAi)
(ii) The resistance due to deposits that will form during operation on the inside
of the tube called inside fouling resistance-Rfi.
(iii) The resistance due to heat conduction through the solid wall separating the
fluids.
(iv) The resistance due to deposits that will form during operation on the
outside of the tube called outside fouling resistance-Rfo.
(v) Convection resistance on the outer surface for heat flow from wall to the
fluid (1/hoAo).
2/2/2020 Lecturer: Dr. Tran Tan Viet 20
Overall heat transfer coefficient
- In tube flow the inside area will be different from the
outside area. → two values are possible for the area and
consequently two values are possible for the overall heat
transfer coefficient.
These are:
Ui—overall heat transfer coefficient based on inside area
Uo—overall heat transfer coefficient based on outside area.
The relationship between these two is given by: UiAi = UoAo
Q = UiAiΔT = UoAoΔT. In the case of plane wall Ui = Uo
The total resistances is given by

2/2/2020 Lecturer: Dr. Tran Tan Viet 21


Overall heat transfer coefficient

2/2/2020 Lecturer: Dr. Tran Tan Viet 22


1 1 R fi 1 R fi
   Rw  
UA (h0 A)i (0 A)i (h0 A)0 (0 A)o
ηo: overall surface efficiency (if finned)

2/2/2020 Lecturer: Dr. Tran Tan Viet 23


2/2/2020 Lecturer: Dr. Tran Tan Viet 24
2/2/2020 Lecturer: Dr. Tran Tan Viet 25
2/2/2020 Lecturer: Dr. Tran Tan Viet 26
Parallel Flow vs. Counterflow

2/2/2020 Lecturer: Dr. Tran Tan Viet 27


Parallel Flow vs. Counterflow

2/2/2020 Lecturer: Dr. Tran Tan Viet 28


Parallel Flow vs. Counterflow

2/2/2020 Lecturer: Dr. Tran Tan Viet 29


Parallel Flow vs. Counterflow

Q = U.A.ΔTLM
2/2/2020 Lecturer: Dr. Tran Tan Viet 30
Parallel Flow vs. Counterflow

(a) Condensing, (b) Evaporating, (c) Condensing and evaporating.


Cooling, condensing and under cooling

(a) Cooling, condensation and


undercooling
(b) Heating, evaporation and
superheating.

2/2/2020 Lecturer: Dr. Tran Tan Viet 31


Crossflow
A third basic type of flow is crossflow.
The temperatures of both fluids at the outlets are different from
one side to the other of the flow channel.
In most heat exchangers, the flow is neither purely parallel,
counterflow or crossflow, but rather a mixture of these types.
The logarithmic mean temperature difference may still be used, if
corrected by factor F.: q = U⋅A⋅F⋅(LMTD)

2/2/2020 Lecturer: Dr. Tran Tan Viet 32


Heat Exchanger Design – LMTD method
Water flowing at a rate of 0.723 kg/s enters the inside of a countercurrent, double-pipe
heat exchanger at 300K and is heated by an oil stream that enters at 485K at a rate of
3.2kg/s. The heat capacity of the oil is 1.89 kJ/kg K, and the average heat capacity of
water over the temperature range of interest is 4.192 kJ/kg K. The overall heat-transfer
coefficient of the exchanger is 300 W/m2 K, and the area for heat transfer is 15.4 m2.
What is the total amount of heat transferred if the temperature of water come out is
380K

2/2/2020 Lecturer: Dr. Tran Tan Viet 33


Heat Exchanger Design – LMTD method
An exhaust pipe, 75 mm outside diameter, is cooled by surrounding it by an
annular space containing water.
The hot gases enters the exhaust pipe at 350oC, gas flow rate being 200 kg/h,
mean specific heat capacity at constant pressure 1.13 kJ/kg K, and comes out at
100oC.
Water enters from the mains at 25oC, flow rate 1400 kg/h, mean specific heat
capacity 4.19 kJ/kg K.
The heat transfer coefficient for gases and water may be taken as 0.3 and 1.5
kW/m2 K and pipe thickness may be taken as negligible.
Calculate the required pipe length for (i) parallel flow, and for (ii) counter flow.

2/2/2020 Lecturer: Dr. Tran Tan Viet 34


Heat Exchanger Design – LMTD method
Solution:
. . .
Q = mc cc (Tc,out – Tc,in) = mh ch (Th,in – Th,out)

(1400 kg/hr) (4.19 kJ/kg K) (Tc,out – 25)oC

= (200 kg/hr) (1.13 kJ/kg K) (350 – 100)oC

The temperature of water at the outlet = Tc,out = 34.63oC.

2/2/2020 Lecturer: Dr. Tran Tan Viet 35


Heat Exchanger Design – LMTD method
Solution continued:

(i) Parallel flow:

ΔTa = 350 – 25 = 325oC

ΔTb = 100 – 34.63 = 65.37oC

ΔTa - ΔTb 325 – 65.37


ΔTLM = = = 162oC
ln(ΔTa / ΔTb) ln(325 / 65.37)

.
Q = U A ΔTLM = (UA) 162oC

2/2/2020 Lecturer: Dr. Tran Tan Viet


What is UA?36
Heat Exchanger Design – LMTD method
Solution continued:

1/U = 1/hwater + 1/hgases


= 1/1.5 + 1/0.3 = 4 (kW/m2 K)-1

Therefore, U = 0.25 kW/m2 K

A = π (outer diameter) (L) = π (0.075 m) (L m)

.
Q = (UA) 162oC = (0.25) π (0.075) L (162) kW

.
What is Q?
2/2/2020 Lecturer: Dr. Tran Tan Viet 37
Heat Exchanger Design – LMTD method

Solution continued:

. . .
Q = mc cc (Tc,out – Tc,in) = mh ch (Th,in – Th,out)
= (200 kg/h) (1.13 kJ/kg K) (350 – 100)oC = 15.69 kW

Substituting the above in

.
Q = (UA) 162oC = (0.25) π (0.075) L (162) kW

we get
L = 1.64 m
2/2/2020 Lecturer: Dr. Tran Tan Viet 38
Heat Exchanger Design – LMTD method
Solution continued:
(ii) Counter flow:

ΔTa = 350 – 34.63 = 315.37oC

ΔTb = 100 – 25 = 75oC

ΔTa - ΔTb 315.37 – 75


ΔTLM = = = 167.35oC
ln(ΔTa / ΔTb) ln(315.37 / 75)

.
Q = U A ΔTLM = (UA) 167.35oC

.
Q = 15.69 kW; U = 0.25 kW/m2 K ; A = π (0.075) L m2

2/2/2020 Lecturer: Dr. Tran Tan Viet Therefore, L = 1.59 39m


Pure double pipe
Assumptions:
• No phase change and negligible heat losses
• Pure double pipe: parallel flow / counter
flow
• Constant specific heats 𝑐ℎ , 𝑐𝑐
• Constant overall heat transfer coefficient 𝑈
The ∆𝑇𝐿𝑀𝑇𝐷 for counter flow is higher than that one for
parallel flow, hence the area is smaller for given heat load 𝑄

2/2/2020 Lecturer: Dr. Tran Tan Viet 40


Non double pipe

𝑄 = 𝑓𝑈𝐴∆𝑇𝐿𝑀𝑇𝐷
𝑓 is a correction factor

2/2/2020 Lecturer: Dr. Tran Tan Viet 41


Non double pipe
1 shell pass – 2 tube passes
1.0
𝑇1
𝑡2

𝑡1
𝑇2
0.9 𝑇1 − 𝑇2
𝑓 factor

𝑅=
𝑡2 − 𝑡1

0.8

0.7

0.6
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
0.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
2/2/2020 Lecturer: Dr. Tran Tan Viet 42
Non double pipe
1 shell pass – 2 tube passes
1 shell pass – 2𝑛 tube passes (error 2%)

1−𝑃
ln 𝑅2 + 1
𝑓= 1 − 𝑅𝑃
for 𝑅 ≠ 1
2 − 𝑃 𝑅 + 1 − 𝑅2 + 1
𝑅 − 1 ln
2 − 𝑃 𝑅 + 1 + 𝑅2 + 1

2𝑃
𝑓= for 𝑅 = 1
2−𝑃 2− 2
1 − 𝑃 ln
2−𝑃 2+ 2

2/2/2020 Lecturer: Dr. Tran Tan Viet 43


Non double pipe
2(1 shell pass – 2 tube passes)
1.0
𝑓 factor

0.9

𝑇1
𝑡2

0.8

𝑡1
𝑇2
0.7

𝑇1 − 𝑇2
𝑅=
𝑡2 − 𝑡1
0.6

𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
0.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
2/2/2020 Lecturer: Dr. Tran Tan Viet 44
Non double pipe
𝑛(1 shell pass – 2 tube passes)
𝑛: number of shells

for 𝑅 ≠ 1 1Τ𝑛
1 − 𝑃′ 1 − 𝑅𝑃
−1
ln 1 − 𝑅𝑃′ 𝑅2 + 1
𝑓= 𝑃′ = 1 − 𝑃 1Τ𝑛
2 − 𝑃′ 𝑅 + 1 − 𝑅2 + 1 1 − 𝑅𝑃
𝑅 − 1 ln −𝑅
1−𝑃
2 − 𝑃′ 𝑅 + 1 + 𝑅2 + 1

for 𝑅 = 1
2𝑃′ 𝑃
𝑓= 𝑃′ =
2 − 𝑃 ′ 2− 2 𝑃 − 𝑛𝑃 + 𝑛
1 − 𝑃′ ln
2 − 𝑃′ 2 + 2
2/2/2020 Lecturer: Dr. Tran Tan Viet 45
𝑇1

Non double pipe 𝑡2

2 shell pass – 4 tube passes 𝑡1


𝑇2
𝑇1 − 𝑇2
𝑅=
𝑡2 − 𝑡1
1.0
𝑓 factor

0.9

0.8
𝑅 = 20

15

10

4.0
8.0

6.0

3.0

2.5

2.0

0.7

0.6

0.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

𝑡2 − 𝑡1
2/2/2020 𝑃 =Dr. Tran Tan Viet
Lecturer: 46
𝑇1 − 𝑡1
Non double pipe 𝑇1 𝑇1
𝑡2

𝑡1
Divided flow shell – 2 tube passes 𝑇2

𝑇1 − 𝑇2
𝑅=
𝑡2 − 𝑡1
1.0
𝑓 factor

0.9
𝑅 = 20

15
10

6.0
8.0

0.8

0.7

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
2/2/2020 Lecturer: Dr. Tran Tan Viet 47
Non double pipe 𝑇1
𝑡2

𝑡1
Split flow shell – 2 tube passes 𝑇2

𝑇1 − 𝑇2
𝑅=
𝑡2 − 𝑡1
1.0
𝑓 factor

0.9

0.8

0.7
𝑅 = 10

4.0
8.0

6.0

5.0

0.6

0.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
2/2/2020 Lecturer: Dr. Tran Tan Viet 48
Non double pipe
single pass cross flow exchangers and both fluids unmixed
1.0
𝑓 factor

0.9

𝑇1
0.8
𝑡1 𝑡2

𝑇2
0.7

𝑇1 − 𝑇2
𝑅=
0.6 𝑡2 − 𝑡1
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
0.5
0 2/2/20200.1 0.2 0.3 0.4 0.5 Tan Viet 0.6
Lecturer: Dr. Tran 0.7 0.8 0.9 49 1.0
Non double pipe
single pass cross flow exchangers and one fluid mixed, the other
unmixed
1.0
𝑓 factor

0.9

𝑇1
0.8
𝑡1 𝑡2

𝑇2
0.7

𝑇1 − 𝑇2
𝑅=
0.6 𝑡2 − 𝑡1
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
0.5
0 2/2/20200.1 0.2 0.3 0.4
Lecturer: Dr. 0.5
Tran Tan Viet 0.6 0.7 0.8 0.9 50 1.0
Non double pipe

For phase change (evaporation & condensation),


constant temperature, 𝑃 = 0 or 𝑅 = 0, so 𝑓 = 1

2/2/2020 Lecturer: Dr. Tran Tan Viet 51


Design equation

𝑈, 𝑣 and operation
cost are covariant

𝑄 = 𝑓𝑈𝐴∆𝑇𝐿𝑀𝑇𝐷
𝐴 and capital cost
are covariant

2/2/2020 Lecturer: Dr. Tran Tan Viet 52


Example 4
An exhaust pipe, 75𝑚𝑚 outside diameter, is cooled by surrounding it
by an annular space containing water. The hot gases enters the
exhaust pipe at 350℃, gas flow rate being 200 𝑘𝑔Τℎ, mean specific
heat capacity at constant pressure 1.13 𝑘𝐽Τ𝑘𝑔𝐾, and comes out at
100℃. Water enters from the mains at 25℃, flow rate 1400 𝑘𝑔Τℎ,
mean specific heat capacity 4.19 𝑘𝐽Τ𝑘𝑔𝐾. The heat coefficient for
gases and water may be taken as 0.3 and 1.5 𝑘𝑊 Τ𝑚2 𝐾 and pipe
thickness may be taken as negligible.
Calculate the required pipe length for parallel flow and for counter
flow.

2/2/2020 Lecturer: Dr. Tran Tan Viet 53


Example 4
ℎ𝑖 = 0.3 𝑘𝑊 Τ𝑚2 𝐾 Energy balance:
ℎ𝑜 = 1.5 𝑘𝑊 Τ𝑚2 𝐾
𝑄 = 𝑚𝑖 𝑐𝑖 𝑇𝑖 − 𝑇𝑜 = 𝑚𝑜 𝑐𝑜 𝑡𝑜 − 𝑡𝑖
𝑚𝑖 = 200 𝑘𝑔Τℎ
𝑚𝑜 = 1400 𝑘𝑔Τℎ 𝑄 = 15.7𝑘𝑊 𝑡𝑜 = 34.63℃
𝑐𝑝,𝑖 = 1.13 𝑘𝐽Τ𝑘𝑔𝐾
𝑐𝑝,𝑜 = 4.19 𝑘𝐽Τ𝑘𝑔𝐾
Overall heat transfer coefficient:
𝑇𝑖 = 350℃
𝑇𝑜 = 100℃ 2𝜋
𝑡𝑖 = 25℃ 𝑈𝐿 = = 0.0589 𝑘𝑊 Τ𝑚𝐾
1 1
+
𝑑 = 75𝑚𝑚 𝑟ℎ𝑖 𝑟ℎ𝑜

2/2/2020 Lecturer: Dr. Tran Tan Viet 54


Example 4
𝑇 𝑇
Parallel flow Counter flow
𝑇1

𝑇1
𝑇2
𝑡1
𝑡2 𝑇2

𝑡1
𝑡2

𝐴 𝐴
1 2 1 2

∆𝑇𝑚𝑎𝑥 − ∆𝑇𝑚𝑖𝑛 ∆𝑇𝑚𝑎𝑥 − ∆𝑇𝑚𝑖𝑛


∆𝑇𝐿𝑀𝑇𝐷 = = 161.9℃ ∆𝑇𝐿𝑀𝑇𝐷 = = 167.4℃
∆𝑇𝑚𝑎𝑥 ∆𝑇𝑚𝑎𝑥
ln ln
∆𝑇𝑚𝑖𝑛 ∆𝑇𝑚𝑖𝑛
𝑄 𝑄
𝐿= = 1.65𝑚 𝐿= = 1.59𝑚
2/2/2020 𝑈𝐿 ∆𝑇𝐿𝑀𝑇𝐷 Lecturer: Dr. Tran Tan Viet 𝑈𝐿 ∆𝑇𝐿𝑀𝑇𝐷 55
Heat Exchanger Effectiveness
Effectiveness

𝑎𝑐𝑡𝑢𝑎𝑙 ℎ𝑒𝑎𝑡 𝑡𝑟𝑎𝑛𝑠𝑓𝑒𝑟 𝑄𝑎𝑐𝑡


𝜀= =
𝑚𝑎𝑥𝑖𝑚𝑢𝑚 𝑝𝑜𝑠𝑠𝑖𝑏𝑙𝑒 ℎ𝑒𝑎𝑡 𝑡𝑟𝑎𝑛𝑠𝑓𝑒𝑟 𝑄𝑚𝑎𝑥

𝑄𝑎𝑐𝑡 = 𝜀𝑄𝑚𝑎𝑥

In a thermodynamic sense, higher effectiveness


correspond to reduced thermodynamic
irreversibility and smaller entropy generation
2/2/2020 Lecturer: Dr. Tran Tan Viet 56
Heat Exchanger Effectiveness
Consider a counter-current double-pipe heat
exchanger:

2/2/2020 Lecturer: Dr. Tran Tan Viet 57


Heat Exchanger Effectiveness
Temperature profile in a double-pipe
heat exchanger:

Note that the temperature curves


are only approximately linear

2/2/2020 Lecturer: Dr. Tran Tan Viet 58


Heat Exchanger Effectiveness

We want to compare the


amount of heat
transferred in this case
to the amount of heat
transferred in a PERFECT
heat exchanger.

2/2/2020 Lecturer: Dr. Tran Tan Viet 59


Heat Exchanger Effectiveness
If the heat exchanger were perfect, Thi=T

2/2/2020 Lecturer: Dr. Tran Tan Viet 60


Heat Exchanger Effectiveness

U .A
No. of transfer units (size of H.E.) NTU 
(mC p )min
2/2/2020 Lecturer: Dr. Tran Tan Viet 61
Heat Exchanger Effectiveness

2/2/2020 Lecturer: Dr. Tran Tan Viet 62


Heat Exchanger Effectiveness

2/2/2020 Lecturer: Dr. Tran Tan Viet 63


Heat Exchanger Effectiveness

2/2/2020 Lecturer: Dr. Tran Tan Viet 64


Heat Exchanger Effectiveness

2/2/2020 Lecturer: Dr. Tran Tan Viet 65


Heat Exchanger Effectiveness

2/2/2020 Lecturer: Dr. Tran Tan Viet 66


Non double pipe

• 1 shell pass – 2 tube passes, small error

• For phase change (evaporation & condensation),


𝑚𝑐 𝑚𝑖𝑛
constant temperature, →0
𝑚𝑐 𝑚𝑎𝑥

ln 1 − 𝜀 = −𝑁𝑇𝑈

2/2/2020 Lecturer: Dr. Tran Tan Viet 67


Non double pipe
1 shell pass – 2𝑛 tube passes 2 shell passes – 4𝑛 tube passes
100 100
𝐶𝑚𝑖𝑛 Τ𝐶𝑚𝑎𝑥 = 0
Effectiveness 𝜀 %

Effectiveness 𝜀 %
0.25
80 80
0.50

0.75
60 60
1.00

40 40

20 20

𝑁𝑇𝑈 𝑁𝑇𝑈
0 0
1 2 3 4 5 1 2 3 4 5
2/2/2020 Lecturer: Dr. Tran Tan Viet 68
Non double pipe
cross flow exchanger with one fluid cross flow exchanger with fluids
mixed unmixed
100 100
0.25 0.25
Effectiveness 𝜀 %

Effectiveness 𝜀 %
4.0 0.50
0.50 0.75
80 2.0 80
1.00
0.75
1.33

1.00
60 60

unmixed unmixed
40 40

mixed unmixed
20 20

𝑁𝑇𝑈 𝑁𝑇𝑈
0 0
1 2 3 4 5 1 2 3 4 5
2/2/2020 Lecturer: Dr. Tran Tan Viet 69
Summary
Flow geometry 𝜺 𝑵𝑻𝑼
Double pipe
1 − 𝑒𝑥𝑝 −𝑁 1 + 𝐶 − ln 1 − 1 + 𝐶 𝜀
Parallel flow 𝜀= 𝑁=
1+𝐶 1+𝐶
1 − 𝑒𝑥𝑝 𝑁 𝐶 − 1 1 𝜀−1
Counter flow 𝜀= 𝑁= ln
1 − 𝐶𝑒𝑥𝑝 𝑁 𝐶 − 1 𝐶−1 𝐶𝜀 − 1
𝑁 𝜀
Counter flow 𝐶 = 1 𝜀= 𝑁=
𝑁+1 1−𝜀
Cross flow
𝑒𝑥𝑝 −𝐶𝑁 0,78 − 1
Both fluids unmixed 𝜀 = 1 − 𝑒𝑥𝑝
𝐶𝑁 −0,22
1
𝜀=
Both fluids mixed 1 𝐶 1
+ −
1 − 𝑒𝑥𝑝 −𝑁 1 − 𝑒𝑥𝑝 −𝑁𝐶 𝑁
1 − 𝑒𝑥𝑝 𝐶 𝑒𝑥𝑝 −𝑁 − 1 ln 1 − 𝐶𝜀
𝐶𝑚𝑎𝑥 mixed, 𝐶𝑚𝑖𝑛 unmixed 𝜀= 𝑁 = − ln 1 +
𝐶 𝐶
𝑒𝑥𝑝 −𝑁𝐶 − 1 − ln 1 + 𝐶 ln 1 − 𝜀
𝐶2/2/2020
𝑚𝑎𝑥 unmixed, 𝐶𝑚𝑖𝑛 mixed 𝜀 = 1Lecturer:
− 𝑒𝑥𝑝Dr. Tran Tan Viet 𝑁= 70
𝐶 𝐶
Summary
Flow geometry 𝜺 𝑵𝑻𝑼
Shell and tube

2 2
− 1 − 𝐶 + 1 + 𝐶2
1 shell pass 𝜀= 𝜀
ln 2
1 + 𝐶 2 1 + 𝑒𝑥𝑝 −𝑁 1 + 𝐶 2 − 1 − 𝐶 − 1 + 𝐶2
2,4,6 tube passes 1+𝐶+ 𝜀
1 − 𝑒𝑥𝑝 −𝑁 1 + 𝐶 2 𝑁=
1 + 𝐶2
𝑛
1 − 𝐶𝜀𝑝
𝑛 shell passes −1
1 − 𝜀𝑝
2𝑛, 4𝑛, 6𝑛 tube passes 𝜀= 𝑛
𝜀𝑝 : for 1 shell pass 1 − 𝐶𝜀𝑝
−𝐶
1 − 𝜀𝑝
𝑛 shell passes
2𝑛, 4𝑛, 6𝑛 tube passes 𝑛𝜀𝑝
𝜀=
𝜀𝑝 : for 1 shell pass 1 + 𝑛 − 1 𝜀𝑝
𝐶=1
All heat exchanger with
𝜀 = 1 − 𝑒𝑥𝑝 −𝑁 𝑁 = − ln 1 − 𝜀
𝐶=0

𝑈𝐴 𝑚𝑐 𝑚𝑖𝑛
𝑁 = 𝑁𝑇𝑈 =
2/2/2020 𝐶=
Lecturer: Dr. Tran Tan Viet 71
𝑚𝑐 𝑚𝑖𝑛 𝑚𝑐 𝑚𝑎𝑥
Design equation

𝜀 = 𝑓 𝑁𝑇𝑈, 𝐶
𝑈𝐴 𝑚𝑐 𝑚𝑖𝑛
𝑁𝑇𝑈 = 𝐶=
𝑚𝑐 𝑚𝑖𝑛 𝑚𝑐 𝑚𝑎𝑥

𝑄 = 𝜀𝑄𝑚𝑎𝑥
𝑚𝑐 𝑚𝑖𝑛 𝑇ℎ,𝑖𝑛 − 𝑇𝑐,𝑖𝑛

2/2/2020 Lecturer: Dr. Tran Tan Viet 72


Example 5
Water flowing at a rate of 0.723 𝑘𝑔Τ𝑠 enters the inside of a
countercurrent, double pipe heat exchanger at 300𝐾 and is heated by
an oil stream that enters at 485𝐾 at a rate of 3.2 𝑘𝑔Τ𝑠. The heat
capacity of the oil is 1.89 𝑘𝐽Τ𝑘𝑔𝐾, and the average heat capacity of
water over the temperature range of interest is 4.192 𝑘𝐽Τ𝑘𝑔𝐾. The
overall heat transfer coefficient of the exchanger is 300 𝑊 Τ𝑚2 𝐾, and
the area for heat transfer is 15.4𝑚2 . What is the total amount of heat
transferred if the temperature of water come out is 380𝐾.

2/2/2020 Lecturer: Dr. Tran Tan Viet 73


Design problems
• Fluid properties
• Flow rate Process
• Temperature

• Overall heat transfer


coefficient Design
• Area
• Specification design
2/2/2020 Lecturer: Dr. Tran Tan Viet 74
Off–Design problems
• Fluid properties
• Flow rate
Process
• Area, specification design

• Overall heat transfer coefficient


• Temperature Design
• Heat load
2/2/2020 Lecturer: Dr. Tran Tan Viet 75
CHAPTER
HEAT TRANSFER
6
EQUIPMENTS

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