Chapter 6 Heat Transfer Equipment
Chapter 6 Heat Transfer Equipment
HEAT TRANSFER
6
EQUIPMENTS
Packed column
Condenser
Shell & tube
Extended surface
Plate
Process function
Boiler (fired) Thermosiphon
Evaporator
Evaporator (unfired) Forced circulation
Exchanger Heater
Parallel flow
Split flow
Divided flow
Flow arrangement
Cross counter flow
Heat
exchanger
Plate Spiral plate
(cross/parallel
/counter flow)
Cooling tower
2/2/2020 Lecturer: Dr. Tran Tan Viet 8
Classification
Columns Evaporator
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Classification
Extended
2/2/2020 surface Finned plate (lamella for gas–gas)
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Classification
2/2/2020
Double pipe
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Classification
1 tube pass
Baffles
Head for 2
tube pass
Mini, 1 shell pass & 1 tube pass
Jacket vessel
Internal coils
Rotary regenerator
Q = U.A.ΔTLM
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Parallel Flow vs. Counterflow
.
Q = U A ΔTLM = (UA) 162oC
.
Q = (UA) 162oC = (0.25) π (0.075) L (162) kW
.
What is Q?
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Heat Exchanger Design – LMTD method
Solution continued:
. . .
Q = mc cc (Tc,out – Tc,in) = mh ch (Th,in – Th,out)
= (200 kg/h) (1.13 kJ/kg K) (350 – 100)oC = 15.69 kW
.
Q = (UA) 162oC = (0.25) π (0.075) L (162) kW
we get
L = 1.64 m
2/2/2020 Lecturer: Dr. Tran Tan Viet 38
Heat Exchanger Design – LMTD method
Solution continued:
(ii) Counter flow:
.
Q = U A ΔTLM = (UA) 167.35oC
.
Q = 15.69 kW; U = 0.25 kW/m2 K ; A = π (0.075) L m2
𝑄 = 𝑓𝑈𝐴∆𝑇𝐿𝑀𝑇𝐷
𝑓 is a correction factor
𝑡1
𝑇2
0.9 𝑇1 − 𝑇2
𝑓 factor
𝑅=
𝑡2 − 𝑡1
0.8
0.7
0.6
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
0.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
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Non double pipe
1 shell pass – 2 tube passes
1 shell pass – 2𝑛 tube passes (error 2%)
1−𝑃
ln 𝑅2 + 1
𝑓= 1 − 𝑅𝑃
for 𝑅 ≠ 1
2 − 𝑃 𝑅 + 1 − 𝑅2 + 1
𝑅 − 1 ln
2 − 𝑃 𝑅 + 1 + 𝑅2 + 1
2𝑃
𝑓= for 𝑅 = 1
2−𝑃 2− 2
1 − 𝑃 ln
2−𝑃 2+ 2
0.9
𝑇1
𝑡2
0.8
𝑡1
𝑇2
0.7
𝑇1 − 𝑇2
𝑅=
𝑡2 − 𝑡1
0.6
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
0.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
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Non double pipe
𝑛(1 shell pass – 2 tube passes)
𝑛: number of shells
for 𝑅 ≠ 1 1Τ𝑛
1 − 𝑃′ 1 − 𝑅𝑃
−1
ln 1 − 𝑅𝑃′ 𝑅2 + 1
𝑓= 𝑃′ = 1 − 𝑃 1Τ𝑛
2 − 𝑃′ 𝑅 + 1 − 𝑅2 + 1 1 − 𝑅𝑃
𝑅 − 1 ln −𝑅
1−𝑃
2 − 𝑃′ 𝑅 + 1 + 𝑅2 + 1
for 𝑅 = 1
2𝑃′ 𝑃
𝑓= 𝑃′ =
2 − 𝑃 ′ 2− 2 𝑃 − 𝑛𝑃 + 𝑛
1 − 𝑃′ ln
2 − 𝑃′ 2 + 2
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𝑇1
0.9
0.8
𝑅 = 20
15
10
4.0
8.0
6.0
3.0
2.5
2.0
0.7
0.6
0.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
𝑡2 − 𝑡1
2/2/2020 𝑃 =Dr. Tran Tan Viet
Lecturer: 46
𝑇1 − 𝑡1
Non double pipe 𝑇1 𝑇1
𝑡2
𝑡1
Divided flow shell – 2 tube passes 𝑇2
𝑇1 − 𝑇2
𝑅=
𝑡2 − 𝑡1
1.0
𝑓 factor
0.9
𝑅 = 20
15
10
6.0
8.0
0.8
0.7
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
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Non double pipe 𝑇1
𝑡2
𝑡1
Split flow shell – 2 tube passes 𝑇2
𝑇1 − 𝑇2
𝑅=
𝑡2 − 𝑡1
1.0
𝑓 factor
0.9
0.8
0.7
𝑅 = 10
4.0
8.0
6.0
5.0
0.6
0.5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
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Non double pipe
single pass cross flow exchangers and both fluids unmixed
1.0
𝑓 factor
0.9
𝑇1
0.8
𝑡1 𝑡2
𝑇2
0.7
𝑇1 − 𝑇2
𝑅=
0.6 𝑡2 − 𝑡1
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
0.5
0 2/2/20200.1 0.2 0.3 0.4 0.5 Tan Viet 0.6
Lecturer: Dr. Tran 0.7 0.8 0.9 49 1.0
Non double pipe
single pass cross flow exchangers and one fluid mixed, the other
unmixed
1.0
𝑓 factor
0.9
𝑇1
0.8
𝑡1 𝑡2
𝑇2
0.7
𝑇1 − 𝑇2
𝑅=
0.6 𝑡2 − 𝑡1
𝑡2 − 𝑡1
𝑃=
𝑇1 − 𝑡1
0.5
0 2/2/20200.1 0.2 0.3 0.4
Lecturer: Dr. 0.5
Tran Tan Viet 0.6 0.7 0.8 0.9 50 1.0
Non double pipe
𝑈, 𝑣 and operation
cost are covariant
𝑄 = 𝑓𝑈𝐴∆𝑇𝐿𝑀𝑇𝐷
𝐴 and capital cost
are covariant
𝑇1
𝑇2
𝑡1
𝑡2 𝑇2
𝑡1
𝑡2
𝐴 𝐴
1 2 1 2
𝑄𝑎𝑐𝑡 = 𝜀𝑄𝑚𝑎𝑥
U .A
No. of transfer units (size of H.E.) NTU
(mC p )min
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Heat Exchanger Effectiveness
ln 1 − 𝜀 = −𝑁𝑇𝑈
Effectiveness 𝜀 %
0.25
80 80
0.50
0.75
60 60
1.00
40 40
20 20
𝑁𝑇𝑈 𝑁𝑇𝑈
0 0
1 2 3 4 5 1 2 3 4 5
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Non double pipe
cross flow exchanger with one fluid cross flow exchanger with fluids
mixed unmixed
100 100
0.25 0.25
Effectiveness 𝜀 %
Effectiveness 𝜀 %
4.0 0.50
0.50 0.75
80 2.0 80
1.00
0.75
1.33
1.00
60 60
unmixed unmixed
40 40
mixed unmixed
20 20
𝑁𝑇𝑈 𝑁𝑇𝑈
0 0
1 2 3 4 5 1 2 3 4 5
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Summary
Flow geometry 𝜺 𝑵𝑻𝑼
Double pipe
1 − 𝑒𝑥𝑝 −𝑁 1 + 𝐶 − ln 1 − 1 + 𝐶 𝜀
Parallel flow 𝜀= 𝑁=
1+𝐶 1+𝐶
1 − 𝑒𝑥𝑝 𝑁 𝐶 − 1 1 𝜀−1
Counter flow 𝜀= 𝑁= ln
1 − 𝐶𝑒𝑥𝑝 𝑁 𝐶 − 1 𝐶−1 𝐶𝜀 − 1
𝑁 𝜀
Counter flow 𝐶 = 1 𝜀= 𝑁=
𝑁+1 1−𝜀
Cross flow
𝑒𝑥𝑝 −𝐶𝑁 0,78 − 1
Both fluids unmixed 𝜀 = 1 − 𝑒𝑥𝑝
𝐶𝑁 −0,22
1
𝜀=
Both fluids mixed 1 𝐶 1
+ −
1 − 𝑒𝑥𝑝 −𝑁 1 − 𝑒𝑥𝑝 −𝑁𝐶 𝑁
1 − 𝑒𝑥𝑝 𝐶 𝑒𝑥𝑝 −𝑁 − 1 ln 1 − 𝐶𝜀
𝐶𝑚𝑎𝑥 mixed, 𝐶𝑚𝑖𝑛 unmixed 𝜀= 𝑁 = − ln 1 +
𝐶 𝐶
𝑒𝑥𝑝 −𝑁𝐶 − 1 − ln 1 + 𝐶 ln 1 − 𝜀
𝐶2/2/2020
𝑚𝑎𝑥 unmixed, 𝐶𝑚𝑖𝑛 mixed 𝜀 = 1Lecturer:
− 𝑒𝑥𝑝Dr. Tran Tan Viet 𝑁= 70
𝐶 𝐶
Summary
Flow geometry 𝜺 𝑵𝑻𝑼
Shell and tube
2 2
− 1 − 𝐶 + 1 + 𝐶2
1 shell pass 𝜀= 𝜀
ln 2
1 + 𝐶 2 1 + 𝑒𝑥𝑝 −𝑁 1 + 𝐶 2 − 1 − 𝐶 − 1 + 𝐶2
2,4,6 tube passes 1+𝐶+ 𝜀
1 − 𝑒𝑥𝑝 −𝑁 1 + 𝐶 2 𝑁=
1 + 𝐶2
𝑛
1 − 𝐶𝜀𝑝
𝑛 shell passes −1
1 − 𝜀𝑝
2𝑛, 4𝑛, 6𝑛 tube passes 𝜀= 𝑛
𝜀𝑝 : for 1 shell pass 1 − 𝐶𝜀𝑝
−𝐶
1 − 𝜀𝑝
𝑛 shell passes
2𝑛, 4𝑛, 6𝑛 tube passes 𝑛𝜀𝑝
𝜀=
𝜀𝑝 : for 1 shell pass 1 + 𝑛 − 1 𝜀𝑝
𝐶=1
All heat exchanger with
𝜀 = 1 − 𝑒𝑥𝑝 −𝑁 𝑁 = − ln 1 − 𝜀
𝐶=0
𝑈𝐴 𝑚𝑐 𝑚𝑖𝑛
𝑁 = 𝑁𝑇𝑈 =
2/2/2020 𝐶=
Lecturer: Dr. Tran Tan Viet 71
𝑚𝑐 𝑚𝑖𝑛 𝑚𝑐 𝑚𝑎𝑥
Design equation
𝜀 = 𝑓 𝑁𝑇𝑈, 𝐶
𝑈𝐴 𝑚𝑐 𝑚𝑖𝑛
𝑁𝑇𝑈 = 𝐶=
𝑚𝑐 𝑚𝑖𝑛 𝑚𝑐 𝑚𝑎𝑥
𝑄 = 𝜀𝑄𝑚𝑎𝑥
𝑚𝑐 𝑚𝑖𝑛 𝑇ℎ,𝑖𝑛 − 𝑇𝑐,𝑖𝑛