I.

Overview
The DZW series of electric valve actuator is a new generation of products independently
developed by our company by improving and perfecting structures, optimizing protective
performance and key parts on original mature products, it has some advantages, such as: Compact
structure, small volume, beautiful appearance and stable performance etc. The excellent protective
grade can meet demands of many designs :Flame-proof type, global switch-type and global
regulation-type designs.
DZW series of products are used to control open and close of the valves. The products can be
used for brake valve, stop valve, shutoff valve, and diaphragm valve, the derived products can be
used for ball valve, butterfly valve and throttle etc., the product can accurately act according to the
control instruction, therefore it is necessary driving unit for achieving remote control, centralized
control and automatic control.
Performance of the product meets the provisions of JB/T8528-1997 (The technical conditions
for electric units of common valves). The flame-proof performance meets the requirements of
GB3836.1-2000(the electrical equipment used for explosive gas atmosphere, Part 1: General
requirements), GB3836.2-2000(the electrical equipment used for explosive gas atmosphere, Part 2:
flame-proof type “d”), as well as JB/t8529-1997 (the technical conditions for flame-proof type
electric units).
II. Expression Methods of the Types
Z: Global type T: Regulation type N: Intelligent type

Protective types: W refers to outdoor type;

B refers to flame-proof type.

Output of rotate speed: Digital expression,

unit r/min (rotation/min).

Connection type: T refers to thrust type;

I refers to power station type,
while the common type hasn’t code.

Rated torque: Digital expression, unit: kgf.m.

Product type: Multi-turn electric actuator

III. Technical Conditions

1. Power supply: The motor is three-phase AC380V, 50 Hz. The control is two-phase AC 220V, 50
Hz, optional power supply: AC220~660V, 50.60Hz (needs to be explained during ordering).
2. Ambient temperature: -20～+60℃；optional temperature:-40～70℃.
3. Relative humidity: Not greater than 95% (at 25 ℃).
4. Working environment: The common type is used in the places without inflammable, explosive
and strong corrosive medium; the using environment of flame-proof products (ExdIIBT4) are
used in explosive gas mixture of IIA, IIB grades, T1-T4 groups.
5. Protective grade: IP65/67 (IP 68 for special ordering).
6. Working provisions for the motor: Rated operation time is 10min. Grade F insulation.
7. Anti-corrosive coating: High-temperature stoving varnish

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 IV. Performance Parameters

Allow to
Name pass
Maximum Minimum Output
Nominal through Power of
control control Manual Rotation Weight
Parameter Torque diameter the motor
torque torque speed ratio speed Kg
N.m of the KW
N.m N.m r/min
valve
Type
stem
DZW5 50 75 ≤25 0.12
DZW10 100 150 ≤50 28 0.18
DZW15 150 225 ≤75 0.25
DZW20 40 18
0.37
DZW20I 200 300 ≤100 28
DZW30 40 0.55
DZW30I 300 450 ≤150 28
1:1 24 1.1
DZW45 100
450 675 ≤225 36 1.5
48 24 1.5
DZW60 600 900 ≤300 103
36 2.2
DZW90 60 24 2.2
DZW90I 900 1350 ≤ 450 48 36 3.0 128
DZW120 60
24 3.0 132
DZW120I 1200 1800 ≤ 600 48
24 4.0
DZW180 2500 3000 ≤ 1250 245
70 25:1 36 5.5
DZW250 2500 3000 ≤ 1250 24 5.5 250
DZW350 3500 4200 ≤ 1750 7.5 450
75 13:1 18
DZW500 5000 6000 ≤ 2500 10 460
Notes:“I” indicates the connection dimensions of power station type product.
The parameters are used for common supplying, if you have special demands, please state during ordering.
V. Structures
The electric valve actuator includes 6 parts: Motor, reducer, control mechanism, manual-electric switching
mechanism, hand-wheel parts and electrical parts, the driving principle is as Figure I.

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 Figure I. Diagram for Driving Principle
1. Motor: YDF2-W outdoor three-phase asynchronous motor, the motor adopts short-time duty, the
rated continuous working time is 10 min.
2. Reducer: It is consisted of a pair of spur gear and worm gears; power of the motor is transferred to
the output shaft through the reducer.
3. Control mechanism: It is consisted of the torque control mechanism, stroke control mechanism and
aperture indicator, and the actuatoris used for control open and close of the valve, as well as valve
location indication.
(1) The torque control mechanism (Figure II. 1): It is consisted of the crank, stop block, cam
dividing disc, support plate and jogging switch, when the output shaft receive some torque
resistance, the worm rotate and generate axial displacement to drive the crank, at the same time,
the stop block generates an angular displacement, so that it is close to the cam, the support
plate was raised. When torque on the output shaft is increased to specified values, the support
plate is raised so that the jogging switch begins to act, disconnect the power supply, the motor
stops, to achieve the control to output torque of the electric actuator.

(2) Stroke control mechanism (Figure II.2): It is consisted of decade gear set, push rod, cam and
jogging switch, for short, it is called as the counter. The working principle is that the small
driving gear in the reduction gearbox (Z=8) drive the counter. If the counter has been regulated
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 according open or close position of the valve, when the counter rotates to pre-adjusted position
with the output shaft (number of circles), the cam will be rotated for 90°，which drive the
jogging switch to act, disconnect the power supply, the motor stops, to achieve the control to
stroke (number of circles) of the electric actuator. In order to control more rotations of valve,
the cam can rotate 180°or 270°，and then drive the jogging switch to act.
(3) Adjustable aperture indicator (Figure III): It is consisted of reduction gear set, regulation gear,
valve aperture dial plate, cam, jogging switch and potentiometer. In the period of
commissioning on site, the regulation gear can be adjusted to the position needed according to
circles of the valve switch equipped, and which shall be fitted with the reduction gear set (the
stand column indicates the circles needed). When the valve is in the process of opening or
closing, the aperture dial begins rotates after deceleration, to indicate switching value of the
valve, and the indication angle shall be synchronized with switching value of the valve, used
for remote indication of the valve’s position.

The manual-electric switching mechanism (Figure IV): The actuatorcan achieve semi-automatic
switching, when the electric operation is changed into manual operation, the switching handle shall be
pulled, when the manual operation is changed into automatic operation, the operation is completed
automatically (the switching handle shall be not pulled). When the electric operation is changed into
manual operation, the switching handle shall be pulled manually, so that intermediate clutch on the
output shaft move upward, to compress the spring.

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 When the handle is pushed to certain position, the intermediate clutch release the engage between
the worm gear and manual shaft claw, thus can transfer the action force on the hand wheel to the shaft
through the intermediate clutch for switching into manual state. The switching from manual state to
automatic state can be completed automatically, when the motor’s rotation drives the worm gear, the
standing rod falls immediately, under the action of pressure spring, the intermediate clutch moves
quickly toward the worm gear, separating from the manual shaft and engaging with the worm gear, the
actuator becomes into electric state.
VI. Overall Dimensions

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The Table for Overall Dimensions:

Dimensions L L1 H H1 F F1 ΦD
Types

DZW5-15 382 228 233 87 335 150 300

DZW20-30 435 278 248 90 375 157 350
DZW45-60 810 5 15 440 195 500 2 45 470
DZW90-120 830 540 450 200 685 360 550
DZW180-250 870 565 600 250 740 385 320
DZW350-500 1170 770 710 280 840 300 570

VII. Connection Type and Dimensions

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 Dimensions Torque type JB2920
Flange
D D1 D2 d1 d2 n-d h h1 f
Types No.
DZW5 2 145 120 90 30 45 4-M10 8 2 5
DZW10-15 2(I) 145 95 75 26 39 4-M8 8 2 5
3 185 160 125 42 58 4-M12 10 2 5
DZW20-30 3(I) 145 120 90 30 45 4-M10 8 2 5
DZW45-60 4 225 195 150 50 72 4-φ18 12 2 5
5 230 195 150 50 72 4-φ18 12 2 5
DZW90-120 5(I) 275 235 180 62 82 4-φ22 14 2 6
DZW180-250 7 330 285 220 72 95 4-φ27 16 3 8
DZW350-500 8 380 340 280 80 118 8-φ22 20 3 6

Dimensions Thrust type GB 12222

Types
Flange
D D1 D2 d1(max) n-d L f
No.
DZW5-15 F10 125 102 70 T28 4-M10 40 3
DZW20-30 F14 175 140 100 T36 4-M16 55 4
DZW45-60 F16 210 165 130 T44 4-M20 70 5
DZW90-120 F25 300 254 200 T60 8-M16 90 5
DZW180-250 F30 350 298 230 T70 8-M20 110 5
DZW350-500 F35 415 356 260 T80 8-M30 150 5

VIII. Electrical Control

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 Type Quan Type Quan
Code Name Remark Code Name Remark
tity tity

Provided by
FR Thermorelay 1 LSF Flash switch V -157 1
the user

KMO Provided by
AC contactor GJ 10 1 W1 potentiometer WX14-1 2 1
KMC the user
Provided by
SAS0 SC Button LA11-11D 3 M Motor YDF2- W 1
the user
TH
TSOTSC Torque switch DK3-2 A 1 Thermoswitch 1 Special order

LSO LSC Travel switch HWK -22A 1 RT Air space heater 1 Special order