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Ist Solvent Reclaimers
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Solvent recyclers Malia Sistemi Tecnologi¢i:,.. hehe SEMEL AT ahA eel ateTHE COMPANY Founded in 1987, IST began to design, manufacture and supply Solvent Reclaimers and Washing Systems. Security, Sustainability, Ecology and Economics: widespread concepts nowadays, they were targets since our inception; this long-term vision has allowed IST to get a positive feedback from the market placing the company as a sole partner and supplier of many customers worldwide. IST's product range is now one of the largest on the market, and is able to satisfy all possible customers’ needs. ‘The experience gained over the years in sectors such as GRAPHICS, CHEMISTRY, AUTOMOTIVE, AEROSPACE, HOSPITALS, FIBERGLASS, PAINT and INKS, has ‘made IST the supplier of choice, with more than 30,000 installations worldwide. Our certifications, together with the strong synergies amongst our SALES, TECHNICAL and PRODUCTION departments allow IST to understand the customer's needs and make them central to our products, providing secure and concrete solutions today that are suitable for tomorrow. On the strength of positive experiences in foreign markets, in 1990 IST established the company SET - Sistemas Europeos de Tecnologia S.L., based in Vigo (Spain), mostly dedicated to follow up the local and the South American markets. PRODUCTION IST's product range is now one of the largest on the market and includes: ‘VRECLAIMERS FOR WASTE SOLVENT AND WASTE WATER ‘CONTINUOUS CYCLE DISTILLATION SYSTEMS INTEGRATED IN LINE WITH PRODUCTION PROCESSES v SOLVENT AND WATER BASED WASHING UNITS V ULTRASONIC WASHING UNITS FOR PARTS AND ANILOX CYLINDERS/SLEEVES AUTOMATIC PLATE WASHERS PNEUMATIC AND ELECTRIC VACUUM GENERATORS 1987 - 2017 Trenta ann dh tecnologia per ecole Thirty years of technolo9y for eedlogy Halia Sistemi infowistt - (eigen infosist.it worwistitWHY SOLVENT DISTILLATION? The solvents used in industry are proving to be more and more a problem for the preservation of the environment, for the rising of purchasing and disposal costs, and last but not least, for the health of users. The distillation of solvents on site is the solution to your problems. V Reduces Costs for the purchase of solvents v Reduces Disposal costs V Reduces the storage of hazardous waste V Helps you to obtain ISO 14001 certification GENERAL FUNCTIONING IST systems are able to distil all types of liquid solvent used in various industrial processes, allowing their reuse. AILIST distillers are built with the best materials and components on the market: tank in stainless steel AISI 304, copper or stainless steel condenser, air or water cooled; armored heating elements in carbon steel with tungsten filament, with integrated safety thermostat; electrical panel in cast aluminum (thickness 20 mm) with protective glass (thickness 10 mm) for the Touch Screen display with backlight. The robust powder-coated steel ensures durability over the years, in any application. ‘The product to be treated is inserted in the tank and heated up to the boiling Point. During this phase, the solvent vapors created separate from the pollutant, which remains inside the tank. The vapors are condensed so to obtain liquid distilled solvent out from the machine. As the distillation process is purely physical (change of state), the chemical properties of the initial product are not altered. a >I p = } vA Dirty sowent, Clean solventEen For small companies with a limited consumption of solvent. Safe, solid, easy to set up and operate, A small investment to solve the problems ‘of small of occasional needs of clean solvent. Especially appreciated by bady repair shops, furniture and metal industries, painters and laboratories. Standard Equipment ‘© Automatic Operation fe Temperature control with thermostat ‘Safety thermostat for maximum temperature ‘© Oil temperature thermometer Vapors temperature thermometer TIMED cycle © Capsizable ‘© Air cooled copper condenser © Convoyed safety relief valve Upon Request «© Distillation Bags - avoid manual cleaning of the tank and increase the recovered & ‘Stainless steet condenser ‘© Pneumatic vacuum generator with stainless steel storage tank Model Capacity Productivity C1 10 Up to 4 Uh 2 150 Up to 5 Uh TYPICAL APPLICATION: 10 - 45 /24h INSTALLATION AREA: Non Hazardous T 15 - 22 - 42 - 62 N DIGIT / ATEX I13G For simall and mediuin companies, with constant and repetitive solvent ‘consumption, It's an always working machine, daily operated by a single button. Let it work during overnight: it will automatically shut off once the cycle is finished and yu will find it ready to start once again in the morning. Standard Equipment ‘© Automatic Operation ‘© Control panel with digital display and dedicated PLC ‘Parameters displayed during cycle ‘© Messages for scheduled maintenance, alerts and in case of malfunction ‘© AUTOMATIC or TIMED cycle © Capsizable Air coated copper condenser Safety relief valve Upon Request «© Distillation Bags - avoid manual cleaning of the tank and increase the recovered % ‘Stainless steet condenser ‘© DOUBLE SETPOINT cycle - 2 heating temperatures - ideal for mixtures fe Pneumatic vacuum generator with stainless steel storage tank fe External tanks Model Productivt IST 15 151 Up to 5 Uh IST 22 251 Upto65 Uh 1st 42 aU Upto 10 Uh IST 62 60 Upto 15 Uh TYPICAL APPLICATION: 15 - 180 \/24h INSTALLATION AREA: Non Hazardous Hazardous - ZONE 2 Halia Sistemi Tecnologici ...Sry PAS) For small and medium-sized companies, with a constant and repetitive solvent consumption, It has a saftware similar to the ane adopted in bigger-size units, which allows multiple functions. Thanks to its certifications and its resistant construction, it can be installed practically everywhere. Standard Equipment ‘© Automatic Operation fe Touch Screen Panel and dedicated PLC ‘© Record of operating parameters ‘Visualization of distillation data during the cycle ‘© Messages for scheduled maintenance ‘© Notification in case of failure or abnormalities ‘© AUTOMATIC, TIMED or AUTO/TINED cycle ‘© MULTISETPOINT cycle - Up to 9 heating temperatures - ideal for mixtures © Capsizable ‘© Air cooled copper condenser fe Safety relief valve ‘On Demand ‘Distlation Bags avd manual cleaning ofthe tank and Increase the recovere ‘© Stainless steel condenser - air or water cooled ‘© SEM-AUTOMATIC load with transfer pump and suction pipe ‘© Pneumatic vacuum generator with stainless steel storage tank fe External tanks Model Productivit IsT 22 251 Up to 6,5 U/h. Ist 42 45 ‘Up to 10 /h, Ist 62 ot Upto 15h. TYPICAL APPLICATION: 25 - 240 /24h, INSTALLATION AREA: Hazardous - ZONE 1 BTR BCT n aU ESC Ac For medium/large companies that require quite large amounts of distilled solvent. Ideal for printing houses with one printing press, prepress studios and ppaint/ink manufacturers. It has a compact size, but all the features of larger ‘machines of this kin. Standard Equipment ‘© Automatic Operation fe Touch Screen Panel and dedicated PLC ‘© Record of operating parameters and visualization of distillation data during the cycle ‘© Messages for scheduled maintenance, alerts notification in case of malfunction ‘© AUTOMATIC, TIMED or AUTO/TINED cycle ‘© MULTIPLE CYCLES, with accumulation and final discharge of the sludge ‘© MULTISETPOINT cycle - Up to 9 heating temperatures - ideal for mixtures © Capsizable with mechanical gear ‘© Air cooled copper condenser fe Safety relief valve ‘© Bottom discharge - with 3” ball valve Upon Request «Distillation Bags -avotd manual cleaning ofthe tank and increase the recovered % «# Stainless steel condenser - air or water cooled ‘© Pneumatic vacuum generator with stainless steel storage tank «© Liquid ring vacuum generator «© SEMI-AUTOMATIC load with transfer pump and suction pipe ‘© AUTOMATIC load with level sensor and 1/2" pump controlled by PLC ‘Discharge of residues in standard 200-titers drums ‘© External tanks Mod Capacity _ Productivity IST 90 90 Up to 25 Wh. TYPICAL APPLICATION: 90 - 360 1/24h INSTALLATION AREA: Non Hazardous Hazardous - ZONE 2 Hazardous - ZONE 1 +r 41122 Modena (Italy) - Via S. Anna, 590 Tel, +39.059.314305 - Fax: +39.059.315726 wmmennonnsinse NERY nosso. ne nonIST 122 - 202 N DIGIT / ATEX 113G / ATEX I12G For medium/targe companies, this represents the bridge between the medium volume user and the large scale needs of a high volume operation. The cstllation parameters are set during the initial programming and memorized. The control panel, ATEX certified, is installed on the machine, avoiding the hhigh cost of preparation of other similar units with standard control panel (to be installed in a non-hazardous area) ‘Thanks to the specific software Win Digit Touch, itis possible to insert up to 9 different heating temperatures, for variable times, to distil correctly the ‘most different mixtures of solvents. It’s also possible to set the machine on MULTIPLE CYCLES, to run consecutive distllations, with accumulation of residue and final discharge. The discharge of fluid sludge is easily operated through the 3" valve. Standard Equipment ‘© Automatic Operation Automatic fe Touch Screen Panel and dedicated PLC ‘© Record of operating parameters and visualization of distillation data during the cycle ‘© Messages for scheduled maintenance, alerts notification in case of malfunction ‘© AUTOMATIC, TIMED or AUTO/TIED cycle ‘@ MULTISETPOINT cycle - Up to 9 heating temperatures - ideal for mixtures ‘© MULTIPLE CYCLES, with accumulation and final discharge of the sludge © Capsizable with mechanical gear ‘© Air cooled copper condenser Safety relief valve Upon Request «Distillation Bags - avoid manual cleaning of the tank and inerease the recovered & ‘Stainless steet condenser - air or water cooled ‘© Pneumatic vacuum generator with stainless steel storage tank «Liquid ring vacuum generator ‘© SEMI-AUTOMATIC load with transfer pump and suction pipe ‘® AUTOMATIC load with level sensor and 1/2" pump contralled by PLC ‘Discharge of residues in standard 200-liters drums fe Lateral 3” discharging valve ‘© External tanks «© antistatic cleaning tools Model Capacity Productivity IsT122 1401 Up to 35 /h. Ist 2022001 Up to 55 /h. ‘TYPICAL APPLICATION: 140 - 800 /24h INSTALLATION AREA: Non Hazardous Hazardous - ZONE 2 Hazardous - ZONE 1 infowist.it - wwwcist.itO PLUS 122 - 202 - 400 ATEX II2G For medium/large companies with high needs of solvent. ‘The compact design and the sturdy construction allow installation in small spaces or outdoors. The control panel, ATEX certified, is installed on the machine, avoiding the high cost of preparation of other similar units with standard control panel (to be installed in a non-hazardous area). The high level of automation reduces the operator's intervention to the sole replacement of the collection tank when full. Thanks to the CONTINUOUS CYCLE operation and the integration of external storage tanks, the distillation process is never interrupted, only on stand-by in case there is not sufficient solvent to treat or not enough space to collect the distilled product. Standard Equipment ‘© Automatic Operation ‘© Touch Screen Panel and dedicated PLC ‘© Record of operating parameters and visualization of distillation data ‘during the cycle «© Messages for scheduled maintenance, alerts notification incase of malfunction (© Locking cover (manually operated) for standard containers, used to collect sludge for disposal ‘@ AUTOMATIC, TIMED or AUTO/TINED cycle ‘@ MULTISETPOINT cycle - Up to 9 heating temperatures for the cycle ‘ideal for mixtures ‘@ MULTIPLE CYCLES, with accumulation and final discharge of the sludge ‘© Capsizable with mechanical gear ‘Air cooled copper condenser Safety relief valve ‘© Bottom 3” discharging valve ‘© Discharge of residues in standard 200-liters drums ‘© SOAK function after unloading the sludge - to avoid the formation of Solid deposits that are difficult to remove manually Upon Request fe Stainless steet condenser air or water cooled « Liquid ring vacuum generator built into machine body ‘© SEMI-AUTOMATIC load with transfer pump and suction pipe ‘© AUTOMATIC load with level sensor pump controlled by PLC ‘© CONTINUOUS CYCLE operation ‘© Pneumatic discharging valve f Discharge of residues in standard 1,000-titers 18C container fe External tanks ‘© antistatic cleaning tools Model Capacity _ Productivity ECO PLUS 122 1401___Up to 40 /h ECO PLUS 2022001 Up to 60h ECOPLUS 400 _4001__Upto 115 /h TYPICAL APPLICATION: 140 - 2000 (/24h INSTALLATION AREA: Hazardous - ZONE 1 Tel, +39.059.314305 - Fax: +39.059.315726ROTO PLUS 100 - 202 - 400 ATEX II2G For medium/large companies with high needs of solvent. It is the fastest and the mast efficient reclaimer ofits kind. In addition to the classic features of ECO PLUS, in this series itis added an efficient scraper inside the distillation chamber. This will keep the product to be distilled constantly mixed, leaving also the walls and bottom of the vessel perfectly clean ‘The compact design and the sturdy construction allow installation in small spaces ar outdoors. The control panel, ATEX certified, is installed on the machine, avoiding the high cost of preparation of other similar units with standard control panel (to be installed in a non-hazardous area). The high level of automation reduces the operator's intervention to the sole replacement of the collection tank when full ‘Thanks to the CONTINUOUS CYCLE operation and the integration of external storage tanks, the distillation process is never interrupted, only on stand-by in case there is not sufficient solvent to treat or not enough space to collect, the distilled product. Standard Equipment ‘© Automatic Operation Scraper with antistatic blades ‘© Touch Screen Panel and dedicated PLC ‘© Record of operating parameters and visualization of distillation data ‘during the cycle ‘© Messages for scheduled maintenance, alerts notification in case of malfunction © AUTOMATIC, TIMED or AUTO/TINED cycle ‘© MULTISETPOINT cycle - Up to 9 heating temperatures - ideal for mixtures ‘© MULTIPLE CYCLES, with accumulation and final discharge of the sludge ‘Air cooled copper condenser (Safety relief valve fe Bottom 3"discharging valve (Discharge of residues in standard 200-titers drums ‘© SOAK function after unloading the sludge - to avoid the formation of solid deposits that are difficult to remove manually ‘Locking manual cover for standard containers, used to collect sludge for disposal Upon Request ‘Stainless steet condenser air or water cooled « Liquid ring vacuum generator built into machine body ‘@ AUTOMATIC load with level sensor pump controlled by PLC ‘© CONTINUOUS CYCLE operation ‘© Pneumatic discharging valve fe Discharge of residues in standard 1,000-Uters I8C container (© External tanks Model iS Producti ROTO PLUS 100 1001__Up to 30 /h ROTO PLUS 202 —_2001___Up to 60 Vh. ROTO PLUS 400 400(__Up to 115 Uh TYPICAL APPLICATION: 100 - 2000 1/24h INSTALLATION AREA: Hazardous - ZONE 1 Walia Sistemi Tecnologich.. infosist.it - wwwist.itS11 em A aPC) For large companies, for which solvent must always be available and of good auality, Tes the full-featured machine that allows to work both in separate cycles, {and in continuous feeding mode “REFILL” (with constant input of solvent to be treated inside the tank). Thanks to a low pressure, high speed oil pump and to the partitioned heating elements, itis possible to achieve very high levels of productivity, keeping ‘consumption down. Standard Equipment ‘© Automatic Operation ‘Scraper with antistatic blades fe Touch Screen Panel and dedicated PLC ‘© Record of operating parameters and visualization of distillation data during the cyele ‘© Locking manual cover for standard containers, used to collect sludge for disposal ‘© Messages for scheduled maintenance, alerts notification in case of malfunction ‘© AUTOMATIC, TIMED or AUTO/TINED cycle ‘© MULTISET POINT cycle - Up to 9 heating temperatures ideal for mixtures, ‘© MULTIPLE CYCLES, with accumulation and final discharge of sludge ‘Stainless steet condenser - water cooled ‘Safety relief valve ‘@ Bottom discharging valve of 3” fe Discharge of residues in standard 200-titers drums ‘Discharge of residues in standard 1,000-titers IBC container ‘© SOAK function after unloading sludge - to avoid the formation of solid deposits that are difficult to remove manually «© Liquid ring vacuum generator built into machine body ‘© AUTONATIC load with level sensor pump controlled by the PLC ‘© CONTINUOUS CYCLE operation Upon Request Model capacity Productivity (© External tanks HR 600 580 Up to 250 7h HR 1200 12001 Upto 400(/h TYPICAL APPLICATION: 500 - 10.000 1/24h INSTALLATION AREA: Hazardous - ZONE 1 41122 Modena (Italy) - Via S. Anna, 590 Tel, +39.059.314305 - Fax: +39.059.315726INSTALLATION AND SERVICE Demands for top-quality, short delivery times and small order sizes require a high level of production scheduling, along with the best trained personnel. To do this, IST offers its customers not only innovative and powerful machinery and equipment, but also service that goes well beyond simple repair work. Service, spare parts, diagnostics, express parts delivery, and training for machine operators and maintenance personnel have long been the key words for IST Service. In today’s market, reacting quickly is no longer enough. In order to ensure long-term productivity, the IST range of services also includes retrofit/upgrade packages, inspection/audit contracts for preventive maintenance, recommended spare parts lists, and even consulting services ranging from quality improvement to the optimization of the production enviranment. ‘To make sure help gets to our customers quickly, our company has affiliates all around the globe, making us a powerful and reliable partner. Field Service Anigh level of machine availability is of vital importance to the commercial efficiency of any production. ‘This means that mistakes, errors and machine defects must be identified and cleared as quickly as possible, It is not always necessary to wait for a technician to arrive and fix the problem on site. In many cases customers can rely on our specialized Technical Team to assist in troubleshooting either by phone or by temail, at no cost for the customer, Preventive Maintenance IST Service offers inspection contracts for preventive maintenance, which is the basis for a high level of, availability of your machines. Upgrade and Retrofit I your machine or equipment is getting on in years and you would like to avoid downtime or simply wish to increase productivity, call us to discuss your situation. Well trained staff - a requirement for increased productivity Economy and profitability in all kind of production are influenced by a number of different factors. One important aspect, though frequently neglected, is the constant qualification of operators and maintenance staff, since they are the key to enhanced performance of the equipment as well as superior quality of production. ‘This is the reason why IST always suggest to customers to do an insight training with our skilled technicians. Experience has shown that well-trained staff is, by the same token, motivated staff, and the advantages, of training do obviously speak for themselves: ‘© Better knowledge of the equipment and associated technology ‘© Reaching full production performance faster ‘© Increased skill of the operating staff © Higher effective up time of the equipment © Better quality of product ‘® Less scrap production General info and spare parts: infoaist.it After-sale and technical support: servicedist.it, Halia Sistemi ofa Infosistit = woristit TecnologicCasale ile) Safety comes first Security is of great importance for the choice of a suitable distillation plant. IST has a long term history regarding the treatment of flammable liquids. Traditional “Made in Italy” is combined with the implementation of up-to-date techniques and legal requirements of the European Union, and not only... Since 1997, the company works in compliance with the Quality Management System certified according to UNI EN 15090012008. Since 2010, the company has obtained the EC-type marking, currently issued by ALBARUBENS Notified Body 'nr.2632, for equipment and components intended for use in potentially explosive atmospheres, according to Directive 2014 / 34 / EU. Gost-R EX Russia Certification During 2012 the company has obtained the GOST R EX conformity mark (certificate TCRUC-ITMR0S,B00050 dated 13.12.2013) attesting the conformity for the products to Russian Federation explosion proof requirements, Certification ‘Since 2012 IST has obtained the North American UL 2208 from Intertek ETL (Electrical Testing Laboratories) Listed mark, which is proof of product compliance (electrical, gas and other safety standards) with North ‘American and Canadian safety standards. IST certifications albarubens €x)Malia Sistemi Tecnologici;.. 41122 Modena (Italy) - Via S. Anna, 590 - Tel. +39.059.314305 - Fax: +39.059.315726 - E-mai mz Piel
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