to go directly to product data sheet when viewing the catalog hold your mouse

over the product name or number and click

Dampney® Protective Coatings

Dampney’s Engineered Coatings Dampney’s Innovative

Coatings Systems:

Thurmalox®
Since 1917, Dampney Company, Inc. of Everett, MA, has Industrial high-temperature protective
designed, developed, manufactured, and distributed coatings.
engineered coating systems for specialized applications.
Dampney Serves the refining, petro chemical, chemical Apexior®
Coatings for resistance to boiling
processing, oil and gas, pipeline, power, OEM, pulp and water/steam and waterside corrosion.
paper, and materials processing markets.
Protexior®
A high performance epoxy, voc compliant
coating formulated to resist a wide range
of acids, oils, and chemicals.

Stove Paint
Dampney has served the home and
hearth industries for many years providing
high performance heat resistant coatings
to meet their ever changing needs.

OEM Products
Dampney OEM product finishes and
Thurmalox OEM high-temperature
patching compounds and coatings.

Dymacryl
Dymacryl masonry stains have a proven
record of protecting surfaces against
damage caused by water absorption.

Endcor
Corrosion resistant coatings include
silicone alkyd, thermo setting epoxy,
inorganic zincs, acrylic urethane, water
borne silicone, coal tar epoxy,
elastomeric, cold galvanizing compound

Elastoid®
Single package high build elastomeric
coating and vapor barrier

Epodur®
Today, Dampney is a world class leader supplying high- Coal tar epoxy/urethane epoxy
performance, high temperature solutions throughout the primer/underwater epoxy coating/solvent
free epoxy coating/floor coatings/concrete
world. restoration products/skid resistant epoxy
broadcast floor system

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
Dampney® Protective Coatings
Catalog Index
History
Client List
Product Guide Dampney Product Selection Guide
®
Apexior #1 One component, boiling water / steam immersion coating to 700ºF (371ºC)
Apexior #1C VOC compliant, high solids Apexior #1
One component, fresh / salt water immersion coating from -40ºF to 140ºF (-40ºC to
Apexior #3
60ºC)
Apexior #3C VOC compliant, high solids Apexior #3
A high performance epoxy, voc compliant coating formulated to resist a wide range of
Protexior® 794
acids, oils, and chemicals.
A two-component, general purpose, high performance VOC compliant primer for service
Protexior 795
in moderate to severe chemical and corrosion exposures.
Prevents chloride induced external stress corrosion cracking from cryogenic to 1000ºF (-
Thurmalox® 70
250ºC to 538ºC)
Thurmalox 70C VOC compliant, high solids Thurmalox 70
Thurmalox 200 Heat resistant coatings, color stable ambient to 500ºF (260ºC) **
Thurmalox 200C VOC compliant, high solids Thurmalox 200
Thurmalox 210 Zinc silicone primer, heat resistant ambient to 500ºF (260ºC)
Thurmalox 210C VOC compliant, high solids Thurmalox 210
For under insulation, boiling water immersion grade, apply directly to hot steel up to
Thurmalox 218 / 219
350žF (176žC) with service temperatures up to 450ºF (232ºC)
Thurmalox 225HD VOC compliant, high build coating from 300ºF to 1000ºF (148ºC to 538ºC)
Thurmalox 230 Heat resistant coatings, color stable ambient to 1000ºF (538ºC) **
Thurmalox 230C VOC compliant, high solids Thurmalox 230
Thurmalox 240 Heat resistant coatings from 1100ºF to 1400ºF (593ºC to 760ºC)
Thurmalox 242 Heat resistant coatings from 1100F to 1600F (593C to 871C)
Thurmalox 245 Silicone zinc dust primer from 500ºF to 1200ºF (260ºC to 648ºC)
Thurmalox 245C VOC compliant, high solids Thurmalox 245
Thurmalox 260 Apply directly to hot steel ambient to 500ºF (260ºC) for atmospheric exposure **
Thurmalox 260C VOC compliant, high solids Thurmalox 260
Thurmalox 260C TIC Temperature indicating coatings with color change
Thurmalox 280 High temperature aluminum coating, ambient to 1200ºF (649ºC)
Thurmalox 280C VOC compliant, high solids Thurmalox 280
Thurmalox 2600 High build coating, ambient to 600ºF (316ºC), for air pollution control equipment
Thurmalox 2655 High temperature caulk sealant, ambient to 550ºF (288ºC)
Lab-metal High temperature repair/ patching compounds, ambient to 350ºF (176ºC)
Hi-Temp Lab-metal High temperature repair/ patching compounds, ambient to 1000ºF
Color Card Thurmalox Master Color Card - 17 standard colors (custom colors available)
Dampney Brochure Dampney stand-alone product brochure

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Dampney® Protective Coatings

INTRODUCTION TO DAMPNEY COMPANY, INC.

HISTORY
Since 1917, Dampney Company, Inc. has manufactured technically advanced, corrosion resistant protective coatings
for specialized applications in industries including refining, chemical processing, primary metal, utility, pulp and paper
and OEM. Our valued customers include many of the world’s largest corporations.

Dampney’s experience in the field of high performance coatings dates back to 1906 when English researcher John
Dampney first produced and marketed Apexior Number 1, a unique protective coating capable of preventing
corrosion of the internal surfaces of steam boilers, turbines, and auxiliary equipment. Application of Apexior coatings
solved many costly corrosion problems for the English power industry. A market for Apexior quickly developed here in
the U.S. power industry. To fulfill this growing demand, a group of U.S. investors incorporated The Dampney
Company of America in Boston, Massachusetts in 1917, manufacturing and marketing Apexior brand corrosion-
resistant coatings under license from the English firm of J. Dampney and Co., Ltd.

Success in this demanding application in the U.S. power industry established Dampney’s reputation as a pioneer in
the field of corrosion control and inspired our corporate mission: to develop high-performance protective coatings for
special exposures, operating conditions, and end uses. Dampney’s Thurmalox coatings exemplify our commitment
to solving industry’s most extreme coating problems. Our Thurmalox line offers solutions for harsh environments
including extreme temperatures, corrosion under insulation, high-build corrosion, hot water-side corrosion, and in-
service hot equipment applications.

TODAY’S TECHNOLOGY
Dampney continues to develop and improve industry’s choice of innovative, right-the-first-time coating systems for
protection against hostile environments in atmospheric, immersion, and underground applications. Coating systems
are based on a broad range of polymers and pigments resistant to chemicals, extreme heat and weather. Individual
coatings and systems are tailored for application to masonry, metal, plastic, and wooden surfaces.

PRODUCT LINES
Our primary product lines include:
 THURMALOX High Temperature Industrial Protective Coatings - for metal structures subjected to high
temperatures and corrosive environments.
 THURMALOX High Temperature Protective Coatings for the OEM Market - for metal products and applications
subjected to high temperatures and various environments.
 EPODUR 100% Solid Novolac Systems - for secondary containment, flooring and concrete restorations.
 APEXIOR Protective Coatings - for water-side corrosion prevention of steam generating equipment and
auxiliaries.
 PROTEXIOR A high performance epoxy, VOC compliant coating formulated to resist a wide range of acids, oils,
and chemicals.
 DYMACRYL Water Repellent Masonry Stains - for concrete and masonry surfaces.
 ELASTOID High Build Elastomeric Rubber Coatings.
 ENDCOR Corrosion Resistant Coatings - for general industrial maintenance.
 EPODUR High Solids Epoxy Coatings - for long-term, heavy duty protection in aggressive chemical, industrial,
and marine environments.

Dampney’s coating application news articles have appeared in leading technical publications, including: American
Painting Contractor, Chemical Engineering, Chemical Processing, Journal of Protective Coatings and Linings, Plant
Engineering, Plant Services, Gas Industries, and others.

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Dampney® Protective Coatings

Case histories describing the application of our coating systems under demanding or unusual service conditions are
available, as well as a partial client list of engineering and construction firms who specified these products, and
refining, chemical processing and utility corporations who use these protective coatings.

Dampney supports the leading technical and trade associations serving the protective coating and paint industries,
and is a member of the National Paint and Coatings Association (NPCA), Canadian Paint and Coating Association
(CPCA), National Association of Corrosion Engineers (NACE), and Steel Structures Painting Council (SSPC).

MANUFACTURING CAPABILITIES
Continuous modernization and expansion of our Everett, Massachusetts plant gives us the manufacturing flexibility
and capacity to meet increased demand for standard and custom coatings, and the ability to produce new and
innovative coating systems. Our state-of-the-art manufacturing processes include a computer controlled formula
maintenance, batch production, and inventory control system, as well as a computer controlled color matching
system.

As a result of our capital investments, we have optimized our cost control, production efficiency and quality assurance
programs.

PRODUCT DEVELOPMENT
Our well-equipped product laboratory enables us to develop new and better coatings to meet industry’s ever changing
needs. We adhere to strict manufacturing quality control standards, and with our testing facilities, we help solve
customers’ coating and corrosion problems and carefully evaluate existing and new protective coatings, systems and
raw materials.

TECHNICAL SERVICES
Dampney provides quality coating products tailored to each customer’s requirements, backed by technical service to
ensure the coating’s most effective use. Our protective coating technical service entails making a comprehensive
survey; analyzing the results and making recommendations; providing laboratory services, surface preparation and
application guidance; as well as field inspection and periodic follow-up after project completion. Dampney’s technical
service assures maximum protection at the lowest total cost.

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
Dampney® Protective Coatings

DAMPNEY CLIENT LIST

REFINING AND CHEMICAL
Air Products and Chemicals Formosa Plastic
Amerada Hess Corporation Hoechst Celanese Corporation
BASF Corporation Huntsman Chemical Corp.
BP (Amoco, Arco) Refining Lyondell Petrochemical Corp.
C.F. Industries Marathon Ashland Oil Co.
Chevron U.S.A. Monsanto Company
Citgo Petroleum Corporation Murphy Oil Corporation
Conoco, Inc. Phillips Petroleum Company (Tosco)
CYTEC Industries Rubicon, Inc.
Dow Chemical U.S.A. Shell Refining & Marketing Company
E.I. Dupont de Nemours & Company Star Enterprise (Texaco- Shell)
Elf Atochem North America Texaco Inc.
Equistar Ultramar Diamond Shamrock
Exxon Mobil Valero Refining & Marketing

ENGINEERING AND CONSTRUCTORS

ABB Lummus Global KTA-TATOR
Anderson 2000 Kvaerner
Bechtel, Inc. Lockwood Greene, Inc.
Black & Veatch Parsons Corp.
Burns & McDonnell Raytheon Engineers & Constructors
Fluor Daniel Inc. S.G. Pinney & Associates
Ford, Bacon & Davis Companies, Inc. Stone & Webster Incorporated
Foster Wheeler Corporation Sumitomo Heavy Industries Limited
Jacobs Engineering Group Washington Group (Raytheon)
Kellogg Brown & Root

INDUSTRIAL AND UTILITY

Alabama Power Company Holcium Cement
Allied Signal Inland Steel Company
Aluminum Co. of America Michigan Consolidated Gas Company
Anheuser-Busch Companies, Inc. Pacific Gas & Electric Company
Ashgrove Cement Southern Company
Bethlehem Steel Corporation Teledyne Rodney Metals
Commonwealth Edison Co. U.S. Sugar
Consolidated Edison Company USX Corporation
Florida Power Co. Siemens (Westinghouse Electric)
General Dynamics Corporation Wheelabrator, Inc.
General Electric Power Group
Georgia Power

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
Dampney® Protective Coatings
Dampney Product Selection Guide
Product / System Apexior® No. Apexior No. Protexior® 794 Protexior 795
1 / 1C 3 / 3C
Generic Type Organic Organic Epoxy Epoxy
Color Black Black Black Red
Common Uses Boiling Water/ Fresh/Salt Tanks, Piping, Air Tanks, Piping, Air
Steam Exposure/ Water Exposure/ Handling Equipment Handling Equipment
Immersion Immersion and Concrete and Concrete
Contaiment Contaiment
Service Conditions
Temperature 200ºF to 700ºF Ambient to Ambient to 350°F Ambient to 350°F
Resistance (93ºC to 371ºC) 140ºF (60ºC) (177°C) (Dry) (177°C) (Dry)
(Wet Only) 200°F (93°C)(Wet) 200°F (93°C)(Wet)
Continuous 700ºF (371ºC) Ambient to 350°F (177°C) Dry 350°F (177°C) Dry
Temperature (Wet only) 140ºF (60ºC)
Intermittent 700ºF (371ºC) Ambient to 140ºF
Temperature (Wet only) (60ºC)
Immersion Yes Yes Yes Yes
Insulated N/A N/A Yes Yes
Un-insulated N/A N/A Yes Yes
Surfaces
Surface Preparation SSPC-SP 10 SSPC-SP 10 See Bulletin SSPC-SP 10
Substrate Carbon Steel Carbon Steel Steel, Galvanized, Steel, Galvanized,
Aluminum, Aluminum
Concrete/Masonary
Application
Components 1 1 2 2
Volume Solids 34% 47% / 50% 60% 60%
Number of Coats 2 2 1 1
DFT/ Coat mils 3.5 - 4.0 3.5 - 4.0 4.0 – 6.0 4.0 – 6.0
(microns) (87 - 100) (87 – 100) (100-150) (100-150)
WFT/ Coat mils 9.0 -12.0 7 – 9 / 7-8 6.6 – 10.0 6.6 – 10.0
(microns) (225 - 300) (175–225/ 175-200) (165 – 250) (165 – 250)
Coverage @1mil/gal 550 sq. ft. 758 / 800 sq. ft. 962 sq. ft. 962 sq. ft.
(@ 25 micron/liter) (13 sq. m) (18 / 19 sq. m)
Application 50ºF - 120ºF 50ºF – 120ºF 50ºF – 100ºF 50ºF – 100ºF
Temperature (10ºC – 49ºC) (10ºC - 49ºC) (10ºC - 38ºC) (10ºC - 38ºC)
Dry/Touch 6 - 8 hrs 16 – 24 hrs 12 hrs 12 hrs
70ºF (21ºC)
Dry/Recoat 16 - 24 hrs 16 – 24 hrs 12 hrs 12 hrs
70ºF (21ºC)
Dry/Ship 7 days 7 days 24-36 hrs 24-36 hrs
70ºF (21ºC)
VOC Content 4.4 /3.5 lb./gal. 3.44 / 2.7lb./gal. 0.75lbs/gal 1.04lbs/gal
(527 / 420 g/L) (413 / 324 g/L)
 Dampney® Protective Coatings

Dampney Product Selection Guide

Product / System Thurmalox® Thurmalox Thurmalox Thurmalox
70 / 70C 200 / 200C 210 / 210C 218 / 219
Generic Type Silicone Modified Silicone Modified Silicone / Polymeric Coating
Zinc Dust Primer Primer/Topcoat
Color Black Colors Dark Gray Lt. Gray / Black
Common Uses Stress Corrosion Exterior Exposure Primer for 200, Cyclic, Insulated
Cracking in Colors to Un-insulated Steel, Ambient&
For Stainless Steel 500ºF(260ºC) Surfaces Hot Apply
Service Conditions
Temperature Ambient to Ambient to Ambient to Ambient to
Resistance 1000ºF / 1000ºF 500ºF (260ºC) 500ºF (260ºC) 450ºF (232ºC)
(538ºC / 538ºC)
Continuous Temp. 1000ºF / 1000ºF 500ºF (260ºC) 500ºF (260ºC) 450ºF (232ºC)
(538ºC / 538ºC)
Intermittent Temp. 1100ºF / 1100ºF 500ºF (260ºC) 500ºF (260ºC) 450ºF (232ºC)
(593ºC / 593ºC)
Immersion No No No Yes
Insulated Yes No No Yes
Un-insulated No Yes Yes Yes w/Topcoat
Surfaces
Surface Preparation SSPC-SP 1 SSPC-SP 10 SSPC-SP 10 SSPC-SP 10
Substrate Stainless Steel Carbon or Stainless Carbon Steel Carbon Steel
Application
Components 1 1 2 2 Ratio = 4:1 / 2:1
Volume Solids 18% / 18% 41% / 42% 30% / 30% 61% / 58%
Number of Coats 2 1 1 1 of each
DFT/ Coat mils 1.5 - 2.0 2.0 - 2.5 2.0 - 2.5 5.0 - 6.0
(microns) (37 – 50) (50 – 62) (50 - 62) (125 – 150)
WFT/ Coat mils 8.0-11 / 8.0 - 11 4.5 - 5.5 6-8 / 6-8 8.0 - 10.0
(microns) (200-275 / 200-275) (112 – 137) (150-200 / 150-200) (200 – 250)
Coverage 287 / 290 sq. ft. 659 / 658 sq. ft.
@ 1 mil/gal. (6.8 / 6.8 sq. m) (16 sq. m) 480 / 481 sq. ft. 1000 / 937 sq. ft.
(@ 25 micron/liter) (11 sq. m) (24 / 22 sq. m)
Application Temp. 50ºF - 120ºF 50ºF - 120ºF 50ºF - 120ºF 50ºF - 350ºF
(10ºC – 49ºC) (10ºC - 49ºC) (10ºC - 49ºC) (10ºC – 176ºC)
Dry/Touch 30 mins / 8 hrs 1 - 2 hrs 2 – 3 / 1 – 2 hrs 2 hours
70ºF (21ºC)
Dry/Recoat 8 hrs / 12 hrs 8 hrs / 8 - 10 hrs 8 hours 4 hours
70ºF (21ºC)
Dry/Ship 24 hrs / 48 hrs 24 hrs / 48 hrs 24 hours 24 hours
70ºF (21ºC)
VOC Content 5.96 / 3.45 lb./gal. 4.35 / 3.45 lb./gal. 4.9 / 3.2 lb./gal. 2.5 / 2.8 lb./gal.
(715 / 413 g/L) (522 / 410 g/L) (587 / 384 g/L) (300 / 336 g/L)
Dampney® Protective Coatings

Dampney Product Selection Guide

Product / System Thurmalox® Thurmalox Thurmalox Thurmalox
225HD 230 / 230C 240 242-02 / 242C-02
Generic Type Modified Silicone Silicone Silicone-Ceramic Silicone-Ceramic
Primer/Topcoat Topcoat
Color Gray Colors Colors ** Black
Common Uses High Build, High Exterior surfaces Rapid Thermal Rapid Thermal
Temperature available in stock & Cycling Cycling
Ambient & Hot custom colors
Apply
Service Conditions
Temperature 350ºF - 1000ºF 500ºF - 1000ºF 1100ºF - 1600ºF 1000ºF - 1600ºF
Resistance (176ºC - 538ºC) (260ºC – 538ºC) (593ºC - 871ºC) (538ºC - 871ºC)
Continuous 1000ºF (538ºC) 1000ºF (538ºC) 1400ºF (760ºC) 1000ºF (538ºC)
Temperature
Intermittent 1200ºF (649ºC) 1200ºF (649ºC) 1600ºF (871ºC) 1400F / 1600ºF
Temperature (760C / 871ºC)
Immersion No No No No
Insulated Yes No No No
Un-Insulated Yes w/ Topcoat Yes Yes Yes
Surfaces
Surface Preparation SSPC-SP 10 SSPC-SP 10 SSPC-SP 10 SSPC-SP 10
Substrate Carbon or Stainless Carbon or Stainless Carbon or Stainless Carbon or Stainless
Application
Components 2 1 1 1
Volume Solids 46% 20% / 56% 42% 43% / 45%
Number of Coats 1 or 2 1 2 2
DFT/ Coat mils 4.0 - 5.0 1.5 - 2.0 1.5 - 2.0 1.5 - 2.0
(microns) (100 – 125) (37 - 50) (37 - 50) (37 - 50)
WFT/ Coat mils 8.0 - 11 7.5 - 10.0 / 2.5 - 3.5 3.0 - 5.0 4.0 - 5.0
(microns) (200 – 275) (187-250 / 62-87) (75 – 125) (100 – 125)
Coverage
@ 1 mil/gal. 740 sq. ft. 320 / 900 sq. ft. 620 sq. ft. 700 / 720 sq. ft.
(@ 25 micron/liter) (17.5 sq. m) (8 / 22 sq. m) (14.6 sq. m) (17 / 17 sq. m)
Application 50ºF – 350ºF 50ºF - 120ºF 50ºF – 120ºF 50ºF - 120ºF
Temperature (10ºC – 176ºC) (10ºC - 49ºC) (10ºC - 49ºC) (10ºC - 49ºC)
Dry/Touch 4 hours 30 mins / 6-8 hours 30 minutes 30 minutes
70ºF (21ºC) Catalyzed
Dry/Recoat 24 hours 8 hrs / 10-12 hours 8 hours 8 hours
70ºF (21ºC) Catalyzed
Dry/Ship 72 hours 24 hrs / 48 hours 24 hours 24 hours
70ºF (21ºC)
VOC Content 3.8 lb./gal. 5.4 / 3.1 lb./gal. 4.2 lb./gal. 4.0 / 2.5 lb./gal.
(456 g/L) (647 / 371 g/L) (504 g/L) (479 / 300 g/L)
** Consult Dampney for Available Colors
 Dampney® Protective Coatings

Dampney Product Selection Guide

Product / System Thurmalox® Thurmalox Thurmalox Thurmalox
245 / 245C 260 / 260C 260C TIC 280 / 280C
Generic Type Silicone Zinc Dust Silicone Copolymer Silicone Silicone
Color Dark Gray Colors Yellow, Blue Aluminum
Common Uses Primer for 230 Hot Applied to Temperature Exterior Exposure
500ºF (260C) Indicating to 1200F (649C)
500ºF and 600ºF
(260ºC and 316ºC)
Service Conditions
Temperature 500ºF - 1000ºF Ambient to Ambient to Ambient to
Resistance (260ºC – 538ºC) 500ºF (260ºC) 500ºF (260ºC) 1200F (649C)
Continuous 1000ºF (538ºC) 500ºF (260ºC) 500ºF (260ºC) 1200ºF (649ºC)
Temperature
Intermittent 1200ºF (649ºC) 600ºF (316ºC) / 600ºF (316ºC) 1200ºF (649ºC)
Temperature 500F (260C)
Immersion No No No No
Insulated No No No No
Un-insulated Yes Yes Yes Yes
Surfaces
Surface Preparation SSPC-SP 10 SSPC-SP 10 SSPC-SP 10 SSPC-SP 10
Substrate Carbon Steel Carbon or Stainless Carbon or Stainless Carbon Steel
Application
Components 2 1 1 1
Volume Solids 33% / 50% 52% / 52% Average 52% 25% / 32%
Number of Coats 1 2 2 1
DFT/ Coat mils 1.5 - 2.0 2.0 - 2.5 2.0 - 2.5 1.5 - 2.0
(microns) (37 – 50) (50 – 62) (50 - 62) (37 - 50)
WFT/ Coat mils 4.5 - 6.0 / 3.0 - 4.0 4.0 - 5.0 / 3.5 - 4.0 3.5 - 4.0 6.0-8.0/4.0-6.0
(microns) (112-150 / 75-100) (100-125 / 87-100) (87 - 100) (150-200)(110-150)
Coverage
@ 1 mil/gal. 530 / 820 sq. ft. 834 / 834 sq. ft. 786 sq. ft. 401 / 510 sq. ft.
(@ 25 micron/liter) (13 / 20 sq. m) (20 / 20 sq. m) (19 sq. m) (9.6 / 12 sq. m)
Application 50ºF – 120ºF 50ºF – 500ºF 50ºF - 500ºF 50F - 120F
Temperature (10ºC – 49ºC) (10ºC – 260ºC) (10ºC - 260ºC) (10C - 49C)
Dry/Touch 30 mins / 6-8 hrs 4 - 6 hours / 6 - 8 hours 30 minutes
70ºF (21ºC) 7 hours
Dry/Recoat 8 hrs / 10-12 hrs 8 - 10 hours / 10 - 12 hours 8 hours
70ºF (21ºC) 11 hours
Dry/Ship 24 hrs / 48 hrs 48 hours 48 hours 24 hours
70ºF (21ºC)
VOC Content 4.9 / 3.33 lb./gal. 3.3 / 3.2 lb./gal. 3.2 lb./gal. 5.3 / 3.3 lb./gal.
(588 / 399 g/L) (399 / 384 g/L) (384 g/L) (630 / 396 g/L)
Dampney® Protective Coatings

Dampney Product Selection Guide

Product / System Thurmalox® 2600 Thurmalox 2655
Generic Type Silicone Silicone
Color Off White, Lt. Gray Oxide Red
Common Uses Bag House and Sealant
Pollution
Equipment Coating
Service Conditions
Temperature 600ºF (316ºC) 550F (288C)
Resistance
Continuous 600ºF (316ºC) -80F - 550F
Temperature (-62C - 260C)
Intermittent 600ºF (316ºC) 650F (343C)
Temperature
Immersion No No
Insulated N/A N/A
Un-insulated Yes Yes
Surfaces
Surface Preparation SSPC-SP 10 Clean Surface
Substrate Carbon Steel Carbon or Stainless
Application
Components 1 1
Volume Solids 56% 100%
Number of Coats 3 1
DFT/ Coat mils 4.0 - 5.0 1/8 inch
(microns) (100 - 125)
WFT/ Coat mils 7.0 - 9.0 --------------------------
(microns) (175 - 225) ---
Coverage --------------------------
@ 1 mil/gal. 898 sq. ft. ---
(@ 25 micron/liter) (22 sq. m)
Application 50ºF - 120ºF 50ºF - 120ºF
Temperature (10ºC - 49ºC) (10ºC - 49ºC)
Dry/Touch 6 - 8 hours 25 - 35 min
70ºF (21ºC)
Dry/Recoat 10 - 12 hours 20 - 25 min
70ºF (21ºC)
Dry/Ship 48 hours 20 - 30 hours
70ºF (21ºC)
VOC Content 3.5 lb./gal. --------------------------
(420 g/L) ---
Dampney Protective Coatings

Apexior® Number 1®
Single Component Air Dry Coating
Wet Heat Resistance from 200°F - 700°F
Immersion of Boiling Water/Steam
Description Not Recommended For
Apexior Number 1 is a single component, easy to apply • Hot water tank service with average operating
air dry coating specifically formulated for the hot water- temperature below 200°F (93°C)
side corrosion prevention of metal surfaces. It is a • Immersion in solvents or acids
coating that excels in severe thermal cyclic immersion • Interior of boilers held for long periods in cold, wet
service. Apexior Number 1 is resistant to continuous layup or standby service
immersion in boiling water and steam from 200°F
(93°C) to 700°F (371°C). It aids in the reduction and Surface Preparation - Carbon Steel
prevention of tight bonding of hard scale and allows for 1. To ensure optimum long-term coating system
easy cleaning and removal of any scale buildup in performance, surfaces must be clean, dry and free
steam generating equipment. Apexior Number 1 from dirt, oil, grease, salts, welding flux, mill scale,
prevents pitting corrosion and stops corrosion that has rust, oxides, old paint, corrosion products or other
already begun - except for badly pitted areas. It has foreign matter.
outstanding wetting properties and adheres well to 2. Remove all surface imperfections that will induce
power tooled cleaned areas. Equipment coated with premature coating system failure. Chip or scrape
Apexior Number 1 will also see an increase in heat off weld splatter. Grind down sharp and rough
transfer efficiency. Apexior Number 1 performs ideally edges, gouges, and pits.
with water treatment in steam generating equipment. 3. Abrasive blast surface per specification SSPC-SP
10, “Near-White Blast Cleaning”, or per NACE
Recommended Uses Standard No. 2 to a profile depth of 1.5 - 2.0 mils.
Apexior Number 1 protects hot water-side surfaces of: Abrasive used in blasting should be selected
• Steam generating equipment carefully from materials of mesh size required to
• Hot condensate return tanks produce the desired anchor pattern.
• De-aerators 4. If abrasive blasting is not permitted, prepare
• Hot process tanks surface by power tool cleaning per SSPC-SP 11.
• Autoclaves, sterilizing equipment Use 3M brand "Heavy Duty Roto Peen", type C flap
• Heat recovery system wheel cleaning system mounted on an air-driven
• Mud and steam drums motor. This method will provide a surface
• Steam traps equivalent to that provided by commercial blast
cleaning per SSPC-SP 6, including the desired
Features surface profile (anchor pattern).
• Air dries, easy to apply
• Excellent wettability properties Mixing
• Easily re-coatable Redisperse any settled-out pigments by stirring with a
• Resistant to boiling water/steam to 700°F paint paddle followed by thorough mixing to a uniform
• Increases heat transfer efficiency consistency with an explosion-proof or air-driven power
• Outstanding resistance to thermal shock mixer. Do not open containers until ready to use.
(immersion) Keep lid on container when not in use.
• Inert to water treatment
• Prevents corrosion in standby service
• Prevents scale buildup
• Surface tolerant features

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin Apexior Number 1

Application Guidelines - Carbon Steel Dry Time 70°F (21°C) 50% RH

Apply first coat of Apexior Number 1 at 3.5–4.0 mils Apexior Number 1 will air dry in 16 to 24 hours. Allow
DFT. Allow to dry 6 to 8 hours before applying second equipment to air dry for 7 days before placing
coat at 3.5-4.0 mils DFT. Follow dry time instruction equipment into service. Ventilate the area with a high
before placing in service. volume of air until there is little or no odor of solvent
remaining. Coating must be free of solvents prior to
Surface temperature must be at least 5°F (3°C) above being placed into service. Begin ventilation of area
dew point. during application of Apexior Number 1. A water
Primer: Apexior Number 1 3.5-4.0 mils immersion temperature of 200°F (93°C) must be
(87-100 microns) achieved for the coating system to withstand water
Topcoat: Apexior Number 1 3.5-4.0 mils temperature below 200°F (93°C).
(87-100 microns)
Total dry film thickness 7.0-8.0 mils Cleanup
(175-200 microns) Thoroughly flush spray equipment and hoses
immediately after use with Dampney 105 Thinner.
Application Equipment Dismantle spray equipment and clean parts, brushes
Apexior Number 1 may be applied by conventional and rollers with Dampney 105 Thinner.
spray, airless spray, or brush. Do not apply Apexior
Number 1 in heavier films than specified since Storage
blistering may occur. During application of Apexior Store in cool, dry place with temperature between 50°F
Number 1 ventilate area with high volume of air. and 100°F (10°C and 38°C). Keep container closed
when not in use.
Conventional Spray:
Spray gun Binks 95 Precautionary Information
Air hose 1/4” nps(m) WARNING: Combustible Liquid and Vapor. Keep
Fluid hose 3/8” nps(m) away from heat, sparks and flame. Vapors may cause
Air nozzle 67PB flash fire. Do not breathe vapors or spray mist. Avoid
Fluid nozzle 67SS contact with eyes, skin and clothing. Use with
Orifice size .086 adequate ventilation during mixing and application.
Atomizing pressure 35-40 lb. Wear an appropriate, properly fitted organic vapor
Pot pressure 10-15 lb. cartridge-type respirator (NIOSH approved) during and
after application unless air monitoring demonstrates
Airless Spray: vapor/mist levels are below applicable limits. Follow
Spray gun Graco 205-591, 208-663 respirator manufacturer’s directions for respirator use.
Fluid tips* 163-610, 163-315 Wash thoroughly after handling. Wear protective
Pump Graco Bulldog 30:1 gloves, chemical safety goggles and impervious
Fluid hose 3/8” to 1/2” ID protective clothing. Use skin cream. In confined
Air pressure to pump 100 psi spaces it is required to use a positive pressure
Pump operating pressure 80-90 psi supplied-air respirator (NIOSH approved). Use
* Use Reverse-A-Clean® tips for fast, easy clean out. explosion-proof lights and electrical equipment. Use
only nonsparking tools and equipment. Wear
Brush: Do not use synthetic bristle brushes. Using conductive and nonsparking footwear. Make certain all
the side of the brush, scoop Apexior Number 1 from the electrical equipment is grounded. Observe all safety
container and apply in sweeping strokes, overlapping precautions and follow procedures described in OSHA
the brush strokes. Do not attempt to remove brush regulations.
marks.
See Material Safety Data Sheet (MSDS) for complete
Thinning precautionary and disposal information.
Only thin Apexior Number 1 with Dampney 105
If instructions and warnings cannot be strictly followed,
Thinner. Note: Use of other thinners not approved by
do not use this product.
Dampney may hinder product performance and void
product warranty.
FOR INDUSTRIAL USE ONLY

Page 2 of 3 0109-Rev.
Replaces issue of 0306
 Bulletin Apexior Number 1

TECHNICAL DATA

Characteristics Apexior Number 1

Generic Type Organic
Color Black
Temperature resistance (wet only)
Continuous 700°F (371°C) boiling water/steam
Percent (%) Solids by volume 34
Dry film thickness per coat 3.5 - 4.0 mils (87 - 100 microns)
Wet film thickness per coat 9.0 - 12.0 mils (225 - 300 microns)
Theoretical coverage 550 mil. sq. ft. per gallon
13.2 sq. m. @ 25 microns per liter
Application temp. @ 50% RH 50°F - 120°F (10°C - 50°C)
Drying time @ 50% RH 70°F (21°C)
To touch 6 - 8 hours
To recoat 16 - 24 hours
*Full cure @ 70°F (21°C) 7 days
Weight per gallon
Apexior Number 1 8.8 lb. (4.0 kg)
Dampney 105 Thinner 6.5 lb. (2.9 kg)
Flash point 110°F (43°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 4.4 lb./gal. (527 g/L)
* A water immersion temperature of 200°F (93°C) must be achieved for the coating system to withstand water
temperature below 200°F (93°C).

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Apexior® Number 1C VOC Compliant

Single Component Air Dry Coating
Wet Heat Resistance from 200°F - 700°F
Immersion of Boiling Water/Steam
Description
Apexior Number 1C is a VOC compliant, single • Prevents scale buildup
component, easy to apply air dry coating specifically • Surface tolerant features
formulated for the hot water-side corrosion prevention
of metal surfaces. It is a coating that excels in severe Not Recommended For
thermal cyclic immersion service. Apexior Number 1C • Hot water tank service with average operating
is resistant to continuous immersion in boiling water temperature below 200°F (93°C)
and steam from 200°F to 700°F (371°C). It aids in the • Immersion in solvents or acids
reduction and prevention of tight bonding of hard scale • Interior of boilers held for long periods in cold, wet
and allows for easy cleaning and removal of any scale layup or standby service
buildup in steam generating equipment. Apexior
Number 1C prevents pitting corrosion and stops
Surface Preparation - Carbon Steel
corrosion that has already begun - except for badly
1. To ensure optimum long-term coating system
pitted areas. It has outstanding wetting properties and
performance, surfaces must be clean, dry and free
adheres well to power tooled cleaned areas.
from dirt, oil, grease, salts, welding flux, mill scale,
Equipment coated with Apexior Number 1C will also
rust, oxides, old paint, corrosion products or other
see an increase in heat transfer efficiency. Apexior
foreign matter.
Number 1C performs ideally with water treatment in
2. Remove all surface imperfections that will induce
steam generating equipment.
premature coating system failure. Chip or scrape
off weld splatter. Grind down sharp and rough
Recommended Uses
edges, gouges, and pits.
Apexior Number 1C protects hot water-side surfaces of:
3. Abrasive blast surface per specification SSPC-SP
• Steam generating equipment
10, “Near-White Blast Cleaning”, or per NACE
• Hot condensate return tanks Standard No. 2 to a profile depth of 1.5 - 2.0 mils.
• De-aerators Abrasive used in blasting should be selected
• Hot process tanks carefully from materials of mesh size required to
• Autoclaves, sterilizing equipment produce the desired anchor pattern.
• Heat recovery system 4. If abrasive blasting is not permitted, prepare
• Mud and steam drums surface by power tool cleaning per SSPC-SP 11.
• Steam traps Use 3M brand "Heavy Duty Roto Peen", type C flap
wheel cleaning system mounted on an air-driven
Features motor. This method will provide a surface
• VOC compliant equivalent to that provided by commercial blast
• Air dries, easy to apply cleaning per SSPC-SP 6, including the desired
• Excellent wettability properties surface profile (anchor pattern).
• Easily re-coatable
• Resistant to boiling water/steam to 700°F Mixing
• Increases heat transfer efficiency Redisperse any settled-out pigments by stirring with a
• Outstanding resistance to thermal shock paint paddle followed by thorough mixing to a uniform
(immersion) consistency with an explosion-proof or air-driven power
• Inert to water treatment mixer. Do not open containers until ready to use.
• Prevents corrosion in standby service Keep lid on container when not in use.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin Apexior Number 1C

Application Guidelines - Carbon Steel Dry Time 70°F (21°C) 50% RH

Apply first coat of Apexior Number 1C at 3.5–4.0 mils Apexior Number 1C will air dry in 16-24 hours. Allow
DFT. Allow to dry 6 to 8 hours before applying second equipment to air dry for 7 days before placing
coat at 3.5-4.0 mils DFT. Follow dry time instruction equipment into service. Ventilate the area with a high
before placing in service. volume of air until there is little or no odor of solvent
remaining. Coating must be free of solvents prior to
Surface temperature must be at least 5°F (3°C) above being placed into service. Begin ventilation of area
dew point. during application of Apexior Number 1C. A water
Primer: Apexior Number 1C 3.5-4.0 mils immersion temperature of 200°F (93°C) must be
(87-100 microns) achieved for the coating system to withstand water
Topcoat: Apexior Number 1C 3.5-4.0 mils temperature below 200°F (93°C).
(87-100 microns)
Total dry film thickness 7.0-8.0 mils Cleanup
(175-200 microns) Thoroughly flush spray equipment and hoses
immediately after use with Dampney 100 Thinner.
Application Equipment Dismantle spray equipment and clean parts, brushes
Apexior Number 1C may be applied by conventional and rollers with Dampney 100 Thinner.
spray, airless spray, or brush. Do not apply Apexior
Number 1C in heavier films than specified since Storage
blistering may occur. During application of Apexior Store in a cool, dry place with temperature between
Number 1C ventilate area with high volume of air. 50°F and 100°F (10°C and 38°C). Keep container
closed when not in use.
Conventional Spray:
Spray gun Binks 95
Precautionary Information
Air hose 1/4” nps(m)
WARNING: Combustible Liquid and Vapor. Keep
Fluid hose 3/8” nps(m) away from heat, sparks and flame. Vapors may cause
Air nozzle 67PB flash fire. Do not breathe vapors or spray mist. Avoid
Fluid nozzle 67SS contact with eyes, skin and clothing. Use with
Orifice size .086 adequate ventilation during mixing and application.
Atomizing pressure 35-40 lbs Wear an appropriate, properly fitted organic vapor
Pot pressure 10-15 lbs cartridge-type respirator (NIOSH approved) during and
after application unless air monitoring demonstrates
Airless Spray: vapor/mist levels are below applicable limits. Follow
Spray gun Graco 205-591, 208-663 respirator manufacturer’s directions for respirator use.
Fluid tips* 163-610, 163-315 Wash thoroughly after handling. Wear protective
Pump Graco Bulldog 30:1 gloves, chemical safety goggles and impervious
Fluid hose 3/8” to 1/2” ID protective clothing. Use skin cream. In confined
Air pressure to pump 100 psi spaces it is required to use a positive pressure
Pump operating pressure 80-90 psi supplied-air respirator (NIOSH approved). Use
* Use Reverse-A-Clean® tips for fast, easy clean out. explosion-proof lights and electrical equipment. Use
only nonsparking tools and equipment. Wear
Brush: conductive and nonsparking footwear. Make certain all
Do not use synthetic bristle brushes. Using the side of electrical equipment is grounded. Observe all safety
the brush, scoop Apexior Number 1C from the precautions and follow procedures described in OSHA
container and apply in sweeping strokes, overlapping regulations.
the brush strokes. Do not attempt to remove brush
marks. See Material Safety Data Sheet (MSDS) for complete
precautionary and disposal information.
Thinning If instructions and warnings cannot be strictly followed,
Only thin Apexior Number 1C with Dampney 180 do not use this product.
Thinner. Note: Use of other thinners not approved by
Dampney may hinder product performance and void FOR INDUSTRIAL USE ONLY
product warranty.

Page 2 of 3 Rev. 0109

Replaces Issue of 0904
 Bulletin Apexior Number 1C

TECHNICAL DATA

Characteristics Apexior Number 1C

Generic Type Organic
Color Black
Temperature resistance (wet only)
Continuous 700°F (371°C) boiling water/steam
Percent (%) Solids by volume 34
Dry film thickness per coat 3.5 - 4.0 mils (87 - 100 microns)
Wet film thickness per coat 9.0 - 12.0 mils (225 - 300 microns)
Theoretical coverage 550 mil. sq. ft. per gallon
13.2 sq. m. @ 25 microns per liter
Application temp. @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 70°F (21°C)
To touch 6 - 8 hours
To recoat 16 - 24 hours
*Full cure @ 70°F (21°C) 7 days
Weight per gallon
Apexior Number 1C 10.2 lb (4.6 kg)
Dampney 180 Thinner 7.5 lb (3.4 kg)
Flash point 109°F (43°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.5 lb./gal. (419 g./l.)
* A water immersion temperature of 200°F (93°C) must be achieved for the coating system to withstand water
temperature below 200°F (93°C).

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 Rev. 0109

Replaces Issue of 0904
Dampney Protective Coatings

Apexior® Number 3®
Single Component Air Cure Coating
Immersion in Fresh/Salt Water

Description Surface Preparation - Carbon Steel

Apexior Number 3 is a single component, easy to apply 1. To ensure optimum long-term coating system
air cure coating specifically formulated for the waterside performance, surfaces must be clean, dry and free
corrosion prevention of metal surfaces. It has from dirt, oil, grease, salts, welding flux, mill scale,
outstanding wetting properties and adheres well to rust, oxides, old paint, corrosion products or other
power tooled cleaned areas. Apexior Number 3 is foreign matter.
resistant to continuous immersion in fresh or salt water 2. Remove all surface imperfections that will induce
as well as frequently wet or high humidity premature coating system failure. Chip or scrape
environments. Apexior Number 3 prevents pitting off weld splatter. Grind down sharp and rough
corrosion and stops corrosion which has already begun edges, gouges, and pits.
- except for badly pitted areas. It aids in the reduction 3. Abrasive blast surface per specification SSPC-SP
and prevention of tight bonding of hard scale and 10, “Near-White Blast Cleaning”, or per NACE
allows for easy cleaning and removal of scale buildup. Standard No. 2 to a profile depth of 1.5 - 2.0 mils.
Apexior Number 3 performs ideally with water Abrasive used in blasting should be selected
treatment. carefully from materials of mesh size required to
produce the desired anchor pattern.
Recommended Uses 4. If abrasive blasting is not permitted, prepare
Apexior Number 3 protects the water-side surfaces of: surface by power tool cleaning per SSPC-SP 11.
• Chillers Use 3M brand "Heavy Duty Roto Peen", type C flap
• Cold water storage tanks wheel cleaning system mounted on an air-driven
• Condenser heads and shells motor. This method will provide a surface
• Inside shell of AC units equivalent to that provided by commercial blast
cleaning per SSPC-SP 6, including the desired
• Pump casings on fresh/salt water intakes
surface profile.
• Inner housings of pumps
• Sump pump pits and chain lockers
• Bilge and forepeak tanks
Mixing
Redisperse any settled-out pigments by stirring with a
• Ballast and brine tanks
paint paddle followed by thorough mixing to a uniform
consistency with an explosion-proof or air-driven power
Features mixer. Do not open containers until ready to use.
• Air dries, easy to apply Keep lid on container when not in use.
• Excellent wettability properties
• Resistant to fresh/salt water Application Guidelines - Carbon Steel
• Easily re-coatable Surface temperature must be at least 5°F (3°C) above
• Surface tolerant features dew point.
• Inert to water treatment
• Prevents scale buildup Primer: Apexior Number 3 3.5-4.0 mils
(87-100 microns)
Not Recommended For Topcoat: Apexior Number 3 3.5-4.0 mils
• Immersion in solvents or acids (87-100 microns)
• Water immersion service above 140°F (60°C) Total dry film thickness 7.0-8.0 mils
• Potable water storage tanks (175-200 microns)

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin Apexior Number 3

Application Equipment
Apexior Number 3 may be applied by airless spray or Precautionary Information
brush. Do not apply Apexior Number 3 in heavier films WARNING: Flammable Liquid and Vapor
than specified since blistering may occur. During Keep away from heat, sparks and flame. Vapors may
application of Apexior Number 3 ventilate area with cause flash fire. Do not breathe vapors or spray mist.
high volume of air. Avoid contact with eyes, skin and clothing. Use with
adequate ventilation during mixing and application.
Airless Spray: Wear an appropriate, properly fitted organic vapor
Spray gun Graco 205-591, 208-663 cartridge-type respirator (NIOSH approved) during and
Fluid tips* 163-610, 163-315 after application unless air monitoring demonstrates
vapor/mist levels are below applicable limits. Follow
Pump Graco Bulldog 30:1 respirator manufacturer’s directions for respirator use.
Fluid hose 3/8” to 1/2” ID Wash thoroughly after handling. Wear protective
Air pressure to pump 100 psi gloves, chemical safety goggles and impervious
Pump operating press. 80-90 psi protective clothing. Use skin cream. In confined
* Use Reverse-A-Clean® tips for fast, easy clean out. spaces it is required to use a positive pressure
supplied-air respirator (NIOSH approved). Use
explosion-proof lights and electrical equipment. Use
Brush: only nonsparking tools and equipment. Wear
Do not use synthetic bristle brushes. Using the side of conductive and nonsparking footwear. Make certain all
the brush, scoop Apexior Number 3 from the container electrical equipment is grounded. Observe all safety
and apply in sweeping strokes, overlapping the brush precautions and follow procedures described in OSHA
strokes. Do not attempt to remove brush marks. regulations. See Material Safety Data Sheet (MSDS)
for complete precautionary and disposal information.
Thinning
Only thin Apexior Number 3 with Dampney 105 If instructions and warnings cannot be strictly followed,
Thinner. Note: Use of other thinners not approved by do not use this product.
Dampney may hinder product performance and void
product warranty.

Dry Time 70°F (21°C) 50% RH FOR INDUSTRIAL USE ONLY

Apexior Number 3 will air dry in 16-24 hours. Allow
equipment to air dry for 7 days before placing
equipment into service. Ventilate the area with a high
volume of air until there is little or no odor of solvent
remaining. Coating must be free of solvents prior to
being placed into service. Begin ventilation of area
during application of Apexior Number 3.

Cleanup
Thoroughly flush spray equipment and hoses
immediately after use with Dampney 105 Thinner.
Dismantle spray equipment and clean parts, brushes
and rollers with Dampney 105 Thinner.

Storage
Store in cool, dry place with temperature between 50°F
and 100°F (10°C and 38°C). Keep container closed
when not in use.

Page 2 of 3 0109-Rev.
Replaces issue of 0306
 Bulletin Apexior Number 3

TECHNICAL DATA

Characteristics Apexior Number 3

Generic Type Organic
Color Black
Temperature resistance (wet only)
Continuous 140°F (60°C)
Percent (%) Solids by volume 47
Dry film thickness per coat 3.5 - 4.0 mils (87 - 100 microns)
Wet film thickness per coat 7.0 - 9.0 mils (175 – 225 microns)
Theoretical coverage 758 mil. sq. ft. per gallon
18 sq. m. @ 25 microns per liter
Application temp. @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 70°F (21°C)
To touch 16-24 hours
To recoat 16-24 hours
Full cure @ 70°F (21°C) 7 days
Weight per gallon
Apexior Number 3 7.4 lb (3.3 kg)
Dampney 105 Thinner 6.5 lb (2.9 kg)
Flash point 110°F (43°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.44 lb./gal. (413 g./l.)

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Apexior® Number 3C VOC Compliant

Single Component Air Cure Coating
Immersion in Fresh/Salt Water

Description
Apexior Number 3C is a VOC compliant, single Surface Preparation - Carbon Steel
component, easy to apply air cure coating specifically 1. To ensure optimum long-term coating system
formulated for the waterside corrosion prevention of performance, surfaces must be clean, dry and free
metal surfaces. It has outstanding wetting properties from dirt, oil, grease, salts, welding flux, mill scale,
and adheres well to power tooled cleaned areas. rust, oxides, old paint, corrosion products or other
Apexior Number 3C is resistant to continuous foreign matter.
immersion in fresh or salt water as well as frequently 2. Remove all surface imperfections that will induce
wet or high humidity environments. Apexior Number premature coating system failure. Chip or scrape
3C prevents pitting corrosion and stops corrosion which off weld splatter. Grind down sharp and rough
has already begun - except for badly pitted areas. It edges, gouges, and pits.
aids in the reduction and prevention of tight bonding of 3. Abrasive blast surface per specification SSPC-SP
hard scale and allows for easy cleaning and removal of 10, “Near-White Blast Cleaning”, or per NACE
scale buildup. Apexior Number 3C performs ideally Standard No. 2 to a profile depth of 1.5 - 2.0 mils.
with water treatment. Abrasive used in blasting should be selected
carefully from materials of mesh size required to
Recommended Uses produce the desired anchor pattern.
Apexior Number 3C protects the water-side surfaces of: 4. If abrasive blasting is not permitted, prepare
• Chillers surface by power tool cleaning per SSPC-SP 11.
• Cold water storage tanks Use 3M brand "Heavy Duty Roto Peen", type C flap
• Condenser heads and shells wheel cleaning system mounted on an air-driven
• Inside shell of AC units motor. This method will provide a surface
• Pump casings on fresh/salt water intakes equivalent to that provided by commercial blast
• Inner housings of pumps cleaning per SSPC-SP 6, including the desired
• Sump pump pits and chain lockers surface profile.
• Bilge and forepeak tanks
• Ballast and brine tanks Mixing
Redisperse any settled-out pigments by stirring with a
paint paddle followed by thorough mixing to a uniform
Features consistency with an explosion-proof or air-driven power
• VOC Compliant 2.8 lb/gal (335.5 g/L) mixer. Do not open containers until ready to use.
• Air dries, easy to apply Keep lid on container when not in use.
• Excellent wettability properties
• Resistant to fresh/salt water Application Guidelines - Carbon Steel
• Easily re-coatable Surface temperature must be at least 5°F (3°C) above
• Surface tolerant features dew point.
• Inert to water treatment Primer: Apexior Number 3C 3.5-4.0 mils
• Prevents scale buildup (87-100 microns)
Topcoat: Apexior Number 3C 3.5-4.0 mils
Not Recommended For (87-100 microns)
• Immersion in solvents or acids Total dry film thickness 7.0-8.0 mils
• Water immersion service above 140°F (60°C) (175-200 microns)
• Potable water storage tanks

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 nFax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin Apexior Number 3C

Application Equipment Precautionary Information

Apexior Number 3C may be applied by airless spray or WARNING: Flammable Liquid and Vapor
brush. Do not apply Apexior Number 3C in heavier Keep away from heat, sparks and flame. Vapors may
films than specified since blistering may occur. During cause flash fire. Do not breathe vapors or spray mist.
application of Apexior Number 3C ventilate area with Avoid contact with eyes, skin and clothing. Use with
high volume of air. adequate ventilation during mixing and application.
Wear an appropriate, properly fitted organic vapor
Airless Spray: cartridge-type respirator (NIOSH approved) during and
Spray gun Graco 205-591, 208-663 after application unless air monitoring demonstrates
Fluid tips* 163-610, 163-315 vapor/mist levels are below applicable limits. Follow
Pump Graco Bulldog 30:1 respirator manufacturer’s directions for respirator use.
Fluid hose 3/8” to 1/2” ID Wash thoroughly after handling. Wear protective
Air pressure to pump 100 psi gloves, chemical safety goggles and impervious
Pump operating press. 80-90 psi protective clothing. Use skin cream. In confined
* Use Reverse-A-Clean® tips for fast, easy clean out. spaces it is required to use a positive pressure
supplied-air respirator (NIOSH approved). Use
Brush: explosion-proof lights and electrical equipment. Use
Do not use synthetic bristle brushes. Using the side of only nonsparking tools and equipment. Wear
the brush, scoop Apexior Number 3C from the conductive and nonsparking footwear. Make certain all
container and apply in sweeping strokes, overlapping electrical equipment is grounded. Observe all safety
the brush strokes. Do not attempt to remove brush precautions and follow procedures described in OSHA
marks. regulations. See Material Safety Data Sheet (MSDS)
for complete precautionary and disposal information.
Thinning
If instructions and warnings cannot be strictly followed,
Only thin Apexior Number 3C with Dampney 180
do not use this product.
Thinner. Note: Use of other thinners not approved by
Dampney may hinder product performance and void
KEEP OUT OF THE REACH OF CHILDREN
product warranty.
FOR INDUSTRIAL USE ONLY
Dry Time 70°F (21°C) 50% RH
Apexior Number 3C will air dry in 16-24 hours. Allow WARRANTY
equipment to air dry for 7 days before placing Dampney protective coating products are expressly
equipment into service. Ventilate the area with a high warranted to meet applicable technical and quality
volume of air until there is little or no odor of solvent specifications. The technical data contained herein are
remaining. Coating must be free of solvents prior to accurate at the date of issuance but are subject to change
without prior notification. No warranty of current accuracy is
being placed into service. Begin ventilation of area
hereby given or implied. User must contact Dampney to
during application of Apexior Number 3C. verify correctness before ordering. Dampney assumes no
responsibility for coverage, performance or injuries resulting
Cleanup from handling or use and LIABILITY, IF ANY, SHALL BE
Thoroughly flush spray equipment and hoses LIMITED TO PRODUCT REPLACEMENT. In no event will
immediately after use with Dampney 100 Thinner. Dampney be responsible for consequential damages, except
Dismantle spray equipment and clean parts, brushes insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND
and rollers with Dampney 100 Thinner.
FITNESS FOR A PARTICULAR PURPOSE.

Storage
Store in a cool, dry place with temperature between
50°F and 100°F (10°C and 38°C). Keep container
closed when not in use.

Page 2 of 3 0109-Rev.
Replaces issue of 0300
 Bulletin Apexior Number 3C

TECHNICAL DATA

Characteristics Apexior Number 3C

Generic Type Organic
Color Black
Temperature resistance (wet only)
Continuous Ambient - 140°F (60°C)
Percent (%) Solids by volume 50
Dry film thickness per coat 3.5 - 4.0 mils (87 - 100 microns)
Wet film thickness per coat 7.0 - 8.0 mils (175 – 200 microns)
Theoretical coverage 800 mil. sq. ft. per gallon
19.6 sq. m. @ 25 microns per liter
Application temp. @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 70°F (21°C)
To touch 16-24 hours
To recoat 16-24 hours
Full cure @ 70°F (21°C) 7 days
Weight per gallon
Apexior Number 3C 8.2 lb (3.7 kg)
Dampney 180 Thinner 7.5 lb (3.4 kg)
Flash point 110°F (43°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 2.8 lb./gal. (335.5 g./l.)

Page 3 of 3 0109-Rev.
Replaces issue of 0300
 Dampney Protective Coatings

Protexior® 794
Chemical Resistance VOC Epoxy Finish
Description
A high performance voc compliant epoxy coating release agents, curing compounds, loose mortar, rust,
formulated to resist a wide range of acids, oils, and corrosion products, mill scale, or other foreign matter.
chemicals. Protexior 795/794 is used for the protection Steel: Apply over properly prepared surfaces and
of both insulated and un-insulated surfaces with primed with Protexior 795 Primer. See product bulletin
excellent resistance to wet/dry thermal cycling and 795 Primer for surface preparation and application
boiling water. details.
Galvanized or Aluminum Surfaces: Degrease all
Uses surfaces, followed by preparing all surface with a
Typical uses include solution of Endcor 450 Rust Rinse, allow to stand on
 Transformers and vessels surface for 10 to 15 minutes then rinse surface with
 Containment areas clean fresh water.
 Valves, piping and pumps Concrete and Masonry Surfaces;
 Ducts, Plenums and Bag-houses Apply over properly prepared concrete and masonry
surfaces. Apply a coat of Protexior 793
Primer/Sealer/Damp-Proofing following instructions
Features stated in the Protexior 793 Bulletin.
 Excellent chemical resistance
 Excellent resistance to acids Surface Preparation
 Easy mixing Prepare surface by methods suitable for exposure and
 Can be applied by brush, roller or spray service conditions. If priming is required follow
 Will with stand temperatures up to 350°F instructions for appropriate Dampney primer bulletin.
 Excellent abrasion resistance Surfaces must be clean, dry and free from oil, grease,
tar, salts, efflorescence, chalk, loose paint, form oils,
Primer Required release agents, curing compounds, loose mortar, rust,
Steel: Apply over properly prepared surfaces and corrosion products, mill scale, or other foreign matter.
primed with Protexior 795 Primer, followed by an Steel: Remove all oils, grease or other foreign matter
application of Protexior 794 Finish. See product bulletin by following SSPC-SP 1 “Solvent Cleaning Standard”
795 Primer for surface preparation and application using Dampney 170 Cleaning Solvent prepare the
details. surfaces before sandblasting. Follow surface
Concrete: Apply over properly prepared surfaces and preparation instruction for Protexior 795 Primer.
primed with Protexior 793 primer/sealer/damp-proofing. Galvanized or Aluminum Surfaces: After completion
See product Bulletin 793 primer/sealer/damp-proofing of preliminary surface preparation work. Wash all
for surface preparation and application details. surfaces with Endcor 450 Rust Rinse, following mixing
Galvanized or Aluminum: Apply over properly instructions. Allow this mixture to set on surfaces for 10
prepared surfaces and etch with Endcor 450 Rust to 15 minutes then rinse with clean fresh water. Allow
Rinse to etch. See product Bulletin 450 Rust Rinse for all surfaces to dry completely before application
surface preparation and application details. Protexior 795 Primer and Protexior 794 Finish.
Concrete and Masonry: Remove any oil or grease by
Surface Preparation methods described above, per SSPC SP 1 “Solvent
Prepare surfaces by methods suitable for exposures Cleaning”. Allow new concrete to cure for 28 days
and service conditions. If priming is required follow under normal conditions before application of coatings.
instructions in appropriate Dampney primer bulletin. After removal of other contaminants. Do not apply
coatings to concrete treated with curing compounds
Surface must be clean, dry and free from oil, grease, unless test patch indicates satisfactory adhesion.
tar salts, efflorescence, chalk, loose paint, form oils,

Dampney Company, Inc. • 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 • Fax: (617) 389-0484 • Email: sales@dampney.com • Website:www.dampney.com
 Bulletin 794
Mixing above the dew point. Coating will not cure below the
Mixing ratio is five (5) Parts A (base) to (1) one part B minimum surface temperature.
(activator) by volume. Mix components separately them
combine and mix thoroughly with an air driven Curing time
explosion–proof power mixer until uniformly blended. Dries set-to-touch in 12 hours at 75°F (23.9°C) and
Do not mix more material than can be used during the 50%RH. Final curing time will depend upon film
pot life period. thickness, ventilation, temperature and relative
humidity. See Physical Properties section for
Thinning limitations.
Formulated for use as supplied. Do not thin.
Storage
Pot Life Store in a dry place with temperature between 40-85°F
Pot life is 4 hours at 75°F (23.9°C) and 50%RH. Pot life (4.4-29.4°C).
will vary with temperature and decreases as
temperature increases. For limitations see “Physical Cleanup
Properties” section. Do not apply coating that has aged Thoroughly flush spray equipment and hoses
beyond the pot life as spraying characteristics and film immediately after use with Dampney 100 Thinner.
integrity may be impaired. Dismantle spray equipment. Clean parts, brushes and
rollers with Dampney 100 Thinner.
Application Guidelines
Apply by conventional or airless spray, brush or roller. Shipping Weights
The following equipment or equivalent may be used. 1-Gal. Kit 5-Gal.Kit
Protexior 794 A 15.5 lbs 77.5 lbs.
Airless Spray: Protexior 794 B 1.5 lbs. 7.5 lbs.
Pump Graco Bulldog 30:1 or higher 1-Gal 5-Gal
Gun Graco 000-000 Dampney 124 8 lbs 40 lbs
Fluid Tips* Graco 615 to 621
Fluid hose 3/8” to ½” ID Precautionary Information
Air pressure to pump 100 psi Warning: Flammable Liquid and Vapor
Pump pressure 80-90 psi Keep away from heat, sparks and flame. Vapors may
* Use Reverse-A-Clean tips for fast, easy clean out. Do cause flash fire. Do not breathe vapors or spray mist.
not apply by “hot” airless spray as heating shortens pot Avoid contact with eyes, skin and clothing. Use with
life. adequate ventilation during mixing and application.
Wear an appropriate, properly fitted organic vapor
Conventional Spray: cartridge-type respirator (NIOSH approved) during and
Spray gun DeVilbiss JGA-402 after application unless air monitoring demonstrates
Fluid Tip EF vapor/mist levels are below applicable limits.
Air cap 704 Follow respirator manufacturer’s directions for
Atomizing pressure 60 psi respirator use. Wash thoroughly after handling. Wear
Fluid pressure 25 psi protective gloves, chemical safety goggles and
Air hose* 3/8” ID impervious protective clothing. Use skin cream. In
Provide pressure pot with agitator, regulators for fluid confined spaces it is required to use a positive pressure
and air pressure, and oil and moisture trap in air supplied-air respirator (NIOSH approved).Use
supply. explosion-proof lights and electrical equipment. Use
*Smaller hose diameter or length over 25 ft. may only nonsparking tools and equipment wear conductive
require increased pressure. and non-sparking footwear. Make certain all electrical
equipment is grounded. Observe all safety precautions
Brush: Use only pure bristle brushes and follow procedures described in OSHA regulations.
See Material Safety Data Sheets (MSDS) for
Roller: Use only solvent resistant rollers. Keep roller complete precautionary and disposal information.
saturated to obtain correct film thickness. Do nor
squeegee coating or apply excessive pressure. Cross If instructions and warnings cannot be strictly
roll for uniform coverage. followed, do not use this product.

Application Temperatures FOR INDUSTRIAL USE ONLY

To prevent moisture condensation, do not apply primer
or finish coat unless surface temperature is 5°F (3°C)

Page 2 of 3 0611
Replaces 0110
 Bulletin 794
Technical Data
Property Protexior 794
Generic Type Epoxy
Color Black and Gray
Finish Flat
Number of Components Two (2)
Mixing Ratio by Volume (Mixed) 5 parts (A) to 1 part (B)
Weight per gallon (Mixed) 16.6 lbs per gallon
Viscosity (Mixed) 93-95 Krebs Units @ 75F
Percent solids by volume (Mixed) 60± 2%
Temperature Resistance
Continuous 350°F (177°C)
Dry Film Thickness per coat 4.0 to 5.0 mils
Wet Film thickness per coat 6.6 to 8.3 mils
Theoretical coverage per gallon 962 sq. ft. @ 1 mil
Application Temperature Normal Minimum Maximum
Ambient Air 65-85°F(18-29°C) 50°F(10°C) 100°F(38°C)
Substrate 65-85°F(18-29°C) 50°F(10°C) 100°F(38°C)
Coating Material 65-85°F(18-29°C) 50°F(10°C) 100°F(38°C)
Humidity 20-75% 0% 85%
Drying Time at 75°F(23.9°C)
To Touch 12 hrs
To Recoat 12 to 14 hrs
Maximum Recoat Time
Final Cure 7 days at 75°F (23.9°C)
Non-immersion 7 days at 75°F (23.9°C)
Immersion service 7 days at 75°F (23.9°C)
Pot Life 4 hrs
Flash Point
Part A (Base) -4°F (-20°C)
Part B (Activator) 40°F (4°C)
Shelf Life 1 Year
VOC (Volatile Organic Compound) 0.75lbs/gal

Warranty Dampney protective coating products are expressly warranted to meet applicable technical and quality
specifications. The Technical data contained herein are accurate at the date of issuance but are subjected to change
without prior notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to
verify correctness before ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting
from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will
Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 3 of 3 0611
Replaces 0110
 Dampney Protective Coatings

Protexior 795
Chemical Resistance VOC Primer
Description
A two-component, general purpose, high performance Cleaning” with a profile depth of 1.5 to 2.0 mils in all
VOC compliant primer for service in moderate to blasted surfaces.
severe chemical and corrosion exposures. Galvanized or Aluminum Surfaces: After completion
Protexior 795 Primer is the primer for Protexior 794 of preliminary surface preparation work apply one coat
Chemical resistant finish systems. of Endcor 400 Wash Primer to etch and precondition
surfaces. Do not apply Protexior 795 directly to an
Uses untreated surface.
Typical uses include Previously Painted Steel Surfaces: Remove all oils,
 Transformers and vessels grease and other contaminants from the surface to be
 Valves, piping and pumps coated in accordance with SSPC SP 1 “Solvent
Cleaning”. Power disc sand rusted area and hand sand
 Containment areas
sound coating. Make a test application of Protexior 795
 Ducts, plenums and baghouses
Primer on old paint to test for lifting, bubbling or
cracking before repainting. If lifting occurs, the old finish
Features should removed.
 Excellent chemical and corrosion resistance Concrete Surfaces: Follow instructions listed in the
 Ease of mixing Protexior 793 Clear Bulletin for surface preparation and
 Can be applied by brush, roller or spray application instructions of sealer/primer for concrete.
 Will withstand temperatures up to 350°F
Mixing
Surface Preparation Mixing ratio is 4 parts (A Base) to 1 part (B Activator)
Surfaces must be clean, dry, and free from dust, dirt, by volume. Using a air driven explosion proof power
oil, grease, welding flux, mill scale, rust, corrosion mixer mix each component separately, then combine
products, oxides, previously applied paints or other and mix thoroughly until uniformly blended. Use an
foreign matter. Remove all oil, grease, soil, drawing explosion-proof air driven mixer.
and cutting compounds and other foreign matter per
SSPC SP1, “Solvent Cleaning”. Remove all rust, mill Thinning
scale and all previously applied paints by abrasive blast Formulated for use as supplied. Do not thin.
to SSPC SP 10 “Near White Blast Cleaning” After all
surfaces have been blast cleaned the anchor pattern Pot Life
should be 1.5 to 2.0 mils. of profile depth. Surfaces The Pot life is 8 hours at 75°F (23.9°C) and 50% RH.
must be clean, dry and free from oil, grease, tar, salts, Pot life will vary with temperature and decreases as
chalk, rust, corrosion products, mill scale, paint, or temperature increases. For Limitations see physical
other foreign matter. properties section. Do not apply coating that has aged
Steel: Remove any oil or grease by solvent cleaning, beyond the pot life limit as spraying characteristics and
using Dampney 170 Cleaning Solvent, following the film integrity may be impaired.
requirements of SSPC SP 1 “Solvent Cleaning”.
Remove all surface imperfections that will cause
premature coating failure. Chip, scrape or grind off weld Application Guidelines
splatter. Grind down all sharp and rough edges, silvers, Apply by conventional or airless spray, brush or roller.
gouges, pits and projections. Fill in pitted areas after The following equipment, or equivalent, may be used:
grinding with acceptable filler material. Sharp edges
and projections are difficult to coat properly and will
leave little or no coating to protect the underlying steel.
After completion of primary surface preparation work
blast all surface per SSPC SP 10 “Near White Blast

Dampney Company, Inc. • 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 • Fax: (617) 389-0484 • Email: sales@dampney.com • Website:www.dampney.com
 Bulletin 795
Conventional Spray: Thoroughly flush equipment and hoses immediately
Use a pressure pot equipped with dual regulators after use with Dampney 100 Thinner. Dismantle spray
DeVilbiss Spray Gun JGA equipment. Clean Parts, brushes and roller with
Atomizing pressure 60 psi Dampney 100 Thinner.
Fluid pressure 25 psi.
Fluid Tip EF Precautionary Information
Air Cap 704 Warning: Flammable Liquid and Vapor
Material Hose 3/8” Keep away from heat, sparks and flame. Vapors may
Airless Spray: cause flash fire. Do not breathe vapors or spray mist.
Pump Ratio 30:1 (Min.) Avoid contact with eyes, skin and clothing. Use
Material Hose ½” I.D. adequate ventilation during mixing and application,
Tip Size .014-.021” Wear an appropriate, properly fitted organic vapor
Air pressure to pump 100 psi cartridge-type respirator (NIOSH approved)
Pump Pressure 80-90 psi During and after application unless air monitoring
Output 2400-2700 psi demonstrates vapor/mist levels are below applicable
Filter size 60 Mesh limits. Follow respirator manufacturer’s directions for
Brush: Use a natural bristle brush. Keep a wet edge at respirator use. Wash thoroughly after handling. Wear
all times. Protective gloves, chemical safety goggles and
Roller: Use a solvent resistant roller with nap sized for impervious protective clothing. Use skin cream.
the application of this primer. In confined spaces it is required to use a positive
pressure supplied-air respirator (NIOSH approved).
Application Procedure Use explosion-proof lights and electrical equipment.
Do not apply Protexior 795 Primer below 50°F (9.9°C) Use only non-sparking tools and equipment. Wear
or above 120°F (49°C). Do not apply primer or finish conductive and non-sparking footwear. Make certain all
coat unless the surface temperature is above 5°F (3°C) electrical equipment is grounded. Observe all safety
dew point. precautions and follow procedures described in
Clean or flush all application equipment with Dampney OSHSA regulations.
100 Thinner before use. See mixing instruction before
starting application. Apply one continuous coat at 3.5- See Material Safety Data Sheet (MSDS) for
5.0 wet mils to achieve dry film thickness of 2.0-3.0 dry complete precautionary and disposal information.
mils. Use “Crosshatch” method with 50% overlap in
each pass to avoid pinholes and holidays. Pre-coat all If instruction and warnings cannot be strictly
edges, welds, corners, bolts and rivets, etc. Exercise followed, do not use this product.
care to prevent sags or runs.
For Industrial Use Only
Storage
Store in a cool, dry place with temperature between Shipping Weight 1gal.unit 5 gal. unit
50°F (9.9°C) and 85°F (29.4°C). Protexior 795 (Mixed) 13 lbs. 65 lbs.
Protexior 795 A 11.4 lbs. 57 lbs.
Protexior 795 B 1.7 lbs. 8.5 lbs.
Clean up

Page 2 of 3 0611
Replaces 0110
 Bulletin 795

Physical Properties
Characteristic Protexior 795 Epoxy Primer
Generic Type Epoxy
Color Red
Finish Flat
Number of components Two
Mixing Ratio by volume 4:1
Weight per gallon(mixed) 22.5 lbs
Viscosity at 75°F 66 – 68 KU
Solids by Volume 60%
Temperature Resistance
Continuous 350°F (177°C)
Dry film thickness per coat 4.0 to 5.0 mils
Wet film thickness per coat 6.6 to 8.3 mils
Theoretical coverage per gallon 962 sq. ft. @ 1 mil
Application temperature Normal Minimum Maximum
Ambient air 65-85°F (18-29°C) 50°F (10°C) 100°F (38°C)
Substrate 65-85°F (18-29°C) 50°F (10°C) 120°F (49°C)
Coating materials 65-85°F (18-29°C) 55°F (13°C) 90°F (32°C)
Humidity 20-75 % 0% 85%
Drying time 50°F(10°C) 75°F(23.9°C) 90°F(32°C)
To Touch 24 hrs 12 hrs 10 hrs
To Recoat 48 hrs 12 hrs 10 hrs
Maximum recoat time 5 days
Final Cure 7 days at 75°F(23.9°C)
Pot life 8 hours
Flash Point
Part A 40°F(4.4°C)
Part B -4°F(-20°C)
Shelf Life 1 Year
VOC (Volatile Organic Compounds) 1.04 lbs./gal

WARRANTY Dampney protective coating products are expressly warranted to meet applicable technical and quality
specifications. The technical data contained herein are accurate at the date of issuance but are subject to change
without prior notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to
verify correctness before ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting
from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will
Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 3 of 3 0611
Replaces 0110
Dampney Protective Coatings

Thurmalox 70 Air Dry

Silicone Coating for Stainless Steel
Prevents Stress Corrosion Cracking
Heat Resistant to 1000F

Description  Prevents insulation, which may contain chlorides,

Thurmalox 70 is an air drying, silicone based heat from coming into contact with stainless steel
resistant coating that protects thermally insulated surfaces.
austenitic stainless steel from chloride induced stress
corrosion cracking. Thurmalox 70 withstands Not Recommended For
temperatures to 1000F (538C) with peaks to 1100F  Immersion service
(593C). It is formulated to contain the minimum  Interiors of stacks, breechings and scrubbers
amounts of attainable chlorides, halides, sulfides,
nitrates and metals that induce external stress Surface Preparation - Stainless Steel
corrosion cracking. Every batch of Thurmalox 70 is 1. Surfaces must be clean and dry. Remove all oil,
tested by an independent laboratory for leachable grease, soil, drawing and cutting compounds, and
chloride content. other foreign matter by methods outlined in Steel
Structures Painting Council Specification SSPC-SP
Thurmalox 70 is formulated to meet the currently 1, “Solvent Cleaning”.
accepted practice for selection of protective coatings 2. DO NOT USE CHLORINATED SOLVENTS ON
for stainless steel surfaces under thermal insulation as STAINLESS STEEL SURFACES.
set forth in NACE Technical Committee Report 6H189 3. For large surface areas, steam clean with an
“A State-of-the-Art Report of Protective Coatings for alkaline detergent, follow by a steam or fresh water
Carbon Steel and Austenitic Stainless Steel Surfaces wash to remove detrimental residues.
Under Thermal Insulation”. 4. For small surface areas, solvent wipe with
Dampney 170 Thinner, a chloride free solvent,
Recommended Uses using proper procedures and precautions to
 Insulated and uninsulated stainless steel piping, minimize hazards.
vessels and equipment.
 Nuclear power facilities where a high temperature Mixing
coating for insulated stainless steel with minimum Redisperse any settled-out pigments by stirring with a
amounts of chlorides, other halides, nitrates, paint paddle followed by thorough mixing to a uniform
sulfides and metals is needed. consistency with an explosion-proof or air-driven power
mixer. Do not open containers until ready to use.
Features Keep lid on container when not in use.
 Air Dries, easy to apply system
 Withstands continuous temperature of 1000F Application Guidelines
(538C) with peaks to 1100F (593C). Surface temperature must be at least 5F (3C) above
 Free of heavy metal pigments. dew point. For optimum protection apply two coats of
 Does not contribute to weld embrittlement of Thurmalox 70 to a dry film thickness of 1.5-2.0 mils (37-
stainless steel welds. 50 microns) per coat. Total recommended dry film
 Prevents wet chlorides from the atmosphere or thickness is 3.0-4.0 mils (75-100 microns).
process operations from coming into contact with
stainless steel surfaces.
 Excellent bond to stainless steel without need to
abrasive blast (see Surface Preparation).

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Bulletin 70

Application Equipment
Conventional spray is the recommended method of abrasion during shipping and handling. Higher
application. However, Thurmalox 70 may also be temperatures will reduce tack free, recoat and shipping
applied by airless spray, brush or roller. Do not apply times. Allow one hour solvent flash off period before
Thurmalox 70 in heavier films than specified since heat curing or placing into service. Optimum film
blistering may occur. properties require a heat cure of 350F (177C) for 30
minutes. Equipment protected with the Thurmalox 70
Conventional Spray: in the air-dried state will heat cure when placed into
Spray gun DeVilbiss MBC-510 service.
Fluid tip AV115-FX (.042” tip)
Air cap 704 Cleanup
Fluid hose* 3/8” ID Thoroughly flush spray equipment and hoses
Air hose 5/16” ID immediately after use with Dampney 100 Thinner.
Atomizing pressure 40-45 psi Dismantle spray equipment and clean parts, brushes
*Smaller hose diam. or length over 25 ft. may require and rollers with Dampney 100 Thinner.
increased pressure.
Storage
Airless Spray: Store in cool, dry place with temperature between 50F
Spray gun Graco 205-591, 208-663 and 100F (10C and 38C). Keep container closed
Fluid tips* 163-614, 163-616 (12” fan) when not in use.
Pump Graco Bulldog 30:1
Fluid hose 3/8” ID Precautionary Information
Air pressure to pump 65-80 psi WARNING: Flammable Liquid and Vapor
Keep away from heat, sparks and flame. Vapors may
Brush: Use only wooden-handled brush with short cause flash fire. Do not breathe vapors or spray mist.
China bristles. Do not use synthetic-bristled brushes. Avoid contact with eyes, skin and clothing. Use with
Do not flood surface with coating. Brush out adequate ventilation during mixing and application.
thoroughly, maintaining a continuous wet edge and Wear an appropriate, properly fitted organic vapor
uniform appearing paint film. cartridge-type respirator (NIOSH/MSHA approved)
during and after application unless air monitoring
Roller: Use only wooden-handled roller with phenolic demonstrates vapor/mist levels are below applicable
shank and core, and 1/4-3/8” nap. Do not flood surface limits. Follow respirator manufacturer’s directions for
with coating. Roll out excess coating on a suitable, respirator use. Wash thoroughly after handling. Wear
screened surface. Then roll out thoroughly, protective gloves, chemical safety goggles and
maintaining a continuous wet edge and uniform impervious protective clothing. Use skin cream. In
appearing paint film. confined spaces it is required to use a positive pressure
supplied-air respirator (NIOSH/MSHA approved). Use
Thinning explosion-proof lights and electrical equipment. Use
Formulated for use as supplied. Do not thin. only nonsparking tools and equipment. Wear
conductive and nonsparking footwear. Make certain all
Dry Time 70F (21C) 50% RH electrical equipment is grounded. Observe all safety
Thurmalox 70 will air dry tack and thumb print free precautions and follow procedures described in OSHA
within ½ to 1 hour. Allow 8 hours dry time between regulations. See Material Safety Data Sheet (MSDS)
coats. Allow 24 hours dry time prior to shipping and for complete precautionary and disposal information.
handling if coating is not heat cured. Stainless steel If instructions and warnings cannot be strictly followed,
surfaces coated with Thurmalox 70 in the air dried state do not use this product.
can be handled and shipped prior to a heat cure as
long as shipping and handling procedures for thin FOR INDUSTRIAL USE ONLY
filmed systems are followed. Avoid mechanical

Page 2 of 3 0114-REV.
Replaces issue of 0109
 Bulletin 70

TECHNICAL DATA

Characteristics Thurmalox 70
Generic Type Silicone
Color Black
Temperature resistance
Continuous 1000F (538C)
Intermittent 1100F (593C)
Percent (%) Solids by volume 18
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns)
Wet film thickness per coat 8.5 - 10.5 mils (200 - 250 microns)
Theoretical coverage per gallon 287 mil. sq. ft.
6.8 sq. m. @ 25 microns per liter
Application temperature @ 50% RH 50F - 120F (10C - 50C)
Drying time @ 50% RH 50F (10C) 70F (21C)
To touch 1 hour 30 minutes
To recoat 12 hours 8 hours
To ship 48 hours 24 hours
Full cure @ 350F (177C)* 30 minutes
Weight per gallon
Thurmalox 70 8.6 lb. (3.9 kg.)
Dampney 170 Thinner 8.0 lb. (3.7 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Flash point 45F (7C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 5.96 lb./gal. (715 g./l.)
* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications.
The technical data contained herein are accurate at the date of issuance but are subject to change without prior
notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to verify
correctness before ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting from
handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will
Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 3 of 3 0114-REV.
Replaces issue of 0109
Dampney Protective Coatings

Thurmalox 70C Air Dry

VOC Compliant High Solids Coating
Prevents Stress Corrosion Cracking
Heat Resistant to 1000F

Description
Thurmalox 70C is a VOC compliant, air drying, silicone  Does not contribute to weld embrittlement of
based heat resistant coating that protects thermally stainless steel welds.
insulated austenitic stainless steel from chloride  Prevents wet chlorides from the atmosphere or
induced stress corrosion cracking. Thurmalox 70C process operations from coming into contact with
withstands temperatures to 1000F (538C). It is stainless steel surfaces.
formulated to contain the minimum amounts of  Easy to apply system
attainable chlorides, halides, sulfides, nitrates and  Excellent bond to stainless steel without need to
metals that induce external stress corrosion cracking. abrasive blast (see Surface Preparation).
Every batch of Thurmalox 70C is tested by an  Prevents insulation, which may contain chlorides,
independent laboratory for leachable chloride content. from coming into contact with stainless steel
surfaces.
Thurmalox 70C is formulated to meet the currently
accepted practice for selection of protective coatings Not Recommended For
for stainless steel surfaces under thermal insulation as
 Immersion service
set forth in NACE Technical Committee Report 6H189
 Interiors of stacks, breechings and scrubbers
“A State-of-the Art Report of Protective Coatings for
Carbon Steel and Austenitic Stainless Steel Surfaces
Under Thermal Insulation”.
Surface Preparation - Stainless Steel
Recommended Uses 1. Surfaces must be clean and dry. Remove all oil,
grease, soil, drawing and cutting compounds, and
Application to stainless steel surfaces where (1) the
other foreign matter by methods outlined in Steel
benefits of Thurmalox 70C are needed, and where (2)
Structures Painting Council Specification SSPC-SP
federal, state and/or local authorities require high
1, “Solvent Cleaning”.
temperature coatings to be compliant with reduced
2. DO NOT USE CHLORINATED SOLVENTS ON
VOC (volatile organic compound) emission regulations.
STAINLESS STEEL SURFACES.
 Insulated and uninsulated stainless steel piping,
3. For large surface areas, steam clean with an
vessels and equipment
alkaline detergent, follow by a steam or fresh water
 Nuclear power facilities where a high temperature wash to remove detrimental residues.
coating for stainless steel with minimum amounts of 4. For small surface areas, solvent wipe with
chlorides, other halides, nitrates, sulfides and Dampney 170 Thinner, a chloride free solvent,
metals is needed using proper procedures and precautions to
minimize hazards.
Features
 VOC compliant - 3.45 lb./ gal. (413 g./l.) Mixing
 Air Dries Redisperse any settled-out pigments by stirring with a
 Withstands continuous temperature of 1000F paint paddle followed by thorough mixing to a uniform
(538C). consistency with an explosion-proof or air-driven power
 Free of heavy metal pigments. mixer. Do not open containers until ready to use.
Keep lid on container when not in use.

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Bulletin 70C

Application Guidelines 170 Thinner only in the surface preparation of small

Surface temperature must be at least 5F (3C) above stainless steel areas. Use of other thinners not
dew point. Prior to application of Thurmalox 70C, bring approved by Dampney may hinder product
material to 70F (21C) for optimal application performance and void product warranty.
properties. For optimum protection apply two coats of
Thurmalox 70C to a dry film thickness of 1.5-2.0 mils Dry Time 70F (21C) 50% RH
(37-50 microns) per coat. Total recommended dry film Thurmalox 70C will air dry tack and thumb print free
thickness is 3.0-4.0 mils (75-100 microns). within 6-8 hours. Allow 10-12 hours dry time between
coats. Allow 48 hours dry time prior to shipping and
Application Equipment handling if coating is not heat cured. Stainless steel
Conventional spray is the recommended method of surfaces coated with Thurmalox 70C in the air-dried
application. However, Thurmalox 70C may also be state can be handled and shipped prior to a heat cure
applied by airless spray, brush or roller. Do not apply as long as shipping and handling procedures for thin-
Thurmalox 70C in heavier films than specified since filmed systems are followed. Avoid mechanical
blistering may occur. abrasion during shipping and handling. Higher
temperatures will reduce tack free, recoat and shipping
Conventional Spray: times. Allow one hour solvent flash off period before
Spray gun DeVilbiss JGA402 heat curing or placing into service. Optimum film
Fluid tip EF properties require a heat cure of 350F (177C) for 30
Air cap 704 minutes. Equipment protected with the Thurmalox 70C
Fluid hose* 3/8” ID in the air-dried state will heat cure when placed into
Air hose 5/16” ID service.
Atomizing pressure 60 psi
Provide material pot with agitator, regulators for fluid and air Cleanup
pressure, and oil and moisture traps in supply line. Thoroughly flush spray equipment and hoses
immediately after use with Dampney 100 Thinner.
*Smaller hose diameter or length over 25 ft. may require Dismantle spray equipment and clean parts, brushes
increased pressure. and rollers with Dampney 100 Thinner.

Airless Spray: Storage

Spray gun Graco 205-591, 208-663 Store in cool, dry place with temperature between 50F
Fluid tips* 163-610, 163-315
and 100F (10C and 38C). Keep container closed
Pump Graco Bulldog 30:1 when not in use.
Fluid hose 3/8” ID
Air pressure to pump 100 psi
Precautionary Information
Pump operating pressure 80-90 psi
WARNING: Flammable Liquid and Vapor
* Use Reverse-A-Clean tips for fast, easy clean out.
Keep away from heat, sparks and flame. Vapors may
cause flash fire. Do not breathe vapors or spray mist.
Brush: Use only wooden-handled brush with short
Avoid contact with eyes, skin and clothing. Use with
China bristles. Do not use synthetic-bristled brushes.
adequate ventilation during mixing and application.
Do not flood surface with coating. Brush out
Wear an appropriate, properly fitted organic vapor
thoroughly, maintaining a continuous wet edge and
cartridge-type respirator (NIOSH approved) during and
uniform appearing paint film.
after application unless air monitoring demonstrates
vapor/mist levels are below applicable limits. Follow
Roller: Use only wooden-handled roller with phenolic
respirator manufacturer’s directions for respirator use.
shank and core, and 1/4-3/8” nap. Do not flood surface
Wash thoroughly after handling. Wear protective
with coating. Roll out excess coating on a suitable,
gloves, chemical safety goggles and impervious
screened surface. Then roll out thoroughly,
protective clothing. Use skin cream. In confined
maintaining a continuous wet edge and uniform
spaces it is required to use a positive pressure
appearing paint film.
supplied-air respirator (NIOSH approved). Use
explosion-proof lights and electrical equipment. Use
Thinning only nonsparking tools and equipment. Wear
Only thin Thurmalox 70C with Dampney 180 Thinner. conductive and nonsparking footwear. Make certain all
Do not thin with Dampney 170 Thinner. Do not thin electrical equipment is grounded. Observe all safety
beyond federal, state and/or local VOC (volatile organic precautions and follow procedures described in OSHA
compound) emission regulations. Note: Use Dampney

Page 2 of 3 0114-REV.
Replaces issue of 0109
 Bulletin 70C

regulations. See Material Safety Data Sheet (MSDS) If instructions and warnings cannot be strictly followed,
for complete precautionary and disposal information. do not use this product.

FOR INDUSTRIAL USE ONLY

TECHNICAL DATA

Characteristics Thurmalox 70C

Generic Type Silicone
Color Black
Temperature resistance 1000F (538C) Continuous 1100F (593C) Intermittent
Percent (%) Solids by volume 18
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns)
Wet film thickness per coat 8.0 - 11.0 mils (200 – 275 microns)
Theoretical coverage per gallon 290 mil. sq. ft. (77 sq. m. @ 25 microns)
6.8 sq. m. @ 25 microns per liter
Application temperature @ 50% RH 50F - 120F (10C - 50C)
Drying time @ 50% RH 50F (10C) 70F (21C)
To touch 8-10 hours 6-8 hours
To recoat 24 hours 10-12 hours
To ship 72 hours 48 hours
Full cure @ 350F (177C)* 30 minutes
Weight per gallon
Thurmalox 70C 9.4 lb. (4.3 kg.)
Dampney 170 Thinner 8.0 lb. (3.7 kg.)
Dampney 180 Thinner 7.2 lb. (3.2 kg.)
Flash point 60F (16C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.45 lb./gal. (413 g./l.)
* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications.
The technical data contained herein are accurate at the date of issuance but are subject to change without prior
notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to verify
correctness before ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting from
handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will
Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 3 of 3 0114-REV.
Replaces issue of 0109
 Dampney Protective Coatings

Thurmalox® 200 Series

Air Dry Silicone Coatings
Heat Resistant to 500°F
Standard and Custom Colors

Description Surface Preparation - Carbon Steel

Thurmalox 200 series coatings are single component 1. To ensure optimum long-term coating system
heat resistant coatings based on modified silicone resins performance, surfaces must be clean, dry and free
and thermally stable pigments. They are formulated from dirt, oil, grease, salts, welding flux, mill scale,
specifically to protect metal surfaces operating to 500°F rust, oxides, old paint, corrosion products or other
(260°C). For maximum corrosion protection prime metal foreign matter.
surfaces with Thurmalox 210 modified silicone zinc dust 2. Remove all surface imperfections that will induce
heat and corrosion resistant primer and topcoat with premature coating system failure. Chip or scrape off
Thurmalox 200 series. The 210 primer/200 series weld splatter. Grind down sharp and rough edges,
topcoat system provides outstanding adhesion, film gouges, and pits.
integrity, color stability, corrosion-, weathering-, and 3. Abrasive blast surface per specification SSPC-SP
thermal shock-resistance throughout this entire 10, “Near-White Blast Cleaning”, or per NACE
temperature range. Thurmalox 200 series coatings are Standard No. 2 to a profile depth of 1.5 - 2.0 mils
available in a wide range of standard (see Master Color minimum. Abrasive used in blasting should be
Card) and custom colors. selected carefully from materials of mesh size
required to produce the desired anchor pattern.
Recommended Uses 4. If abrasive blasting is not permitted, prepare surface
• Stacks, Breechings, Boiler Casings by power tool cleaning per SSPC-SP 11. Use 3M
brand “Heavy Duty Roto Peen”, type C flap wheel
• Refinery Equipment - Heaters, Crackers
cleaning system mounted on an air-driven motor.
• Reformers
This method will provide a surface equivalent to that
• Furnaces, Kilns, Ovens
provided by commercial blast cleaning per SSPC-SP
• Compressors, Turbines, Engines 6, including the desired surface profile (anchor
• Piping, Pumps, Manifolds pattern).
• Process Vessels, Heat Exchangers 5. Feather out all edges of adjacent painted surfaces
• Stainless Steel after completion of surface preparation operations
and prior to application of the first coat of paint.
Features
• Air dries, easy to apply Surface Preparation - Stainless Steel
• One component system 1. Surfaces must be clean and dry. Remove all oil,
• Withstands continuous temperature to 500°F grease, soil, drawing and cutting compounds, and
(260°C) other foreign matter by methods outlined in Steel
• Outstanding heat and weathering resistance Structures Painting Council Specification SSPC-SP
• Excellent color stability to 500°F (260°C) 1, “Solvent Cleaning”.
• Outstanding resistance to thermal shock 2. DO NOT USE CHLORINATED SOLVENTS ON
STAINLESS STEEL SURFACES.
3. For large surface areas, steam clean with an
Not Recommended For alkaline detergent; follow by a steam or fresh water
• Immersion service wash to remove detrimental residues.
• Service above 500°F (260°C) 4. For small surface areas, solvent wipe with Dampney
• Interiors of stacks, breechings and scrubbers 170 Thinner, a chloride free solvent, using proper
• Under insulation procedures and precautions to minimize hazards.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 200

Mixing
Redisperse any settled-out pigments by stirring with a maintaining a continuous wet edge and uniform
paint paddle followed by thorough mixing to a uniform appearing paint film.
consistency with an explosion-proof or air-driven power
mixer. Do not open containers until ready to use. Keep Roller: Use only wooden-handled roller with phenolic
lid on container when not in use. shank and core, and 1/4-3/8” nap. Do not flood surface
with coating. Roll out excess coating on a suitable,
Applications Guidelines screened surface. Then roll out thoroughly, maintaining
Surface temperature must be at least 5°F (3°C) above a continuous wet edge and uniform appearing paint film.
dew point.
Thinning
Carbon Steel Only thin Thurmalox 200 series coatings with Dampney
Primer: Thurmalox 210 Primer 2.0-2.5 mils 112 Thinner. Note: Use of other thinners not approved
(50-62 microns) by Dampney may hinder product performance and void
Topcoat: Thurmalox 200 Series 2.0-2.5 mils product warranty.
(50-62 microns)
Total dry film thickness 4.0-5.0 mils Dry Time 70°F (21°C) 50% RH
(100-125 microns) Thurmalox 200 series coatings will air dry tack and
thumb print free within 1-2 hours. Allow 8 hours dry time
Uninsulated Stainless Steel * between coats. Allow 24 hours dry time prior to shipping
For optimum protection apply two coats of Thurmalox and handling. Surfaces coated with Thurmalox 200
200 to a dry film thickness of 2.0-2.5 mils (50-62 series coatings can be handled and shipped as long as
microns) per coat. Total recommended dry film shipping and handling procedures for thin-filmed
thickness is 4.0-5.0 mils (100-125 microns). systems are followed. Avoid mechanical abrasion during
* shipping and handling. Allow one hour solvent flash off
For application of other Thurmalox 200 series colors to
period before placing into service.
uninsulated stainless steel consult Dampney Technical
Service.
Cleanup
Thoroughly flush spray equipment and hoses
Application Equipment immediately after use with Dampney 100 Thinner.
Conventional spray is the recommended method of Dismantle spray equipment and clean parts, brushes
application. However, Thurmalox 200 series coatings and rollers with Dampney 100 Thinner.
may also be applied by airless spray, brush or roller. Do
not apply Thurmalox 200 series coatings in heavier films Storage
than specified since blistering may occur.
Store in cool, dry place with temperature between 50°F
Conventional Spray: and 100°F (10°C and 38°C). Keep container closed
when not in use.
Spray gun DeVilbiss MBC-510
Fluid tip AV115-FX (0.0425”)
Air cap 704 Precautionary Information
Fluid hose* 3/8” ID WARNING! Flammable Liquid and Vapor. Keep away
from heat, sparks and flame. Vapors may cause flash
Air hose 5/16” ID
fire. Do not breathe vapors or spray mist. Avoid contact
Atomizing pressure 40-45 psi
with eyes, skin and clothing. Use with adequate
*Smaller hose diam. or length over 25 ft. may require
ventilation during mixing and application. Wear an
increased pressure.
appropriate, properly fitted organic vapor cartridge-type
Airless Spray: respirator (NIOSH approved) during and after application
unless air monitoring demonstrates vapor/mist levels are
Spray gun Graco 205-591, 208-663
below applicable limits. Follow respirator manufacturer’s
Fluid tips 163-614, 163-616 (12”fan)
directions for respirator use. Wash thoroughly after
Pump Graco Bulldog 30:1 handling. Wear protective gloves, chemical safety
Fluid hose 3/8” ID goggles and impervious protective clothing. Use skin
Air pressure to pump 65-80 psi cream. In confined spaces use of a positive pressure
supplied-air respirator (NIOSH approved) is required.
Brush: Use only wooden-handled brush with short Use explosion-proof lights and electrical equipment.
China bristles. Do not use synthetic-bristled brushes. Use only nonsparking tools and equipment. Wear
Do not flood surface with coating. Brush out thoroughly, conductive and nonsparking footwear. Make certain all

Page 2 of 3 0109-Rev.
Replaces issue of 0306
 Bulletin 200
electrical equipment is grounded. Observe all safety If instructions and warnings cannot be strictly followed,
precautions and follow procedures described in OSHA do not use this product.
regulations. See Material Safety Data Sheet (MSDS) for
complete precautionary and disposal information. FOR INDUSTRIAL USE ONLY

TECHNICAL DATA

Characteristics Thurmalox 200 Series Coatings

Generic Type Modified Silicone
Color See Master Color Card. Also available in custom colors.
Temperature resistance
Continuous 500°F (260°C)
Percent (%) Solids by volume 41
Dry film thickness per coat 2.0 - 2.5 mils (50 - 62 microns)
Wet film thickness per coat 4.5 - 5.5 mils (112 - 137 microns)
Theoretical coverage per gallon 659 mil. sq. ft. (15.7 sq. m./liter @ 25 microns/liter)
Application temperature @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 50°F (10°C) 70°F (21°C)
To touch 2-3 hours 1-2 hours
To recoat 10 hours 8-10 hours
To ship 48 hours 24 hours
Weight per gallon
Thurmalox 200 Series 10.0 lb. (4.5 kg.)
Dampney 170 Thinner 8.0 lb. (3.7 kg.)
Dampney 112 Thinner 7.2 lb. (3.2 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)

Flash point 81°F (27°C)

Pot life N/A
Shelf life 1 year
Volatile organic compounds 4.35 lb./gal. (522 g./l.)

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox® 200C Air Dry Series

VOC Compliant Silicone Coatings
Heat Resistant to 500°F
Standard and Custom Colors
Description Surface Preparation - Carbon Steel
Thurmalox 200C series coatings are VOC compliant, 1. To ensure optimum long-term coating system
single component heat resistant coatings based on performance, surfaces must be clean, dry and free
modified silicone resins and thermally stable from dirt, oil, grease, salts, welding flux, mill scale,
pigments. They are formulated specifically to protect rust, oxides, old paint, corrosion products or other
metal surfaces operating to 500°F (260°C). For foreign matter.
maximum corrosion protection prime metal surfaces 2. Remove all surface imperfections that will induce
with Thurmalox 210C VOC compliant, modified premature coating system failure. Chip or scrape off
silicone zinc dust heat and corrosion resistant primer weld splatter. Grind down sharp and rough edges,
and topcoat with Thurmalox 200C series. The 210C gouges, and pits.
primer/200C series topcoat system provides 3. Abrasive blast surface per specification SSPC-SP
outstanding adhesion, film integrity, color stability, 10, “Near-White Blast Cleaning”, or per NACE
corrosion-, weathering-, and thermal shock-resistance Standard No. 2 to a profile depth of 1.5 - 2.0 mils
throughout this entire temperature range. Thurmalox maximum. Abrasive used in blasting should be
200C series coatings are available in a wide range of selected carefully from materials of mesh size
standard (see Master Color Card) and custom colors. required to produce the desired anchor pattern.
4. If abrasive blasting is not permitted, prepare surface
Recommended Uses by power tool cleaning per SSPC-SP 11. Use 3M
• Applications that require VOC compliant high brand “Heavy Duty Roto Peen”, type C flap wheel
temperature coatings cleaning system mounted on an air-driven motor.
• Stacks, Breechings, Boiler Casings This method will provide a surface equivalent to that
• Reformers provided by commercial blast cleaning per SSPC-SP
• Furnaces, Kilns, Ovens 6, including the desired surface profile (anchor
• Compressors, Turbines, Engines pattern).
5. Feather out all edges of adjacent painted surfaces
• Piping, Pumps, Manifolds
after completion of surface preparation operations
• Process Vessels, Heat Exchangers
and prior to application of the first coat of paint.
• Heaters
Surface Preparation - Stainless Steel
Features 1. Surfaces must be clean and dry. Remove all oil,
• VOC compliant - 3.45 lb /gal (414 g./l.) grease, soil, drawing and cutting compounds, and
• Air dries, easy to apply other foreign matter by methods outlined in Steel
• One component system Structures Painting Council Specification SSPC-SP
• Withstands continuous temperature of 500°F 1, “Solvent Cleaning”.
(260°C) 2. DO NOT USE CHLORINATED SOLVENTS ON
• Outstanding heat and weathering resistance STAINLESS STEEL SURFACES.
• Excellent color stability to 500°F (260°C) 3. For large surface areas, steam clean with an
• Outstanding resistance to thermal shock alkaline detergent; follow by a steam or fresh water
wash to remove detrimental residues. For small
Not Recommended For surface areas, solvent wipe with Dampney 170
• Immersion service Thinner, a chloride free solvent, using proper
• Service above 500°F (260°C) procedures and precautions to minimize hazards.
• Interiors of stacks, breechings and scrubbers

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n Email: sales@dampney.com n Website: www.dampney.com
 Bulletin 200C

Mixing Thinning
Redisperse any settled-out pigments by stirring with a Thurmalox 200C is to be used as supplied. If thinning is
paint paddle followed by thorough mixing to a uniform necessary only thin with Dampney 180 VOC Thinner.
consistency with an explosion-proof or air-driven Do not thin beyond Federal, State, and/or Local VOC
power mixer. Do not open containers until ready to (Volatile Organic Compound) emission regulations.
use. Keep lid on container when not in use. Note: Use of other thinners not approved by Dampney
may hinder product performance and void product
Application Guidelines warranty.
Surface temperature must be at least 5°F (3°C) above
dew point. Dry Time 70°F (21°C) 50% RH
Thurmalox 200C series coatings will air dry tack and
Carbon Steel thumb print free within 1 - 2 hours. Allow 8 hours dry
Primer: Thurmalox 210C Primer 2.0-2.5 mils time between coats. Allow 24 hours dry time prior to
(50-62 microns) shipping and handling. Surfaces coated with Thurmalox
Topcoat: Thurmalox 200C 2.0-2.5 mils 200C series coatings can be handled and shipped as
Series (50-62 microns) long as shipping and handling procedures for thin-filmed
Total dry film thickness 4.0-5.0 mils systems are followed. Avoid mechanical abrasion during
(100-125 microns) shipping and handling. Allow one hour solvent flash off
period before placing into service.
Application Equipment
Conventional spray is the recommended method of Cleanup
application, however Thurmalox 200C series coatings Thoroughly flush spray equipment and hoses
may also be applied by airless spray, brush or roller. immediately after use with Dampney 100 Thinner.
Do not apply Thurmalox 200C series coatings in Dismantle spray equipment and clean parts, brushes
heavier films than specified since blistering may and rollers with Dampney 100 Thinner.
occur.
Storage
Conventional Spray: Store in cool, dry place with temperature between 50°F
Spray gun DeVilbiss MBC-510 and 100°F (10°C and 38°C). Keep container closed
Fluid tip AV115-FX (0.0425”) when not in use.
Air cap 704
Fluid hose* 3/8” ID Precautionary Information
Air hose 5/16” ID WARNING: Flammable Liquid and Vapor. Keep away
Atomizing pressure 40-45 psi from heat, sparks and flame. Vapors may cause flash
*Smaller hose diameter or length over 25 ft. may fire. Do not breathe vapors or spray mist. Avoid contact
require increased pressure. with eyes, skin and clothing. Use with adequate
ventilation during mixing and application. Wear an
Airless Spray: appropriate, properly fitted organic vapor cartridge-type
Spray gun Graco 205-591, 208-663 respirator (NIOSH approved) during and after application
Fluid tips 163-614, 163-616 (12”fan) unless air monitoring demonstrates vapor/mist levels are
Pump Graco Bulldog 30:1 below applicable limits. Follow respirator manufacturer’s
Fluid hose 3/8” ID directions for respirator use. Wash thoroughly after
Air pressure to pump 65-80 psi handling. Wear protective gloves, chemical safety
goggles and impervious protective clothing. Use skin
Brush: Use only wooden-handled brush with short cream. In confined spaces it is required to use a
China bristles. Do not use synthetic-bristled brushes. positive pressure supplied-air respirator (NIOSH
Do not flood surface with coating. Brush out approved). Use explosion-proof lights and electrical
thoroughly, maintaining a continuous wet edge and equipment. Use only nonsparking tools and equipment.
uniform appearing paint film. Wear conductive and nonsparking footwear. Make
certain all electrical equipment is grounded. Observe all
Roller: Use only wooden-handled roller with phenolic safety precautions and follow procedures described in
shank and core, and 1/4-3/8” nap. Do not flood OSHA regulations. See Material Safety Data Sheet
surface with coating. Roll out excess coating on a (MSDS) for complete precautionary and disposal
suitable, screened surface. Then roll out thoroughly, information.
maintaining a continuous wet edge and uniform
appearing paint film. If instructions and warnings cannot be strictly followed,
do not use this product.

FOR INDUSTRIAL USE ONLY

Page 2 of 3 0109-Rev.
Replaces issue of 0306
 Bulletin 200C

TECHNICAL DATA
Characteristics Thurmalox 200C Series Coatings
Generic Type Modified Silicone
Color See Master Color Card. Also available in custom colors.
Finish Semi-gloss
Temperature resistance
Continuous 500°F (260°C)
Percent (%) Solids by volume 42
Dry film thickness per coat 2.0 - 2.5 mils (50 - 62 microns)
Wet film thickness per coat 4.5 - 5.5 mils (112 - 137 microns)
Theoretical coverage per gallon 673 mil. sq. ft. (16 sq. m./liter @ 25 microns)
Application temperature @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 50°F (10°C) 70°F (21°C)
To touch 4-6 hours 1-2 hours
To recoat 10 hours 8-10 hours
To ship 72 hours 24 hours
Weight per gallon
Thurmalox 200C Series 11.2 lb. (5.2 kg.)
Dampney 180 Thinner 7.5 lb. (3.4 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Dampney 170 Thinner 8.0 lb. (3.7 kg.)
Flash point 81°F (42°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.45 lb./gal. (410 g./l.)

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of current
accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes no
responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO
PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated by
law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox® 210 Air Dry

Silicone Zinc Dust Primer
Heat Resistant to 500°F

Description Surface Preparation - Carbon Steel

Thurmalox 210 Primer is a heat and corrosion resistant 1. To ensure optimum long-term coating system
primer formulated from modified silicone resins and performance, surfaces must be clean, dry and free
zinc dust. Thurmalox 210 Primer provides outstanding from dirt, oil, grease, salts, welding flux, mill scale,
corrosion protection for metal surfaces operating at rust, oxides, old paint, corrosion products or other
temperatures to 500°F (260°C). Thurmalox 210 is the foreign matter.
primer for Thurmalox 200 series heat resistant 2. Remove all surface imperfections that will induce
topcoats. The 210 primer/200 series topcoat system premature coating system failure. Chip or scrape
has excellent intercoat adhesion and is able to off weld splatter. Grind down sharp and rough
withstand severe thermal shock throughout the entire edges.
temperature range. 3. Abrasive blast surface per specification SSPC-SP
10, “Near-White Blast Cleaning”, or per NACE
Recommended Uses Standard No. 2 to a profile depth of 1.5 - 2.0 mils
• Stacks, Breechings, Boiler Casings maximum. Abrasive used in blasting should be
• Refinery Equipment - Heaters, Crackers selected carefully from materials of mesh size
required to produce the desired anchor pattern.
• Reformers
4. If abrasive blasting is not permitted, prepare
• Furnaces, Kilns, Ovens
surface by power tool cleaning per SSPC-SP 11.
• Compressors, Turbines, Engines
Use 3M brand “Heavy Duty Roto Peen”, type C flap
• Piping, Pumps, Manifolds wheel cleaning system mounted on an air-driven
• Process Vessels, Heat Exchangers motor. This method will provide a surface
equivalent to that provided by commercial blast
Features cleaning per SSPC-SP 6, including the desired
• Air dries, easy to apply surface profile.
• Withstands continuous temperature to 500°F 5. Feather out all edges of adjacent painted surfaces
(260°C) after completion of surface preparation operations
• Prevents rusting and streaking of steel during and prior to application of the first coat of paint.
shutdowns
• Easily topcoated with Thurmalox 200 Series heat Mixing
resistant topcoats Thurmalox 210 Primer is a two package system
• Excellent intercoat adhesion consisting of a base component and zinc that are
• Protects against weathering and corrosion mixed together before use. Sift zinc dust slowly into
• Prevents underfilm corrosion attack base with continuous mechanical agitation. Mix
thoroughly until free of lumps. Pour mixture through 30-
Not Recommended For mesh screen. If a partial unit is needed, mix by weight
• Immersion service 10 parts Base component with 3 parts Zinc Dust
component.
• Interiors of stacks, breechings and scrubbers
• Stainless steel
• Under insulation

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 210

Application Guidelines Dry Time 70°F (21°C) 50% RH

Surface temperature must be at least 5°F (3°C) above Thurmalox 210 Primer will air dry tack and thumb print
dew point. free within 2-3 hours. Allow 8 hours dry time between
coats. Allow 24 hours dry time prior to shipping and
Carbon Steel handling. Surfaces coated with Thurmalox 210 Primer
Primer: Thurmalox 210 Primer 2.0-2.5 mils can be handled and shipped as long as shipping and
(50-62 microns) handling procedures for thin filmed systems are
Topcoats: Thurmalox 200 Series 2.0-2.5 mils followed. Avoid mechanical abrasion during shipping
(50-62 microns) and handling. Allow one hour solvent flash off period
before heat curing or placing into service.
Total dry film thickness 4.0-5.0 mils
(100-125 microns)
Cleanup
Application Equipment Thoroughly flush spray equipment and hoses
immediately after use with Dampney 100 Thinner.
Conventional spray is the recommended method of
Dismantle spray equipment and clean parts, brushes
application. However, Thurmalox 210 Primer may also
and rollers with Dampney 100 Thinner.
be applied by airless spray or brush. Do not apply
Thurmalox 210 Primer in heavier films than specified
since blistering may occur. Do not apply Thurmalox Storage
210 by roller. Store in cool, dry place with temperature between 50°F
and 100°F (10°C and 38°C). Keep container closed
Conventional Spray: when not in use.
Spray gun DeVilbiss MBC-510
Fluid tip AV115-FX (.042” tip) Precautionary Information
Air cap 704 WARNING: Flammable Liquid and Vapor
Fluid hose* 3/8” ID Keep away from heat, sparks and flame. Vapors may
Air hose 5/16” ID cause flash fire. Do not breathe vapors or spray mist.
Atomizing pressure 40-45 psi Avoid contact with eyes, skin and clothing. Use with
*Smaller hose diameter or length over 25 ft. may adequate ventilation during mixing and application.
require increased pressure. Wear an appropriate, properly fitted organic vapor
cartridge-type respirator (NIOSH approved) during and
Airless Spray: after application unless air monitoring demonstrates
Spray gun Graco 205-591, 208-663 vapor/mist levels are below applicable limits. Follow
Fluid tips* 163-614, 163-616 (12”fan) respirator manufacturer’s directions for respirator use.
Pump Graco Bulldog 30:1 Wash thoroughly after handling. Wear protective
Fluid hose 3/8” ID gloves, chemical safety goggles and impervious
Air pressure to pump 65-80 psi protective clothing. Use skin cream. In confined
spaces it is required to use a positive pressure
Brush: Use only wooden-handled brush with short supplied-air respirator (NIOSH approved). Use
China bristles. Do not use synthetic-bristled brushes. explosion-proof lights and electrical equipment. Use
Do not flood surface with coating. Brush out only nonsparking tools and equipment. Wear
thoroughly, maintaining a continuous wet edge and conductive and nonsparking footwear. Make certain all
uniform appearing paint film. electrical equipment is grounded. Observe all safety
precautions and follow procedures described in OSHA
Thinning regulations. See Material Safety Data Sheet (MSDS)
Only thin Thurmalox 210 Primer with Dampney 112 for complete precautionary and disposal information.
Thinner. Note: Use of other thinners not approved by
Dampney may hinder product performance and void If instructions and warnings cannot be strictly followed,
product warranty. do not use this product.

FOR INDUSTRIAL USE ONLY

Page 2 of 3 0109-Rev.
Replaces issue of 0306
 Bulletin 210

TECHNICAL DATA

Characteristics Thurmalox 210 Primer

Generic Type Silicone Zinc Dust
Color Dark Gray
Number of Components Two
Temperature resistance
Continuous 500°F (260°C)
Percent (%) Solids by volume 30
Dry film thickness per coat 2.0 - 2.5 mils (50 - 62 microns)
Wet film thickness per coat 6.0 - 8.0 mils (150 - 200 microns)
Theoretical coverage per gallon 480 mil. sq. ft. (11 sq. m./liter @ 25 microns)
Application temperature @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 50°F (10°C) 70°F (21°C)
To touch 4-6 hours 2-3 hours
To recoat 10-12 hours 8 hours
To ship 48 hours 24 hours
Weight per gallon
Thurmalox 210 Primer 11.6 lb. (5.2 kg.)
Dampney 112 Thinner 7.2 lb. (3.2 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Flash point 81°F (27°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 4.9 lb./gal. (587 g./l.)

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox® 210C Air Dry

VOC Compliant
Silicone Zinc Dust Primer
Heat Resistant to 500°F
Description Not Recommended For
Thurmalox 210C Primer is a VOC compliant, heat and • Immersion service
corrosion resistant primer formulated from modified • Interiors of stacks, breechings and scrubbers
silicone resins and zinc dust. Thurmalox 210C Primer • Stainless steel
provides outstanding corrosion protection for metal
surfaces operating at temperatures to 500°F (260°C). Surface Preparation - Carbon Steel
Thurmalox 210C is the primer for Thurmalox 200C 1. To ensure optimum long-term coating system
series, VOC compliant, heat resistant topcoats. The performance, surfaces must be clean, dry and free
210C primer/200C series topcoat system has excellent from dirt, oil, grease, salts, welding flux, mill scale,
intercoat adhesion and is able to withstand severe rust, oxides, old paint, corrosion products or other
thermal shock throughout the entire temperature range. foreign matter.
2. Remove all surface imperfections that will induce
Recommended Uses premature coating system failure. Chip or scrape
Application to surfaces where (1) the benefits of off weld splatter. Grind down sharp and rough
Thurmalox 210C series coatings are needed, and edges.
where (2) federal, state and/or local authorities require 3. Abrasive blast surface per specification SSPC-SP
high temperature coatings to be compliant with reduced 10, “Near-White Blast Cleaning”, or per NACE
VOC (volatile organic compound) emission regulations. Standard No. 2 to a profile depth of 1.5 - 2.0 mils
• Stacks, Breechings, Boiler Casings maximum. Abrasive used in blasting should be
• Refinery Equipment - Heaters, Crackers selected carefully from materials of mesh size
• Reformers required to produce the desired anchor pattern.
• Furnaces, Kilns, Ovens 4. If abrasive blasting is not permitted, prepare
• Compressors, Turbines, Engines surface by power tool cleaning per SSPC-SP 11.
• Piping, Pumps, Manifolds Use 3M brand “Heavy Duty Roto Peen”, type C flap
• Process Vessels, Heat Exchangers wheel cleaning system mounted on an air-driven
motor. This method will provide a surface
equivalent to that provided by commercial blast
Features
cleaning per SSPC-SP 6, including the desired
• VOC compliant - 3.2 lb./gal (381 g./l.)
surface profile.
• Air dries, easy to apply 5. Feather out all edges of adjacent painted surfaces
• Withstands continuous temperature of 500°F after completion of surface preparation operations
(200°C) and prior to application of the first coat of paint.
• Prevents rusting and streaking of steel during
shutdowns Mixing
• Easily topcoated with Thurmalox 200C Series heat Thurmalox 210C Primer is a two package system
resistant topcoats consisting of a base component and zinc that are
• Excellent intercoat adhesion mixed together before use. Sift zinc dust slowly into
• Protects against weathering and corrosion base with continuous mechanical agitation. Mix
• Prevents underfilm corrosion attack thoroughly until free of lumps. Pour mixture through 30-
mesh screen. If a partial unit is needed, mix by weight
10 parts Base component with 3 parts Zinc Dust
component.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 210C

Application Guidelines Dry Time 70°F (21°C) 50% RH

Surface temperature must be at least 5°F (3°C) above Thurmalox 210C Primer will air dry tack and thumb
dew point. print free within 1-2 hours. Allow 8 hours dry time
between coats. Allow 24 hours dry time prior to
Uninsulated Carbon Steel shipping and handling. Surfaces coated with Thurmalox
Primer: Thurmalox 210C Primer 2.0-2.5 mils 210C Primer can be handled and shipped as long as
(50-62 microns) shipping and handling procedures for thin filmed
Topcoats: Thurmalox 200C Series 2.0-2.5 mils systems are followed. Avoid mechanical abrasion
(50-62 microns) during shipping and handling. Allow one hour solvent
Total dry film thickness 4.0-5.0 mils flash off period before heat curing or placing into
(100-125 microns) service.

Application Equipment Cleanup

Thoroughly flush spray equipment and hoses
Conventional spray is the recommended method of
immediately after use with Dampney 180 Thinner.
application. However, Thurmalox 210C Primer may
Dismantle spray equipment and clean parts, brushes
also be applied by airless spray, or brush. Do not apply
and rollers with Dampney 180 Thinner.
Thurmalox 210C Primer in heavier films than specified
since blistering may occur. Do not apply Thurmalox
210C by roller. Storage
Store in cool, dry place with temperature between 50°F
Conventional Spray: and 100°F (10°C and 38°C). Keep container closed
Spray gun DeVilbiss MBC-510 when not in use.
Fluid tip FX (1.1 mm tip)
Air cap 704 Precautionary Information
Fluid hose* 3/8” ID WARNING: Flammable Liquid and Vapor
Air hose 5/16” ID Keep away from heat, sparks and flame. Vapors may
Atomizing pressure 40-45 psi cause flash fire. Do not breathe vapors or spray mist.
* Smaller hose diameter or length over 25 ft. may require Avoid contact with eyes, skin and clothing. Use with
increased pressure. adequate ventilation during mixing and application.
Wear an appropriate, properly fitted organic vapor
Airless Spray: cartridge-type respirator (NIOSH approved) during and
Spray gun Graco 205-591, 208-663 after application unless air monitoring demonstrates
Fluid tips* 163-614, 163-616 (12”fan) vapor/mist levels are below applicable limits. Follow
Pump Graco Bulldog 30:1 respirator manufacturer’s directions for respirator use.
Fluid hose 3/8” ID Wash thoroughly after handling. Wear protective
Air pressure to pump 65-80 psi gloves, chemical safety goggles and impervious
* Use Revers-A-Clean® tips for fast, easy clean out. protective clothing. Use skin cream. In confined
spaces it is required to use a positive pressure
Brush: Use only wooden-handled brush with short supplied-air respirator (NIOSH approved). Use
China bristles. Do not use synthetic-bristled brushes. explosion-proof lights and electrical equipment. Use
Do not flood surface with coating. Brush out only nonsparking tools and equipment. Wear
thoroughly, maintaining a continuous wet edge and conductive and nonsparking footwear. Make certain all
uniform appearing paint film. electrical equipment is grounded. Observe all safety
precautions and follow procedures described in OSHA
regulations. See Material Safety Data Sheet (MSDS)
Thinning
for complete precautionary and disposal information.
Thurmalox 210C is to be used as supplied. If thinning
is necessary only thin with Dampney 180 VOC Thinner.
If instructions and warnings cannot be strictly followed,
Do not thin beyond Federal, State, and/or Local VOC
do not use this product.
(Volatile Organic Compound) emission regulations.
Note: Use of other thinners not approved by Dampney
FOR INDUSTRIAL USE ONLY
may hinder product performance and void product
warranty.

Page 2 of 3 0109-Rev.
Replaces issue of 0306
 Bulletin 210C

TECHNICAL DATA

Characteristics Thurmalox 210C Primer

Generic Type Silicone Zinc Dust
Color Dark Gray
Number of Components Two
Temperature resistance
Continuous 500°F (260°C)
Percent (%) Solids by volume 30
Dry film thickness per coat 2.0 - 2.5 mils (50 - 62 microns)
Wet film thickness per coat 6.8 – 9.0 mils (150 – 200 microns)
Theoretical coverage per gallon 481 mil. sq. ft. (11.8 sq. m./liter @ 25 microns)
Application temperature @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 50°F (10°C) 70°F (21°C)
To touch 4-6 hours 1 – 2 hours
To recoat 10-12 hours 8 hours
To ship 72 hours 24 hours
Weight per gallon
Thurmalox 210C Primer 13.8 lb. ( 6.3 kg.)
Dampney 180 Thinner 11.2 lb. ( 5.2 kg.)
Flash point 81°F (42°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.2 lb./gal. (381 g./l.)

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox 218 Primer/219 Topcoat

Coating Under Insulation (CUI) System
Wet/Dry Thermal Cycling to 450F
Apply Directly to Hot Steel
Description Application Guidelines
Thurmalox 218 Primer/219 Topcoat System is a VOC Surface temperature must be at least 5F (3C) above dew
compliant, high build, modified silicone coating formulated for point.
the protection of metal surfaces under insulation exposed to
temperatures from ambient to 450F (232C). This coating Insulated Carbon and Stainless Steel*
system is specifically formulated to be applied directly to Primer: Thurmalox 218 4.0-6.0 mils
surfaces operating between ambient temperature and up to (100-150 microns)
350F (177C). Thurmalox 218/219 performs exceptionally in Topcoat: Thurmalox 219 4.0-6.0 mils
continuous CUI immersion of hot and/or boiling water. The (100-150 microns)
system has excellent resistance to continuous and/or rapid Total dry film thickness 8.0-12.0 mils
wet-dry-wet thermal cycling to 450F (232C). It is tough, (200-300 microns)
durable and has excellent resistance to damage during
transportation, storage, erection and insulation applications.
Surface Preparation - Stainless Steel
Recommended Uses 1. Surfaces must be clean and dry. Remove all oil, grease,
 Insulated hot equipment and piping soil, drawing and cutting compounds, and other foreign
 Insulated equipment exposed to severe thermal shock to matter by methods outlined in Steel Structures Painting
450F (232C) Council Specification SSPC-SP 1, "Solvent Cleaning",
 Equipment under insulation exposed to wet-dry-wet using Dampney 170 Cleaning Solvent.
cyclic conditions from ambient to 450F (232C) 2. DO NOT USE CHLORINATED SOLVENTS ON
STAINLEESS STEEL SURFACES.
Features 3. For large surface areas blast with "Starblast XL"* to
 Apply directly to metal surfaces as hot as 350F (177C) achieve a surface profile of 1.5-2.5 mils.
4. For small surface areas, power sand following SSPC-SP
 Coat hot equipment without being shut down
11, “Power Tool Cleaning”, using 16 or 24 grit aluminum
 Maintains greater flexibility at elevated temperatures as
oxide coated abrasive fiber disc attached to a rubber pad
compared to conventional epoxy systems.
backer.
 Re-insulate after 24 hours *Starblast is a Dupont registered trademark
 High solids, high build
 Excellent thermal cycling resistance
Application Guidelines
 VOC compliant system
Surface temperature must be at least 5F (3C) above dew
point.
Surface Preparation - Carbon Steel
1. To ensure optimum long-term coating system
Uninsulated Stainless and Carbon Steel*
performance, surfaces must be clean, dry and free from
Primer: Thurmalox 218 4.0-6.0 mils
dirt, oil, grease, salts, welding flux, mill scale, rust,
(100-150 microns)
oxides, old paint, corrosion products or other foreign
2nd coat: Thurmalox 219 4.0-6.0 mils
matter.
(100-150 microns)
2. Remove all surface imperfections that will induce
premature coating system failure. Chip or scrape off Topcoat: Thurmalox 217 1.5-2.0 mils
weld splatter. Grind down sharp and rough edges, (35-50 microns)
gouges, and pits. Thurmalox 260/260C should be used in place of 217 for hot
3. Abrasive blast surface per specification SSPC-SP 10, application
“Near-White Blast Cleaning”, or per NACE Standard No. Mixing
2 to a profile depth of 1.5 - 2.0 mils. Abrasive used in Thurmalox 218 Primer and Thurmalox 219 Topcoat are two
blasting should be selected carefully from materials of component coatings consisting of a Part A and Part B that
mesh size required to produce the desired anchor must be mixed together before use. The mix ratio for
pattern. Thurmalox 218 is 4:1 and that of Thurmalox 219 is 2:1 by

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Bulletin 218/219
volume. The individual component should be mixed The following factors should be taken into consideration:
separately to disperse pigment uniformly. Add Part B to Part a) Heat radiating from the surface and/or strong winds will
A and mix thoroughly with a low-speed power mixer for a promote dry spray.
minimum of 3 minutes or until mixed coating is completely b) To avoid dry spray, always apply coatings perpendicular
blended and of uniform color. to hot surfaces without reaching.
c) Perpendicular spraying will also minimize overspray and
Application Equipment lap marks.
Thurmalox 218/219 coatings may be applied by brush, roller, On each pass of the spray gun a thinner than normal paint
airless spray or conventional spray. Brush/Roller: Extra film must be applied to facilitate the heat-accelerated escape
care should be taken to measure and hold film thickness of solvents without leaving pinholes.
when applied by brush and roller. This method should only be Note: Thurmalox 218 will take on an amber tone at 250F
used when spray method is not available. Brush: Use a (121C). This is normal.
medium china bristle with steel shank and wooden handle.
Do not use synthetic-bristled brushes. Roller: Use a wooden Thinning
handled roller with a 1/2” phenolic cored lambs wool roller Only thin Thurmalox 218/219 coatings with Dampney 162
attached. Roll coating out thoroughly, maintaining a Thinner. Do not thin beyond federal, state and/or local VOC
continuous wet edge and uniform appearing paint film. emission regulations. Note: Use of other thinners not
approved by Dampney may hinder product performance and
Conventional Spray: void product warranty.
Spray gun DeVilbiss JGA402 or equal
Fluid tip EF Cure Time 50% RH
Air Cap 704 Thurmalox 218/219 Coating System will cure within 8 hours.
Fluid hose* 3/8” ID Allow 4 hours dry time between coats with a maximum recoat
Air hose 5/16” ID time of 5 days. A temperature of 200F (93C) must be
Atomizing pressure 60 psi achieved for the coating system to withstand hot/boiling
Provide material pot with agitator, regulators for fluid and air water. Higher application temperature will reduce cure time.
pressure, and oil and moisture traps in supply line.
*Smaller hose diam. or length over 25 ft. may require Cleanup
increased pressure. Thoroughly flush spray equipment and hoses immediately
after use with Dampney 162 Thinner. Dismantle spray
Airless Spray: equipment and clean parts, brushes and rollers with
Spray gun Graco 205-591, 208-663 Dampney 162 Thinner.
Fluid tips* 163-610, 163-315
Pump Graco Bulldog 30:1 Storage
Fluid hose 3/8” to 1/2” ID Store in a cool, dry place with temperature between 50F and
Air pressure to pump 100 psi 100F (10C and 38C). Keep container closed when not in
Pump operating pressure 80-90 psi use.
*Use Reverse-A-Clean tips for fast, easy clean out.
Precautionary Information
Procedures for Application to Hot Surfaces WARNING: Flammable Liquid and Vapor
1. Flush spray equipment with Dampney 162 Thinner Keep away from heat, sparks and flame. Vapors may cause
before use. flash fire. Do not breathe vapors or spray mist. Avoid contact
2. Thinning of Thurmalox 218/219 coatings is not normally with eyes, skin and clothing. Use with adequate ventilation
required for spray application. during mixing and application. Wear an appropriate, properly
3. Dampney 162 Thinner is a high flash point (102F), slow fitted organic vapor cartridge-type respirator (NIOSH
evaporating solvent formulated especially for application approved) during and after application unless air monitoring
to hot surfaces. demonstrates vapor/mist levels are below applicable limits.
4. WARNING! DO NOT use any other solvents to thin Follow respirator manufacturer’s directions for respirator use.
Thurmalox 218/219 coatings. A fire hazard may result Wash thoroughly after handling. Wear protective gloves,
from use of solvents with low auto ignition temperatures chemical safety goggles and impervious protective clothing.
when applying Thurmalox 218/219 coatings to hot Use skin cream. In confined spaces it is required to use a
surfaces, and rapid solvent evaporation can cause dry positive pressure supplied-air respirator (NIOSH approved).
spray and poor film characteristics. Use explosion-proof lights and electrical equipment. Use only
5. Use Dampney 162 Thinner cautiously. Addition of a nonsparking tools and equipment. Wear conductive and
small amount of thinner will cause a great reduction in nonsparking footwear. Make certain all electrical equipment
coating viscosity. Excessive thinning will cause runs or is grounded. Observe all safety precautions and follow
sags. procedures described in OSHA regulations. See Material
Safety Data Sheet (MSDS) for complete precautionary and
For conventional spray use adequate air pressure and disposal information.
volume to obtain proper atomization. Be aware that
procedures for applying coatings to hot surfaces are If instructions and warnings cannot be strictly followed, do not
somewhat different from those normally used for application use this product.
to ambient temperature surfaces.
FOR INDUSTRIAL USE ONLY

Page 2 of 3 0114-Rev.
Replaces issue of 0609
 Bulletin 218/219

TECHNICAL DATA
Characteristics Thurmalox 218 Primer Thumalox 219 Topcoat
Generic Type Modified Silicone Modified Silicone
Mix Ratio by volume 4:1 2:1
Color Light Gray Black
Temperature resistance**
Continuous 450F (232C) 450F (232C)
Intermittent 500F (260C) 500F (260C)
Percent (%) Solids by volume 61 58
Dry film thickness per coat 5.0 – 6.0 mils (125 – 150 microns) 5.0 - 6.0 mils (125 - 150 microns)
Wet film thickness per coat 8.0 – 10.0 mils (200 – 250 microns) 8.0 - 10.0 mils (200 - 250 microns)
Theoretical coverage 1000 mil. sq. ft. per gallon 937 mil. sq. ft. per gallon
24 sq. m. @ 25 microns per liter 22 sq. m.@ 25 microns per liter
Application temp. @ 50% RH Min. Recoat Max. Recoat Min. Recoat Max. Recoat
77° - 120°F 4 hrs 5 days 4 hrs 5 days
121° - 160°F 4 hrs 8 hrs 4 hrs 8 hrs
161° - 200°F 4 hrs 6 hrs 4 hrs 6 hrs
201° - 250°F 2 hrs 4 hrs 2 hrs 4 hrs
251° - 350°F 1 hr 3 hrs 1 hr 3 hrs
To re-insulate 24 hours 24 hours
Weight per gallon 11.1 lb (5.0 kg) 14.6 lb (6.6 kg)
Pot life 2 hours 2 hours
Shelf life 1 year 1 year
Volatile organic compounds 2.5 lb./gal. (300 g./l.) 2.8 lb./gal. (336 g./l.)
* A temperature of 200F (93C) must be achieved for the coating system to withstand hot/boiling water.
** Note 218 will change to amber color at 250F (121C). This is normal.

TEST DATA
Test Data Thumalox 218 Primer / 219 Topcoat
Boiling water immersion resistance Cyclic immersion - 3 months - no effect
Ambient water immersion resistance Cyclic immersion - 3 months - no effect
Thermal shock resistance 450F (232C) quenched into cold water 40 cycles in 6 hrs
Salt fog resistance
Unscribed ASTM B 117-95 5,000 hrs no effect
Scribed ASTM B 117-95 5,000 hrs no undercutting at scribe
Hardness ASTM D 3363-92A 6H
Adhesion ASTM D 3359-95 5B
Splash and spill resistance 30% sulfuric acid excellent
10% hydrochloric acid excellent
85% phosphoric acid excellent
5% acetic acid excellent
5% sodium hydroxide excellent
29% ammonium hydroxide excellent
Methyl iso-butyl ketone excellent
Iso-propyl alcohol excellent
Mineral spirit excellent
E E acetate excellent

WARRANTY: Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of current accuracy is
hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes no responsibility for coverage,
performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event
will Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL OTHER WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 3 of 3 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox® 225HD
High Build, Air Dry, High Temperature
VOC Compliant Coating
Description Performance Testing Data
Thurmalox 225HD is a two component, corrosion High Temperature Test: ASTM 2485 Method A 1000°F (538°C)
inhibitive, high build, air dry, high temperature, VOC 100% Pass
compliant coating system for protection of carbon and Abrasion Resistance: ASTM D4060 (Heat Cured)
stainless steel surfaces from atmospheric corrosion (CS-17 wheel, 500 gm load, 1000 cycles). 320mg loss
and corrosion under insulation. It is an ideal coating to Abrasion Resistance: ASTM D4060 (Air Dried)
cover steel surfaces with deep profiles, eliminating the (CS-17 wheel, 500 gm load, 1000 cycles). 370mg loss
problem of pinpoint rusting by covering the peaks with Adhesion: (Air Dried) (ASTM D 4541 Adhesion Elcometer)
this unique high build coating. Thurmalox 225HD may 500 psi
be topcoated with itself, Thurmalox 230/230C Series or Flexibility: ASTM D 522 Mandrel Bend Test
Thurmalox 260/260C Series. Heat Cured: 6.0 mils DFT-13 % elongation
Ambient Cure: 6.0 mils DFT- 22 % elongation
Recommended Uses Salt Fog resistance: ASTM B 117 (6 mils DFT)
Application where (1) the benefits and features of Heat Cured: no rust, blisters, cracking & de-lamination and no
Thurmalox 225HD are needed and (2) where federal, undercutting – 1500 hours
state, and/or local authorities require high temperature Ambient Cure: no rust, blisters, cracking, de-lamination and no
coatings to be compliant with reduced VOC (volatile undercutting – 1000 hours
organic compound) emissions regulations.
 Stacks, Breechings, Boiler Casings Surface Preparation
 Manifolds, Mufflers and Exhausts To ensure optimum long term coating system
 Hot Piping, Process Vessels, Heat Exchangers performance, surfaces must be clean, dry and free from
 Refinery Equipment - Heaters, Crackers dirt, oil, grease, salts, welding flux, mill scale, rust,
 Furnaces, Kilns, Heat Exchangers oxides, old paint, corrosion products, visible
 Insulated surfaces from 500F (260C) to 1000F contaminants or other foreign matter detrimental to the
adhesion of this coating system. Remove all surface
(538C). (NOTE: 225HD must be air dried for a
imperfections that will induce premature coating system
minimum of 7 days before insulating)
failure. All sharp edges rounded, rough welds and weld
Features splatter shall be ground smooth.
 High build, high solids
Carbon Steel: Insulated or Uninsulated
 Self priming, two component Abrasive blast all surfaces to SSPC-SP 10, “Near
 Easy to apply by brush, roller or spray White Metal Blast” / NACE No. 2, leaving all surfaces
 VOC compliant – 3.44 lb./gal. (292 g. /l.) with a profile depth of 1.5-3.0 mils (38.1-76.2 microns)
 Withstands temperature of 1000F (538 C) after blasting. Care should be taken to select abrasives
 Air dries of a proper mesh size to yield the degree of cleanliness
 Easily topcoated with Dampney Topcoats and required profile depth. If abrasive blasting is not
 Protects against weathering and corrosion permitted, prepare surface by “Power Tool Cleaning”
per SSPC-SP 11, using a “Dynascaler® Air Powered
Not Recommended For Surface Preparation Tool” with 3M® Heavy Duty Roto
 Interiors of breechings Peen “Bonded Shot” flap assemblies mounted in the
 Interiors of scrubbers tool.

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Bulletin 225HD

Stainless Steel: Insulated or Uninsulated Airless Spray:

All surfaces must be clean and dry. Remove all oil, Pump: 30:1
grease, soil, drawing and cutting compounds, and other Operating pressure: 2500-3000 psi
foreign matter by methods outlined in Steel Structures GPM output: 3.0 gals per minute
Painting Council Specification SSPC-SP 1, “Solvent Material hose: 3/8” ID
Cleaning”, using Dampney 170 Cleaning Solvent. Tip Size: .017”-.023”
Prepare all surfaces by using “Starblast®” fine grade to Filter Size: None
achieve a surface profile of 1.5–2 mils (38.1-50.8 It is recommended that Teflon packings be used.
microns) of profile.
Note: DO NOT USE CHLORINATED SOLVENTS ON Conventional Spray:
STAINLESS STEEL SURFACES. Fluid tip: 66
Air Cap: 63P
Mixing Atomizing Air: 50 psi
Thurmalox 225HD has a 9:1 mix ratio by volume Fluid hose: 5/16” ID
consisting of a Part A and Part B which must be mixed Fluid Pressure: 15-20 psi
together before use. The individual components must
be mixed separately to disperse the pigments Recommended Systems
uniformly. Add Part B to Part A and mix thoroughly with
a low-speed power mixer for a minimum of 3 minutes or Carbon Steel:
until mixed coating is completely blended and of a Insulated
uniform color. Do not open containers until ready to 1st Coat: Thurmalox 225HD 4.0-5.0 mils DFT
use. Keep lid on container when not in use. 2nd Coat: Thurmalox 225HD 4.0-5.0 mils DFT
Total System 8.0-10.0 mils DFT
Cure Time at 70°F (21°C) 50% RH Stainless Steel:
Thurmalox 225HD will air dry, tack and thumb print free Insulated
within 4-6 hours. A temperature of 350°F (149°C) must 1st Coat: Thurmalox 225HD 4.0-5.0 mils DFT
be achieved to cure Thurmalox 225HD before it can be 2nd Coat: Thurmalox 225HD 4.0-5.0 mils DFT
put into wet-dry-wet thermal cycling service. Total System 8.0-10.0 mils DFT
Carbon Steel:
Pot Life Uninsulated
After mixing, Thurmalox 225HD must be used within 8– 1st Coat: Thurmalox 225HD 4.0-5.0 mils DFT
12 hours. 2nd Coat: Thurmalox 230C or 260C 2.5-3.0 mils DFT
Total System 6.5-8.0 mils DFT
Application Information Stainless Steel:
Apply only when air, product and surface temperatures Uninsulated
are above 50°F (10°C) and surface temperature is at 1st Coat: Thurmalox 225HD 4.0-5.0 mils DFT
5°F (3°C) above dew point. The relative humidity during 2nd Coat: Thurmalox 230C or 260C 2.5-3.0 mils DFT
application and curing should not exceed 85%. Total System 6.5-8.0 mils DFT
Thurmalox 225HD can be applied by brush, roller,
airless spray or conventional spray. No thinning is Note: Other Thurmalox coating systems can be put
necessary for brush, roller or spray application. over Thurmalox 225HD as a finish coating. When
extreme cyclic (fast thermal cycling) conditions are
Brush/Roller: Extra care should be taken to measure present, consult Dampney Technical Service.
and hold film thickness when applied by brush and
roller. This method should only be used when spray
method is not available.
Thinning
Only thin Thurmalox 225HD with Dampney 180
Thinner. Do not thin beyond federal, state and/or local
Brush: Use a medium china bristle with steel shank
VOC emission regulations. Note: Use of other thinners
and wooden handle. Do not use synthetic-bristled
not approved by Dampney may hinder product
brushes.
performance and void product warranty.
Roller: Use a wooden handled roller with a 1/2”
phenolic cored lambs wool roller attached. Roll coating Cleanup
out thoroughly, maintaining a continuous wet edge and Thoroughly flush spray equipment and hose
uniform appearing paint film. immediately after use with Dampney 162 Thinner.
Dismantle spray equipment and clean parts, brushes
and rollers with Dampney 162 Thinner.

Page 2 of 3 Rev. 0114

Replaces issue of 0109
 Bulletin 225HD
Storage Wear an appropriate, properly fitted organic vapor
Store in a cool, dry place with temperatures between cartridge type respirator (NIOSH approved) during and
50°F and 100°F (10°C and 38°C). Keep container after application unless air monitoring demonstrates
closed when not in use. vapor/mist levels are below application limits. Follow
respirator manufacturer’s directions for respirator use.
Ordering Information Wash thoroughly after handling. Wear protective
Product Numbers: Thurmalox 225HD gloves, chemical safety goggles and impervious
Package Size: 5 gallon kits protective clothing. Use skin cream. In confined spaces
1 gallon kits it is required to use a positive pressure supplied air-
respirator (NIOSH approved) Use explosion-proof lights
FOR INDUSTRIAL USE ONLY. and electrical equipment. Use only non-sparking tools
and equipment. Wear conductive and non-sparking
footwear. Make certain that all electrical equipment is
Precautionary Information grounded. Observe all safety precautions and follow
Warning: Flammable Liquid and vapor. procedures described in OSHA regulations. See
Keep away from heat, sparks and flame. Vapors may MATERIAL SAFETY DATA SHEET (MSDS) for
cause flash fire. Do not breathe vapors or spray mist. complete precautionary and disposal information.
Avoid contact with eyes, skin and clothing. Use only
with adequate ventilation during mixing and application. If instructions and warnings cannot be strictly followed,
do not use this product.

Technical Data
Characteristics Thurmalox 225HD
Generic Type Modified Silicone Co-Polymer
Mix Ratio 9:1 by volume
Color Light Gray
Number of Components 2
Percent (%) Volume Solids 50%
Theoretical Coverage 740 sq. ft./gallon 17.5 sq. m./liter (@ 1 mil/ 25 microns)
Dry Film Thickness per coat 4.0-5.0 mils (101.6 – 127 microns)
Wet: Film Thickness per coat 8.0-11.0 mils (200 – 275 microns)
Application Temp Range 50°F to 200°F
Flash Point 81°F (27.2°C)
Viscosity 1,190 CPS
Drying Times @ 50% RH Air-Dry 50°F/10°C 75°F/24°C 94°F/34°C
Touch 6 hours 4 hours 3 hours
Handle 12 hours 8 hours 6 hours
Recoat 48 hours 24 hours 12 hours
*Full Cure 7 days 7 days 7 days
Temperature resistance
Continuous 350°F -1000°F (149°C - 538°C)
Intermittent 1200°F (648°C)
Shelf Life 1 Year
Weight per gallon
Thurmalox 225HD (Part A) 14.4 lb (6.4 kg.)
Thurmalox 2252 (Part B) 6.8 lb (3.1 kg.)
Dampney 180 (thinning) 8.3 lb (3.7 kg.)
Dampney 170 (stainless steel cleaning) 8.8 lb (4.0 kg.)
Dampney 162 (cleaning equipment) 7.5 lb (3.4 kg.)
Volatile Organic Content (mixed) 3.5 lbs (420 grams/liter)
*Humidity, temperature and coating thickness will affect drying and curing times

Warranty: Dampney protective coating products are expressly warranted to meet application technical and quality specifications.
The technical data contained herein are accurate at the date of issuance but are subject to change without prior notification. No
warranty of current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney
assumes no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE
LIMITED TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as
mandated by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.

Page 3 of 3 Rev. 0114

Replaces issue of 0109
Dampney Protective Coatings

Thurmalox 230 Series

Air Dry Silicone Coatings
Heat Resistance 500F - 1200F
Standard and Custom Colors

Description Surface Preparation - Carbon Steel

Thurmalox 230 series coatings are heat resistant 1. To ensure optimum long-term coating system
coatings based on silicone resins and thermally stable performance, surfaces must be clean, dry and free
pigments. They are formulated specifically to protect from dirt, oil, grease, salts, welding flux, mill scale,
metal surfaces operating at temperatures from 500F rust, oxides, old paint, corrosion products or other
(260C) to 1000F (538C), with peaks to 1200F foreign matter.
(648C). For maximum corrosion protection, prime 2. Remove all surface imperfections that will induce
metal surfaces with Thurmalox 245 silicone zinc dust premature coating system failure. Chip or scrape
heat and corrosion resistant primer and topcoat with off weld splatter. Grind down sharp and rough
Thurmalox 230 series. The 245 primer/230 series edges, gouges, and pits.
topcoat system provides outstanding adhesion, film 3. Abrasive blast surface per specification SSPC-SP
integrity, color stability, corrosion-, weathering-, and 10, “Near-White Blast Cleaning”, or per NACE
thermal shock-resistance from ambient to 1000F Standard No. 2 to a profile depth of 1.0 - 2.0 mils
(538C). minimum, with a 1.5 mil anchor pattern being ideal.
Thurmalox 230 series coatings are available in a wide Abrasive used in blasting should be selected
range of standard (see Master Color Card) and custom carefully from materials of mesh size required to
colors. produce the desired anchor pattern.
4. If abrasive blasting is not permitted, prepare
surface by power tool cleaning per SSPC-SP 11.
Recommended Uses Use 3M brand “Heavy Duty Roto Peen”, type C flap
 Stacks, Breechings, Boiler Casings wheel cleaning system mounted on an air-driven
 Refinery Equipment - Heaters, Crackers motor. This method will provide a surface
 Reformers equivalent to that provided by commercial blast
 Furnaces, Kilns, Ovens cleaning per SSPC-SP 6, including the desired
 Compressors, Turbines, Engines surface profile (anchor pattern).
 Piping, Pumps, Manifolds 5. Feather out all edges of adjacent painted surfaces
 Process Vessels, Heat Exchangers after completion of surface preparation operations
 Stainless Steel and prior to application of the first coat of paint.

Features Surface Preparation - Stainless Steel

 Air dry, easy to apply system 1. Surfaces must be clean and dry. Remove all oil,
 Withstands continuous temperature of 1000F grease, soil, drawing and cutting compounds, and
(538C), with peaks to 1200F (648C) other foreign matter by methods outlined in Steel
 Outstanding heat and weathering resistance Structures Painting Council Specification SSPC-SP
 Excellent color stability to 1000F (538C) 1, “Solvent Cleaning”.
 Outstanding resistance to thermal shock 2. DO NOT USE CHLORINATED SOLVENTS ON
 Excellent bond to stainless steel, without need to STAINLESS STEEL SURFACES.
abrasive blast (see Surface Preparation) 3. For large surface areas, steam clean with an
alkaline detergent; follow by a steam or fresh water
wash to remove detrimental residues.
Not Recommended For
 Immersion service
 Interiors of stacks, breechings and scrubbers

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Bulletin 230

4. For small surface areas, solvent wipe with Brush: Use only wooden-handled brush with short
Dampney 170 Thinner, a chloride free solvent, China bristles. Do not use synthetic-bristled brushes.
using proper procedures and precautions to Do not flood surface with coating. Brush out
minimize hazards. thoroughly, maintaining a continuous wet edge and
uniform appearing paint film.
Mixing
Redisperse any settled-out pigments by stirring with a Roller: Use only wooden-handled roller with phenolic
paint paddle followed by thorough mixing to a uniform shank and core, and 1/4-3/8” nap. Do not flood surface
consistency with an explosion-proof or air-driven power with coating. Roll out excess coating on a suitable,
mixer. Do not open containers until ready to use. screened surface. Then roll out thoroughly,
Keep lid on container when not in use. maintaining a continuous wet edge and uniform
appearing paint film.
Application Guidelines
Surface temperature must be at least 5F (3C) above Thinning
dew point. Formulated for use as supplied. Do not thin.

Carbon Steel Dry Time 70F (21C) 50% RH

Primer: Thurmalox 245 Primer 1.5-2.0 mils Thurmalox 230 series coatings will air dry tack and
(37-50 microns) thumb print free within 1/2 - 1 hour. Allow 8 hours dry
Topcoat: Thurmalox 230 Series 1.5-2.0 mils time between coats. Allow 24 hours dry time prior to
(37-50 microns) shipping and handling if coating is not heat cured.
Total dry film thickness 3.0-4.0 mils Surfaces coated with Thurmalox 230 series coatings in
(75-100 microns) the air dried state can be handled and shipped prior to
a heat cure as long as shipping and handling
procedures for thin filmed systems are followed. Avoid
Uninsulated Stainless Steel * mechanical abrasion during shipping and handling.
For optimum protection apply two coats of Thurmalox Higher temperatures will reduce tack free, recoat and
232 to a dry film thickness of 1.5-2.0 mils (37-50 shipping times. Allow one hour solvent flash off period
microns) per coat. Total recommended dry film before heat curing or placing into service. Optimum
thickness is 3.0-4.0 mils (75-100 microns).
film properties require a heat cure of 350F (177C) for
30 minutes. Equipment protected with the Thurmalox
*For application of other Thurmalox 230 series colors to
uninsulated stainless steel consult Dampney Technical
230 series coatings in the air dried state will heat cure
Service. when placed into service.

Application Equipment Cleanup

Conventional spray is the recommended method of Thoroughly flush spray equipment and hoses
application. However, Thurmalox 230 series coatings immediately after use with Dampney 100 Thinner.
may also be applied by airless spray, brush or roller. Dismantle spray equipment and clean parts, brushes
Do not apply Thurmalox 230 series coatings in heavier and rollers with Dampney 100 Thinner.
films than specified since blistering may occur.
Storage
Conventional Spray: Store in a cool, dry place with temperature between
Spray gun DeVilbiss JGA402 or equal 50F and 100F (10C and 38C). Keep container
Fluid tip EF closed when not in use.
Air cap 704
Fluid hose* 3/8” ID Precautionary Information
Air hose 5/16” ID WARNING: Flammable Liquid and Vapor
Atomizing pressure 60 psi Keep away from heat, sparks and flame. Vapors may
*Smaller hose diam. or length over 25 ft. may require cause flash fire. Do not breathe vapors or spray mist.
increased pressure. Avoid contact with eyes, skin and clothing. Use with
adequate ventilation during mixing and application.
Airless Spray: Wear an appropriate, properly fitted organic vapor
Spray gun Graco 205-591, 208-663 cartridge-type respirator (NIOSH approved) during and
Fluid tips* 163-610, 163-315 after application unless air monitoring demonstrates
Pump Graco Bulldog 30:1 vapor/mist levels are below applicable limits. Follow
Fluid hose 3/8” to 1/2” ID respirator manufacturer’s directions for respirator use.
Air press. to pump 100 psi Wash thoroughly after handling. Wear protective
Pump operating press. 80-90 psi gloves, chemical safety goggles and impervious

Page 2 of 3 0109-Rev.
Replaces issue of 0306
 Bulletin 230

protective clothing. Use skin cream. In confined precautions and follow procedures described in OSHA
spaces it is required to use a positive pressure regulations. See Material Safety Data Sheet (MSDS)
supplied-air respirator (NIOSH approved). Use for complete precautionary and disposal information. If
explosion-proof lights and electrical equipment. Use instructions and warnings cannot be strictly followed,
only nonsparking tools and equipment. Wear do not use this product.
conductive and nonsparking footwear. Make certain all
electrical equipment is grounded. Observe all safety FOR INDUSTRIAL USE ONLY

TECHNICAL DATA

Characteristics Thurmalox 230 Series Coatings

Generic Type Silicone
Color See Master Color Card. Also available in custom colors.
Temperature resistance
Continuous 1000F (538C)
Intermittent 1200F (649C)
Percent (%) Solids by volume 20
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns)
Wet film thickness per coat 7.5 – 10.0 mils (187 – 250 microns)
Theoretical coverage 320 mil. sq. ft. per gallon
7.65 sq. m./liter @ 25 microns per liter
Application temperature @ 50% RH 50F-120F (10C-50C)
Drying time @ 50% RH 50F (10C) 70F (21C)
To touch 1 hours 30 minutes
To recoat 12 hours 8 hours
To ship 48 hours 24 hours
Full cure @ 350F (177C)* 30 minutes
Weight per gallon
Thurmalox 230 Series 10.5 lb. (4.8 kg.)
Dampney 170 Thinner 8.0 lb. (3.7 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Flash point 45F ( 7C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 5.4 lb./gal. (643 g./l.)
* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox 230C Air Dry Series

VOC Compliant High Solid Coatings
Heat Resistance 500F - 1200F
Standard and Custom Colors

Description Not Recommended For

Thurmalox 230C series coatings are VOC compliant,  Immersion service
heat resistant coatings based on silicone resins and  Interiors of stacks, breechings and scrubbers
thermally stable pigments. They are formulated
specifically to protect metal surfaces operating at Surface Preparation - Carbon Steel
temperatures from 500F (260C) to 1000F (538C), 1. To ensure optimum long-term coating system
with peaks to 1200F (648C). For maximum corrosion performance, surfaces must be clean, dry and free
protection, prime metal surfaces with Thurmalox 245C from dirt, oil, grease, salts, welding flux, mill scale,
VOC compliant silicone zinc dust heat and corrosion rust, oxides, old paint, corrosion products or other
resistant primer and topcoat with Thurmalox 230C foreign matter.
series. The 245C primer/230C series topcoat system 2. Remove all surface imperfections that will induce
provides outstanding adhesion, film integrity, color premature coating system failure. Chip or scrape
stability, corrosion-, weathering-, and thermal shock- off weld splatter. Grind down sharp and rough
resistance from ambient to 1000F (538C). Thurmalox edges, gouges, and pits.
230C series coatings are available in a wide range of 3. Abrasive blast surface per specification SSPC-SP
standard (see Master Color Card) and custom colors. 10, “Near-White Blast Cleaning”, or per NACE
Standard No. 2 to a profile depth of 1.0 - 2.0 mils
Recommended Uses minimum, with a 1.5 mil anchor pattern being ideal.
Application to steel surfaces where (1) the benefits of Abrasive used in blasting should be selected
Thurmalox 230C series coatings are needed, and carefully from materials of mesh size required to
where (2) federal, state and/or local authorities require produce the desired anchor pattern.
high temperature coatings to be compliant with reduced 4. If abrasive blasting is not permitted, prepare
VOC (volatile organic compound) emission regulations. surface by power tool cleaning per SSPC-SP 11.
 Stacks, Breechings, Boiler Casings Use 3M brand “Heavy Duty Roto Peen”, type C flap
 Refinery Equipment - Heaters, Crackers wheel cleaning system mounted on an air-driven
motor. This method will provide a surface
 Reformers
equivalent to that provided by commercial blast
 Furnaces, Kilns, Ovens
cleaning per SSPC-SP 6, including the desired
 Compressors, Turbines, Engines surface profile (anchor pattern).
 Piping, Pumps, Manifolds 5. Feather out all edges of adjacent painted surfaces
 Process Vessels, Heat Exchangers after completion of surface preparation operations
 Stainless Steel and prior to application of the first coat of paint.

Features Surface Preparation - Stainless Steel

 VOC compliant - 3.1 lb. / gal. (371.5 g./l.) 1. Surfaces must be clean and dry. Remove all oil,
 Air dry, easy to apply system grease, soil, drawing and cutting compounds, and
 Withstands continuous temperature of 1000F other foreign matter by methods outlined in Steel
(538C), with peaks to 1200F (648C) Structures Painting Council Specification SSPC-SP
 Outstanding heat and weathering resistance 1, “Solvent Cleaning”.
 Excellent color stability to 1000F (538C) 2. DO NOT USE CHLORINATED SOLVENTS ON
 Outstanding resistance to thermal shock STAINLESS STEEL SURFACES.
 Excellent bond to stainless steel, without need to
abrasive blast (see Surface Preparation)

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Bulletin 230C

3. For large surface areas, steam clean with an Airless Spray:

alkaline detergent; follow by a steam or fresh water Spray gun Graco 205-591, 208-663
wash to remove detrimental residues. Fluid tips* 163-610, 163-315
4. For small surface areas, solvent wipe with Pump Graco Bulldog 30:1
Dampney 170 Thinner, a chloride free solvent, Fluid hose 3/8” to 1/2” ID
using proper procedures and precautions to Air press. to pump 100 psi
minimize hazards. Pump operating press. 80-90 psi
* Use Reverse-A-Clean tips for fast, easy clean out.
Mixing
Redisperse any settled-out pigments by stirring with a Brush: Use only wooden-handled brush with short
paint paddle followed by thorough mixing to a uniform China bristles. Do not use synthetic-bristled brushes.
consistency with an explosion-proof or air-driven power Do not flood surface with coating. Brush out
mixer. Do not open containers until ready to use. thoroughly, maintaining a continuous wet edge and
Keep lid on container when not in use. uniform appearing paint film.

Application Guidelines Roller: Use only wooden-handled roller with phenolic

Surface temperature must be at least 5F (3C) above shank and core, and 1/4-3/8” nap. Do not flood surface
dew point. with coating. Roll out excess coating on a suitable,
screened surface. Then roll out thoroughly,
Carbon Steel maintaining a continuous wet edge and uniform
Primer: Thurmalox 245C Primer 1.5-2.0 mils appearing paint film.
(37-50 microns)
Topcoat: Thurmalox 230C Series 1.5-2.0 mils Thinning
(37-50 microns) Only thin Thurmalox 230C series coatings with
Total dry film thickness 3.0-4.0 mils Dampney 180 Thinner. Do not thin beyond federal,
(75-100 microns) state and/or local VOC (volatile organic compound)
emission regulations. Note: Use of other thinners not
approved by Dampney may hinder product
Uninsulated Stainless Steel * performance and void product warranty.
For optimum protection apply two coats of Thurmalox
232C to a dry film thickness of 1.5-2.0 mils (37-50
microns) per coat. Total recommended dry film Dry Time 70F (21C) 50% RH
thickness is 3.0-4.0 mils (75-100 microns). Thurmalox 230C series coatings will air dry tack and
thumb print free within 6 - 8 hours. Allow 10 - 12 hours
*For application of other Thurmalox 230C series colors dry time between coats. Allow 48 hours dry time prior
to uninsulated stainless steel consult Dampney to shipping and handling if coating is not heat cured.
Technical Service. Surfaces coated with Thurmalox 230C series coatings
in the air dried state can be handled and shipped prior
to a heat cure as long as shipping and handling
Application Equipment
procedures for thin filmed systems are followed. Avoid
Conventional spray is the recommended method of
mechanical abrasion during shipping and handling.
application. However, Thurmalox 230C series coatings
Higher temperatures will reduce tack free, recoat and
may also be applied by airless spray, brush or roller.
shipping times. Allow one hour solvent flash off period
Do not apply Thurmalox 230C series coatings in
before heat curing or placing into service. Optimum
heavier films than specified since blistering may occur.
film properties require a heat cure of 350F (177C) for
Conventional Spray: 30 minutes. Equipment protected with the Thurmalox
230C series coatings in the air-dried state will heat cure
Spray gun DeVilbiss JGA402 or equal
when placed into service.
Fluid tip EF
Air cap 704
Fluid hose* 3/8” ID Cleanup
Thoroughly flush spray equipment and hoses
Air hose 5/16” ID
immediately after use with Dampney 100 Thinner.
Atomizing pressure 60 psi
Dismantle spray equipment and clean parts, brushes
Provide material pot with agitator, regulators for fluid
and rollers with Dampney 100 Thinner.
and air pressure and oil and moisture traps in supply
line.
*Smaller hose diam. or length over 25 ft. may require Storage
increased pressure. Store in a cool, dry place with temperature between
50F and 100F (10C and 38C). Keep container
closed when not in use.

Page 2 of 3 0114-Rev.
Replaces issue of 0109
 Bulletin 230C

Precautionary Information spaces it is required to use a positive pressure

WARNING: Flammable Liquid and Vapor supplied-air respirator (NIOSH approved). Use
Keep away from heat, sparks and flame. Vapors may explosion-proof lights and electrical equipment. Use
cause flash fire. Do not breathe vapors or spray mist. only nonsparking tools and equipment. Wear
Avoid contact with eyes, skin and clothing. Use with conductive and nonsparking footwear. Make certain all
adequate ventilation during mixing and application. electrical equipment is grounded. Observe all safety
Wear an appropriate, properly fitted organic vapor precautions and follow procedures described in OSHA
cartridge-type respirator (NIOSH approved) during and regulations. See Material Safety Data Sheet (MSDS)
after application unless air monitoring demonstrates for complete precautionary and disposal information.
vapor/mist levels are below applicable limits. Follow
respirator manufacturer’s directions for respirator use. If instructions and warnings cannot be strictly followed,
Wash thoroughly after handling. Wear protective do not use this product.
gloves, chemical safety goggles and impervious
protective clothing. Use skin cream. In confined FOR INDUSTRIAL USE ONLY

TECHNICAL DATA

Characteristics Thurmalox 230C Series Coatings

Generic Type Silicone
Color See Master Color Card. Also available in custom colors.
Temperature resistance
Continuous 1000F (538C)
Intermittent 1200F (649C)
Percent (%) Solids by volume 56
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns)
Wet film thickness per coat 2.5 - 3.5 mils (62 - 87 microns)
Theoretical coverage 900 mil. sq. ft. per gallon
21.6 sq. m. @ 25 microns per liter
Application temperature @ 50% RH 50F-120F (10C-50C)
Drying time @ 50% RH 50F (10C) 70F (21C)
To touch 8-10 hours 6-8 hours
To recoat 24 hours 10-12 hours
To ship 72 hours 48 hours
Full cure @ 350F (177C)* 30 minutes
Weight per gallon
Thurmalox 230C Series 12.8 lb. (5.8 kg.)
Dampney 170 Thinner 8.0 lb. (3.7 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Dampney 180 Thinner 7.2 lb. (3.2 kg.)
Flash point 60F ( 16C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.1 lb./gal. (371.5 g./l.)
* See Dry Time section

WARRANTY Dampney protective coating products are expressly warranted to meet applicable technical and quality
specifications. The technical data contained herein are accurate at the date of issuance but are subject to change without prior
notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to verify correctness before
ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY,
IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential
damages, except insofar as mandated by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE.

Page 3 of 3 0114-Rev.
Replaces issue of 0109
Dampney Protective Coatings

Thurmalox® 240 Air Dry Series

High Temperature Resistance 1100°F - 1400°F
Standard and Custom Colors

Description 2. Remove all surface imperfections that will induce

Thurmalox 240 series coatings are high temperature premature coating system failure. Chip or scrape
coatings based on proprietary silicon ceramic matrix off weld splatter. Grind down sharp and rough
and thermally stable pigments. They are recommended edges, gouges, and pits.
for application to difficult-to-protect metal surfaces
operating at temperatures from 1100°F (593°C) to Surface Preparation - Carbon Steel
1400°F (760°C). Thurmalox 242-02 high temperature Abrasive blast surface per specification SSPC-SP 10,
coating is heat resistant to 1600°F. Thurmalox 240 “Near-White Blast Cleaning”, or per NACE Standard
series coatings are resistant to corrosion, chemical No. 2 to a profile depth of 1.5 mils maximum. Abrasive
attack, weathering and severe thermal shock. Contrary used in blasting should be selected carefully from
to normal expectations in high temperature materials of mesh size required to produce the desired
applications, service life of applied Thurmalox 240 anchor pattern.
series coatings is extended where operating
temperatures exceed 1000°F (538°C). Thurmalox 240 Surface Preparation - Stainless Steel
series coating meets the military performance criteria Abrasive blast surface per specification SSPC-SP 10,
for MIL-P-14105. Thurmalox 240 series coatings are “Near-White Blast Cleaning”, or per NACE Standard
available in some standard and custom colors. No. 2 to a profile depth of 1.5 mils maximum, using only
fine grade Starblast* or aluminum oxide.
Recommended Uses * E. I. Dupont De Nemours Starblast
• Kilns, Furnaces and Ovens
• Stacks, Breechings and Heat Exchangers Mixing
• Mufflers, Silencers and Incinerators Redisperse any settled-out pigments by stirring with a
paint paddle followed by thorough mixing to a uniform
Features consistency with an explosion-proof or air-driven power
mixer. Do not open containers until ready to use.
• Air drying, easy-to-apply system
Keep lid on container when not in use.
• Protects against weathering and corrosion
• Unaffected by rapidly cycling temperatures
• Outstanding resistance to thermal shock
Application Guidelines - Carbon Steel
Surface temperatures must be at least 5°F (3°C) above
• No loss of adhesion at elevated temperatures
dew point.
• Out-performs metallic-pigmented, heat resistant
paints at temperatures above 1000°F (538°C). Primer: Thurmalox 240 Series 1.5 mils
(37 microns)
Not Recommended For Topcoat: Thurmalox 240 Series 1.5 mils
• Immersion service (37 microns)
• Interiors of stacks, breechings and scrubbers Total dry film thickness 3.0 mils
(75 microns)
Surface Preparation
1. To ensure optimum long-term coating system
performance surfaces must be clean, dry and free
from dirt, oil, grease, salts, welding flux, mill scale,
rust, oxides, old paint, corrosion products or other
foreign matter.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 240

Application Guidelines - Stainless Steel * the air dried state can be handled and shipped prior to
For optimum protection apply two coats of Thurmalox a heat cure as long as shipping and handling
242 to a dry film thickness of 1.5-2.0 mils (37-50 procedures for thin filmed systems are followed. Avoid
microns) per coat. Total recommended dry film mechanical abrasion during shipping and handling.
thickness is 3.0-4.0 mils (75-100 microns). Higher temperatures will reduce tack free, recoat and
* shipping times. Allow one hour solvent flash off period
For application of other Thurmalox 240 series colors to before heat curing or placing into service. Initial cure
stainless steel consult Dampney Technical Service. takes place at 350°F (177°C) for 30 minutes. Optimum
properties of Thurmalox 240 series coatings are not
Application Equipment fully realized until the coatings are exposed to
Conventional spray is the recommended method of temperatures above 1000°F (538°C). Equipment
application. However, Thurmalox 240 series coatings protected with the Thurmalox 240 series coatings in the
may also be applied by airless spray or brush. Do not air dried state will heat cure when placed into service.
apply by roller method. Do not apply Thurmalox 240
series coatings in heavier films than specified since Cleanup
blistering may occur. Thoroughly flush spray equipment and hoses
immediately after use with Dampney 100 Thinner.
Conventional Spray: Dismantle spray equipment and clean parts, brushes
Spray gun DeVilbiss MBC-510 and rollers with Dampney 100 Thinner.
Fluid tip FX (1.1 mm tip)
Air cap 704 Storage
Fluid hose* 3/8” ID Store in cool, dry place with temperature between 50°F
Air hose 5/16” ID
and 100°F (10°C and 38°C). Keep container closed
Atomizing pressure 40-45 psi when not in use.
* Smaller hose diameter or length over 25 ft. may
require increased pressure.
Precautionary Information
WARNING: Flammable Liquid and Vapor
Airless Spray:
Keep away from heat, sparks and flame. Vapors may
Spray gun Graco 205-591, 208-663
cause flash fire. Do not breathe vapors or spray mist.
Fluid tips* 163-614, 163-616 (12”fan)
Avoid contact with eyes, skin and clothing. Use with
Pump Graco Bulldog 30:1 adequate ventilation during mixing and application.
Fluid hose 3/8” ID Wear an appropriate, properly fitted organic vapor
Air pressure to pump 65-80 psi cartridge-type respirator (NIOSH approved) during and
* Use Reverse-A-Clean® tips for fast, easy clean out. after application unless air monitoring demonstrates
vapor/mist levels are below applicable limits. Follow
Brush: Use only wooden-handled brush with short respirator manufacturer’s directions for respirator use.
China bristles. Do not use synthetic-bristled brushes. Wash thoroughly after handling. Wear protective
Do not flood surface with coating. Brush out gloves, chemical safety goggles and impervious
thoroughly, maintaining a continuous wet edge and protective clothing. Use skin cream. In confined
uniform appearing paint film. spaces it is required to use a positive pressure
supplied-air respirator (NIOSH approved). Use
Thinning explosion-proof lights and electrical equipment. Use
Only thin Thurmalox 240 series coatings with Dampney only nonsparking tools and equipment. Wear
100 Thinner. Note: Use of other thinners not approved conductive and nonsparking footwear. Make certain all
by Dampney may hinder product performance and void electrical equipment is grounded. Observe all safety
product warranty. precautions and follow procedures described in OSHA
regulations. See Material Safety Data Sheet (MSDS)
Dry Time 70°F (21°C) 50% R.H. for complete precautionary and disposal information.
Thurmalox 240 series coatings will air dry tack and
thumb print free within 1/2-1 hour. Allow 8 hours dry If instructions and warnings cannot be strictly followed,
time between coats. Allow 24 hours dry time prior to do not use this product.
shipping and handling if coating is not heat cured.
Surfaces coated with Thurmalox 240 Series coatings in FOR INDUSTRIAL USE ONLY

Page 2 of 3 0109 REV

Replaces issue of 0306
 Bulletin 240

TECHNICAL DATA
Characteristics Thurmalox 240 Series Coatings
Generic Type Silicone-ceramic
Color* See Master Color Card. Also available in custom colors.
Temperature resistance
Continuous 1400°F (760°C)
Intermittent 1600°F (871°C)
Percent (%) Solids by volume 42
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns)
Wet film thickness per coat 3.0 - 5.0 mils (75 - 125 microns)
Theoretical coverage per gallon 620 mil. sq. ft. (14.6 sq. m./liter @ 25 microns)
Application temperature @ 50% R.H. 50°F-120°F (10°C-50°C)
Drying time @ 50% R.H. 50°F (10°C) 70°F (21°C)
To touch 1 hour 30 minutes
To recoat 12 hours 8 hours
To ship 48 hours 24 hours
Initial cure @ 350°F (177°C)** 30 minutes
Weight per gallon
Thurmalox 240 Series 10.8 lb. (4.9 kg.)
Dampney 100 Thinner 9.0 lb. (4.1 kg.)
Flash point 81°F (27°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 4.2 lb./gal. (504 g./l.)
* Consult Dampney Technical Service on color selection.
** See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109 REV

Replaces issue of 0306
Dampney Protective Coatings

Thurmalox® 242 Silicone Ceramic

Air Dry Series High Temperature
Resistance 1000°F - 1600°F

Description
Thurmalox 242 Silicone Ceramic series coatings are for Surface Preparation - Carbon Steel
use on process equipment that will operate at Abrasive blast surface per specification SSPC-SP 10,
temperatures from 1000°F to 1600°F. These coatings “Near-White Blast Cleaning”, or per NACE Standard
are resistant to corrosion, weathering and thermal No. 2 to a profile depth of 1.0-1.5 mils maximum.
shock. Contrary to normal expectations in high Abrasive used in blasting should be selected carefully
temperature applications, service life of applied from materials of mesh size required to produce the
Thurmalox 242 series coatings is extended where desired anchor pattern.
operating temperatures exceed 1000°F (538°C).
Thurmalox 242 series coating meets the performance Surface Preparation - Stainless Steel
criteria for MIL-P-14105. Abrasive blast surface per specification SSPC-SP 10,
“Near-White Blast Cleaning”, or per NACE Standard
Recommended Uses No. 2 to a profile depth of 1.0-1.5 mils maximum, using
• Kilns, Furnaces and Ovens only fine grade Starblast* or aluminum oxide.
• Turbine engines and associated housings
* E. I. Dupont De Nemours Starblast
• Mufflers, Silencers and Incinerators
• Jet engines and tail exhaust
Mixing
Redisperse any settled-out pigments by stirring with a
Features paint paddle followed by thorough mixing to a uniform
• Air drying, easy-to-apply system consistency with an explosion-proof or air-driven power
• Protects against weathering and corrosion mixer. Do not open containers until ready to use.
• Unaffected by rapidly cycling temperatures Keep lid on container when not in use.
• Outstanding resistance to thermal shock
• No loss of adhesion at elevated temperatures Application Guidelines - Carbon Steel
• Offers low IR signature Surface temperatures must be at least 5°F (3°C) above
dew point.
Not Recommended For
• Immersion service Primer: Thurmalox 242 Series 1.5 -2 mils
• Interiors of stacks, breechings and scrubbers (37-50 microns)
Topcoat: Thurmalox 242 Series 1.5 -2 mils
Surface Preparation (37-50 microns)
1. To ensure optimum long-term coating system Total dry film thickness 3.0 – 4.0 mils
performance surfaces must be clean, dry and free (75-100 microns)
from dirt, oil, grease, salts, welding flux, mill scale,
rust, oxides, old paint, corrosion products or other Application Guidelines - Stainless Steel *
foreign matter. For optimum protection apply two coats of Thurmalox
2. Remove all surface imperfections that will induce 242 to a dry film thickness of 1.5-2.0 mils (37-50
premature coating system failure. Chip or scrape microns) per coat. Total recommended dry film
off weld splatter. Grind down sharp and rough thickness is 3.0-4.0 mils (75-100 microns).
edges, gouges, and pits.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 242

Application Equipment Higher temperatures will reduce tack free, recoat and
Conventional spray is the recommended method of shipping times. Allow one hour solvent flash off period
application. However, Thurmalox 242 series coatings before heat curing or placing into service. Initial cure
may also be applied by airless spray or brush. Do not takes place at 350°F (177°C) for 30 minutes. Optimum
apply by roller method. Do not apply Thurmalox 242 properties of Thurmalox 242 series coatings are not
series coatings in heavier films than specified since fully realized until the coatings are exposed to
blistering may occur. temperatures above 1000°F (538°C). Equipment
protected with the Thurmalox 240 series coatings in the
Conventional Spray: air dried state will heat cure when placed into service.
Spray gun DeVilbiss MBC-510
Fluid tip FX (1.1 mm tip) Cleanup
Air cap 704 Thoroughly flush spray equipment and hoses
Fluid hose* 3/8” ID immediately after use with Dampney 100 Thinner.
Air hose 5/16” ID Dismantle spray equipment and clean parts, brushes
Atomizing pressure 40-45 psi and rollers with Dampney 100 Thinner.
* Smaller hose diameter or length over 25 ft. may
require increased pressure. Storage
Store in a cool, dry place with temperature between
Airless Spray: 50°F and 100°F (10°C and 38°C). Keep container
Spray gun Graco 205-591, 208-663 closed when not in use.
Fluid tips* 163-614, 163-616 (12”fan)
Pump Graco Bulldog 30:1 Precautionary Information
Fluid hose 3/8” ID WARNING: Flammable Liquid and Vapor
Air pressure to pump 65-80 psi Keep away from heat, sparks and flame. Vapors may
* Use Reverse-A-Clean® tips for fast, easy clean out. cause flash fire. Do not breathe vapors or spray mist.
Avoid contact with eyes, skin and clothing. Use with
Brush: Use only wooden-handled brush with short adequate ventilation during mixing and application.
China bristles. Do not use synthetic-bristled brushes. Wear an appropriate, properly fitted organic vapor
Do not flood surface with coating. Brush out cartridge-type respirator (NIOSH approved) during and
thoroughly, maintaining a continuous wet edge and after application unless air monitoring demonstrates
uniform appearing paint film. vapor/mist levels are below applicable limits. Follow
respirator manufacturer’s directions for respirator use.
Thinning Wash thoroughly after handling. Wear protective
Only thin Thurmalox 242 series coatings with gloves, chemical safety goggles and impervious
recommended Dampney Thinners. For Thurmalox protective clothing. Use skin cream. In confined
242-02 use 100 Thinner. For Thurmalox 242C-02 use spaces it is required to use a positive pressure
Dampney 180 Thinner. Note: Use of other thinners not supplied-air respirator (NIOSH approved). Use
approved by Dampney may hinder product explosion-proof lights and electrical equipment. Use
performance and void product warranty. only nonsparking tools and equipment. Wear
conductive and nonsparking footwear. Make certain all
Dry Time 70°F (21°C) 50% R.H. electrical equipment is grounded. Observe all safety
precautions and follow procedures described in OSHA
Thurmalox 242 series coatings will air dry tack and
regulations. See Material Safety Data Sheet (MSDS)
thumb print free within 1/2-1 hour. Allow 8 hours dry
for complete precautionary and disposal information.
time between coats. Allow 24 hours dry time prior to
shipping and handling if coating is not heat cured.
If instructions and warnings cannot be strictly followed,
Surfaces coated with Thurmalox 242 Series coatings in
do not use this product.
the air dried state can be handled and shipped prior to
a heat cure as long as shipping and handling
FOR INDUSTRIAL USE ONLY
procedures for thin filmed systems are followed. Avoid
mechanical abrasion during shipping and handling.

Page 2 of 3 0109 - Rev.

Replaces Issue of 0306
 Bulletin 242

TECHNICAL DATA
Characteristics Thurmalox 242-02 Thurmalox 242C-02
Generic Type Silicone Ceramic Silicone Ceramic
Color Black Black
Temperature resistance
Continuous 1000°F (538°C) 1000°F (538°C)
Intermittent 1400°F (760°C) 1600°F (871°C)
Percent (%) Solids by volume 43% 45%
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns) 1.5-2.0 mils (37-50 microns)
Wet film thickness per coat 4.0 -5.0 mils (100 - 125 microns) 4.0-5.0 mils (100-125 microns)
Theoretical coverage per gallon 700 mil. sq. ft. (16.5 sq. m./liter @ 25 720 mil sq. ft. (17 sq. m/liter @ 25
microns) microns)
Application temperature @ 50% RH 50°F-120°F (10°C-50°C) 50°F-120°F (10°-50°C)
Drying time @ 50% R.H. 50°F (10°C) 70°F (21°C) 50°F (10°C) 70°F (21°C)
To touch 1 hour 30 minutes 1 hour 30 minutes
To recoat 12 hours 8 hours 12 hours 8 hours
To ship 48 hours 24 hours 48 hours 24 hours
Initial cure @ 350°F (177°C)** 30 minutes 30 minutes
Weight per gallon
Thurmalox 242 Series 11.36±1lb. (5.15 kg.) 13±1lb. (5.26 Kg.)
Dampney 100 Thinner 9.0 lb. (4.1 kg.)
Dampney 182 Thinner 8.5 lb. (3.9 Kg )
Flash point 81°F ( 27°C) 102°F (39°C)
Pot life N/A N/A
Shelf life 1 year 1 year
Volatile organic compounds 4.0 lb./gal. (479 g./l.) Standard 2.6 lb./gal. (312 g./l) VOC Version
** See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109 - Rev.

Replaces Issue of 0306
Dampney Protective Coatings

Thurmalox® 245 Air Dry

Silicone Zinc Dust Primer
Heat Resistance 500°F - 1200°F
Description 2. Remove all surface imperfections that will induce
Thurmalox 245 Primer is a high temperature, corrosion premature coating system failure. Chip or scrape
resistant primer formulated from silicone resins and off weld splatter. Grind down sharp and rough
zinc dust. Thurmalox 245 Primer provides outstanding edges.
corrosion protection for metal surfaces operating at 3. Abrasive blast surface per specification SSPC-SP
temperatures from 500°F (260°C) to 1000°F (538°C), 10, “Near-White Blast Cleaning”, or per NACE
with peaks to 1200°F (649°C). Thurmalox 245 is the Standard No. 2 to a profile depth of 1.5 - 2.0 mils
primer for both Thurmalox 230 Series and Thurmalox maximum, with a 1.5 mil anchor pattern being ideal.
280 Aluminum heat resistant topcoats. These Abrasive used in blasting should be selected
primer/topcoat systems have excellent intercoat carefully from materials of mesh size required to
adhesion and are able to withstand severe thermal produce the desired anchor pattern.
shock throughout the entire temperature range. 4. If abrasive blasting is not permitted, prepare
surface by power tool cleaning per SSPC-SP 11.
Recommended Uses Use 3M brand “Heavy Duty Roto Peen”, type C flap
• Stacks, Breechings, Boiler Casings wheel cleaning system mounted on an air-driven
motor. This method will provide a surface
• Manifolds, Mufflers and Exhausts
equivalent to that provided by commercial blast
• Hot Piping, Process Vessels, Heat Exchangers
cleaning per SSPC-SP 6, including the desired
• Refinery Equipment - Heaters, Crackers surface profile.
• Furnaces, Ovens 5. Feather out all edges of adjacent painted surfaces
after completion of surface preparation operations
Features and prior to application of the first coat of paint.
• Air dries
• Withstands continuous temperature of 1000°F Mixing
(538°C), with peaks to 1200°F (648°C) Thurmalox 245 Primer is a two-package system
• Prevents rusting and streaking of steel during consisting of a base component and zinc that are
shutdowns mixed together before use. Sift zinc dust slowly into
• Easily topcoated with Thurmalox 230 Series and base with continuous mechanical agitation. Mix
Thurmalox 280 Aluminum topcoats thoroughly until free of lumps. Pour mixture through
• Excellent intercoat adhesion 30-mesh screen. If a partial unit is needed, mix by
• Protects against weathering and corrosion weight 10 parts of the Base component with 3 parts
• Prevents underfilm corrosion attack Zinc Dust component.

Not Recommended For Application Guidelines

• Immersion service Surface temperature must be at least 5°F (3°C) above
• Interiors of stacks, breechings and scrubbers dew point.
• Stainless steel
Uninsulated Carbon Steel
Surface Preparation - Carbon Steel Primer: Thurmalox 245 Primer 1.5-2.0 mils
1. To ensure optimum long-term coating system (37-50 microns)
performance, surfaces must be clean, dry and free Topcoats: Thurmalox 230 Series 1.5-2.0 mils
from dirt, oil, grease, salts, welding flux, mill scale, Thurmalox 280 Aluminum (37-50 microns)
rust, oxides, old paint, corrosion products or other Total dry film thickness 3.0-4.0 mils
foreign matter. (75-100 microns)

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 245

Application Equipment shipping and handling procedures for thin filmed

Conventional spray is the recommended method of systems are followed. Avoid mechanical abrasion
application. However, Thurmalox 245 Primer may also during shipping and handling. Higher temperatures will
be applied by airless spray, brush or roller. Do not reduce tack free, recoat and shipping times. Allow one
apply Thurmalox 245 Primer in heavier films than hour solvent flash off period before heat curing or
specified since blistering may occur. placing into service. Optimum film properties require a
heat cure of 350°F (177°C) for 30 minutes. Equipment
Conventional Spray: protected with the Thurmalox 245 Primer in the air
Spray gun DeVilbiss MBC-510 dried state will heat cure when placed into service.
Fluid tip FX (1.1 mm tip)
Air cap 704 Cleanup
Fluid hose* 3/8” ID Thoroughly flush spray equipment and hoses
Air hose 5/16” ID immediately after use with Dampney 100 Thinner.
Atomizing pressure 40-45 psi Dismantle spray equipment and clean parts, brushes
* Smaller hose diameter or length over 25 ft. may and rollers with Dampney 100 Thinner.
require increased pressure.
Storage
Airless Spray: Store in a cool, dry place with temperature between
Spray gun Graco 205-591, 208-663 50°F and 100°F (10°C and 38°C). Keep container
Fluid tips 163-614, 163-616 (12”fan) closed when not in use.
Pump Graco Bulldog 30:1
Fluid hose 3/8” ID Precautionary Information
Air pressure to pump 65-80 psi WARNING: Flammable Liquid and Vapor
Keep away from heat, sparks and flame. Vapors may
Brush: Use only wooden-handled brush with short cause flash fire. Do not breathe vapors or spray mist.
China bristles. Do not use synthetic-bristled brushes. Avoid contact with eyes, skin and clothing. Use with
Do not flood surface with coating. Brush out adequate ventilation during mixing and application.
thoroughly, maintaining a continuous wet edge and Wear an appropriate, properly fitted organic vapor
uniform appearing paint film. cartridge-type respirator (NIOSH approved) during and
after application unless air monitoring demonstrates
Roller: Use only wooden-handled roller with phenolic vapor/mist levels are below applicable limits. Follow
shank and core, and 1/4-3/8” nap. Do not flood surface respirator manufacturer’s directions for respirator use.
with coating. Roll out excess coating on a suitable, Wash thoroughly after handling. Wear protective
screened surface. Then roll out thoroughly, maintaining gloves, chemical safety goggles and impervious
a continuous wet edge and uniform appearing paint protective clothing. Use skin cream. In confined
film. spaces it is required to use a positive pressure
supplied-air respirator (NIOSH approved). Use
Thinning explosion-proof lights and electrical equipment. Use
Only thin Thurmalox 245 Primer with Dampney 100 only nonsparking tools and equipment. Wear
Thinner. Note: Use of other thinners not approved by conductive and nonsparking footwear. Make certain all
Dampney may hinder product performance and void electrical equipment is grounded. Observe all safety
product warranty. precautions and follow procedures described in OSHA
regulations. See Material Safety Data Sheet (MSDS)
for complete precautionary and disposal information.
Dry Time 70°F (21°C) 50% RH
Thurmalox 245 Primer will air dry tack and thumb print
If instructions and warnings cannot be strictly followed,
free within 1/2-1 hour. Allow 8 hours dry time between
do not use this product.
coats. Allow 24 hours dry time prior to shipping and
handling if coating is not heat cured. Surfaces coated
FOR INDUSTRIAL USE ONLY
with Thurmalox 245 Primer in the air dried state can be
handled and shipped prior to a heat cure as long as

Page 2 of 3 0109-REV
Replaces issue of 0306
 Bulletin 245

TECHNICAL DATA

Characteristics Thurmalox 245 Primer

Generic Type Silicone Zinc Dust
Color Dark Gray
Number of components Two
Temperature resistance
Continuous 1000°F (538°C)
Intermittent 1200°F (648°C)
Percent (%) Solids by volume 33
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns)
Wet film thickness per coat 4.5 - 6.0 mils (112 - 150 microns)
Theoretical coverage per gallon 530 mil. sq. ft. (12.65 sq. m./liter @ 25 microns)
Application temperature @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 50°F (10°C) 70°F (21°C)
To touch 1 hour 30 minutes
To recoat 12 hours 8 hours
To ship 48 hours 24 hours
Full cure @ 350°F (177°C)* 30 minutes
Weight per gallon
Thurmalox 245 Primer 12.0 lb. (5.5 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Flash point (Pensky Martens) 45°F (7°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 4.9 lb./gal. (583 g./l.)
* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-REV
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox 245C Air Dry

VOC Compliant High Solid
Silicone Zinc Dust Primer
Heat Resistance 500F - 1200F

Description Surface Preparation - Carbon Steel

Thurmalox 245C Primer is a VOC compliant, high 1. To ensure optimum long-term coating system
temperature, corrosion resistant primer formulated from performance surfaces must be clean, dry and free
silicone resins and zinc dust. Thurmalox 245C Primer from dirt, oil, grease, salts, welding flux, mill scale,
provides outstanding corrosion protection for metal rust, oxides, old paint, corrosion products or other
surfaces operating at temperatures from 500F (260C) foreign matter.
to 1000F (538C), with peaks to 1200F (648C). 2. Remove all surface imperfections that will induce
Thurmalox 245C is the primer for Thurmalox 230C and premature coating system failure. Chip or scrape
280C series heat resistant topcoats. The 245C off weld splatter. Grind down sharp and rough
primer/230C and 280C series topcoat systems have edges, gouges, and pits.
excellent intercoat adhesion and are able to withstand 3. Abrasive blast surface per specification SSPC-SP
severe thermal shock from ambient to 1000F (538C). 10, “Near-White Blast Cleaning”, or per NACE
Standard No. 2 to a profile depth of 1.5 - 2.0 mils
Recommended Uses maximum, with a 1.5 mil anchor pattern being ideal.
Application where (1) the benefits and features of Abrasive used in blasting should be selected
Thurmalox 245C are needed and where (2) federal, carefully from materials of mesh size required to
state, and/or local authorities require high temperature produce the desired anchor pattern.
coatings to be compliant with reduced VOC (volatile 4. If abrasive blasting is not permitted, prepare
organic compound) emissions regulations. surface by power tool cleaning per SSPC-SP 11.
 Stacks, Breechings, Boiler Casings Use 3M brand “Heavy Duty Roto Peen”, type C flap
 Manifolds, Mufflers and Exhausts wheel cleaning system mounted on an air-driven
 Hot Piping, Process Vessels, Heat Exchangers motor. This method will provide a surface
 Refinery Equipment - Heaters, Crackers equivalent to that provided by commercial blast
cleaning per SSPC-SP 6, including the desired
 Furnaces, Ovens
surface profile (anchor pattern).
5. Feather out all edges of adjacent painted surfaces
Features after completion of surface preparation operations
 VOC compliant - 3.45 lb. / gal. (413 g./l.) and prior to application of the first coat of paint.
 Withstands continuous temperature of 1000F
(538C), with peaks to 1200F (648C) Mixing
 Air dries Thurmalox 245C Primer is a two package system
 Prevents rusting of steel during shutdowns consisting of a base component and zinc dust that must
 Easily topcoated with Thurmalox 230C/280C series be mixed together before use. Sift zinc dust slowly into
heat resistant topcoats base with continuous mechanical agitation. Mix
 Excellent intercoat adhesion thoroughly until free of lumps. Pour mixture through
 Protects against weathering and corrosion 30-mesh screen or nylon mesh bag. If a partial unit is
 Prevents underfilm corrosion attack needed, mix by weight, 10 parts Base component with
3 parts Zinc Dust component.
Not Recommended For
 Immersion service
 Interiors of stacks, breechings and scrubbers
 Stainless steel

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Bulletin 245C

Application Guidelines Provide material pot with agitator, regulators for fluid
Surface temperature must be at least 5F (3C) above and air pressure, and oil and moisture traps in supply
dew point. line.

Carbon Steel Dry Time 70F (21C) 50% RH

Primer: Thurmalox 245C Primer 1.5-2.0 mils Thurmalox 245C Primer will air dry tack and thumb
(37-50 microns) print free within 6 - 8 hours. Allow 10 - 12 hours dry
Topcoats: Thurmalox 230C Series 1.5-2.0 mils time between coats. Allow 48 hours dry time prior to
(37-50 microns) shipping and handling if coating is not heat cured.
Total dry film thickness 3.0-4.0 mils Surfaces coated with Thurmalox 245C Primer in the air
(75-100 microns) dried state can be handled and shipped prior to a heat
cure as long as shipping and handling procedures for
Application Equipment thin filmed systems are followed. Avoid mechanical
abrasion during shipping and handling. Higher
Conventional spray is the recommended method of
temperatures will reduce tack free, recoat and shipping
application. However, Thurmalox 245C Primer may
times. Allow one hour solvent flash off period before
also be applied by airless spray, or brush. Do not apply
heat curing or placing into service. Optimum film
Thurmalox 245C Primer in heavier films than specified
since blistering may occur. properties require a heat cure of 350F (177C) for 30
minutes. Equipment protected with the Thurmalox
Conventional Spray: 245C Primer in the air dried state will heat cure when
Spray gun DeVilbiss JGA402 or equal placed into service.
Fluid tip EF
Air cap 704 Cleanup
Fluid hose* 3/8” ID Thoroughly flush spray equipment and hoses
Air hose 5/16” ID immediately after use with Dampney 100 Thinner.
Atomizing pressure 60 psi Dismantle spray equipment and clean parts, brushes
Provide material pot with agitator, regulators for fluid and rollers with Dampney 100 Thinner.
and air pressure, and oil and moisture traps in supply
line. Storage
*Smaller hose diameter or length over 25 ft. may Store in a cool, dry place with temperature between
require increased pressure. 50F and 100F (10C and 38C). Keep container
closed when not in use.
Airless Spray:
Spray gun Graco 205-591, 208-663 Precautionary Information
Fluid tips* 163-610, 163-315 WARNING: Flammable Liquid and Vapor
Pump Graco Bulldog 30:1 Keep away from heat, sparks and flame. Vapors may
Fluid hose 3/8” to 1/2” ID cause flash fire. Do not breathe vapors or spray mist.
Air press. to pump 100 psi Avoid contact with eyes, skin and clothing. Use with
Pump operating press. 80-90 psi adequate ventilation during mixing and application.
* Use Reverse-A-Clean tips for fast, easy clean out. Wear an appropriate, properly fitted organic vapor
cartridge-type respirator (NIOSH approved) during and
Brush: Use only wooden-handled brush with short after application unless air monitoring demonstrates
China bristles. Do not use synthetic-bristled brushes. vapor/mist levels are below applicable limits. Follow
Do not flood surface with coating. Brush out respirator manufacturer’s directions for respirator use.
thoroughly, maintaining a continuous wet edge and Wash thoroughly after handling. Wear protective
uniform appearing paint film. gloves, chemical safety goggles and impervious
protective clothing. Use skin cream. In confined
Thinning spaces it is required to use a positive pressure
Only thin Thurmalox 245C Primer with Dampney 180 supplied-air respirator (NIOSH approved). Use
Thinner. Do not thin beyond federal, state and/or local explosion-proof lights and electrical equipment. Use
VOC (volatile organic compound) emission regulations. only nonsparking tools and equipment. Wear
Note: Use of other thinners not approved by Dampney conductive and nonsparking footwear. Make certain all
may hinder product performance and void product electrical equipment is grounded. Observe all safety
warranty. precautions and follow procedures described in OSHA
regulations. See Material Safety Data Sheet (MSDS)
for complete precautionary and disposal information.

Page 2 of 3 0114-REV.
Replaces issue of 0109
 Bulletin 245C

If instructions and warnings cannot be strictly followed, FOR INDUSTRIAL USE ONLY
do not use this product.

TECHNICAL DATA

Characteristics Thurmalox 245C Primer

Generic Type Silicone Zinc Dust
Color Dark Gray
Number of components Two
Temperature resistance
Continuous 1000F (538C)
Intermittent 1200F (648C)
Percent (%) Solids by volume 50
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns)
Wet film thickness per coat 3.0 - 4.0 mils (75 - 100 microns)
Theoretical coverage 820 mil. sq. ft. per gallon
20.0 sq. m. @ 25 microns per liter
Application temperature @ 50% RH 50F-120F (10C-50C)
Drying time @ 50% RH 50F (10C) 70F (21C)
To touch 8-10 hours 6-8 hours
To recoat 24 hours 10-12 hours
To ship 72 hours 48 hours
Full cure @ 350F (177C)* 30 minutes
Weight per gallon
Thurmalox 245C Primer 15.0 lb. (6.7 kg.)
Dampney 180 Thinner 8.3 lb. (3.7 kg.)
Dampney 100 Thinner 7.2 lb (3.2 kg.)
Flash point 45F (7C)
Pot life 8 hours
Shelf life 6 months
Volatile organic compounds 3.33 lb./gal. (395.5 g./l.)
* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0114-REV.
Replaces issue of 0109
Dampney Protective Coatings

Thurmalox 260 Air Dry Series

Heat and Corrosion Resistant to 500F
Standard and Custom Colors
Apply Directly to Hot Steel
Description
Thurmalox 260 series coatings are air drying, self- *Thurmalox 260 series black and aluminum-pigmented
priming, heat and corrosion resistant coatings based on coatings are the only colors that are not self-priming.
a silicone copolymer resin and a highly effective Apply any other Thurmalox 260 series coating as a
corrosion inhibitive pigment system. Thurmalox 260 prime coat.
series coatings are designed for application to ambient
temperature metal surfaces or directly to hot metal Not Recommended For
surfaces up to 500F (260C) of operating equipment.  Direct application to surfaces having a surface
They provide a tough, chemically resistant, durable
temperature above 500F (260C)
finish with excellent film integrity and color stability.
 Immersion service
Thurmalox 260 series coatings protect metal surfaces
 Interiors of stacks, breechings and scrubbers
from corrosion and weathering up to 500F (260C),
with peaks to 600F (315C). Thurmalox 260 series
coatings are available in a wide range of standard (see Surface Preparation - Carbon Steel
Master Color Card) and custom colors. 1. To ensure optimum long-term coating system
performance, surfaces must be clean, dry and free
from dirt, oil, grease, salts, welding flux, mill scale,
Recommended Uses rust, oxides, old paint, corrosion products or other
 Refinery and chemical plant equipment foreign matter.
 Furnaces, heaters, heat exchangers 2. Remove all surface imperfections that will induce
 Columns, fractionators, towers premature coating system failure. Chip or scrape
 Riser lines, lift pipes, ducts off weld splatter. Grind down sharp and rough
 Boilers, breechings, stacks edges, gouges, and pits.
 Compressors, turbines, engines, pumps 3. Abrasive blast surface per specification SSPC-SP
 Flare lines and flare stacks 10, “Near-White Blast Cleaning”, or per NACE
 Boil-out piping (steam-out lines) Standard No. 2 to a profile depth of 1.5-2.0 mils
maximum. Abrasive used in blasting should be
Features selected carefully from materials of mesh size
 Air dries, easily applied required to produce the desired anchor pattern.
 Heat resistant to 500F (260C), with peaks to 4. If abrasive blasting is not permitted, prepare
600F (315C) surface by power tool cleaning per SSPC-SP 11.
Use 3M brand “Heavy Duty Roto Peen”, type C flap
 Excellent corrosion, chemical and weather
wheel cleaning system mounted on an air-driven
resistance
motor. This method will provide a surface
 Direct application to metal surfaces as hot as 500F
equivalent to that provided by commercial blast
only when applied by spray
cleaning per SSPC-SP 6, including the desired
 Outstanding color stability to 500F (260C) surface profile.
 Hot equipment can be painted without being shut 5. Feather out all edges of adjacent painted surfaces
down after completion of surface preparation operations
 May be applied to hot surfaces during the winter and prior to application of the first coat of paint.
 Excellent bond to stainless steel without the need
to abrasive blast (see Surface Preparation)

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Bulletin 260

Surface Preparation - Stainless Steel Conventional Spray:

1. Surfaces must be clean and dry. Remove all oil, Spray gun DeVilbiss MBC-510 or equal
grease, soil, drawing and cutting compounds, and Fluid tip AV115-FX (0.0425”)
other foreign matter by methods outlined in Steel Air cap 704
Structures Painting Council Specification SSPC-SP Fluid hose* 3/8” ID
1, “Solvent Cleaning”. Air hose 5/16” ID
2. DO NOT USE CHLORINATED SOLVENTS ON Atomizing pressure 40-45 psi
STAINLESS STEEL SURFACES. *Smaller hose diam. or length over 25 ft. may require
3. For large surface areas, steam clean with an increased pressure.
alkaline detergent, follow by a steam or fresh water
wash to remove detrimental residues. Airless Spray:
4. For small surface areas, solvent wipe with Spray gun Graco 205-591, 208-663
Dampney 170 Thinner, a chloride free solvent, Fluid tips 163-614, 163-616 (12” fan)
using proper procedures and precautions to Pump Graco Bulldog 30:1
minimize hazards. Fluid hose 3/8” ID
Air press. to pump 65-80 psi
Mixing
Redisperse any settled-out pigments by stirring with a Brush: Use only wooden-handled brush with short
paint paddle followed by thorough mixing to a uniform China bristles. Do not use synthetic-bristled brushes.
consistency with an explosion-proof or air-driven power Do not flood surface with coating. Brush out
mixer. Do not open containers until ready to use. thoroughly, maintaining a continuous wet edge and
Keep lid on container when not in use. uniform appearing paint film.

Application Guidelines Roller: Use only wooden-handled roller with phenolic

Surface temperature must be at least 5F (3C) above shank and core, and 1/4-3/8” nap. Do not flood surface
dew point. with coating. Roll out excess coating on a suitable,
screened surface. Then roll out thoroughly,
Carbon Steel maintaining a continuous wet edge and uniform
Primer: Thurmalox 260 Series* 2.0 - 2.5 mils appearing paint film.
(50-62 microns)
Topcoat: Thurmalox 260 Series 2.0 - 2.5 mils Procedures for Application to Hot Surfaces
(50-62 microns) 1. All hot applications must be performed with spray
Total dry film thickness 4.0 - 5.0 mils equipment only.
(100 - 125 microns) 2. Flush spray equipment with Dampney 100 Thinner
*Thurmalox 260 series black and aluminum pigmented before use.
coatings are the only colors that are not self priming. 3. Thinning of Thurmalox 260-series coatings is not
Apply any of the other 260 series coatings as a prime normally required for spray application.
coat. 4. Dampney 162 Thinner is a high flash point (134F),
slow evaporating solvent formulated especially for
Uninsulated Stainless Steel* application to hot surfaces.
For optimum protection apply two coats of Thurmalox 5. WARNING! DO NOT use any other solvents to thin
262 Black to a dry film thickness of 2.0-2.5 mils (50-62 Thurmalox 260 series coatings. A fire hazard may
microns) per coat. Total recommended dry film result from use of solvents with low auto ignition
thickness is 4.0-5.0 mils (100-125 microns). temperatures when applying Thurmalox 260 series
*For application of other Thurmalox 260 series colors to coatings to hot surfaces, and rapid solvent
uninsulated stainless steel consult Dampney Technical evaporation can cause dry spray and poor film
Service. characteristics.
6. Use Dampney 162 Thinner cautiously. Addition of
Application Equipment a small amount of thinner will cause a great
Conventional spray is the recommended method of reduction in coating viscosity. Excessive thinning
application. However, Thurmalox 260 series coatings will cause runs or sags.
may also be applied by airless spray, brush or roller. 7. For conventional spray use adequate air pressure
Do not apply Thurmalox 260 series coatings in heavier and volume to obtain proper atomization.
films than specified since blistering may occur.

Page 2 of 4 0109-Rev.
Replaces issue of 0306
 Bulletin 260

Be aware that procedures for applying coatings to hot Cleanup

surfaces are somewhat different from those normally Thoroughly flush spray equipment and hoses
used for application to ambient temperature surfaces. immediately after use with Dampney 100 Thinner.
The following factors should be taken into Dismantle spray equipment and clean parts, brushes
consideration: and rollers with Dampney 100 Thinner.
a) Heat radiating from the surface and/or strong winds
will promote dry spray. Storage
b) To avoid dry spray, always apply coatings Store in a cool, dry place with temperature between
perpendicular to hot surfaces without stretching or
50F and 100F (10C and 38C). Keep container
reaching.
closed when not in use.
c) Perpendicular spraying will also minimize
overspray and lap marks due to dry spray and over
spray. Precautionary Information
d) On each pass of the spray gun a thinner than WARNING: Flammable Liquid and Vapor
normal paint film must be applied to facilitate the Keep away from heat, sparks and flame. Vapors may
heat-accelerated escape of solvents without cause flash fire. Do not breathe vapors or spray mist.
leaving pinholes or blisters. Avoid contact with eyes, skin and clothing. Use with
e) Do not use tip sizes greater than 0.042 in. For adequate ventilation during mixing and application.
surfaces above 350F-400F (177C-204C) Wear an appropriate, properly fitted organic vapor
reduce tip size to 0.036 in. or 0.032 in. cartridge-type respirator (NIOSH approved) during and
after application unless air monitoring demonstrates
vapor/mist levels are below applicable limits. Follow
Thinning respirator manufacturer’s directions for respirator use.
Only thin Thurmalox 260 series coatings with Dampney Wash thoroughly after handling. Wear protective
162 Thinner. gloves, chemical safety goggles and impervious
Note: Use of other thinner not approved by Dampney protective clothing. Use skin cream. In confined
may hinder product performance and void product spaces it is required to use a positive pressure
warranty. Also see Procedures for Application to Hot supplied-air respirator (NIOSH approved). Use
Surfaces. explosion-proof lights and electrical equipment. Use
only nonsparking tools and equipment. Wear
Dry Time 70F (21C) 50% RH conductive and nonsparking footwear. Make certain all
Thurmalox 260 series coatings will air dry tack and electrical equipment is grounded. Observe all safety
thumb print free within 4 - 6 hours. Allow 8-10 hours precautions and follow procedures described in OSHA
dry time between coats. Allow 48 hours dry time prior regulations. See Material Safety Data Sheet (MSDS)
to shipping and handling if coating is not heat cured. for complete precautionary and disposal information.
Surfaces coated with Thurmalox 260 series coatings
can be handled and shipped prior to a heat cure as If instructions and warnings cannot be strictly followed,
long as shipping and handling procedures for thin do not use this product.
filmed systems are followed. Higher temperatures will
reduce tack free, recoat and shipping times. Allow one FOR INDUSTRIAL USE ONLY
hour solvent flash off period before heat curing or
placing into service. Optimum film properties require a
heat cure of 350F (177C) for 30 minutes.

Equipment protected with Thurmalox 260 series

coatings in the air-dried state will heat cure when
placed into service.

Page 3 of 4 0109-Rev.
Replaces issue of 0306
 Bulletin 260

TECHNICAL DATA

Characteristics Thurmalox 260 Series Coatings

Generic Type Silicone copolymer
Color See Master Color Card. Also available in custom colors.
Temperature resistance
Continuous 500F (260C)
Intermittent 600F (315C)
Percent (%) Solids by volume 52
Dry film thickness per coat 2.0 - 2.5 mils (50 - 62 microns)
Wet film thickness per coat 4.0 - 5.0 mils (100 - 125 microns)
Theoretical coverage 834 mil. sq. ft. per gallon
20.0 sq. m. @ 25 microns per liter
Application temperature @ 50% RH 50F-500F (10C-260C)
Drying time @ 50% RH 50F (10C) 70F (21C)
To touch 6-8 hours 4-6 hours
To recoat 10-12 hours 8-10 hours
To ship 72 hours 48 hours
Full cure @ 350F (177C)* 30 minutes
Weight per gallon
Thurmalox 260 Series 13.4 lb. (6.0 kg.)
Dampney 162 Thinner 6.8 lb. (3.1 kg.)
Dampney 170 Thinner 8.0 lb. (3.7 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Flash point 134F (57C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.3 lb./gal. (395.5 g./l.)
* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications.
The technical data contained herein are accurate at the date of issuance but are subject to change without prior
notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to verify
correctness before ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting from
handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will
Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 4 of 4 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox 260C Air Dry Series

VOC Compliant Self Priming
Standard and Custom Colors to 500F
Apply Direct to Hot Steel

Description  Excellent corrosion, chemical and weather

Thurmalox 260C series coatings are VOC compliant, resistance
air drying, self-priming, heat and corrosion resistant  Direct application to metal surfaces as hot as 500F
coatings based on a silicone copolymer resin and a  Outstanding color stability to 500F (260C)
highly effective corrosion inhibitive pigment system.  Hot equipment can be painted without being shut
Thurmalox 260C series coatings are designed for down
application to ambient temperature metal surfaces or  May be applied to hot surfaces during the winter
directly to hot metal surfaces up to 500F (260C) of  Excellent bond to stainless steel without the need
operating equipment*. They provide a tough, to abrasive blast (see Surface Preparation)
chemically resistant, durable finish with excellent film *Thurmalox 260C series black and aluminum
integrity and color stability. Thurmalox 260C series pigmented coatings are the only colors that are not self
coatings protect metal surfaces from corrosion and priming. Apply any other Thurmalox 260C series
weathering up to 500F (260C), with peaks to 600F coating as a prime coat.
(315C). Thurmalox 260C series coatings are available
in a wide range of standard (see Master Color Card)
and custom colors.
Not Recommended For
* Thurmalox 264C Aluminum is the only Thurmalox  Continuous exposure to temperatures above 500F
260C series color which may not be applied to hot (260C)
surfaces above 200F (93C).  Direct application to surfaces having a surface
temperature above 500F (260C)
Recommended Uses  Immersion service
Application to surfaces where (1) the benefits of  Interiors of stacks, breechings and scrubbers
Thurmalox 260C series coatings are needed, and
where (2) federal, state and/or local authorities require Surface Preparation - Carbon Steel
high temperature coatings to be compliant with reduced 1. To ensure optimum long-term coating system
VOC (volatile organic compound) emission regulations. performance, surfaces must be clean, dry and free
 Refinery and chemical plant equipment from dirt, oil, grease, salts, welding flux, mill scale,
 Furnaces, heaters, heat exchangers rust, oxides, old paint, corrosion products or other
 Columns, fractionators, towers foreign matter.
 Riser lines, lift pipes, ducts 2. Remove all surface imperfections that will induce
 Boilers, breechings, stacks premature coating system failure. Chip or scrape
off weld splatter. Grind down sharp and rough
 Compressors, turbines, engines, pumps
edges, gouges, and pits.
 Insulated surfaces (under insulation)
3. Abrasive blast surface per specification SSPC-SP
 Flare lines and flare stacks 10, “Near-White Blast Cleaning”, or per NACE
 Boil-out piping (steam-out lines) Standard No. 2 to a profile depth of 1.5-2.0 mils
maximum. Abrasive used in blasting should be
Features selected carefully from materials of mesh size
 VOC compliant - 3.2 lb. / gal. (381 g./l.) required to produce the desired anchor pattern.
 Self priming * 4. If abrasive blasting is not permitted, prepare
 Air dries, easily applied surface by power tool cleaning per SSPC-SP 11.
 Heat resistant to 500F (260C) with peaks to Use 3M brand “Heavy Duty Roto Peen”, type C flap
600F (315C) wheel cleaning system mounted on an air-driven

Dampney Company, Inc.  85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805  Fax: (617) 389-0484  E-mail: sales@dampney.com  Website: www.dampney.com
 Bulletin 260C

motor. This method will provide a surface Application Equipment

equivalent to that provided by commercial blast Conventional spray is the recommended method of
cleaning per SSPC-SP 6, including the desired application, however Thurmalox 260C series coatings
surface profile (anchor pattern). may also be applied by airless spray, brush or roller.
5. Feather out all edges of adjacent painted surfaces Do not apply Thurmalox 260C series coatings in
after completion of surface preparation operations heavier films than specified since blistering may occur.
and prior to application of the first coat of paint.
Conventional Spray:
Surface Preparation - Stainless Steel Spray gun DeVilbiss JGA402 or equal
1. Surfaces must be clean and dry. Remove all oil, Fluid tip EF
grease, soil, drawing and cutting compounds, and Air cap 704
other foreign matter by methods outlined in Steel Fluid hose* 3/8” ID
Structures Painting Council Specification SSPC-SP Air hose 5/16” ID
1, “Solvent Cleaning”. Atomizing pressure 60 psi
2. DO NOT USE CHLORINATED SOLVENTS ON Provide material pot with agitator, regulators for fluid
STAINLESS STEEL SURFACES. and air pressure, and oil and moisture traps in supply
3. For large surface areas, steam clean with an line.
alkaline detergent, follow by a steam or fresh water *Smaller hose diam. or length over 25 ft. may require
wash to remove detrimental residues. increased pressure.
4. For small surface areas, solvent wipe with
Dampney 170 Thinner, a chloride free solvent, Airless Spray:
using proper procedures and precautions to Spray gun Graco 205-591, 208-663
minimize hazards. Fluid tips* 163-610, 163-315
Pump Graco Bulldog 30:1
Mixing Fluid hose 3/8” to 1/2” ID
Redisperse any settled-out pigments by stirring with a Air press. to pump 100 psi
paint paddle followed by thorough mixing to a uniform Pump operating press. 80-90 psi
consistency with an explosion-proof or air-driven power
* Use Reverse-A-Clean tips for fast, easy clean out.
mixer. Do not open containers until ready to use.
Keep lid on container when not in use.
Brush: Use only wooden-handled brush with short
China bristles. Do not use synthetic-bristled brushes.
Application Guidelines Do not flood surface with coating. Brush out
Surface temperature must be at least 5F (3C) above thoroughly, maintaining a continuous wet edge and
dew point. uniform appearing paint film.

Uninsulated Carbon Steel Roller: Use only wooden-handled roller with phenolic
Primer: Thurmalox 260C Series* 2.0 - 2.5 mils shank and core, and 1/4-3/8” nap. Do not flood surface
(50-62 microns) with coating. Roll out excess coating on a suitable,
Topcoat: Thurmalox 260C Series 2.0 - 2.5 mils screened surface. Then roll out thoroughly,
(50-62 microns) maintaining a continuous wet edge and uniform
Total dry film thickness 4.0 - 5.0 mils appearing paint film.
(100 - 125 microns)
*Thurmalox 260C series black and aluminum Procedures for Application to Hot
pigmented coatings are the only colors that are not self
priming. Apply any of the other 260C series coatings
Surfaces*
1. Flush spray equipment with Dampney 100 Thinner
as a prime coat.
before use.
2. Thinning of Thurmalox 260C series coatings is not
Uninsulated Stainless Steel* normally required for spray and roller application.
For optimum protection apply two coats of Thurmalox For brush or roller application, use up to 1/2 pint
260C to a dry film thickness of 2.0-2.5 mils (50-62 maximum of Dampney 167 Thinner per gallon of
microns) per coat. Total recommended dry film coating.
thickness is 4.0-5.0 mils (100-125 microns). 3. Dampney 167 Thinner is formulated especially for
application to hot surfaces.
*For application of other Thurmalox 260C series colors 4. WARNING! DO NOT use any other solvents to thin
to uninsulated stainless steel consult Dampney Thurmalox 260C series coatings. A fire hazard
Technical Service. may result from use of solvents with low auto

Page 2 of 4 0114-Rev.
Replaces issue of 0109
 Bulletin 260C

ignition temperatures when applying Thurmalox thin filmed systems are followed. Avoid mechanical
260C series coatings to hot surfaces, and rapid abrasion during shipping and handling. Higher
solvent evaporation can cause dry spray and poor temperatures will reduce tack free, recoat and shipping
film characteristics. times. Allow one hour solvent flash off period before
5. Use Dampney 167 Thinner cautiously. Addition of heat curing or placing into service. Optimum film
a small amount of thinner will cause a great properties require a heat cure of 350 F (177 C) for a
reduction in coating viscosity. Excessive thinning 1/2 hour. Equipment protected with the Thurmalox
will cause runs or sags. 260C series coatings in the air dried state will heat cure
6. For conventional spray use adequate air pressure when placed into service.
and volume to obtain proper atomization.
Cleanup
* Note: Thurmalox 264C Aluminum is the only Thoroughly flush spray equipment and hoses
Thurmalox 260C series color which may not be applied immediately after use with Dampney 100 Thinner.
to hot surfaces above 200F. Dismantle spray equipment and clean parts, brushes
and rollers with Dampney 100 Thinner.
Be aware that procedures for applying coatings to hot
surfaces are somewhat different from those normally Storage
used for application to ambient temperature surfaces.
Store in cool, dry place with temperature between 50F
The following factors should be taken into
and 100F (10C and 38C). Keep container closed
consideration:
when not in use.
a) Heat radiating from the surface and/or strong winds
will promote dry spray.
b) To avoid dry spray, always apply coatings Precautionary Information
perpendicular to hot surfaces without stretching or WARNING: Flammable Liquid and Vapor
reaching. Keep away from heat, sparks and flame. Vapors may
c) Perpendicular spraying will also minimize cause flash fire. Do not breathe vapors or spray mist.
overspray and lap marks due to dry spray and over Avoid contact with eyes, skin and clothing. Use with
spray. adequate ventilation during mixing and application.
On each pass of the spray gun a thinner than normal Wear an appropriate, properly fitted organic vapor
paint film must be applied to facilitate the heat- cartridge-type respirator (NIOSH approved) during and
accelerated escape of solvents without leaving pinholes after application unless air monitoring demonstrates
or blisters. vapor/mist levels are below applicable limits. Follow
respirator manufacturer’s directions for respirator use.
Thinning Wash thoroughly after handling. Wear protective
gloves, chemical safety goggles and impervious
Only thin Thurmalox 260C series coatings with
protective clothing. Use skin cream. In confined
Dampney 167 Thinner. Do not thin beyond federal,
spaces it is required to use a positive pressure
state and/or local VOC (volatile organic compound)
supplied-air respirator (NIOSH approved). Use
emission regulations. Note: Use of other thinner not
explosion-proof lights and electrical equipment. Use
approved by Dampney may hinder product
only nonsparking tools and equipment. Wear
performance and void product warranty. Also see
conductive and nonsparking footwear. Make certain all
Procedures for Application to Hot Surfaces.
electrical equipment is grounded. Observe all safety
precautions and follow procedures described in OSHA
Dry Time at 70F (21C) 50% RH regulations. See Material Safety Data Sheet (MSDS)
Thurmalox 260C series coatings will air dry tack and for complete precautionary and disposal information.
thumb print free within 6-8 hours. Allow 10-12 hours
dry time between coats. Allow 48 hours dry time prior If instructions and warnings cannot be strictly followed,
to shipping and handling if coating is not heat cured. do not use this product.
Surfaces coated with Thurmalox 260C series in the air
dried state can be handled and shipped prior to a heat FOR INDUSTRIAL USE ONLY
cure as long as shipping and handling procedures for

Page 3 of 4 0114-Rev.
Replaces issue of 0109
 Bulletin 260C

TECHNICAL DATA
Characteristics Thurmalox 260C Series Coatings
Generic Type Silicone copolymer
Color See Master Color Card. Also available in custom colors
Temperature resistance
Continuous 500F (260C)
Intermittent 600F (315C)
Percent (%) Solids by volume 52
Dry film thickness per coat 2.0 - 2.5 mils (50 - 62 microns)
Wet film thickness per coat 3.5 - 4.0 mils (87 - 100 microns)
Theoretical coverage per gallon 834 mil. sq. ft. (20 sq. m./liter @ 25 microns)
Application temperature @ 50% RH 50F-500F (10C-260C)
Drying time @ 50% RH 50F (10C) 70F (21C)
To touch 10-12 hours 6-8 hours
To recoat 24 hours 10-12 hours
To ship 72 hours 48 hours
Full cure @ 350F (177C)* 30 minutes
Weight per gallon
Thurmalox 260C Series 13.5 lb. (6.1 kg.)
Dampney 167 Thinner 11.2 lb. (5.0 kg.)

Dampney 100 Thinner 7.2 lb. (3.2 kg.)

Flash point 134F (57C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.2 lb./gal. (381 g./l.)
* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications.
The technical data contained herein are accurate at the date of issuance but are subject to change without prior
notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to verify
correctness before ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting from
handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will
Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 4 of 4 0114-Rev.
Replaces issue of 0109
Dampney Protective Coatings

Thurmalox® 260C TIC Air Dry Series

VOC Compliant Self Priming
Temperature Indicating Coatings
Description Surface Preparation - Carbon Steel
A heat-resistant, VOC compliant, silicone-copolymer 1. To ensure optimum long-term coating system
coating designed primarily for temperature indicating performance, surfaces must be clean, dry and free
applications in the 400°F-650°F (200°C-325°C) range. from dirt, oil, grease, salts, welding flux, mill scale,
When applied to refinery and petrochemical process rust, oxides, old paint, corrosion products or other
equipment operating at elevated temperatures, the foreign matter.
color change provided by Thurmalox 260C-TIC gives 2. Remove all surface imperfections that will induce
an early warning of vessel overheating due to failure of premature coating system failure. Chip or scrape
refractory linings or bypassing of hot gases. off weld splatter. Grind down sharp and rough
edges, gouges, and pits.
From ambient temperature to point of failure Thurmalox 3. Abrasive blast surface per specification SSPC-SP
260C-TIC maintains a high degree of color stability. 10, “Near-White Blast Cleaning”, or per NACE
Generally color changes occur over a temperature Standard No. 2 to a profile depth of 1.5-2.0 mils
range of 25°F-50°F depending on specific formulation. maximum. Abrasive used in blasting should be
selected carefully from materials of mesh size
Recommended Uses required to produce the desired anchor pattern.
• Provides an early warning indicator of process 4. If abrasive blasting is not permitted, prepare
vessel overheating due to gas bypassing or surface by power tool cleaning per SSPC-SP 11.
refractory failure Use 3M brand “Heavy Duty Roto Peen”, type C flap
• Provides an early warning indicator of temperature wheel cleaning system mounted on an air-driven
conditions conducive to hydrogen attack of carbon motor. This method will provide a surface
or low allow steels in high pressure/high equivalent to that provided by commercial blast
temperature refinery and petrochemical processes cleaning per SSPC-SP 6, including the desired
utilizing hydrogen-rich atmospheres surface profile (anchor pattern).
5. Feather out all edges of adjacent painted surfaces
after completion of surface preparation operations
Features and prior to application of the first coat of paint.
• Good weathering and UV stability
• Very sharp, easily seen color change from 25 Surface Preparation - Stainless Steel
CIELab scale Delta E units 1. Surfaces must be clean and dry. Remove all oil,
• Outstanding application and performance grease, soil, drawing and cutting compounds, and
properties as with other Thurmalox 260C TIC other foreign matter by methods outlined in Steel
series coatings Structures Painting Council Specification SSPC-SP
• Primer not required - contains same corrosion 1, “Solvent Cleaning”.
inhibitive pigment system as other 260C TIC 2. DO NOT USE CHLORINATED SOLVENTS ON
series coatings. STAINLESS STEEL SURFACES.
• VOC compliance - 3.2 lb/gal (383 g/l) 3. For large surface areas, steam clean with an
alkaline detergent, follow by a steam or fresh water
wash to remove detrimental residues.
Color/ Temperature Summary 4. For small surface areas, solvent wipe with
267C-30 Yellow 475-525°F Dampney 170 Thinner, a chloride free solvent,
269C-42 Blue 675-725°F using proper procedures and precautions to
minimize hazards.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 260C TIC

Mixing screened surface. Then roll out thoroughly,

Redisperse any settled-out pigments by stirring with a maintaining a continuous wet edge and uniform
paint paddle followed by thorough mixing to a uniform appearing paint film.
consistency with an explosion-proof or air-driven power
mixer. Do not open containers until ready to use. Thinning
Keep lid on container when not in use. Only thin Thurmalox 260C TIC series coatings with
Dampney 162 Thinner. Do not thin beyond federal,
Application Guidelines – Uninsulated state and/or local VOC (volatile organic compound)
Stainless Steel* emission regulations. Note: Use of other thinner not
For optimum protection apply two coats of Thurmalox approved by Dampney may hinder product
260C TIC to a dry film thickness of 2.0-2.5 mils (50-62 performance and void product warranty. Also see
microns) per coat. Total recommended dry film Procedures for Application to Hot Surfaces.
thickness is 4.0-5.0 mils (100-125 microns).
Dry Time at 70°F (21°C) 50% RH
*For application of other Thurmalox 260C TIC series Thurmalox 260C TIC series coatings will air dry tack
colors to uninsulated stainless steel consult Dampney and thumb print free within 6-8 hours. Allow 10-12
Technical Service. hours dry time between coats. Allow 48 hours dry time
prior to shipping and handling if coating is not heat
Application Equipment cured. Surfaces coated with Thurmalox 260C TIC
Conventional spray is the recommended method of series in the air dried state can be handled and shipped
application. However, Thurmalox 260C TIC series prior to a heat cure as long as shipping and handling
coatings may also be applied by airless spray, brush or procedures for thin filmed systems are followed. Avoid
roller. Do not apply Thurmalox 260C TIC series mechanical abrasion during shipping and handling.
coatings in heavier films than specified since blistering Higher temperatures will reduce tack free, recoat and
may occur. shipping times. Allow one hour solvent flash off period
before heat curing or placing into service. Optimum
Conventional Spray: film properties require a heat cure of 350°F (177°C) for
Spray gun DeVilbiss JGA402 or equal 1/2 hour. Equipment protected with the Thurmalox
Fluid tip EF 260C TIC series coatings in the air dried state will heat
Air cap 704 cure when placed into service.
Fluid hose 3/8” ID
Air hose 5/16” ID Cleanup
Atomizing pressure 60 psi Thoroughly flush spray equipment and hoses
Provide material pot with agitator, regulators for fluid immediately after use with Dampney 100 Thinner.
and air pressure, and oil and moisture traps in supply Dismantle spray equipment and clean parts, brushes
line. Smaller diameter hose may require increased and rollers with Dampney 100 Thinner.
pressure.
Storage
Airless Spray: Store in a cool, dry place with temperature between
Spray gun Graco 205-591, 208-663 50°F and 100°F (10°C and 38°C). Keep container
Fluid tips* 163-610, 163-315 closed when not in use.
Pump Graco Bulldog 30:1
Fluid hose 3/8” to 1/2” ID Precautionary Information
Air pressure to pump 100 psi WARNING: Flammable Liquid and Vapor
Pump operating pressure 80-90 psi Keep away from heat, sparks and flame. Vapors may
cause flash fire. Do not breathe vapors or spray mist.
Brush: Use only wooden-handled brush with short Avoid contact with eyes, skin and clothing. Use with
China bristles. Do not use synthetic-bristled brushes. adequate ventilation during mixing and application.
Do not flood surface with coating. Brush out Wear an appropriate, properly fitted organic vapor
thoroughly, maintaining a continuous wet edge and cartridge-type respirator (NIOSH approved) during and
uniform appearing paint film. after application unless air monitoring demonstrates
vapor/mist levels are below applicable limits. Follow
Roller: Use only wooden-handled roller with phenolic respirator manufacturer’s directions for respirator use.
shank and core, and 1/4-3/8” nap. Do not flood surface Wash thoroughly after handling. Wear protective
with coating. Roll out excess coating on a suitable, gloves, chemical safety goggles and impervious

Page 2 of 4 0109-Rev.
Replaces issue of 0906
 Bulletin 260C TIC

protective clothing. Use skin cream. In confined regulations. See Material Safety Data Sheet (MSDS)
spaces it is required to use a positive pressure for complete precautionary and disposal information.
supplied-air respirator (NIOSH approved). Use
explosion-proof lights and electrical equipment. Use If instructions and warnings cannot be strictly followed,
only nonsparking tools and equipment. Wear do not use this product.
conductive and nonsparking footwear. Make certain all
electrical equipment is grounded. Observe all safety FOR INDUSTRIAL USE ONLY
precautions and follow procedures described in OSHA

TECHNICAL DATA
Characteristics Thurmalox 260C TIC Series Coatings
Generic Type Silicone copolymer
Color Yellow, Blue
Temperature resistance
Continuous 500°F (260°C)
Intermittent 600°F (315°C)
Percent (%) Solids by volume Varies by color (average 52%)
Dry film thickness per coat 2.0 - 2.5 mils (50 - 62 microns)
Wet film thickness per coat 3.5 - 4.0 mils (87 - 100 microns)
Theoretical coverage per gallon 786 mil. sq. ft. (19 sq. m./liter @ 25 microns)
Application temperature @ 50% RH 50°F-500°F (10°C-260°C)
Drying time @ 50% RH 50°F (10°C) 70°F (21°C)
To touch 10-12 hours 6-8 hours
To recoat 24 hours 10-12 hours
To ship 72 hours 48 hours
Full cure @ 350°F (177°C)* 30 minutes
Weight per gallon
Thurmalox 260C TIC Series 13.5 lb. (6.1 kg.)
Dampney 162 Thinner 6.8 lb. (3.1 kg.)
Dampney 170 Thinner 8.0 lb. (3.7 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Flash point 134°F (57°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.2 lb./gal. (381 g./l.)
* See Dry Time section
WARRANTY: Dampney protective coating products are expressly warranted to meet applicable technical and quality
specifications. The technical data contained herein are accurate at the date of issuance but are subject to change
without prior notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to
verify correctness before ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting
from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will
Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 3 of 4 0109-Rev.
Replaces issue of 0906
 Bulletin 260C TIC

Color changes at increasing temperatures:

Yellow (267C-30) Blue (269C-42)

Page 4 of 4 0109-Rev.
Replaces issue of 0906
Dampney Protective Coatings

Thurmalox® 280 Aluminum

Air Dry Silicone Coating
Heat Resistance 500°F - 1200°F

Description
Thurmalox 280 Aluminum is an air drying, heat 2. Remove all surface imperfections that will induce
resistant coating based on silicone resins formulated premature coating system failure. Chip or scrape
specifically to protect metal surfaces operating at off weld splatter. Grind down sharp and rough
temperatures from 500°F (260°C) to 1200°F (648°C). edges, gouges, and pits.
For maximum corrosion protection, metal surfaces 3. Abrasive blast surface per specification SSPC-SP
should be primed with Thurmalox 245 silicone zinc dust 10, “Near-White Blast Cleaning”, or per NACE
heat and corrosion resistant primer and topcoated with Standard No. 2 to a profile depth of 1.5 - 2.0 mils
Thurmalox 280 Aluminum. The 245 primer/280 topcoat maximum. Abrasive used in blasting should be
system provides outstanding adhesion, film integrity, selected carefully from materials of mesh size
corrosion-, weathering- and thermal shock-resistance required to produce the desired anchor pattern.
throughout this entire temperature range. 4. If abrasive blasting is not permitted, prepare
surface by power tool cleaning per SSPC-SP 11.
Recommended Uses Use 3M brand “Heavy Duty Roto Peen”, type C flap
wheel cleaning system mounted on an air-driven
• Stacks, Breechings, Boiler Casings
motor. This method will provide a surface
• Refinery Equipment - Heaters, Crackers equivalent to that provided by commercial blast
• Reformers cleaning per SSPC-SP 6, including the desired
• Furnaces, Kilns, Ovens surface profile (anchor pattern).
• Compressors, Turbines, Engines 5. Feather out all edges of adjacent painted surfaces
• Piping, Pumps, Manifolds after completion of surface preparation operations
• Process Vessels, Heat Exchangers and prior to application of the first coat of paint.

Features Mixing
• Air Dries Redisperse any settled-out pigments by stirring with a
• Withstands continuous temperature of 1200°F paint paddle followed by thorough mixing to a uniform
(648°C) consistency with an explosion-proof or air-driven power
• Outstanding heat and weathering resistance mixer. Do not open containers until ready to use.
• Easy to apply system Keep lid on container when not in use.
• Outstanding resistance to thermal shock
Application Guidelines - Carbon Steel
Not Recommended For Surface temperature must be at least 5°F (3°C) above
• Immersion service dew point.
• Interiors of stacks, breechings and scrubbers
Primer: Thurmalox 245 Primer 1.5-2.0 mils
(37-50 microns)
Surface Preparation - Carbon Steel
Topcoat: Thurmalox 280 1.5-2.0 mils
1. To ensure optimum long-term coating system
Aluminum (37-50 microns)
performance, surfaces must be clean, dry and free
from dirt, oil, grease, salts, welding flux, mill scale, Total dry film thickness 3.0-4.0 mils
rust, oxides, old paint, corrosion products or other (75-100 microns)
foreign matter.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 280

Application Equipment heat cure as long as shipping and handling procedures

Conventional spray is the recommended method of for thin-filmed systems are followed. Avoid mechanical
application. However, Thurmalox 280 Aluminum may abrasion during shipping and handling. Higher
also be applied by airless spray, brush or roller. Do not temperatures will reduce tack free, recoat and shipping
apply Thurmalox 280 Aluminum in heavier films than times. Allow one hour solvent flash off period before
specified since blistering may occur. heat curing or placing into service. Optimum film
properties require a heat cure of 350°F (177°C) for 30
Conventional Spray: minutes. Equipment protected with Thurmalox 280
Spray gun DeVilbiss MBC-510 or equal Aluminum in the air-dried state will heat cure when
Fluid tip AV115-FX (0.0425”) placed into service.
Air cap 704
Fluid hose* 3/8” ID Cleanup
Air hose 5/16” ID Thoroughly flush spray equipment and hoses
Atomizing pressure 40-45 psi immediately after use with Dampney 100 Thinner.
*Smaller hose diameter or length over 25 ft. may Dismantle spray equipment and clean parts, brushes
require increased pressure. and rollers with Dampney 100 Thinner.

Airless Spray: Storage

Spray gun Graco 205-591, 208-663 Store in a cool, dry place with temperature between
Fluid tips 163-614, 163-616 (12” fan) 50°F and 100°F (10°C and 38°C). Keep container
Pump Graco Bulldog 30:1 closed when not in use.
Fluid hose 3/8” ID
Air press. to pump 65-80 psi Precautionary Information
WARNING: Flammable Liquid and Vapor
Brush: Use only wooden-handled brush with short Keep away from heat, sparks and flame. Vapors may
China bristles. Do not use synthetic-bristled brushes. cause flash fire. Do not breathe vapors or spray mist.
Do not flood surface with coating. Brush out Avoid contact with eyes, skin and clothing. Use with
thoroughly, maintaining a continuous wet edge and adequate ventilation during mixing and application.
uniform appearing paint film. Wear an appropriate, properly fitted organic vapor
cartridge-type respirator (NIOSH approved) during and
Roller: Use only wooden-handled roller with phenolic after application unless air monitoring demonstrates
shank and core, and 1/4-3/8” nap. Do not flood surface vapor/mist levels are below applicable limits. Follow
with coating. Roll out excess coating on a suitable, respirator manufacturer’s directions for respirator use.
screened surface. Then roll out thoroughly, maintaining Wash thoroughly after handling. Wear protective
a continuous wet edge and uniform appearing paint gloves, chemical safety goggles and impervious
film. protective clothing. Use skin cream. In confined
spaces it is required to use a positive pressure
Thinning supplied-air respirator (NIOSH approved). Use
Only thin Thurmalox 280 Aluminum with Dampney 100 explosion-proof lights and electrical equipment. Use
only nonsparking tools and equipment. Wear
Thinner. Note: Use of other thinners not approved by
Dampney may hinder product performance and void conductive and nonsparking footwear. Make certain all
product warranty. electrical equipment is grounded. Observe all safety
precautions and follow procedures described in OSHA
regulations. See Material Safety Data Sheet (MSDS)
Dry Time 70°F (21°C) 50% RH for complete precautionary and disposal information.
Thurmalox 280 Aluminum will air dry tack and thumb
print free within 1/2-1 hour. Allow 8 hours dry time If instructions and warnings cannot be strictly followed,
between coats. Allow 24 hours dry time prior to do not use this product.
shipping and handling if coating is not heat cured.
Surfaces coated with Thurmalox 280 Aluminum in the FOR INDUSTRIAL USE ONLY
air-dried state can be handled and shipped prior to a

Page 2 of 3 0109-REV
Replaces issue of 0306
 Bulletin 280

TECHNICAL DATA
Characteristics Thurmalox 280 Aluminum
Generic Type Silicone
Color Aluminum
Temperature resistance
Continuous 1200°F (649°C)
Percent (%) Solids by volume 25
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns)
Wet film thickness per coat 6.0 - 8.0 mils (150 - 200 microns)
Theoretical coverage 401 mil. sq. ft. per gallon
9.6 sq. m. @ 25 microns per liter
Application temperature @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 50°F (10°C) 70°F (21°C)
To touch 1 hour 30 minutes
To recoat 12 hours 8 hours
To ship 48 hours 24 hours
Full cure @ 350°F (177°C)* 30 minutes
Weight per gallon
Thurmalox 280 Aluminum 9.6 lb. (4.3 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Flash point 45°F (7°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 5.3 lb./gal. (630 g./l.)
* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-REV
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox® 280C Aluminum Air Dry

VOC Compliant Silicone Coating
Heat Resistance 500°F - 1200°F

Description 2. Remove all surface imperfections that will induce

Thurmalox 280C Aluminum is a VOC compliant, air premature coating system failure. Chip or scrape
drying, heat resistant coating based on silicone resins off weld splatter. Grind down sharp and rough
formulated specifically to protect metal surfaces edges, gouges, and pits.
operating at temperatures from 500°F (260°C) to 3. Abrasive blast surface per specification SSPC-SP
1200°F (648°C). For maximum corrosion protection, 10, “Near-White Blast Cleaning”, or per NACE
metal surfaces should be primed with Thurmalox 245C Standard No. 2 to a profile depth of 1.0 - 2.0 mils
silicone zinc dust heat and corrosion resistant primer maximum, with a 1.5 mil anchor pattern being ideal.
and topcoated with Thurmalox 280C Aluminum. The Abrasive used in blasting should be selected
245C primer/280C topcoat system provides carefully from materials of mesh size required to
outstanding adhesion, film integrity, corrosion-, produce the desired anchor pattern.
weathering- and thermal shock-resistance throughout 4. If abrasive blasting is not permitted, prepare
this entire temperature range. surface by power tool cleaning per SSPC-SP 11.
Use 3M brand “Heavy Duty Roto Peen”, type C flap
wheel cleaning system mounted on an air-driven
Recommended Uses motor. This method will provide a surface
• Stacks, Breechings, Boiler Casings equivalent to that provided by commercial blast
• Refinery Equipment - Heaters, Crackers cleaning per SSPC-SP 6, including the desired
• Reformers surface profile (anchor pattern).
• Furnaces, Kilns, Ovens 5. Feather out all edges of adjacent painted surfaces
• Compressors, Turbines, Engines after completion of surface preparation operations
• Piping, Pumps, Manifolds and prior to application of the first coat of paint.
• Process Vessels, Heat Exchangers
Mixing
Features Redisperse any settled-out pigments by stirring with a
• VOC compliant – 3.5 lb/gal (419 g/L) paint paddle followed by thorough mixing to a uniform
• Air Dries consistency with an explosion-proof or air-driven power
• Withstands continuous temperature of 1200°F mixer. Do not open containers until ready to use.
(648°C) Keep lid on container when not in use.
• Outstanding heat and weathering resistance
• Easy to apply system Application Guidelines - Carbon Steel
• Outstanding resistance to thermal shock Surface temperature must be at lease 5°F (3°C) above
dew point.
Not Recommended For
• Immersion service Primer: Thurmalox 245C Primer 1.5-2.0 mils
• Interiors of stacks, breechings and scrubbers (37-50 microns)
Topcoat: Thurmalox 280C 1.5-2.0 mils
Surface Preparation - Carbon Steel Aluminum (37-50 microns)
1. To ensure optimum long-term coating system Total dry film thickness 3.0-4.0 mils
performance, surfaces must be clean, dry and free (75-100 microns)
from dirt, oil, grease, salts, welding flux, mill scale,
rust, oxides, old paint, corrosion products or other
foreign matter.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 280C

Application Equipment heat cure as long as shipping and handling procedures

Conventional spray is the recommended method of for thin-filmed systems are followed. Avoid mechanical
application. However, Thurmalox 280C Aluminum may abrasion during shipping and handling. Higher
also be applied by airless spray, brush or roller. Do not temperatures will reduce tack free, recoat and shipping
apply Thurmalox 280C Aluminum in heavier films than times. Allow one hour solvent flash off period before
specified since blistering may occur. heat curing or placing into service. Optimum film
properties require a heat cure of 350°F (177°C) for 30
Conventional Spray: minutes. Equipment protected with Thurmalox 280C
Spray gun DeVilbiss MBC-510 or equal Aluminum in the air-dried state will heat cure when
Fluid tip AV115-FX (0.0425”) placed into service.
Air cap 704
Fluid hose* 3/8” ID Cleanup
Air hose 5/16” ID Thoroughly flush spray equipment and hoses
Atomizing pressure 40-45 psi immediately after use with Dampney 100 Thinner.
*Smaller hose diameter or length over 25 ft. may Dismantle spray equipment and clean parts, brushes
require increased pressure. and rollers with Dampney 100 Thinner.

Airless Spray: Storage

Spray gun Graco 205-591, 208-663 Store in a cool, dry place with temperature between
Fluid tips 163-614, 163-616 (12” fan) 50°F and 100°F (10°C and 38°C). Keep container
Pump Graco Bulldog 30:1 closed when not in use.
Fluid hose 3/8” ID
Air press. to pump 65-80 psi Precautionary Information
WARNING: Flammable Liquid and Vapor
Brush: Use only wooden-handled brush with short Keep away from heat, sparks and flame. Vapors may
China bristles. Do not use synthetic-bristled brushes. cause flash fire. Do not breathe vapors or spray mist.
Do not flood surface with coating. Brush out Avoid contact with eyes, skin and clothing. Use with
thoroughly, maintaining a continuous wet edge and adequate ventilation during mixing and application.
uniform appearing paint film. Wear an appropriate, properly fitted organic vapor
cartridge-type respirator (NIOSH approved) during and
Roller: Use only wooden-handled roller with phenolic after application unless air monitoring demonstrates
shank and core, and 1/4-3/8” nap. Do not flood surface vapor/mist levels are below applicable limits. Follow
with coating. Roll out excess coating on a suitable, respirator manufacturer’s directions for respirator use.
screened surface. Then roll out thoroughly, Wash thoroughly after handling. Wear protective
maintaining a continuous wet edge and uniform gloves, chemical safety goggles and impervious
appearing paint film. protective clothing. Use skin cream. In confined
spaces it is required to use a positive pressure
Thinning supplied-air respirator (NIOSH approved). Use
Only thin Thurmalox 280C Aluminum with Dampney explosion-proof lights and electrical equipment. Use
180 Thinner. Do not thin beyond federal, state and/or only nonsparking tools and equipment. Wear
local VOC (volatile organic compound) emission conductive and nonsparking footwear. Make certain all
regulations. Note: Use of other thinners not approved electrical equipment is grounded. Observe all safety
by Dampney may hinder product performance and void precautions and follow procedures described in OSHA
product warranty. regulations. See Material Safety Data Sheet (MSDS)
for complete precautionary and disposal information.
Dry Time 70°F (21°C) 50% RH If instructions and warnings cannot be strictly followed,
Thurmalox 280C Aluminum will air dry tack and thumb
do not use this product.
print free within 1/2-1 hour. Allow 8 hours dry time
between coats. Allow 24 hours dry time prior to
FOR INDUSTRIAL USE ONLY
shipping and handling if coating is not heat cured.
Surfaces coated with Thurmalox 280C Aluminum in the
air-dried state can be handled and shipped prior to a

Page 2 of 3 0109-Rev
Replaces issue of 0306
 Bulletin 280C

TECHNICAL DATA

Characteristics Thurmalox 280C Aluminum

Generic Type Silicone
Color Aluminum
Temperature resistance
Continuous 1200°F (649°C)
Percent (%) Solids by volume 32
Dry film thickness per coat 1.5 - 2.0 mils (37 - 50 microns)
Wet film thickness per coat 4.5 - 6.3 mils (110 – 150 microns)
Theoretical coverage 510 mil. sq. ft. per gallon
12 sq. m. @ 25 microns per liter
Application temperature @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 50°F (10°C) 70°F (21°C)
To touch 1 hour 30 minutes
To recoat 12 hours 8 hours
To ship 48 hours 24 hours
Full cure @ 350°F (177°C)* 30 minutes
Weight per gallon
Thurmalox 280C Aluminum 12.3 lb. (5.6 kg.)
Dampney 180 Thinner 7.5 lb. (3.4 kg.)
Dampney 100 Thinner 7.2 lb. (3.2 kg.)
Flash point 45°F (7°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.3 lb./gal. (396 g./l.)
* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications. The technical
data contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty of
current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering. Dampney assumes
no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY, SHALL BE LIMITED
TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except insofar as mandated
by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

Page 3 of 3 0109-Rev
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox® 2600 Air Dry Series

Self Priming Baghouse Coating
Heat and Corrosion Resistant to 600°F

Description 3. Abrasive blast surface per specification SSPC-SP

Thurmalox 2600 series coatings are VOC compliant 10, “Near-White Blast Cleaning”, or per NACE
high performance silicone coatings formulated for the Standard No. 2 to a profile depth of 1.5-2.5 mils
protection of the interior surfaces of baghouses and maximum. Abrasive used in blasting should be
other air pollution control equipment exposed to a selected carefully from materials of mesh size
combination of high temperatures and aggressive required to produce the desired anchor pattern.
environments. Thurmalox 2600 series coatings are
designed to protect metal surfaces operating at Mixing
temperatures up to 600°F (315°C). They provide a Redisperse any settled-out pigments by stirring with a
tough, chemical and abrasion resistant film with paint paddle followed by thorough mixing to a uniform
excellent thermal shock properties. Consult Dampney consistency with an explosion-proof or air-driven power
Technical Service on all projects when applying and/or mixer. Do not open containers until ready to use.
specifying Thurmalox 2600 series coatings. Keep lid on container when not in use.

Recommended Uses Application Guidelines - Carbon Steel

• Interior walls of boilers and furnaces Surface temperature must be at least 5°F (3°C) above
• Interior surfaces of breechings, ducts and stacks dew point.
• Insulated surfaces (carbon and stainless steel)
Primer: Thurmalox 2600-00 4.0 - 5.0 mils
• Dry scrubbers Off White (100-125 microns)
Midcoat: Thurmalox 2600-0108 4.0 - 5.0 mils
Features Lt. Gray (100-125 microns)
• Air dries and self priming Finish: Thurmalox 2600-00 4.0 - 5.0 mils
• Excellent heat, corrosion and chemical resistance Off White (100-125 microns)
__________________________ ________________
• Resistant to thermal shock and cycling Total dry film thickness 12 - 15 mils
temperatures (300 - 375 microns)
• VOC Compliance - 3.5 lb./gal (420 g./l.)
• Forms a tough, abrasion resistant film Application Equipment
Thurmalox 2600 series coatings can be applied using
Not Recommended For conventional or airless spray equipment. Do not apply
• Continuous exposure to temperatures above 600°F Thurmalox 2600 series coatings in heavier film than
(315°C) specified since blistering may occur.
• Immersion service
Conventional Spray:
Surface Preparation - Carbon Steel Spray gun DeVilbiss JGA402 or
1. To ensure optimum long-term coating system equal
performance, surfaces must be clean, dry and free Fluid tip EF
from dirt, oil, grease, salts, welding flux, mill scale, Air Cap 704
rust, oxides, old paint, corrosion products or other Fluid hose* 3/8” ID
foreign matter. Air hose 5/16” ID
2. Remove all surface imperfections that will induce Atomizing pressure 60 psi
premature coating system failure. Chip or scrape Provide material pot with agitator, regulators for fluid and air
off weld splatter. Grind down sharp and rough pressure, and oil and moisture traps in supply line.
edges, gouges, and pits.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 2600

*Smaller hose diameter or length over 25 ft. may require temperatures will reduce tack free, recoat and shipping
increased pressure. times. Allow one hour solvent flash off period before
Airless Spray: heat curing or placing into service. Optimum film
Spray gun Graco 205-591, 208-663 properties require a heat cure of 350°F (177°C) for 30
Fluid tips* 163-610, 163-315 minutes. Equipment protected with the Thurmalox
Pump Graco Bulldog 30:1 2600 series coatings in the air-dried state will heat cure
Fluid hose 3/8” to 1/2” ID when placed into service.
Air pressure to pump 100 psi
Pump operating pressure 80-90 psi Cleanup
*Use Reverse-A-Clean® tips for fast, easy clean out. Thoroughly flush spray equipment and hoses
immediately after use with Dampney 160 Thinner.
Application Procedures Dismantle spray equipment and clean parts, brushes
1. Flush spray equipment with Dampney 160 Thinner and rollers with Dampney 160 Thinner.
before use.
2. Thinning of Thurmalox 2600 series coatings is not Storage
normally required for spray application. If required Store in a cool, dry place with temperature between
1
for brush or roller application, use up to /2 pint 50°F and 100°F (10°C and 38°C). Keep container
maximum of Dampney 160 Thinner per gallon of closed when not in use.
coating.
3. DO NOT use any other solvents to thin 2600 series Precautionary Information
coatings. Incompatibility may result and too rapid WARNING: Flammable Liquid and Vapor
solvent evaporation can cause dry spray and poor Keep away from heat, sparks and flame. Vapors may
film characteristics. cause flash fire. Do not breathe vapors or spray mist.
4. Use Dampney 160 Thinner cautiously. Addition of Avoid contact with eyes, skin and clothing. Use with
a small amount of thinner will cause a great adequate ventilation during mixing and application.
reduction in coating viscosity. Excessive thinning Wear an appropriate, properly fitted organic vapor
will cause runs or sags. cartridge-type respirator (NIOSH approved) during and
5. For conventional spray use adequate air pressure after application unless air monitoring demonstrates
and volume to obtain proper atomization. vapor/mist levels are below applicable limits. Follow
respirator manufacturer’s directions for respirator use.
Thinning Wash thoroughly after handling. Wear protective
Only thin Thurmalox 2600 series coatings with gloves, chemical safety goggles and impervious
Dampney 160 Thinner. Do not thin beyond federal, protective clothing. Use skin cream. In confined
state and/or local VOC (volatile organic compound) spaces it is required to use a positive pressure
emission regulations. Note: Use of other thinner not supplied-air respirator (NIOSH approved). Use
approved by Dampney may hinder product explosion-proof lights and electrical equipment. Use
performance and void product warranty. only nonsparking tools and equipment. Wear
conductive and nonsparking footwear. Make certain all
Dry Time 70°F (21°C) 50% RH electrical equipment is grounded. Observe all safety
Thurmalox 2600 series coatings will air dry tack and precautions and follow procedures described in OSHA
thumb print free within 6-8 hours. Allow 12-16 hours regulations. See Material Safety Data Sheet (MSDS)
dry time between coats. Allow 48 hours dry time prior for complete precautionary and disposal information.
to shipping and handling if coating is not heat cured.
Surfaces coated with Thurmalox 2600 series in the air If instructions and warnings cannot be strictly followed,
dried state can be handled and shipped prior to a heat do not use this product.
cure as long as shipping and handling procedures for
thin filmed systems are followed. Avoid mechanical FOR INDUSTRIAL USE ONLY
abrasion during shipping and handling. Higher

Page 2 of 3 0109-Rev.
Replaces issue of 0306
 Bulletin 2600

TECHNICAL DATA

Characteristics Thurmalox 2600 Series Coatings

Generic Type Silicone
Color Off-white, light-gray
Temperature resistance
Continuous 600°F (316°C)
Percent (%) Solids by volume 56
Dry film thickness per coat 4.0 - 5.0 mils (100 - 125 microns)
Wet film thickness per coat 7.0 - 9.0 mils (175 - 225 microns)
Theoretical coverage 898 mil. sq. ft. per gallon
21.5 sq. m. @ 25 microns per liter
Application temperature @ 50% RH 50°F-120°F (10°C-50°C)
Drying time @ 50% RH 50°F (10°C) 70°F (21°C)
To touch 10-12 hours 6-8 hours
To recoat 24 hours 12-16 hours
To ship 72 hours 48 hours
Full cure @ 350°F (177°C)* 30 minutes
Weight per gallon
Thurmalox 2600 Series 11.5 lb. (5.21 kg.)
Dampney 160 Thinner 8.1 lb. (3.6 kg.)
Flash point 134°F (57°C)
Pot life N/A
Shelf life 1 year
Volatile organic compounds 3.5 lb./gal. (420 g./l.)

* See Dry Time section

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications.
The technical data contained herein are accurate at the date of issuance but are subject to change without prior
notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to verify
correctness before ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting from
handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will
Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Page 3 of 3 0109-Rev.
Replaces issue of 0306
Dampney Protective Coatings

Thurmalox® 2655 High Temperature

RTV Silicone Adhesive/Sealant

Description
Thurmalox 2655 is a one-part, room temperature vulcanizing • Surfaces in continuous water immersion
(RTV) silicone adhesive/sealant for high-temperature • Surfaces that might bleed oils, plasticizers or solvents
industrial applications. It cures to a tough, elastomeric rubber • Surfaces subject to direct flame contact
upon exposure to atmospheric moisture and retains • Application to painted surfaces. Paint film will not stretch
permanent flexibility from -80°F to 550°F (-62°C-288°C) and with extension of sealant and may crack and peel.
will withstand intermittent exposures to 650°F (343°C).
Specification Compliance
Recommended Uses Thurmalox 2655 sealant meets or exceeds the requirements
Thurmalox 2655 Adhesive/Sealant provides excellent of the following specifications:
adhesion to most surfaces including: metals, painted • Federal Specification TT-S-001543A, Class A
surfaces, ceramics, glass, rubber and plastics. Typical • Federal Specification TT-S-00230C, Class A
applications include: • MIL-A-46106B, Group II Type I, Group III Type I
• Sealing hot surfaces of air pollution control equipment to • ASTM C 920 Type S, Grade NS, Class 25 use NT, G and
prevent acid dew point corrosion caused by in-leakage of A
moist ambient air • Canadian Specification CAN 19.13-M82
• For baghouses, precipitators, access doors, expansion
joints, vent and flue connections, duct work, damper
Surface Preparation
seals and test ports
Surfaces must be clean, dry and free from oil, grease, dirt,
• Fired heaters, boilers, ovens, windows
rust, moisture and other foreign matter. Mask adjacent
• Prevention of dust and dirt contamination of electrical surfaces to simplify cleanup.
controls, instruments and motors
• Stoves, fireplace inserts and flue pipes
Priming
• Formed-in-place gaskets around pipes, valves, process
Thurmalox 2655 sealant will bond to most clean surfaces
equipment and tanks containing hot liquids
without primers. A field or laboratory evaluation should
• Formed-in-place gaskets for compressors, pumps, always be made to determine adhesive strength for specific
engines, gear boxes and other machinery
applications. Difficult-to-bond surfaces should be submitted
to Dampney’s laboratory for adhesion testing and primer
Features evaluation. Apply recommended primer if required for
• 100% silicone rubber increased adhesion. Priming is not required for surfaces
• Outstanding thermal stability over a wide service previously painted with any Thurmalox heat and corrosion
temperature range resistant coating.
• Retains permanent flexibility under stress by heat,
radiation and weather Application Guidelines and Dry Time
• Unaffected by weather, moisture, UV radiation and Surface temperature must be at least 5°F (3°C) above dew
ozone point.
• Highly resistant to chemical attack 1. Sealant is supplied ready-to-use and will flow readily
• Excellent unprimed adhesion to many materials from its container under pressure.
• Will not sag, slump or run upon application 2. Apply using manual or air-powered caulking gun after the
• Excellent dielectric and insulation properties joint has been properly prepared to receive the sealant.
3. Sealant begins to cure on contact with moisture in the
Not Recommended For air. At conditions of 77°F (25°C) and 50% RH a skin will
• Spaces that will be totally confined during cure as begin to form on the exposed surface of the sealant
sealant requires atmospheric moisture to initiate the within 15 minutes and the skin will become tack-free
curing reaction. Under such conditions full cure will not within 25-35 minutes. Cure progresses inwardly from the
take place and sealant will be subject to softening at surface.
elevated temperatures. 4. Tool surface immediately after application and before
• Galvanized surfaces skin begins to form to ensure intimate contact with the
• Porous surfaces substrate.

Dampney Company, Inc. n 85 Paris Street, Everett, Massachusetts 02149

Tel: (617) 389-2805 n Fax: (617) 389-0484 n E-mail: sales@dampney.com n Website: www.dampney.com
 Bulletin 2655

5. Wipe excess sealant from the surrounding areas and Precautionary Information
remove any masking tape before skin is formed. WARNING: Flammable Liquid and Vapor
6. Apply sealant between 1/8 in. and 1/2 in. thick maximum. Keep away from heat, sparks and flame. Vapors may cause
7. Cure time is affected by RH, temperature, degree of flash fire. Do not breathe vapors or spray mist. Avoid contact
confinement and thickness of sealant. with eyes, skin and clothing. Use with adequate ventilation
8. High temperatures and high humidity accelerate the cure during mixing and application. Wear an appropriate, properly
and low temperatures, low humidity and confined spaces fitted organic vapor cartridge-type respirator (NIOSH
will retard cure. approved) during and after application unless air monitoring
9. A 1/8 in. section will cure through in 24 hours at 77°F and demonstrates vapor/mist levels are below applicable limits.
50% RH. Cure time increases with cross-sectional Follow respirator manufacturer’s directions for respirator use.
thickness of sealant. Wash thoroughly after handling. Wear protective gloves,
10. Sealant releases acetic acid vapor during cure. Odor will chemical safety goggles and impervious protective clothing.
disappear as cure progresses. Allow vapors to escape. Use skin cream. In confined spaces it is required to use a
If vapors are confined, cure time will be increased or cure positive pressure supplied-air respirator (NIOSH approved).
may not be completed. Use explosion-proof lights and electrical equipment. Use only
nonsparking tools and equipment. Wear conductive and
Cleanup nonsparking footwear. Make certain all electrical equipment
Uncured sealant can be removed with Dampney 100 Thinner. is grounded. Observe all safety precautions and follow
For cured sealant, strippers are available which will dissolve procedures described in OSHA regulations. See Material
silicone rubber. Safety Data Sheet (MSDS) for complete precautionary and
disposal information.
Storage
Store below 90°F (32°C) in a dry place. Sealant has a shelf If instructions and warnings cannot be strictly followed, do not
life of 12 months stored in original, unopened containers. use this product.

FOR INDUSTRIAL USE ONLY

Packaging
Available in 10.3 fl. oz. (305 ml) polyethylene cartridges, 12
cartridges per carton.

TECHNICAL DATA

Characteristics Thurmalox 2655

Generic Type 100% Silicone
Consistency Spreadable Paste
Color Oxide Red
Application Rate ( g./min. ) 200 minimum
1/8 in. orifice, 100 psi
Tack-free Time 25-35 minutes
Tooling Time 20-25 minutes
Cure Time 20-30 hours
1/8 in. thickness @ 77°F (25°C) and 50% RH
Service Temperature – cured
Continuous -80°F - 550°F (62°C - 288°C)
Intermittent 650°F (343°C)
Durometer Hardness - Shore A 25-30
Tensile Strength 600 – 800 psi
Elongation (%) 600 – 800
Adhesion in Peel (psi) 60 minimum
Dielectric Strength (v./mil.) 570
Dielectric Constant @ 60 Hz 2.7 ± 0.3
Dissipation Factor @ 60 Hz 0.002 ± 0.0002
Volume Resistivity (ohm-cm) 2 X 1016 ± 10%
WARRANTY: Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications.
The technical data contained herein are accurate at the date of issuance but are subject to change without prior notification. No
warranty of current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering.
Dampney assumes no responsibility for coverage, performance or injuries resulting from handling or use and LIABILITY, IF ANY,
SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will Dampney be responsible for consequential damages, except
insofar as mandated by law. Dampney DISCLAIMS ALL OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.

Page 2 of 2 0109-Rev.
Replaces issue of 0306
Dampney® Protective Coatings

Lab-metal®
One-part metal repair
and patching
compound

Description Surface Preparation

Lab-metal is a ready-to-use, aluminum-filled repair and For best results, surface should be clean and dry (clean
patching compound. Spreads like paste, hardens into with Lab-solvent). Roughen surface to achieve optimal
metal. Adheres to metal, wood, plastic, glass, adhesion.
fiberglass, and more. Apply right from the can. No
mixing of two parts, no measuring or heat required. Application
Lab-metal can be milled, drilled, tapped, ground and Spread with putty knife. Thin with Lab-solvent to brush
sanded smooth. Will not shrink or crack. Water or spray.
resistant, rustproof. Withstands heat to 350oF (up to
425oF for single exposures no longer than 20 minutes). Application temperature range: Room temperature
during application and drying time.

Recommended Uses
Fixes and protects virtually any worn or damaged Thinning
surface. Thin with Lab-solvent.
 Used by plants, factories, plating shops, powder
coaters, machine shops, DIY, foundries, pattern Drying Time
shops, OEMs, shipyards, marinas, boatyards, Brush and spray applications dry very quickly. The
refineries, metal fabricators, ornamental metal depth of the application determines drying time. Under
workers, plumbers, auto restorers, HVAC, normal conditions, 1/16 inch will harden in one to two
contractors and repair shops. hours; 1/8 inch will harden in three to four hours; 3/8
inch will harden in four to six hours.
Features
 Withstands heat to 350oF (up to 425oF for single Storage
exposures no longer than 20 minutes) Store in a dry place at room temperature. For extended
 Excellent adhesion storage, add a capful of Lab-solvent to the unused Lab-
 Excellent weather and abrasion resistance metal and cover tightly after use.
 Ready-to-use formulation; no mixing or measuring
or heat required. Packaging
 Doesn’t peel or flake Available in the following sizes:
 May be thinned for brush and spray applications 6 oz. (¼ pint can)
 Can be milled, chiseled, drilled, sawed, tapped, 12 oz. (½ pint can)
machined, ground, sanded and filed 24 oz. (pint can)
 Will not shrink, chip, crack or peel and may be 48 oz. (quart can)
sanded to a feather edge 192 oz. (gallon can)
960 oz. (5-gallon can)
 TECHNICAL DATA

Lab-metal
Description Ready-to-use aluminum filled repair and patching compound.
Single component dent and body filler / sealer.

Color Metal gray. Aluminum when buffed.

Adhesion Excellent adhesion to clean, dry surfaces of metal, hard plastics,

and glass. Lab-metal may not be used as an adhesive.

Hardness 81 on Shore D scale

6 o
Coefficient of Linear Expansion 15 x 10 inch / inch per F
Strength Tensile: 650 lb. / sq. in.
Compressive: 20,000 psi
Water: 50 psi
o
Specific Gravity 1.95 at 75 F

Weight Cubic inch: 31.2 grams or 1.10 oz.

o o o
Heat Resistance -40 F to 350 F (and single exposures to 425 F for no longer than
20 minutes)

Chemical Resistance Not affected by mild acids, gasoline, petroleum, petroleum

solvents, oil or L.P. gas. Alkalis will attack Lab-metal slowly, but
only after extensive immersion.

Combustibility Will not support combustion.

Conductivity A nonconductor at normal voltage. Not considered an insulator.

Accepts ground for powder coating.
o
Thermal conductivity Est. 1-2 BTU per sq. ft., per hr., per F

Mechanical Properties Strong and durable. Can be milled, sawed, drilled, tapped,
sanded, ground, filed. Does not shrink, chip, crack or peel.

WARRANTY
Dampney protective coating products are expressly warranted to meet applicable technical and quality specifications.
The technical data contained herein are accurate at the date of issuance but are subject to change without prior
notification. No warranty of current accuracy is hereby given or implied. User must contact Dampney to verify
correctness before ordering. Dampney assumes no responsibility for coverage, performance or injuries resulting from
handling or use and LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will
Dampney be responsible for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL
OTHER WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Dampney® Protective Coatings

Hi-Temp Lab-metal
Metal repair and
patching compound for
temperatures to 1000oF

Description Surface Preparation

Hi-Temp Lab-metal is a ready-to-use, aluminum-filled repair For best results, surface should be clean and dry (clean with
and patching compound. Applied directly from the can with a Lab-solvent). Roughen surface to achieve optimal adhesion.
putty knife or similar tool, Hi-Temp Lab-metal adheres to Stir Hi-Temp Lab-metal before use. Thin with Lab-solvent if
metal, wood, plastic, glass, fiberglass, and more. Apply right necessary.
from the can; no two-part mixing or measuring and no heat
catalyst is required.
Application
Many applications may be made from a single can. After Spread with putty knife or similar tool. Thin with Lab-solvent
each use, to prevent Hi-Temp Lab-metal from hardening in as needed. When filling deep holes or cavities, the putty
the can, pour a small amount of Lab-solvent over the should be applied in thin layers, less than ¼ inch thick. Allow
remaining Hi-Temp Lab-metal contents, then cover tightly. each layer to dry for at least 24 hours at room temperature,
(Stir the solvent into the Hi-Temp Lab-metal upon opening and heat harden prior to each additional coat. Heat cure at
container.) 425oF for one hour.

Recommended Uses To apply Hi-Temp Lab-metal with a paint brush, it must be

Hi-Temp Lab-metal is recommended where original Lab- thinned to paint consistency with Lab-solvent, then applied
metal may not withstand the extreme heat. Originally with light brush strokes – not worked over as with paint. Dip
developed to meet foundries’ core box repair needs, the brush into Lab-solvent periodically to keep the bristles
industries such as metalworking, powder coating, welding, free and prevent clogging.
fabricating, heating, construction, auto repair, die casting,
mold refinishing, and sheet metal production and finishing Application temperature range: Room temperature during
use Hi-Temp Lab-metal. The repair compound is used on: application and drying time.
* Foundry core boxes
* Duct work Thinning
* Radiators Thin with Lab-solvent.
* Molds
* Mufflers, exhaust systems, engines
Drying Time
* Wood and coal burning stoves, grills, and industrial The depth of the application determines drying time;
ovens hardening occurs by exposure to air. Apply no thicker than ¼
* Dented metal, prior to powder coating inch per application. The application must air dry for 24
hours, or until the product has hardened to a metal state. It
Features must then be heat cured (before applying a second coat.)
* Withstands heat to 1000oF (must be heat cured as
directed)
Storage
* Excellent adhesion Store in dry place at room temperature. For extended
* Excellent weather and abrasion resistance storage, add a capful of Lab-solvent to the unused Hi-Temp
* Ready-to-use formulation -- no mixing, no Lab-metal and cover tightly after use.
measuring, no heat required
* Does not peel or flake
Packaging
Hi-Temp Lab-metal is available in the following sizes:
* Coatable with liquid or powder coatings
14 oz. (½ pint can)
* Can be thinned for brush applications
24 oz. (pint can)
* Can be machined, ground, filed and sanded to a
smooth finish
* Impervious to rust, rot and mildew
* Not affected by varying climatic conditions
 TECHNICAL DATA

Hi-Temp Lab-metal
Description Ready-to-use aluminum filled repair and patching compound.
Single component dent and body filler / sealer.

Color Metal gray. Aluminum when buffed.

Adhesion Excellent adhesion to clean, dry surfaces of metal, hard plastics,

and glass. Hi-Temp Lab-metal cannot be used as an adhesive.

Hardness 81 on Shore D scale

6 o
Coefficient of Linear Expansion 15 x 10 inch / inch per F
Strength Tensile: 650 lb. / sq. in.
Compressive: 20,000 psi
Water: 50 psi
o
Specific Gravity 1.95 at 75 F

Weight Cubic inch: 31.2 grams or 1.10 oz.

o
Heat Resistance 1000 F (once heat hardened as directed)

Chemical Resistance Not affected by mild acids, gasoline, petroleum, petroleum

solvents, oil or L.P. gas. Alkalis will attack Hi-Temp Lab-metal
slowly, but only after extensive immersion.

Combustibility Will not support combustion.

Conductivity A nonconductor at normal voltage. Not considered an insulator.

Accepts ground for powder coating.
o
Thermal conductivity Est. 1-2 BTU per sq. ft., per hr., per F

Mechanical Properties Strong and durable. Can be milled, sawed, drilled, tapped,
sanded, ground, filed. Does not shrink, chip, crack or peel.

WARRANTY
Dampney products are expressly warranted to meet applicable technical and quality specifications. The technical data
contained herein are accurate at the date of issuance but are subject to change without prior notification. No warranty
of current accuracy is hereby given or implied. User must contact Dampney to verify correctness before ordering.
Dampney assumes no responsibility for coverage, performance or injuries resulting from handling or use and
LIABILITY, IF ANY, SHALL BE LIMITED TO PRODUCT REPLACEMENT. In no event will Dampney be responsible
for consequential damages, except insofar as mandated by law. Dampney DISCLAIMS ALL OTHER WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Dampney® Protective Coatings

THURMALOX®
HEAT RESISTANT COATINGS

APEXIOR
IMMERSION LININGS

ENDCOR / EPODUR®
MAINTENANCE COATINGS

ELASTOID®
ELASTOMERIC COATINGS

DYMACRYL®
CONCRETE STAIN AND
SEALERS

ALVIN
REPAIR & MAINTENANCE
PRODUCTS

Dampney Company, Inc.

Everett, Mass.
ADVANCED COATINGS SINCE 1917
www.Dampney.com
 ®
THURMALOX 280* — A silicone aluminum top coat applied to
THURMALOX Heat Resistant Coatings Designed for the
properly primed un-insulated carbon steel surfaces with a maximum
Petro-Chemical, Refining, Power Generation & Industrial heat resistance of 1200˚F (649˚C).
OEM Markets
CUI (Coating Under Insulation):
Primers: THURMALOX 70* — A self priming silicone applied in two coats to
THURMALOX 210* — A zinc dust silicone primer applied to un- properly prepared insulated stainless steel surfaces with a maximum
insulated carbon steel surfaces with a maximum heat resistance of heat resistance of 1000˚F (538˚C) continuous with peaks to 1100˚F
500˚F (260˚C). Suitable finish coats (593˚C). Thurmalox 70 series coatings are formulated to be free
for Thurmalox 210/210C include from chlorides and heavy metals, both leading contributors to stress
Thurmalox 200/200C and 260/260C corrosion cracking of insulated stainless steel.
series.

THURMALOX 225HD — A high

build silicone primer applied to
insulated and un-insulated carbon
and stainless steel surfaces with a
maximum heat resistance of 1200˚F
(649˚C). Thurmalox 225HD offers
high build protection for deep profile
blasted surfaces. Suitable finish
coats for Thurmalox 225HD include
Thurmalox 230/230C and 280/280C
series.

THURMALOX 245* — A zinc dust silicone primer applied to un-

insulated carbon steel surfaces with a maximum heat resistance of
1200˚F (649˚C). Suitable finish coats for Thurmalox 245/245C
include Thurmalox 230/230C and 280/280C series.
THURMALOX 218/219 — A two component modified silicone
Finishes: designed for the protection of insulated carbon and stainless steel
THURMALOX 200* — A silicone top coat applied to properly surfaces with a maximum heat resistance of 450˚F (232˚C)
primed un-insulated carbon and stainless steel surfaces with a continuous with peaks to 500˚F (260˚C). Thurmalox 218/219 is
maximum heat resistance of 500˚F (260˚C). Thurmalox 200 series formulated for both ambient and hot applied installations up to 300˚F
coatings are available in both standard and custom color (177˚C) and can be re-insulated in 24 hours at 77˚F (25˚C).
formulations.
*Available in low VOC formulations.
THURMALOX 230* — A silicone top coat applied to properly primed
un-insulated carbon and stainless steel surfaces with a maximum
heat resistance of 1200˚F (649˚C). Thurmalox 230 series coatings
are available in both standard and custom color formulations.

THURMALOX 260* — A self-priming DTM silicone applied to

properly prepared un-insulated carbon and stainless steel surfaces
with a maximum heat resistance of 500˚F (260˚C) continuous with
peaks to 600˚F (315˚C). Thurmalox 260 series is designed for both
ambient and hot applied/on-line installations up to 500˚F (260˚C)
and is available in both standard and custom color formulations.

THURMALOX 260 TIC (Temperature Indicating Coating) — A self

priming silicone which provides a temperature indicating coating to
alert operations of refractory hot spots and system over-
heating/bypassing of hot gasses. Thurmalox 260 TIC is available in
three colors with an indicating range of 400˚F (204˚C) up to 700˚F
(371˚C).
THURMALOX 837/225HD — A self curing hybrid inorganic zinc rich Specialty OEM Products
primer with a maximum heat resistance of 1200˚F (649˚C). Endcor
837 topcoated with Thurmalox 225HD is ideal for use on new THURMALOX 250 SOLAR COLLECTOR COATING — Selectively
construction insulated carbon steel surfaces. absorbs wavelengths with the greatest heat content when used on
the metal surfaces of collector panels having glazed covers.
THURMALOX 2655 — A one-part, room temperature vulcanizing
(RTV) silicone adhesive/sealant for high temperature industrial THURMALOX 2804 ALUMINUM — A water based silicone which
applications with a maximum heat resistance of 550˚F (288˚C) with provides heat resistance to 1000˚F (538˚C).
peaks to 650˚F (343˚C).
THURMALOX 2900 — A water based marking paint applied through
automated marking machine to hot steel ingots, slabs and coils up to
1800˚F (982˚C).

THURMALOX 8200 — A self priming DTM silicone which provides

heat resistance up to 800˚F (426˚C).

®
APEXIOR Immersion Linings
APEXIOR NUMBER 1* — A single component lining formulated for
the hot waterside corrosion prevention of metal surfaces. Apexior
Number 1 is designed for
non-potable immersion
ranging from 200˚F (93˚C)
up to 700˚F (371˚C).

APEXIOR NUMBER 3* — A THURMALOX 8800 — A baking enamel available in low sheen and
single component lining gloss formulation with heat resistance up to 500˚F (260˚C).
formulated for the waterside Thurmalox 8800 provides a smooth porcelain like finish.
corrosion prevention of
metal surfaces. Apexior THURMALOX 8886 — A two component silicone copolymer lining
Number 3 is designed for resistant to glycol cooling agents and synthetic lubricants up to
non-potable service ranging 450˚F (232˚C).
from ambient to 140˚F (60˚C).

*Apexior products are available in low VOC formulations.

THURMALOX 8898 — A DTM silicone alkyd which provides heat

resistance up to 300˚F (149˚C). Thurmalox 8898 provides an easily
cleaned glossy surface.
 ® ®
ENDCOR / EPODUR Series DYMACRYL
Maintenance Coatings
DYMACRYL 1100 SIERRA TONE — A pigmented acrylic masonry
ENDCOR 400C — A low VOC chromate free wash primer. stain providing a UV resistant treatment which resists water
permeation, acid rain and salts. Dymacryl 1100 Sierra Tone is
RUST RINSE™ 450 — A phosphoric acid based metal conditioning available in 10 standard colors and custom colors.
compound for ferrous and non-ferrous metals.
DYMACRYL 1133 — A colorless non-yellowing concrete treatment
ENDCOR 560C — A single component universal primer providing resistant to salts, alkalis and acid rain.
an excellent tie coat to existing coatings. Endcor 560C accepts a
wide range of topcoats. DYMACRYL 1197 — A water clear masonry conditioning
compound.
ENDCOR 570C — A single component silicone alkyd (contains 30%
silicone) providing a glossy UV stable finish coat.

ENDCOR 700C — A low VOC semi-gloss epoxy enamel applied to

properly prepared concrete and steel surfaces.

ENDCOR 750C — A low VOC polyamide epoxy primer for carbon

steel and concrete surfaces.

ENDCOR 772 — A polyamide cured coal tar epoxy which complies

with SSPC paint #16. Endcor 772 is ideal for buried pipeline, tank
interiors and splash zone applications.

ENDCOR 782 — 100% solids coal tar epoxy designed for

immersion in fresh and salt water application. The solvent free
formulation eliminates concern for solvent entrapment and VOC
emissions.

EPODUR 795/794 — A chemical and abrasion resistant epoxy with

dry heat resistance up to 350˚F (176˚C). ALVIN Products
®
ENDCOR 835 — A self curing ethyl silicate inorganic zinc-rich LAB-METAL — A ready
primer. mixed aluminum filled repair
® and patching compound with
ELASTOID heat resistance up to 350˚F
(176˚C).
ELASTOID 1300 — A single component elastomer with 200%
®
elongation, Elastoid 1300 protects concrete and carbon steel HI-TEMP LAB METAL — A
surfaces in wet or submerged applications. May also be used as a single component metal putty
gel coat for foam insulated tanks. with heat resistance up to
1000˚F (538˚C). Hi-Temp Lab-
metal is ideal for repairs in
powder coating and
metalworking applications.

HEAT BLOCK — A non-toxic heat absorbing paste designed to

prevent heat transfer during the brazing, soldering and welding
process.
®
GALVAX — A zinc-rich cold galvanizing compound containing 95%
zinc in the dried film.
®
TELCON — A mold release and dry film lubricant used for molded
rubber, epoxy resin systems, threaded parts and precision
instruments.

Manufactured by:
Dampney Company, Inc. 85 Paris Street,
Everett, MA 02149 Phone (617) 389-2805
FAX (617) 389-0484
www.Dampney.com
E-mail: sales@Dampney.com
0413