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Atomac & Durco Fully Lined Process Valves and Accessories.: Designed and Produced by The Latest Technologies

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0% found this document useful (0 votes)
148 views48 pages

Atomac & Durco Fully Lined Process Valves and Accessories.: Designed and Produced by The Latest Technologies

Uploaded by

eddie edd
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

Atomac & Durco fully lined

process valves and accessories.


Designed and produced by the latest technologies.

Experience In Motion
2

Index
Flowserve Corporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
Ahaus History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
AKH2 – Lined Ball Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
AKH2.2 – Lined Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
AKH3, AKH2A – Lined Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
AKH5 – Partially Stabilized Zirconia Ceramic Lined Ball Valve . . . . . . . . . . . . . . . . . . . . . . . 09
AKH6 – Lined Tank Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
AKH7 – Lined Ball Valve For Glass Pipe Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
AMP3 – 3-Way Lined Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
AtoStar – Stainless Steel PFA Lined Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
AKH2-300 – Lined Ball Valve per ANSI Class 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AtoPro – Stainless Steel and Lined Ball Sampling Systems . . . . . . . . . . . . . . . . . . . . . . . . . 12
ARK2 – Lined Swing Check Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ARV2 – Lined Ball Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ARL – Lined 45° Ball Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ARV/SG – Lined Check/Sight Glass Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ASG – Lined Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASG3 – lined 3-Way Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASG4 – Lined 4-Way Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASF – Lined Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BTV – Lined Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BTV 2000 LP – Lined Butterfly Valves - Long Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
T4E – PFA-Lined Plug Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Atomac Products – Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Durco Products – Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Technical Data – AKH2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Technical Data – AKH2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical Data – AKH3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Technical Data – AKH2A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Technical Data – AKH5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Technical Data – AKH6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Technical Data – AKH7/K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Technical Data – AMP3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Technical Data – AtoStar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
Technical Data – AKH2 300lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Technical Data – AtoPro. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Technical Data – ARK2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Technical Data – ARV2, ARL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Technical Data – ARV/SG, ASG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Technical Data – ASG3, ASG4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Technical Data – ASG/B, ASF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Technical Data – BTV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Technical Data – BTV/LP (long pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Technical Data – T4E1 - (DN½"-DN6"), T4E2 - (DN15-DN150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Technical Data – T4E3 - (DN½"-DN6") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Technical Data – T4E1 - (DN8"-DN12"), T4E2 - (DN200-DN300), T4E3 - (DN8", 10") . . . . . . . . . . . . . . 45
Technical Data – T4E1 - (DN4"-DN12"), T4E2 - (DN100-DN300), T4E3 - (DN4"-10") with Gear Operated . . . 46
Application examples for Lined Flowserve Atomac and Durco Valve Products . . . 47
3

Flowserve Corporation
Corporate Mission and other renewable energy facilities. In systems, control, and pipeline service.
Flowserve Corporation is one of the applications as diverse as pulp and paper Flowserve is dedicated to helping our
world’s leading providers of fluid processing, mineral and ore processing, customers maximize the return on their
motion and control products and steel and metal production, and shipbuil- flow control investments. Our proprietary
services. Operating in 56 countries, ding in the navy and marine markets, testing applications assure production
Flowserve produces engineered and Flowserve works close at hand with cust- and maintenance managers that equip-
industrial pumps, seals and valves, as omers around the world to meet their ment is operating safely and efficiently,
well as a range of related flow flow control needs. For more than 100 and our comprehensive training
management services. A global years, water utilities have used Flowserve programs ensure that our technicians
competitor with 24/7 capabilities, pumps, valves and seals to make water have the knowledge to maintain our
Flowserve is committed to use our coll- fit to drink and to deliver to millions of equipment and systems. Together, with
ective resources and experience to deli- customers. Flowserve products are at our rebuild and field service programs,
ver products, services and solutions that work in fresh water, desalination, irrigati- Flowserve helps preserve capital and
help customers exceed their business on, wastewater treatment, flood control, maximize equipment lifetimes. Flowserve
goals. and environmental clean-up products provides total asset management for our
across the globe. customers, documenting their installed
John H. Jacko, Jr.
base, tracking and archiving perfor-
Vice President, Marketing and Customer
Management Flowserve Corporation Industry-Standard Products mance metrics, and creating solutions
Flowserve's products extend across a that eliminate weak links and failure points.
Chances Are You Already Know Us broad array of fluid motion and control Our FlowStar.net application offers the
Flowserve has more than one million devices. Our highly engineered mecha- very latest in online equipment manage-
pumps working in a broad range of nical seals are used in pumps, compres- ment to keep plant managers informed at
industrial applications, and is the premier sors, mixers, steam turbines and other all times. Flowserve worldwide services
manufacturer of pumps for the chemical rotary-motion equipment applications for include valve repair, pipeline repair, field
processing, petroleum and power gene- containing corrosive, volatile, abrasive, machining, hot tapping and line stopping,
rating industries. Flowserve valves, valve precious or flammable fluids. Flowserve custom ASME code fabrication,
actuators and valve automation systems control valves are available in a wide turnaround/outage services, online
are widely installed in refineries, che- range of styles and materials. Our
mical plants, pharmaceutical, food and control valves handle fluids that range
other processing applications. Flowserve from liquefied gases to highly corrosive
seals and sealing systems are used to chemicals. Flowserve quarter-turn valve
prevent the leakage of fluids in a variety equipment consists of plug, ball, butterfly,
of rotating systems. gate, globe, and check valves designed
With one of the largest installed base of and built with a variety of materials, linings
products in the industry, chances are that and body styles. Our valve automation
Flowserve is already part of your day. systems include rack-and-pinion, scotch
yoke, and electric actuators for
At Work Across The Globe actuation of manual quarter-turn valves
Like our customers, we operate around into automated systems. Flowserve
the clock and around the world. Our flow manufactures an extensive line of indus-
control experts are ready to help with trial pumps, from chemical process
design, installation and ongoing service pumps to two-stage pumps for the oil
throughout the life of our pumps, valves industry. Our heavy-duty, high-pressure,
and seals. high-temperature, multistage pumps
Flowserve's leading position as a global, serve applications in petroleum prod-
single-source provider of flow control uction, pipelines, petroleum refining,
solutions makes it a natural fit for a boiler feedwater, water treatment, and testing, and leak sealing. No matter
wide spectrum of process industries. mining. Flowserve vertical pumps are what valve, actuator, pump or positioner
Flowserve flow control solutions are designed for water-management ope- equipment our customers have,
designed for the rigors of mission-critical rations, such as power plant circulation, Flowserve provides total service and
applications, where downtime is disrupti- river intake, cooling tower, water supply, support.
ve and expensive. and irriglation. Wherever the demands of
In the petroleum industry, production, flow control management require quality- A Global Leader In Fluid Motion Control
pipeline and gas processing facilities built solutions, Flowserve products ans- As a global supplier of fluid motion
turn to Flowserve for a variety of flow wer the call. products, services and solutions,
control products and services, and in the Flowserve stands ready to meet the
chemical industry, Flowserve products Global Engineering Service, Local needs of our customers across the
control the flow of steam, air, water, Resources globe. With quality engineering, unmat-
hydrocarbons, organic and inorganic Flowserve specializes in providing the ched service, and solutions tailored to
fluids in applications including chemical, services plant managers need to keep meet each unique application, no other
petrochemical and agrochemical pro- their facilities up and running at peak organization matches Flowserve's uni-
duction. Flowserve products serve the efficiency. With 25 mobile machine que and industry-leading position in fluid
power generation market, helping to run shops and 76 quick response centers in 18 motion and control. For more informati-
fossil fuel, nuclear power, and natural countries, Flowserve provides a onestop on, visit Flowserve on the web at
gas plants, as well as waste-to-energy resource for valve, actuator, piping www.flowserve.com.
4

Introduction
Valve supplier to the world
Flowserve is the driving force in the
global industrial valve marketplace. No
other valve company in the world has
such a long proven expertise in the
successful application of engineered
special purpose valve and valve
systems.

Flow control solutions


Flowserve is providing valve solutions
which permit customers to continuously
improve productivity, profitability and
valve reliability.

Market focused customer support


Product and Industry specialists develop
effective proposals and solutions
directed toward market and customer
preferences. They offer technical advice
and assistance throughout each stage
of the product life cycle, beginning with
the inquiry.

Dynamic Technologies
Flowserve is spending without any
doubt a lot of efforts in development
and application of valve technology,
including: Manufacturing technology
materials, metal & non metals science.
5

Ahaus History
1964 Established in Ahaus, NRW, Germany as 1985 Acquisition of Posi Seal by the Fischer
Atomac KG. Manufacturing of special PTFE Controls Incorporated. Continuation of the
parts such as bellows, seals, cup&cone developments and the extension of the
packing, plugs as well radial shaft packings. Atomac product program and
production of Fischer control valves and
1970 Commissioning of the first injection moulding transmitters.
machine.
1988 Acquisition of Atomac by The Duriron
1974 Extension and upgrading production, Company Incorporated Dayton, Ohio.
development of FEP lined ball valves, 3 piece
design, sizes DN25-100. 1990 Launch of the AKH2.2 lined ball valve with
a metal to metal middle flange connection
1975 Extension and upgrading of the production (Patent Nr. EP 0 645 565 BL) providing a
with PTFE lined products such as pipes, maintenance free lined ball valve.
elbows, tees and dip pipes.
1996 Transfer of the plug valve & butterfly valve
1977 Further extension of the production and production from the Petit-Rechain plant in
development of glass pipe valves and vessels, Belgium to the Ahaus facilities.
mixing vessels and accessories as well the
manufacturing of inclined seat valves. 1997 Merger of Duriron with BW/IP; Creation of
Flowserve Corporation.
1982 Acquisition of Atomac by the US company Posi
Seal Incorporated. Further developments 1998 Change of company name to:
of Atomac products. Manufacturing of high Flowserve Ahaus GmbH
performance butterfly valves. Discontinued
production of lined piping &
fittings. Concentration on manufacturing of
lined valves.

1983 The inauguration of the new administration


and production buildings.
6

AKH2
Lined Ball Valve*

A two piece full port standard lined ball A real anti blow-out stem design offers
valve which offers high safety factors, increased safety. Each lined ball valve
high stability, rigidity and eliminates a has its anti-static device, which
potential leak path. provides protection against potentially
The full port design minimizes pressure dangerous electrostatic discharges.
losses and increases flow capacities Long life seats, large stem sealing area
thus reducing energy and pumping as well the substantial middle flanges
costs. and molded liner/seat take care for a
All Atomac lined ball valves are engi- leak and trouble free valve and
neered to include a free floating ball minimizes downtime and maintenance.
design which offers the following bene- Due to the actuator mounting flanges
fits: design according to DIN EN ISO 5211,
- Low frictional coefficients resulting in pneumatic, electric or hydraulic actua-
low operating torques tors can easily be fitted.
- Positive shut - off across the pressure A wide range of liner material can be
range selected from FEP, PFA, Tefzel, PP as
- Reduction of stem side loads well as conductice PFA.
eliminating potential leaks to
atmosphere through the valve gland. * Also available with a V-port ball for precise
modulating control service.

AKH2

> For options and sizes/technical info see page 20 & 24


7

AKH2.2
Lined Ball Valve*
(Patent No.EP 0 645 565 BI)

The Atomac full port AKH2.2 lined ball Thermal cycling does not require
valve has the same characteristics as retightening of the bolts anymore.
the AKH2 however the AKH2.2 offers Seats have a larger diameter and
enhanced features to improve suitability therefore create less flow turbulences
for toxic and corrosive applications. across the seat area and the integral
AKH2.2 design has a static and dynamic retention lip cares for extra seat stabili-
middle flange seal and in comparison ty. The AKH2.2 incorporates a live loa-
with the AKH2 the metal-to-metal body ded stem seal which makes this valve
joint which protects this seal. The TA-Luft approved.
metal-to-metal body joint absorbs AKH2.2 with ceramic ball
destructive pipe vibrations and * Also available with FEP and PFA-conductive
liner materials as well with a V-ball for precise
distortions so that there will be no modulating control service
negative effects on the sealing perfor-
mance.

AKH2.2 PFA-conductive lined

AKH2.2

> For options and sizes/technical info see page 20 & 25


8

AKH3

The AKH3 is an ANSI B16.10 short flanges and the moulded liner seal. An
pattern, 150 lbs., standard port, lined anti static device provides protection
ball valve with a minimum cavity space. against potentially dangerous
The floating ball design ensures electrostatic discharge and the anti
bubble-tight shut-off across the blow-out safety stem design
pressure range of 1 mbar to 19 bar. eliminates the possibility of a blow-out.
Long term protection against external Also available as V-port ball valve for
leakage to atmosphere is provided precise modulating control services
by PTFE chevron packing rings in a and various liner materials incl.
deep stuffing box, the substantial body conductive PFA.

AKH3

AKH2A
AKH2A
The AKH2A is an ANSI B 16.10 short
pattern full port lined ball valve.
This valve has the same characteristics
as the AKH2.
The AKH2A is available with FEP and
PFA liners as standard – other lining
materials on request.

> For options and sizes/technical info see page 20 & 26/27
9

AKH5
Magnesia Partially Stabilized Zirconia (Mg PSZ) Ceramic
Lined Ball Valve*
Thanks to advanced ceramic technology, the AKH5 achieves an unequalled perfor- AKH5
mance that offers the ideal solution for many difficult applications in which erosion,
wear, abrasion, impact, corrosion and high temperature cause conventional
materials to fail.
Furthermore the design of the AKH5 offers minimum cavity space that reduces the
retention of line media within the body cavity so therefore product contamination
problems are significantly reduced.

The Mg-PSZ Zirconia Ceramic material offers :

Wear Resistance:
Abrasive slurries have little effect on its thermal shock are not a problem. The
rock hard surfaces. melting point of Mg-PSZ ceramic is well
beyond the valve limits of 350°C.
Corrosion Resistance:
It is virtually inert to acid bases and Cavitation Resistance:
most other corrosives. Cavitation related problems are sharply such as, steam services, abrasive
reduced due to the extreme hardness of slurries, flyash, high temperature
Impact Resistance: the ceramic material (Rockwell 89) corrosives and sand abrasion are only
The composition of the materials and the a few of the many conditions where the
advanced process technology result in Unequalled Benefits: AKH5 Mg-PSZ lined ball valve has
high mechanical strength and toughness. The Mg-PSZ ceramics have solved serious problems.
consistently outperformed steels,
Temperature Resistance: cobalt, nickel alloys and other ceramics * Also available as V-port ball valve for precise
modulating control service
High operating temperatures and in a wide range of severe applications

AKH6 – Lined Tank Drain Valve AKH6

The AKH6 is originally designed to serve as tank drain valve, but it also can be
installed in place of reducing spools to downsize piping dimensions.
There is a wide range of various dimensions available with flange connections per
DIN PN16 as well ANSI 150Lbs.
Furthermore the AKH6 has the same characteristics as former mentioned lined ball
valves included high corrosion resistant liners either FEP or PFA, full ports, anti
blow-out stem, anti-static design, actuator mounting flanges according DIN EN ISO
5211 and a long term protection against external leakage to the atmosphere.
AKH6

AKH7

AKH7 – Lined Ball Valve For Glass Pipe Systems


Designed for easy installation in glass pipe systems with socket/ball or plane ends
according to DIN EN 12585 and for the flange/glass end connections the
AKH7 KPF is available.

The AKH7 offers high corrosion resistant liners made of either FEP or PFA (others
on request) anti-static design, ant blow-out stem and long term protection against
external leakage to the atmosphere.

> For options and sizes/technical info see page 20 & 28-30
10

AMP3
3-Way Lined Ball Valves*

AMP3

The AMP3, 3-way ball valve is the


best choice for corrosive diverter valve
applications and available at lower cost
than alloy valves with equal or superior
corrosion resistance in difficult services.
The compact design permits use where
space constraints are a concern.
The 3-way ball valve design offers a
high flow capacity with minimal pressure
loss through the valve.
The AMP3 is available with an L-Ball
or T-Ball configuration to offer a wide
variety of flow patterns for 90° or 180°
rotations.

* Optional PFA-conductive liner material

symbol No.5 - 90°

AMP3T-Ball
symbol No.6 - 180°

symbol No.2 - 90° switch symbol No.7 - 180° AMP3L-Ball

symbol No.3 - 90° switch symbol No.8 - 180° symbol No.1 - 90°

symbol No.4 - 90° switch symbol No.9 - 180° symbol No.1.1 - 180°

> For options and sizes/technical info see page 20 & 31


11

AtoStar
Stainless Steel PFA Lined Ball Valve

The AtoStar stainless steel, AtoStars are very suitable for use in AtoStars are also available as a V-port
fluorcopolymer lined ball valves deliver the pharmaceutical and semiconductor valve for precise modulating control
improved performance, reliability and industries but also recommended for services, or can be fitted with a C-ball
safety. the following cases; for internal cavity cleaning purposes.
AtoStar full port valves provide bubble The AtoStar spare parts are interchan-
tight shutoff, low maintenance, no-leak a) At frequent solvent and chemical geable with the balance of the lined
stem seals and the safety assurance of cleaning services. Atomac ball valve range.
a blowout-proof stem assembly. b) At highly corrosive atmospheres. The AtoStar ball valve range consists of
AtoStar ball valves meet ASME, DIN c) At service temperatures below 6 models:
and JIS standards. DCI rating
g > - 29°C (-20°F).
( ) AS1 with Face-to-Face dimensions per
d) For offshore applications. DIN EN 558-1 (as our AKH2 and
AKH2.2 - DIN version) and
flanged per DIN PN16
AS2 with Face-to-Face dimensions per
ANSI (as our AKH2 and AKH2.2
- ANSI version) and flanged per
ANSI B 16.5 class 150
AS3 with Face-to-Face dimensions
per ANSI B 16.10 (as our AKH3
and AKH2A) and flanged per
ANSI B 16.5 class 150
AS4 with Face-to-Face dimensions per
ANSI B 16.10 - short pattern (as
our AKH3 and AKH2A) and
flanged per JIS 10 K
AS5 with Face-to-Face dimensions per
Japanese Industrial Standard,
flanged per JIS 10 K
AS6 AtoStar with integral heating
jacket for critical temperature
AtoStar control applications

NE
W

AKH2-300 – Lined Ball Valve PR


OD
UC
T

The ANSI class 300 AKH2 ball valve series was primarily designed d AKH2 300lbs
to suit pressure requirements of the chlorine and related
industries. Although most applications are within ANSI class 150,
the piping requirements often need to meet ANSI class 300 for
enhanced saftey purposes. The AKH2 - 300 meets pressure
requirements, Face-to-Face and flange dimensions as well
as wall thickness per ANSI class 300 while offering the same
design features and benefits as the standard AKH2 ball valve
series, such as 2-piece design, full port and free floating ball
assembly associated with positive retention of the liner within
the valve components. All internal components and spare parts
are fully interchangeable within the atomac AKH2 ball valve range.
Please contact Flowserve in Ahaus for detailed
pressure / temperature capabilities of this product range.

> For options and sizes/technical info see page 20 & 32-34
12

AtoPro
Stainless Steel and Lined Ball
Sampling Systems

The AtoPro sampling ball valve Bottle adaptors can be made to meet
systems are developed and produced almost all common standard threads,
with the latest technology and offer you heating jackets as well angled
a wide scale of sampling possibilities, connection pieces are available.
this can go from just a simple quick Due to the use of stainless steel bodies
sampling up to sampling protected as well PFA* lined stainless steel
by a stainless steel case or high bodies both designs can be suitable for
security sampling with a stainless “clean room“ services.
steel protecting case in combination
with integrated detoxification filters to * Option PFA-conductive.

protect the environment.

AtoPro with actuator


AtoPro
PFA-conductive

AtoPro PFA or PFA-conductive lined with


protecting casing and actuator

AtoPro stainless steel

> For sizes/technical info see page 20 & 35


Contact your nearest Flowserve sales office for separate documentation.
13

ARK2, ARV2
Check Valve

ARK2 – Swing Check Valve


W
The fully PFA lined atomac swing check NE CT
valves are ideal for use in highly corrosive DU
applications and can replace swing check RO
valves made from exotic alloys due to
P
the universal chemical resistance of the
fluorpolymer lining. These valves can be
used in horizontal and vertical installations
due to the special design of the hinge pin,
which enables the disc to achieve a seal
without support of any system pressure.
The ARK2 is a 2-piece design eliminating a
potential leak path of conventional 3-piece
designs with a seat face integrated in the
body liner to seal against the disc in the
closed position. The disc can swing freely
within piping system without interference
with the diameter of the connecting pipe.

ARK2

ARV2 – Lined Ball Check


Valve*

This two piece body designed check valve


provides high stability, rigidity and eliminates
potential leak path and can be installed
either vertically and dependent upon
application horizontally as well. Ball material
consists of solid PTFE.
Liner materials such as FEP, PFA and
conductive PFA have outstanding corrosion
resistant properties.
The ARV2 can be considered as a full
port design which offers excellent flow
characteristics.
Low opening pressure is needed to unseat
ARV2
the ball in then vertical position.

* Optional PTFE hollow ball/spring supported/PFA-


conductive

> For options and sizes/technical info see page 36/37


14

ARL, ARV/SG
Check Valves

ARL – Lined 45°


Ball Check Valve
This ball check valve can
be installed either vertically
or horizontally and offers an
unobstructed flow due to the fact
that the ball is pushed into the
45° cavity.
For applications where high
medium flow turbulences can
be expected, installation of an
ARL check valve can be the
ideal solution to avoid liner
damages, as weel as for use in
horizontal pipes with low flow
and low back-pressures.

ARL

ARV/SG – Lined
Check/Sight Glass
Combination
The ARV/SG is a sight glass with
an integrated check valve for use
in both vertical and horizontal
installations.
This combination of two products
saves space and allows the per-
formance of the check valve to be
monitored visually.
Borosilicate glass, in accordance
with DIN 7080, is incorporated to
withstand the high temperatures,
mechanical stress and corrosion
resistance required by end users.

ARV/SG

> For sizes/technical info see page 37/38


15

ASG, ASG3, ASG4, ASF


Sight Glasses & Strainer

ASG – Lined Sight Glass


The Atomac sight glass offers clear visual
inspection from either side. The integrated drip lip with its
cast core provide visual flow indication even at low velocity ASG-B
(optional rotor).
Borosilicate glass, in accordance with DIN 7080, is utilized
to withstand high temperatures, mechanical stress and
corrosion. All internal components other than the glass have
highly corrosion resistant liners. These are made of either ASG

FEP or PFA*, depending upon application and offer both a


long service life.

ASG3 – Lined 3-Way Sight Glass*


* Optional PFA-conductive liner material

The Atomac 3-Way Sight Glass offers clear visual inspection


from either side, highly corrosion resistant liners cover all inter-
nal parts and borosilicate glass, in accordance with DIN 7080 is
utilized to withstand high temperatures, mechanical stress and
corrosion.
* Optional PFA-conductive liner material

ASG3 Sight Glass

ASG4 – Lined 4-Way Sight Glass*


The ASG4 sight glass offers clear visual inspection from either
ASF Lined Strainer
side, highly corrosion resistant liners cover all
internal parts and borosilicate glass, in accordance with DIN
7080 is utilized to withstand high temperatures, mechanical
stress and corrosion.
ASF – Lined Strainer
* Optional PFA-conductive liner material
The flow path through the filter insert is a larger area than
the original pipe cross-section to minimize possible pressure
loss. The corrosion resistant filter insert consists of two
perforated PTFE cylinders with an ETFE filter screen in
between which offers the same outstanding corrosion
resistant properties as the lining material FEP or PFA*.
Clogged filter inserts can be easy exchanged or cleaned
without removing the strainer from the line.
For added operator safety, the residual fluid in the insert
area can be removed by means of a PTFE drain plug prior to
removing the access flange when changing or cleaning the
filter.
Various mesh sizes of filter screens or drillings are available
to accommodate different levels of contamination.
ASG4 Sight Glass Permanent drain connections are available as an option.

* Optional PFA-conductive liner material

> For options and sizes/technical info see page 20 & 38-40
16

BTV
Lined Butterfly Valves

BTV PFA lined


Thanks to advanced technology we can
state firmly that the BTV butterfly valves
keep chemical fluids in your process piping
and out of the environment.
A self adjusting triple stem seal system
assures no leakage to the atmosphere
Viton seat energizer and concave PTFE*
liner design provide dependable consis-
tent shutoff and closure torque.
Spherical seat design of the disc and liner
provides a 360° seal for long service life.

BTV PFA-conductive lined

The viton energizer is isolated and


protected in a machined groove of the
valve body.
The concave designed liner is
recessed into the valve body and this
reduces the possibility of torn liners
due to cold flow into the valve
waterway.

* Optional available UHMWP and Durlon II and


PFA-conductive liner materials

> For options and sizes/technical info see page 21 & 41


17

BTV 2000/BTV 2000 LP


Lined Butterfly Valves

The BTV 2000 lined butterfly valve series


are maintenance free thanks to its live
loaded triple seal stem design and assures
bubble tight shutoff for a long service life. In

addition the BTV 2000 series offer a wide


choice of materials for the toughest service
conditions. For example there is a rigid
machined PTFE liner for severely corrosive
chemical services or UHMWPE for tough
corrosionerosion applications or
PTFE-conductive where high velocity fluids
are a part of the production process or
installation in explosion proof areas of your
industry. A one-piece PFA encapsulated
disc is
standard for chemical services. An
UHMWPE encapsulated disc may be
specified when improved abrasion
resistance is needed.
A wide variety of optional metalic discs are
available ranging from 316 stainless steel,
Durimet 20 and SMO* to Monel **, Chlorimet
2&3 and Palladium stabilized Titanium.
BTL BTW

* Registered trademark of Avesta AB


** Registered trademark of the Int. Nickel Company

BTV 2000 LP
(Long Pattern, Face-to-Face)

BTV 2000 LP offers the same properties as


the standard BTV series however instead
of a short pattern body it has
a long pattern body. The extended
Face-to-Face eliminates the potential for
the disc to interface with heavy duty lined
piping systems. Face-to-Face on BTV
2000 LP is DIN-EN 558-2 col 16. All parts
of the BTV and BTV-LP are interchangeab-
le with the exception of the body and liner.

For more info or separate documentation


please contact Flowserve Ahaus GmbH or
your nearest Flowserve sales office.

> For options and sizes/technical info see page 21 & 42


18

T4E - PFA
Lined Plug Valve

The T4E series is designed and A large sealing surface guarantees a


developed with the latest technology bubble-tight shut-off.
and therefore very suitable for the
chemical process industries and A secondary dynamic self adjusting,
available in the ANSI Class 150 & 300 self-energized PFA* reverse lip
as well DIN Class PN16 and a max. diaphragm prevents stem leakage.
temperature of 204°C. The T4E lined You never replace valve seats; you
plug valves provide maximum corrosion only reseat the plug with a quick and
resistance and the elimination of easy in-line adjustment.
product contamination at reasonable
costs. Starndard material of construction is
Ductil Cast Iron, however, stainless
Benefits that give that extra security steel valve bodies can be make
which you will appreciate when using availeble upon request.
the T4E1, T4E2 and T4E3.
* Optional stainless steel diaphragm support.

PFA body liner is well anchored against


the body by mean of machined and
cast T-slots and the solid
encapsulated/anchored PFA-plug liner
material ensures a strong adhesion.
This makes the T4E series so suitable
for extreme service and vacuum
conditions.
19

T4E with additional


metal diaphragm

> For options and sizes/technical info see page 21 & 43-46
20

Overview of
Options available on Atomac Products

Lined charac-
terized V-port
balls for control/
Lined C-balls throttling applica-
will help to elimina- tions. For AKH5
te media Build-up available in
in ball cavity. ceramic.

AtoPro system
with heating
jacket and stain- Lockable
less steel pro- hand levers
tecting case in and extensions
combination with are available for
integrated deto- all atomac lined
xification filters. ball valves.

Nickel plated Cavity flush


valve that is an A custom request
alternative to other successfully desig-
expensive coats of ned for the pharma-
paint. ceutical industry.

AS6 with
heating jacket. Extended
Recommended Packing by
for suitable "clean AKH2, AKH2A,
room" applications. AKH3.

Seat rings
Will be available for all atomac lined ball valves, in the following materials,
glass-fiber reinforced PTFE, PFA – conductive. Other materials to be discussed.
21

Option Choices
Options available on Durco Products

V-port PFA lined


characterized plugs
for modulating T-wrench stem
applications are extensions are
available for available for T4E
various sizes T4E lined plug valves
lined plug valves. up till DN80 / 3”.

Liner BTV
for the BTV 2000
series lined butterfly
valves the following
Plug/side hole liner materials are
for chlorine available;
applications PFA Sentinel liner/Durlon
lined plug with side superior permeation
hole is available resistant material
for the T4E lined UHMWPE, PFA-
plugvalves. conductive.

Discs availability
UHMWPE lined,
PFA-conductive
lined,
Alloy: 316, Durimet Body alloy BTV
20, 254 SMO*, series instead of
Monel**, Chlorimet DCI also available
2&3, Palladium in 316 stainless
stabilized Titanium. steel.

* Registered trademark of Avesta AB


** Registered trademark of the Int. Nickel Company

BTV available
Body armour as standard /
T4E PFA lined DIN EN 558-2,
plug valves as col. 20 as well
well lined plug long pattern
inserts can be design
made availab- DIN EN 558-2,
le in 316 stain- col. 16 -long
less steel. pattern.
22

Automation

Manual and Automated Operations


Atomac and Durco lined valve are equipped with a lever as a standard operator
for the following size range:

• Atomac ball valves up to 10" (DN 250) full port and 12" (DN 300) reduced port
• Durco T4E plug valves up to 3" (DN 80)
• Durco BTV butterfly valves up to 8" (DN 200).

All larger valve are equiped with a manual gear. Changes can be made on
request. The modular construction of lined atomac as well Durco valves allows
for easy use of all types of pneumatic or electric actuation systems. Due to the
ISO 5211 universal mounting pad, actuators can be mounted to the valves on-
site, without removing them from the pipeline.
23

Automation

Valve Automation
Flowserve offers prime brands of pneumatic and electric actuators
withhin it's own portfolio. Besides actuators Flowserve also
manufactures the complete range of control accessories such
as positioners, limit switches and solenoid valves which meet all
electrical, hazardous and feedback signal requirments. These
products are ideal for completion of automated valve packages.
Other, non - Flowserve actuators and control accessories can be
assembled on request.

Actuator Sizing
To help you to size the correct actuator please contact Flowserve
Ahaus GmbH or your nearest Flowserve sales office for correct
valve breakaway torque ratings.
24

Technical Data
AKH2

DIN
Face-to-Face dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connection:
DIN 2501-1 PN16
DN 200, DN 250, DN 300
DIN 2501-1 PN10

ANSI
Flange Connections:
ANSI B 16.5 - 150lbs

AKH2 - material specification


No. Designation Material No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, 090 hexagon nut stainless steel - 1.4301-K70^
PFA° / FEP° 100 packing material PTFE° / PTFE-graphite°
020 side piece ductile cast iron - EN-JS1049/ASTM A395, (chevron)
PFA° / FEP° 110 hexagon nut stainless steel - 1.4301
030 seat ring PTFE 120 stud bolt stainless steel - 1.4301
040 stem stainless steel / Hastelloy C4**, PFA 130 lock washer stainless steel - 1.4301
050 ball stainless steel / ductile cast iron - EN-JS1049/ 140 hexagon bolt stainless steel - 1.4301
ASTM A395 / ceramic Al2O3*, PFA° / FEP° 150 serrated lock washer stainless steel - 1.4301
060 gland follower stainless steel - 1.4308 170 grounding device stainless steel - 1.4310
065 gland insert PTFE-graphitee 210 stop steel (galvanized) / stainless steel
070 hand lever die-cast metal / ductile cast iron - EN-JS1082/ 220 hexagon bolt stainless steel - 1.4301
ASTM A536 (galvanized) / steel * ceramic ball on request ** Hastelloy stem on request
° optional
080 stud bolt / hexagon bolt stainless steel - 1.4301-K70^ ^ other on request

AKH2 - dimensions - DIN AKH2 - dimensions - ANSI


DN/DIN L H R weight DN/ANSI L H R weight
015 130 120 160 kg 4,0 ½" ** 130 120 160 kg 4,3
020 150 120 160 kg 4,8 ¾" ** 150 120 160 kg 4,6
025 160 123 160 kg 5,4 1" 152 123 160 kg 5,0
032 180 145 210 kg 10,2 1½" 178 145 210 kg 8,4
040 200 145 210 kg 10,7 2" 203 160 210 kg 12,8
050 230 160 210 kg 14,1 3" 241 205 313 kg 29,1
065 290 200 313 kg 24,0 4" 292 220 313 kg 43,5
080 310 205 313 kg 31,0 6" 356 312 337°° kg 97,1
100 350 220 313 kg 47,5 8"/6" 457 312 337°° kg 108,0
150 480 312 337°° kg 100,0 8" 457 373 450° kg 208,0
200/150** 457 312 337°° kg 117,0 10" 534 - - kg 320,0
200** 457 373 450° kg 208,0 12" * 610 - - kg 450,0
250** 534 -- -- kg 320,0 °° pass-through handlever Ø 674 mm standard
300** 610 -- -- kg 432,0 ° pass-through handlever Ø 900 mm standard
°° pass-through handlever Ø 674 mm standard ** Face-to-Face Dimensions acc. to DIN EN 558-1 (Basic series 1)
° pass-through handlever Ø 900 mm standard * ball valve only with manual actuator (weight without actuator)
** Face-to-Face Dimensions acc. to ANSI B 16.10
25

Technical Data
AKH2.2

DIN
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connection:
DIN 2501-1 PN16

ANSI
Flange Connections:
ANSI B 16.5 - 150lbs

AKH2.2 - material specification


No. Designation Material No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, 090 hexagon nut stainless steel - 1.4301-K70^
PFA° / FEP° 100 packing material PTFE° / PTFE-graphitee°
020 side piece ductile cast iron - EN-JS1049/ASTM A395, (chevron)
PFA° / FEP° 110 belleville washer stainless steel - 1.4301
*030ceramic
seat ball
ring on request (available
PTFE up to DN 150 / 6") *120ceramic ball on request
countersunk screw (available upsteel
stainless to DN 150 / 6")
- 1.4301
°040
optional
stem stainless steel / Hastelloy C4**, PFA °130
optional
lock washer stainless steel - 1.4301
050 ball stainless steel / ductile cast iron - EN-JS1049/ASTM 140 hexagon bolt stainless steel - 1.4301
A395 / ceramic Al2O3*, PFA° / FEP° 170 grounding device / stainless steel - 1.4310
060 top cap stainless steel - 1.4308 curved spring washer
061 sleeve PTFE 210 stop steel (galvanized)
062 spacer stainless steel - 1.4304 220 hexagon bolt stainless steel - 1.4301
070 hand lever die-cast metal / ductile cast iron - EN-JS1082/ASTM * ceramic ball on request ** Hastelloy stem on request
A536 (galvanized) ° optional
^ other on request
080 stud bolt / hexagon bolt stainless steel - 1.4301-K70^

AKH2.2 - dimensions - DIN AKH2.2 - dimensions - ANSI


DN/DIN L H R weight DN/ANSI L H R weight
015 130 120 160 kg 4,0 ½" * 130 120 160 kg 4,3
020 150 120 160 kg 4,8 ¾" * 150 120 160 kg 4,6
025 160 123 160 kg 5,4 1" 152,4 123 160 kg 5,0
032 180 145 210 kg 10,2 1½" 178 145 210 kg 8,4
040 200 145 210 kg 10,7 2" 203 160 210 kg 12,8
050 230 160 210 kg 14,1 3" 241 207 313 kg 29,1
065 290 200 313 kg 24,0 4" 292 220 313 kg 43,5
080 310 207 313 kg 31,0 * Face-toFace Dimensions acc. to DIN EN 558-1 (Basic series 1)
100 350 220 313 kg 47,5
26

Technical Data
AKH3

ANSI
Face-to-Face
Dimensions:
ISO 5752 Tab. 6, short
ANSI B 16.10, short
Flange Connections:
ANSI B 16.5 - 150lbs

AKH3 - material specification


No. Designation Material No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, 090 hexagon nut stainless steel - 1.4301-K70^
PFA° / FEP° 100 packing material PTFE° / PTFE-graphite°
020 side piece ductile cast iron - EN-JS1049/ASTM A395, (chevron)
PFA° / FEP° 110 hexagon nut stainless steel - 1.4301
030 seat ring PTFE 120 stud bolt stainless steel - 1.4301
040 stem stainless steel / Hastelloy C4**, PFA 130 lock washer stainless steel - 1.4301
050 ball stainless steel / ductile cast iron - EN-JS1049/ 140 hexagon bolt stainless steel - 1.4301
ASTM A395 / ceramic Al2O3*, PFA° / FEP° 150 serrated lock washer stainless steel - 1.4301
060 gland follower stainless steel - 1.4308 170 grounding device stainless steel - 1.4310
065 gland insert PTFE-graphitee 210 stop steel (galvanized) / stainless steel
070 hand lever die-cast metal / ductile cast iron - EN-JS1082/ 220 hexagon bolt stainless steel - 1.4301
ASTM A536 (galvanized) / steel (chromated) * ceramic ball on request **Hastelloy stem on request
° optional
080 stud bolt stainless steel - 1.4301-K70^ ^ other on request

AKH3 - dimensions - reduced port - ANSI


DN/ANSI L H R weight
1" 127 120 160 kg 4,4
1½" 165 120 160 kg 6,2
2" 178 145 210 kg 10,6
3" 203 160 210 kg 16,1
4" 229 205 313 kg 30,2
6" 267 220 313 kg 50,2
8" 292 312 337°° kg 106,6
10" 330 373 450° kg 173,7
12" 356 363 450° kg 237,0
°° pass-through handlever Ø 674 mm standard
° pass-through handlever Ø 900 mm standard
27

Technical Data
AKH2A

ANSI
Face-to-Face Dimensions:
ISO 5752 Tab. 6, short
ANSI B 16.10, short
Flange Connections:
ANSI B 16.5 - 150lbs

AKH2A - material specification


No. Designation Material No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, 090 hexagon nut stainless steel - 1.4301-K70^
PFA° / FEP° 100 packing material PTFE° / PTFE-graghit°
020 side piece ductile cast iron - EN-JS1049/ASTM A395, (chevron)
PFA° / FEP° 110 hexagon nut stainless steel - 1.4301
030 seat ring PTFE 120 stud bolt stainless steel - 1.4301
040 stem stainless steel / Hastelloy C4**, PFA 130 lock washer stainless steel - 1.4301
050 ball ductile cast iron - EN-JS1049/ASTM A395 / 140 hexagon bolt stainless steel - 1.4301
ceramic Al2O3 *, PFA° / FEP° 150 serrated lock washer stainless steel - 1.4301
060 gland follower stainless steel - 1.4308 170 grounding device stainless steel - 1.4310
065 gland insert PTFE-graphitee 210 stop steel (galvanized) / stainless steel
070 hand lever die-cast metal / ductile cast iron - EN-JS1082/ASTM 220 hexagon bolt stainless steel - 1.4301
A536 (galvanized) / steel (galvanized) * ceramic ball on request **Hastelloy stem on request
° optional
080 stud bolt stainless steel - 1.4301-K70^ ^ other on request

AKH2A - dimensions - ANSI


DN/ANSI L H R weight
1" 127 120 160 kg 4,2
1½" 165 145 210 kg 7,8
2" 178 160 210 kg 11,6
3" 203 205 313 kg 25,7
4" 229 220 313 kg 36,9
6" 267 299 337* kg 78,0
* pass-through handlever ø 674 mm standard
28

Technical Data
AKH5

DIN
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN 2501-1 PN16
Tightness test:
DIN EN 12266-1 (P10)
ANSI B 16.104, Class IV

ANSI
Flange Connections:
ANSI B 16.5 150lbs
Tightness test:
DIN EN 12266-1 (P10)
ANSI B 16.104, Class IV

AKH5 - material specification


No. Designation Material No. Designation Material
010 body piece ductile cast iron - EN-JS1049/ASTM A395 110 hexagon nut stainless steel - 1.4301
020 body ceramic 120 stud bolt stainless steel - 1.4301
030 bushing ceramic 130 lock washer stainless steel - 1.4301
040 stem stainless steel° / ceramic° 140 hexagon bolt stainless steel - 1.4301
050 ball ceramic 150 serrated lock washer stainless steel - 1.4301
060 gland stainless steel - 1.4301 170 grounding device°° stainless steel - 1.4310
065 gland shaped ring stainless steel - 1.4301 210 stop steel (galvanized)
070 hand lever die-cast metal / ductile cast iron - EN-JS1082/ 220 hexagon bolt stainless steel - 1.4301
ASTM A536 (galvanized) 230/240 flat gasket Gylon / Garfite S
080 stud bolt stainless steel - 1.4301-K70^ ° Optional stainless steel or ceramic stem °° grounding device only in combination with
090 hexagon nut stainless steel - 1.4301-K70^ If special stem materials are neccessary, stainless steel stem
100 packing material PTFE consult Flowserve GmbH, please. ^ other on request
(chevron) /
packing ring Grafseal

AKH5 - dimensions - ceramic lined - DIN AKH5 - dimensions - ceramic lined - ANSI
DN/DIN L H R weight DN/ANSI L H R weight
025 160 122 160 kg 7,5 1" 152,4 122 160 kg 6,9
040 200 150 210 kg 14,5 1½" 178 150 210 kg 12,5
050 230 160 210 kg 19,1 2" 203 160 210 kg 18,5
080 310 205 313 kg 42,5 3" 241 205 313 kg 40,0
100 350 210 313 kg 57,1 4" 292 210 313 kg 61,11
29

Technical Data
AKH6

DIN
Flange Connections:
DIN 2501-1 PN16
DN 200:
DIN 2501-1 PN10

ANSI
Flange Connections
ANSI B 16.5 - 150lbs

AKH6 - material specification


No. Designation Material No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, 100 packing material PTFE° / PTFE-graphitee°
PFA° / FEP° (chevron)
020 side piece ductile cast iron - EN-JS1049/ASTM A395, 110 hexagon nut stainless steel - 1.4301
PFA° / FEP° 120 stud bolt stainless steel - 1.4301
030 seat ring PTFE 130 lock washer stainless steel - 1.4301
040 stem stainless steel / Hastelloy C4**, PFA 140 hexagon bolt stainless steel - 1.4301
050 ball ductile cast iron - EN-JS1049/ASTM A395 / 150 serrated lock washer stainless steel - 1.4301
ceramic Al2O3*, PFA° / FEP° 170 grounding device stainless steel - 1.4310
060 gland follower stainless steel - 1.4308 210 stop steel (galvanized) / stainless steel
065 gland insert PTFE-graphitee 220 hexagon bolt stainless steel - 1.4301
070 hand lever die-cast metal / ductile cast iron - EN-JS1082/ * ceramic ball on request **Hastelloy stem on request
ASTM A536 (galvanized) / steel ° optional
^ other on request
080 stud bolt / hexagon bolt stainless steel - 1.4301-K70^
090 hexagon nut stainless steel - 1.4301-K70^

AKH6 - dimensions - DIN AKH6 - dimensions - ANSI


DN1/DN2 L H R weight DN1/DN2 L H R weight
025/050 150 123 160 kg 7,6 1"/2" 150 123 160 kg 7,6
025/100 150 123 160 kg 10,7 1½"/3" 185 145 210 kg 10,7
040/080 185 145 210 kg 10,7 2"/3" 195 160 210 kg 17,1
050/080 195 160 210 kg 17,7 2"/4" 200 160 210 kg 19,8
050/100 200 160 210 kg 9,8 2"/6" 185 160 210 kg 22,1
050/150 185 160 210 kg 22,6 3"/4" 245 205 313 kg 37,5
080/100 245 205 313 kg 39,0 4"/6" 290 220 313 kg 56,1
080/150 280 205 313 kg 37,8 6"/8" 305 312 337* kg 90,0
100/150 290 220 313 kg 52,0 * pass-through handlever Ø 674 mm
150/200 305 312 337* kg 90,0
150/250 350 312 337* kg 211,0
* pass-through handlever ø 674 mm
30

Technical Data
AKH7/KP

AKH7/KP - material specification


No. Designation Material No. Designation Material
010 center piece ductile cast iron - EN-JS1049/ASTM A395, 090 hexagon nut stainless steel - 1.4301-K70^
PFA° / FEP° 100 packing material PTFE° / PTFE-graphite°
025 side piece/glass PTFE-glass (chevron)
pip connection 110 hexagon nut stainless steel - 1.4301
026 flange steel 120 stud bolt stainless steel - 1.4301
030 seat ring* PTFE 130 lock washer stainless steel - 1.4301
040 stem steel / Hastelloy C4°°, PFA 140 hexagon bolt stainless steel - 1.4301
050 ball ductile cast iron - EN-JS1049/ASTM A395 / 150 serrated lock washer stainless steel - 1.4301
ceramic Al2O3**, PFA° / FEP° 175 grounding strap stainless steel - 1.4301
060 gland follower stainless steel - 1.4308 200 grounding device stainless steel - 1.4310
065 gland insert PTFE-graphitee * seat ring available in normal and in minimum-dead-space design
070 die-cast metal ** ceramic ball on request °°Hastelloy stem on request
hand lever ° optional
080 stud bolt stainless steel - 1.4301-K70^ ^ other of request

AKH7/KP - dimensions - DIN


DN/DIN L H R do weight
025 80 118 160 35 kg 2,2
040 110 146 210 51 kg 5,2
050 125 150 210 64 kg 7,5
Flange connection with ball cup or planned face is possible.
stem lining DN 25 1,5 mm
all other sizes at least 2,5 mm
31

Technical Data
AMP3

DIN
Face-to-Face dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connection:
DIN2501-1

ANSI
Face-to-Face dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connection:
L - Ball T - Ball ANSI B 16.5

AMP3 - material specification


No. Designation Material No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, 100 packing material PTFE
PFA° / FEP° (chevron)
020 side piece ductile cast iron - EN-JS1049/ASTM A395, 110 hexagon nut stainless steel - 1.4301
PFA° / FEP° 120 stud bolt stainless steel - 1.4301
030 seat ring PTFE 130 locking position indicator stainless steel - 1.4301
040 stem stainless steel, PFA 135 countersunk screw stainless steel - 1.4301
050 ball ductile cast iron - EN-JS1049/ASTM A395, 140 hexagon bolt stainless steel - 1.4301
PFA° / FEP° 150 serrated lock washer stainless steel - 1.4301
060 gland follower stainless steel - 1.4308 170 grounding device stainless steel - 1.4310
065 glang insert PTFE-graphitee 200 stop stainless steel / steel (galvanized)
070 hand lever die-cast metal (galvanized) / ductile cast iron 210 hexagon bolt stainless steel - 1.4301
- EN-JS1082/ASTM A536 (galvanized) ° optional
080 stud bolt stainless steel - 1.4301-K70^ ^ other on request
090 hexagon nut stainless steel - 1.4301-K70^

AMP3 dimensions - DIN AMP3 - dimensions - ANSI


DN/DIN L R H weight DN/ANSI L R H weight
025 160 160 125 kg 5,2 1" 160 160 125 kg 5,2
040 200 210 149 kg 12,0 1½" 200 210 149 kg 12,0
050 230 210 165 kg 16,7 2" 230 210 165 kg 16,7
080 310 313 200 kg 32,0 3" 310 313 200 kg 32,0
100 350 313 220 kg 45,0 4" 350 313 220 kg 45,0
32

Technical Data
AtoStar

AtoStar - material specification


No. Designation Material No. Designation Material
010 body stainless steel, PFA 110 hexagon nut stainless steel - 1.4301
020 side piece stainless steel, PFA 120 stud bolt stainless steel - 1.4301
030 seat ring PTFE 130 lock washer stainless steel - 1.4301
040 stem stainless steel, PFA 140 hexagon bolt stainless steel - 1.4301
050 ball investment casting / ductile cast iron - 150 serrated lock washer stainless steel - 1.4301
EN-JS1049/ASTM A395 / PFA 170 grounding device stainless steel - 1.4310
060 gland follower stainless steel, PTFE-graphitee 210 stop stainless steel - 1.4301
070 hand lever stainless steel - 1.4308 220 hexagon bolt stainless steel - 1.4301
080 stud bolt stainless steel - 1.4301-K70^ ° optional
^ other on request
090 hexagon nut stainless steel - 1.4301-K70^
100 packing material PTFE° / PTFE-Graphite°
(chevron)

AS1
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN 2501-1 PN16

AtoStar - AS1 - dimensions - DIN


DN/DIN L H R weight
015 130 120 160 kg 4,5
020 150 120 160 kg 5,1
025 160 120 160 kg 5,7
040 200 145 210 kg 11,2
050 230 160 210 kg 14,8
065 290 200 313 kg 17,2
080 310 205 313 kg 32,5
100 350 220 313 kg 49,9
150 480 316 337* kg 103,0
* pass-through handlever Ø 674 mm standard
33

Technical Data
AtoStar

AS3
Face-to-Face Dimensions:
ISO 5752 Tab.6, short
AS2 ANSI B 16.10, short
Flange Connections: Flange Connections:
ANSI B 16.5 -150lbs ANSI B 16.5 -150lbs

AtoStar - AS2 - dimensions - ANSI AtoStar - AS3 - dimensions - ANSI


DN/ANSI L H R weight DN/ANSI L H R weight
¾" 150** 120 160 kg 4,8 ½" 127** 120 160 kg 4,3
1" 152,4 120 160 kg 5,3 ¾" 127** 120 160 kg 4,6
1½" 178 145 210 kg 8,8 1" 127 120 160 kg 4,7
2" 203 160 210 kg 13,4 1½" 165 145 210 kg 7,8
3" 241 205 313 kg 30,6 2" 178 160 210 kg 11,5
4" 292 220 313 kg 45,7 3" 203 205 313 kg 25,7
6" 356 312 337 * kg 95,0 4" 229 220 313 kg 36,9
* pass-through handlever Ø 674 mm standard 6" 267 303 337* kg 93,0
** Face-to-Face Dimensions acc. DIN EN 558-1 (Basic series 1) * pass-through handlever Ø 674 mm standard
** Face-to-Face Dimensions not acc. ISO 5752, ANSI 16.10

AS4
Face-to-Face Dimensions:
ANSI B 16.10 AS5
Flange Connections : Flange Connections:
JIS B 2220 Table 5 JIS B 2220 Table 5

AtoStar - AS4 - dimensions - JIS AtoStar - AS5 - dimensions


DN/JIS L H R weight DN L H R weight
015 127 120 160 kg 4,5 015 140 120 160 kg 4,3
020 127 120 160 kg 4,7 020 152 120 160 kg 4,8
025 127 120 160 kg 4,7 025 165 120 160 kg 5,0
040 165 145 210 kg 7,8 040 191 145 210 kg 8,1
050 178 160 300 kg 11,5 050 216 160 210 kg 12,3
065 190,5 200 450 kg 23,7 065 240 200 313 kg 24,4
080 203 205 450 kg 25,7 080 250 205 313 kg 27,4
100 229 220 450 kg 36,9 100 280 220 313 kg 39,5
150 267 303 337* kg 92,0
* pass-through handlever Ø 674 mm standard
34

Technical Data
AKH2-300

 ANSI
Flange Connections:
             ANSI B 16.5
Face-to-Face Dimensions:
ANSI B16.10, Tab. 2 serial 10

 
     

AKH2-300 - material specification


No. Designation Material No. Designation Material
010 body carbon steel ASTM A216 Gr WCB, PFA 100 packing material PTFE
020 side piece carbon steel ASTM A216 Gr WCB, PFA (chevron)
030 seat ring PTFE 110 hexagon nut stainless steel - 1.4301
040 stem duplex stainless steel, PFA 120 stud bolt stainless steel - 1.4301
050 ball steel, PFA / ceramic Al2O3* 130 lock washer stainless steel - 1.4301
060 gland follower stainless steel - 1.4308 140 hexagon bolt stainless steel - 1.4301
065 gland insert PTFE-graphitee 150 serrated lock washer stainless steel - 1.4301
070 hand lever die-cast metal (galvanized) 170 grounding device stainless steel - 1.4310
080 hexagon bolt ASTM A193 B7 (yellow chromated) 210 stop steel (galvanized)
090 hexagon nut ASTM A194 2H (yellow chromated) 220 hexagon bolt stainless steel - 1.4301
* ceramic ball on request

AKH2-300 - dimensions - ANSI


DN/ANSI L H R
1" 165 123 160
1½" 190 145 210
2" 216 160 210
3" 282 205 313
4" 305 220 313
6" 403 312 337°°
°° pass-through handlever Ø 674 mm
35

Technical Data
AtoPro

AtoPro - material specification


No. Designation Material No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, 120 countersunk screw stainless steel - 1.4301
PFA° / FEP° 130 flat washer stainless steel - 1.4301
020 side piece ductile cast iron - EN-JS1049/ASTM A395, 140 hexagon bolt stainless steel - 1.4301
PFA° / FEP° 170 grounding device stainless steel - 1.4310
030 seat ring PTFE 210 stop steel (galvanized)
040 stem stainless steel, PFA 220 hexagon bolt stainless steel - 1.4301
050 ball stainless steel, PFA° / FEP° 230 hexagon bolt stainless steel - 1.4301
060 top cap stainless steel - 1.4308, PTFE 240 flat washer stainless steel - 1.4301
062 spacer stainless steel - 1.4104 250 adapter PTFE conductive
070 hand lever die-cast metal 260 plate stainless steel - 1.4301
080 stud bolt stainless steel - 1.4301-K70^ 270 hexagon bolt stainless steel - 1.4301
090 hexagon nut stainless steel - 1.4301-K70^ 280 bottle glass
100 packing material PTFE ° optional
110 belleville washer stainless steel - 1.4310 ^ other on request

AtoPro - dimensions - DIN


GL max. sampl.
DN/DIN L L1 L2 H R DIN 168-1 vol. cm3 weight
025 160 90,5 109,5 160 210 GL45 90ml kg 14,6
050 230 117,5 109,5 160 210 GL45 90ml kg 19,6
080 310 148,5 109,5 160 210 GL45 90ml kg 26,0
36

Technical Data
ARK2







·



DIN
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 20)
Flange Connections:


DIN EN 1092-2 - PN16

ANSI
Face-to-Face Dimensions:
ANSI B 16.10 Tab 9 col.3
Flange Connections:
ANSI B 16.5 - 150lbs

ARK2 - material specification


No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 disc ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
° optional

ARK2 - dimensions - DIN and ANSI


DN C D E L F° weight
050 2" 101 70 66 43 62 kg 2,2
080 3" 133 85 89 46 65 kg 3,8
100 4" 170 105 54 52 65 kg 6,6
150 6" 219 135 70 56 65 kg 11,1
200 8" 275 162 92 60 63 kg 18,2
250 10" 336 198 69 68 65 kg 29,8
300 12" 406 234 87 78 62 kg 49,8
350 14" 445 255 95 78 62 kg 62,1
400 16" 510 290 77 102 58 kg 104,4
37

Technical Data
ARV2, ARL
ARV2 - material specification
No. Designation Material
010 body piece ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 body piece ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
030 ball PTFE-solid ball
040 stud bolt stainless steel - 1.4301-K70^
050 hexagon nut stainless steel - 1.4301-K70^
° optional
^ other on request

ARV2 - dimensions - DIN


DN/DIN L ØD weight
015 130 105 kg 3,5
020 150 105 kg 3,9
025 160 140 kg 6,5
032 180 150 kg 8,2
040 200 165 kg 11,0
050 230 185 kg 13,7
065 290 220 kg 21,2
080 310 250 kg 32,6
100 350 285 kg 42,0
150* 356 395 kg 80,0
200* 457 515 kg 195,0
* Face-to-Face Dimensions acc. ANSI B 16.10

ARV2 - dimensions - ANSI


DN/ANSI L ØD weight
DIN ANSI
½" 131 105 kg 3,4
Face-to-Face Dimensions: Flange Connections: ¾" 150 105 kg 3,8
DIN EN 558-1 (Basic series 1) ANSI B 16.5 150lbs 1" 152,4 140 kg 6,0
Flange Connections: Tightness test: 1½" 178 165 kg 9,3
2" 203 185 kg 13,2
DIN 2501-1 PN16 DIN EN 12266-1 (leak rate B)
3" 241 250 kg 28,0
DN200, DIN 2501-1 PN10 4" 292 285 kg 42,0
Tightness test: 6" 356 395 kg 78,0
DIN EN 12266-1 (leak rate B) 8" 457 515 kg 166,0

ARL - material specification


No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 bonnet ductile cast iron - EN-JS1049/ASTM A395
030 ball PTFE-solid ball
040 stud bolt stainless steel - 1.4301-K70^
050 hexagon nut stainless steel - 1.4301-K70^
060 flat gasket PTFE
° optional
^ other on request

ARL - dimensions - DIN


DN/DIN L H weight
025 160 90 kg 4,8
040 200 120 kg 9,2
050 230 136 kg 12,2
080 310 206 kg 20,5

ARL - dimensions - ANSI


DN/ANSI L H weight
1" 160 90 kg 4,8
1½" 200 120 kg 9,2
2" 230 136 kg 12,2
3" 310 206 kg 20,5
DIN ANSI
Face-to-Face Dimension: Face-to-Face Dimension:
DIN EN 558 - 1 (Basic series 1) DIN EN 558 - 1 (Basic series 1)
Flange Connection: Flange Connection:
DIN EN 1092 - 2 (PN16) ANSI B 16.5 - 150 lbs
Tightness test: Tightness test:
DIN EN 12266-1 (leak rate B) DIN EN 12266-1 (leak rate B)
38

Technical Data
ARV/SG, ASG
ARV/SG - material specification
No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 flange ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
030 glass borosilicate-glass
040 flat gasket UNITEC 300 green
050 stud bolt stainless steel - 1.4301-K70^
060 hexagon nut stainless steel - 1.4301-K70^
100 ball PTFE-solid ball
110 ball guide PTFE
° optional
^ other on request

ARV/SG - dimensions - DIN


DN/DIN L ØD B weight
025 160 25 140 kg 5,2
040 200 32 148 kg 11,0
050 230 40 191 kg 12,2
080 310 65 222 kg 21,2
100 350 80 260 kg 28,6

ARV/SG - dimensions - ANSI


DN/ANSI L ØD B weight
1" 152,4 25 138 kg 4,7
1½" 178 32 148 kg 9,0
2" 203 40 189 kg 10,8
3" 241 65 242 kg 18,2
4" 292 80 264 kg 28,2 DIN ANSI
Face-to-Face Dimensions: Flange Connections:
DIN EN 558-1 (Basic series 1) ANSI B 16.5 150lbs
Flange Connections: DIN
2501-1 PN16

ASG - material specification


No. Designation Material
010 body piece ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 flange ductile cast iron - EN-JS1049/ASTM A395
030 glass borosilicate-glass
040 flat gasket UNITEC 300 green
050 stud bolt stainless steel - 1.4301-K70^
060 hexagon nut stainless steel - 1.4301-K70^
° optional
^ other on request

ASG - dimensions - DIN


DN /DIN L B weight
025 160 140 kg 5,2
DIN 040 200 148 kg 9,1
Face-to-Face Dimensions: 050 230 193 kg 13,0
DIN EN 558-1 (Basic series 1) 065 290 203 kg 15,0
Flange Connections: 080 310 248 kg 19,8
100 350 270 kg 28,1
DIN 2501-1 PN16
150 480 355 kg 61,0

ANSI ASG - dimensions - ANSI


Flange Connections:
DN/ANSI L B weight
ANSI B 16.5 150lbs
1" 152,4 135 kg 4,5
1½" 178 148 kg 6,9
2" 203 189 kg 10,5
3" 241 242 kg 18,0
Attention! 4" 292 264 kg 28,2
Thermal Shock Resistance of Borosilicate-Glass
is according to DIN 7080 t= max. 80°C (176°F).
Everything else according to atomac
Pressure / Temperature Diagram.
39

Technical Data
ASG3, ASG4
ASG 3 - material specification
No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 flange ductile cast iron - EN-JS1049/ASTM A395
030 glass borosilicate-glass
040 flat gasket UNITEC 300 green
050 stud bolt stainless steel - 1.4301-K70^
060 hexagon nut stainless steel - 1.4301-K70^
° optional
^ other on request

ASG3 - dimensions - DIN


DN/DIN L L/2 weight
025 160 80 kg 6,3
050 230 115 kg 15,3
080 310 155 kg 26,7
100 350 175 kg 28,1

Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN EN 1092-2 PN16

Attention!
Thermal Shock Resisance of Borosilicatglass is
according to DIN 7080 t = max. 80°C, (176°F).
Everythink else according to atomac
Pressure / Temperature Diagram.

ASG4 - material specification


No. Designation Material
010 body piece ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 flange ductile cast iron - EN-JS1049/ASTM A395
030 glass borosilicate-glass
040 flat gasket UNITEC 300 green
050 stud bolt stainless steel - 1.4301-K70^
060 hexagon nut stainless steel - 1.4301-K70^
100 serrated lock washer stainless steel
° optional
^ other on request

ASG4 - dimensions - DIN


DN/DIN L weight
025 160 kg 7,5
050 230 kg 18,4
080 310 kg 27,8

Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN 2501 PN16

Attention!
Thermal Shock Resistance of Borosilicate-Glass
is according to DIN 7080 t= max. 80°C (176°F).
Everything else according to atomac
Pressure / Temperature Diagram.
40

Technical Data
ASG/B, ASF
ASG/B - material specification
No. Designation Material
010 basic flange steel, PFA
020 counter flange steel
030 glass borosilicate-glass
040 flat gasket UNITEC 300 green
050 hexagonal socket steel
head

ASG/B - dimensions - DIN


DN/DIN ØL H weight
080 200 50 kg 8,2
100 220 50 kg 11,0
125 250 58 kg 15,7
150 285 58 kg 19,0
200 340 58 kg 33,0

Max. allowed overpressure:


10 bar / 145 psi DIN 28121
Flange Connections:
DIN 2501-1 PN10

ASF - material specification


No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP °
020 flange ductile cast iron - EN-JS1049/ASTM A395, PFA
025 drain cover PTFE
030 filter PTFE / ETFE-monofilamented filter screen
040 drain bolt PTFE
050 stud bolt stainless steel - 1.4301-K70^
060 hexagon nut stainless steel - 1.4301-K70^
° optional
^ other on request

ASF - dimensions - DIN


DN/DIN L H S R weight
025 160 125 190 57,5 kg 4,8
040 200 160 255 75 kg 9,1
050 230 165 290 82,5 kg 12,2
080 310 280 460 100 kg 27,0
100 350 305 490 110 kg 34,2
150* 470 410 550 139,7 kg 92,0
200 600 595 1030 171,5 kg 200,0
* Face-to-Face dimensions acc. to ANSI B 16.10

ASF - dimensions - ANSI


DN/ANSI L H S R weight
1" 165 125 190 54 kg 4,9
1½" 203 160 255 63,5 kg 8,7
2" 228,6 165 290 76,2 kg 12,4
3" 317,5 280 460 95,3 kg 28,0
4" 368 305 490 114,3 kg 37,6
6" 470 410 550 139,7 kg 92,0
8" 600 595 1030 171,5 kg 200,0
DIN ANSI
Face-to-Face Dimensions: Face-to-Face Dimensions:
DIN EN 558-1 ANSI B 16.10
(Basic series 1) Flange Connections:
Flange Connections: ANSI B 16.5 150lbs
DIN 2501-1 PN16
41

Technical Data
BTV

BTV
Face-to-Face Dimensions:
DIN EN 558-2, col. 20

BTV - material specification


No. Designation Material No. Designation Material
1 body ductile cast iron - EN-JS1049/ASTM A395 6 spring stainless steel - 302
1A body bolts ASTM A193 grade B7 7 bearing composite
1B body nuts ASTM A194 grade 2H 8 gland seal stainless steel - 302
1C bushing carbon steel 9 seal viton
2 disc ductile cast iron - EN-JS1049/ASTM A395, PFA 10 liner PTFE
3 retainer plate zinc plated steel 11 seal seat viton
4 retainer bolts zinc plated steel 12 gland bottom stainless steel - 304
4A retainer bolts zinc plated steel 13 plate mounting carbon steel
5 gland top stainless steel - 304 15 shim stainless steel - 303*304 (*if required)
5A O-ring shaft viton 16 grouning spring stainless steel - 302
5B O-ring Cbore viton

BTV - dimensions - ANSI and DIN


BTW BTL
DN
A D E E1 Y B1 B1
2" 050 42,8 125,4 9,9 45,8 151,8 152,4 168,2
3" 080 46 137,3 17 65,7 160,5 200 235
4" 100 52,3 162,7 25,2 88,5 173,4 222,2 254
6" 150 56,3 215,9 47,2 140 228,6 276,2 311
8" 200 60,3 239,7 68,2 187,5 251,9 364,4 384
10" 250 68,2 302,4 92,1 243 311,5 441,3 470
12" 300 78,5 328,6 112,7 293,7 337,7 487,4 535
14" 350 78,5 354 127,4 384 375 552,4 552,4
16" 400 101,6 385,7 142,8 373,7 404,6 635 635
18" 450 114,3 465,9 162,7 424,6 483,7 679,4 679,4
20" 500 127 622,3 181,7 437,8 509 762 762
24" 600 154 660,4 197,6 527,2 555,6 933,7 933,7
42

Technical Data
BTV/LP

BTV/LP
Face-to-Face Dimensions:
DIN EN 558-2, col. 16-long pattern

BTV/LP (long pattern) - material specification


No. Designation Material No. Designation Material
1 body ductile cast iron - EN-JS1049/ASTM A395 6 spring stainless steel - 302
1A body bolts ASTM A193 grade B7 7 bearing composite
1B body nuts ASTM A194 grade 2H 8 gland seal stainless steel - 302
1C bushing carbon steel 9 seal viton
2 disc ductile cast iron - EN-JS1049/ASTM A395, PFA 10 liner PTFE
3 retainer plate zinc plated steel 11 seal seat viton
4 retainer bolts zinc plated steel 12 gland bottom stainless steel - 304
4A retainer bolts zinc plated steel 13 plate mounting carbon steel
5 gland top stainless steel - 304 15 shim stainless steel - 303*304 (*if required)
5A O-ring shaft viton 16 grouning spring stainless steel - 302
5B O-ring Cbore viton

BTV/LP (long pattern) - dimensions - ANSI and DIN


BTW/LP BTL/LP
DN A D E E1 Y B1 B1
2" 050 43 125,4 10 46 151,8 152,4 168,2
3" 080 64 137,3 8 48 160,5 200 235
4" 100 64 162,7 20 81 173,4 222,2 254
6" 150 76 215,9 38 131 228,6 276,2 311
8" 200 89 239,7 54 176 251,9 364,4 384
10" 250 114 302,4 70 226 311,5 441,3 470
12" 300 114 328,6 95 282 337,7 487,4 535
14" 350 127 354 104 309 375 552,4 552,4
16" 400 140 385,7 124 362 404,6 635 635
18" 450 152 465,9 144 413 483,7 679,4 679,4
20" 500 152 622,3 170 467 509 762 635
24" 600 178 660,4 186 521 555,6 933,7 933,7
43

Technical Data
T4E1 (DN½"-DN6"), T4E2 (DN15-DN150)

T4E1
Face-to-Face Dimensions:
ANSI B16.10 (short pattern)
Flange Connections:
ANSI B 16.5 (150lbs)

T4E2
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN 2501 (PN16)

T4E1 DN½" to DN6" - material specification T4E2 DN15 to DN150 - material specification
No. Designation Material No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, PFA lined 010 body ductile cast iron - EN-JS1049/ASTM A395, PFA lined
020 plug ductile cast iron - EN-JS1049/ASTM A395, PFA lined 020 plug ductile cast iron - EN-JS1049/ASTM A395, PFA lined
040 diaphragm PFA 040 diaphragm PFA
050* metal diaphragm stainless steel - 302 050* metal diaphragm stainless steel - 302
060 thrust gland stainless steel - 304 060 thrust gland stainless steel - 304
070 grounding spring stainless steel - 302 070 grounding spring stainless steel - 302
080 top cap ductile cast iron - EN-JS1049/ASTM A395 080 top cap ductile cast iron - EN-JS1049/ASTM A395
090 adjuster bolt ASTM A193 grade B7 090 adjuster bolt stainless steel - 1.4301
100 top cap bolt ASTM A193 grade B7 100 top cap bolt stainless steel - 1.4301
110 stop stainless steel ASTM A351/A744 grade CF-8M (316 SS) 110 stop stainless steel ASTM A351/A744 grade CF-8M (316 SS)
120 stop fastener stainless steel - 1.4301 120 stop fastener stainless steel - 1.4301
130 stop collar carbon steel, protective plated 130 stop collar carbon steel, protective plated
140 stop collar retainer stainless steel - 302 140 stop collar retainer stainless steel - 302
150 wrench ductile cast iron - EN-JS1082/ASTM A536 150 wrench ductile cast iron - EN-JS1082/ASTM A536
180 washer stainless steel - 1.4301 180 washer stainless steel - 1.4301
190 hexagon bolt stainless steel - 1.4301 190 hexagon bolt stainless steel - 1.4301
* optional * optional

T4E1 DN½" to DN6" - dimensions - ANSI T4E2 DN15 to DN150 - dimensions - DIN
DN/ANSI L H R weight DN/DIN L H R weight
½" 108 139 260 kg 3,7 015 130 139 260 kg 4,2
¾" 117,5 139 260 kg 4,1 020 150 139 260 kg 4,9
1" 127 139 260 kg 4,9 025 160 139 260 kg 5,8
1½" 165 145 260 kg 7,4 040 200 145 260 kg 9,1
2" 178 165 410 kg 11,3 050 230 165 410 kg 13,2
3" 203 179 410 kg 17,5 080 310 179 410 kg 20,8
4" 229 222 674 kg 31,1 100 350 222 674 kg 34,7
6" 267 - - kg 43,2 150* 267 - - kg 43,2
* Face-to-Face dimensions
acc. ANSI B 16.10 (short pattern)
44

Technical Data
T4E3 (DN½"-DN6")

T4E3
Face-to-Face Dimensions:
ANSI B 16.10
Flange Connections:
ANSI B 16.5 (300lbs)

T4E3 DN½" to DN6" - material specification


No. Designation Material No. Designation Material
010 body carbon steel ASTM A216 grade WCB, PFA lined 100 top cap bolt ASTM A193 grade B7
020 plug ductile cast iron - EN-JS1049/ASTM A395, PFA lined 110 stop stainless steel ASTM A351/A744 grade CF-8M (316 SS)
040 diaphragm PFA 120 stop fastener stainless steel - 1.4301
050* metal diaphragm stainless steel - 302 130 stop collar carbon steel, protective plated
060 thrust gland stainless steel - 304 140 stop collar retainer stainless steel - 302
070 grounding spring stainless steel - 302 150 wrench ductile cast iron - EN-JS1082/ASTM A536
080 top cap duplex stainless steel ASTM A351 Gr CD4MCu 180 washer stainless steel - 1.4301
090 adjuster bolt ASTM A193 grade B7 190 hexagon bolt stainless steel - 1.4301
* optional

T4E3 DN½" to DN6" - dimensions - ANSI


DN/ANSI L H R weight
½" 139,5 139 260 kg 4,6
¾" 152,5 139 260 kg 45,6
1" 165 139 260 kg 6,5
1½" 190,5 145 260 kg 10,1
2" 216 165 410 kg 14,0
3" 282,5 179 410 kg 23,7
4" 305 222 674 kg 42,4
6" 403,5 - - kg 69,2
45

Technical Data
T4E1 (DN8"-12"), T4E2 (DN200-300),
T4E3 (DN8", 10")

T4E1
Face-to-Face Dimensions:
ANSI B16.10 (short pattern)
Flange Connections:
ANSI B 16.5 (150lbs)

T4E2
Face-to-Face Dimensions:
ANSI B16.10 (short pattern)
Flange Connections:
DIN 2501 (PN10)

T4E3
Face-to-Face Dimensions:
ANSI B 16.10
Flange Connections:
ANSI B 16.5 (300lbs)

T4E1 DN8" to DN12",


T4E3 DN8",
DN8" -DN10" - material
material specification
specification
T4E2 DN200 to DN300 - material specification
No. Designation Material No. Designation Material
010 body* ductile cast iron - EN-JS1049/ASTM A395*, PFA lined 010 body carbon steel ASTM A216 grade WCB / PFA lined
020 plug ductile cast iron - EN-JS1049/ASTM A395, PFA lined 020 plug ductile cast iron - EN-JS1049/ASTM A395, PFA lined
030 top cap ductile cast iron - EN-JS1049/ASTM A395 030 top cap ductile cast iron - EN-JS1049/ASTM A395
040 diaphragm PFA 040 diaphragm PFA
050 thrust gland duplex stainless steel ASTM A351 Gr CD4MCu 050 thrust gland duplex stainless steel ASTM A351 Gr CD4MCu
060 adjuster duplex stainless steel ASTM A351 Gr CD4MCu 060 adjuster duplex stainless steel ASTM A351 Gr CD4MCu
070 grounding spring stainless steel - 302 070 grounding spring stainless steel - 302
080 adjuster bolt stainless steel - 1.4301 080 adjuster bolt stainless steel - 1.4301
090 hexagon bolt stainless steel - 1.4301 090 hexagon bolt stainless steel - 1.4301
130 locking screw stainless steel - 1.4401 130 locking screw stainless steel - 1.4401
* other material of request

T4E1 DN8" to DN12" (150 lbs),


T4E3 DN8", DN10" (300 lbs) - dimensions
T4E2 DN200 to DN300 (PN10) - dimensions
DN L H Ød weight DN L H Ød weight
8" 200 292,1 362 63,4 kg 157,0 8" 419 362 63,4 kg 185,0
10" 250 330,2 431,8 76,2 kg 190,0 10" 457 432 76,2 kg 216,0
12" 300 355,6 454 76,2 kg 220,0
46

Technical Data
T4E1 (DN4"-12"), T4E2 (DN100-300),
T4E3 (4"-10") with Gear Operated

T4E1 (DN4"-12"), T4E2 (DN100-300), T4E3 (DN4"-10") with Gear Operated - material specification
No. Designation Material
010 bracket steel (yellow chromated)
020 hexagon bolt stainless steel - 1.4301
030 serrated lock washer stainless steel - 1.4301
040 adapter stainless steel - 1.4104
050 gear
060 hexagon bolt stainless steel - 1.4301
070 serrated lock washer stainless steel - 1.4301
080 hand wheel

T4E1 (DN4"-12"), T4E2 (DN100-300), T4E3 (DN4"-10") with Gear Operated - dimensions
DN A B ØC D E
4" 100 240,6 281,6 200 203 52,5
6" 150 283,6 331,6 315 268 68,75
8" 200 439,9 513,4 400 405 137,5
10" 250 534,8 608,3 400 405 137,5
12" 300 556,2 629,7 400 405 137,5
47

Application Examples for Lined


Atomac and Durco Valve Products

Although it is known that Flowserve Atomac and Durco


are leaders in the design and manufacture of corrosion
resistant fluoropolymer lined valves and that these valves
are used in the toughest fluids of the CPI, we like to
indicate a few application examples for your
convenience.

Pulp & Paper Industries


Atomac lined products for: Spent acid, tall oil, sodium chlorate, sulphuric acid, HCL,
chlorine dioxide and sodium hypochlorite
Atomac ceramic lined for: All type of strong abrasive slurries & high temperatures
Durco BTV’s / SMO* disc: Bleach Filtrate
* SMO registered trademark of Avesta AB

Titanium Dioxide Production (both sulphate and chloride)


Atomac lined products for: Chlorine, liquid and vapour, sulphuric acid, barium
Chloride, calcium chlorides, HCL
Atomac ceramic lined for: Titanium Tetrachloride, Titanium dioxide slurries
Durco BUW 400/490: Caustic, 20% Titanium dioxide slurries.
Durco T4E lined plugvalve: Sulfuric acid, HCL, chlorine, liquid & vapour

Steel Industry
Durco lined plugvalve T4E: Steam service / Hydrogen sulfide scrubber
Durco BTW 480: CO2,HCN.CS2 / Amonia scrubber
Durco BTW 480 / PFA: Sulfuric Pickle Line
Atomac PFA lined valves: HCL Pickle Line

Pharmaceutical Industry
Durco PFA* lined plugvalves T4E series: Suspensions containing solids
Durco PTFE lined butterfly valve with PFA or alloy disc: Powder applications
Atomac lined products**: Solvents, acids, alkaline and mixtures of these
* All liner materials are FDA approved
** A very recommendable valve is for example the stainless steel fully lined PFA Atostar ball valve
48

Flowserve has the answer to your


corrosion resistant, quarter-turn
valve requirements.

Flowserve Atomac ®
Lined Ball Valves

DIN – ANSI – JIS

• AKH2, AKH2A, AKH2.2


• AKH3, AKH5, AKH6, AKH7, AKH8
8
• AMP3
• AtoStar

Lined Accessories

• ARV2, ARL, ARV/SG


• ASG, ASG3, ASG4, ASF
• ARK2

Sampling Systems

• AtoPro

Flowserve Durco®
Lined Valves

• BTV Butterfly
• T4E Plug Valve

Automation

• Actuators
• Controls
• Accessories

For more information, contact:

Flowserve Ahaus GmbH


Von Braun Strasse 19a
D-48683 Ahaus
Germany
Phone: + 49.2561.686.100
Fax: + 49.2561.686.200 Bulletin FCD ATETB001-03
www.flowserve.com Mai 2007

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