Atomac & Durco Fully Lined Process Valves and Accessories.: Designed and Produced by The Latest Technologies
Atomac & Durco Fully Lined Process Valves and Accessories.: Designed and Produced by The Latest Technologies
Experience In Motion
2
Index
Flowserve Corporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
Ahaus History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
AKH2 – Lined Ball Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
AKH2.2 – Lined Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
AKH3, AKH2A – Lined Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
AKH5 – Partially Stabilized Zirconia Ceramic Lined Ball Valve . . . . . . . . . . . . . . . . . . . . . . . 09
AKH6 – Lined Tank Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
AKH7 – Lined Ball Valve For Glass Pipe Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
AMP3 – 3-Way Lined Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
AtoStar – Stainless Steel PFA Lined Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
AKH2-300 – Lined Ball Valve per ANSI Class 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AtoPro – Stainless Steel and Lined Ball Sampling Systems . . . . . . . . . . . . . . . . . . . . . . . . . 12
ARK2 – Lined Swing Check Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ARV2 – Lined Ball Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ARL – Lined 45° Ball Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ARV/SG – Lined Check/Sight Glass Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ASG – Lined Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASG3 – lined 3-Way Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASG4 – Lined 4-Way Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASF – Lined Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
BTV – Lined Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BTV 2000 LP – Lined Butterfly Valves - Long Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
T4E – PFA-Lined Plug Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
Atomac Products – Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Durco Products – Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Technical Data – AKH2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Technical Data – AKH2.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical Data – AKH3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Technical Data – AKH2A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Technical Data – AKH5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Technical Data – AKH6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Technical Data – AKH7/K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Technical Data – AMP3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Technical Data – AtoStar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
Technical Data – AKH2 300lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Technical Data – AtoPro. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Technical Data – ARK2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Technical Data – ARV2, ARL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Technical Data – ARV/SG, ASG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Technical Data – ASG3, ASG4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Technical Data – ASG/B, ASF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Technical Data – BTV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Technical Data – BTV/LP (long pattern) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Technical Data – T4E1 - (DN½"-DN6"), T4E2 - (DN15-DN150) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Technical Data – T4E3 - (DN½"-DN6") . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Technical Data – T4E1 - (DN8"-DN12"), T4E2 - (DN200-DN300), T4E3 - (DN8", 10") . . . . . . . . . . . . . . 45
Technical Data – T4E1 - (DN4"-DN12"), T4E2 - (DN100-DN300), T4E3 - (DN4"-10") with Gear Operated . . . 46
Application examples for Lined Flowserve Atomac and Durco Valve Products . . . 47
3
Flowserve Corporation
Corporate Mission and other renewable energy facilities. In systems, control, and pipeline service.
Flowserve Corporation is one of the applications as diverse as pulp and paper Flowserve is dedicated to helping our
world’s leading providers of fluid processing, mineral and ore processing, customers maximize the return on their
motion and control products and steel and metal production, and shipbuil- flow control investments. Our proprietary
services. Operating in 56 countries, ding in the navy and marine markets, testing applications assure production
Flowserve produces engineered and Flowserve works close at hand with cust- and maintenance managers that equip-
industrial pumps, seals and valves, as omers around the world to meet their ment is operating safely and efficiently,
well as a range of related flow flow control needs. For more than 100 and our comprehensive training
management services. A global years, water utilities have used Flowserve programs ensure that our technicians
competitor with 24/7 capabilities, pumps, valves and seals to make water have the knowledge to maintain our
Flowserve is committed to use our coll- fit to drink and to deliver to millions of equipment and systems. Together, with
ective resources and experience to deli- customers. Flowserve products are at our rebuild and field service programs,
ver products, services and solutions that work in fresh water, desalination, irrigati- Flowserve helps preserve capital and
help customers exceed their business on, wastewater treatment, flood control, maximize equipment lifetimes. Flowserve
goals. and environmental clean-up products provides total asset management for our
across the globe. customers, documenting their installed
John H. Jacko, Jr.
base, tracking and archiving perfor-
Vice President, Marketing and Customer
Management Flowserve Corporation Industry-Standard Products mance metrics, and creating solutions
Flowserve's products extend across a that eliminate weak links and failure points.
Chances Are You Already Know Us broad array of fluid motion and control Our FlowStar.net application offers the
Flowserve has more than one million devices. Our highly engineered mecha- very latest in online equipment manage-
pumps working in a broad range of nical seals are used in pumps, compres- ment to keep plant managers informed at
industrial applications, and is the premier sors, mixers, steam turbines and other all times. Flowserve worldwide services
manufacturer of pumps for the chemical rotary-motion equipment applications for include valve repair, pipeline repair, field
processing, petroleum and power gene- containing corrosive, volatile, abrasive, machining, hot tapping and line stopping,
rating industries. Flowserve valves, valve precious or flammable fluids. Flowserve custom ASME code fabrication,
actuators and valve automation systems control valves are available in a wide turnaround/outage services, online
are widely installed in refineries, che- range of styles and materials. Our
mical plants, pharmaceutical, food and control valves handle fluids that range
other processing applications. Flowserve from liquefied gases to highly corrosive
seals and sealing systems are used to chemicals. Flowserve quarter-turn valve
prevent the leakage of fluids in a variety equipment consists of plug, ball, butterfly,
of rotating systems. gate, globe, and check valves designed
With one of the largest installed base of and built with a variety of materials, linings
products in the industry, chances are that and body styles. Our valve automation
Flowserve is already part of your day. systems include rack-and-pinion, scotch
yoke, and electric actuators for
At Work Across The Globe actuation of manual quarter-turn valves
Like our customers, we operate around into automated systems. Flowserve
the clock and around the world. Our flow manufactures an extensive line of indus-
control experts are ready to help with trial pumps, from chemical process
design, installation and ongoing service pumps to two-stage pumps for the oil
throughout the life of our pumps, valves industry. Our heavy-duty, high-pressure,
and seals. high-temperature, multistage pumps
Flowserve's leading position as a global, serve applications in petroleum prod-
single-source provider of flow control uction, pipelines, petroleum refining,
solutions makes it a natural fit for a boiler feedwater, water treatment, and testing, and leak sealing. No matter
wide spectrum of process industries. mining. Flowserve vertical pumps are what valve, actuator, pump or positioner
Flowserve flow control solutions are designed for water-management ope- equipment our customers have,
designed for the rigors of mission-critical rations, such as power plant circulation, Flowserve provides total service and
applications, where downtime is disrupti- river intake, cooling tower, water supply, support.
ve and expensive. and irriglation. Wherever the demands of
In the petroleum industry, production, flow control management require quality- A Global Leader In Fluid Motion Control
pipeline and gas processing facilities built solutions, Flowserve products ans- As a global supplier of fluid motion
turn to Flowserve for a variety of flow wer the call. products, services and solutions,
control products and services, and in the Flowserve stands ready to meet the
chemical industry, Flowserve products Global Engineering Service, Local needs of our customers across the
control the flow of steam, air, water, Resources globe. With quality engineering, unmat-
hydrocarbons, organic and inorganic Flowserve specializes in providing the ched service, and solutions tailored to
fluids in applications including chemical, services plant managers need to keep meet each unique application, no other
petrochemical and agrochemical pro- their facilities up and running at peak organization matches Flowserve's uni-
duction. Flowserve products serve the efficiency. With 25 mobile machine que and industry-leading position in fluid
power generation market, helping to run shops and 76 quick response centers in 18 motion and control. For more informati-
fossil fuel, nuclear power, and natural countries, Flowserve provides a onestop on, visit Flowserve on the web at
gas plants, as well as waste-to-energy resource for valve, actuator, piping www.flowserve.com.
4
Introduction
Valve supplier to the world
Flowserve is the driving force in the
global industrial valve marketplace. No
other valve company in the world has
such a long proven expertise in the
successful application of engineered
special purpose valve and valve
systems.
Dynamic Technologies
Flowserve is spending without any
doubt a lot of efforts in development
and application of valve technology,
including: Manufacturing technology
materials, metal & non metals science.
5
Ahaus History
1964 Established in Ahaus, NRW, Germany as 1985 Acquisition of Posi Seal by the Fischer
Atomac KG. Manufacturing of special PTFE Controls Incorporated. Continuation of the
parts such as bellows, seals, cup&cone developments and the extension of the
packing, plugs as well radial shaft packings. Atomac product program and
production of Fischer control valves and
1970 Commissioning of the first injection moulding transmitters.
machine.
1988 Acquisition of Atomac by The Duriron
1974 Extension and upgrading production, Company Incorporated Dayton, Ohio.
development of FEP lined ball valves, 3 piece
design, sizes DN25-100. 1990 Launch of the AKH2.2 lined ball valve with
a metal to metal middle flange connection
1975 Extension and upgrading of the production (Patent Nr. EP 0 645 565 BL) providing a
with PTFE lined products such as pipes, maintenance free lined ball valve.
elbows, tees and dip pipes.
1996 Transfer of the plug valve & butterfly valve
1977 Further extension of the production and production from the Petit-Rechain plant in
development of glass pipe valves and vessels, Belgium to the Ahaus facilities.
mixing vessels and accessories as well the
manufacturing of inclined seat valves. 1997 Merger of Duriron with BW/IP; Creation of
Flowserve Corporation.
1982 Acquisition of Atomac by the US company Posi
Seal Incorporated. Further developments 1998 Change of company name to:
of Atomac products. Manufacturing of high Flowserve Ahaus GmbH
performance butterfly valves. Discontinued
production of lined piping &
fittings. Concentration on manufacturing of
lined valves.
AKH2
Lined Ball Valve*
A two piece full port standard lined ball A real anti blow-out stem design offers
valve which offers high safety factors, increased safety. Each lined ball valve
high stability, rigidity and eliminates a has its anti-static device, which
potential leak path. provides protection against potentially
The full port design minimizes pressure dangerous electrostatic discharges.
losses and increases flow capacities Long life seats, large stem sealing area
thus reducing energy and pumping as well the substantial middle flanges
costs. and molded liner/seat take care for a
All Atomac lined ball valves are engi- leak and trouble free valve and
neered to include a free floating ball minimizes downtime and maintenance.
design which offers the following bene- Due to the actuator mounting flanges
fits: design according to DIN EN ISO 5211,
- Low frictional coefficients resulting in pneumatic, electric or hydraulic actua-
low operating torques tors can easily be fitted.
- Positive shut - off across the pressure A wide range of liner material can be
range selected from FEP, PFA, Tefzel, PP as
- Reduction of stem side loads well as conductice PFA.
eliminating potential leaks to
atmosphere through the valve gland. * Also available with a V-port ball for precise
modulating control service.
AKH2
AKH2.2
Lined Ball Valve*
(Patent No.EP 0 645 565 BI)
The Atomac full port AKH2.2 lined ball Thermal cycling does not require
valve has the same characteristics as retightening of the bolts anymore.
the AKH2 however the AKH2.2 offers Seats have a larger diameter and
enhanced features to improve suitability therefore create less flow turbulences
for toxic and corrosive applications. across the seat area and the integral
AKH2.2 design has a static and dynamic retention lip cares for extra seat stabili-
middle flange seal and in comparison ty. The AKH2.2 incorporates a live loa-
with the AKH2 the metal-to-metal body ded stem seal which makes this valve
joint which protects this seal. The TA-Luft approved.
metal-to-metal body joint absorbs AKH2.2 with ceramic ball
destructive pipe vibrations and * Also available with FEP and PFA-conductive
liner materials as well with a V-ball for precise
distortions so that there will be no modulating control service
negative effects on the sealing perfor-
mance.
AKH2.2
AKH3
The AKH3 is an ANSI B16.10 short flanges and the moulded liner seal. An
pattern, 150 lbs., standard port, lined anti static device provides protection
ball valve with a minimum cavity space. against potentially dangerous
The floating ball design ensures electrostatic discharge and the anti
bubble-tight shut-off across the blow-out safety stem design
pressure range of 1 mbar to 19 bar. eliminates the possibility of a blow-out.
Long term protection against external Also available as V-port ball valve for
leakage to atmosphere is provided precise modulating control services
by PTFE chevron packing rings in a and various liner materials incl.
deep stuffing box, the substantial body conductive PFA.
AKH3
AKH2A
AKH2A
The AKH2A is an ANSI B 16.10 short
pattern full port lined ball valve.
This valve has the same characteristics
as the AKH2.
The AKH2A is available with FEP and
PFA liners as standard – other lining
materials on request.
> For options and sizes/technical info see page 20 & 26/27
9
AKH5
Magnesia Partially Stabilized Zirconia (Mg PSZ) Ceramic
Lined Ball Valve*
Thanks to advanced ceramic technology, the AKH5 achieves an unequalled perfor- AKH5
mance that offers the ideal solution for many difficult applications in which erosion,
wear, abrasion, impact, corrosion and high temperature cause conventional
materials to fail.
Furthermore the design of the AKH5 offers minimum cavity space that reduces the
retention of line media within the body cavity so therefore product contamination
problems are significantly reduced.
Wear Resistance:
Abrasive slurries have little effect on its thermal shock are not a problem. The
rock hard surfaces. melting point of Mg-PSZ ceramic is well
beyond the valve limits of 350°C.
Corrosion Resistance:
It is virtually inert to acid bases and Cavitation Resistance:
most other corrosives. Cavitation related problems are sharply such as, steam services, abrasive
reduced due to the extreme hardness of slurries, flyash, high temperature
Impact Resistance: the ceramic material (Rockwell 89) corrosives and sand abrasion are only
The composition of the materials and the a few of the many conditions where the
advanced process technology result in Unequalled Benefits: AKH5 Mg-PSZ lined ball valve has
high mechanical strength and toughness. The Mg-PSZ ceramics have solved serious problems.
consistently outperformed steels,
Temperature Resistance: cobalt, nickel alloys and other ceramics * Also available as V-port ball valve for precise
modulating control service
High operating temperatures and in a wide range of severe applications
The AKH6 is originally designed to serve as tank drain valve, but it also can be
installed in place of reducing spools to downsize piping dimensions.
There is a wide range of various dimensions available with flange connections per
DIN PN16 as well ANSI 150Lbs.
Furthermore the AKH6 has the same characteristics as former mentioned lined ball
valves included high corrosion resistant liners either FEP or PFA, full ports, anti
blow-out stem, anti-static design, actuator mounting flanges according DIN EN ISO
5211 and a long term protection against external leakage to the atmosphere.
AKH6
AKH7
The AKH7 offers high corrosion resistant liners made of either FEP or PFA (others
on request) anti-static design, ant blow-out stem and long term protection against
external leakage to the atmosphere.
> For options and sizes/technical info see page 20 & 28-30
10
AMP3
3-Way Lined Ball Valves*
AMP3
AMP3T-Ball
symbol No.6 - 180°
symbol No.3 - 90° switch symbol No.8 - 180° symbol No.1 - 90°
symbol No.4 - 90° switch symbol No.9 - 180° symbol No.1.1 - 180°
AtoStar
Stainless Steel PFA Lined Ball Valve
The AtoStar stainless steel, AtoStars are very suitable for use in AtoStars are also available as a V-port
fluorcopolymer lined ball valves deliver the pharmaceutical and semiconductor valve for precise modulating control
improved performance, reliability and industries but also recommended for services, or can be fitted with a C-ball
safety. the following cases; for internal cavity cleaning purposes.
AtoStar full port valves provide bubble The AtoStar spare parts are interchan-
tight shutoff, low maintenance, no-leak a) At frequent solvent and chemical geable with the balance of the lined
stem seals and the safety assurance of cleaning services. Atomac ball valve range.
a blowout-proof stem assembly. b) At highly corrosive atmospheres. The AtoStar ball valve range consists of
AtoStar ball valves meet ASME, DIN c) At service temperatures below 6 models:
and JIS standards. DCI rating
g > - 29°C (-20°F).
( ) AS1 with Face-to-Face dimensions per
d) For offshore applications. DIN EN 558-1 (as our AKH2 and
AKH2.2 - DIN version) and
flanged per DIN PN16
AS2 with Face-to-Face dimensions per
ANSI (as our AKH2 and AKH2.2
- ANSI version) and flanged per
ANSI B 16.5 class 150
AS3 with Face-to-Face dimensions
per ANSI B 16.10 (as our AKH3
and AKH2A) and flanged per
ANSI B 16.5 class 150
AS4 with Face-to-Face dimensions per
ANSI B 16.10 - short pattern (as
our AKH3 and AKH2A) and
flanged per JIS 10 K
AS5 with Face-to-Face dimensions per
Japanese Industrial Standard,
flanged per JIS 10 K
AS6 AtoStar with integral heating
jacket for critical temperature
AtoStar control applications
NE
W
The ANSI class 300 AKH2 ball valve series was primarily designed d AKH2 300lbs
to suit pressure requirements of the chlorine and related
industries. Although most applications are within ANSI class 150,
the piping requirements often need to meet ANSI class 300 for
enhanced saftey purposes. The AKH2 - 300 meets pressure
requirements, Face-to-Face and flange dimensions as well
as wall thickness per ANSI class 300 while offering the same
design features and benefits as the standard AKH2 ball valve
series, such as 2-piece design, full port and free floating ball
assembly associated with positive retention of the liner within
the valve components. All internal components and spare parts
are fully interchangeable within the atomac AKH2 ball valve range.
Please contact Flowserve in Ahaus for detailed
pressure / temperature capabilities of this product range.
> For options and sizes/technical info see page 20 & 32-34
12
AtoPro
Stainless Steel and Lined Ball
Sampling Systems
The AtoPro sampling ball valve Bottle adaptors can be made to meet
systems are developed and produced almost all common standard threads,
with the latest technology and offer you heating jackets as well angled
a wide scale of sampling possibilities, connection pieces are available.
this can go from just a simple quick Due to the use of stainless steel bodies
sampling up to sampling protected as well PFA* lined stainless steel
by a stainless steel case or high bodies both designs can be suitable for
security sampling with a stainless “clean room“ services.
steel protecting case in combination
with integrated detoxification filters to * Option PFA-conductive.
ARK2, ARV2
Check Valve
ARK2
ARL, ARV/SG
Check Valves
ARL
ARV/SG – Lined
Check/Sight Glass
Combination
The ARV/SG is a sight glass with
an integrated check valve for use
in both vertical and horizontal
installations.
This combination of two products
saves space and allows the per-
formance of the check valve to be
monitored visually.
Borosilicate glass, in accordance
with DIN 7080, is incorporated to
withstand the high temperatures,
mechanical stress and corrosion
resistance required by end users.
ARV/SG
> For options and sizes/technical info see page 20 & 38-40
16
BTV
Lined Butterfly Valves
BTV 2000 LP
(Long Pattern, Face-to-Face)
T4E - PFA
Lined Plug Valve
> For options and sizes/technical info see page 21 & 43-46
20
Overview of
Options available on Atomac Products
Lined charac-
terized V-port
balls for control/
Lined C-balls throttling applica-
will help to elimina- tions. For AKH5
te media Build-up available in
in ball cavity. ceramic.
AtoPro system
with heating
jacket and stain- Lockable
less steel pro- hand levers
tecting case in and extensions
combination with are available for
integrated deto- all atomac lined
xification filters. ball valves.
AS6 with
heating jacket. Extended
Recommended Packing by
for suitable "clean AKH2, AKH2A,
room" applications. AKH3.
Seat rings
Will be available for all atomac lined ball valves, in the following materials,
glass-fiber reinforced PTFE, PFA – conductive. Other materials to be discussed.
21
Option Choices
Options available on Durco Products
Liner BTV
for the BTV 2000
series lined butterfly
valves the following
Plug/side hole liner materials are
for chlorine available;
applications PFA Sentinel liner/Durlon
lined plug with side superior permeation
hole is available resistant material
for the T4E lined UHMWPE, PFA-
plugvalves. conductive.
Discs availability
UHMWPE lined,
PFA-conductive
lined,
Alloy: 316, Durimet Body alloy BTV
20, 254 SMO*, series instead of
Monel**, Chlorimet DCI also available
2&3, Palladium in 316 stainless
stabilized Titanium. steel.
BTV available
Body armour as standard /
T4E PFA lined DIN EN 558-2,
plug valves as col. 20 as well
well lined plug long pattern
inserts can be design
made availab- DIN EN 558-2,
le in 316 stain- col. 16 -long
less steel. pattern.
22
Automation
• Atomac ball valves up to 10" (DN 250) full port and 12" (DN 300) reduced port
• Durco T4E plug valves up to 3" (DN 80)
• Durco BTV butterfly valves up to 8" (DN 200).
All larger valve are equiped with a manual gear. Changes can be made on
request. The modular construction of lined atomac as well Durco valves allows
for easy use of all types of pneumatic or electric actuation systems. Due to the
ISO 5211 universal mounting pad, actuators can be mounted to the valves on-
site, without removing them from the pipeline.
23
Automation
Valve Automation
Flowserve offers prime brands of pneumatic and electric actuators
withhin it's own portfolio. Besides actuators Flowserve also
manufactures the complete range of control accessories such
as positioners, limit switches and solenoid valves which meet all
electrical, hazardous and feedback signal requirments. These
products are ideal for completion of automated valve packages.
Other, non - Flowserve actuators and control accessories can be
assembled on request.
Actuator Sizing
To help you to size the correct actuator please contact Flowserve
Ahaus GmbH or your nearest Flowserve sales office for correct
valve breakaway torque ratings.
24
Technical Data
AKH2
DIN
Face-to-Face dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connection:
DIN 2501-1 PN16
DN 200, DN 250, DN 300
DIN 2501-1 PN10
ANSI
Flange Connections:
ANSI B 16.5 - 150lbs
Technical Data
AKH2.2
DIN
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connection:
DIN 2501-1 PN16
ANSI
Flange Connections:
ANSI B 16.5 - 150lbs
Technical Data
AKH3
ANSI
Face-to-Face
Dimensions:
ISO 5752 Tab. 6, short
ANSI B 16.10, short
Flange Connections:
ANSI B 16.5 - 150lbs
Technical Data
AKH2A
ANSI
Face-to-Face Dimensions:
ISO 5752 Tab. 6, short
ANSI B 16.10, short
Flange Connections:
ANSI B 16.5 - 150lbs
Technical Data
AKH5
DIN
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN 2501-1 PN16
Tightness test:
DIN EN 12266-1 (P10)
ANSI B 16.104, Class IV
ANSI
Flange Connections:
ANSI B 16.5 150lbs
Tightness test:
DIN EN 12266-1 (P10)
ANSI B 16.104, Class IV
AKH5 - dimensions - ceramic lined - DIN AKH5 - dimensions - ceramic lined - ANSI
DN/DIN L H R weight DN/ANSI L H R weight
025 160 122 160 kg 7,5 1" 152,4 122 160 kg 6,9
040 200 150 210 kg 14,5 1½" 178 150 210 kg 12,5
050 230 160 210 kg 19,1 2" 203 160 210 kg 18,5
080 310 205 313 kg 42,5 3" 241 205 313 kg 40,0
100 350 210 313 kg 57,1 4" 292 210 313 kg 61,11
29
Technical Data
AKH6
DIN
Flange Connections:
DIN 2501-1 PN16
DN 200:
DIN 2501-1 PN10
ANSI
Flange Connections
ANSI B 16.5 - 150lbs
Technical Data
AKH7/KP
Technical Data
AMP3
DIN
Face-to-Face dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connection:
DIN2501-1
ANSI
Face-to-Face dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connection:
L - Ball T - Ball ANSI B 16.5
Technical Data
AtoStar
AS1
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN 2501-1 PN16
Technical Data
AtoStar
AS3
Face-to-Face Dimensions:
ISO 5752 Tab.6, short
AS2 ANSI B 16.10, short
Flange Connections: Flange Connections:
ANSI B 16.5 -150lbs ANSI B 16.5 -150lbs
AS4
Face-to-Face Dimensions:
ANSI B 16.10 AS5
Flange Connections : Flange Connections:
JIS B 2220 Table 5 JIS B 2220 Table 5
Technical Data
AKH2-300
ANSI
Flange Connections:
ANSI B 16.5
Face-to-Face Dimensions:
ANSI B16.10, Tab. 2 serial 10
Technical Data
AtoPro
Technical Data
ARK2
·
DIN
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 20)
Flange Connections:
ANSI
Face-to-Face Dimensions:
ANSI B 16.10 Tab 9 col.3
Flange Connections:
ANSI B 16.5 - 150lbs
Technical Data
ARV2, ARL
ARV2 - material specification
No. Designation Material
010 body piece ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 body piece ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
030 ball PTFE-solid ball
040 stud bolt stainless steel - 1.4301-K70^
050 hexagon nut stainless steel - 1.4301-K70^
° optional
^ other on request
Technical Data
ARV/SG, ASG
ARV/SG - material specification
No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 flange ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
030 glass borosilicate-glass
040 flat gasket UNITEC 300 green
050 stud bolt stainless steel - 1.4301-K70^
060 hexagon nut stainless steel - 1.4301-K70^
100 ball PTFE-solid ball
110 ball guide PTFE
° optional
^ other on request
Technical Data
ASG3, ASG4
ASG 3 - material specification
No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, PFA° / FEP°
020 flange ductile cast iron - EN-JS1049/ASTM A395
030 glass borosilicate-glass
040 flat gasket UNITEC 300 green
050 stud bolt stainless steel - 1.4301-K70^
060 hexagon nut stainless steel - 1.4301-K70^
° optional
^ other on request
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN EN 1092-2 PN16
Attention!
Thermal Shock Resisance of Borosilicatglass is
according to DIN 7080 t = max. 80°C, (176°F).
Everythink else according to atomac
Pressure / Temperature Diagram.
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN 2501 PN16
Attention!
Thermal Shock Resistance of Borosilicate-Glass
is according to DIN 7080 t= max. 80°C (176°F).
Everything else according to atomac
Pressure / Temperature Diagram.
40
Technical Data
ASG/B, ASF
ASG/B - material specification
No. Designation Material
010 basic flange steel, PFA
020 counter flange steel
030 glass borosilicate-glass
040 flat gasket UNITEC 300 green
050 hexagonal socket steel
head
Technical Data
BTV
BTV
Face-to-Face Dimensions:
DIN EN 558-2, col. 20
Technical Data
BTV/LP
BTV/LP
Face-to-Face Dimensions:
DIN EN 558-2, col. 16-long pattern
Technical Data
T4E1 (DN½"-DN6"), T4E2 (DN15-DN150)
T4E1
Face-to-Face Dimensions:
ANSI B16.10 (short pattern)
Flange Connections:
ANSI B 16.5 (150lbs)
T4E2
Face-to-Face Dimensions:
DIN EN 558-1 (Basic series 1)
Flange Connections:
DIN 2501 (PN16)
T4E1 DN½" to DN6" - material specification T4E2 DN15 to DN150 - material specification
No. Designation Material No. Designation Material
010 body ductile cast iron - EN-JS1049/ASTM A395, PFA lined 010 body ductile cast iron - EN-JS1049/ASTM A395, PFA lined
020 plug ductile cast iron - EN-JS1049/ASTM A395, PFA lined 020 plug ductile cast iron - EN-JS1049/ASTM A395, PFA lined
040 diaphragm PFA 040 diaphragm PFA
050* metal diaphragm stainless steel - 302 050* metal diaphragm stainless steel - 302
060 thrust gland stainless steel - 304 060 thrust gland stainless steel - 304
070 grounding spring stainless steel - 302 070 grounding spring stainless steel - 302
080 top cap ductile cast iron - EN-JS1049/ASTM A395 080 top cap ductile cast iron - EN-JS1049/ASTM A395
090 adjuster bolt ASTM A193 grade B7 090 adjuster bolt stainless steel - 1.4301
100 top cap bolt ASTM A193 grade B7 100 top cap bolt stainless steel - 1.4301
110 stop stainless steel ASTM A351/A744 grade CF-8M (316 SS) 110 stop stainless steel ASTM A351/A744 grade CF-8M (316 SS)
120 stop fastener stainless steel - 1.4301 120 stop fastener stainless steel - 1.4301
130 stop collar carbon steel, protective plated 130 stop collar carbon steel, protective plated
140 stop collar retainer stainless steel - 302 140 stop collar retainer stainless steel - 302
150 wrench ductile cast iron - EN-JS1082/ASTM A536 150 wrench ductile cast iron - EN-JS1082/ASTM A536
180 washer stainless steel - 1.4301 180 washer stainless steel - 1.4301
190 hexagon bolt stainless steel - 1.4301 190 hexagon bolt stainless steel - 1.4301
* optional * optional
T4E1 DN½" to DN6" - dimensions - ANSI T4E2 DN15 to DN150 - dimensions - DIN
DN/ANSI L H R weight DN/DIN L H R weight
½" 108 139 260 kg 3,7 015 130 139 260 kg 4,2
¾" 117,5 139 260 kg 4,1 020 150 139 260 kg 4,9
1" 127 139 260 kg 4,9 025 160 139 260 kg 5,8
1½" 165 145 260 kg 7,4 040 200 145 260 kg 9,1
2" 178 165 410 kg 11,3 050 230 165 410 kg 13,2
3" 203 179 410 kg 17,5 080 310 179 410 kg 20,8
4" 229 222 674 kg 31,1 100 350 222 674 kg 34,7
6" 267 - - kg 43,2 150* 267 - - kg 43,2
* Face-to-Face dimensions
acc. ANSI B 16.10 (short pattern)
44
Technical Data
T4E3 (DN½"-DN6")
T4E3
Face-to-Face Dimensions:
ANSI B 16.10
Flange Connections:
ANSI B 16.5 (300lbs)
Technical Data
T4E1 (DN8"-12"), T4E2 (DN200-300),
T4E3 (DN8", 10")
T4E1
Face-to-Face Dimensions:
ANSI B16.10 (short pattern)
Flange Connections:
ANSI B 16.5 (150lbs)
T4E2
Face-to-Face Dimensions:
ANSI B16.10 (short pattern)
Flange Connections:
DIN 2501 (PN10)
T4E3
Face-to-Face Dimensions:
ANSI B 16.10
Flange Connections:
ANSI B 16.5 (300lbs)
Technical Data
T4E1 (DN4"-12"), T4E2 (DN100-300),
T4E3 (4"-10") with Gear Operated
T4E1 (DN4"-12"), T4E2 (DN100-300), T4E3 (DN4"-10") with Gear Operated - material specification
No. Designation Material
010 bracket steel (yellow chromated)
020 hexagon bolt stainless steel - 1.4301
030 serrated lock washer stainless steel - 1.4301
040 adapter stainless steel - 1.4104
050 gear
060 hexagon bolt stainless steel - 1.4301
070 serrated lock washer stainless steel - 1.4301
080 hand wheel
T4E1 (DN4"-12"), T4E2 (DN100-300), T4E3 (DN4"-10") with Gear Operated - dimensions
DN A B ØC D E
4" 100 240,6 281,6 200 203 52,5
6" 150 283,6 331,6 315 268 68,75
8" 200 439,9 513,4 400 405 137,5
10" 250 534,8 608,3 400 405 137,5
12" 300 556,2 629,7 400 405 137,5
47
Steel Industry
Durco lined plugvalve T4E: Steam service / Hydrogen sulfide scrubber
Durco BTW 480: CO2,HCN.CS2 / Amonia scrubber
Durco BTW 480 / PFA: Sulfuric Pickle Line
Atomac PFA lined valves: HCL Pickle Line
Pharmaceutical Industry
Durco PFA* lined plugvalves T4E series: Suspensions containing solids
Durco PTFE lined butterfly valve with PFA or alloy disc: Powder applications
Atomac lined products**: Solvents, acids, alkaline and mixtures of these
* All liner materials are FDA approved
** A very recommendable valve is for example the stainless steel fully lined PFA Atostar ball valve
48
Flowserve Atomac ®
Lined Ball Valves
Lined Accessories
Sampling Systems
• AtoPro
Flowserve Durco®
Lined Valves
• BTV Butterfly
• T4E Plug Valve
Automation
• Actuators
• Controls
• Accessories