Gasboy
Gasboy
Read all warning notes and instructions carefully. They are included to help you in installing the Product
safely in the highly flammable environment of the fuel station. Disregarding these warning notes and
instructions could result in serious injury or property dama
operate and maintain the equipment according to the instructions given in this manual, and to conform to all
applicable codes, regulations and safety measures. Failure to do so could void all warranties associated with
this equipment.
Remember that the fuel station environment is highly flammable and combustible. Therefore, make sure
that actual installation is performed by experienced personnel, licensed to perform work in fuel station and
at a flammable environment, according to the local regulations and relevant standards.
the applications.
Install the Product only in the non-hazardous area of the fuel station.
Use standard test equipment only in the non- hazardous area of the fuel station and approved test equipment
for the hazardous areas.
In the installation and maintenance of the Product, comply with all applicable requirements of the National
Fire Protection Association NFPA- -
-
local codes and any other applicable safety codes and regulations.
Do not perform metal work in a hazardous area. Sparks generated by drilling, tapping, and other metal work
operations could ignite fuel vapors and flammable liquids, resulting in death, serious personal injury,
property loss and damage to you and other persons.
Dangerous AC voltages that could cause death or serious personal injury are used to power the Product.
Always disconnect power before starting any work. The Product has more than one power supply connection
port. Disconnect all power before servicing.
When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the
work area to protect yourself and other persons. Use safety cones or other signaling devices.
WARNING
CAUTION
Do not attempt to make any repair on the printed circuit boards residing in the Product, as this will void all
warranties related to this equipment.
PROPRIETY NOTICE
This document contains propriety and confidential information. It is the property of ORPAK SYSTEMS
Ltd. It may not be disclosed or reproduced in whole or in part without written consent of ORPAK
SYSTEMS. The information in this document is current as of the date of its publication, but is subject to
change without notice.
DISCLAIMER
This document is provided for reference only. Although every effort has been made to ensure correctness,
ORPAK SYSTEMS does not guarantee that there are no errors or omissions in this document.
Modifications not expressly approved by the manufacturer could void the user authority to operate the
equipment under FCC Rules.
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SECTION 4 MAINTENANCE
4-1. GENERAL .......................................................................................................................... 49
4-2. TROUBLESHOOTING...................................................................................................... 49
4-2.1. Fuel Truck Controller Troubleshooting ......................................................................... 49
4-2.2. Communication Troubleshooting................................................................................... 54
4-3. CLEANING ........................................................................................................................ 56
SECTION 5 GLOSSARY
5-1. FUELOMAT GLOSSARY................................................................................................. 57
5-2. COMMUNICATION GLOSSARY.................................................................................... 58
Figure Page
Figure 1-1. Fuel Truck Controller - General View with Shock Absorber Assembly.......................... 7
Figure 1-2. Fuel Truck Controller on a Fuel Truck - General Configuration Diagram ...................... 9
Figure 1-3. Internal Configuration Diagram Mechanical Pump..................................................... 12
Figure 1-4. Fuel Truck Controller Internal Components Location ................................................... 13
Figure 1-5. Wireless Gateway Terminal (WGT)............................................................................... 14
Figure 1-6. Tag Reader (OrTR) ......................................................................................................... 16
Figure 1-7. Fuel Truck Controller with OrTR................................................................................... 16
Figure 1-8. Fuel Truck Controller with OrTR and WGT ................................................................. 17
Figure 1-9. Fuel Truck Controller - General View with Shock Absorber Assembly........................ 19
Figure 1-10. Shock Absorber - Detail ............................................................................................... 19
Figure 2-1. Fuel Truck Controller Wiring Openings......................................................................... 26
Figure 2-2. Power Supply Block Diagram ..................................................................................... 29
Figure 2-3. Cables Shielding ............................................................................................................ 30
Figure 2-4. Fuel Truck Controller Terminal Block, Power and LAN Connections.......................... 31
Figure 3-1. Fuel Truck Controller with Mechanical Pumps System Diagram............................... 33
Figure 3-2. Shock Absorber Assembly Installation Holes ............................................................. 37
Figure 3-3. Fuel Truck Controller with Shock Absorber Assembly Installation Holes ................. 38
Figure 3-4. Installing Fuel Truck Controller on Shock Absorber Brackets Installation Holes ...... 38
Figure 3-5. Terminal Lug ................................................................................................................. 40
Figure 3-6. Terminal Block .............................................................................................................. 42
Figure 3-7. Terminal Block Mechanical Pump - Wiring List Label .............................................. 42
Figure 3-8. Terminal Block Mechanical Pump - Wiring List Label Installed ............................... 43
Figure 3-9. Fuel Truck Controller Mechanical Pump - Terminal Block Detailed Connections ....... 45
Figure 3-10. Terminal Block and 3-Wire Pulser Wiring Connections........................................... 46
Figure 3-11. Terminal Block and 2-Wire Pulser Wiring Connections........................................... 47
Figure 3-12. In-Use Switch ............................................................................................................... 47
Figure 3-13. Terminal Block Barrier Inside Pump Wiring Link (Axial Barrier) ........................... 48
Table Page
Figure 1-9. Fuel Truck Controller - General View with Shock Absorber Assembly
Power failure Does the unit shut down 1. Check for shorts in the
immediately after being power line cable.
turned on? 2. Check grounding.
Handle-on switch Is the In Use red LED 1. Check In Use cable and
problem in MPI-C board lit repair, if necessary.
when nozzle is lifted? 2. Check Terminal wires
and repair, if
necessary.
3. Check the In Use Switch
in the pump and repair,
if necessary.
This appendix provides the wiring diagram of the Fuel Truck Controller.
Date: / /
Prepared by:
E-mail: @
Phone:
Truck Data:
Station name:
Site Name:
Power Supply: 12 VDC 24 VDC Other
Number of nozzles
(To be connected to Fuel Truck Controller):
Number of Authorizers required:
Hose on: Reel Long hose Other (photo required)
Reel has continued connectivity (brushes) Yes No
Electronic Pulser installed: Yes No
If Pulser installed, model?
Air Slip needed: Yes No
ON/OFF switch available: Yes No
Mini Fuel Truck Controller Printer required: Yes No
Preferred mounting location
for Fuel Truck Controller box:
Provide drawings and/or photos of the site - Pay attention to the following features:
Distances
Location of:
Pumps
Reel
Nozzles
Valves
Pulsers
Cabinet
Miscellaneous
Color schemes and Graphics that may affect the appearance of our equipment on the truck:
Description