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0% found this document useful (0 votes)
23 views66 pages

Gasboy

Uploaded by

Cabe Isaias
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SAFETY CONSIDERATIONS

Read all warning notes and instructions carefully. They are included to help you in installing the Product
safely in the highly flammable environment of the fuel station. Disregarding these warning notes and
instructions could result in serious injury or property dama
operate and maintain the equipment according to the instructions given in this manual, and to conform to all
applicable codes, regulations and safety measures. Failure to do so could void all warranties associated with
this equipment.

Remember that the fuel station environment is highly flammable and combustible. Therefore, make sure
that actual installation is performed by experienced personnel, licensed to perform work in fuel station and
at a flammable environment, according to the local regulations and relevant standards.

the applications.

WARNING - EXPLOSION HAZARD

Install the Product only in the non-hazardous area of the fuel station.
Use standard test equipment only in the non- hazardous area of the fuel station and approved test equipment
for the hazardous areas.
In the installation and maintenance of the Product, comply with all applicable requirements of the National
Fire Protection Association NFPA- -
-
local codes and any other applicable safety codes and regulations.
Do not perform metal work in a hazardous area. Sparks generated by drilling, tapping, and other metal work
operations could ignite fuel vapors and flammable liquids, resulting in death, serious personal injury,
property loss and damage to you and other persons.

CAUTION - SHOCK HAZARD

Dangerous AC voltages that could cause death or serious personal injury are used to power the Product.
Always disconnect power before starting any work. The Product has more than one power supply connection
port. Disconnect all power before servicing.

CAUTION EXTERNAL WIRING

For supply connections, use wires suitable for at least 90°C.

Signal wiring connected in this box must be rated at least 300 V.


WARNING PASSING VEHICLES

When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the
work area to protect yourself and other persons. Use safety cones or other signaling devices.

WARNING

Components substitutions could impair intrinsic safety.


Attaching unauthorized components or equipment will void your warranties.

CAUTION

Do not attempt to make any repair on the printed circuit boards residing in the Product, as this will void all
warranties related to this equipment.

PROPRIETY NOTICE

This document contains propriety and confidential information. It is the property of ORPAK SYSTEMS
Ltd. It may not be disclosed or reproduced in whole or in part without written consent of ORPAK
SYSTEMS. The information in this document is current as of the date of its publication, but is subject to
change without notice.

DISCLAIMER

This document is provided for reference only. Although every effort has been made to ensure correctness,
ORPAK SYSTEMS does not guarantee that there are no errors or omissions in this document.

FCC Compliance Statement

The FCC Wants You to Know:


This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference to
radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:
a) Reorient or relocate the receiving antenna.
b) Increase the separation between the equipment and receiver.
c) Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.
d) Consult the dealer or an experienced radio/TV technician.
FCC Warning

Modifications not expressly approved by the manufacturer could void the user authority to operate the
equipment under FCC Rules.

This document is the property of:


ORPAK SYSTEMS Ltd.
ISRAEL
TABLE OF CONTENTS

Paragraph Page

SECTION 1 GENERAL DESCRIPTION


1-1. SCOPE................................................................................................................................ 7
1-2. DESCRIPTION .................................................................................................................. 7
1-3. SYSTEM OVERVIEW ...................................................................................................... 8
1-3.1. Fuel Truck Controller System........................................................................................ 8
1-3.2. Vehicle Identification..................................................................................................... 8
1-3.3. Remote Web Access ...................................................................................................... 8
1-3.4. Fleet Head Office ........................................................................................................... 8
1-3.5. Restrictions and Limits .................................................................................................. 8
1-3.6. Fuel Truck Controller Capabilities for Mobile Station Management ............................ 9
1-3.7. System Workflow - Example......................................................................................... 10
1-4. FUEL TRUCK CONTROLLER STRUCTURE ................................................................ 10
1-4.1. Main Components .......................................................................................................... 10
1-4.2. Fuel Truck Controller General Configuration................................................................ 12
1-4.3. Fuel Truck Controller Main Components Location....................................................... 13
1-5. AVAILABLE CONFIGURATIONS ................................................................................. 14
1-5.1. General ........................................................................................................................... 14
1-5.2. Vehicle Identification System FuelPoint PLUS.......................................................... 14
1-5.3. WGT External Box Optional ...................................................................................... 14
1-5.4. Modem/Router ............................................................................................................... 15
1-5.5. External TAG Reader (OrTR)........................................................................................ 15
1-5.6. Fuel Truck Controller with OrTR and WGT ................................................................. 17
1-5.7. Fuel Truck Controller - Standard Models ...................................................................... 17
1-6. SECURITY AND PROTECTION ..................................................................................... 18
1-6.1. General ........................................................................................................................... 18
1-6.2. Authorization Security ................................................................................................... 18
1-6.3. Network Security ........................................................................................................... 18
1-6.4. RF Network Security ..................................................................................................... 18
1-6.5. Maintenance Security..................................................................................................... 18
1-6.6. RTC Backup................................................................................................................... 18
1-7. HOUSING .......................................................................................................................... 18
1-8. SPECIFICATIONS............................................................................................................. 20
1-9. STANDARDS .................................................................................................................... 20

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 i


TABLE OF CONTENTS

Paragraph Page

1-9.1. Communication Standards ............................................................................................. 20


1-9.2. Security Standards.......................................................................................................... 20
1-10. MANUAL STRUCTURE................................................................................................... 21
1-11. USING THIS MANUAL .................................................................................................... 22
1-12. REFERENCES ................................................................................................................... 23

SECTION 2 PRELIMINARY INSTALLATION INSTRUCTIONS


2-1. GENERAL .......................................................................................................................... 24
2-2. PRELIMINARY INSTALLATION INSTRUCTIONS ..................................................... 24
2-2.1. General ........................................................................................................................... 24
2-2.2. Precautions and Safety Notes ......................................................................................... 25
2-3. CONDUITS INSTALLATION .......................................................................................... 25
2-3.1. General ........................................................................................................................... 25
2-3.2. Conduit Requirements.................................................................................................... 25
2-3.3. Type of Conduits in the Truck ....................................................................................... 26
2-3.4. Wiring Openings in Fuel Truck Controller .................................................................... 27
2-3.5. Conduits Installation Procedures.................................................................................... 27
2-4. CABLES ............................................................................................................................. 27
2-4.1. General ........................................................................................................................... 27
2-4.2. Cable Types.................................................................................................................... 28
2-4.3. Cables Routing ............................................................................................................... 28
2-5. Electrical System................................................................................................................. 29
2-5.1. External Fuse.................................................................................................................. 29
2-5.2. Fuel Truck Controller Power System............................................................................. 29
2-6. GROUNDING AND SHIELDING .................................................................................... 30
2-7. CONNECTIONS TO FUEL TRUCK CONTROLLER ..................................................... 31

SECTION 3 INSTALLATION PROCEDURES


3-1. GENERAL .......................................................................................................................... 32
3-2. INSTALLATION SPECIFICATIONS............................................................................... 32
3-2.1. General ........................................................................................................................... 32
3-2.2. Precautions and Safety Notes ......................................................................................... 32
3-3. FUEL TRUCK - OVERVIEW ........................................................................................... 33
3-3.1. General ........................................................................................................................... 33
3-4. MAPPING THE TRUCK ................................................................................................... 34

ii MDE-4814D Fuel Truck Controller Installation Manual · February 2018


TABLE OF CONTENTS

Paragraph Page

3-4.1. General ........................................................................................................................... 34


3-4.2. Locating all objects of the fuel truck ............................................................................. 34
3-4.3. Assigning Logical IDs ................................................................................................... 34
3-5. INSTALLING THE FUEL TRUCK CONTROLLER ....................................................... 35
3-5.1. Installation Assembly Parts............................................................................................ 35
3-5.2. Preliminary Procedures .................................................................................................. 36
3-5.3. Fuel Truck Controller Installation in Driver's Cabin ..................................................... 36
3-5.4. Determining the Spot Installation Fuel Truck Controller with Shock Absorber
Assembly 36
3-5.5. Shock Absorbers Assembly - Installation Procedures ................................................... 37
3-5.6. Fuel Truck Controller Installation Assembly................................................................. 38
3-6. INSTALLATION OF FUEL TRUCK CONTROLLER WITH WALL MOUNT KIT ..... 39
3-6.1. Installation Procedures ................................................................................................... 39
3-7. WIRING ............................................................................................................................. 39
3-7.1. General ........................................................................................................................... 39
3-7.2. Wiring Requirement....................................................................................................... 40
3-7.3. Wiring Procedures.......................................................................................................... 40
3-7.4. General ........................................................................................................................... 40
3-7.5. Mechanical Pump Terminal Block - Pin-Out Connections......................................... 40
3-8. PUMP - REQUIRED CONNECTIONS............................................................................. 44
3-9. WIRING THE PERIPHERALS ......................................................................................... 45
3-9.1. Valve Wiring.................................................................................................................. 45
3-9.2. Pulser Wiring ................................................................................................................. 46
3-9.2.1. Electronic Pulser ....................................................................................................... 46
3-9.2.2. Mechanical Pulser ..................................................................................................... 47
3-9.3. In-Use Switch................................................................................................................. 47
3-9.4. Nozzle Installation ......................................................................................................... 48
3-10. ONGOING TRANSACTION INDICATION .................................................................... 48
3-11. POST-INSTALLATION CHECKLIST ............................................................................. 48
3-12. FUEL TRUCK CONTROLLER SETUP ........................................................................... 48

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 iii


TABLE OF CONTENTS

Paragraph Page

SECTION 4 MAINTENANCE
4-1. GENERAL .......................................................................................................................... 49
4-2. TROUBLESHOOTING...................................................................................................... 49
4-2.1. Fuel Truck Controller Troubleshooting ......................................................................... 49
4-2.2. Communication Troubleshooting................................................................................... 54
4-3. CLEANING ........................................................................................................................ 56

SECTION 5 GLOSSARY
5-1. FUELOMAT GLOSSARY................................................................................................. 57
5-2. COMMUNICATION GLOSSARY.................................................................................... 58

APPENDIX A WIRING DIAGRAM 59

APPENDIX B SITE SURVEY FORM EXAMPLE 60

iv MDE-4814D Fuel Truck Controller Installation Manual · February 2018


LIST OF ILLUSTRATIONS

Figure Page

Figure 1-1. Fuel Truck Controller - General View with Shock Absorber Assembly.......................... 7
Figure 1-2. Fuel Truck Controller on a Fuel Truck - General Configuration Diagram ...................... 9
Figure 1-3. Internal Configuration Diagram Mechanical Pump..................................................... 12
Figure 1-4. Fuel Truck Controller Internal Components Location ................................................... 13
Figure 1-5. Wireless Gateway Terminal (WGT)............................................................................... 14
Figure 1-6. Tag Reader (OrTR) ......................................................................................................... 16
Figure 1-7. Fuel Truck Controller with OrTR................................................................................... 16
Figure 1-8. Fuel Truck Controller with OrTR and WGT ................................................................. 17
Figure 1-9. Fuel Truck Controller - General View with Shock Absorber Assembly........................ 19
Figure 1-10. Shock Absorber - Detail ............................................................................................... 19
Figure 2-1. Fuel Truck Controller Wiring Openings......................................................................... 26
Figure 2-2. Power Supply Block Diagram ..................................................................................... 29
Figure 2-3. Cables Shielding ............................................................................................................ 30
Figure 2-4. Fuel Truck Controller Terminal Block, Power and LAN Connections.......................... 31
Figure 3-1. Fuel Truck Controller with Mechanical Pumps System Diagram............................... 33
Figure 3-2. Shock Absorber Assembly Installation Holes ............................................................. 37
Figure 3-3. Fuel Truck Controller with Shock Absorber Assembly Installation Holes ................. 38
Figure 3-4. Installing Fuel Truck Controller on Shock Absorber Brackets Installation Holes ...... 38
Figure 3-5. Terminal Lug ................................................................................................................. 40
Figure 3-6. Terminal Block .............................................................................................................. 42
Figure 3-7. Terminal Block Mechanical Pump - Wiring List Label .............................................. 42
Figure 3-8. Terminal Block Mechanical Pump - Wiring List Label Installed ............................... 43
Figure 3-9. Fuel Truck Controller Mechanical Pump - Terminal Block Detailed Connections ....... 45
Figure 3-10. Terminal Block and 3-Wire Pulser Wiring Connections........................................... 46
Figure 3-11. Terminal Block and 2-Wire Pulser Wiring Connections........................................... 47
Figure 3-12. In-Use Switch ............................................................................................................... 47
Figure 3-13. Terminal Block Barrier Inside Pump Wiring Link (Axial Barrier) ........................... 48

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 v


LIST OF TABLES

Table Page

Table 1-1. Fuel Truck Controller- Standard Models ........................................................................ 17


Table 2-1. Conduits into Fuel Truck Controller ............................................................................... 27
Table 2-2. Fuel Truck Controller, Cables Type................................................................................ 28
Table 2-3. Fuel Truck Controller, Cables Routing........................................................................... 28
Table 2-4. Nozzles to Fuel Truck Controller, Cables Routing......................................................... 28
Table 3-1. Fuel Truck Controller, Installation Assembly Parts........................................................ 35

Table 4-1. Fuel Truck Controller Troubleshooting ........................................................................... 50


Table 4-2. Communication Troubleshooting..................................................................................... 55

vi MDE-4814D Fuel Truck Controller Installation Manual · February 2018


Optional Mobile Printer
Fuel Truck Controller includes an optional Mobile Printer. Installed in
the driver's cabin and directly connected to the Controller Unit viva
RS-232 link, this compact device prints out all fueling transactions.
The Mobile Printer includes two LED indicators on the front panel:
Green: Power ON
Red: Out of paper

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 11


We recommend installing the Fuel Truck Controller box in the truck cabin or any other protected
compartment on the truck. Any installation should provide convenient access for service and
maintenance.

Figure 1-9. Fuel Truck Controller - General View with Shock Absorber Assembly

Figure 1-10. Shock Absorber - Detail

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 19


Terminal No. Signal Name Functional Description
9 TX-RS-232 Transmit (optional RS-232 connection)
10 GND-RS-232 RS-232 Ground (optional RS-232 connection)
11 RX-RS232 Receive (optional RS-232 connection)
12 RS-485 (+) (+) RS-485 (optional equipment interface)
13 RS-485 (-) (-) RS-485 (optional equipment interface)
14 RS-485 GND (Gnd) RS-485 (optional equipment interface)
15 PULSER 1 P Pulser Input Nozzle 1
16 PULSER 2 P Pulser Input Nozzle 2
17 PULSER 3 P Pulser Input Nozzle 3
18 PULSER 4P Pulser Input Nozzle 4
19 GND PULSER 1 Nozzle Grounding Nozzle 1
20 GND PULSER 2 Nozzle Grounding Nozzle 2
21 GND PULSER 3 Nozzle Grounding Nozzle 3
22 GND PULSER 4 Nozzle Grounding Nozzle 4
23 +12 V 1 P +12 VDC Output to Pulser Nozzle 1
24 +12 V 2 P +12 VDC Output to Pulser Nozzle 2
25 +12 V 3 P +12 VDC Output to Pulser Nozzle 3
26 +12 V 4 P +12 VDC Output to Pulser Nozzle 4
27 IN USE 1 A Handle Up - In Use signal input - Nozzle 1
28 IN USE 2 A Handle Up - In Use signal input - Nozzle 2
29 IN USE 3 A Handle Up - In Use signal input - Nozzle 3
30 IN USE 4 A Handle Up - In Use signal input - Nozzle 4
31 IN USE 1 B(-) Handle Up - In Use (dry contact) signal return - Nozzle 1
32 IN USE 2 B(-) Handle Up - In Use (dry contact) signal return - Nozzle 2
33 IN USE 3 B(-) Handle Up - In Use (dry contact) signal return - Nozzle 3
34 IN USE 4 B(-) Handle Up - In Use (dry contact) signal return - Nozzle 4
35 LOAD 1 Pump control output - Nozzle 1
36 LOAD 2 Pump control output - Nozzle 2
37 LOAD 3 Pump control output - Nozzle 3
38 LOAD 4 Pump control output - Nozzle 4
39 LINE 1 Pump control 12/24 VDC Input - Nozzle 1
40 LINE 2 Pump control 12/24 VDC Input - Nozzle 2
41 LINE 3 Pump control 12/24 VDC Input - Nozzle 3
42 LINE 4 Pump control 12/24 VDC Input - Nozzle 4
43 +12 VDC up to +24 VDC Input voltage
44 -12 VDC up to -24 VDC Input voltage
45 GROUND IN Main ground

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 41


Figure 3-6. Terminal Block

Figure 3-7. Terminal Block Mechanical Pump - Wiring List Label

42 MDE-4814D Fuel Truck Controller Installation Manual · February 2018


Figure 3-8. Terminal Block Mechanical Pump - Wiring List Label Installed

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 43


Fault Probable Cause Checks Corrective Action
No No 12 VDC/24 VDC Verify all input power Correct wiring problems if
communication feed to the unit connections: 12 VDC/24 VDC is not
1. Check cabling from measured.
OrCU LEDs J-box to the unit.
are not lit 2. Verify that power cable
is properly connected to
unit terminal block.
3. Verify the Input &
Output voltage of the
DC2DC Converter.
4. Is 12 VDC/24 VDC
measured at the power
input terminal block?

Power failure Does the unit shut down 1. Check for shorts in the
immediately after being power line cable.
turned on? 2. Check grounding.

Circuit breaker is Is breaker OFF or tripped? Turn breaker ON, if OFF.


off
Is 12 VDC/24 VDC being Replace breaker if
switched through breaker? 12 VDC/24 VDC is
not being switched.
Is 12 VDC/24 VDC Correct wiring problems if
measured at the power 12 VDC/24 VDC is not
input terminal block? measured.
Does the breaker turn Check for loads or shorts in
OFF immediately after the power line.
being turned ON?
Internal fuse blown Check the two pico fuses Replace the fuse if it is
(red wires) at the bottom blown.
of the power supply using
an ohmmeter.
Power supply Verify that green LED on 1. Replace mini fuse.
failure power supply is lit. 2. Replace power supply.

50 MDE-4814D Fuel Truck Controller Installation Manual · February 2018


Fault Probable Cause Checks Corrective Action
System is down (continued)
Mechanic pump does not refuel
Pump does Device is not 1. Open the pump from Enable the device to refuel.
not supply allowed to refuel SiteOmat Status
fuel screen.
2. Verify that the
vehicle/device has no
limitation in FHO
setup.
Pump does Pump setup is Check pump setup: 1. Set pump parameters.
not supply incorrect Pump server 2. Save and reload.
fuel Buses
Prices 3. Check again.
Pulse rate
Faulty connection to Check Control cables Make good electrical
pump from Fuel Truck connection.
Controller to pump.
8-port failure Verify that Power LED is If it is OFF, use a
lit. voltmeter to check power
supply to the unit:
If power supply is OK, then
replace the 8-port board. If
power supply is faulty,
replace the power supply.

During Authorization, 1. Replace MPI-C board.


verify that Control red 2. Replace 8-port.
LED on MPI-C board is
lit.
Pump malfunction Turn the Fuel Truck If the problem persists:
Controller bypass switch
on, lift the nozzle and 1. Check Handle-On
check that the pump Switch.
supplies fuel. 2. Repair pump.

Handle-on switch Is the In Use red LED 1. Check In Use cable and
problem in MPI-C board lit repair, if necessary.
when nozzle is lifted? 2. Check Terminal wires
and repair, if
necessary.
3. Check the In Use Switch
in the pump and repair,
if necessary.

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 51


Fault Probable Cause Checks Corrective Action
Pump is Faulty in-use switch Power OFF the pump, Replace pump switch in
authorized but in pump using a ohmmeter cases where no short was
Call state is not measure the switch in ON detected.
detected (nozzle and OFF states.
icon in SiteOmat Faulty connections Check In Use cable Make good electrical
Status screen connection if faulty one
does not display Check In Use terminal
exists.
Call state) block connections.
Faulty In Use Replace In-use terminal
terminal block block.
Faulty MPI-C board Verify that the Call red If the red LED is not lit,
LED is lit when nozzle is replace MPI-C board.
lifted. If the LED is lit, the
problem is external to the
controller.
Faulty 8-Port Replace 8-Port.
Pump is Faulty solenoid Does the pump solenoid 1. Replace valve.
authorized, pump valve valve produce a clicking 2. Repair pump.
motor is running, sound?
Faulty pump
but no fuel is
supplied
Payment device Communication 1. Check communication 1. Replace com cable, if
(card, key, tag, fault between OrTR cable. necessary.
Fuel Ring) is not and SO 2. Check OrTR setup. 2. Set OrTR parameters
accepted properly.
3. Check SO setup.
3. Set SO parameters
properly.

Communication 1. Check connection path Repair communication


fault between FHO with FHO. between FHO and SO,
and SO 2. Verify that the station providing a reliable
is available and communication line.
synchronized with
FHO in FHO Stations
Status screen.

52 MDE-4814D Fuel Truck Controller Installation Manual · February 2018


Fault Probable Cause Checks Corrective Action
Payment device Device was not 1. Log in to FHO as Define the device
(card, key, tag, defined/incorrectly Fleet manager. parameters in FHO
Fuel Ring) is not defined in FHO properly.
2. Check that the device
accepted
is defined.
3. Check device
parameters.
4. Check that device
rules does not limit
refueling.
Device limit was Verify that the device is For testing only, remove
passed within the limits of its any rule associated to this
rule. device.
Device was set as 1. Log in to FHO and Change the device setting
Driver go to Devices to Vehicle .
Management.
2. Select the specific
device and check if it
was configured as
Driver .
Payment device Device is blocked 1. Log in to FHO and Change device status to
(card, key, tag, go to Devices Unblocked .
Fuel Ring) is Management.
not accepted 2. Check the status of the
device in the Status
column in the Devices
grid
(blocked/unblocked).
Pump is Authorized and refueling but volume remains zero
Pump is Pulse factor is zero Check SO pump setup. Change Pump Settings to
refueling but correct the factor for the
volume remains relevant pump.
zero
Faulty MPI-C board Disconnect the pulser and If pulses are received
short the pulse-in wires to during refueling, replace
Faulty pulser simulate pulses. pump pulser.
If not, replace MPI-C board.

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 53


Fault Probable Cause Checks Corrective Action
No communication to the pumps (8-port CommVerter)
Warning signs Incorrect 8-port Check the physical 1. If no activity is detected on
displayed for all CommVerter setup connection of the the LAN port connected to
pumps on the 8- port CommVerter the 8-port CommVerter,
SiteOmat Status to the local network replace the short Ethernet
screen (5- port switch cable or/and change the
activity) LAN port to confirm
normal operation.
All pumps are Incorrect 8-port Check network 2. Check the status of the
showing CommVerter setup connectivity by LEDs on the 8-port (upper
warning signs performing a ping right corner of the board):
on the SiteOmat command locally or the first and the third LED
Status screen remotely, through should be lit to confirm
PuTTY application power and network
connection, and second LED
should blink to confirm
network activity. The last
two LEDs (from left to
right) should be blinking
constantly, to confirm
communication with
controller.
3. In cases where all LEDs are
lit periodically (every 30
seconds) the unit is resetting
due to connection loss to the
controller.
4. Reset the IP and reconfigure
the Pump Server (PS) in
controller setup.
No communication to nozzles (Wireless Gateway)
1. No Check the physical 1. If no activity on the LAN
vehicles and/or communication connection of the port, check the cable and/or
no authorization to Wireless Wireless Gateway to change the port on the 5-port
at the pumps Gateway the local network switch.
2. Incorrect nozzle (5- port switch). 2. Remove the top cover to
readers setup Check the Wireless access the Wireless Gateway
Gateway network and check the status of the
settings. LEDs.

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 55


APPENDIX A
WIRING DIAGRAM

This appendix provides the wiring diagram of the Fuel Truck Controller.

Figure A-1. Fuel Truck Controller Wiring Diagram (Mechanical Pump)

MDE-4814D Fuel Truck Controller Installation Manual · February 2018 59


APPENDIX B
SITE SURVEY FORM - EXAMPLE

Date: / /
Prepared by:
E-mail: @
Phone:

Gas Station Identification:


Company name:
Address:
Contact person:
Phone: Mobile phone:

Truck Data:
Station name:
Site Name:
Power Supply: 12 VDC 24 VDC Other
Number of nozzles
(To be connected to Fuel Truck Controller):
Number of Authorizers required:
Hose on: Reel Long hose Other (photo required)
Reel has continued connectivity (brushes) Yes No
Electronic Pulser installed: Yes No
If Pulser installed, model?
Air Slip needed: Yes No
ON/OFF switch available: Yes No
Mini Fuel Truck Controller Printer required: Yes No
Preferred mounting location
for Fuel Truck Controller box:

60 MDE-4814D Fuel Truck Controller Installation Manual · February 2018


Site Inspection

Provide drawings and/or photos of the site - Pay attention to the following features:
Distances
Location of:
Pumps
Reel
Nozzles
Valves
Pulsers
Cabinet
Miscellaneous
Color schemes and Graphics that may affect the appearance of our equipment on the truck:
Description

62 MDE-4814D Fuel Truck Controller Installation Manual · February 2018

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