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Hydraulic Pump, Max Working Pressure, Checking and Adjusting

1. This service document provides instructions for checking and adjusting the maximum working pressure of the hydraulic pump on a Volvo A40F model with a serial number range of 11001-99999. 2. Tools needed include a measuring equipment gauge and pressure sensor adapter to connect to the steering and dumping valve's pressure check connection. 3. The procedure involves adjusting pressure compensators and checking pressures at the pump while the engine is running and steering is operated, adjusting until the correct maximum pressures specified for the model are reached.

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Katarina Kanani
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284 views4 pages

Hydraulic Pump, Max Working Pressure, Checking and Adjusting

1. This service document provides instructions for checking and adjusting the maximum working pressure of the hydraulic pump on a Volvo A40F model with a serial number range of 11001-99999. 2. Tools needed include a measuring equipment gauge and pressure sensor adapter to connect to the steering and dumping valve's pressure check connection. 3. The procedure involves adjusting pressure compensators and checking pressures at the pump while the engine is running and steering is operated, adjusting until the correct maximum pressures specified for the model are reached.

Uploaded by

Katarina Kanani
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Information

Document Title: Function Group: Information Type: Date:


Hydraulic pump, max 913 Service Information 25/02/2019
working pressure, checking
and adjusting
Profile:
A40F Volvo SN 11001-99999

Hydraulic pump, max working pressure, checking and adjusting


Showing Selected Profile

Valid for serial numbers


Model Production site Serial number start Serial number stop
A40F Volvo SN 11001-99999

Op nbr 913-004

Total procedure time (hr): 1.00

Tools:
88830539 Measuring equipment

Plug, part no. 935650 (9/16–18 UNF)

Hose

Drain container

This method also includes required tools and times for the following jobs:

 Service positions

NOTICE
The hydraulic oil should be at operating temperature 20-40°C.

1. Place the machine in service position, see Service positions.

Figure 1

2. Install the steering joint lock.


Figure 2
Steering joint lock

3. Lower the underbody skid plates 1, 2 and 3.

Figure 3
Underbody skid plates

1. Front underbody skid plate


2. Rear underbody skid plate, left
3. Rear underbody skid plate, right
4. Front cross member
5. Rear cross member

4. Use 88830539 Measuring equipment. Connect suitable adapter with the pressure sensor. Connect the pressure
gauge to the steering and dumping valve's pressure check connection M2, see Pressure check connections,
description.

Figure 4

WARNING
Do not remain under the machine when the engine is running.

WARNING
Risk of burns! Use protective work gloves.

5. Loose the lock nuts on the pressure compensators on pump P1 and P2, and turn down the pressure by turning the
adjusting screws counter-clockwise ½ turn.
Clockwise = higher pressure
Counter-clockwise = lower pressure

Figure 5

1. Pressure compensator
2. Lock nut
3. Adjusting screw

6. Start the engine and maintain an engine speed of min. 1,200 rpm. Turn the steering wheel to the left, against the
steering joint lock.

7. Check the pressure on pump P3.


For correct max. pressure, see Hydraulic pressure, specifications.

8. When required, adjust the pressure on the pressure compensator on P3.

WARNING
Do not remain under the machine when the engine is running.

9. Start the engine, turn the steering wheel to the left and check the pressure once again. Repeat the procedure until
the correct pressure is obtained.

10. Adjust the pressure on the max. pressure valve on P1 as follows; pass the pressure for P3 and then go back to the
correct pressure.

11. Adjust the pressure on the pressure compensator on P2 as follows; pass the pressure for P1 and P3 and then go
back to the correct pressure.

12. Tighten the lock nut.

13. Remove the measuring equipment from pressure check connection M2.

14. Fit the underbody skid plates and disconnect the steering joint lock.
Figure 6

1. Front underbody skid plate


2. Rear underbody skid plate, left
3. Rear underbody skid plate, right
4. Front cross member
5. Rear cross member

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