Brief About VRM
Brief About VRM
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Vertical raw mill is one kind of raw mill, generally used to grind bulk, granular, and powder
raw materials into required cement raw meal in the cement manufacturing plant. Vertical raw
mill is an ideal grinding mill that crushing, drying, grinding, grading transfer set in one. It can
be widely used in cement, electric power, metallurgy, chemical industry, non-metallic ore, and
other industries.
Main components of vertical raw mill
Foundation support: The foundation seat of the vertical raw mill is a set of steel welding parts,
which is buried in concrete. The driving device of the vertical raw mill and the fixed seat of the
tensioning hydraulic cylinder are installed on the foundation support.
Grinding table: The grinding table (millstone) is mounted on the output flange of the reducer
with a diameter of 5m.
Grinding table liner: The wear-resisting liner is fastened on the grinding table and the grinding
roller rotates on the wear-resisting lining plate. The raw material is ground between the grinding
table and the grinding roller.
Dynamic separator: The cement separator is of the external type, with a rotor diameter of
6190mm and shell outer diameter of 8000mm.
Grinding roller: There are four grinding rollers, which are distributed on the grinding table. The
diameter of the grinding roller is 2240m. When the grinding table liner and roller skin reach a
certain limit of wear, it shall be replaced.
Hydraulic tension system: the hydraulic cylinder produces the pressure needed for the grinding
roller to tighten, and the tension rod transmits the tension force of the hydraulic cylinder. The
hydraulic cylinder is equipped with a nitrogen airbag to absorb the vibration of the raw mill
during operation.
Nozzle ring: located between the grinding table and the shell of the vertical raw mill, the spilled
material is fed into the cement separator through the external circulation system.
Mill drive: The reducer driven by the motor transmits the torque to the grinding table, and the
reducer is equipped with a lubricating oil pump station.
Auxiliary drive: The main engine drive is equipped with an auxiliary drive device, which can
make the vertical raw mill start smoothly. The auxiliary drive is also used for the accurate
position required in the inspection of the grinding table and the maintenance of the grinding
roller.
Apply for steel mills, thermal power plants, cement plants, pulverized coal preparation,
and large production of coal gangue powder;
Apply for desulfurization limestone milling of power plant; Production and preparation
of hundreds of kinds of ore powder in non-metallic ore industry;
Apply for Pulverization of steel slag, blast furnace slag in steel mill, slag and fly ash
grinding of power plant;
Apply for large output and high fineness grinding quartz, leaf wax powder of glass fiber
industry;
Apply for the powder production with a large output of various chemical raw materials in
the chemical industry;
Apply for the industrial preparation of various materials in hundreds of other industries.
At the same time, it has a good development prospect in the pre-grinding of slag powder
and cement clinker.
Advantages of vertical raw mill
High grinding efficiency and low energy consumption.
The system is simple and the structure is compact.
Negative pressure operation, good sealing.
Small noise, less dust, easy to operate, and maintain.
The product granularity is uniform, and it is easy to adjust the fineness and composition
of the product, which is convenient for automatic control.
Grinding: The raw material enters into the grinding through the sliding tube. Under the action of
centrifugal force, it moves circumferential around the center of the grinding disc and radially
outward along the grinding disc to enter the grinding area. There is a retaining ring around the
mill, and the material forms a material bed on the vertical raw mill.
Selecting: except part of the fine powder is discharged with the airflow, and the rest of the
material overflows from the retainer ring and is fed into the dynamic cement separator by the
external circulation bucket elevator. The fineness of the finished product is R0.09 < 12%, and the
coarse material is re-put into the vertical raw mill.
Drying: The heat source of drying materials comes from the 300℃ hot flue gas in the preheater
at end of the cement rotary kiln, which is divided into two ways and sent to the vertical raw
mill and the stepped cement separator respectively, and then into the dynamic cement separator
and electric dust collection.
External circulation: the circulating material out of the vertical raw mill is fed into the steady
flow bin by the bucket elevator, and then fed into the stepping separator by the belt for grinding.