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General Specifications: GS 33K01A20-50E

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227 views16 pages

General Specifications: GS 33K01A20-50E

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SorryNOCI
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© © All Rights Reserved
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<<Contents>> <<Index>>

General Integrated Production Control


System CENTUM VP
Specifications System Overview (V net Edition)
GS 33K01A20-50E

 GENERAL Operation and Monitoring Software


This document describes about CENTUM VP LHS1100 Standard Operation and Monitoring
Production Control System (for V net) which Function
controls and monitors industrial plants such as oil LHS1120 Console HIS Support Package for
and gas, petrochemicals, chemicals, electric power, Enclosed Display Style
pharmaceuticals, food and beverages, iron and LHS1130 Console HIS Support Package for Open
steel, pulp and paper, and water supply and sewage Display Style
treatment. The CENTUM VP system specifications, LHS1140 Eight-loop Simultaneous Operation
system components, and network specifications are Package (for AIP831)
found. LHS1150 Server for Remote Operation and
Monitoring Function
LHS2411 Exaopc OPC Interface Package (for HIS)
 COMPONENTS AND SOFTWARE LHS2412 CENTUM Data Access Library
CENTUM VP system consists of various components LHS4000 Million Tag Handling Package
for operation and monitoring for process control and LHS4100 Configured Information Reference
other equipments. CENTUM VP is composed of and Package
communicates with each of those equipments via V LHS4150 Output to External Recorder Package
net, a real-time process control network, and Ethernet. LHS4190 Line Printer Support Package
LHS4200 Historical Message Integration Package
(meeting FDA Regulations)
 Human Interface Station (HIS) LHS4410 Control Drawing Status Display Package
CENTUM VP uses computer for its human machine LHS4420 Logic Chart Status Display Package
interface. It is called HIS when the software packages LHS4450 Multiple Project Connection Package
for operation and monitoring functions are applied LHS4600 Multiple-Monitor Support Package
on the computer. The desk top type and a console LHS4700 Advanced Alarm Filter Package
type with assembled displays are selectable. It is LHS6510 Long-term Data Archive Package
also possible to apply both operation and monitoring LHS6530 Report Package
functions and engineering functions on the HIS. LHS6660 Process Management Package
For more details, refer to the following General (VP Batch)
Specifications (GS). LHS6710 FCS Data Setting/Acquisition Package
• Enclosed Display Style Console Assembly (PICOT)
(GS 33K50B40-50E)
• Open Display Style Console Assembly  Engineering Station (ENG)
(GS 33K50B50-50E) CENTUM VP ENG is a computer used for system
• Standard Operation and Monitoring Function configuration and maintenance. It is also possible to
(GS 33K05D10-50E) use a single computer for both HIS and ENG functions.
• Control Bus Interface Card (for V net) The engineering functions can be realized by applying
(GS 33K55C10-50E) the engineering-related software as listed below.
Engineering-related Software
Here is a list of engineering-related software for
CENTUM VP.
For more details, refer to the following GS.
LHS5100 Standard Builder Function
LHS5110 Access Control Package
LHS5150 Graphic Builder
LHS5165 Batch Builder (VP Batch)
LHS5166 Recipe Management Package (VP Batch)
LHS5170 Access Administrator Package
(FDA:21 CFR Part 11 compliant) (*1)
LHS5420 Test Function
LHS5425 Expanded Test Functions
LHS5426 FCS Simulator Package
LHS5427 HIS Simulator Package
LHS5450 Multiple Project Connection Package
LHS5490 Self-documentation Package

*1: This package includes LHS5110 Access Control


Package functions.

Yokogawa Electric Corporation GS 33K01A20-50E


2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan ©Copyright Aug. 2011 (YK)
Tel.: 81-422-52-5634 Fax.: 81-422-52-9802 9th Edition Dec. 1, 2013 (YK)
<<Contents>> <<Index>> 2
Both HIS and ENG work on the following Microsoft® Standard Type FCS (Main Memory 16 MB)
Windows OS. AFS30S: Field Control Unit (for V net and FIO,
Windows Vista Business Edition 19-inch Rack Mountable Type)
Windows 7 Professional Edition AFS30D: Duplexed Field Control Unit (for V net and
Windows Server 2008 Standard Edition FIO, 19-inch Rack Mountable Type)
Windows Server 2008 R2 Standard Edition AFS40S: Field Control Unit (for V net and FIO, with
For the combination of CENTUM VP revisions and Cabinet)
each of the OS Service Pack, please refer to GS for AFS40D: Duplexed Field Control Unit (for V net and
Standard Operation and Monitoring Function (GS FIO, with Cabinet)
33K05D10-50E) and Standard Builder Function (GS AFS10S: Field Control Unit (for V net and RIO,
33K10D10-50E). As for other the third-party software 19-inch Rack Mountable Type)
that works on the Windows OS, contact Yokogawa for AFS10D: Duplexed Field Control Unit (for V net and
limitations in use with CENTUM VP. RIO, 19-inch Rack Mountable Type)
AFS20S: Field Control Unit (for V net and RIO, with
Documents Cabinet)
CENTUM VP instruction manuals are provided AFS20D: Duplexed Field Control Unit (for V net and
electronically in the DVD as same as other system RIO, with Cabinet)
software. For more details, refer to GS for each of the hardware.
LHS5495 Electronic Instruction Manual Enhanced Type FCS (Main Memory 32 MB)
For more details, refer to GS for LHS5495 Electronic AFG30S: Field Control Unit (for V net and FIO,
Instruction Manual (GS 33K01W10-50E). 19-inch Rack Mountable Type)
AFG30D: Duplexed Field Control Unit (for V net and
 Remote Operation and Monitoring Function FIO, 19-inch Rack Mountable Type)
(HIS-TSE) AFG40S: Field Control Unit (for V net and FIO, with
HIS-TSE enables to operate and monitor a plant, with Cabinet)
some limitations, from a remote computer without AFG40D: Duplexed Field Control Unit
installing CENTUM VP operation and monitoring (for V net and FIO, with Cabinet)
functions. By utilizing the Windows server’s terminal AFG10S: Field Control Unit (for V net and RIO,
service (TS) it is possible to operate and monitor 19-inch Rack Mountable Type)
CENTUM VP operations simultaneously from AFG10D: Duplexed Field Control Unit (for V net and
several computers via network. Once the network RIO, 19-inch Rack Mountable Type)
is established, it is possible to display the same HIS AFG20S: Field Control Unit (for V net and RIO, with
views on a remote computer away from the control Cabinet)
room. AFG20D: Duplexed Field Control Unit
LHS1150 Server for Remote Operation and (for V net and RIO, with Cabinet)
Monitoring Function For more details, refer to GS for each of the
For more details, refer to GS for LHS1150 Server hardware.
for Remote Operation and Monitoring Function (GS Compact Type FCS (AFF50: Main Memory 32 MB,
33K05D20-50E). PFC: Main Memory 8 MB/16 MB)
AFF50S: Field Control Unit (for V net and FIO,
 Field Control Station (FCS) 19-inch Rack Mountable Type)
AFF50D: Duplexed Field Control Unit (for V net and
FCS performs control computation functions for each FIO, 19-inch Rack Mountable Type)
function block and input/output functions for process PFCS: Field Control Station (V net and RIO)
and software inputs/outputs. PFCD: Duplexed Field Control Station
Standard, enhanced, and compact types of FCS (V net and RIO)
are available depending on the functional capacity. For more details, refer to GS for each of the hardware.
Migration type is also available for migrating CENTUM
V and CENTUM-XL FCS into CENTUM VP. Migration Type FCS (Main Memory 32 MB)
AFG81S: Field Control Station Migration Kit
There are two categories in standard and enhanced (for SIO/FIO, for CENTUM V)
types of FCS. One is to connect Fieldnetwork input/ AFG81D: Duplexed Field Control Station Migration
output (I/O) modules (FIO) via ESB or ER buses. The Kit (for SIO/FIO, for CENTUM V)
other is to connect Remote I/O (RIO) modules via RIO AFG82S: Field Control Station Migration Kit
bus. (for SIO/FIO, for CENTUM-XL)
Compact type of FCS has two categories. One is AFG82D: Duplexed Field Control Station Migration
to take FIO and the other is to take RIO modules. Kit (for SIO/FIO, for CENTUM-XL)
Migration type is designed based on the standard and AFG83S: Field Control Station Migration Kit
enhanced types of FCS, and those include SI bus to (for FIO, for CENTUM V)
connect CENTUM V and CENTUM-XL I/O modules. AFG83D: Duplexed Field Control Station Migration
Field control units (FCU) listed below are the core of Kit (for FIO, for CENTUM V)
FCS control functions. AFG84S: Field Control Station Migration Kit
(for FIO, for CENTUM-XL)
AFG84D: Duplexed Field Control Station Migration
Kit (for FIO, for CENTUM-XL)

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Dec. 1, 2013-00
<<Contents>> <<Index>> 3
FCS Related Hardware  Generic Subsystem Gateway (GSGW)
• For more details, refer to GS of FIO System Overview GSGW is a station for operation and monitoring
(for V net) (GS 33K55F10-50E). subsystems. By using a computer as a platform,
• As for more details about FCS related equipments for GSGW package establishes communications with
RIO, refer to the following GS. subsystems via OPC interface defined by the OPC
I/O Module Nest, I/O Module (for RIO) Foundation. Subsystem data is assigned to the
(GS 33K55R30-50E) GSGW’s function blocks which can be controlled and
ANS20, AND20 Node Interface Unit (for RIO, monitored via HIS as same as other control stations.
Cabinet Installation Type)
(GS 33K55R10-50E) LFS1250 GSGW Generic Subsystem Gateway
ANS50, AND50 Node Interface Unit (for RIO, 19- Package
inch Rack Mountable Type) For more details, refer to GS for GSGW Generic
(GS 33K55R20-50E) Subsystem Gateway Package (GS 33K20F10-50E).
Cables (GS 33K50J10-50E)
Basic Software  System Integration OPC Station (SIOS)
LFS1300 Control Function for Standard Field SIOS is a station to integrate CENTUM VP and the
Control Station (for V net and FIO) third-party process control systems (PCSs). SIOS
LFS1330 Control Function for Enhanced Field enables CENTUM VP exchanges data with and
Control Station (for V net and FIO) receives alarms and events from the third-party PCSs
LFS1350 Control Function for Compact type Field via OPC interface.
Control Station (for V net and FIO) LBC2100 System Integration OPC Client Package
LFS1120 Control Function for Compact Field For more details, refer to GS for System Integration
Control Station (for PFC-H and V net) OPC client Package (GS 33K20D10-50E).
LFS1100 Control Function for Standard Field
Control Station (for V net and RIO)  Advanced Process Control Station (APCS)
LFS1130 Control Function for Enhanced Field
Control Station (for V net and RIO) APCS performs advanced control and computation for
LFS1000 Standard Control Function (for PFC-S improving plant operation efficiencies.
and V net) LFS1200 APCS Control Functions
LFS1020 Enhanced Control Function (for PFC-E For more details, refer to GS for APCS Control
and V net) Functions, APCS Package Set (GS 33K15U10-50E).
For more details, refer to GS for each of the software.
Subsystem Communication Function
 Bus Converter (BCV)
FCS communicates with subsystems and field BCV relays CENTUM VP communications with
devices to exchange data via network. The following CENTUM CS 3000, CENTUM CS 1000, CENTUM CS,
subsystem communication functions are available for CENTUM-XL, CENTUM V, and μXL.
CENTM VP. For more details, refer to the GS for each Hardware
of the communication hardware. ABC11S Bus Converter
•Serial Communication ABC11D Dual-Redundant Bus Converter
ALR111, ALR121 Serial Communication Basic Software
Module (for FIO) LBC1210 Standard Bus Converter Function
(GS 33K50G10-50E) (for HF bus-V net)
•Ethernet Communication LBC1220 Standard Bus Converter Function
ALE111 Ethernet Communication Module (for RL bus-V net)
(for FIO) (GS 33K50G11-50E) LBC1230 Standard Bus Converter Function
•Foundation fieldbus Communication (for V net-V net)
ALF111 Foundation fieldbus LBC1260 Standard Bus Converter Function
Communication Module (for FIO) (for VL net-V net)
(GS 33K50G20-50E) For more details, refer to GS for Bus Converter, Dual-
•PROFIBUS-DP Communication redundant Bus Converter (GS 33K55D20-50E).
ALP111 PROFIBUS-DP Communication
Module
(GS 33K50G80-50E)
Optional Software
Optional software packages are available that perform
special functional blocks on FCS, other than the basic
software.
LFS3132 Valve Pattern Monitor Package
LFS8620 Off-site Block Package
For more details, refer to GS for each software
package.

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Dec. 1, 2013-00
<<Contents>> <<Index>> 4
 Communication Gateway Unit (CGW)  SYSTEM SPECIFICATIONS
CGW connects V net system and a supervisory
computer via Ethernet.  HIS Operation/Monitoring Tags:
Hardware Maximum 100000 per system
ACG10S Communication Gateway Unit (when LHS4000 is in use, up to 1000000 per system).
Basic Software
LGW1240 Text Mode Gateway Unit Function
 Minimum System Configuration
(for Model ACG10S-E3) A minimum system of CENTUM VP consists of the
LGW1250 Frame Mode Gateway Unit Function following equipments:
(Wide Area Communication) (for Model HIS x 1 unit
ACG10S-F3) ENG x 1 unit
For more details, refer to GS for Communication FCS x 1 unit
Gateway Unit (GS 33K55D10-50E). HIS and ENG can be consolidated in one computer.

 Peripheral Devices  Maximum System Configuration


Printers and other peripherals devices which each OS In CENTUM VP, a system separated by BCVs is called
support are available to use with CENTUM VP. For a domain. The system configuration for one domain is
details of other peripherals, contact Yokogawa for as shown in the table below.
information.
Applicable stations No. of units
 RELEVANT SYSTEMS Total of 64 stations or less
HIS, ENG, FCS, BCV, CGW, (for the stations described on
 Plant Resource Manager (PRM®) GSGW, SIOS, APCS, SENG, the left column). As for HIS,
and SCS however, only up to 16 units
PRM is a software package for online asset or less.)
management of field devices and equipments. By
monitoring and managing the device status and the
maintenance information, it enables to reduce plant’s ● System Expansion
Total Cost of Ownership (TCO). When the system is configured hierarchically using
PRM communicates with devices with digital bus converters, it is possible to expand the system
communication functions such as FOUNDATION fieldbus, scale exceeding the maximum system configuration
HART, and field wireless (complies with ISA 100.11a) per domain. It means that CENTUM VP system can
devices, as well as conventional analog devices with no be extendedly connected with other control systems in
digital communication function. hierarchical layers beyond its maximum system scale.
For more details of the PRM specifications, refer to GS No. of domains: up to 16 domains per layer
for Plant Resource Manager (GS 33Y05Q10-32E). No. of stations: up to 256 stations
The maximum number of FCS to be
 ProSafe-RS Safety Instrumented System configured in the entire system differs
by the FCS types. For instance, when
ProSafe-RS has certified by Technische Überwachungs the system contains only the AFS30/
Verein (TÜV) as a safety system to satisfy safety AFS40 with general-purpose type
integrity level (SIL) 3 of IEC 61508. of database, up to 157 FCS can be
A safety control station (SCS) of ProSafe-RS monitors configured. As for AFS30/AFS40 with
plant safety always, and it performs safety functions sequence control (mainly by SFC blocks)
when needed. Safety engineering PC (SENG) type of database only, it is 90 FCS. If the
performs engineering and maintenance of SCS. system contains only AFF50 type, it is
ProSafe-RS can be integrated with CENTUM VP, which up to 64 FCS. In reality, multiple types
enables SCS operation and monitoring from HIS. of FCS can be configured in one system.
For more details, refer to GS for ProSafe-RS Safety Please contact Yokogawa for details.
Instrumented System (GS 32Q01B10-31E). No. of layers: 3 layers
(bus converters x 2 units, and
Control networks x 3 units)
 SECURITY MEASURES No. of operation/monitoring tags: Max. 100000
(when LHS4000 is in use, up to 1000000
 Endpoint Security Service per system)
The Endpoint Security Service helps reduce risks for Connecting device: Bus converter
computer from malware infection and provides various
supports in maintaining control system’s security
 Accuracy of Real-time Clock
throughout its lifecycle. System clock accuracy: ± 0.01%
Time differences among stations:
The Endpoint Security Service provides services such
Max. 1010 ms (from HIS to HIS) within the
as AV/OS Implementation Service, AV/OS Update
same Domain
Service, Virus Check Service, and Software Backup
Accuracy of timer block (TM): 0.01% (the accuracy of
Service.
the timer block depends on the system clock accuracy.
For more details, refer to GS for Endpoint Security The temporal resolution is equivalent to one control
Service (GS 43D02T30-02EN). scan.)

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Dec. 1, 2013-00
<<Contents>> <<Index>> 5

Ethernet
Remote Open Enclosed HIS Engineering
Operation ProSafe-RS
display display Human Station
and style style Interface Safety
Monitoring HIS (ENG)
console console Station Engineering
Server HIS HIS (SENG)
printer

External
Memory CGW
Device Communication
Gateway Unit
V net
Safety
BCV Bus Control
Converter Station
(SCS)
V net Compact
Router Type
SIOS GSGW APCS FCS
System Genevic Advanced (for RIO)
CENTUM VP Modbus
Integration Subsystem Process
OPC Client Gateway Control (Hierarchical
Package Station Expansion System) Subsystem
Third-party
Third-party Systems
PCS CENTUM VP
Subsystem (Hierarchical Expansion
Vnet/IP System) Ethernet
Standard Type FCS Optical Bus
Enhanced Type FCS Repeater for V net,
[FIO] Migration Type FCS [RIO] Bus Repeater
Compact Type FCS
(for FIO)
Standard Type FCS
ESB Bus Enhanced Type FCS Optical Bus
Repeater for RIO Bus,
ESB Bus RIO bus Bus Repeater
ER Bus

Standard Type FCS Standard Type FCS


Enhanced Type FCS Enhanced Type FCS Node Interface Units
ER Bus Nodes I/O expansion Cabinet
Migration Type FCS
I/O expansion Cabinet F01E.ai

Figure An Example of System Configuration

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Aug. 19, 2011-00
<<Contents>> <<Index>> 6
 MULTIPLE PROJECT CONNECTION
CENTUM VP manages FCS and HIS engineering data, generated by the system builder functions, by the unit of
project. The multiple project connection is a function to integrate operation and monitoring of the multiple projects.
CENTUM VP HIS integratively monitors CENTUM VP, CENTUM CS 3000, CENTUM CS 1000, and CENTUM CS
projects without changing the identical names (e.g. tag name, project name, and plant hierarchy name) and common
resources (e.g. engineering unit, and operation mark).
There are two ways of multiple project connection.

 Hierarchical Connection
CENTUM VP project on the upper-layer is able to operate and monitor lower-level projects. In this case, CENTUM
VP on the upper-level project requires installing a multiple project connection package. From the lower-level
projects, operation and monitoring of the CENTUM VP on the upper-level is not available. Following types of multiple
connections are available.

CENTUM VP→CENTUM VP CENTUM VP→CENTUM CS 3000 CENTUM VP→CENTUM CS 1000 CENTUM VP→CENTUM CS

CENTUM VP CENTUM VP CENTUM VP CENTUM VP


upper-level project upper-level project upper-level project upper-level project

CENTUM VP CENTUM CS 3000 CENTUM CS 1000 CENTUM CS


lower-level project lower-level project lower-level project lower-level project

F02E.ai

 Bi-directional Connection
Operation and monitoring of the connected projects are enabled bi-directionally. The bi-directional connection is
applicable only for CENTUM VP projects and/or CENTUM VP and CENTUM CS 3000 projects. Multiple project
connection packages are required for both upper- and lower-levels of the systems.

CENTUM VP→CENTUM VP CENTUM VP→CENTUM CS 3000

CENTUM VP CENTUM VP
upper/lower level project upper/lower level project

CENTUM VP CENTUM CS 3000


lower/upper level project lower/upper level project
F03E.ai

For more details, refer to GS for LHS5450, LHS4450 Multiple Project Connection Package (GS 33K05K20-50E).

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Aug. 19, 2011-00
<<Contents>> <<Index>> 7
 NETWORK SPECIFICATIONS
CENTUM VP uses V net and Ethernet for communications among configured devices.

 V net
V net is a real-time process control network establishing communications among system components.

 Communication Specification
Control Communication
No. of stations: 64 stations/domain
Communication method: Read/write communication, message communication, link transmission
Link transmission period: 100 ms
Line access control: Token-passing
Transmission specifications
Network topology: Bus topology
Transmission speed: 10 Mbps
Transmission redundancy: Single or dual-redundant
Conditions for single transmission;
It is for CENTUM VP Entry Class.
There is only one V net domain exists.
The domain is composed of components only for single communication.
Table Components for Single Communication

Station Station Type Remarks


PFCS-S Field Control Station (Standard type) PFCS with 8 MB main memory
PFCS-E Field Control Station (Enhanced type) PFCS with 16 MB main memory
FCS GSGW Generic Subsystem Gateway
AFF50S Field Control Unit
(for V net and FIO, 19-inch Rack Mountable Type)
HIS computer with operation and monitoring functions
HIS LPCKIT Enclosed Display Style Console Assembly
YPCKIT Open Display Style Console Assembly
ABC11S-Q Bus Converter (For single V net)
BCV ABC11S-A Bus Converter (For single VL net)
ABC11S-L Bus Converter (For single RL bus)
ACG10S-E Communication Gateway Unit (Text mode)
CGW
ACG10S-F Communication Gateway Unit (Frame mode)

Transmission Cable:
For coaxial cables (YCB111 and YCB141):
YCB141 is used with HIS and a compact type FCS (for FIO).
YCB111 is used for other components. When connecting YCB141 and YCB111 with cables, use a Bus
Adapter Unit (YCB147 or YCB149) or Bus Repeater (YNT512).
For YCB111 cable, a ground unit (YCB117) is required per segment (*1).
For optical fiber cable:
Use YNT511D/YNT522D Optical Bus Repeater

*1: In case V net is connected with optical bus repeater, the definition of a segment is an area segmented by repeaters.

Transmission Distance:
For coaxial cables (YCB111 and YCB141):
Transmission distance: Max. 500 m (for YCB111),
Max. 185 m (for YCB141)
When only YCB141 cable is used, the number of stations to be connected is max. 30 stations/segment.
When YCB111 and YCB141 are used in combination:
Length of YCB141 + 0.4 x Length of YCB111 ≤ 185 m0

*1: In case V net is connected with optical bus repeater, the definition of a segment is an area segmented by repeaters.

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Dec. 1, 2013-00
<<Contents>> <<Index>> 8
For Bus Repeater and Optical Bus Repeater:
With bus repeater (YNT512S or YNT512D), the transmission distance is extended up to 500 m.
With a pair of optical bus repeaters (YNT511S or YNT511D) it is up to 4 km.
With a pair of optical bus repeaters (YNT522S, YNT522D) it is up to 15 km.
Bus repeaters and optical repeaters can be mounted on to the two stations are maximum 8 units.
And the optical repeaters are used by a pair (2 units/pair).
The number of bus repeaters limits the transmission distance:
L = 24 – n
L: Transmission distance (km)
n: Number of bus repeaters and optical bus repeaters

The total transmission distance is the smaller of the sum of the maximum extension distance for each device and the
length of the coaxial cable length, and the value of L calculated by the above calculation.

HIS001 HIS002

YNT522D YNT511D

YNT522D YNT511D

YNT522D YNT522D

FCS001 FCS002 FCS003 FCS004

F04E.ai

Figure Example of Optical Bus Repeater Connection


Case 1: From HIS001 to FCS001
When a pair of optical bus repeater for 15 km is mounted, the transmission distance by the number of bus repeater
and optical bus repeater is 24 - 2 = 22 km, while the sum of the maximum extension distance for each device and
coaxial cable length = 0.5 + 15 + 0.5 = 16 km. Therefore, the total transmission distance is 16 km.

Case 2: From HIS001 to FCS004


When 4 optical bus repeaters (one pair of 4 km and one pair of 15 km) are mounted, the transmission distance by
the number of bus repeaters and optical bus repeaters is 24 - 4 = 20 km, while the distance for each device and
coaxial cable length = 0.5 + 4 + 0.5 + 15 + 0.5 = 20.5 km. Therefore, the total transmission distance is 20 km.

Case 3: From FCS001 to FCS004


When 6 optical bus repeaters (one pair of 4 km and two pairs of 15 km) are mounted, the transmission distance by
the number of bus repeater and optical bus repeater is 24 - 6 = 18 km, while the sum of the maximum extension
distance for each device and coaxial cable length = 0.5 + 15 + 0.5 + 4 + 0.5 + 15 + 0.5 = 36 km. Therefore, the total
transmission distance is 18 km.

Limitations to Optical Bus Repeater


Optical bus repeaters can be installed up to 4 pairs (8 units) among stations. The following figure shows an
example of the optical bus repeaters.

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Aug. 19, 2011-00
<<Contents>> <<Index>> 9

HIS001 HIS002 HIS003 HIS004

YNT522D YNT522D YNT522D YNT522D YNT522D

YNT522D YNT522D YNT522D YNT522D YNT522D

YNT522D YNT522D YNT522D YNT522D YNT522D

YNT522D YNT522D YNT522D YNT522D YNT522D

FCS001 FCS002 FCS003 FCS004 FCS005 FCS006 FCS007

F05E.ai
Figure Optical Bus Repeater Connecting by Star Topology

● Ethernet
Ethernet is a network used for file transfer and information communication among HIS, ENG, and other general-
purpose Ethernet instruments.
Communication Protocol
Based on IEEE802.3
Conditions for Ethernet Communication using V net
When both of the following conditions are met, it is enabled to perform Ethernet communication by using V net
Network.
The target system is CENTUM VP Entry Class.
There is only one V net domain.
When one or more components are added to the system and any of the below conditions are met, it is necessary to
perform Ethernet communication independent from the V net network.
There are two or more domains in the system and communication for equalization among domains is required.
When the V net loading is high.
Number of graphics exceeds 1000, or trend blocks exceed 8.
Consolidated alarm management system (CAMS for HIS) used.
Nine units or more of HIS are connected per project.
It exceeds more than 8000 tags per project.
Added a component that requires Ethernet communication.
Table Components Requiring Ethernet
Station Type
APCS Advanced Process Control Station
GSGW Generic Subsystem Gateway
SIOS System Integration OPC Station
HIS-TSE Server for Remote Operation and Monitoring Function
CGW Communication Gateway Unit
SENG Safety Engineering Station

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Aug. 19, 2011-00
<<Contents>> <<Index>> 10
 I/O COMMUNICATIONS BUS
In CENTUM VP V net system, ESB bus, ER bus, or RIO bus are used for FCS node communications.

 ESB Bus
An ESB bus is used as an input/output communication bus connecting an FCS’s intelligent part with an ESB bus node
unit.
Communication Specifications
Applicable units: ESB Bus Node Unit (ANB10)
No. of Communication Units
Numbers of ESB bus node units that can be connected to ESB bus varies depending on the control functions.

No. of ESB Bus


No. of ESB Bus
Field Control Unit Control Function Node Units and ER
Node Units
Bus Node Units
AFF50 Control Function for Compact Field Control Station (LFS1350) (*1) Max. 3/FCU Max. 3/FCU
AFG30 Control Function for Enhanced Field Control Station (LFS1330) plus
Max. 10/FCU Max. 15/FCU
AFG40 node expansion package
Other than above Max. 10/FCU (*2) Max. 10/FCU (*2)

*1: For connecting ESB bus node unit to the FCUs (AFF50S and AFF50D), insert ESB Bus Coupler Modules (EC401) in slots
No. 7 and 8.
*2: As for AFG81 and AFG82, the sum of SIO (CENTUM V and CENTUM-XL I/O) and number of nests are shown here.
The maximum 5 units/FCS of SIO nests can be installed.
Transmission Specifications
Network topology: Bus topology
Transmission: Dual-redundant or single. When the processor module has a dual-redundant configuration,
the dual-redundant transmission is mandatory.
Transmission speed: 128 Mbps
Transmission cable: Dedicated cable (YCB301)
Transmission distance: Max. 10 m (*2)

 ER Bus
An ER bus is used as a remote input/output communication bus connecting ER Bus Node Unit with ESB Bus Node
Unit or a compact type FCU (for FIO).
Communication Specifications
Applicable devices: ER Bus Node Unit (ANR10)
No. of ER bus: Max. 4/FCU
Transmission Specifications
Network topology: Bus topology
Redundancy in transmission: Dual-redundant configuration is available.
Transmission speed: 128 Mbps
Transmission cable: Dedicated cable (YCB301)
Transmission distance: Max. 10 m
No. of Communication Units
Numbers of ESB bus node units and optical ESB bus node units that can be connected to ESB bus varies depending
on the control functions.

No. of ESB Bus


Field Control Unit No. of ER Bus
Control Function Node Units and ER
(FCU) Types Node Units
Bus Node Units
AFF50 Control Function for Compact Field Control Station (LFS1350) Max. 3/FCU Max. 3/FCU
AFG30 Control Function for Enhanced Field Control Station (LFS1330) plus
Max. 14/FCU (*1) Max. 15/FCU
AFG40 node expansion package
Other than above Max. 9/FCU (*1) (*2) Max. 10/FCU (*2)

*1: Up to 8 units of ER Bus Node Unit (ANR10) can be connected per one ER bus system.
*2: As for AFG81 and AFG82, the sum of SIO (CENTUM V and CENTUM-XL I/O) and number of nests are shown here.
The maximum 5 units/FCS of SIO nests can be installed.

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Nov. 18, 2011-00
<<Contents>> <<Index>> 11
Transmission Specifications
Network topology: Bus topology
Transmission: Dual-redundant or single. When the processor module has a dual-redundant configuration,
the dual-redundant transmission is mandatory.
Transmission speed: 10 Mbps
Transmission cable: Coaxial cable (YCB141 or YCB311) is used. When connecting YCB141 with YCB311, use
Bus Adapter Unit (YCB147/YCB149). When YCB311 is in use, apply a Grounding Unit
(YCB117) per segment (*1) should be used.
Transmission distance:
For YCB141: Max. 185 m
When YCB141 and YCB311 are combined: Length of YCB141 + (185/500) x Length of YCB311 ≤ 185 m
No. of bus adapter units: Max. 4 per segment (*1)

For General-purpose Ethernet repeater:


The total transmission distance is limited by the number of repeaters.
L ≤ 4 – 0.5 x n
L: Total transmission distance (Km)
N: No. of general-purpose Ethernet repeater (Max. 4 repeaters)

*1: When ER bus is used with repeaters, it is called segment when each section of the ER bus is segmented by a repeater.
EB401
AFF50D (Node1)

ER bus

EB501
ANR10D (Node2)

AFF50D EB401
(Node1)

Repeater Repeater

Optical Fiber Optical Fiber


Cable Cable
Repeater Repeater ER bus

EB501 EB501
ANR10D (Node3) ANR10D (Node2)

Repeater Repeater Repeater Repeater Repeater Repeater

Optical Fiber Optical Fiber Optical Fiber Optical Fiber Optical Fiber Optical Fiber
Cable Cable Cable Cable Cable Cable

Repeater Repeater Repeater Repeater Repeater Repeater

EB501 EB501 EB501


ANR10D (Node4) ANR10D (Node3) ANR10D (Node4)

F06E.ai

Figure Example of ER Bus connection

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Nov. 18, 2011-00
<<Contents>> <<Index>> 12
 RIO Bus (Standard Type FCS/Enhanced Type FCS for RIO)
An RIO is used as an input/output communication bus connecting an FCS’s intelligent part with a remote I/O node
unit.
Communication Specifications
No. of communication nodes: 8 nodes
Transmission Specifications
Network topology: Bus topology
Transmission: Dual-redundant or single. When the processor module has a dual-redundant configuration,
the dual-redundant transmission is mandatory.
Transmission speed: 2 Mbps
Transmission cable: Twisted-pair cable, or optical fiber cable (with YNT511 optical bus repeater)
Transmission distance:
For a twisted-pair cable: Max 750 m
For using bus repeater or optical bus repeater:
Max. 750 m with a Bus Repeater (YNT512S or YNT512D).
Max. 4 km with an Optical Bus Repeater (YNT511S or YNT511D)
Max. 8 units of bus and Optical Bus Repeaters can be applied in between two stations, and the optical bus
repeaters are used by the pair (2 units/pair).
The transmission distance is limited by the number of repeaters.
L = 30 – 2.5 x n
L: Transmission distance (km)
n: No. of bus repeaters and optical bus repeaters
The total transmission distance is the smaller of the sum of the maximum extension distance of each device and the
coaxial cable length, and the value (L) calculated by the above equation.

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Nov. 18, 2011-00
<<Contents>> <<Index>> 13
 REMARKS FOR SYSTEM CONFIGURATIONS
 Use of server due to the number of computer in a system
When a CENTUM VP system consists of five or more computers, for use as HIS and others, consider if a server (OS:
Windows Server) is required or not for storing CENTUM VP project data. A server is required when a CENTUM VP
system with nine or more computers and LHS5425 Expanded Test Functions are applied. In case LHS5170 Access
Administrator Package (for FDA:21 CFR Part11 Compliant) is applied where there are nine or more computers
connected, provide a server for historical data storage.

Project Data Storage


When a CENTUM VP system consists of more than five clients use below calculations to judge if it requires a data
storage server or not. In case the calculated value is greater than the value on the right side (i.e. 9) save the project
data in a server.
Judging Criteria
• SSS5700 Engineering Tool for Fieldbus is not in use

Equation 1 No. of Exaopc + No. of HIS + {(No. of ENG – 1) x 2} ≥ 9


• SSS5700 Engineering Tool for Fieldbus is in use

Equation 2 No. of Exaopc + No. of HIS + {(No. of ENG – 1) x 2} + 2 ≥ 9


• LHS4450 Multiple Project Connection Function is in use.
Calculate and judge by the criteria shown in the below table. When the number of stations is greater than the
value on the right side of the equation, project data has to be stored on a server. Prepare two servers when the
calculation results require one each for both upper and lower levels of the project. However, a server is not required
when CENTUM CS is used for the lower-level project, and calculation is applied only for the upper-level project.
Table Judging Criteria

SSS5700 Engineering Tool for Fieldbus


Not in use In use

Multiple Project Connection Function is Upper-level project Equation 1 Equation 2


in use Lower-level project Equation 3 Equation 4

Judging Criteria

Equation 3 No. of Exaopc + No. of HIS + {(No. of ENG – 1) x 2} + α ≥ 9


Equation 4 No. of Exaopc + No. of HIS + {(No. of ENG – 1) x 2} + 2 + α ≥ 9
α: No. of HIS with LHS4450 Multiple Project Connection Packages on the upper-level project
No. of Exaopc: No. of computer with NTPF100 Exaopc OPC interface package.
(LHS2411 Exaopc OPC interface package is excluded.)
No. of HIS: No. of computer with LHS1100 Standard Operation and Monitoring Function
(Count all the number of this package used in the project.)
No. of ENG: No. of computer with LHS5100 Standard Builder Function.
(Count all the number of this package used in the project. When it is resided with the standard operation and
monitoring function, count them independently.)

Audit Trail Management Data Storage


When the sum of computers is nine or more (for ENG, and Recipe Management computer) for stations connected
to CENTUM VP while LHS5170 Access Administrator Package (FDA: 21 CFR Part11 compliant) is resided, save
the audit trail management data in a server. Calculate the sum of computers to be connected by using the following
Equation 5. When the calculation result is eight or less, there is no need for server.

Equation 5 No. of stations connected = No. of recipe management package + No. of ENG
No. of Recipe Management Package: No. of computer with LHS5166 Recipe Management Package (VP Batch).
ENG: No. of computer with LHS5100/LHM5100 Standard Builder Function.

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Dec. 1, 2013-00
<<Contents>> <<Index>> 14
 COMPLIANCE TO FDA: 21 CFR PART 11
Part 11 of Title 21 of the Code of Federal Regulations (21 CFR Part 11) is a regulation issued by the U. S. Food and
Drug Administration (FDA) providing a criteria of electronic records, electronic signatures, and handwritten signatures
executed to electronic records as equivalent to paper records and handwritten signatures executed on paper. The
main categories of the FDA: 21 CFR Part 11 requirements to the process control system can be interpreted as
“limiting system access to authorized individuals” and “audit trail” functions.

 Limiting System Access (Individual Authentication)


CENTUM VP has two approaches for limiting access to the system; one is “engineer/operator authentication” and
the other is “confirmation of authentication.” Engineer/operator authentication is to identify engineers and operators
in operation as well as to maintain operation records. Names of the engineers and operators are registered to the
system in advance, and if their names and the passwords are not identified, the control system does not allow them to
perform further operations. Confirmation of authentication is to confirm if an engineer or an operator has appropriate
authorities to perform certain operations. The engineer/operator authentication and the confirmation of authentication
will be performed independently as necessary.

 Audit Trail Management


CENTUM VP audit trail function saves change data to the predefined database whenever an engineering work that
may influence the product quality such as data downloads to FCS. All the actions performed are also stored in the
historical log file. With this function, who, when, what, how, and why data is changed can be traced back.

Here is an example of CENTUM VP system configuration complied with 21 CFR Part 11. LHS5166 Recipe
Management Package of VP Batch is adopted for recipe management.

Recipe Management Engineering

Recipe Management
Engineering Function
Function
Recipe Data Project
(Basic recipe) Database

Ethernet
Save / Restore
Control Network
Auxiliary Storage device (*1)

Historical
Log Data
computer for Audit trail
Change File
HIS Database

FCS Archive/Retrieve Audit Trail Data

*1: A removable media for storage.


F07E.ai
Figure An Example of System Configuration

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Dec. 1, 2013-00
<<Contents>> <<Index>> 15
 CENTUM VP ENTRY CLASS  INSTALLATION ENVIRONMENT
SYSTEM CONFIGURATION Hardware standard installation environment is
CENTUM VP Entry Class is a system designed for a described as below, except for that of computer,
small-scale project. CENTUM VP Entry Class controls Enclosed Display Style Console, Node Units and
and monitors up to 8000 tags. I/O Modules for FIO. For more details, refer to the
specifications or GS for computer, HIS for enclosed
display style console, open desktop style console,
 System Configuration and Software Node Units and I/O Modules for FIO node unit.
CENTUM VP Entry Class offers the following software Ambient temperature:
packages. 5 - 40 °C (Desk for CENTUM (YAX101),
General-purpose Desk(YAX801))
Model Code 0 - 50 °C (FCS, BCV, Bus Repeater,
for CENTUM
VP Entry
Description Remarks CDGW, Node Unit, (FIO))
Class Ambient humidity:
20 - 80 % RH
Standard Operation and No. of Tags:
LHM1101
Monitoring Function Maximum 8000 10 - 90 % RH (FCS, BCV, Bus Repeater,
CGW, Node Unit (RIO)
Server for Remote
LHM1150 Operation and Monitoring —
With no dew condensation)
Function Temperature change rate:
± 10°C/hour
Control Drawing Status
LHM4410
Display Package
— Power supply:
100 - 120V AC ± 10%, Frequency; 50/60
Logic Chart Status Display
LHM4420
Package
— Hz ± 3 Hz
220 - 240V AC ± 10%, Frequency; 50/60
No. of Active
Hz ± 3 Hz
Recipe:
Type A: 4 or less 24 V DC ± 10%
Process Management Withstanding Voltage:
LHM6660 Type B: 10 or
Package 100 - 120 and 220-240 V AC: 1500 V AC
less
Type C: 999 or for 1 minute
less 24 V DC: 500 V AC for 1 minute
FCS Data Setting/ Insulation resistance:
LHM6710 Acquisition Package — 20 MΩ/500 V DC
(PICOT) 10 MΩ/500 V DC
(for YAX101 and YAX801)
Software for Engineering Grounding: Independent ground of up to 100 Ω
resistance
Model Code Noise:
for CENTUM
Description Remarks
Electrical Field:
VP Entry Up to 3 V/m (26 MHz to 1.0 GHz)
Class Up to 3 V/m (1.4 to 2.0 GHz)
LHM5100 Standard Builder Function — Up to 1 V/m (2.0 to 2.7 GHz)
LHM5150 Test Function — Magnetic Field:
Self-documentation Up to 30 A/m (AC), Up to 400 A/m (DC)
LHM5490 — Static: Up to 4 kV (direct discharge), Up to 8 kV
Package
(aerial discharge)
The same packages for CENTUM VP system can be Continuous Vibration:
used other than the above packages. There is no Displacement amplitude: Up to 0.25 mm
limitation in FCS. (1 to 14 Hz)
Acceleration: Up to 2 m/s2 (14 to 100 Hz)
LHS4000 Million tag handling package (for one million
tag) is not applicable to CENTUM VP Entry Class HIS.
As for multiple project connection function for CENTUM
VP Entry Class, refer to GS for Multiple Project
Connection (GS 33K05K20-50E).

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Dec. 1, 2013-00
<<Contents>> <<Index>> 16
 REGULATORY COMPLIANCE
CENTUM VP hardware conforms to the standards listed below. See respective GS to find out what standards each
hardware complies.
Safety Standards (*1) (*2) (*3) Note: According to the New Approach Directive, the
[CSA] manufacturer and the representative office in EU
are indicated below:
CAN/CSA-C22.2 No.61010-1 Manufacturer: Yokogawa Electric Corporation (2-
[CE Marking] Low Voltage Directive 9-32 Nakacho, Musashino-shi, Tokyo 180-8750,
EN 61010-1 and EN 61010-2-030 Japan).
Representative office in EU Community:
EMC Conformity Standards (*2) Yokogawa Europe B.V. (Euroweg 2, 3825 HD
[CE Marking] EMC Directive Amersfoort, The Netherlands).
EN 55011 Class A Group 1 (*4)
EN 61000-6-2 (*5) *1: For ensuring all the hardware devices to satisfy
EN 61000-3-2 (*6) the safety standards, the dedicated breakers in
the power supply distribution board must conform
EN 61000-3-3 (*7)
to the following specifications.
[C-Tick Marking] [CSA] CSA C22.2 No.5 or UL 489
EN 55011 Class A Group 1 (*4) [CE Marking] EN 60947-1 and EN 60947-3
[KC Marking] *2: To conform to the safety standards and the
EMC conformity standards, install the 19-inch
Korea Electromagnetic Conformity Standard rack mountable type devices in a keyed metallic
Standards for Hazardous Location Equipment cabinet.
For selecting the right products for explosion protection, *3: Measurement inputs of this equipment are
please refer to TI 33Q01J30-01E without fail. applied to Measurement category I for IEC/EN/
CSA 61010-1:2001 and O (Other) for EN 61010-
[CSA Non-Incendive] (*8) 2-030. For details, see “CENTUM VP Installation
Class I, Division 2, Groups A, B, C and D Guidance” (TI 33K01J10-50E).
Temperature code T4 *4: A Class A hardware device is designed for use in
CAN/CSA-C22.2 No. 0-M91 the industrial environment. Please use this device
CAN/CSA-C22.2 No. 0.4-04 in the industrial environment only.
*5: A lightening arrestor or the like is required to
CAN/CSA-C22.2 No. 157-92
meet this surge immunity standard. The length
C22.2 No. 213-M1987 of the cable to feed the external power supply
TN-078 for AGS813 AO channels should not exceed 30
(for 100-120 V AC and 24 V DC power supply) meters.
[FM Non-Incendive] (*9) *6: An external device such as a power unit with
Class I, Division 2, Groups A, B, C and D harmonic current neutralizer and an active
harmonics conditioner must be connected to meet
Temperature code T4
this harmonic current emission standard.
Class 3600:1998 *7: The specified limits of voltage drop across wiring
Class 3611:2004 must be satisfied to meet this standard.
Class 3810:2005 *8: To meet the standard for hazardous location
(for 100-120 V AC, 220-240 V AC and 24 V DC equipment, 19-inch rack-mounted devices must
power supply) be installed in a keyed metallic cabinet approved
[Type n] (*10) (*11) by CSA or non-incendive regulator in your area.
*9: To meet the standard for hazardous location
II 3 G Ex nA IIC T4 Gc equipment, 19-inch rack-mounted devices must
EN 60079-0:2009 be installed in a keyed metallic cabinet approved
EN 60079-0:2012 by FM or non-incendive regulator in your area.
EN 60079-15:2010 *10: To be compatible with Type n, for example the
(for 24V DC power supply) requirements of cabinet must be met. For details,
II 3G EEx nA II T4 refer to the Explosion Protection (TI 33Q01J30-
EN 50021: 1999 01E).
(I/O Module with built-in barrier, for 24 V DC power *11: ADR541 does not comply with Type n.
supply)
[Type i (Intrinsic Safety)]  TRADEMARKS
II (1) G D [EEx ia] II C • CENTUM, Vnet/IP, ProSafe, Exaopc, and PRM
EN 50014:1997 +A1 +A2 are registered trademarks of Yokogawa Electric
EN 50020:1994 Corporation.
[FM Intrinsic Safety] • Other product and company names appearing in this
Associated intrinsically safe apparatus for connection to document are trademarks or registered trademarks of
Class I, II and III, Division 1, Groups A, B, C, D, E, F their respective holders.
and G or
Class I, Zone 0, Group II C
Class 3600: 1998
Class 3610: 2010
ANSI/ISA-60079-0: 2009
ANSI/ISA-60079-11: 2009

All Rights Reserved. Copyright © 2011, Yokogawa Electric Corporation GS 33K01A20-50E Dec. 1, 2013-00
Subject to change without notice.

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