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Chiller Service Report

chiller report

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0% found this document useful (0 votes)
628 views8 pages

Chiller Service Report

chiller report

Uploaded by

Pubg Mobile
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Chiller Service Report Page 1

Tuesday, September 21, 2021


11:08:34 AM ICT
Chiller Service Report
Prepared for: Otto
Technician: Tegar
Chiller Name: RTAC
Model Number: RTAC250DUW0NNAFNN1T
Y1CDCNN5TN10NR0EX
Confirm Code: B985
Serial Number: U12G04218000000
Job Name: Otto
Work Order Number:
Location: Bandung
Sales Office Name:
Sales Order Number:
Sales Office Address:
Sales Office Phone Number:
Customer Name:
Customer Address:
Customer Phone Number:

Notes: Log sheet chiller alarm

Chiller Status
Chiller
Operating Mode Diagnostic Comm3 Current Limit Setpoint 0.0 % RLA
Shutdown:
Stop
Front Panel Auto/Stop Stopped Comm3 Ice Termination Setpoint 0.00 °C
Outdoor Air Temperature 31.97 °C Chiller Top Level Operating Mode Stopped
External Auto/Stop Auto Chiller Sub Operating Mode Diagnostic
Shutdown
- Manual
Reset
External Emergency Stop Auto Chiller Sub Operating Mode Local Stop
Active Chilled Water Setpoint 10.00 °C Chiller Sub Operating Mode
Active Current Limit Setpoint 120.0 % RLA Chiller Sub Operating Mode
Evaporator Entering Water 67.21 °C Chiller Sub Operating Mode
Temperature
Evaporator Leaving Water Temperature 27.20 °C Chiller Sub Operating Mode
Chilled Water Flow Switch Flow BAS Communication Never
Established
BAS Chilled Water Setpoint 0.00 °C Chilled Water Pump Relay Off

09/21/2021
Chiller Service Report Page 2

Comm3 Chilled Water Setpoint 0.00 °C Evaporator Water Flow Switch Status Flow
(Unfiltered)
BAS Current Limit Setpoint 0.0 % RLA

Circuit 1
Circuit 1 Sub Mode Air Flow 0.0 %
Circuit 1 Sub Mode Condenser Refrigerant Pressure 320.7 kPa gauge
Circuit 1 Sub Mode Diagnostic Saturated Condenser Refrigerant 10.51 °C calculated
Shutdown Temperature
- Manual
Reset
Circuit 1 Sub Mode Front Panel Differential Refrigerant Pressure 1.20 kPa
Lockout
Circuit 1 Sub Mode Evaporator Refrigerant Pressure 319.4 kPa gauge
Circuit 1 Sub Mode Saturated Evaporator Refrigerant 10.41 °C calculated
Temperature
Circuit 1 Top Level Operating Mode Stopped EXV Position 0.0 % Open
External Hardwired Lockout Not Locked Evaporator Refrigerant Liquid Level 23.90 mm
Out
Front Panel Lockout Locked Out

Compressor 1A
Run Hours 14644:00 hrs:mins Intermediate Oil Pressure 320.8 kPa gauge
Starts 1,288 Female Step Loader Unload
Phase A-B Voltage 373 volts High Pressure Cutout Switch Good
Average Line Current 0.0 % RLA Compressor 1A Operating Mode Diagnostic
Shutdown
Line 1 Current 0.0 amps Compressor 1A Top Level Operating Stopped
Mode
Line 2 Current 0.0 amps Compressor 1A Sub Mode Diagnostic
Shutdown
- Manual
Reset
Line 3 Current 0.0 amps Compressor 1A Sub Mode
Line 1 Current 0.0 % RLA Compressor 1A Sub Mode
Line 2 Current 0.0 % RLA Compressor 1A Sub Mode
Line 3 Current 0.0 % RLA Compressor 1A Sub Mode
Maximum Line Current 0.0 % RLA Compressor 1A Sub Mode
Supply Oil Temperature 27.35 °C

Compressor 1B
Run Hours 14647:47 hrs:mins Intermediate Oil Pressure 320.6 kPa gauge
Starts 1,286 Female Step Loader Unload
Average Line Current 0.0 % RLA High Pressure Cutout Switch Good
Line 1 Current 0.0 amps Compressor 1B Operating Mode Diagnostic
Shutdown
Line 2 Current 0.0 amps Compressor 1B Top Level Operating Stopped
Mode
Line 3 Current 0.0 amps Compressor 1B Sub Mode Diagnostic
Shutdown
- Manual
Reset
Line 1 Current 0.0 % RLA Compressor 1B Sub Mode
Line 2 Current 0.0 % RLA Compressor 1B Sub Mode
Line 3 Current 0.0 % RLA Compressor 1B Sub Mode

09/21/2021
Chiller Service Report Page 3

Maximum Line Current 0.0 % RLA Compressor 1B Sub Mode


Supply Oil Temperature 28.62 °C Compressor 1B Sub Mode

Circuit 2
External Hardwired Lockout Not Locked Evaporator Refrigerant Liquid Level -22.30 mm
Out
Front Panel Lockout Not Locked Circuit 2 Top Level Operating Mode Stopped
Out
Air Flow 0.0 % Circuit 2 Sub Mode Diagnostic
Shutdown
- Manual
Reset
Condenser Refrigerant Pressure 646.1 kPa gauge Circuit 2 Sub Mode
Saturated Condenser Refrigerant 28.94 °C calculated Circuit 2 Sub Mode
Temperature
Differential Refrigerant Pressure 342.60 kPa Circuit 2 Sub Mode
Evaporator Refrigerant Pressure 303.5 kPa gauge Circuit 2 Sub Mode
Saturated Evaporator Refrigerant 9.22 °C calculated Circuit 2 Sub Mode
Temperature
EXV Position 0.0 % Open

Compressor 2A
Run Hours 19228:16 hrs:mins Intermediate Oil Pressure 307.4 kPa gauge
Starts 1,470 Female Step Loader Unload
Average Line Current 0.0 % RLA High Pressure Cutout Switch Good
Line 1 Current 0.0 amps Compressor 2A Operating Mode Diagnostic
Shutdown
Line 2 Current 0.0 amps Compressor 2A Top Level Operating Stopped
Mode
Line 3 Current 0.0 amps Compressor 2A Sub Mode Diagnostic
Shutdown
- Manual
Reset
Line 1 Current 0.0 % RLA Compressor 2A Sub Mode
Line 2 Current 0.0 % RLA Compressor 2A Sub Mode
Line 3 Current 0.0 % RLA Compressor 2A Sub Mode
Maximum Line Current 0.0 % RLA Compressor 2A Sub Mode
Supply Oil Temperature 27.47 °C Compressor 2A Sub Mode

Chiller Setpoints
Chiller
Front Panel Display Units SI Reset Type None
Front Panel Chilled Water Setpoint 10.00 °C Return Reset Ratio 50.0 %
Front Panel Current Limit Setpoint 120.0 % RLA Return Start Reset 5.56 °C
Differential to Stop 1.11 °C Return Maximum Reset 2.78 °C
Differential to Start 1.06 °C Outdoor Reset Ratio 10.0 %
Leaving Water Temp Cutout 2.22 °C Outdoor Start Reset 32.22 °C
Low Refrigerant Temp Cutout -2.22 °C Outdoor Maximum Reset 2.78 °C
Front Panel Condenser Limit Setpoint 90.0 % HPC Evaporator Water Pump Off Delay 1 minutes
High Evaporator Water Temperature 40.56 °C Chilled Water Setpoint Filter Settling 200 sec
Cutout Time
Low Ambient Lockout Setpoint -3.89 °C Compressor Staging Deadband 0.28 °C

09/21/2021
Chiller Service Report Page 4

Low Ambient Lockout Enable Evaporator Water Freeze Inhibitor No


Present
Under/Over Voltage Protection Enable Freeze Avoidance Start Inhibit Enable
Local Atmospheric Pressure 101.35 kPa High Evaporator Approach Diagnostic 1.50
Margin Factor
Design Delta Temperature 5.55 °C

Compressor 1A
Run Hours 14644:00 hrs:mins Starts 1,288

Compressor 1B
Run Hours 14647:47 hrs:mins Starts 1,286

Compressor 2A
Run Hours 19228:16 hrs:mins Starts 1,470

Device List
Discharge Refrigerant Pressure Transducer, Circuit 2 RTAC COMM3 Interface
Oil Temperature Sensor, Compressor 2A Running Relay and Chilled Water Pump Starter
Intermediate Oil Pressure Transducer, Compressor 2A Starter Module, Compressor 1A
Suction Refrigerant Pressure Transducer (Compressor 2A), Circuit 2 Starter Module, Compressor 1B
Electronic Expansion Valve, Circuit 2 Fan Control Relays, Circuit 1
Evaporator Leaving Water Temperature Sensor Male Port Unload and Load Triacs, Compressor 1A
Evaporator Entering Water Temperature Sensor Male Port Unload and Load Triacs, Compressor 1B
Discharge Refrigerant Pressure Transducer, Circuit 1 Female Step Load Triacs, Compressors 1B and 1A
Oil Temperature Sensor, Compressor 1A High Pressure Cutout Switches, Compressors 1B and 1A
Oil Temperature Sensor, Compressor 1B Starter Module, Compressor 2A
Intermediate Oil Pressure Transducer, Compressor 1A Fan Control Relays, Circuit 2
Intermediate Oil Pressure Transducer, Compressor 1B Male Port Unload and Load Triacs, Compressor 2A
Suction Refrigerant Pressure Transducer (Compressor 1A), Circuit 1 Unused Output and Female Step Load Triac, Compressor 2A
Suction Refrigerant Pressure Transducer (Compressor 1B), Circuit 1 Unused Input and High Pressure Cutout Switch, Compressor 2A
Electronic Expansion Valve, Circuit 1 Evaporator Refrigerant Liquid Level Sensor, Circuit 1
Ambient Air Temperature Sensor Evaporator Refrigerant Liquid Level Sensor, Circuit 2
Circuit Lockouts, Circuit 1 and Circuit 2 Evaporator Water Flow Proving and Unused Low Voltage Inputs
External Auto/Stop and Emergency Stop Inputs

Diagnostics
Date Time Active / Description Target Severity Persistence
History
May 19, 2021 10:49 AM History Low Evaporator Rfgt Temp - Ckt 2 Circuit 2A Immediate Latching
Shutdown
May 19, 2021 10:50 AM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
May 20, 2021 10:51 AM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
May 20, 2021 10:56 AM History Low Evaporator Rfgt Temp - Ckt 2 Circuit 2A Immediate Latching
Shutdown
May 20, 2021 11:01 AM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
May 20, 2021 11:05 AM History Low Evaporator Rfgt Temp - Ckt 2 Circuit 2A Immediate Latching
Shutdown

09/21/2021
Chiller Service Report Page 5

May 20, 2021 11:05 AM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
May 27, 2021 11:25 AM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
May 27, 2021 11:39 AM History MP: Reset Has Occurred Platform Warning Nonlatching
May 27, 2021 11:39 AM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
May 27, 2021 11:44 AM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
May 27, 2021 11:48 AM History Low Evaporator Rfgt Temp - Ckt 2 Circuit 2A Immediate Latching
Shutdown
May 28, 2021 8:36 AM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
May 28, 2021 8:38 AM History Low Evaporator Rfgt Temp - Ckt 2 Circuit 2A Immediate Latching
Shutdown
May 28, 2021 9:12 AM History MP: Reset Has Occurred Platform Warning Nonlatching
May 28, 2021 1:30 PM History Comm Loss: Fan Control Ckt 2, Stage Circuit 2A Normal Latching
1 Shutdown
May 28, 2021 1:30 PM History Comm Loss: Fan Control Ckt 2, Stage Circuit 2A Normal Latching
2 Shutdown
May 28, 2021 1:30 PM History Comm Loss: Fan Control Ckt 2, Stage Circuit 2A Normal Latching
3 Shutdown
May 28, 2021 1:30 PM History Comm Loss: Fan Control Ckt 2, Stage Circuit 2A Normal Latching
4 Shutdown
May 28, 2021 1:30 PM History MP: Reset Has Occurred Platform Warning Nonlatching
May 28, 2021 1:30 PM History Comm Loss: Fan Control Ckt 2, Stage Circuit 2A Normal Latching
1 Shutdown
May 28, 2021 1:30 PM History Comm Loss: Fan Control Ckt 2, Stage Circuit 2A Normal Latching
2 Shutdown
May 28, 2021 1:30 PM History Comm Loss: Fan Control Ckt 2, Stage Circuit 2A Normal Latching
3 Shutdown
May 28, 2021 1:30 PM History Comm Loss: Fan Control Ckt 2, Stage Circuit 2A Normal Latching
4 Shutdown
May 28, 2021 1:31 PM History Comm Loss: Female Step Load Cprsr Compressor Normal Latching
2A 2A Shutdown
May 28, 2021 1:31 PM History Comm Loss: Evap Rfgt Liquid Level, Circuit 2A Immediate Latching
Ckt 2 Shutdown
May 28, 2021 1:31 PM History Comm Loss: EXV, Ckt 2 Circuit 2A Normal Latching
Shutdown
May 28, 2021 1:31 PM History Comm Loss: Cond Rfgt Pressure, Ckt Circuit 2A Immediate Latching
2 Shutdown
May 28, 2021 1:31 PM History Comm Loss: Oil Temp, Ckt 2 or Cprsr Compressor Normal Latching
2A 2A Shutdown
May 28, 2021 1:31 PM History Comm Loss: Suction Pressure Cprsr Compressor Immediate Latching
2A 2A Shutdown
May 28, 2021 1:31 PM History Comm Loss: Intmd Oil Press, Cprsr Compressor Immediate Latching
2A 2A Shutdown
May 28, 2021 1:31 PM History Comm Loss: Male Port Load Cprsr 2A Compressor Normal Latching
2A Shutdown
May 28, 2021 1:31 PM History Comm Loss: Male Port Unload Cprsr Compressor Normal Latching
2A 2A Shutdown
May 28, 2021 1:31 PM History Comm Loss: High Press Cutout, Compressor Immediate Latching
Cprsr 2A 2A Shutdown
May 28, 2021 1:31 PM History Comm Loss: Starter 2A Compressor Immediate Latching
2A Shutdown
May 28, 2021 1:44 PM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
Jul 9, 2021 2:45 PM History MP: Reset Has Occurred Platform Warning Nonlatching

09/21/2021
Chiller Service Report Page 6

Jul 9, 2021 3:00 PM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
Jul 17, 2021 7:47 AM History MP: Reset Has Occurred Platform Warning Nonlatching
Jul 17, 2021 9:01 AM History MP: Reset Has Occurred Platform Warning Nonlatching
Jul 17, 2021 9:06 AM History MP: Reset Has Occurred Platform Warning Nonlatching
Jul 17, 2021 9:20 AM History BAS Failed to Establish Chiller Warning Nonlatching
Communication
Jul 17, 2021 10:09 AM History MP: Reset Has Occurred Platform Warning Nonlatching
Jul 17, 2021 10:24 AM Active BAS Failed to Establish Chiller Warning Nonlatching
Communication
Aug 5, 2021 1:57 PM Active Comm Loss: Oil Temp, Ckt 1 or Cprsr Compressor Normal Latching
1A 1A Shutdown
Aug 5, 2021 1:57 PM Active Comm Loss: Outdoor Air Temp Chiller Normal Latching
Shutdown
Aug 5, 2021 1:57 PM Active Comm Loss: Evap Rfgt Liquid Level, Circuit 1A Immediate Latching
Ckt 1 Shutdown
Aug 5, 2021 1:57 PM Active Comm Loss: EXV, Ckt 1 Circuit 1A Normal Latching
Shutdown
Aug 5, 2021 1:57 PM Active Comm Loss: Intmd Oil Press, Cprsr Compressor Immediate Latching
1A 1A Shutdown
Aug 5, 2021 1:57 PM Active Comm Loss: Suction Pressure Cprsr Compressor Immediate Latching
1B 1B Shutdown
Aug 5, 2021 1:57 PM Active Comm Loss: Intmd Oil Press, Cprsr Compressor Immediate Latching
1B 1B Shutdown
Aug 5, 2021 1:57 PM Active Comm Loss: Suction Pressure Cprsr Compressor Immediate Latching
1A 1A Shutdown
Aug 5, 2021 1:57 PM Active Comm Loss: Evap Entering Water Chiller Warning Latching
Temp
Aug 5, 2021 1:57 PM Active Comm Loss: Evap Leaving Water Chiller Normal Latching
Temp Shutdown
Aug 5, 2021 1:57 PM Active Comm Loss: Oil Temp, Cprsr 1B Compressor Normal Latching
1B Shutdown
Aug 5, 2021 2:33 PM Active Comm Loss: Oil Temp, Ckt 2 or Cprsr Compressor Normal Latching
2A 2A Shutdown
Aug 5, 2021 11:29 PM Active Comm Loss: Cond Rfgt Pressure, Ckt Circuit 1A Immediate Latching
1 Shutdown
Aug 6, 2021 12:42 AM Active Comm Loss: External Ckt Lockout, Circuit 1A Warning Latching
Ckt 1
Aug 6, 2021 12:42 AM Active Comm Loss: External Ckt Lockout, Circuit 2A Warning Latching
Ckt 2
Aug 6, 2021 3:09 AM Active Comm Loss: Evap Rfgt Liquid Level, Circuit 2A Immediate Latching
Ckt 2 Shutdown

TechView Configuration PC Environment


Part Number 6200-0347-14-0 Operating System Windows 7
Version 14.0 SP16 System Architecture x86
Build 14504 Operating System Version 6.1
Copyright 2020
Product Database Version 3
Product Database Version Required 3
Configuration Database Version 1.8.7.7
Java Runtime (JRE) Version 1.6.0_30
Required 1.6.0
emGateway Version 4

09/21/2021
Chiller Service Report Page 7

Chiller Configuration
Connected to RTA
Software version 41.01
Configuration 16
Framework revision 5
Timestamp Wed May 30 02:44:51
ICT 2012
Boot Version 1 432.10.0
Boot Version 2 432.10.0
Atmel Part Number 320.9.0
Model Number RTAC250DUW0NNAFNN1TY1CDCNN5TN10NR0EX
Confirm Code B985
Serial Number U12G04218000000

Feature Model
Number
Basic Product Line Air Cooled Power Line Connection Type Circuit
Series R Breaker(s),
Chiller - HACR-Rated
Development
Sequence C
Unit Nominal Tons 250T Unit Operator Interface DynaView
Nominal Operator
Tons Interface
Unit Voltage 400V/50Hz/3Ph Remote Operator Interface Tracer
Power Comm3
Interface
Manufacturing Location Water Chiller Control Input Accessories/Options No Remote
Business Input LLIDS -
Unit, Pueblo, Pueblo Only
CO, USA
Design Sequence Factory Control Output Accessories/Options No Output
Assigned Options
Unit Type Standard Short Circuit Rating 10000A
Efficiency/ SCWR
Performance
Agency Listing No Agency Electrical Accessories Factory
Listing Installed
Flow Switch
- Water
Pressure Vessel Code ASME Control Panel Accessories No
Pressure Convienience
Vessel Code Outlet -
Pueblo Only
Evaporator Temp Range and Standard Refrigerant Service Valves With Suction
Application Type Leaving Service
Temperature, Valves -
with Freeze Pueblo Only
Protection
Evap Configuration Standard Compressor Sound Attenuation Without
Pass Package Sound
Arrangement, Attenuator -
Insulated - Pueblo Only
Pueblo Only
Condenser Temp Range Standard Appearance Options No
Ambient Appearance
Capability Options

09/21/2021
Chiller Service Report Page 8

Condenser Fin Material Aluminum Installation Accessories Neoprene in


Slit Fins - Shear Unit
Pueblo Only Isolators
Condenser Fan/Motor Configuration Condenser Factory Test No Factory
Fans with Run Test
TEAO
Motors
Compressor Motor Starter Type Wye-delta Language English
Closed
Transition
Starters
Incoming Power Line Connection Single Special Standard
Point Power Catalog
Connection Configuration.

Custom Model
Number
Comm 3 ICS Address 44 External Current Limit Setpoint Default
Detection
Status Relay #1, J2-10,11,12 Default Liquid Level Sensor Type Default
Status Relay #2, J2-7,8,9 Default Liquid Level Sensor Type Default
Status Relay #3, J2-4,5,6 Default LCI-C Type Default
Status Relay #4, J2-1,2,3 Default Monitoring Temperature Sensors 0
Unit Voltage 400 Monitoring Pressure Transducers 0
Phase Unbalance Trippoint Default Monitoring Dual Current Loop Input 0
Modules
Phase Unbalance Grace Period Default Monitoring Dual Low Voltage Binary 0
Input Modules
Maximum Acceleration Time Default Monitoring Dual High Voltage Binary 0
Input Modules
Starter Features Default Water Flow Switch Type Defined
by Design
Sequence
& Manuf
Location
of Model
Number
External Chilled Water Setpoint Default Variable Speed Fan Inverter Interface Defined
Detection by Design
Sequence
& Manuf
Location
of Model
Number

Signed:
Date:

© 2008 Trane. All rights reserved. TRANE, the TRANE logo and KestrelView are either registered trademarks or trademarks of
TRANE in the United States and/or other countries.
Protected by U.S. Patents LIST PATENTS IF ANY.

09/21/2021

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