The Ultimate Process Valves

TRITEC
150 / 300 / 600 /
900 / 1500 /
2500lb Range

Features and Benefits

・Triple offset and ellipsoidal sealing Geometry ・Suitable for use with Spiral Wound gaskets and all flange
・Bi-directional bubble tight shut-off finishes including RTJ
・Inherently Firesafe ・Antiblowout device on shaft with both internal and external
・Developed Geometry results in retaining systems according to API Std 609
Zero Seat/Seal Friction ・ISO mounting flange allows easy fitting and changing of operators
Low Torques ・Operator is bolted and doweled to prevent radial
Extended Service Life movement and subsequent loss of seating torque
Continued Seal through Thermal Cycling ・Body counterbore and seat bolting arranged elliptically to
Torque Seating ensure equal support, gasket land and gasket loading all
・Excellent flow and throttling characteristics covering around the elliptical edge of the laminated body seat
services from Cryogenic to high temperature ・Inboard and outboard thrust mechanisms prevent decentralising
・Excellent control of Fugitive Emission by virtue of Rotary of disc, even under high temperature and line pressure
stem movement and advanced packing materials ・By eliminating seat-seal friction on unseating, Tritec
　　 Less than 50ppm on Fugitive removes the “Blind Zone” and increases the rangeability
　　 Emission Test to cover EPA21 or controllable range to the full 90°of movement. The
　　 Other tests available on request rotation geometry and inboard bearing design reduce the
・Firesafe meet API Std 607 4th / 5th Edition and BS 6755 effect of dynamic torque and mechanical noise-vibration,
part 2 / API 6FA increasing midrange control accuracy. Cavitation and
・Available Fully Rated to Class 2500Lb Noise reducers are available to complement the Tritec
・Fully rated for end of line duty valve under high pressure drop process situations
・Standard materials conform to NACE,all exotic materials Gasket Flange
also available
・Laminated seat is mounted in the body, removing it from
Body
Body Seat
the erosive effects of the flowing media (laminated)

・Seat is self centering “floating” design

Thrust ring

・Both Seat and Seal are field replaceable without special tools
Disc Seal

・Unique elliptical bolting pattern allows foolproof

Thrust and Anti-
blowout device

replacement of seat and seal Disc

・Gasket Sealing Face is completely uninterrupted by fixings

TRITEC-01 TRITEC－③ 2018.01.18

 Offset Valve-Disc / Seat Friction

100％ Triple Offset Valve 100％ Double Offset Valve

Seal Disc/Seat Seal Disc/Seat

Retainability Friction rate Retainability Friction rate

Single
50％ 50％
Offset Valve

Close 0° 90°
Open Close 0° 90°
Open

Tracing the evolution of Triple Offset design

b The centre of rotation is moved back from the

Single Offset
centreline of the valve disc. The seat and seal are
designed conically and on centre. This design
relies on a frictional interference seal and so is
applicable only to soft seated valves.
c

1st Offset

b
Double Offset The centre of rotation is moved from the centerline
of the valve body. The seat and seal design
remains conical and on centre. This design again
relies on a frictional interference seal, but the length
of rotation over which this friction occurs is
c
reduced, allowing a larger range of process
2nd Offset resistant seat materials to be used. However, these
a materials must be relatively soft or highly elastic to
prevent “jamming”.

1st Offset

The centreline of the cone is rotated away from the

Triple Offset valve centreline resulting in an ellipsoidal profile
and providing the third offset. With this geometry,
seat seal interference is completely eliminated
ensuring long sealing life. The result is a torque
3rd Offset c seated, process-pressure-aided FRICTIONLESS
seal. The geometry allows the body seat to be
2nd Offset
used as the closed limit stop, aiding operator
a adjustment. The Triple Offset design is ideally
d suited to metal seated valves providing bubble-tight
performance in high temperature, high pressure
1st Offset and firesafe applications.

TRITEC-02
 Standard Specifications
Design API Std 609, BS 5155, ANSI B16.34, ASME SEC Ⅷ
Valve Sizes ※1 2"(50mm) － 66"(1650mm)　
Pressure Classes Class 150, 300, 600, 900, 1500
Body Styles Lugged, Wafer Flangeless, Double Flanged, Butt Weld End
※2 ANSI B16.5：DN50 － DN600
Flange Accommodation
ANSI B16.47 Series A&B : DN700 － DN1650
LUG and WAFER Type　
API Std 609 Table 2 : DN 80 － DN600
Face to Face ※3 API Std 609 Table 1 : DN750, 900, 1050, 1200
Dimensions ISO 5752 Wafer Short : DN700, 800, 1000
DOUBLE FLANGED Type
ISO 5752／BS 5155 Double Flange Short
ASME/ANSI B16.34 : for Steel
ASME/ANSI B16.24 : for Bronze
Pressure－
Working Temperature Range as Standard
Temperature
－29℃ (－20° F）to ＋538℃ （1000° F）
Ratings
With selection of suitable materials
－46℃(－51° F）to ＋700℃ （1292° F）
Shell Test, Seat Test：API Std 598
Seat Leakage Rate
Pressure Tests
API Std 598, ISO 5208 Rate A,
ANSI B16.104 (ANSI / FCI 70-2) Class Ⅵ
Firesafe Certified Firesafe to API 6FA and API 607
Marking API Std 609　MSS SP-25
Operators Manual Gear, Electric, Pneumatic, Hydraulic
Body A216 WCB, BS EN 10025（Carbon Steel）, A351 CF8M
Disc A216 WCB, A351 CF8M
Standard
Stem※4 A564 type 630 H1150+1150
materials
Body seat 316SS / Graphite
Disc seal※5 316SS
※1. Please contact the sales office for larger sizes.
※2. JIS 10K, 20K, 30K MSS, API, BS, DIN, PN, ISO also available on request.
※3. ISO 5752 Gate Valve Short (Basic series 3) on request.
※4. Use Inconel 718 for over 315 degrees C.
※5. Titanium nitride hardened, Stellite #6 Coating is available as an option.
※6. Please consult our sales for the service condition lower than -46℃.

Design Options

DOUBLE BLOCK & BUTT WELD WITH TOP

BLEED VALVES.(DBB2) ENTRY.
To allow verifiable, Allowing complete
maintainable shut-off in maintainability on valves
critical isolation applications. which are welded into line.
Fire tested to AP16FA &
AP1607.

DOUBLE BLOCK &

BLEED VALVES
COMPACT VERSION (DBB1)
One valve with a unique
double seat assembly
and integral bleed port.

TRITEC-03
 Design Options

CONTROL VALVES. FIRE SAFE DESIGN.

Frictionless seating Fire safe approval to API 6FA
means increased and API 607.
rangeability, allowing the
Tritec valve to perform in
both control and isolation
application.

STEAM JACKETED VALVES. VALVES TO REDUCE FUGITIVE EMISSION.

To maintain process temperature ensuring media remains liquid. Designed to reduce fugitive emission, testing is available to all
Disc and shaft steam tracing as an option. international standards plus customer specific requirements.

Semi-Jacket type
Full-Jacket type

GATE VALVE FACE TO FACE.

For the direct replacement of gate valves, all dimensions are
exactly as per the standard Double Flanged valve with the
exception of the face to face dimension which is shown below.
(in accordance with ISO 5752 gate valve short).

(Unit: mm)
150Lb 300Lb 600Lb 900Lb 1500Lb
Valve Size
Flanged Flanged Flanged Flanged Flanged
mm inch Gate F-F Gate F-F Gate F-F Gate F-F Gate F-F
50 2 178 216 ー ー ー
80 3 203 282 356 ー ー
100 4 229 305 432 457 ー
150 6 267 403 559 610 705
200 8 292 419 660 838 832
250 10 330 457 787 838 991
300 12 356 502 838 965 1130
350 14 381 762 889 1029 1257
400 16 406 838 991 1130 1384
450 18 432 914 1092 1219 1537
500 20 457 991 1194 1321 1664
600 24 508 1143 1397 1549 1943

Allows direct replacement of existing gate valves without modification of pipework.

Disc remains within the body face to face in the fully open position to allow removal of the valve from pipework even when the valve is open.
Reduction of fugitive emission due to quarter turn rather than linear shaft movement.
Reduced operator costs due to quarter turn rather than multi turn / linear.

Referential Drawing

TRITEC-04
 Pressure-Temperature Ratings

Body A216 Gr. WCB Body A351 Gr. CF8M

Disc A216 Gr. WCB Disc A351 Gr. CF8M
Shaft A564 Type 630 Shaft A564 Type 630

Temperature Working Pressure

（MPa） Temperature Working Pressure
（MPa）

（°
F） （℃） 150 300 600 900 1500 2500 （°
F） （℃） 150 300 600 900 1500 2500
－20 －29 1.96 5.11 10.2 15.3 25.5 42.6 －20 －29 1.90 4.96 9.93 14.9 24.8 41.4
100 38 1.96 5.11 10.2 15.3 25.5 42.6 100 38 1.90 4.96 9.93 14.9 24.8 41.4
122 50 1.92 5.01 10.0 15.0 25.1 41.8 122 50 1.84 4.81 9.62 14.4 24.1 40.1
212 100 1.77 4.66 9.32 14.0 23.3 38.8 212 100 1.62 4.22 8.44 12.7 21.1 35.2
302 150 1.58 4.51 9.02 13.5 22.5 37.6 302 150 1.48 3.85 7.70 11.6 19.3 32.1
392 200 1.38 4.38 8.76 13.1 21.9 36.5 392 200 1.37 3.57 7.13 10.7 17.8 29.7
482 250 1.21 4.19 8.39 12.6 21.0 35.0 482 250 1.21 3.34 6.68 10.0 16.7 27.8
572 300 1.02 3.98 7.96 12.0 19.9 33.2 572 300 1.02 3.16 6.32 9.49 15.8 26.4
617 325 0.930 3.87 7.74 11.6 19.4 32.3 617 325 0.930 3.09 6.18 9.27 15.4 25.7
662 350 0.840 3.76 7.51 11.3 18.8 31.3 662 350 0.840 3.03 6.07 9.10 15.2 25.3
707 375 0.740 3.64 7.27 10.9 18.2 30.3 707 375 0.740 2.99 5.98 8.96 14.9 24.9
752 400 0.650 3.47 6.94 10.4 17.4 28.9 752 400 0.650 2.94 5.89 8.83 14.7 24.5
797 425 0.550 2.88 5.75 8.63 14.4 24.0 797 425 0.550 2.91 5.83 8.74 14.6 24.3
842 450 0.460※1 2.30 ※1 4.60 6.90 11.5 19.2 842 450 0.460 2.88 5.77 8.65 14.4 24.0
887 475 0.370※1 1.74 ※1 3.49 5.23 8.72 14.5 887 475 0.370 2.87 5.73 8.60 14.3 23.9
932 500 0.280※1 1.18 ※1 2.35 3.53 5.88 9.79 932 500 0.280 2.82 5.65 8.47 14.1 23.5
1000 538 0.140※1 0.590 ※1 1.18 1.77 2.95 4.92 1000 538 0.140 2.52 5.00 7.52 12.6 20.9

〈Notes〉※1. Permissible, but not recommended for prolonged use above 800° F（427 degree C）.
Please contact a sales office for temperatures outside of standard temperature range as detailed in the above table.

Pressure-Temperature Ratings (ANSI B 16.34-2004)

Psig MPa
6450 43.0
6300 42.0
6150 41.0 ASTM A216 Gr.WCB
6000 40.0 ANSI CI. 2500
5850 39.0 ASTM A351 Gr.CF8M
5700 38.0
5550 37.0
5400 36.0
5250 35.0 ー29℃
5100 34.0
4950 33.0
4800 32.0
4650 31.0
4500 30.0
4350 29.0
4200 28.0
4050 27.0
3900 26.0 ANSI CI. 1500
3750 25.0
3600 24.0 700℃ 816℃
538℃
Pressure

3450 23.0
3300 22.0
3150 21.0
3000 20.0
2850 19.0
2700 18.0
2550 17.0
2400 16.0 ANSI CI. 900
2250 15.0
2100 14.0
1950 13.0
1800 12.0
1650 11.0 ANSI CI. 600
1500 10.0
1350 9.0
1200 8.0
1050 7.0
900 6.0 ANSI CI. 300
750 5.0
600 4.0
450 3.0 ANSI CI. 150
300 2.0
150 1.0
0 0
°
C：－50° 0° 50° 100° 150° 200° 250° 300° 350° 400° 450° 500° 550° 600° 650° 700° 750° 800° 850°
1292°

F°:ー20° 100° 200° 300° 400° 500° 600° 650°700° 750° 800° 850° 900° 950°1000°1050°1100°1150°1200°1250° 1300°1350°1400°1450°1500°

Temperature

TRITEC-05
 Allowable Seat Leakage Rates by Standard

Gas Test Hydrostatic Test

For Gate, Globe and Butterfly Valve For Gate, Globe and Butterfly Valve

JIS B 2003-'94 Rate1 50 JIS B 2003-'94 Rate 1

BS 6755-'86 Part1 Rate D BS 6755-'86 Part1 Rate D
ISO 5208-'2008 Rate D ISO 5208-'2008 Rate D
4
MSS SP-61 '2003 MSS SP-61 '2003
10
BS 6755-'86 Part 1 Rate C API Std 598-'96 ( 2)
5×10
3
ISO 5208-'2008 Rate C
*
API Std 598-'90(Optional Requirement

Allowable Seat Leakage Rates(mm3/s)

for Metal-seated Butterfly valve)
Allowable Seat Leakage Rates(mm3/s)

10
API Std 598-'90 BS 6755-'86 Part 1 Rate C
(Required for Metal-seated Butterfly valve) ISO 5208-'2008 Rate C
3
10 5.0
JPI-7S-39-'2003 JPI-7S-39-'2003
5×10
2 JIS B 2003-'94 Rate 2 JIS B 2003-'94 Rate 2
BS 6755-'86 Part1 Rate B BS 6755-'86 Part1 Rate B
ISO 5208-'2008 Rate B ISO 5208-'2008 Rate B

ANSI/FCI 70-2 '2006 API Std 598-'2009

2 Class VI
10

API Std 598-'96 ( 1) 1.0

50 *
API Std 598-'2009
0.5
10 ISO 5208-+'2008 Rate A ISO 5208-'2008 Rate A

0 100 200 300 400 500 600 0 100 200 300 400 500 600
[4] [8] [12] [16] [20] [24] [4] [8] [12] [16] [20] [24]
*1 Metal-seated Butterfly Valve
ASME Class
*2 Metal-seated Butterfly Valve
ASME Class
Valve Size(mm[inch])　 V.Size 150-600 900-1500 >1500 Valve Size(mm[inch]) V.Size 150-600 900-1500 >1500
<4" Required <4" Optional
>4" Optional >4" Required

Allowable Seat Leakage Rates by Standard

Gas Test Hydrostatic Test
REFERENCE REFERENCE
Valve size: 200mm (cc/min converted)

360

36
1.0 1.2 1.2

6.75 0.36
3.6 4.8 0.12
0 0

Standard
ISO ISO API Std ISO ISO ANSI / FCI Standard ISO ISO API Std ISO ISO ANSI / FCI
5208-'2008 5208-'2008 598-'2009 5208-'2008 5208-'2008 70-2 5208-'2008 5208-'2008 598-'2009 5208-'2008 5208-'2008 70-2
Rate A Rate B Rate C Rate D Class VI Rate A Rate B Rate C Rate D Class V
3.5 bar or Max. Max.Working Max.Working Design Differential Max.Working Max.Working Max.Working
Test Pressure 6±1bar 6±1bar 4～7bar 6±1bar 6±1bar Differential Test Pressure Pressure× 1.1 Pressure× 1.1 Pressure× 1.1 Pressure× 1.1 Pressure× 1.1 Pressure(20 bar)
Pressure whichever
is the least

TRITEC-06
 Operating and Maintenance Instructions

No Description Q'ty No Description Q'ty

1 Body 1 17 Mounting Plate 1
2 Disc 1 18 Dowel Pin 2－4
★ 3 Body Seat 1 19 Nameplate 1－2
4 Body Seat Retaining Ring 1 22 Disc Seal Screw 1set
★ 5 Body Seat Gasket 1 ◎ 23 Thrust Pad Screw 2－3
6 Disc Seal 1 24 Body Seat Screw 1set
7 Disc Seal Gasket 1 25 Mounting Plate Screw 4－6
8 Shaft 1 26 End Cover Screw 4～
9 Shaft pin 2－4 27 Gland Stud 2
10 Bearing 4 29 Gland Nut 2
11 Thrust Ring 1－2 ★ 33 Gland Packing 3
◎ 12 Thrust Pad 1 ★ 34 Gland Packing 2
13 End Cover 1 35 Key 1
14 End Cover Gasket 1 38 Anti-bowout Device 1－2
15 Gland Plate 1 ★：Recommended Spare Parts
16 Gland Plate Spigot 1
◎：Please refer to specific drawings

TRITEC-07
 Operating and Maintenance Instructions

INTRODUCTION INSTALLATION
This instruction provides general information on the operation, ⓐ The valve is designed to seal against bidirectional flow and can
installation and maintenance of the Tritec triple offset valve. The therefore be installed with flow in either direction. However
Tritec valves have been designed and manufactured to operate in enhanced sealing life will be obtained with upstream flow against
an aggressive environment under extremes of temperature and the shaft side of the disc. This preferred flow direction is shown on
pressure for long periods and with minimal maintenance. the nameplate attached to the valve body adjacent to the operator
and also on the GA drawing. The valve may be installed in the
pipeline with the valve shaft in a horizontal,vertical or intermediate
INSTRUCTIONS position.
ⓑ Prior to installation,the pipeline must be cleaned from dirt and
PACKING
welding residues to avoid damage to the valve during operation.
1. All valves will be
ⓒ Ensure that the valve is closed prior to installation to avoid the risk
despatched with
of damage to the sealing surfaces.
protective covers
attached to the flange ⓓThe valve must be lifted by the eyebolt or lifting eyes provided with
faces to protect the the valve.
gasket sealing ⓔThe valve must not be lifted by the operator or handwheel.
surfaces
ⓕThe valve must not be used for pipework alignment.
and internal trim.
2. The valve disc is ⓖ The Lugged or Double flanged type valve is suitable for dead end
cracked off the seat in TYPE SIZE Inch service ie.end of line duty,in either direction (in case of the valve
the almost closed RATING specified both directions) to the full rating pressure of the piping
MAX.DP MAX.T ℃
position. system.
MAX.DP ＠ MAX.T
3. The Tritec nameplate BODY
shown in the picture DISC SHAFT
contains information SERIAL NO.
API 609 CAT B / ASME B 16.34
such as size,pressure
class,materials and the
unique serial number.

SPARE PARTS
1. When ordering spare
parts or discussing matters concerning this valve with the sales
office, it is essential to quote the unique Serial Number of the
valve which is to be found on the stainless steel nameplate
attached to the valve body adjacent to the operator.

TRANSPORTATION
1. Use crates or packing cases for ocean transportation.
2. For overland transportation, a covered vehicle is recommended
with protective sheets covering the valves.

STORAGE
1. Store the valves indoors in a cool temperature between –10˚
and+60˚C, humidity at 70% or less.
2. Do not remove the protective covers until ready to install valves.
3. Machined ferrous surfaces are protected with an approved rust
preventative. For long periods of storage, apply the rust
preventative once a year to the unpainted surfaces.
4. When storing valves unpacked, take care in protecting valves and
actuators from excessive loads. Do not stack unpacked valves.
5. If the valve is for clean gas duty and is being supplied
"DEGREASED",a label is attached stating this and the valve
sealed in a polythene covering. It is suggested that the valve is
kept packed until it is to be installed in the pipeline.

UNPACKING
1. Unpack valves just before installation.

TRITEC-08