DEJ40033-PLC & AUTOMATION

DEPARTMENT OF ELECTRICAL ENGINEERING

POLITEKNIK IBRAHIM SULTAN

COURSE : DEJ40033 – PLC AND AUTOMATION

TOPIC : PROGRAMMABLE LOGIC CONTROLLER (PLC)

PROGRAMMING
EXPERIMENT 3
NO :
PLC PROGRAMMING BY USING OMRON
EXPERIMENT
PROGRAMMING CONSOLE / PROGRAMMING
:
SOFTWARE

1.0 OBJECTIVES.

At the end of this activity, students should be able to:

1.1 Know the conventional control circuit conversion method to sequence control PLC.
1.2 Know the programming methods using the programming console.
1.3 Know the relevance of holding circuit with latching method (Internal Bit & Special Function
Latch).
1.4 Know PLC wiring methods.

2.0 EQUIPMENTS

2.1 Power Supply (SMPU)

2.2 Push button ( START and STOP) or Sensor
2.3 OMRON Training Kit and programming Console
2.4 Electromechanical Relay.24VDC
2.5 Lamp/LED
2.6 DC motor, 24VDC

3.0 PROCEDURES

Instructions:
a) List of the specification for all equipment and components used.
b) Design sequence control system based on IEC standard.
c) Use design methods that you have learned. (Try to design and simulate using Automation
Studio)
d) Complete the programming procedure by using 4 steps PLC programming methods
e) Program and monitor the instruction by using either Programming Console or PLC software.
f) Draw a timing diagram of the circuit.
g) State the steps which have been taken for troubleshooting the circuit.
h) Provide a discussion and conclusion on these experiments.

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Figure 1

a. Convert sequence RLL/hardwire/conventional circuit in Figure 1 to the PLC system as per instructions
below.
b. Convert the conventional control circuit into a PLC program by using the following method; a. Internal
latching Bit (500-599).
b. Latching Output Bit (1000-1007).
c. KEEP latching (Special Function Latch).
d. Latching SET / RSET (Special Function Latch).
c. Show 4 programming methods for each program.
d. Write and key-in the program using Programming Console.
e. Do the proper wiring according to the PLC I/O wiring diagram.
f. Check the wiring carefully before turning on the system

3.1 CX Programmer

i. Open CX Programmer
ii. Connect communication cable to communication port USB/RS232 and RS 232C Adaptor connector.
iii. Create New Program : FILE→ New
iv. Choose :
a. Device Name
b. Device Type → Setting → CPU Type
c. Network Type → Setting → Driver
v. PLC Online : PLC → WORK ONLINE / AUTO ONLINE (COM LED Blink).
vi. To Write Instruction : PLC → Operating Mode → Program
vii. To RUN PLC : PLC → Operating Mode → RUN (RUN LED Light Up)
viii. To Monitoring : PLC → Operating Mode → Monitor or PLC → Monitor → Monitoring
ix. To Upload/Download programming : PLC → Transfer Operating Mode → To PLC / From PLC

4.0 RESULTS

i) Show 4 programming methods for each program (I/O assignment, I/O wiring, Ladder Diagram, Statement
List).
ii) Monitor and complete each table of the result
iii) Draw the related timing diagram

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 DEJ40033-PLC & AUTOMATION
Task 1
i.
Input Device Data Output Device Data
Start 00000 LED (L1) 01000
Stop 00001
Relay Coil 00500
Task 1 : Internal Latching Bit (500 – 599)

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Address Instruction Data

00000 LD 00000
00001 OR 00500
00002 AND NOT 00001
00003 OUT 00500
00004 LD 00500
00005 OUT 01000
00006 END (01)
ii.
INDICATO BIT BIT
LATC OUT INDICATOR
SUI R LD/LDNO OUTPU
I/P H BIT PUT O/P
S T T
S1 OFF 0 0 0 0 0 OFF
00 0000
(PB1) ON 1 1 1 1 1 ON
S2 OFF 1 1 1 1000 1 00 1 L1 ON
(PB2) ON 01 0 0001 0 0 0 0 OFF

iii.

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Task 2
i.
Input Device Data Output Device Data
Start 00000 LED (L1) 01001
Stop 00001
Relay Coil 01000
Task 2 : Latching Output Bit (1000 – 1007)

Address Instruction Data

00000 LD 00000
00001 OR 01000
00002 AND NOT 00001
00003 OUT 01000

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 DEJ40033-PLC & AUTOMATION
00004 LD 01000
00005 OUT 01001
00006 END (01)
ii.
INDICATO BIT BIT
LATC OUT INDICATOR
SUI R LD/LDNO OUTPU
I/P H BIT PUT O/P
S T T
S1 OFF 0 0 0 0 0 OFF
00 0000
(PB1) ON 1 1 1 1 1 ON
S2 OFF 1 1 1 1000 1 00 1 L1 ON
(PB2) ON 01 0 0001 0 0 0 0 OFF

iii.

Task 3
i.
Input Device Data Output Device Data
Start 00000 LED (L1) 01001
Stop 00001
KEEP 01000
Task 3 : KEEP Latching (Special Function Latch)

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Address Instruction Data

00000 LD 00000
00001 LD 00001
00002 KEEP 01000
00003 LD 01000
00004 OUT 01001
00005 END (01)
ii.
INDICATO BIT BIT
LATC OUT INDICATOR
SUI R LD/LDNO OUTPU
I/P H BIT PUT O/P
S T T
S1 OFF 0 0 0 0 0 OFF
00 0000
(PB1) ON 1 1 1 1 1 ON
S2 OFF 01 1 0001 1 1 1 1 ON

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(PB2) ON 0 0 0 1000 0 00 0 L1 OFF

iii.

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Task 4
i.
Input Device Data Output Device Data
Start 00000 LED (L1) 01001
Stop 00001
SET / RESET 01000
Task 4 : Latching SET / RESET (Special Function Latch)

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Address Instruction Data

00000 LD 00000
00001 SET 01000
00002 LD 00001
00003 RESET 01000
00004 LD 01000
00005 OUT 01001
00006 END (01)
ii.
INDICATO BIT BIT
LATC OUT INDICATOR
SUI R LD/LDNO OUTPU
I/P H BIT PUT O/P
S T T
S1 OFF 0 0 0 0 0 OFF
00 0000
(PB1) ON 1 1 1 1 1 ON
S2 OFF 1 1 1 1000 1 00 1 L1 ON
(PB2) ON 01 0 0001 0 0 0 0 OFF

iii.

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5.0 DISCUSSION

i) Explain how you connect the wiring diagram ii) Describe the operation of each task
which have been carried out in the experiments. iii) How you want to do trouble shooting during
PW session. iv) What is the safety precaution being taken during PW.

6.0 CONCLUSION

Please state the important skill and knowledges that you had grab after finished this PW.

a. Internal latching Bit (500-599).

BIT
INDICATOR BIT LATC OUT INDICATOR
SUI OUTPUT
I/P LD/LDNOT H BIT PUT O/P
S
S1 OFF
(PB1) 00 0000
ON
1000 00 L1
S2 OFF
(PB2) 01 0001
ON

b. Latching Output Bit (1000-1007).

BIT
INDICATOR BIT LATC OUT INDICATOR
SUI OUTPUT
I/P LD/LDNOT H BIT PUT O/P
S
S1 OFF
(PB1) 00 0000
ON
1000 00 L1
S2 OFF
(PB2) 01 0001
ON

c. KEEP latching (Special Function Latch).

BIT
INDICATOR BIT LATC OUT INDICATOR
SUI OUTPUT
I/P LD/LDNOT H BIT PUT O/P
S
S1 OFF
(PB1) 00 0000
ON
1000 00 L1
S2 OFF
(PB2) 01 0001
ON

d. Latching SET / RSET (Special Function Latch).

INDICATOR BIT LATC BIT INDICATOR

I/P OUT

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SUI PUT OUTPUT
LD/LDNOT H BIT O/P
S
S1 OFF
(PB1) 00 0000
ON
1000 00 L1
S2 OFF
(PB2) 01 0001
ON

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