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02 Infograph POY FDY en

This document compares two methods for coloring polyester yarn: piece dyeing and masterbatch dyeing. [1] Piece dyeing uses more water, energy, chemicals and produces more waste than masterbatch dyeing. [2] Masterbatch dyeing involves premixing colorants with polymer to produce colored pellets that are then spun into yarn, making it more environmentally friendly. [3] The document provides data on consumption and emissions for each process and invites the reader to learn how the company can help with their polyester yarn production needs.

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anil kapadia
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59 views1 page

02 Infograph POY FDY en

This document compares two methods for coloring polyester yarn: piece dyeing and masterbatch dyeing. [1] Piece dyeing uses more water, energy, chemicals and produces more waste than masterbatch dyeing. [2] Masterbatch dyeing involves premixing colorants with polymer to produce colored pellets that are then spun into yarn, making it more environmentally friendly. [3] The document provides data on consumption and emissions for each process and invites the reader to learn how the company can help with their polyester yarn production needs.

Uploaded by

anil kapadia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Oerlikon Barmag Colour Yarn Production for POY and FDY

Why Colouring a Textile is a Real Green Issue

Methods to Bring Colour Into a Textile

Consumption Per Day assuming a capacity 180 tonnes

Piece Masterbatch Applications for Spun-Dyed


Energy POY and FDY Products

258 MWh 8 MWh


= 20 MWh
= 20 MWh

Wet
Processing Drying Masterbatch
CP or Extrusion Spinning CP or Extrusion Furniture

155 103 8

Thermal Energy ( MWH )

Automotive
220

Electric Energy ( MWH ) Electric Energy ( MWH )


3DD mixing
Spinning 38 8

CO2 Emissions
Embroidery

55.000 [ tonnes ] 1.700 [ tonnes ]

CO2 Emissions:
Gas-Based generation ( tonnes )

47.000

CO2 Emissions: CO2 Emissions: Saree


Downstream process India Power Mix ( tonnes ) India Power Mix ( tonnes ) Spinning
8.500 1.700

Water Consumption
& Effluent

1.800 [ m 3
]
- NONE -
= 100 cbm

Lace
Waste
Yarn breaks Yarn breaks
Wear and tear Wear and tear

Piece dyeing Downstream process


Dye Stuff
& Chemicals
13,8 tonnes [ total ]

7,7 tonnes [ dye stuff ] 6,2 tonnes [ dye stuff ] Masterbatch Extruder

6,1 tonnes [ chemicals ]

Flow of Polymer
3
5,2 m [ liquid chemicals (ml/l) ]

3DD Mixer for Masterbatch Dyeing

Masterbatch dyeing is the


environmental friendly solution
to bring colour into a textile.

Coloured
Polymer

We’d love to speak with you about your POY Phone +49 4321 305-353
and FDY production needs. Contact us today sales.neumag@oerlikon.com
to learn how we can help. www.oerlikon.com/manmade-fibers
All indicated values and descriptions in this document are for indicative purposes only and not to be understood as a guarantee. Please note that actual values may differ from any data published in this document.

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