www.hpccompressors.co.

uk

Rotary Screw Compressors

CSD / CSDX Series
With the world-renowned SIGMA PROFILE
Free air delivery from 1.07 to 16.16 m³/min, Pressure 5.5 to 15 bar
www.kaeser.com

CSD(X) Series Modular design –

Impressive performance
CSD/CSDX – Setting the standard
KAESER KOMPRESSOREN pushes the boundaries of compressed air efficiency once again with its latest
generation of CSD and CSDX series rotary screw compressors. The value-added user benefits are immediately
apparent just by taking a quick glance at the the completely redesigned compressor enclosure.

CSD/CSDX – Quadruple savings component layout not only ensures even greater
efficiency, but also allows direct access to all service
Kaeser’s new CSD and CSDX rotary screw compres-
and maintenance points from the front of the unit.
sor ranges provide significant energy savings in four
This saves both time and money when it comes to
ways: 1. new low-speed SIGMA PROFILE airends
servicing.
equipped with flow-optimised rotors have enabled
specific power to be reduced by up to 6 % compared Perfect partners
with previous models. 2. enjoy the benefits that
CSD and CSDX series rotary screw compressors are
premium efficiency IE3 drive motors have to offer
the perfect choice for high efficiency compressed air
(use of these motors will become mandatory in the
systems in industrial settings. The internal SIGMA
EU from 01.01.2015). 3. Kaeser’s 1:1 drive design
CONTROL 2 compressor controller offers numerous
eliminates the transmission losses associated with
communication channels, which allows seamless
gear or V-belt driven systems, as the motor directly
communication with advanced master controllers,
drives the airend. 4. The newly developed PC-based
such as KAESER’s SIGMA AIR MANAGER, and
“SIGMA CONTROL 2” compressor controller enables
in-house centralised control systems. This enables
compressor performance to be precisely matched to
simple setup and achieves unprecedented levels of
actual air demand thereby allowing additional energy
efficiency.
savings.

Effective cooling
Ease of maintenance
ensures savings KAESER‘s innovative cooling concept features
external coolers to provide significant user advan-
There’s much more to KAESER’s latest system de-
tages: Because the ambient air that is drawn in is
sign than initially meets the eye: The new internal
not “pre-warmed”, it provides significantly enhanced
cooling performance. Moreover, cooler status can be
checked at a glance and cleaning of these compact
Potential energy cost savings
units couldn‘t be easier.
through heat recovery

Compressed air system investment

Maintenance costs
Fig.: CSD 125 T SFC
Energy costs
Energy cost savings
through system optimisation Potential energy cost savings
www.kaeser.com

CSD(X) Series
KAESER quality and efficiency
for every need

SIGMA PROFILE airend SIGMA CONTROL 2

At the heart of every CSD/CSDX system lies a The SIGMA CONTROL 2 ensures efficient control
premium quality airend featuring KAESER‘s SIGMA and system monitoring. The large display and RFID
PROFILE rotors. Operating at low speed, Kaeser‘s reader ensure effective communication and maxi-
airends are equipped with flow-optimised rotors for mum security. Multiple interfaces provide exceptional
superior efficiency. flexibility. The SD card slot makes updates quick and
easy.

Maximum efficiency: IE3 motors Service-friendly savings

Kaeser rotary screw airends are powered by IE3 Excellent accessibility to all maintenance and service-
drive motors for maximum performance and reliability. relevant components minimises maintenance effort
These motors will become obligatory in the EU from and therefore costs. KAESER`s newly developed
01.01.2015, but users can already enjoy the benefits centrifugal separator with electronic condensate drain
that these premium efficiency motors have to offer by is fitted as standard.
choosing Kaeser compressors.
www.kaeser.com

CSD(X) T Series
Premium compressed air quality
with integrated refrigeration dryers

Switching KAESER refrigeration dryer energy saving control

performance KAESER energy saving
Conventional refrigeration dryers with continuous control

10 12 18 20 Time (min)

Energy-saving control Dual cooling

The integrated refrigeration dryer in CSD(X)-T units Two independent fans and a separate enclosure
provides high-efficiency performance thanks to its ensure high thermal reserve for the integrated refrig-
energy-saving control. In other words, the dryer is eration dryer. This allows the required compressed air
active only when compressed actually needs to be quality to be reliably maintained at all times even at
dried: This approach therefore achieves the required high ambient temperatures.
compressed air quality with maximum efficiency.

3.5 kg

3.0 kg
2.5 kg

2.0 kg

1.5 kg
1.0 kg

0.5 kg
0 kg
CSD 85 T CSD 105 T CSD 125 T CSD 125 T
(8 bar) (11/15 bar)
New Until now

Optimised dryer performance Minimal refrigerant required

Before flowing into the refrigeration dryer, the comp- The refrigeration dryers in KAESER`s new CSD(X)-T
ressed air from the compressor passes through units require approximately 50 percent less refrig-
Lubrication point for drive motor
KAESER‘s newly developed centrifugal separator erant than conventional dryers. This not only saves
and fan motor which efficiently removes accumulating condensate. costs, but is also significantly more environmentally
Fig.: CSD 125 T This consequently reduces dryer energy consumption. compatible.
www.kaeser.com

CSD(X) SFC Series

Variable speed control
perfected

Specific power
(kW/m³/min) Conventional speed control

Efficient SFC variable speed

control

FAD (m³/min)

Optimised specific power Pressure always in view

requirement Operating pressure can be consistently maintained
In any compressed air installation, it is the variable within ±0.1 bar. In turn, the consequent ability to
speed controlled compressor that operates longer than reduce maximum system pressure also reduces
any other unit within the system. CSD(X)-SFC models energy costs. The relationship between pressure
were therefore built with maximum efficiency in mind consistency and speed can be viewed directly on the
and are designed to prevent extreme high speed SIGMA CONTROL 2 display.
operation. This saves energy, maximises service life
and enhances reliability.

Lubrication point for drive motor

and fan motor SFC module from Siemens Zero Interference:
Siemens frequency converters are used in KAESER’s The SFC control cabinet and SIGMA CONTROL  2
speed controlled compressors for several reasons: are Class A1 tested and certified as per electro-
Fig.: CSDX 165 SFC
They provide seamless communication between the magnetic compatibility regulation EN 55011, both as
SFC control cabinet and the compressor controller, individual components and as an integrated system.
thereby ensuring maximum efficiency at all times.
www.kaeser.com
www.kaeser.com

Equipment General design

Complete unit fluid and compressed Electrical components
air cooler. Speed-
Ready for operation, fully automatic,
controlled fan motor
Premium efficiency IE3 drive motor Standard version
super-silenced, vibration damped, all with PT-100 coil temperature
(CSDX), centrifugal
panels powder coated. Can be used sensor for motor monitoring, ventil-
separator with elec- Intake filter
in ambient temperatures up to +45°C. ated control cabinet to IP 54, auto-
tronically-controlled
Service-friendly design: Motor bear- matic star-delta protection, overload Inlet valve
and energy-saving
ings can be lubricated externally (also relay, control transformer. SFC version
condensate drain for Airend
applies to fan motor). also equipped with frequency con-
air-loss-free perfor-
verter. Drive motor
Airend mance. Piping and
centrifugal separator SIGMA CONTROL 2 Fluid separator tank
Genuine KAESER single-stage rotary made from stainless
screw airend with SIGMA PROFILE “Traffic light” LED indicators show Air aftercooler
steel.
rotors and cooling-fluid injection for operational status at a glance, plain
Centrifugal separator
optimised rotor cooling. 1:1 direct Refrigeration text display, 30 selectable languages,
drive. dryer (‘T’ models) soft-touch keys with icons, fully auto- Condensate drain
mated monitoring and control. Selec- (Eco Drain)
Fluid and air flow Scroll refrigerant compressor with tion of Dual, Quadro, Vario, Dynamic
energy-saving shutdown feature; linked Fluid cooler
Dry-air filter with pre-separation, inlet and continuous control as standard.
to operational status of the compressor Interfaces: Ethernet; additional optional Fluid filter
silencer, pneumatic inlet and vent
when inactive. Alternatively, continu- communication modules for: Profibus
valves, cooling-fluid separator reser- Radial fan
ous operation can be selected on site. DP, Modbus, Profinet and Devicenet.
voir with three-stage separator system,
With energy-saving condensate drain, SD-card slot for data-logging and
pressure release valve, minimum pres-
minimised refrigerant volume. updates. RFID reader, web server.
sure / check valve, thermostatic­valve
and eco fluid-filter in the coolant circuit,

Views
Front view Rear view View from left View from right 3-D view

1900 T SFC version

CSD

1760 1110

Intake filter
Inlet valve
CSD T

1900

2160 1110 Airend

Drive motor
CSD T SFC

1900 Fluid separator tank

2160 1110 Air aftercooler
Centrifugal separator
Condensate drain
(Eco Drain)
CSDX

1950

2110 1290
Fluid cooler
Fluid filter
CSDX T

1950 Radial fan

2510 1290 Integrated refrigeration dryer

Switching cabinet with
CSDX T SFC

1950 integrated SFC frequency

converter
2510 1290
www.kaeser.com

Technical Specifications
Standard version T - Version with integrated refrigeration dryer (refrigerant R 134a)
Model Working FAD*) overall Max. Rated engine Dimensions Air Sound Weight Model Working FAD*) overall Max. Rated engine Refrigeration dryer Dimensions Air Sound Weight
pressure machine at working power WxDxH connection pressure pressure machine at working power power WxDxH connection pressure
working pressure pressure level ** working pressure pressure consumption ** level **

bar m³/min bar kW mm dB(A) kg bar m³/min bar kW kW mm dB(A) kg

7.5 8.26 8.5 7.5 8.26 8.5

CSD 85 10 6.89 12 45 1760 x 1110 x 1900 G2 70 1250 CSD 85 T 10 6.89 12 45 0.8 2160 x 1110 x 1900 G2 70 1410

13 5.50 15 13 5.50 15

7.5 10.14 8.5 7.5 10.14 8.5

CSD 105 10 8.18 12 55 1760 x 1110 x 1900 G2 71 1290 CSD 105 T 10 8.18 12 55 0.8 2160 x 1110 x 1900 G2 71 1450

13 6.74 15 13 6.74 15

7.5 12.02 8.5 7.5 12.02 8.5 1.1

CSD 125 10 10.04 12 75 1760 x 1110 x 1900 G2 72 1320 CSD 125 T 10 10.04 12 75 2160 x 1110 x 1900 G2 72 1510
0.8
13 8.06 15 13 8.06 15

7.5 13.74 8.5 7.5 13.74 8.5

CSDX 140 10 11.83 12 75 2110 x 1290 x 1950 G2 71 1830 CSDX 140 T 10 11.83 12 75 1.2 2510 x 1290 x 1950 G2 71 2045

13 9.86 15 13 9.86 15

7.5 16.16 8.5 7.5 16.16 8.5

CSDX 165 10 13.53 12 90 2110 x 1290 x 1950 G2 72 1925 CSDX 165 T 10 13.53 12 90 1.2 2510 x 1290 x 1950 G2 72 2140

13 11.49 15 13 11.49 15

SFC - Version with variable speed drive T SFC - Version with variable speed drive and integrated refrigeration dryer
Model Working FAD*) overall Max. Rated engine Dimensions Air Sound Weight Model Working FAD*) overall Max. Rated engine Refrigeration dryer Dimensions Air Sound Weight
pressure machine at working power WxDxH connection pressure pressure machine at working power power WxDxH connection pressure
working pressure pressure level ** working pressure pressure consumption ** level **

bar m³/min bar kW mm dB(A) kg bar m³/min bar kW kW mm dB(A) kg

7.5 1.95 - 8.08 8.5 7.5 1.95 - 8.08 8.5

CSD 85 SFC 10 1.48 - 6.91 12 45 1760 x 1110 x 1900 G2 72 1260 CSD 85 T SFC 10 1.48 - 6.91 12 45 0.8 2160 x 1100 x 1900 G2 72 1420

13 1.07 - 5.92 15 13 1.07 - 5.92 15

7.5 2.19 - 9.85 8.5 7.5 2.19 - 9.85 8.5

CSD 105 SFC 10 1.90 - 8.35 12 55 1760 x 1110 x 1900 G2 73 1380 CSD 105 T SFC 10 1.90 - 8.35 12 55 0.8 2160 x 1110 x 1900 G2 73 1540

13 1.36 - 6.88 15 13 1.36 - 6.88 15

7.5 2.84 - 12.00 8.5 7.5 2.84 - 12.00 8.5 1.1

CSD 125 SFC 10 2.05 - 10.53 12 75 1760 x 1110 x 1900 G2 74 1400 CSD 125 T SFC 10 2.05 - 10.53 12 75 2160 x 1110 x 1900 G2 74 1590
0.8
13 1.79 - 8.75 15 13 1.79 - 8.75 15

7.5 3.39 - 13.17 8.5 7.5 3.39 - 13.17 8.5

CSDX 140 SFC 10 2.81 - 11.33 12 75 2110 x 1290 x 1950 G2 72 1835 CSDX 140 T SFC 10 2.81 - 11.33 12 75 1.2 2510 x 1290 x 1950 G2 72 2050

13 1.90 - 9.73 15 13 1.90 - 9.73 15

7.5 3.84 - 15.84 8.5 7.5 3.84 - 15.84 8.5

CSDX 165 SFC 10 3.29 - 13.84 12 90 2110 x 1290 x 1950 G2 73 2025 CSDX 165 T SFC 10 3.29 - 13.84 12 90 1.2 2510 x 1290 x 1950 G2 73 2240

13 2.70 - 11.70 15 13 2.70 - 11.70 15

*) FAD in accordance with ISO 1217: 2009, Annex C: absolute inlet pressure 1 bar (a), cooling- and air inlet temperature 20 °C
**) Noise pressure level as per ISO 2151 and the basic standard ISO 9614-2, tolerance: ± 3 dB (A)
www.hpccompressors.co.uk

Choose the required grade of treatment according to your field of application: Explanation
Air treatment using a refrigeration dryer (pressure dew point +3°C) THNF Bag filter
ZK Centrifugal separator
Application examples: Selection of treatment classes to ISO 8573-1 (2010)
ED ECO DRAIN
Solids Water Oil Bacteria
FB / FC Pre-filter
Pure air and clean room Upon
technology request 4 1 Installation for FD Particulate filter
heavily fluctuating air FE / FF Microfilter

KAESER
FST demand

KAESER
FG Activated carbon filter
Dairies, breweries 1 4 1 FFG

KAESER

KAESER
Activated carbon and microfilter combination

KAESER
KAESER
RD Refrigeration dryer
* Filter DD Desiccant dryers
Foodstuff production 2 4 1
KAESER

KAESER
Air receiver RD ZK

KAESER
AMCS FD ACT FF ACT Activated carbon adsorber
FE FST Sterile filter, upon request
Very clean conveying air, chemical
plants 3 4 1 Aquamat Aquamat
AMCS AMCS Air-main charging system
Pure air and clean room Upon
technology request 4 1

KAESER
* Compressed air quality classes to ISO 8573-1(2010):
KAESER

FST

KAESER
Pharmaceutical industry 1 4 1 Solid particles/dust
KAESER

FFG

KAESER
max. particle count per m³ of a
Weaving machines, photo labs Class particle size with d [µm]*
1 4 1 RD ED Compressor THNF
AMCS * unit 0.1 ≤ d ≤ 0.5 0.5 ≤ d ≤ 1.0 1.0 ≤ d ≤ 5.0
KAESER

Paint spraying, powder coating

1 4 2 AMCS FF 0 e.g. Consult KAESER regarding
* pure air and cleanroom technology
Packaging, control and instrument 1 ≤ 20.000 ≤ 400 ≤ 10
KAESER

air 2 4 2 2 ≤ 400.000 ≤ 6.000 ≤ 100

AMCS FE
3 Not defined ≤ 90.000 ≤ 1.000
General works air, high-grade 4 Not defined Not defined ≤ 10.000
sand blasting 2 4 3
AMCS 5 Not defined Not defined ≤ 100.000
FC
Shot blasting Class Particle concentration Cpin mg/m³*
KAESER

4 7 3 AQUAMAT
6 0 < Cp≤ 5
FB
7 5 < Cp≤ 10
KAESER

Low-grade shot blasting

5 7 4 X Cp> 10
Conveying air for waste water For KAESER rotary screw compressors
systems 5 9 4 *FE microfilters can be Water
optionally installed in
Other machines TG to TI series Class Pressure dew point, in °C
No quality requirements 8 9 5 refrigeration dryers.
e.g. Consult KAESER regarding
0 pure air and cleanroom technology
For non frost protected air systems: Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point) 1 ≤ – 70 °C
2 ≤ – 40 °C
Solids Water Oil Bacteria 3 ≤ – 20 °C
Pure air and clean room Upon Installation for
4 ≤ + 3 °C
technology request 1-3 1 heavily fluctuating air 5 ≤ + 7 °C
KAESER

demand 6 ≤ + 10 °C
FST
KAESER

Pharmaceuticals, dairies, breweries 1 1-3 1 Class Concentration of liquid water CWin g/m³*
KAESER

KAESER
KAESER

KAESER

Microchip production, optics, food 7 CW≤ 0.5

KAESER

and semi-luxury food production 2 1-3 1 AMCSFE FD ACT Filter 8 0.5 < CW≤ 5
KAESER

KAESER

Air receiver DD FE ZK 9 5 < CW≤ 10

X CW≤ 10
Paint spraying 3 1-3 1 AMCS
Oil
Pure air and clean room Upon
technology request 1-3 1 Total oil concentration (fluid, aerosol +
KAESER

Class
KAESER

gaseous) [mg/m³]*
KAESER
KAESER

FST
KAESER

Process air, pharmaceuticals e.g. Consult KAESER regarding

1 1-3 1 0 pure air and cleanroom technology
P-651/28HPC/12 Specifications are subject to change without notice.

1 ≤ 0.01
KAESER

Photo labs 2 1-3 1 Compressor THNF 2 ≤ 0.1

KAESER

KAESER

AMCS FG FD DD FE ED unit 3 ≤ 1.0

Especially dry conveying air, paint 4 ≤ 5.0
spraying, fine pressure controllers 3 1-3 2 AQUAMAT X > 5.0
AMCS
*) At reference conditions 20°C, 1 bar(a), 0% humidity

HPC Compressed Air Systems, Victoria Gardens, Burgess Hill, West Sussex RH15 9RQ
Tel: 01444 241671 Fax: 01444 247304 E-Mail: info@hpcplc.co.uk www.hpccompressors.co.uk