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Automatic Straightening Machine From Coil: The History of Innovation

The document describes an automatic straightening machine that can straighten wire coils up to 12 meters in length. It highlights the machine's flexibility to handle different wire diameters and lengths in a high-volume production setting. The straightening process uses adjustable hyperbolic rollers to simultaneously drag and straighten the wire, minimizing deformation. Quality is ensured through constant control of wire speed and cutting to exact lengths by a flying shear. The control system allows monitoring and recording of production data.

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Luiz Henrique
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0% found this document useful (0 votes)
103 views5 pages

Automatic Straightening Machine From Coil: The History of Innovation

The document describes an automatic straightening machine that can straighten wire coils up to 12 meters in length. It highlights the machine's flexibility to handle different wire diameters and lengths in a high-volume production setting. The straightening process uses adjustable hyperbolic rollers to simultaneously drag and straighten the wire, minimizing deformation. Quality is ensured through constant control of wire speed and cutting to exact lengths by a flying shear. The control system allows monitoring and recording of production data.

Uploaded by

Luiz Henrique
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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RH 13-16

Automatic Straightening Machine from coil

Automatic Straightening Machine from coil

the history of innovation

www.mepgroup.com
RH 13-16 QUALITY STRAIGHTENING
The RH series straightening machines are designed for
straightening and cutting of wires up to a maximum length
of 12 meters. Product quality, usability and sturdiness are the
main charcteristics of this machinery.

FLEXIBILITY
The different configurations allow to set the production
according to specific needs: high volume productions
(same diameter and length), flexibility (different diameters
and lengths).
Straightening system

WINNING POWER
The straightening process is achived
through a rotating group equipped with
hyperbolic rollers having adjustable tilt
and pitch. During the rotation phase,
the wire is simultaneously dragged and
straightened. This feature minimizes
the longitudinal ribs deformation
and does not affect the mechanical
characteristics of the steel material. The
use of dedicated rotors, depending on the
various diameters, additionally improves
the finished product quality.
The (patented) tailstock system allows
the operator to change rotors quickly and
easily.

CONSTANT QUALITY CONTROL FLYING SHEAR


The insertion and straightening unit has an The flying shear cut to length the wire
independent infeed that allows a constant while is moving ensuring high speed
control of the wire speed, originated performances and the respect of the
by the hyperbolic rotor, based on the measurement tolerances.
different diameters. An optimal quality of
straightening is thus achieved.
WORLD SYSTEM: TOTAL CONTROL ACCESSORIES

• GBO1-GBM decoilers equipped with a braking


system controlled by the control panel, based
on the production cycle. GBM version is
• The MEP Industrial PLC operator control panel is composed of: provided with motorization.
- LCD screen for data visualization in a “user friendly” graphic form.
- Low power consumption (embedded) microprocessor.
- Input/output and axes control electronic circuit boards equipped with short-
circuit prevention system.

WIRE BUTT WELDER


• MEP’s developed software allows:
- Inputting bars production data and memorizing several batches to be produced
in sequence.
- Displaying production status.
- Adjusting production speed and decoiler rotation speed through potentiometers. • Allows to weld the ends of two coils in order to reduce the handling time.
- Control of all the machine parameters depending on the diameter used. (OPTIONAL)
- Utilizing an “active diagnostic” system to verify constantly the efficiency of all
the plant’s devices.
- Predisposition for the memorization of the data related to the daily work cycles
(diameters processed and daily weights processed subdivided by diameter).
- Predisposition for alarms history with related memorization of machine stop time
and production time. TECHNICAL AND PRODUCTION CHARACTERISTICS
- Predisposition for production downloading through external computer or optical
reader through serial port RS 232 (e.g. bar code reader). BAR WORKABLE DIAMETER RH13/1 RH 16/1
from Ø 5 to Ø 12 mm from Ø 5 to Ø 16 mm
cold drawn, hot rolled, smooth or ribbed wire
from # 2 to #4 from # 2 to #5
fy = 600 N/mm² - ft = 700 N/mm² (other loads upon request)
OUTFEED CHANNEL WITH ALIGNEMENT DEVICE BARS PRODUCTION
length 300 mm ÷ 14000 mm 11-8” ÷ 45’-11”

length tolerance with encoder ± 5 mm (up to 6 m) ± 3/16” (on 19’8” bar)


• The guiding support available in several
length tolerance with mechanical stop ± 2 mm (up to 6 m) ± 1/16” (on 19’8” bar)
versions, allows the collection and separation
of straightened bars according to their specific length tolerance with sensors ± 8 mm (fup to 6 m) ± 5/16” (on 19’8” bar)
production needs.
STRAIGHTENING
The version that includes the automatic alignment
device (optional) is particularly suitable for the straightening system hyperbolic rotors
production of bundles intended for welded mesh diameter change manual, through interchangeable rotors
equipments. quantity of interchangeable rotors included (other rotors on request at extra charge) 3
cutting system flying shears
0,6 ÷ 1,5 m/s 0,9 ÷ 1,5 m/s
forward movement speed
from 1.97 fps to 4.92 fps from 2.95 fps to 4.92 fps
TEMPERATURE

standard +4° C / +40° C 39.2° F / 104° F

INSTALLED POWER

maximum (other sizes on request) 41 kW 54.98 hp

THE PLANT REQUIRES THE USE OF AN AIR COMPRESSOR.


fy: maximum yield conventional limit – ft: maximum breaking point conventional limit
Note: #2 = 1/4” ; #4 = 1/2” ; #5 = 5/8”
01.2012
MEP S.p.a. reserves the right to change technical data without prior notice.
MEP Macchine Elettroniche Piegatrici
via Leonardo Da Vinci, 20
I - 33010 Reana del Roiale (UD) - ITALY
Tel. +39 0432 851455
Fax +39 0432 880140

MEP Brasil
Rua Bom Jesus da Cachoeira, nº 100
Parque Edu Chaves
CEP 02236-020 - Sao Paulo - BRASIL
Tel. +55 11 2240.4610 - 2240.4553
Fax +55 11 2240.4610 - 2240.4553

MEP France S.A.


8 bis, rue des Oziers
BP 40796 Zone d’Activités du Vert Galant
95004 St. Ouen L’Aumône FRANCE
Tel. +33 1 34300676
Fax +33 1 34300672

MEP Nord-Europe GmbH


Brienner Strasse 55
D-80333 München GERMANY
Tel. +49 089 41610829

MEP Polska Sp. z o.o.


ul. Józefowska 13/A
93-338 Łódź POLAND
Tel. +48 42 645 7225
Fax +48 42 645 7058

MEP Vostok OOO


Ул.Новаторов, 36 корп.3 Офис XXIV
119421 Москва Россия
Tel./Fax: +7 495 745 04 90

MEP Asia Co., Ltd.


1303 Ho, 301-Dong, Bucheon Techno Park
345 Sukcheon Ro, Ojung-Gu
Bucheon, Gyunggi-Do - SOUTH KOREA
Tel. +82 32 329 1956
Fax +82 32 329 1957

www.mepgroup.com
sales@mepgroup.com

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