Ship TankerDesign
Ship TankerDesign
Content
• General: Definition Tanker
• Tanker Class Signs: Overview
• Major International Conventions and Codes:
• SOLAS
• MARPOL (Annex I, Annex II)
• Requirements for Chemical Tankers (IBC)
• Requirements for Gas Tankers (IGC)
• Requirements from the Safety Point of View
• Requirements from the Pollution Prevention Point of View
• Structural Aspects
• Influences on Tanker Design
• Common Structural Rules for double hull tankers >150 m
No. 2
1
Oil Tanker
2 million barrels of Crude Oil may be carried in bulk
No. 3
No. 4
2
General: Tanker
A tanker is a ship intended for the carriage of liquid
cargoes in bulk:
• Oil Tankers
• Product Tankers
• Chemical Tankers
• Asphalt Tankers
• Liquefied Gas Tankers
• Other Tankers ( Wine Tankers, Water Tankers, etc.)
No. 5
Definitions
• OIL TANKER
is engaged in the trade of carrying
• petrol oils in any form including crude oil,
• refined products,
• sludge and oil refuse.
• PRODUCT CARRIER
• is engaged in the trade of oil other than crude oil
• CHEMICAL TANKER
• is a ship carrying dangerous chemicals in bulk.
• Chemical tankers are subdivided in three ship types depending on the ability
to carry substances that require maximum, significant or moderate
preventive measures to preclude an escape of such cargo.
• GAS TANKER
• is a ship engaged in the carryage of liquefied gases in bulk
No. 6
3
Overview of typical Characters of Class 1/2
and Notations for Tankers
8 100 A 5 Oil Tanker , CSR (if applicable)
No. 7
No. 8
4
Denotation of Tanker-Class-Notations
• Oil Tanker = Tanker intended to carry
mineral oils and crude oil in bulk
• Product Tanker = Tanker engaged in the trade of
carrying oil - other than crude oil.
• Chem. Tanker Type 2 = is allowed to transport
chemicals covered by the IBC-Code
Type 2: is a chemical tanker intended to carry chapter 17
products with appreciably severe environmental and safety
hazards, which require significant preventive measures to
preclude an escape of such cargo.
( Type 1: very severe … Type 3: sufficient severe …)
No. 9
No. 10
5
MARPOL 73/78 International Convention for the
Prevention of Pollution from Ships, 1973, and the Protocol of
1978 related to that Convention
• Adopted in November 1973 by the International
Conference on Marine Pollution
• Protocol of 1978 related thereto was adopted in
February 1978 by the International Conference
on Tanker Safety and Pollution Prevention
No. 11
… as far as their
provisions
affecting the
structural design
of the vessel
6
IBC-Code International Code for the Construction and
Equipment of Ships Carrying Dangerous Chemicals in Bulk
• Adopted on 17 June 1983 by the Marine Safty
Committee (MSC) of IMO by Resolution MSC.4(48)
• Chapter VII of SOLAS 1974 (as amended in 1983):
“Chemical tankers constructed on or after 1 July 1986
must comply with the provisions of the IBC-Code.“
• IBC-Code was extended by Res. MEPC.19(22) of the
Marine Environment Protection Committee on 5 December
1985 to cover marine pollution aspects for the
implementation of Annex II of the MARPOL 73/78
Convention.
• Reg. 13 of MARPOL, Annex II:
“Chemical tankers constructed on or after 1 July 1986
must comply with the provisions of the IBC-Code.“
Text of the IBC-Code is incorporated into GL-Rules as
Chapter 7
No. 13
7 Chemical Tankers
No. 14
7
IBC-Code: Chapter 17
=>
No. 15
No. 16
8
Hazards of Chemicals concerning Safety 1/2
either for Crew and Ship
• Density of chemicals
• high density, i.e. Sulphuric acid =1.84 t/m³
• tanks, piping & cargo pumps to be designed accordingly
• CoF – Cert. of Fitness = “List of Cargoes“, allowed to be carried =>
• High viscosity & high solidification temperature
• cargo must be heated -> for example : Coal Tar Pitch
• Low boiling point
• cargo to be carried in refrigerated tanks
• p/v valve setting
• Reactivity
• some chemicals react to water, air or other products
• avoid contact
• segregation of cargo and vent piping, inert gas system requirements
No. 17
• Polymerisation
• Molecules link together into a new compound -> rise of temperature
• Toxicity
• highly poisonous, either by inhalation, ingestion or skin absorbtion
• -> see IBC
• Corrosion
• tanks, piping & cargo pumps to be designed accordingly
• Flammability
• chemicals with low flash point require special fire-fighting systems
(foam, dry powder, etc.)
No. 18
9
Hazards of Chemicals concerning Pollution
No. 19
No. 20
10
Text of the IGC-Code is incorporated into
GL-Rules as Chapter 6
No. 21
SOLAS MARPOL
additional CoF
IBC IGC IOPP
Ship's Type cargo SOLAS Annex I Annex II Chem. NLS
Code Code (suppl.)
/Gas
Oil Tanker x x B
Product
Carrier x x B
NLS*-
Oil Tanker substances x x x B x
Product NLS*-
Carrier substances x x x B x
Chemical
Tanker x x x A x
Chemical Oil
Tanker products x x x x B x
Liquefied
Gas Tanker (NLS*) x x A x (x)
* NLS-substances, listed in the IBC Code, Chapter 18 (“substances to which the Code [IBC Code] does not apply”)
No. 22
11
Requirements from the Safety Point of View
• Segregation of Cargo Area MARPOL, Reg. 18
• Definition: Cargo Area
• Hazardous Zones (former Reg. 13. A, B)
• Structural Fire Protection
• Doors, windows and other openings in Superstructures and
Deckhouses facing the cargo area
• Access to Spaces within the Cargo Area
• Oil Spill Barrier
• Subdivision and Damage Stability
• Emergency Towing Arrangement (>20.000 Dwt)
• Save Access to Tanker Bows
12
Risk of Explosion
… is depending on three facts, in case
they are present at same time:
Oxygen
• Oxygen Air / O2
• Air / O2
• Flammable Products
• Gas
• Vapour Explosion
• Oil mist
• Sources of Ignition
• Switches Flammable Source
• Slip rings in motors of
product
• High temperatures Gas
ignition
Vapour
• Slipping anchor chain Oil mist
13
Segregation of Spaces – Arrangement and Location
Safe space
L/25
L/25 =>
Fire-protection: A60 - wall
Cargo area
L/25
L/25
Cargo tanks see
seecofferdam
Fig. 2.1.2
joint
min. 3m
max. 5m
Cofferdam
Cofferdam
Cofferdam joint
Cargo
Cargo
Tank
Tank
Pump Room
Pump Room Ballast Tank
Ballast Tanks
Cruciform joint
8 7 6
8 7 6
non-compartible Cargoes
Non-compartible
permitted! Cargos permitted
14
Save Access to Tanker Bows
SOLAS Ch. II-1, Part A-1 Structure of ships
Reg.3-3
• Every tanker
• Oil-,
• Chemical-, and
• Gas Tanker
• shall be provided with means to to enable the crew
to gain safe access to the bow even in severe weather conditions
either by
• a permanent and continuous walkway on the freeboard deck
or
• a corresponding permanent gangway above - “Catwalk“
Requirements from the Safety Point of View
No. 29
1m
15
Emergency Towing Arrangements of Tankers
SOLAS, Ch. II-1, Part A-1 Structure of ships
Reg.3-4
Every Tanker
of 20.000 Dwt and more
has to be provided with an:
Emergency
Towing
Arrangements
of Tankers
SOLAS, Ch.
II-1, Part A-1
Structure of
ships,
Reg.3-4
New !
16
Access to Spaces in the Cargo Area / 1/3
Permanent Means of Access (PMA)
SOLAS, Ch. II-1, Part A-1 Structure of ships
Reg.3-6
Each space within the cargo area
shall be provided with a:
• Permanent Means of Access (PMA) to enable:
• Overall and Close-up Inspections
• Thickness Measurements of the ship‘s (and tank) structures
or
• Movable or portable means of access
• as specified in the Technical Provisions
• which have to be allowed by Administration
=> No. 34
17
Access to spaces in the Cargo Area 3/3
=> No. 35
lengthtank > 35 m
shall be fitted
with at least 2
access hatchways
and ladders
18
Requirements from the Pollution Prevention -
Point of View (Oil Tankers/MARPOL Annex I)
• Control of Discharge of Oil Reg. 15, 34
• Segregated Ballast Tanks, Reg. 18 (Reg. 13 A, B)
Dedicated Clean Ballast Tanks and Crude Oil Washing
• Double Hull Req. for Newbuildings, Reg. 19 (Reg. 13.F)
• Requirements for Existing Tankers, Reg. 20 (Reg. 13.G)
• Requirements for Minimizing Oil Pollution from Oil Tankers
due to Side and Bottom Damages,
• Intact Stability During Loading / Unloading in Port and During
Ballast Operations on Sea, Reg. 27 (Reg.25 A)
Enter into force on 1. January 2007
19
Limitation of Cargo Tank Length
lt < 10 m or f(Lc, B, bi) / max. 0,2 Lc
whichever is greater !
December 1999 M/T “ERIKA“ broken into two and sunk 14.000 tons
20
Tank Size Limitation f (Dw ; Vmax tank )
acc. MARPOL, Reg. 26 (2) (Reg. 24(2))
Cargo tanks of oil tankers shall be of such size and
arrangements that the hypothetical
outflow Oc or Os calculated in accordance with the
provisions of Reg. 25 (Reg. 23) of this Annex
anywhere in the length of the ship does not exceed
but subject to: a maximum of 40.000 m³ Note: see oil spill of „Exxon Valdez“
New ! No. 41
Double hull
Construction
•
corr. BHDs
21
Double Side 2,0
2,0
2,0
acc. MARPOL, Reg. 19 (Reg. 13F)
(Oil Tanker)
ww[m]
[m]
Double Side
Double Side
not Required
not required w =0,5 0,5
+ + Dwt / 20.000
DW
20.000
1,01,0
but only in case,
that no heavy
grade oils are
carried, see
MARPOL,
Double Side
Double Side
Reg. 21
(Reg.13 H)
DW Dwt
10 3[[ tt ]]
0
5 10 30
00,6 5.000 10.000 30.000
1,0
1,0
Ships DW≥³ 5000
ShipsDwt 5000tt
0,76
0,76 DW<<5000
ShipsDwt
Ships 5000t
t
BB[ m
[m]
]
10 11,4 15 20 30
00,6 11,4 15 30
22
Double Hull Requirement for Newbuildings:
MARPOL 13 F
MARPOL 73/78, Annex I, Reg. 19 (Reg. 13F) New !
(Res. MEPC.52(32), 6 March 1992)
No. 45
2. The pump-room shall be provided with a double bottom such that at any cross- section the
depth of each double bottom tank or space shall be such that the distance h between the
bottom of the pump-room and the ship’s base line measured at right angles to the ship’s base
line is not less than specified below:
h = B/15 [m] or
h = 2 m, whichever is the lesser.
The minimum value of h = 1 m.
23
Double hull Volume BHD
Construction
Panmax
B = 32.20 m
LPP= 179.50m
40.000 Dwt
No. 47
Double hull
Construction
•
Panmax
B = 32.20 m
LPP= 179.50m
40.000 Dwt
No. 48
24
Double hull
Construction
Panmax
B = 32.20 m
LPP= 179.50m
40.000 Dwt
No. 49
No. 50
25
Double Hull Construction – Corrugated Bulkheads
No. 51
No. 52
26
Some Typical Structural Details of Tankers
No. 53
=>
No. 54
27
Crack on Corrugation – sharp end from horiz. BRKT
No. 55
No. 56
28
Cargo Tank – Duplex Steel
No. 57
No. 58
29
Cargo Tank – Duplex Steel – Fittings
No. 59
No. 60
30
Double Hull Construction – Wing Tank of a VLCC
Main Deck
Stringer
CL-Bulkhead
Corrugated transv. Bulkhead
No. 61
DB Tank “Tärnvind”
No. 62
31
Access to spaces
in the Cargo Area
No. 63
DB Tank “Matisse”
No. 64
32
Corrugated Trv. Bulkheads
– Terms and Definitions of Construction
No. 65
Chess-Load-Case
No. 66
33
Alternate Load Case Mid-Tanks full
No. 67
Damage
occurred on a
tanker which
was transferred
to GL-Class!
No. 68
34
Corrugated Trv. Bulkheads – Cracks
• Possible Causes of Damage:
• Stress concentration due to
unsupported corrugation web
cracks • Misalignment
No. 69
Lower Inner
Vertically Stool
corrugated Bottom
Bulkhead
Cracks
Lower Stool
Stool Top
No. 70
35
Corr. Trv. Bulkhead with Stools – Cracks
Repair Proposal:
• Additional supporting
brackets below
corrugation
Existing
• Full penetration welding
cutout to be to be applied
insert plate in closed
stool side wall Full
Penetration
weld
• Cutout to be closed
No. 71
Main Deck
Horizontal stringer
Inner bottom
Bottom / Shell
No. 72
36
Midship Section – Terms and Definitions of Construction
No. 73
No. 74
37
Internal Steel Structure
VLCC
Dw = 300.000 t
Length = 300 m
Breadth = 46 m
Draught = 16 m
No. 75
No. 76
38
Cargo Hold / Fore Ship VLCC
No. 77
No. 78
39
WB Tank “Histria Sun” VLCC
No. 79
No. 80
40
Double Hull Requirement for Existing Oil Tankers:
MARPOL Reg. 20 (Reg.13G )
MARPOL 73/78, Annex I, Reg. 13G
a) adopted in 1992:
valid for existing oil tankers ≥ 20.000 tdw
and product tankers ≥ 30.000 tdw
have to comply with Reg. 13F = Reg. 19 not later than
25 years after delivery (30 years in case of protective location)
Category 1: Oil tankers ≥ 20000 tdw (crude, fuel , heavy diesel, lub. oil) and oil tankers ≥ 30000 tdw (other oil liquids)
Category 2: New oil tankers ≥ 20000 tdw (crude, fuel , heavy diesel, lub. oil) and new oil tankers ≥ 30000 tdw (other oil liquids)
Category 3: Oil tanker ≥ 5000 tdw (other than Cat. 1 or Cat. 2)
=>
No. 82
41
Phase-out dates in the European Union
EC No 1726/2003
Category Phase-out date Delivery date
Cat. 1 2003 ships delivered in 1980 or earlier
2004 ships delivered in 1981
2005 ships delivered in 1982 or later
Cat. 2 and Cat. 3 2003 ships delivered in 1975 or earlier
2004 ships delivered in 1976
2005 ships delivered in 1977
2006 ships delivered in 1978 and 1979
2007 ships delivered in 1980 and 1981
2008 ships delivered in 1982
2009 ships delivered in 1983
2010 ships delivered in 1984 or later
Category 1: Oil tankers ≥ 20000 tdw (crude, fuel , heavy diesel, lub. oil) and oil tankers ≥ 30000 tdw (other oil liquids)
Category 2: New oil tankers ≥ 20000 tdw (crude, fuel , heavy diesel, lub. oil) and new oil tankers ≥ 30000 tdw (other oil liquids)
Category 3: Oil tanker ≥ 5000 tdw (other than Cat. 1 or Cat. 2)
No. 83
No. 84
42
Special Requirements for Chemical Tankers
No. 85
• Type 2 :
is a chemical tanker intended to transport Section 17 products with
appreciably severe environmental and safety hazards which require
significant preventive measures to preclude an escape of such cargo.
• Type 3 :
is a chemical Tanker intended to transport Section 17 products with
sufficiently severe environmental and safety hazards which require
significant preventive measures to preclude an escape of such cargo.
No. 86
43
Collision 1/9
No. 87
Collision 2/9
No. 88
44
Collision 3/9
No. 89
Collision 4/9
No. 90
45
Collision 5/9
No. 91
Collision 6/9
No. 92
46
Collision 7/9
No. 93
Collision 8/9
No. 94
47
Collision 9/9
No. 95
Cargo Tank
location
requirement min.0,76 m
48
=>
• Bottom damage for 0.3L from the forward p.p. of the ship
• Longitudinal extent : L2/3 / 3 or 14.5 m, (if L ≥ 287 m)
• Transverse extent : B/6 or 10 m *) (if B ≥ 60 m)
• Vertical extent : B / 15 or 6 m **) (if B ≥ 90 m)
=> No. 98
49
Survival Capability
Damage Stability Requirements for Chemical and Oil Tankers
Location of
Standard
Damage
Ship Length
Ship Type 125 m 150 m 225 m
Anywhere
Chemical Anywhere 2-Compartment-Status
Type 1
Anywhere except
Anywhere betweennoadjacent
Damage transv.
to Anywhere except the
Single flooded
< 25°
MARPOL Annex I bhds.exceptBulkheads
Machinery Space
Oil Tanker
Watertight bhds. bounding
Engine Roomthe
(special Consideration
No flooded Engine Room by flag state) Machinery Spaces
The survival requirements (stability criteria) are similar to those required in the
MARPOL Convention for oil tankers,
No. 99
50
Ship‘s Motion (Pitching, Rolling, Gearing)
leads to:
• High Slamming Pressure
i.w.o. fore/ aft bottom platings
• Load Cycles of high Pressures
on Shell Side- and Bow Plating
• High Deck Loads
No. 101
No. 102
51
Structural Aspects of Oil Tankers
• The overall Design is mainly influenced by the requirements of Annex I of MARPOL
73/78.
• Whereas for Oil Tankers of 5000 dwt and above a full double hull is mandatory,
smaller ships need only to have a double bottom (but only in case, that no heavy
grade oils are carried, see MARPOL Reg. 21 (Reg.13 H)
• The dimensions of cargo tanks (lt, bt, ht) are functions of the ship‘s design, taken into
account the requirements for:
• Double hull, (MARPOL Reg. 19 (Reg. 13 F)
• Strength ( acc. GL-Hull Rules, fatigue analysis acc. Ch.1, Sec.24, Oil Tankers,D.2.4)
• Intact and Damage Stability (MARPOL Annex I, Reg. 28 (Reg. 25) / IBC and
• Cargo Tank Length / Size Limitation req. (MARPOL Annex I, Reg. 26 (Reg. 24)
• Partial Loading requirements (dynamic loads/ sloshing) may also influence the cargo
tank arrangement.
• Common Structural Tanker Rules for Double Hull Oil Tankers >150 m
into force since 1. April 2006
No. 103
• Slamming effects
• i.w.o. fore/aft body
bottom structure
Hydrodynamic pressure • Sloshing effects
• in tank structures
No. 104
52
Most forward Cargo Tank selected
Cargo
Tanker “Eberhard arctic“
Tank 1
No. 105
L
Ts = [sec.] Period of Ship's Pitch Motion
1,17 ⋅ L + 0,15 ⋅ v ( wave excited )
l length of the tank [m]
h filling height of tank liquid [m] Definitions
L ship’s length [m] see also Sec.12 C
of our Hull Rules
v ship’s speed [knots]
No. 106
53
Critical Tank Filling Ratios to be avoided
acc. Ch.1, Sec. 12 C. 1 Tank Structures
8,0
7,0 Resonance is to be avoided
6,0
5,0
4,0
3,0
2,0
0 10 20 30 40 50 60 70 80 90 100
Filling Ratio [%]
see also Sec.12 C
of our Hull Rules
No. 107
No. 108
54
Hydrodynamic pressure on tanker shell
in head waves at 9 knots
No. 109
No. 110
55
Fluid motions inside tank
(40% fill level)
No. 111
No. 112
56
Dynamic Tank Pressure
due to
Longitudinal Tank Acceleration
No. 113
No. 114
57
Damage – Corrugated Bulkheads
No. 115
No. 116
58
Damage – Deck Girder above Corr. CL-Bulkhead
cutout in
way of
corrugation
corner
No. 117
No. 118
59
Crack IB- Longitudinal
No. 119
No. 120
60
Inner Bottom Longitudinal within Double Bottom
Improved Design
No. 121
No. 122
61
Watertight Bilge Plate – Heeled Stiffeners
No. 123
No. 124
62
Detail Design of Tankers/ Bulk Carriers
lower Hopper Tank Corner acc. GL‘s Rules
Collar plate or insert plate with
full penetration weld connection
to inner bottom, hopper plating
and bottom girder
Section A - A
No. 125
No Lug Plates
No. 126
63
Hopper Plate – IB – Long.Girder
Plate midlines have to meet in one single crossing point and f.p.
No. 127
No. 128
64
Bottom Long.- Trv. Web Frame
No backing bracket
No. 129
No. 130
65
Crossing Openings within Double Bottom
Side Girder
Trv. Floor Plate
No. 131
No. 132
66
Crossing Openings within Double Bottom
Strenthened Design
No. 133
No. 134
67
Damages on Main Deck Structures
Crack location:
• Frame 145
• UL 3 starboard side
Bow
• Crack length 25 mm
STBD
25 mm
UL 3
No. 135
Cracks location:
20 mm - Between frames 146 – 148
- UL 14 starboard side
17 mm
bow
50 mm
stbd
UL 14
No. 136
68
Poor Out-Fitting Structures …
No. 137
Upper edge of
hull‘s bending
beam = high
stresses
No. 138
69
Brackets not to be fitted at HP-Profiles edge
No. 139
No. 140
70
Transverse Deck Girder
No. 141
No. 142
71
Long. corr. BHD
with
Upper
and
Lower Stool
No. 143
No. 144
72
Double Side – Wing Tank Section 1/2
No. 145
Bottom Longitudinals
600 x 800
No. 146
73
Double Side – Wing Tank Section 2/2
No. 147
No. 148
74
Vertical Stiffener on trv. Floor Plates
connecting IB with Bottom Longitudinals
No brackets
No. 149
No. 150
75
Double Bottom Section
No. 151
No. 152
76
Transverse Bulkhead
No. 153
No. 154
77
Transverse Bulkhead - Stool
No. 155
No. 156
78
Double Bottom Section
No. 157
No. 158
79
Double Bottom Section
No. 159
Volume 1-4
80
Content
• Introduction
• Application
• Application to Sister/Optional Vessels
• Features of the new CSR
• Rule Principles
• Well maintained Tankers
• Shared Responsibilities
• Class Notation
• Schematic Layout
• Overview of Structural Design Process
• Net Thickness Approuch
• Corrosion Addition
No. 161
CSR - Introduction
• Common Structural Tanker Rules for Double Hull
Tankers ≥ 150m
No. 162
81
CSR- Application
• Double Hull Oil Tankers ≥ 150 m
• Building contract on or after April 2006
Design Bases
• CB > 0.7 block coefficient
• L/B > 5 ship length-/ breadth ratio
• GM < 0.12 B fully loaded
• GM < 0.33 B in Ballast Condition
No. 163
No. 164
82
Well maintained Tankers built
to the new CSR
are expected to experience:
No. 165
• Construction Ù Builders
No. 166
83
CSR are fully incorporated
into GL-Rules
• The Common Structural Rules
has been fully incorporated into GL-Rules
• in Volumes 1 – 4 containing
• Section 1 – 12
• Appendix A, B, C, D
Volume 1
Volume 2
Volume 3
Volume 4
+
• GL-Rules contains additional Complementary Rules
• in Volume 5 : +
• Rudder and Manoeuvring Arrangement - Section 13
• Tankers in Shuttle Service - Section 14
• Strengthening for Navigation in Ice - Section 15
• Helicopter Decks - Section 16 Volume 5
No. 167
Notation of Class
• IACS
International Assossiation of Classification Societies
All IACS Societies: “CSR“
• GL: “CSR“,
“RSD“, “STAR“,
“CARGO TANK COATING“
• The GL-Program POSEIDON has been programmed to the new
requirements of the CSR for tankers. The software will be available for the
calculation of new ship designs.
• Actually the PoseidonND-CSR-Alfa-Version is successfully under testing.
No. 168
84
Fig. 1.1.1 Schematic Layout of CSR
• Introduction Sec. 1
• Rule Principles Sec. 2
• Rule Application Sec. 3
• Basic Information Sec. 4
• Structural Arrangement Sec. 5
Aft end &
Cargo Area Fore end
M‘ Room • Material and Welding Sec. 6
• Loads Sec. 7
No. 169
Appendices of CSR
No. 170
85
Overview of
Structural
Design Process
Fig. 2.5.1
Design
Requirements
Loads
General Rule
Requirements Scantling
Requirements
Minimum
Requirements
Design
Verification
No. 171
No. 172
86
Corrosion allowance as built
in and during operation
Design In Service
Volume 5
No. 173
Note: 1. tcorr are given for a standard configuration and without heated cargo
2. 0,5 mm to be added for side plating in the quay contact region defined in Sec. 8/ Fig. 8.2.2
No. 174
87
Corrosion Additions acc. Table 6.3.1
Note: 1. tcorr are given for a standard configuration and without heated cargo
2. 0,5 mm to be added for side plating in the quay contact region defined in Sec. 8/ Fig. 8.2.2
No. 175
88
Special Requirements for Gas Tankers
• Liquefying Gases for Transportation
• Principles of Gas Carrier Design
• Tank Types
• Ship Types
• Survival Capability
• Cargo Tank Location
• Separation of Cargo Area
• Cargo Containment and Materials of Construction
• Selection of Hull Materials
• Surveys and Certificate of Fitness
No. 177
No. 178
89
General: 2 Main Principles in Gas Carrier Design
to keep a gas in the liquid stadium:
Tank Types
• Integral Tanks
• Form a structural part of the ship’s hull = dependent tanks to ship’s hull structure
• Membrane Tanks
• non-selfsupporting, membrane is designed for thermal (and other) expansion
• Completely supported through insulation ≤ 10 mm by the adjacent hull structure
• design vapour pressure: p0≤ 0,25 – max. 0,7bar
• Semi-Membrane Tanks
• non-selfsupporting in the loaded condition
• Parts of the layer are supported through insulation by the adjacent hull structure
• p0≤ 0,25 – max. 0,7bar
• Independent Tanks:
• Type A = classic ship-structural gravity tanks with plane surfaces, p0≤ 0,7 bar
• Type B = tanks designed by refined analytical tools, p0≤ 0,7 bar (i.e. spherical tanks)
• Type C = tanks, meeting pressure vessel criteria, p0= 2 + A * C(ρcargo)1,5
90
Special Requirements for Gas Tankers
Gas Carrier Types
• Fully pressurized ships (18 bar) min. -10°C
• Semi-pressurized ships (5-7 bar) refrigerated -48°C
• Ethylene ships (atmospheric boiling point of -104°C)
• Fully refrigerated LPG ships (at atmospheric pressure)
• LNG / ammonia ships (at atmosph. boiling point of
-162°C)
LPG-Tankers LNG-Tankers
No. 182
91
Gas Tank Types
Fully pressurized Type-C Tanks (18 bar) min-10°C
No secondary barrier required
Cylindrical Tanks
No. 183
Semi-pressurized
5-7 bar
Type-C
Bilobe Tank
min.-48°C for LPG
min. -104°C for Ethylene
Tank insulation
No. 184
92
Gas Tank Types
Semi-pressurized
5-7 bar
Type-C
Bilobe Tank
min.-48°C for LPG
min. -104°C for Ethylene
Tank insulation
No. 185
No. 186
93
Tank Dome - Main Deck
No. 187
Anti-Floating-Device
No. 188
94
Crack in way of web frame
No. 189
No. 190
95
Liquefied Gas Tanker “Norgas Voyager”
No. 191
No. 192
96
Gas Tank Types
LPG Tanker
Fully refrigerated -50°C
At athmospheric
pressure
Self-supporting
Type-A
Independant
Prismatic Tank
No. 193
No. 194
97
Gas Tanker Types
Modern LPG-Carrier
No. 195
LPG-Tanker
Anti-Lift-Chock
Anti-Floating-Device
Prismatic
Type-A
Tank
No. 196
98
Gas Tanker Types
Modern LPG-Carrier
No. 197
No. 198
99
Gas Tanker Types
Modern LNG-Carrier
No. 199
Spherical
Type-B
Free-standing Tank
At atmospheric
pressure,
External insulation
Requiring only a partial
secondary barrier but inert
No. 200
100
Gas Tank Types
Spherical
Tank
Inspection of LNG-
Cargo Tank Shell
No. 201
Membrane Tank
System with
Primary & Secondary
Insulation/ Membrane
Barrier
No. 202
101
Membrane
Tank Hold
LNG Carrier
Non-selfsupporting
0,25 bar
No. 203
Independant
Prismatic Tank
At athmospheric
pressure -163°C
Space between 1st & 2nd
barrier inerted
No. 204
102
Gas Tank – Anti-Floating-Devices
No. 205
103