7500 Series
7500 Series
Configuration Guide
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Preface xi
Audience xi
Organization xi
Conventions xiii
Safety Warnings xv
Warning Definition xv
Restricted Area Warning xviii
Environmental Monitoring and Reporting Overview for the Cisco 7500 Series 2-22
Cisco 7500 Series Environmental Monitoring 2-23
Cisco 7500 Series Temperature and Voltage Thresholds 2-24
Cisco 7505 Temperature and Voltage Thresholds 2-24
Cisco 7507 and Cisco 7507-MX Temperature and Voltage Thresholds 2-25
Cisco 7513, Cisco 7513-MX, and Cisco 7576 Temperature and Voltage Thresholds 2-25
Cisco 7500 Series Environmental Reports 2-26
Cisco 7505 Environmental show Command Examples 2-27
Cisco 7507 and Cisco 7507-MX Environmental show Command Examples 2-29
Cisco 7513 and Cisco 7513-MX Environmental show Command Examples 2-31
Cisco 7576 Environmental show Command Examples 2-35
Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 3-19
Cisco 7513, Cisco 7513-MX, and Cisco 7576 Installation Considerations 3-24
Attaching the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Cable-Management Bracket 3-26
Installing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies 3-27
Connecting Power to Cisco 7513, Cisco 7513-MX, and Cisco 7576 DC-Input Power Supplies 3-29
Making Cable Connections to the RSP 3-32
Connecting a Console Terminal to the RSP 3-32
Connecting to the Auxiliary Port 3-32
Using the Y-Cables for Console and Auxiliary Connections 3-33
CHAPTER 6 Maintaining Your Cisco 7507 and Cisco 7507-MX Router 6-1
Overview of Maintenance Procedures for the Cisco 7507 and Cisco 7507-MX 6-2
CHAPTER 7 Maintaining Your Cisco 7513, Cisco 7513-MX, and Cisco 7576 Router 7-1
Tools Required for Maintenance Procedures 7-2
Maintenance Procedures for the Cisco 7513, Cisco 7513-MX, and Cisco 7576 7-2
Removing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies 7-3
Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Card Cage Assembly 7-5
Removing the Card Cage Assembly 7-5
INDEX
This preface describes the audience, organization, and conventions of this installation and configuration
guide, and provides information on how to obtain related documentation.
This guide contains specific procedures for the initial hardware installation, and procedures for
performing the basic system configuration of your Cisco 7500 series router. The Cisco 7500 series
includes six routers: the Cisco 7505, Cisco 7507, Cisco 7507-MX, Cisco 7513, Cisco 7513-MX, and
Cisco 7576.
The Cisco 7505, Cisco 7507, and Cisco 7507-MX routers arrive with all processor modules installed;
however, the Cisco 7513, Cisco 7513-MX, and Cisco 7576 routers arrive with processor modules
individually packaged; you need to install these in your system. After you install the hardware and
perform a basic system configuration, you will then use the appropriate software configuration
publications and companion publications to more completely configure your system and its interfaces.
Audience
Setting up and maintaining a network requires the knowledge and expertise of people with a variety of
skills. In many cases, the people responsible for installing hardware and wiring are not the ones who
configure the software and administer the network; therefore, this publication provides information
specific to installing the router hardware and performing a basic system configuration. To use this
publication, you should be familiar with electronic circuitry and wiring practices, and basic network
configuration, and preferably have experience as an electronic or electromechanical technician.
Organization
This guide is organized as follows:
Related Documentation
Use the Cisco 7500 Series Routers Documentation Roadmap to access the appropriate installation and
configuration guide for your specific interface processor. Information is available online or on the
Documentation CD-ROM. Use this information in conjunction with the procedures described in Chapter
4, “Performing a Basic Configuration of the System,” to configure the interface processors in your
router.
For comprehensive descriptions and examples of software configuration commands and the procedures
for implementing them, refer to the related software configuration and reference documentation listed in
the “If You Need More Configuration Information” section on page 4-32 and to the Cisco IOS software
release note specific to the release of Cisco IOS software you are running on your system.
For a complete list of related documentation, refer to the Cisco 7500 Series Routers Documentation
Roadmap. Your router also ships with one of the following Quick Start Guides, along with the safety and
compliance documents listed below:
• Cisco 7505 Router Quick Start Guide (DOC-7812949=)
• Cisco 7507 Router Quick Start Guide (DOC-7813034=)
• Cisco 7513 and 7576 Routers Quick Start Guide (DOC-7812954=)
• Regulatory Compliance and Safety Information for the Cisco 7500 Series Routers(DOC-784194=)
Cisco 7500 series routers include many different field-replacable units (FRUs), such as power supplies,
rack-mount kits, route switch processors, interface processors, versatile inteface processors, port
adapters, and so forth. The documentation flyer includes links to these documents.
Information is available online, on the Documentation CD-ROM, or as printed copies.
Conventions
This document uses the conventions listed in Table 1:
Table 1 Conventions
Convention Description
boldface font Commands and keywords are in boldface.
italic font Arguments for which you supply values are in italics.
[ ] Elements in square brackets are optional.
{x|y|z} Alternative keywords are grouped in braces and separated by vertical
bars.
[x|y|z] Optional alternative keywords are grouped in brackets and separated
by vertical bars.
string A nonquoted set of characters. Do not use quotation marks around the
string or the string will include the quotation marks.
screen font Terminal sessions and information the system displays are in screen
font.
boldface screen font Information you must enter is in boldface screen font.
italic screen font Arguments for which you supply values are in italic screen font.
This pointer highlights an important line of text in an
example.
^ The symbol ^ represents the key labeled Control—for example, the
key combination ^D in a screen display means hold down the Control
key while you press the D key.
< > Nonprinting characters, such as passwords, are in angle brackets.
Note Means reader take note. Notes contain helpful suggestions or references to material not covered in the
publication.
Timesaver Means the described action saves time. You can save time by performing the action described in the
paragraph.
Caution Means reader be careful. In this situation, you might do something that could result in equipment
damage or loss of data.
Warning Safety warnings appear throughout this publication in procedures that, if performed incorrectly, may
harm you. A warning symbol precedes each warning statement.
Safety Warnings
Warning Definition
This warning symbol means danger. You are in a situation that could cause bodily injury. Before you
work on any equipment, be aware of the hazards involved with electrical circuitry and be familiar
with standard practices for preventing accidents. To see translations of the warnings that appear in
this publication, refer to the translated safety warnings that accompanied this device.
Note: This documentation is to be used in conjunction with the specific product installation guide
that shipped with the product. Please refer to the Installation Guide, Configuration Guide, or other
enclosed additional documentation for further details.
Dit waarschuwingssymbool betekent gevaar. U verkeert in een situatie die lichamelijk letsel kan
veroorzaken. Voordat u aan enige apparatuur gaat werken, dient u zich bewust te zijn van de bij
elektrische schakelingen betrokken risico's en dient u op de hoogte te zijn van de standaard
praktijken om ongelukken te voorkomen. Voor een vertaling van de waarschuwingen die in deze
publicatie verschijnen, dient u de vertaalde veiligheidswaarschuwingen te raadplegen die bij dit
apparaat worden geleverd.
Tämä varoitusmerkki merkitsee vaaraa. Olet tilanteessa, joka voi johtaa ruumiinvammaan. Ennen
kuin työskentelet minkään laitteiston parissa, ota selvää sähkökytkentöihin liittyvistä vaaroista ja
tavanomaisista onnettomuuksien ehkäisykeinoista. Tässä asiakirjassa esitettyjen varoitusten
käännökset löydät laitteen mukana toimitetuista ohjeista.
Ce symbole d'avertissement indique un danger. Vous vous trouvez dans une situation pouvant causer
des blessures ou des dommages corporels. Avant de travailler sur un équipement, soyez conscient
des dangers posés par les circuits électriques et familiarisez-vous avec les procédures couramment
utilisées pour éviter les accidents. Pour prendre connaissance des traductions d'avertissements
figurant dans cette publication, consultez les consignes de sécurité traduites qui accompagnent cet
appareil.
Remarque Cette documentation doit être utilisée avec le guide spécifique d'installation du produit
qui accompagne ce dernier. Veuillez vous reporter au Guide d'installation, au Guide de
configuration, ou à toute autre documentation jointe pour de plus amples renseignements.
Dieses Warnsymbol bedeutet Gefahr. Sie befinden sich in einer Situation, die zu einer
Körperverletzung führen könnte. Bevor Sie mit der Arbeit an irgendeinem Gerät beginnen, seien Sie
sich der mit elektrischen Stromkreisen verbundenen Gefahren und der Standardpraktiken zur
Vermeidung von Unfällen bewusst. Übersetzungen der in dieser Veröffentlichung enthaltenen
Warnhinweise sind im Lieferumfang des Geräts enthalten.
Hinweis Dieses Handbuch ist zum Gebrauch in Verbindung mit dem Installationshandbuch für Ihr
Gerät bestimmt, das dem Gerät beiliegt. Entnehmen Sie bitte alle weiteren Informationen dem
Handbuch (Installations- oder Konfigurationshandbuch o. Ä.) für Ihr spezifisches Gerät.
Ez a figyelmezetõ jel veszélyre utal. Sérülésveszélyt rejtõ helyzetben van. Mielõtt bármely
berendezésen munkát végezte, legyen figyelemmel az elektromos áramkörök okozta kockázatokra,
és ismerkedjen meg a szokásos balesetvédelmi eljárásokkal. A kiadványban szereplõ
figyelmeztetések fordítása a készülékhez mellékelt biztonsági figyelmeztetések között található.
Megjegyzés Ezt a dokumentációt a készülékhez mellékelt üzembe helyezési útmutatóval együtt kell
használni. További tudnivalók a mellékelt Üzembe helyezési útmutatóban (Installation Guide),
Konfigurációs útmutatóban (Configuration Guide) vagy más dokumentumban találhatók.
Questo simbolo di avvertenza indica un pericolo. La situazione potrebbe causare infortuni alle
persone. Prima di intervenire su qualsiasi apparecchiatura, occorre essere al corrente dei pericoli
relativi ai circuiti elettrici e conoscere le procedure standard per la prevenzione di incidenti. Per le
traduzioni delle avvertenze riportate in questo documento, vedere le avvertenze di sicurezza che
accompagnano questo dispositivo.
Dette varselssymbolet betyr fare. Du befinner deg i en situasjon som kan forårsake personskade.
Før du utfører arbeid med utstyret, bør du være oppmerksom på farene som er forbundet med
elektriske kretssystemer, og du bør være kjent med vanlig praksis for å unngå ulykker. For å se
oversettelser av advarslene i denne publikasjonen, se de oversatte sikkerhetsvarslene som følger
med denne enheten.
Este símbolo de aviso significa perigo. O utilizador encontra-se numa situação que poderá ser
causadora de lesões corporais. Antes de iniciar a utilização de qualquer equipamento, tenha em
atenção os perigos envolvidos no manuseamento de circuitos eléctricos e familiarize-se com as
práticas habituais de prevenção de acidentes. Para ver traduções dos avisos incluídos nesta
publicação, consulte os avisos de segurança traduzidos que acompanham este dispositivo.
Nota Esta documentação destina-se a ser utilizada em conjunto com o manual de instalação
incluído com o produto específico. Consulte o manual de instalação, o manual de configuração ou
outra documentação adicional inclusa, para obter mais informações.
Este símbolo de aviso indica peligro. Existe riesgo para su integridad física. Antes de manipular
cualquier equipo, considere los riesgos de la corriente eléctrica y familiarícese con los
procedimientos estándar de prevención de accidentes. Vea las traducciones de las advertencias
que acompañan a este dispositivo.
Nota Esta documentación está pensada para ser utilizada con la guía de instalación del producto
que lo acompaña. Si necesita más detalles, consulte la Guía de instalación, la Guía de
configuración o cualquier documentación adicional adjunta.
Denna varningssignal signalerar fara. Du befinner dig i en situation som kan leda till personskada.
Innan du utför arbete på någon utrustning måste du vara medveten om farorna med elkretsar och
känna till vanliga förfaranden för att förebygga olyckor. Se översättningarna av de
varningsmeddelanden som finns i denna publikation, och se de översatta säkerhetsvarningarna som
medföljer denna anordning.
Warning This unit is intended for installation in restricted access areas. A restricted access area is where
access can only be gained by service through the use of a special tool, lock and key, or other
means of security, and is controlled by the authority responsible for the location.
Waarschuwing Dit toestel is bedoeld voor installatie op plaatsen met beperkte toegang. Een plaats met
beperkte toegang is een plaats waar toegang slechts door servicepersoneel verkregen kan
worden door middel van een speciaal instrument, een slot en sleutel, of een ander
veiligheidsmiddel, en welke beheerd wordt door de overheidsinstantie die
verantwoordelijk is voor de locatie.
Varoitus Tämä laite on tarkoitettu asennettavaksi paikkaan, johon pääsy on rajoitettua. Paikka,
johon pääsy on rajoitettua, tarkoittaa paikkaa, johon vain huoltohenkilöstö pääsee jonkin
erikoistyökalun, lukkoon sopivan avaimen tai jonkin muun turvalaitteen avulla ja joka on
paikasta vastuussa olevien toimivaltaisten henkilöiden valvoma.
Attention Cet appareil est à installer dans des zones d'accès réservé. Ces dernières sont des zones
auxquelles seul le personnel de service peut accéder en utilisant un outil spécial, un
mécanisme de verrouillage et une clé, ou tout autre moyen de sécurité. L'accès aux zones
de sécurité est sous le contrôle de l'autorité responsable de l'emplacement.
Warnung Diese Einheit ist zur Installation in Bereichen mit beschränktem Zutritt vorgesehen. Ein
Bereich mit beschränktem Zutritt ist ein Bereich, zu dem nur Wartungspersonal mit einem
Spezialwerkzeugs, Schloß und Schlüssel oder anderer Sicherheitsvorkehrungen Zugang
hat, und der von dem für die Anlage zuständigen Gremium kontrolliert wird.
Avvertenza Questa unità deve essere installata in un'area ad accesso limitato. Un'area ad accesso
limitato è un'area accessibile solo a personale di assistenza tramite un'attrezzo speciale,
lucchetto, o altri dispositivi di sicurezza, ed è controllata dall'autorità responsabile della
zona.
Advarsel Denne enheten er laget for installasjon i områder med begrenset adgang. Et område med
begrenset adgang gir kun adgang til servicepersonale som bruker et spesielt verktøy, lås og
nøkkel, eller en annen sikkerhetsanordning, og det kontrolleres av den autoriteten som er
ansvarlig for området.
Aviso Esta unidade foi concebida para instalação em áreas de acesso restrito. Uma área de
acesso restrito é uma área à qual apenas tem acesso o pessoal de serviço autorizado, que
possua uma ferramenta, chave e fechadura especial, ou qualquer outra forma de segurança.
Esta área é controlada pela autoridade responsável pelo local.
¡Advertencia! Esta unidad ha sido diseñada para instalarse en áreas de acceso restringido. Área de
acceso restringido significa un área a la que solamente tiene acceso el personal de
servicio mediante la utilización de una herramienta especial, cerradura con llave, o algún
otro medio de seguridad, y que está bajo el control de la autoridad responsable del local.
Varning! Denna enhet är avsedd för installation i områden med begränsat tillträde. Ett område med
begränsat tillträde får endast tillträdas av servicepersonal med ett speciellt verktyg, lås och
nyckel, eller annan säkerhetsanordning, och kontrolleras av den auktoritet som ansvarar för
området.
Obtaining Documentation
Cisco documentation and additional literature are available on Cisco.com. Cisco also provides several
ways to obtain technical assistance and other technical resources. These sections explain how to obtain
technical information from Cisco Systems.
Cisco.com
You can access the most current Cisco documentation at this URL:
http://www.cisco.com/univercd/home/home.htm
You can access the Cisco website at this URL:
http://www.cisco.com
You can access international Cisco websites at this URL:
http://www.cisco.com/public/countries_languages.shtml
Ordering Documentation
You can find instructions for ordering documentation at this URL:
http://www.cisco.com/univercd/cc/td/doc/es_inpck/pdi.htm
You can order Cisco documentation in these ways:
• Registered Cisco.com users (Cisco direct customers) can order Cisco product documentation from
the Ordering tool:
http://www.cisco.com/en/US/partner/ordering/index.shtml
• Nonregistered Cisco.com users can order documentation through a local account representative by
calling Cisco Systems Corporate Headquarters (California, USA) at 408 526-7208 or, elsewhere in
North America, by calling 800 553-NETS (6387).
Documentation Feedback
You can send comments about technical documentation to bug-doc@cisco.com.
You can submit comments by using the response card (if present) behind the front cover of your
document or by writing to the following address:
Cisco Systems
Attn: Customer Document Ordering
170 West Tasman Drive
San Jose, CA 95134-9883
We appreciate your comments.
The Cisco 7500 series includes the following routers: Cisco 7505, Cisco 7507, Cisco 7507-MX,
Cisco 7513, Cisco 7513-MX, and Cisco 7576. The Cisco 7500 series routers support multiprotocol,
multimedia routing and bridging with a wide variety of protocols and any combination of ATM, BRI,
channel attachment, channelized E1, T1, and T3, Ethernet, Fast Ethernet, FDDI, HSSI, multichannel,
PRI, Packet over SONET, synchronous serial, Token Ring, and voice media.
The first six sections of this chapter describe the Cisco 7500 series routers, and include the following:
• Cisco 7505 Overview, page 1-3
• Cisco 7507 Overview, page 1-6
• Cisco 7507-MX Overview, page 1-11
• Cisco 7513 Overview, page 1-15
• Cisco 7513-MX Overview, page 1-20
• Cisco 7576 Overview, page 1-25
Note The Cisco 7513, Cisco 7513-MX, and the Cisco 7576 are similar in appearance. To determine which
router you have, look at the slot numbering label on the back of the unit. The Cisco 7513-MX and
Cisco 7576 are identified as such on the slot numbering label.
The remaining sections of this chapter describe components in the Cisco 7500 series routers, which are
considered to be standard equipment and ship with each router:
• Route Switch Processor Overview, page 1-31
• AC-Input and DC-Input Power Supply Overview, page 1-46
• Arbiter Overview, page 1-50
• Chassis Interface Overview, page 1-50
• Fan Tray and Blower Assembly Overview, page 1-51
• Interface Processor Overview, page 1-54
This section provides a general overview of interface processors; for a complete discussion and
description of all interface processors available for the Cisco 7500 series routers, refer to the
companion publication Interface Processor Installation and Configuration Guide.
• System Software Overview, page 1-56
• RSP4/4+—Specific main system RSP for the Cisco 7507, Cisco 7513, and Cisco 7576.
• RSP8—Specific main system RSP for the Cisco 7507-MX and Cisco 7513-MX.
• RSP16—Specific main system RSP for the Cisco 7507, Cisco 7507-MX, and Cisco 7513 and Cisco
7513-MX.
• SIMM—Single in-line memory module.
• Spares—Spare parts that do not require replacement by a Cisco-certified service provider.
• SRAM—Static random-access memory.
• TDM bus—Connectors on the backplane of the Cisco 7507-MX, Cisco 7513-MX, and Cisco 7576
that are designed for future time-division multiplexing hardware as it becomes available.
• TRIP—Token Ring Interface Processor.
• VIP2—Second-Generation Versatile Interface Processor: incorporates interchangeable port and
service adapters for flexible interface functionalities.
• VIP4/4+—Fourth-Generation Versatile Interface Processor: incorporates the same features as the
VIP2, but with higher distributed switching, increased bandwidth, and features such as high
availability and high service availability, which further reduces system downtime.
• VIP6-80—The VIP6-80 improves performance over previous versatile interface processors.
Captive fasteners
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Figure 1-2 shows details of the rear, interface-processor end of the Cisco 7505.
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SLOT 3
SLOT 2
SLOT 1
SLOT 0
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The backplane slots are keyed so that the processor modules can be installed only in the slots designated
for them. Keys on the backplane fit into two key guides on each module. Although the RSP uses unique
keys, all four interface processor slots use the same key, so you can install an interface processor in any
interface processor slot, but not in the RSP slot.
Caution When installing an RSP, ensure that you are installing it in the appropriate slot to avoid damaging the
key guides or the backplane.
Description Specification
High-speed backplane 1.067 Gbps CyBus, 4 interface processor slots, and 1 RSP slot
Dimensions (H x W x D) 10.5 x 17.5 x 17.0 in. (26.67 x 44.45 x 43.18 cm)
Chassis depth including power cord and cable management brackets is
19 in. (48.26 cm)
Weight Chassis only (including power supply and fan array): 46 lb (20.87 kg)
Chassis fully configured with 1 RSP and 4 interface processors: 70 lb (31.75 kg)
Power dissipation 600W maximum configuration with AC-input power supply
600W maximum configuration with DC-input power supply
Heat dissipation 715W (2440 Btu/hr)
Power distribution 75A maximum @ +5 VDC, 15A maximum @ +12 VDC,
3A maximum @ –12 VDC, 5A maximum @ +24 VDC
AC-input rating 100 to 240 VAC, wide input with power factor corrector (PFC);
9A maximum @ 100 VAC, 4A maximum @ 240 VAC (at 600W)
AC-input cable 12 AWG, with 3 leads, an IEC-320 plug on the router end, and a country-dependent plug on
the power source end
Frequency 50 to 60 Hz
Description Specification
DC-input rating –40 VDC minimum in North America (–56 VDC in European Union)
–48 VDC nominal in North America (–60 VDC in European Union)
–52 VDC maximum in North America (–72 VDC in European Union)
20A maximum at –48 VDC and 16A maximum @ –60 VDC
DC-input cable 10 AWG, recommended minimum wire gauge (you provide the wire)
DC-input hold-up time 10 ms of output after the DC input has been interrupted
Airflow Side-to-side through the chassis using a variable-speed, 6-fan array
Temperature 32 to 104°F (0 to 40°C), operating; –4 to 149°F (–20 to 65°C), nonoperating
Humidity 10 to 90%, noncondensing
Software requirement RSP2 – Cisco IOS Release 10.3(6) or a later release of 10.3
RSP4/4+ – Cisco IOS Release 11.1(8)CA or a later release of 11.1
RSP8 – Cisco IOS Release 12.0(9)S or a later release of 12.0 S
Agency approvals Safety: UL 1950, CSA 22.2-No. 950, EN60950, EN41003, AUSTEL TS001, AS/NZS 3260,
IEC 801-2, 3, 4, 5, and 6 EMI: FCC Class A, VCCI Class II, and CISPR 22 B (EN 55022)
Conducted Emissions
Caution Because of agency compliance and safety issues, mixing AC-input and DC-input power supplies in
the same Cisco 7507 is not a supported configuration and should not be attempted. Doing so might
cause damage.
The Cisco 7507 front panel, shown in Figure 1-4, contains three status indicators and two removable
panels for access to the internal components. The three light emitting diodes (LEDs) on the front panel
indicate normal system operation and the currently active power supplies. On the back of the router, a
normal LED on the RSP and LEDs on the power supplies indicate the same status.
POWER
H3135
Figure 1-5 shows details on the rear, interface-processor end of the Cisco 7507.
Captive
installation screw
DC
FA
IL
AC
PO
WE
R EN
NO AB
RM LE
AL
Upper
power supply
Chassis EJ
EC
T
grounding I SL SLO
OT T
0 1
receptacles SL MA
AV ST
E ER
O
SL
AV
E/M
AS
TE
R
Captive CP
U
HA
LT EN
RE AB
installation screw SE
T
LE
DC
FA
IL
AC
PO
WE
R
H3888
Lower
power supply AU
X.
CO
NS
OL
E
Slot 0 1 2 3 4 5 6
RSP slots
SLOT 0
SLOT 1
SLOT 2
SLOT 3
SLOT 4
SLOT 5
SLOT 6
H3886
CyBus 0 CyBus 1
An RSP2, RSP4/4+, RSP8, or RSP 16 in either slot 2 or slot 3 controls both CyBus 0 and CyBus 1. The
dual CyBus backplane in the Cisco 7507 has an aggregate bandwidth of 2.134 Gbps. The two CyBuses
are independent of one another. Interface processors connected to one CyBus are unaffected by the traffic
generated by the interface processors connected to the other.
The backplane slots are keyed so that the processor modules can be installed only in the slots designated
for them. Keys on the backplane fit into two key guides on each module. Although the RSP uses unique
keys, all five interface processor slots use the same key, so you can install an interface processor in any
interface processor slot, but not in the RSP slot.
Description Specification
High-speed backplane Two 1.0677-Gbps CyBuses, 5 interface processor slots, 2 RSP slots
Dimensions (H x W x D) 19.25 x 17.5 x 25.1 in. (48.90 x 44.45 x 63.75 cm)
Chassis depth including power cord is 28 in. (71.12 cm)
Weight Chassis only: 76 lb (34.47 kg)
Chassis fully configured, using all slots and 2 power supplies:
145 lb (65.76 kg)
Power supply 700W maximum (for AC-input and DC-input power supplies)
Power dissipation 626W maximum configuration
530W typical with maximum configuration
Heat dissipation 1200W (4100 Btu/hr) with AC-input
300W (1024 Btu/hr) with DC-input
AC-input voltage 100 to 240 VAC, wide input with power factor corrector (PFC)
AC-input cable 12 AWG, with 3 leads, an IEC-320 plug on the router end, and a country-dependent plug on
the power source end
Frequency 50 to 60 Hz autoranging
AC-input ratings 10A maximum @ 100 VAC, 6A maximum @ 240 VAC, chassis fully configured
DC-input ratings –40 VDC minimum, –48 VDC nominal, –72 VDC maximum
Power distribution +5.2 VDC @ 95A, +12 VDC @ 15A, –12 VDC @ 5A, +24 VDC @ 4A
DC-input cable 8 AWG, recommended minimum wire gauge (you provide thewire)
Airflow 140 cfm through the system blower
Operating temperature 32 to 104°F (0 to 40°C)
Nonoperating temperature –4 to 149°F (–20 to 65°C)
Humidity 10 to 90%, noncondensing
Software requirement RSP2 – Cisco IOS Release 10.3(6) or a later release of 10.3
RSP4/4+ – Cisco IOS Release 11.1(8)CA or a later release of 11.1
RSP8 – Cisco IOS Release 12.0(9)S or a later release of 12.0 S
RSP16 – Cisco IOS Release 12.1(12)E and later and Cisco IOS 12.0(21.02)S and later
Agency approvals Safety: UL 1950, CSA 22.2-950, EN60950: 1992 EMI: FCC Class A, EN55022 Class B,
VCCI Class 2
Caution Because of agency compliance and safety issues, mixing AC-input and DC-input power supplies in
the same Cisco 7507-MX is not a supported configuration and should not be attempted. Doing so
might cause damage.
The Cisco 7507-MX front panel, shown in Figure 1-7, contains three status indicators and two removable
panels for access to the internal components. The three light emitting diodes (LEDs) on the front panel
indicate normal system operation and the currently active power supplies. On the back of the router, a
normal LED on the RSP and LEDs on the power supplies indicate the same status.
POWER
122302
Figure 1-8 shows details on the rear, interface-processor end of the Cisco 7507-MX.
Captive
installation screw
DC
FA
IL
AC
PO
WE
R EN
NO AB
RM LE
AL
Upper
power supply
Chassis EJ
EC
T
grounding I SL SLO
OT T
0 1
receptacles SL MA
AV ST
E ER
O
SL
AV
E/M
AS
TE
R
Captive CP
U
HA
LT EN
RE AB
installation screw SE
T
LE
DC
FA
IL
AC
PO
WE
R
H3888
Lower
power supply AU
X.
CO
NS
OL
E
Slot 0 1 2 3 4 5 6
RSP slots
SLOT 0
SLOT 1
SLOT 2
SLOT 3
SLOT 4
SLOT 5
SLOT 6
28928
CyBus 0 CyBus 1
Note The Cisco 7507-MX backplane includes connectors for time-division multiplexing
(TDM)-compatible hardware. These connectors allow you to connect the Cisco 7507-MX to future
TDM hardware as it becomes available. The Cisco 7507-MX also includes Cisco’s turbo arbiter. The
turbo arbiter, when used in conjunction with other future hardware, significantly increases system
bandwidth. When not used with this future hardware, the turbo arbiter operates in standard CyBus
mode.
An RSP2, RSP4/4+, or RSP8 in either slot 2 or slot 3 controls both CyBus 0 and CyBus 1. The dual
CyBus backplane in the Cisco 7507-MX has an aggregate bandwidth of 2.134 Gbps. The two CyBuses
are independent of one another. Interface processors connected to one CyBus are unaffected by the traffic
generated by the interface processors connected to the other.
The backplane slots are keyed so that the processor modules can be installed only in the slots designated
for them. Keys on the backplane fit into two key guides on each module. Although the RSP uses unique
keys, all five interface processor slots use the same key, so you can install an interface processor in any
interface processor slot, but not in the RSP slot.
Description Specification
High-speed backplane Two 1.0677-Gbps CyBuses, 5 interface processor slots, 2 RSP slots
Dimensions (H x W x D) 19.25 x 17.5 x 25.1 in. (48.90 x 44.45 x 63.75 cm)
Chassis depth including power cord is 28 in. (71.12 cm)
Weight Chassis only: 76 lb (34.47 kg)
Chassis fully configured, using all slots and 2 power supplies:
145 lb (65.76 kg)
Power supply 700W maximum (for AC-input and DC-input power supplies)
Power dissipation 626W maximum configuration
530W typical with maximum configuration
Heat dissipation 1200W (4100 Btu/hr) with AC-input
300W (1024 Btu/hr) with DC-input
AC-input voltage 100 to 240 VAC, wide input with power factor corrector (PFC)
AC-input cable 12 AWG, with 3 leads, an IEC-320 plug on the router end, and a country-dependent plug
on the power source end
Frequency 50 to 60 Hz autoranging
AC-input ratings 10A maximum @ 100 VAC, 6A maximum @ 240 VAC, chassis fully configured
DC-input ratings –40 VDC minimum, –48 VDC nominal, –72 VDC maximum
Power distribution +5.2 VDC @ 95A, +12 VDC @ 15A, –12 VDC @ 5A, +24 VDC @ 4A
DC-input cable 8 AWG, recommended minimum wire gauge (you provide the wire)
Airflow 140 cfm through the system blower
Operating temperature 32 to 104°F (0 to 40°C)
Nonoperating temperature –4 to 149°F (–20 to 65°C)
Humidity 10 to 90%, noncondensing
Software requirement RSP2 – Cisco IOS Release 10.3(6) or a later release of 10.3
RSP4/4+ – Cisco IOS Release 11.1(8)CA or a later release of 11.1
RSP8 – Cisco IOS Release 12.0(9)S or a later release of 12.0 S
RSP16 – Cisco IOS Release 12.1(12)E and later and Cisco IOS 12.0(21.02)S and later
Agency approvals Safety: UL 1950, CSA 22.2-950, EN60950: 1992 EMI: FCC Class A, EN55022 Class B,
VCCI Class 2
Caution Because of agency compliance and safety issues, mixing AC-input and DC-input power supplies in the
same Cisco 7513 is not a supported configuration and should not be attempted. Doing so might cause
damage.
The Cisco 7513 is shown in Figure 1-10. The three front-panel LEDs indicate system and power supply
status, and LEDs on the RSP, interface processors, and power supplies indicate status.
Front-panel
LEDs POWER
A
POWER
B
NORMAL
122303
Figure 1-11 shows details on the rear, interface-processor end of the Cisco 7513.
Blower module
Cable-management
bracket
NO
RM
AL
EN
AB
LE
EJE
CT
SLO SLO
T0 T1
SLA MA
S
V E TE
R
processor modules
LT
RE
SE EN
T AB
LE
AU
X.
122373
POWER
B
I
Chassis grounding I
0
receptacles 0
H3163
0 1 2 3 4 5 RSP RSP 8 9 10 11 12
An RSP2, RSP4/4+, or RSP8 in either slot 6 or slot 7 controls both CyBus 0 and CyBus 1. The dual
CyBus backplane in the Cisco 7513 has an aggregate bandwidth of 2.134 Gbps. Interface processors
connected to one CyBus are unaffected by the traffic generated by the interface processors connected to
the other CyBus. The two CyBuses are independent of one another.
The backplane slots are keyed so that the processor modules can be installed only in the slots designated
for them. Keys on the backplane fit into two key guides on each module. Although the RSP uses unique
keys, all eleven interface processor slots use the same key, so you can install an interface processor in
any interface processor slot, but not in the RSP slot.
Note A spare card cage assembly ships as Product Number MAS-7513CDCAGE=. For maintenance
information about the card cage assembly, see the “Removing and Replacing the Cisco 7513, Cisco
7513-MX, and Cisco 7576 Card Cage Assembly” section on page 7-5.
Caution Because of agency compliance and safety issues, mixing AC-input and DC-input power supplies in the
same Cisco 7513-MX is not a supported configuration and should not be attempted. Doing so might
cause damage.
The Cisco 7513-MX is shown in Figure 1-13. The three front-panel LEDs indicate system and power
supply status, and LEDs on the RSP, interface processors, and power supplies indicate status.
Front-panel
LEDs POWER
A
POWER
B
NORMAL
122303
Figure 1-14 shows details on the rear, interface-processor end of the Cisco 7513-MX.
Blower module
Cable-management
bracket
NO
RM
AL
EN
AB
LE
EJE
CT
SLO SLO
T0 T1
SLA MA
S
V E TE
R
processor modules
LT
RE
SE EN
T AB
LE
AU
X.
122374
POWER
B
I
Chassis grounding I
0
receptacles 0
28929
0 1 2 3 4 5 RSP RSP 8 9 10 11 12
Note The Cisco 7513-MX backplane includes connectors for time-division multiplexing (TDM)-compatible
hardware. These connectors allow you to connect the Cisco 7513-MX to future TDM hardware as it
becomes available. The Cisco 7513-MX also includes the Cisco turbo arbiter. The turbo arbiter, when
used in conjunction with other future hardware, significantly increases system bandwidth. When not
used with this future hardware, the turbo arbiter operates in standard CyBus mode.
An RSP2, RSP4/4+, or RSP8 in either slot 6 or slot 7 controls both CyBus 0 and CyBus 1. The dual
CyBus backplane in the Cisco 7513-MX has an aggregate bandwidth of 2.134 Gbps. Interface processors
connected to one CyBus are unaffected by the traffic generated by the interface processors connected to
the other CyBus. The two CyBuses are independent of one another.
The backplane slots are keyed so that the processor modules can be installed only in the slots designated
for them. Keys on the backplane fit into two key guides on each module. Although the RSP uses unique
keys, all eleven interface processor slots use the same key, so you can install an interface processor in
any interface processor slot, but not in the RSP slot.
Note A spare card cage assembly ships as Product Number MAS-7513MX-CDCAGE=. For maintenance
information about the card cage assembly, see the “Removing and Replacing the Cisco 7513, Cisco
7513-MX, and Cisco 7576 Card Cage Assembly” section on page 7-5.
Description Specification
Backplane Two 1.0677-Gbps CyBuses: 11 interface processor slots, 2 RSP slots
Dimensions 33.75 x 17.5 x 22 in. (85.73 x 44.45 x 55.88 cm)
(H x W x D) Chassis width including rack-mount flanges is 18.93 in. (48.1 cm)
Chassis depth including power cables and cable-management bracket is 24 in. (60.96 cm)
Weight Chassis with blower module: 75 lb (34.02 kg)
Chassis with blower module and 1 power supply: 100 lb (45.36 kg)
Chassis with blower module and 2 power supplies: 125 lb (56.7 kg)
Chassis with blower module, 2 power supplies, and all slots filled: ~160 lb (72.58 kg),
each processor module weighs ~2.5 lb (1.13 kg)
Power dissipation 1600W with a maximum configuration and 1 AC-input power supply
1600W with a maximum configuration and 1 DC-input power supply
1700W nominal with a maximum configuration and either 2 AC-input or 2 DC-input power
supplies
Heat dissipation 1600W (5461 Btu/hr)
AC-input voltage 100 to 240 VAC
Frequency 50/60 Hz
1
AC-input cable 12 AWG, with 3 leads, an IEC-320 plug on the router end, and a country-dependent plug on the
power source end
AC-input voltage 100 VAC at 16 amps (A) maximum, wide input with power factor corrector (PFC)
and current 240 VAC at 7A maximum
DC-input voltage –48 VDC nominal at 35A in North America (–60 VDC at 35A in the European Union)
and current
DC-input cable 8 AWG (recommended minimum), with 3 leads and rated for at least 194°F (90°C) (you supply the
cable)
Power distribution +5.2 VDC @ 75A, +12 VDC @ 15A, –12 VDC @ 3A, +24 VDC @ 5A
Airflow/noise level Bottom to top through chassis by variable-speed blower (62 to 70 dBA)
Temperature 32 to 104°F (0 to 40°C), operating; –4 to 149°F (–20 to 65°C), nonoperating
Relative humidity 10 to 90%, noncondensing
Software requirement RSP2 – Cisco IOS Release 10.3(6) or a later release of 10.3
RSP4/4+ – Cisco IOS Release 11.1(8)CA or a later release of 11.1
RSP8 – Cisco IOS Release 12.0(9)S or a later release of 12.0 S
RSP16 – Cisco IOS Release 12.1(12)E and later and Cisco IOS 12.0(21.02)S and later
Agency approvals Safety: UL 1950, CSA 22.2-950, EN60950, EN41003, TS001, AS/NZS 3260
EMI: FCC Class A, EN60555-2, EN55022 Class B, VDE 0878 Part 3, 30 Class B
Immunity: EN55101/2 (ESD), EN55101/3 (RFI), EN55101/4 (Burst), EN55101/5 (Surge),
EN55101/6 (Conducted), IEC77B (AC Disturbance)
1. The Cisco 7513-MX requires a minimum of 20A service with a 20A receptacle at the power source. The power cable supplied with the Cisco 7513-MX
uses a 20A male plug.
Caution Because of agency compliance and safety issues, mixing AC-input and DC-input power supplies in the
same Cisco 7576 is not a supported configuration and should not be attempted. Doing so might cause
damage.
Note The Cisco 7576 is sold as a new unit and as an upgrade kit to the Cisco 7513. When purchased new,
the Cisco 7576 comes standard with two AC-input power supplies and two RSP4/4+s. The
Cisco 7576 upgrade kit includes only the system chassis, which includes the card cage and
backplane. The upgrade kit does not include power supplies, RSPs, or interface processors. These
parts are exchanged with the parts from the Cisco 7513 unit that is being upgraded. If you purchased
a Cisco 7576 upgrade kit, refer to the document Cisco 7513 and Cisco 7576 Chassis Replacement
and Upgrade Instructions.
Figure 1-16 shows the front view of the Cisco 7576. The three front-panel LEDs indicate system and
power supply status, and LEDs on the RSP, interface processors, and power supplies indicate status.
Front-panel
LEDs POWER
A
POWER
B
NORMAL
122303
Figure 1-17 shows details on the rear, interface-processor end of the Cisco 7576.
Blower module
Cable-management
bracket
NO NO
RM RM
AL AL
EN
AB
LE
EJE EJE
CT CT
SLA MA SLA MA
S
VE TE S
VE TE
R R
processor modules
HA U
LT HA
LT
RE RE
SE SE EN
T T AB
LE
AU AU
X. X.
Interface processor
slot numbering
scheme
14868
POWER
B
I
Chassis grounding I
0
receptacles 0
Note The Cisco 7513 and Cisco 7576 use the same chassis, power supplies, cover panels, and accessories.
Externally, the two models appear the same. However the backplane and interface processor slot
numbering scheme are different. See Figure 1-19 for an enlarged view of the Cisco 7576 interface
processor slot numbering scheme. This area visually identifies which router model you have.
An RSP4/4+ or RSP8 in slot 6 controls router A and both CyBus 0 and CyBus 1. An RSP4/4+ or RSP8
in slot 7 controls router B and both CyBus 2 and CyBus 3. The dual CyBus backplane in the Cisco 7576
has an aggregate bandwidth of 2.134 Gbps per router. Interface processors connected to the set of
CyBuses on router A are unaffected by the traffic generated by the interface processors connected to the
set of CyBuses on router B. The dual CyBuses assigned to router A are independent of the dual CyBuses
assigned to router B.
Figure 1-18 shows the details of the dual CyBus backplane.
14867
0 1 2 3 4 5 RSP RSP 8 9 10 11 12
A B
Router A Router B
Note The Cisco 7576 backplane includes connectors for time-division multiplexing (TDM)-compatible
hardware. These connectors allow you to connect the Cisco 7576 to future TDM hardware as it
becomes available.
The backplane slots are keyed so that the processor modules can be installed only in the slots designated
for them. Keys on the backplane fit into two key guides on each module. Although the RSP uses unique
keys, all 11 interface processor slots use the same key, so you can install an interface processor in any
interface processor slot, but not in the RSP slot.
For maintenance information about the card cage assembly, see the “Removing and Replacing the Cisco
7513, Cisco 7513-MX, and Cisco 7576 Card Cage Assembly” section on page 7-5.
Figure 1-19 Enlarged View of the Cisco 7576 Interface Processor Slot Numbering Scheme
14846
3 7576 ROUTER A
4 5 6
RSP
7
RSP
8 9 10
7576 ROUTER B
Note To provide a viewable image, slot numbers 0, 1, 2, 11, and 12 are not shown in Figure 1-19. The slot
numbering scheme uses color coding to assist in identifying routers and CyBus assignments.
Caution If you are only configuring one of the two routers that make up the Cisco 7576, make sure to
configure router A instead of router B. To configure router A, install an RSP4/4+ or RSP8 in slot 6,
and install interface processors in slots 0 through 5.
Description Specification
Backplane Four 1.0677-Gbps CyBuses divided into sets of 2 creating 2 independent routers: 6 interface
processor slots and 1 RSP slot designated as router A, and 5 interface processor slots and 1 RSP
slot designated as router B
Dimensions 33.75 x 17.5 x 22 in. (85.73 x 44.45 x 55.88 cm)
(H x W x D) Chassis width including rack-mount flanges is 18.93 in. (48.1 cm)
Chassis depth including power cables and cable-management bracket is 24 in. (60.96 cm)
Weight Chassis with blower module: 75 lb (34.02 kg)
Chassis with blower module and 1 power supply: 100 lb (45.36 kg)
Chassis with blower module and 2 power supplies: 125 lb (56.7 kg)
Chassis with blower module, 2 power supplies, and all slots filled: ~160 lb (72.58 kg),
each processor module weighs ~2.5 lb (1.13 kg)
Power dissipation 1600W with a maximum configuration and 1 AC-input power supply
1600W with a maximum configuration and 1 DC-input power supply
1700W nominal with a maximum configuration and either 2 AC-input or 2 DC-input power
supplies
Heat dissipation 1600W (5461 Btu/hr)
AC-input voltage 100 to 240 VAC
Frequency 50/60 Hz
1
AC-input cable 12 AWG, with 3 leads, an IEC-320 plug on the router end, and a country-dependent plug on the
power source end
AC-input voltage 100 VAC at 16 amps (A) maximum, wide input with power factor correction (PFC)
and current 240 VAC at 7A maximum
DC-input voltage –48 VDC nominal at 35A in North America
and current (–60 VDC at 35A in the European Union)
DC-input cable 8 AWG (recommended minimum), with 3 leads and rated for at least 194°F (90°C) (you supply
the cable)
Power distribution +5.2 VDC @ 75A, +12 VDC @ 15A, –12 VDC @ 3A, +24 VDC @ 5A
Airflow/noise level Bottom to top through chassis by variable-speed blower (62 to 70 dBA)
Temperature 32 to 104°F (0 to 40°C), operating; –4 to 149°F (–20 to 65°C), nonoperating
Relative humidity 10 to 90%, noncondensing
Software requirement RSP4/4+ – Cisco IOS Release 11.1(22)CC, or a later release of 11.1
RSP8 – Cisco IOS Release 12.0(9)S or a later release of 12.0 S
Agency approvals Safety: UL 1950, CSA 22.2-950, EN60950, EN41003, TS001, AS/NZS 3260
EMI: FCC Class A, EN60555-2, EN55022 Class B, VDE 0878 Part 3, 30 Class B Immunity:
EN55101/2 (ESD), EN55101/3 (RFI), EN55101/4 (Burst), EN55101/5 (Surge), EN55101/6
(Conducted), IEC77B (AC Disturbance)
1. The Cisco 7576 requires a minimum of 20A service with a 20A receptacle at the power source. The power cable supplied with the Cisco 7576 uses a 20A
male plug.
RSP2—Cisco 7505
The RSP2, shown in Figure 1-20, is the main system processor for the Cisco 7505 router, and provides
switched routing and high-speed switching functions.
The RSP2 is installed in the top slot in the Cisco 7505, which is labeled Slot 4 on the backplane and RSP
to the left of the slots. (See Figure 1-3.) An RSP4 can also be used in the Cisco 7505. (See the
“RSP4/4+—Cisco 7507, Cisco 7513, and Cisco 7576” section on page 1-33.) An RSP8 can also be used
in the Cisco 7505. (See the “RSP8—Cisco 7507-MX and Cisco 7513-MX” section on page 1-36.)
DRAM
Bus connector SIMMs
MEMD
SRAM CPU
Bank 0
MEMD U33 U30 ROM monitor
SRAM U21 (boot ROM)
U12 NVRAM
U18 Bank 1
U1 U4
122375
PC Card slots Flash memory Auxiliary port Console port
slot 0: bottom SIMM holder
slot 1: top
The RSP2 contains the system CPU, the system software (in Flash memory), the system memory
components, and two PC Card slots, formerly called Personal Computer Memory Card International
Association (PCMCIA) slots, and it maintains and executes the management functions that control the
system.
Although no monitoring of ±12V or temperature is done by the RSP2, a comparator device ensures that
±12V is maintained within the normal operating ranges, and three temperature sensors on the RSP2 send
temperature information to the chassis interface (CI) card. The CI card reports all voltage and
temperature readings, and these readings are available through standard software commands for
environmental monitoring.
The RSP2 uses a software-controlled configuration register, so you do not have to remove the RSP2 to
configure jumpers. There are no user-configurable jumpers on the RSP2.
The RSP2 contains the following components:
• R4600— Reduced Instruction Set Computing (RISC) processor, used for the CPU. The CPU runs at
an external clock speed of 50 MHz and an internal clock speed of 100 MHz.
• Most of the memory components used by the system, including onboard Flash memory. (A bank of
hardware [MAC-layer] addresses for the interface ports is contained in an NVRAM device on the
backplane.)
• Air-temperature sensors for environmental monitoring. (All of the logic for the environmental
monitoring functions is contained on the chassis interface card.)
In addition to the system software, the RSP2 contains and executes the following management functions
that control the system:
• Sending and receiving routing protocol updates.
• Managing tables and caches.
• Monitoring interface and environmental status.
• Providing Simple Network Management Protocol (SNMP) management and the interface between
the console and Telnet.
• Combining all of the switched routing and high-speed switching functions that communicate with
and control the interface processors on the dual CyBus. This switching section decides the
destination of a packet and switches it accordingly.
The RSP2 supports high system availability (HSA), which is a feature in Cisco IOS Release 11.1(4) or
later, allowing two RSPs to be used in a Cisco 7507, Cisco 7507-MX, Cisco 7513, or Cisco 7513-MX
router.
Note The Cisco 7576 uses only one RSP slot per router, designated router A and router B; therefore, it does
not support HSA. The Cisco 7505 has only one RSP slot; therefore, it also does not support the HSA
feature.
Note For RSP2 DRAM upgrade procedures, see Chapter 9, “Replacing DRAM on the Route Switch
Processor.”
You install the RSP4/4+ in slot 2 or slot 3 in the Cisco 7507 (see Figure 1-5), or in slot 6 or slot 7 in the
Cisco 7513 (see Figure 1-11) and Cisco 7576 (see Figure 1-17). The RSP4/4+ is also compatible with
the Cisco 7505, where it is installed in slot 4 (see Figure 1-2).
1 2
3
MAL
NOR
U13
SLO
T1
U10
122376
T0
SLO
9 U5
AUX
RO
UT
ES
WIT
SOLE CH
CON PR
8 7
OC
ES
SO
R2
6
4
5
The RSP4/4+ contains the system CPU, the system software (in Flash memory), the system memory
components, and two PC Card slots, and it maintains and executes the management functions that control
the system.
Although no monitoring of ±12V or temperature is done by the RSP4/4+, a comparator device ensures
that ±12V is maintained within the normal operating ranges, and three temperature sensors on the
RSP4/4+ send temperature information to the chassis interface (CI) card. The CI card reports all voltage
and temperature readings, and these readings are available through standard software commands for
environmental monitoring. The RSP4/4+ uses a software-controlled configuration register, so you do not
have to remove the RSP4/4+, to configure jumpers. There are no user-configurable jumpers on the
RSP4/4+.
Note The Cisco 7576 uses only one RSP slot per router, designated router A and router B; therefore, it does
not support HSA. The Cisco 7505 has only one RSP slot; therefore, it also does not support the HSA
feature. The RSPs in these models are automatically the system master for their respective routers.
Note For RSP4/4+ DRAM upgrade procedures, see Chapter 9, “Replacing DRAM on the Route Switch
Processor.”
1 2
3
MAL
NOR
U15
SLO
T1
U12
122377
T0
SLO
9 U7
AUX
RO
UT
ES
WIT
SOLE CH
CON PR
8
OC
7
ES
SO
R1
6
6
4
5
The RSP8 contains the system CPU, the system software (on a Flash Disk), the system memory
components, and two PC Card slots, and it maintains and executes the management functions that control
the system.
Although no monitoring of ±12V or temperature is done by the RSP8, a comparator device ensures that
±12V is maintained within the normal operating ranges, and three temperature sensors on the RSP8 send
temperature information to the chassis interface (CI) card. The CI card reports all voltage and
temperature readings, and these readings are available through standard software commands for
environmental monitoring. The RSP8 uses a software-controlled configuration register, so you do not
have to remove the RSP8 to configure jumpers. There are no user-configurable jumpers on the RSP8.
The RSP8 contains the following components:
• R7000 Reduced Instruction Set Computing (RISC) processor, used for the CPU with 256 KB
on-chip secondary (L2) cache. The CPU runs at an external bus clock speed of 100 MHz and an
internal clock speed of up to 250 MHz.
• Up to 256 megabytes (MB) of parity-protected, dynamic random-access memory (DRAM) on two
dual in-line memory modules (DIMMs); 64 MB of DRAM is the default shipping configuration.
DRAM comes preconfigured as either two 32-MB DIMMs or one 64-MB DIMM.
Note The RSP8 only supports the HSA feature when used with another RSP8. The Cisco 7505 and Cisco
7576 routers do not support the HSA feature.
Note For RSP8 DRAM upgrade procedures, see Chapter 9, “Replacing DRAM on the Route Switch
Processor.”
Note For the Cisco IOS releases that are supported on the RSP16 refer to the Software Advisor at
Storing the IOS software images in Flash memory enables you to download and boot from upgraded
Cisco IOS software images remotely or from software images resident in the RSP16 Flash memory,
without having to remove and replace read-only memory (ROM) devices.
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• Air-temperature sensors for environmental monitoring. (All of the logic for the environmental
monitoring functions is contained on the router interface card.)
In addition to running the system software from DRAM, the RSP16 contains and executes the following
management functions that control the system:
• Sending and receiving routing protocol updates
• Managing tables and caches
• Monitoring interface and environmental status
• Providing Simple Network Management Protocol (SNMP) management and the interface between
the console and Telnet
The high-speed switching section of the RSP16 communicates with and controls the interface processors
on the high-speed CyBus. This switching section of the RSP16 decides the destination of a packet and
switches it based on that decision.
Note A bank of hardware MAC-layer addresses for the interface ports is contained in an NVRAM device on
the router backplane.
Location (See
Type Size Quantity Description Figure 1-23
DRAM 128MB 1 to 516MB 1 or 2 128-, 256-, or 516-MB DIMM2 (based on DRAM U130, or U130
DIMMs required) for main Cisco IOS image functions and U180
SRAM3 8 MB (fixed) – SRAM for packet buffering functions (MEMD) –
2MB (fixed) – SRAM for tertiary (L3) CPU cache memory –
functions
NVRAM 2MB 1 Nonvolatile SRAM for the system configuration U5
file4
Flash Memory 16MB SIMM5 1 Contains the Cisco IOS images on the RSP16 U1
48MB, 64MB6, or Up to 2 Contains the Cisco IOS images on up to two Flash Slot 0, or slot 0
128MB Flash Disk Disks and slot 1
Flash Boot ROM 512KB 1 Flash EPROM for the ROM monitor program U7
image
1. 128MB DRAM is the default DRAM configuration for the RSP16.
2. Do not mix memory sizes. If installing 2 DIMMs, both DIMMs must be the same size. If your router includes redundant RSPs, the RSPs should have the same
memory size.
3. SRAM is not user-configurable or field-upgradable.
4. A system configuration file is contained in NVRAM, which allows the Cisco IOS software to control several system variables.
5. This 16-MB SIMM Flash memory is not supported on the RSP2, RSP4/4+, or RSP8.
6. A 64-MB Flash Disk is the default shipping configuration for the RSP16 product.
RSP LEDs
Several LEDs on the RSP indicate system and RSP status, as follows:
• Normal LED—On when the RSP is receiving +5V, this LED indicates a successful boot; however,
it does not indicate the system has reached “normal” operation.
• CPU halt LED—Off during normal operation, this LED goes on only if the system detects a
processor hardware failure.
The RSP controls the normal and CPU halt LEDs and turns them on in parallel to indicate that the
system is operational.
• Master/slave LEDs—These LEDs indicate whether an RSP2, RSP4/4+, or RSP8 is the master or
slave in a system configured for the high system availability (HSA) feature.
• Slot 0 and slot 1 PC Card LEDs—These LEDs go on when a PC Card-based Flash memory card is
being accessed in the respective PC Card slot.
Note The master/slave LED and the HSA feature are not supported on the Cisco 7505 or Cisco 7576.
RSP DRAM
Dynamic random-access memory (DRAM) stores routing tables, protocols, and network accounting
applications. Table 1-11 lists the RSP DRAM configurations.
Caution To prevent memory problems, DRAM DIMMS must be 3.3V devices. Do not attempt to install
higher-voltage devices (such as those designed for the RSP2) in the RSP4/4+ or RSP8 DIMM
sockets.
RSP SRAM
RSP static random-access memory (SRAM) provides packet buffering and CPU cache memory
functions. Table 1-12 lists the RSP SRAM configurations.
RSP NVRAM
RSP nonvolatile random-access memory (NVRAM) stores the system configuration and the
environmental monitoring logs. It is backed up with built-in lithium batteries that retain the contents for
a minimum of 5 years.
Note Before replacing an RSP, back up the running configuration to a Trivial File Transfer Protocol
(TFTP) file server so that you can later retrieve it. If the configuration is not saved, the entire
configuration will be lost—inside the NVRAM on the removed RSP—and you will have to reenter it
manually. This procedure is not necessary if you are temporarily removing an RSP you will reinstall;
lithium batteries retain the configuration in memory until you replace the RSP in the system.
Note For specific Flash memory card procedures, see the “Using the Flash Memory Cards in the RSPs”
section on page 4-20.
RSP EEPROM
An electrically erasable programmable read-only memory (EEPROM) component on the RSP stores
board-specific information such as the board serial number, part number, controller type, hardware
revision, and other details unique to each board. This EEPROM is not a spare and cannot be programmed
in the field.
Note EIA/TIA-232 was known as recommended standard RS-232 before its acceptance as a standard by
the Electronic Industries Association (EIA) and Telecommunications Industry Association (TIA).
The adjacent DTE EIA/TIA-232 plug auxiliary port supports flow control and is often used to connect
a modem, a DSU/CSU, or other optional equipment for Telnet management of the attached device.
The console and auxiliary ports support asynchronous transmission. Asynchronous transmission uses
control bits to indicate the beginning and end of characters, rather than precise timing. Serial interface
ports on serial interface processors and port adapters support synchronous transmission, which
maintains precise clocking between the transmitter and receiver by sending frames of information that
consist of separate clock signals along with the data signals.
Note When connecting serial devices, ensure that the devices support the proper transmission timing
methods for the respective port: asynchronous for the console and auxiliary ports, and synchronous
for the serial ports on serial interface processors and port adapters.
The following sections describe the pinouts for the console and auxiliary connectors and cables for the
RSPs:
• RSP Console Port Pinout, page 1-44
• RSP Auxiliary Port Pinout, page 1-45
• RSP2, RSP4/4+, and RSP8 Console and Auxiliary Y-Cable Pinouts, page 1-45
(Specific differences between RSPs are clearly noted.)
Note The console and auxiliary cables are shown in Figure 3-22 on page 3-32. These cables can be used
with all RSPs. The console Y-cable, CAB-RSP2(4)CON, and auxiliary Y-cable, CAB-RSP2(4)AUX,
are shown in Figure 3-23 on page 3-33 and Figure 3-24 on page 3-33, respectively. These cables can
be used with the RSP2, RSP4/4+, or RSP8 in the Cisco 7507 and Cisco 7513 routers.
The console port on the RSP is an EIA/TIA-232 DCE DB-25 receptacle. Both the
Data Set Ready (DSR) and Data Carrier Detect (DCD) signals are active when the system is running.
The console port does not support hardware flow or modem control. The console port requires a
straight-through EIA/TIA-232 cable. Table 1-13 lists the console port pinout.
The auxiliary port on the RSP is an EIA/TIA-232 DTE DB-25 plug to which you can attach external
equipment in order to access the router from the network. The Request To Send (RTS) signal tracks the
state of the Clear To Send (CTS) input. The auxiliary port supports hardware flow control and modem
control. Table 1-14 lists the auxiliary port pinout.
Signal
Pin Direction Signal Description
2 —> Transmit Data (TxD)
3 <— Receive Data (RxD)
4 —> Request To Send (RTS); used for hardware flow control
5 <— Clear To Send (CTS); used for hardware flow control
6 <— Data Set Ready (DSR)
7 – Signal Ground
8 <— Carrier Detect (CD); used for modem control
20 —> Data Terminal Ready (DTR); used for modem control only
The console and auxiliary Y-cables allow you to simultaneously connect the console or auxiliary ports
on two RSP2s, two RSP4/4+s, two RSP8s or one of each, to one console terminal or external auxiliary
device (such as a modem, and so forth). These are configured as system master and slave in RSP slots 2
and 3 in the Cisco 7507 and Cisco 7507-MX, and RSP slots 6 and 7 in the Cisco 7513 and Cisco
7513-MX.
Note The Cisco 7576 does not support master/slave configuration. In the Cisco 7576, the RSP in slot 6 is
automatically the system master for router A and the RSP in slot 7 is automatically the system master
for router B. The use of Y-cables is not supported on the Cisco 7576, and they are not included with
the unit.
The two Y-cables ship with the Cisco 7507, Cisco 7507-MX, Cisco 7513, and Cisco 7513-MX chassis
as Product Numbers CAB-RSP2CON and CAB-RSP2AUX, and are available as spare parts (=).
Table 1-15 lists the console Y-cable pinout, and Table 1-16 lists the auxiliary Y-cable pinout.
Female End
DB-25 Pins Male End DB-25 Pins Description
P1-1 J1-1 and J2-1 Ground (GND)
P1-2 J1-2 and J2-2 Receive Data (RxD)
P1-3 J1-3 and J2-3 Transmit Data (TxD)
P1-4 J1-4 and J2-4 Clear To Send (CTS); looped to 5
P1-5 J1-5 and J2-5 Request To Send (RTS); looped to 4
P1-6 J1-6 and J2-6 Data Set Ready (DSR)
P1-7 J1-7 and J2-7 Ground (GND)
P1-8 J1-8 and J2-8 Data Carrier Detect (DCD)
P1-13 J1-13 and J2-13 YCBL Detect Ground
P1-19 J1-19 and J2-19 YCBL Detect
P1-20 J1-20 and J2-20 Data Terminal Ready (DTR)
Male End
DB-25 Pins Female End DB-25 Pins Description
P1-1 J1-1 and J2-1 Ground (GND)
P1-2 J1-2 and J2-2 Transmit Data (TxD)
P1-3 J1-3 and J2-3 Receive Data (RxD)
P1-4 J1-4 and J2-4 Request To Send (RTS)
P1-5 J1-5 and J2-5 Clear To Send (CTS)
P1-7 J1-7 and J2-7 Ground (GND)
P1-8 J1-8 and J2-8 Data Carrier Detect (DCD)
P1-13 J1-13 and J2-13 YCBL Detect
P1-19 J1-19 and J2-19 YCBL Detect Ground
P1-20 J1-20 and J2-20 Data Terminal Ready (DTR)
P1-22 J1-22 and J2-22 Ring
Caution To prevent system problems, do not mix power supply input types in the Cisco 7507, Cisco
7507-MX, Cisco 7513, Cisco 7513-MX, or Cisco 7576 routers. Both power supplies installed in a
router must be either AC input or DC input. Do not attempt to install a DC-input power supply in a
router with one AC-input power supply, or vice versa.
The DC-input power cable is not available from Cisco Systems; however, it is available from commercial
cable vendors. DC-input power cable specifications are listed in Table 1-1 (Cisco 7505), Table 1-2
(Cisco 7507), Table 1-3 (Cisco 7507-MX), Table 1-4 (Cisco 7513), Table 1-5 (Cisco 7513-MX), and
Table 1-6 (Cisco 7576).
For Cisco 7500 series routers used in North America, the following AC-input and DC-input power
supplies are available:
• Cisco 7505—Product Numbers PWR/5AC(=) (see Figure 1-24) and PWR/5DC(=) (see Figure 1-25)
• Cisco 7507 and Cisco 7507-MX—Product Numbers PWR/7-AC(=) (see Figure 1-26) and
PWR/7-DC(=) (see Figure 1-27)
• Cisco 7513, Cisco 7513-MX, and Cisco 7576—Product Numbers PWR-7513-AC(=) and
PWR-7576-AC(=) (see Figure 1-28); and Product Numbers PWR-7513-DC(=) and
PWR-7576-DC(=) (see Figure 1-29)
DC OK LED
On/off switch
AC receptacle
H1998
Cable retention
clip
Terminal block
(cover removed)
H9713
Figure 1-26 AC-Input Power Supply (Cisco 7507 and Cisco 7507-MX)
Captive
installation
DC
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Figure 1-27 DC-Input Power Supply (Cisco 7507 and Cisco 7507-MX)
IL WER
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INPUT VOLTAG
E : 40-72 V=
INPUT CURREN
T : 24-13A
NO SERVIC
EABLE COMPO
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Figure 1-28 AC-Input Power Supply (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
AC FAN
OK OUTPUT
OK FAIL
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Figure 1-29 DC-Input Power Supply (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
DC FAN OUTPUT
OK OK FAIL
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0
For Cisco 7500 series routers used in the United Kingdom (U), Australia (A), Italy (I), and the
continental European (E) countries (excluding Italy), the following power supplies are available:
• Cisco 7505
– AC input: Product Numbers PWR/5-ACU(=), PWR/5-ACA(=), PWR/5-ACI(=),
PWR/5-ACE(=)
– DC-input: Product Numbers PWR/5-DCU(=), PWR/5-DCA(=), PWR/5-DCI(=),
PWR/5-DCE(=)
• Cisco 7507 and Cisco 7507-MX
– AC input: Product Numbers PWR/7-ACU(=), PWR/7-ACA(=), PWR/7-ACI(=),
PWR/7-ACE(=)
– DC-input: Product Numbers PWR/7-DCU(=), PWR/7-DCA(=), PWR/7-DCI(=),
PWR/7-DCE(=)
• Cisco 7513 and Cisco 7513-MX
– AC input: Product Numbers PWR-7513-ACU(=), PWR-7513-ACA(=), PWR-7513-ACI(=),
PWR-7513-ACE(=)
– DC-input: Product Numbers PWR-7513-DCU(=), PWR-7513-DCA(=), PWR-7513-DCI(=),
PWR-7513-DCE(=)
• Cisco 7576
– AC input: Product Numbers PWR-7576-ACU(=), PWR-7576-ACA(=), PWR-7576-ACI(=),
PWR-7576-ACE(=)
– DC-input: Product Numbers PWR-7576-DCU(=), PWR-7576-DCA(=), PWR-7576-DCI(=),
PWR-7576-DCE(=)
The AC-input and DC-input power supplies available for countries outside North America differ from
the North American power supplies in the following ways: the operating (input) voltages of each power
supply and the AC-input power cables that ship with the power supplies are specific to each country.
For power supply maintenance information, see the following sections as appropriate for your
Cisco 7500 series router:
• For the Cisco 7505, see the “Removing and Replacing the Cisco 7505 Power Supply” section on
page 5-13.
• For the Cisco 7507 and Cisco 7507-MX, see the “Removing Cisco 7507 and Cisco 7507-MX Power
Supplies” section on page 6-3.
• For the Cisco 7513, Cisco 7513-MX, and Cisco 7576, see the “Removing Cisco 7513, Cisco
7513-MX, and Cisco 7576 Power Supplies” section on page 7-3.
Arbiter Overview
In the Cisco 7500 series routers, an internal printed circuit board called the arbiter arbitrates traffic on
the CyBus and generates the CyBus clock.
The Cisco 7505 has a single arbiter, whereas the Cisco 7507 and Cisco 7513 have a dual arbiter for the
dual CyBuses. The Cisco 7576 includes two dual arbiters, one for router A and one for router B. The
arbiter is attached directly to the front (noninterface processor side) of the system backplane. It controls
traffic across each CyBus by prioritizing access requests from interface processors to ensure that each
request is processed and to prevent any interface processor from jeopardizing each CyBus and
interfering with the ability of the other interface processors to access the RSP.
The arbiter provides the following services for the system:
• CyBus clock generation—Generates the internal system clock and provides a private copy of the
clock to the RSP and each interface processor.
• CyBus arbitration—Arbitrates interface processor requests to transmit commands on the CyBus.
The arbitration is based on a round-robin priority scheme to ensure that all interface processors have
access to a known portion of each CyBus’s bandwidth.
• Global lock arbitration—Arbitrates interface processor and RSP requests for the global lock, a
synchronization primitive used to control RSP and interface processor access to shared data
structures.
Note The Cisco 7507-MX, Cisco 7513-MX, and some models of the Cisco 7507 and Cisco 7513 ship with
the Cisco turbo arbiter. The turbo arbiter, when used in conjunction with other future hardware,
significantly increases system bandwidth. When not used with this future hardware, the turbo arbiter
operates in standard CyBus mode. Refer to Replacing the Dual Arbiter or
Turbo Arbiter in Cisco 7500 Series Routers publication for details on how to identify whether or not your
Cisco 7507 or Cisco 7513 includes a turbo arbiter.
Note The CI is available as a FRU. The Cisco 7576 includes two chassis interfaces, one for router A and
one for router B.
Standoff Standoff
screw holes screw holes
H2877
Chassis interface
The CI isolates the CPU and system software from chassis-specific variations, and is attached directly
to the front (noninterface processor side) of the system backplane.
The functions of the CI are as follows:
• Report backplane type and arbiter type
• Monitor power supply and fan and blower status
• Monitor the temperature sensors on the RSP
• Provide router power up/down control and power supply power-down control
Note In the Cisco 7513 and Cisco 7513-MX, a hard shutdown is achieved by disabling the power source.
In the Cisco 7576, both routers share the same power source. In the Cisco 7576, when one router
senses a problem requiring a hard shutdown, the RSP and all interface processors installed in that
router (only) are powered off. In the first 14 temperature cycles, the RSP and interface processors are
powered back on once the temperature of the system falls below a certain temperature setpoint. At
the fifteenth temperature cycle, this temperature setpoint is changed to a very low value, preventing
the affected router from powering back up.
This achieves a hard shutdown of one router without affecting the other router. The RSP and interface
processors will remain disabled until the power is manually recycled. This allows you to choose a
suitable time to recycle the power when it will not adversely affect your users.
For CI maintenance information, see “Removing and Replacing the Chassis Interface in the Cisco 7505”
section on page 5-11, “Removing and Replacing the Chassis Interface in the Cisco 7507 and Cisco
7507-MX” section on page 6-12, and “Removing and Replacing the Chassis Interface in the Cisco 7513,
Cisco 7513-MX, and Cisco 7576” section on page 7-14. (For all Cisco 7500 series routers, a spare CI
ships as Product Number MAS-7500CI=.)
H9714
All six fans should be operating whenever system power is on. The system automatically shuts down if
any one or more of the fans is operating outside the specified range. A variable speed feature allows the
fans to operate at a slower speed when the internal chassis temperature is within the normal operating
range, and at a higher speed if the internal temperature exceeds a specified temperature. (A spare fan tray
ships as Product Number MAS/5-FAN=.) For fan tray maintenance information, see the “Removing and
Replacing the Cisco 7505 Fan Tray” section on page 5-5.
Blower power
connection
Blower
H1386a
Captive Allen-head screws
Cisco 7513, Cisco 7513-MX, and Cisco 7576 Blower Module Assembly
The Cisco 7513, Cisco 7513-MX, and Cisco 7576 use a blower module assembly that is located at the
top rear-end of the chassis (see Figure 1-33 and Figure 1-34). The assembly supplies cooling air to the
chassis interior. The blower module assembly also contains the system LEDs, which are located on a
nonremovable printed circuit card at the rear of the interior of the blower module assembly. (A spare
blower module assembly ships as Product Numbers MAS-7513-FAN= for the Cisco 7513 and Cisco
7513-MX and MAS-7576-FAN= for the Cisco 7576.) For blower module assembly maintenance
information, see the “Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Blower
Module” section on page 7-10.
Figure 1-33 Blower Module Assembly (Partial Rear View of Cisco 7513, Cisco 7513-MX, and
Cisco 7576)
H3038
Blower module
H9715
LEDs (3)
Power connector
Note For complete information on each of the interface processors available for the Cisco 7500 series
routers, refer to the companion publication Interface Processor Installation and Configuration
Guide, and to the individual configuration notes that ship with each of the interface processors.
Each interface processor comprises a modular, self-contained interface (printed circuit) board and one
or more network interface connectors in a single 11 x 14-inch unit. You can install and remove interface
processors without opening the chassis (known as online insertion and removal, or OIR) and without
turning off the chassis power.
The microcode on each interface processor contains board-specific software instructions. New features
and enhancements to the system or interfaces are often implemented in microcode upgrades.
Each interface processor (and the Cisco 7500 series router in which it is installed) supports
downloadable microcode, which enables you to download new microcode images remotely and store
them in Flash memory. You can then use software commands to load a specific microcode image from
Flash memory.
Each interface processor has a unique bank of status LEDs, and all have a common LED (called the
enabled LED) on the interface processor’s faceplate. The enabled LED lights when the interface
processor has completed its initialization, indicating that as a minimum, the interface processor is
correctly connected to the backplane, that it is receiving power, and that it contains a valid microcode
version. If any of these conditions is not met, or if the initialization fails for other reasons, the enabled
LED does not light. Additional LEDs on each interface processor type indicate the state of the interfaces.
The following interface processors are available for the Cisco 7500 series routers:
• AIP—Asynchronous Transfer Mode (ATM) Interface Processor, with one TAXI 4B/5B,
SONET/SDH (STS-3 or STM-1), E3, or DS3 interface
• CIP2—Channel Interface Processor, with any combination of one or two bus and tag and/or one or
two Enterprise System Connection (ESCON) interfaces
• CT3IP—Channelized T3 Interface Processor, with T1 (DS1) and T3 (DS3) interfaces
• EIP—Ethernet Interface Processor, with two, four, or six AUI interfaces
• FEIP and FEIP2—Fast Ethernet Interface Processors, with up to two 100BaseTX or 100BaseFX or
Media Independent Interface (MII) interfaces
• FIP—Fiber Distributed Data Interface (FDDI) Processor, with one single attachment or dual
attachment single-mode and multimode FDDI
• FSIP—Fast Serial Interface Processor, with four or eight synchronous serial interfaces
(EIA/TIA-232, EIA-TIA-449, EIA-530, X.21, V.35, or E1-G.703)
• GEIP—Gigabit Ethernet Interface Processor (GEIP), a single-port, fixed-configuration interface
processor that, when combined with the appropriate optical fiber cable, provides one 1000-Mbps
IEEE 802.3z-compliant Gigabit Ethernet (GE) interface.
• HIP—High-Speed Serial Interface (HSSI) Processor, with a single HSSI
• MIP—MultiChannel Interface Processor, with up to two channelized T1 interfaces
• POSIP—Packet OC-3 Interface Processor, with one SONET/SDH (STS-3c) single-mode or
multimode interface
• TRIP—Token Ring Interface Processor, with two or four high-speed (4- and 16-Mbps) Token Ring
interfaces
• VIP2 & VIP4—Second-Generation and Fourth-Generation Versatile Interface Processor, with many
combinations of the following interfaces and services (available by way of up to two interchangeable
port adapters and service adapters on each VIP2 or VIP4):
– Synchronous serial (port adapter)
– Token Ring (port adapter)
– Ethernet 10BaseFL (port adapter)
– Ethernet 10BaseT (port adapter)
– Fast Ethernet 100BaseTX and 100BaseFX (port adapter)
– FDDI (half-duplex and full-duplex port adapters)
– HSSI (port adapter)
– Basic Rate Interface (BRI) port adapter
– Primary Rate Interface (PRI) port adapter
– ATM (port adapter)
– E1-G.703/G.704 (port adapter)
– E1 (port adapter)
– E3 (port adapter)
– T1 (port adapter)
– T3 (port adapter)
– 100VG AnyLAN (port adapter)
– Compression (service adapter)
– Encryption (service adapter)
Note Port and service adapters are not limited to the types indicated in the preceding list.
This chapter includes specific information about required tools and parts, safety guidelines, and
preparatory information required to ensure a successful installation of your Cisco 7500 series router.
Do not unpack the Cisco 7500 series router until you are ready to install it. Keep the chassis in the
shipping container to prevent accidental damage until you have determined where you want it installed.
Use the appropriate unpacking documentation included with your Cisco 7500 series router.
The Cisco Information Packet provides safety, and service, and support information, and is included in
the shipping container, together with any companion publications you specified on your order. Inspect
all items for shipping damage. If anything is damaged, immediately contact a customer service
representative.
Sections in this chapter include the following:
• Tools and Parts You Need, page 2-1
• Safety Recommendations, page 2-2
• AC-Input and DC-Input Power Guidelines, page 2-7
• Plant Wiring Guidelines, page 2-10
• Site Environment, Chassis Temperature, and Airflow Guidelines, page 2-12
• Equipment Rack-Mounting Guidelines, page 2-15
• Environmental Monitoring and Reporting Overview for the Cisco 7500 Series, page 2-22
Note The Cisco 7513, Cisco 7513-MX, and Cisco 7576 rack-mounting procedure requires two people.
Safety Recommendations
Warning Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Observe the following safety guidelines before installing a Cisco 7500 series router; they will help to
ensure your safety and protect your equipment. This list is not inclusive of all potentially hazardous
situations, so be alert.
• Always turn all power supplies off (O) and unplug all power cables before opening the chassis.
• Keep the chassis area clear and dust-free during and after installation.
• Keep tools and chassis components away from walk areas.
• Do not wear loose clothing, jewelry (including rings and chains), or other items that could get caught
in the chassis. Fasten your tie or scarf and sleeves.
Warning Metal objects heat up when connected to power and ground, and can cause serious burns.
• Before beginning any procedures requiring access to the chassis interior, locate the emergency
power-off switch for the room in which you are working.
• Disconnect all power and external cables before installing or removing a chassis.
• Never assume that power has been disconnected from a circuit; always check.
Warning See the installation instructions before you connect the system to its power source.
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units or
disconnect the power at the circuit breaker on DC units.
Warning Do not touch the power supply when the power cord is connected. For systems with a power switch,
line voltages are present within the power supply even when the power switch is off and the power
cord is connected. For systems without a power switch, line voltages are present within the power
supply when the power cord is connected.
Warning Ultimate disposal of this product should be handled according to all national laws and regulations.
Caution To prevent damage to the chassis and components, never attempt to lift the chassis by the plastic panels
on the front of the chassis, or by the handles on power supplies or processor modules. These panels and
handles were not designed to support the weight of the chassis.
H2336
In general, whenever you lift a Cisco 7500 series chassis, follow these guidelines:
• Whenever possible, avoid lifting the chassis alone.
• Ensure that your footing is solid, and balance the weight of the object between your feet.
• Lift the chassis slowly; never move suddenly or twist your body as you lift.
• Keep your back straight and lift with your legs, not your back. If you must bend down to lift the
chassis, bend at the knees, not at the waist, to reduce the strain on your lower back muscles.
• Whenever possible, lift a chassis from the bottom; grasp the underside of the chassis exterior with
both hands.
• Always disconnect all external cables before lifting or moving the chassis.
• For the Cisco 7507, Cisco 7507-MX, Cisco 7513, Cisco 7513-MX, and Cisco 7576, we recommend
you lift the chassis with power supplies removed; use both hands when handling the chassis power
supply.
Caution To prevent damage, never attempt to lift or tilt the chassis with the handles on the interface processor
carriers. These handles are not designed to support the weight of the chassis.
Warning A Cisco 7513 or Cisco 7576 chassis weighs approximately 160 lb (72.6 kg) fully configured. To prevent
injury, have someone help you lift the chassis.
Note We recommend that you reduce the weight of the Cisco 7513, Cisco 7513-MX, or Cisco 7576 by
removing the blower module, processor modules, power supplies, and card cage assembly before
installation; however, this is not required.
When you get ready to place the Cisco 7513, Cisco 7513-MX, or Cisco 7576 into a rack or onto a
tabletop, each person should lift it by grasping the side handle with one hand and the bottom of the
chassis with the other, and lift the chassis with your legs, as shown in Figure 2-2. (Do not lift the chassis
using the blower module handle or the air intake vent below the card cage.)
Figure 2-2 Correct Way to Lift the Cisco 7513, Cisco 7513-MX, or Cisco 7576
POWER
A
POWER
H3118
Caution To prevent damage to the air intake vent below the card cage, do not lift the Cisco 7513, Cisco 7513-MX,
or Cisco 7576 by grasping the side handle with one hand and the bottom of the card cage with the other,
as shown in Figure 2-3. The air intake vent is not designed to support the weight of the chassis. Lift the
chassis as shown in Figure 2-2.
Figure 2-3 Incorrect Way to Lift the Cisco 7513, Cisco 7513-MX, or Cisco 7576
POWER
A
POWER
H3119
Caution For safety, periodically check the resistance value of the ESD-preventive wrist strap, which should be
between 1 and 10 megohms.
Warning This equipment is intended to be grounded. Ensure that the host is connected to earth ground during
normal use.
Figure 2-4 Power Supply Safety Interlocks (Cisco 7507 AC-Input Power Supply Shown)
O
H1315a
Locking device
Safety interlock in ON and
Cable-retention clip switch locked positions
The 600W DC-input power supply allows the Cisco 7505 to operate between –40 and –52 VDC in North
America (–48 VDC nominal) and between –56 and –72 VDC in the European Union (–60 VDC
nominal). We recommend that you use an 8-AWG, highly flexible stranded cable for the DC power
connections. (See Table 1-1 for a list of Cisco 7505 power specifications.)
Note The Cisco 7505 installation must comply with all applicable codes and is approved for use with copper
conductors only. The ground bond fastening hardware should be of compatible material and preclude
loosening, deterioration, and electrochemical corrosion of hardware and joined material. Attachment of
the chassis ground to the central office or other interior ground system should be made with a 6-AWG,
copper ground conductor at a minimum. The Cisco 7505 chassis employs two threaded M5 chassis
grounding receptacles, which are intended to be bonded directly to the central office or other interior
ground system. These receptacles are located on the rear of the chassis. The chassis ground requires M5
screws and locking hardware, which are not included.
Note The Cisco 7507 or Cisco 7507-MX installation must comply with all applicable codes and is approved
for use with copper conductors only. The ground bond fastening hardware should be of compatible
material and preclude loosening, deterioration, and electrochemical corrosion of hardware and joined
material. Attachment of the chassis ground to the central office or other interior ground system should
be made with a 6-AWG, copper ground conductor at a minimum. The Cisco 7507 and Cisco 7507-MX
chassis employs two threaded M5 chassis grounding receptacles, which are intended to be bonded
directly to the central office or other interior ground system. These receptacles are located on the rear of
the chassis. The chassis ground requires M5 screws and locking hardware, which are not included.
A second, identical power supply is also present in routers configured with the redundant power option;
this ensures that power to the chassis continues uninterrupted if one power supply fails. It also provides
uninterrupted power if the input power line fails, but only if the power supplies are connected to separate
input lines.
Whenever possible, provide redundant power sources for each power supply installed in the chassis. For
AC-input installations, install an uninterruptible power source where possible. Install proper grounding
to avoid damage from lightning and power surges.
If only one input line is available, and you must connect both power supplies to the same source, the
redundant power supply will provide continuous power if the first power supply fails. It cannot provide
power backup if the input power fails.
Warning This unit might have more than one power cord. To reduce the risk of electric shock, disconnect the
two power supply cords before servicing the unit.
Note Wiring codes prevent 20A plugs from being used with most equipment rack power strips. The Cisco
7513, Cisco 7513-MX, or Cisco 7576 installation must comply with all applicable codes. The ground
bond fastening hardware should be of compatible material and preclude loosening, deterioration, and
electrochemical corrosion of hardware and joined material. Installation is approved for use with copper
conductors only. Attachment of the chassis ground receptacles to the central office or other interior
ground system should be made with a 6-AWG, copper ground conductor at a minimum. The Cisco 7513,
Cisco 7513-MX, and Cisco 7576 chassis employ two threaded M5 chassis grounding receptacles. These
receptacles are intended to be bonded directly to the central office or other interior ground system and
are located on the rear of the chassis. The chassis grounding receptacles require M5 screws and locking
hardware, which are not included.
A second, identical power supply is also present in routers configured with the redundant power option;
this ensures that power to the chassis continues uninterrupted if that one power supply fails. It also
provides uninterrupted power if the input power line fails, but only if the power supplies are connected
to separate input lines.
Whenever possible, provide redundant power sources for each power supply installed in the chassis. For
AC-input installations, install an uninterruptible power source where possible. Install proper grounding
to avoid damage from lightning and power surges.
If only one input line is available, and you must connect both power supplies to the same source, the
redundant power supply will provide continuous power if the first power supply fails. It cannot provide
power backup if the input power fails.
Warning This unit might have more than one power cord. To reduce the risk of electric shock, disconnect the
two power supply cords before servicing the unit.
An AC-input-powered Cisco 7513, Cisco 7513-MX, or Cisco 7576 operating at 120 VAC requires a
minimum of 20A service, with a 20A receptacle at the power source. The power cable supplied with the
chassis uses a 20A plug. Figure 2-5 shows cable features required to connect the 20A plug to your AC
source.
Figure 2-5 20A AC-Input Power Cable Connector, Plug, and Receptacle (Cisco 7513,
Cisco 7513-MX, and Cisco 7576)
H3164
IEC 320 20-amp connector 20-amp plug 20-amp receptacle
(to the AC power supply)
The DC-powered chassis requires a minimum 35A dedicated service (at –48 VDC). We recommend that
you use an 8-AWG, highly flexible stranded cable for the DC power connections. Figure 2-6 shows the
conductor preparations.
Figure 2-6 DC-Input Power Cable Connection to Terminal Block (Cisco 7513, Cisco 7513-MX, and
Cisco 7576)
.925
.83
All measurements in inches
Maximum exposed
End View
conductor surface
.610 H3814
Crimp area
.140
Note To predict and remedy strong EMI, you might need to consult experts in radio frequency
interference (RFI).
If you use twisted-pair cable in your plant wiring with a good distribution of grounding conductors, the
plant wiring is unlikely to emit radio interference. When exceeding the recommended distances, use a
high-quality twisted-pair cable with one ground conductor for each data signal.
If wires exceed recommended distances, or if wires pass between buildings, give special consideration
to the effect of a lightning strike in your vicinity. The electromagnetic pulse (EMP) caused by lightning
or other high-energy phenomena can easily couple enough energy into unshielded conductors to destroy
electronic devices. If you have had problems of this sort in the past, you might want to consult experts
in electrical surge suppression and shielding.
Most data centers cannot resolve the infrequent but potentially catastrophic problems just described
without pulse meters and other special equipment. These problems can cost a great deal of time to
identify and resolve, so take precautions by providing a properly grounded and shielded environment,
with special attention to issues of electrical surge suppression.
Warning When stranded wiring is required, use approved wiring terminations, such as closed-loop or
spade-type with upturned lugs. These terminations should be the appropriate size for the wires and
should clamp both the insulation and conductor.
Warning To be installed and maintained by service personnel as defined by AS/NZS 3260. Incorrect connection
of this or connected equipment to a General Purpose Outlet could result in a hazardous situation. The
telecommunication lines must be disconnected before unplugging the main power connection and
while the housing is open.
Warning Never defeat the ground conductor or operate the equipment in the absence of a suitably installed
ground conductor. Contact the appropriate electrical inspection authority or an electrician if you are
uncertain that suitable grounding is available.
Note We recommend that you do not exceed specified transmission rate and distance limits for interface
cabling.
For complete information on recommended maximum speeds and distances for signaling and interface
specifications for the electrical interfaces supported by the Cisco 7500 series routers, refer to the
companion publication Interface Processor Installation and Configuration Guide.
Table 2-1 Environmental Specifications for the Cisco 7500 Series Routers
Table 2-1 Environmental Specifications for the Cisco 7500 Series Routers (continued)
Chassis
airflow
Power supply
airflow
Power supply
airflow
Chassis
airflow
H2000
Figure 2-8 Airflow Through the Cisco 7507 and Cisco 7507-MX
Front of 1
chassis
0
Air dam Air dam
Power
supplies
Rear of
H3882
chassis
Sensors on the RSP2 (for example) monitor the inlet and internal chassis air temperatures. If the air
temperature at either of the sensors exceeds a desired threshold, an environmental monitor displays
warning messages and can interrupt system operation to protect the system components from possible
damage from excessive heat or electrical current.
The power supplies have their own fans. An air dam between the power supply bays and the processor
module compartment keeps the airflow constant.
Figure 2-9 Airflow Through the Cisco 7513, Cisco 7513-MX, and Cisco 7576
System blower
Card cage
Power supplies
H3093
The power supplies have their own fans with airflow that is independent of the chassis airflow. Ensure
that there is minimum front and back clearance of 6 inches (15.24 cm).
• Equipment near the bottom of a rack can generate excessive heat that is drawn upward and into the
inlet ports of equipment above, leading to overtemperature conditions in devices at or near the top
of the rack.
In addition, the following sections contain specific rack-mounting guidelines for the Cisco 7500 series
routers:
• Cisco 7505 Rack-Mount Considerations, page 2-16
• Cisco 7507 and Cisco 7507-MX Rack-Mount Considerations, page 2-18
• Cisco 7513, Cisco 7513-MX, and Cisco 7576 Rack-Mount Considerations, page 2-20
Chassis foot C
14.25 in. (36.20 cm)
2 in.
Power supply width
(5.08 cm)
14.60 in. to ears (37.08 cm)
Chassis depth with power cord and cable Noninterface processor end 1.25 in. (3.18 cm)
Chassis foot C
management bracket
Chassis depth
19.0 in. (48.26 cm)
H2818
Chassis width
17.50 in. (44.45 cm)
Caution To prevent chassis overheating, never install the router in an enclosed rack that is not properly ventilated
or air-conditioned.
When planning your Cisco 7505 rack installation, consider the following guidelines:
• Install the router in an open rack whenever possible. If installation in an enclosed rack is
unavoidable, ensure that the rack has adequate ventilation.
• Allow sufficient clearance around the rack for maintenance. If the rack is mobile, you can push it
back near a wall or cabinet for normal operation and pull it out when necessary for maintenance
(installing or moving interface processors, connecting cables, or replacing or upgrading
components).
• Maintain a minimum clearance of 2 inches (5.08 cm) on each side of the chassis for the cooling air
inlet and exhaust ports. Avoid placing the router in an overly congested rack or directly next to
another equipment rack. Otherwise, the heated exhaust from other equipment can enter the inlet air
vents and cause an overtemperature condition inside the router.
• Install and use the cable-management brackets included with the router to keep cables organized and
out of the way. Consider the equipment and cabling that is already installed in the rack. Ensure that
cables from other equipment will not impair access to the interface processors or require you to
disconnect cables unnecessarily to perform equipment maintenance or upgrades.
• Install heavier equipment in the lower half of the rack to maintain a low center of gravity.
• If you plan to use an equipment shelf, ensure that the shelf is constructed to support the weight and
dimensions of the chassis. Figure 2-10 shows the chassis footprint, which you will need if you are
designing a customized shelf.
• If you use 2-post racks, be sure that the rack is bolted to the floor and secured. One end of the chassis
mounts to the two rack posts with the chassis ears, and the rest of the chassis is cantilevered off the
posts. Ensure that the weight of the chassis does not make the rack unstable. Some 2-post racks are
also secured to ceiling brackets if warranted by the weight of the equipment in the rack.
In addition to the preceding guidelines, we recommend you review the precautions for avoiding
overtemperature conditions in the “General Equipment Rack Ventilation Considerations” section on
page 2-15.
Figure 2-11 Chassis Footprint and Outer Dimensions (Cisco 7507 and Cisco 7507-MX)
Foot diameter
4 in.
1.125 in.
5.095 in.
4 places
16 in.
13 in.
25 in.
16.916 in.
Foot thread
size 5/16 in.
4 places
15.060 in.
H9716
17.5 in.
Plastic front panel end
Caution To prevent overheating, never install the router in an enclosed rack that is not properly ventilated or air
conditioned.
When planning your Cisco 7507 or Cisco 7507-MX rack installation, consider the following guidelines:
• Allow at least 3 to 4 feet (0.91 to 1.22 m) of clearance behind the rack for maintenance. If the rack
is mobile, you can push it back within 1 foot (0.3 m) of a wall or cabinet for normal operation and
pull it out when necessary for maintenance (installing or replacing interface processors or power
supplies, or connecting network cables or interface units).
• The ports for cooling air are located on the front and rear of the chassis, so multiple routers can be
rack-mounted with little or no vertical clearance. However, avoid placing the router in an overly
congested rack.
• Consider the equipment and cabling that is already installed in the rack. Ensure that cables from
other equipment will not obstruct the airflow through the chassis or impair access to the power
supplies or interface processors. Route cables away from field-replaceable components to avoid
having to disconnect cables unnecessarily to perform equipment maintenance or upgrades.
• Install heavier equipment in the lower half of the rack to maintain a low center of gravity.
• If you plan to use an equipment shelf, ensure that the shelf is constructed to support the weight and
dimensions of the chassis. Figure 2-11shows the chassis footprint, which you will need if you are
designing a customized shelf.
• Install the router in an open rack whenever possible. If installation in an enclosed rack is
unavoidable, ensure that the rack has adequate ventilation or an exhaust fan.
• To properly install the Cisco 7507 or Cisco 7507-MX in a rack, use the instructions in the
configuration note Cisco 7000 and Cisco 7507 Rack-Mount Kit Installation Instructions (Document
Number 78-1058-xx, where xx indicates the latest document version) that accompanies the
rack-mount kit. The rack-mount kit for the Cisco 7507 and Cisco 7507-MX is the same kit
(ACS-7000RMK=) as the rack-mount kit for the Cisco 7513, Cisco 7513-MX, and Cisco 7576.
In addition to the preceding guidelines, we recommend you review the precautions for avoiding
overtemperature conditions in the “General Equipment Rack Ventilation Considerations” section on
page 2-15.
Figure 2-12 Chassis Footprint and Outer Dimensions (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
19 in. required
for blower removal
1.75 in. 4 places
3.94 in.
12.73 in.
1.47
in. Plastic front
panel end
14.57
in.
18.93 17.50
in. in.
18.75
in.
H3178
21.23
in.
Caution To prevent chassis overheating, never install the router in an enclosed rack or room that is not properly
ventilated or air-conditioned.
When planning your Cisco 7513, Cisco 7513-MX, or Cisco 7576 rack installation, consider the
following guidelines:
• Install the router in an open rack whenever possible. If installation in an enclosed rack is
unavoidable, ensure that the rack has adequate ventilation.
• If you plan to use an equipment shelf, ensure that the shelf is constructed to support the weight and
dimensions of the chassis. Figure 2-12 shows the chassis footprint, which you will need if you are
designing a customized shelf. We recommend that you use the rack-mount kit designed for the Cisco
7513, Cisco 7513-MX, and Cisco 7576.
• Allow sufficient clearance around the rack for maintenance. If the rack is mobile, you can push it
back near a wall or cabinet for normal operation and pull it out when necessary for maintenance
(installing or moving interface processors, connecting cables, or replacing or upgrading
components). Otherwise, allow 19 inches (48.3 cm) of clearance to remove the blower module,
power supplies, and processor modules.
• Maintain a minimum clearance of 6 inches (15.24 cm) on the rear and front of the chassis for the
cooling air inlet and exhaust ports, respectively. Avoid placing the router in an overly congested rack
or directly next to another equipment rack. Otherwise, the heated exhaust air from other equipment
can enter the inlet air vents and cause an overtemperature condition inside the router.
• Install and use the cable management bracket included with the router to keep cables organized and
out of the way of processor modules, power supplies, and the blower module. Consider the
equipment and cabling that is already installed in the rack. Ensure that cables from other equipment
will not impair access to the interface processors or require you to disconnect cables unnecessarily
to perform equipment maintenance or upgrades.
• Always install heavier equipment in the lower half of a rack to maintain a low center of gravity to
prevent the rack from falling over. If you install one Cisco 7513, Cisco 7513-MX, or Cisco 7576 in
a rack, the chassis bottom should not be higher than 20 inches (50.8 cm) from the floor.
• If you use 2-post racks, be sure that the rack is bolted to the floor and secured. One end of the chassis
mounts to the two rack posts with the chassis ears; the rest of the chassis is cantilevered off the posts.
Ensure that the weight of the chassis does not make the rack unstable. Some 2-post racks are also
secured to ceiling brackets if warranted by the weight of the equipment in the rack.
• To properly install the Cisco 7513, Cisco 7513-MX, or Cisco 7576 in a rack, use the instructions in
the configuration note Cisco 7513 and Cisco 7576 Rack-Mount Kit Installation Instructions
(Document Number 78-2023-xx, where xx indicates the latest document version), which
accompanies the rack-mount kit. The rack-mount kit is the same for the Cisco 7507,
Cisco 7507-MX, Cisco 7513, Cisco 7513-MX, and Cisco 7576 (ACS-7000RMK=).
In addition to the preceding guidelines, we recommend you review the precautions for avoiding
overtemperature conditions in the “General Equipment Rack Ventilation Considerations” section on
page 2-15.
The following sections provide information on environmental monitoring, temperature and voltage
thresholds, and environmental reporting functions in the Cisco 7500 series routers:
• Cisco 7500 Series Environmental Monitoring, page 2-23
• Cisco 7500 Series Temperature and Voltage Thresholds, page 2-24
• Cisco 7500 Series Environmental Reports, page 2-26
Note In the Cisco 7513 and Cisco 7513-MX, a hard shutdown is achieved by disabling the power source. In
the Cisco 7576, both routers share the same power source. In the Cisco 7576, when one router senses a
problem requiring a hard shutdown, the RSP and all interface processors installed in that router (only)
are powered off. In the first 14 temperature cycles, the RSP and IPs are powered back on once the
temperature of the system falls below a certain temperature setpoint. At the fifteenth temperature cycle,
this temperature setpoint is changed to a very low value, preventing the affected router from powering
back up.
This achieves a hard shutdown of one router without affecting the other router. The RSP and IPs will
remain disabled until the power is manually recycled. This allows you to choose a suitable time to
recycle the power when it will not adversely affect your users.
In the Cisco 7507, Cisco 7507-MX, Cisco 7513, Cisco 7513-MX, and Cisco 7576, a blower failure is
indicated when the blower impeller has stopped turning. A warning message is displayed on the console,
and the system will continue operating until it shuts itself down because of overheating, or until you shut
it down.
Note For additional environmental temperature and airflow guidelines, see the “Site Environment, Chassis
Temperature, and Airflow Guidelines” section on page 2-12.
)
Table 2-2 Typical Processor-Monitored Temperature Thresholds (Cisco 7505)
Table 2-4 Typical Processor-Monitored Temperature Thresholds (Cisco 7507 and Cisco 7507-MX)
Table 2-5 Typical Power Supply-Monitored DC-Voltage Thresholds (Cisco 7507 and Cisco
7507-MX)
Parameter Normal Low Critical Low Warning High Warning High Critical
+5VDC 4.74 to 5.26 4.61 4.94 5.46 5.70
+12VDC 10.20 to 13.8 10.90 11.61 12.82 13.38
–12VDC –10.20 to –13.80 –10.15 –10.76 –13.25 –13.86
+24VDC 20.00 to 28.00 20.38 21.51 26.42 27.65
Cisco 7513, Cisco 7513-MX, and Cisco 7576 Temperature and Voltage Thresholds
Table 2-6 lists temperature thresholds for the three processor-monitored levels. (The system displays all
temperatures in Celsius only.) Table 2-7 lists the DC power thresholds for the Normal and Critical power
supply-monitored levels.
Table 2-6 Typical Processor-Monitored Temperature Thresholds (Cisco 7513, Cisco 7513-MX,
and Cisco 7576)
Table 2-7 Typical Power Supply-Monitored DC-Voltage Thresholds (Cisco 7513, Cisco 7513-MX,
and Cisco 7576)
Parameter Normal Low Critical Low Warning High Warning High Critical
+5VDC 4.74 to 5.26 4.49 4.74 5.25 5.52
+12VDC 10.20 to 13.8 10.76 11.37 12.64 13.24
–12VDC –10.20 to –13.80 –10.15 –10.76 –13.25 –13.86
+24VDC 20.00 to 28.00 19.06 21.51 26.51 28.87
Note All temperature ranges and values described in this section are subject to change.
Caution To prevent overheating the chassis, ensure that your system is drawing cool inlet air. Overtemperature
conditions can occur if the system is drawing in the exhaust air of other equipment. Ensure adequate
clearance around the sides of the chassis so that cooling air can flow through the chassis interior
unimpeded. Obstructing or blocking the air vents will restrict the airflow and can cause the internal
chassis temperature to exceed acceptable limits.
The following sections include the environmental reporting and fan or blower functions for the Cisco
7500 series routers:
• Cisco 7505 Environmental show Command Examples, page 2-27
• Cisco 7507 and Cisco 7507-MX Environmental show Command Examples, page 2-29
• Cisco 7513 and Cisco 7513-MX Environmental show Command Examples, page 2-31
Note For complete show command descriptions and instructions, refer to the related software command
reference publication, which is available on the Documentation CD-ROM, or in print. For a listing of
available documentation, see the “If You Need More Configuration Information” section on page 4-32.
Environmental Statistics
Environmental status as of Wed 5-10-1995 16:42:48
Data is 0 second(s) old, refresh in 60 second(s)
If the environmental status is not normal, the system reports the worst-case status level in the last line of
the display, instead of the status summary that is shown in the last line of the preceding example. In the
Cisco 7505, the show environment last command retrieves and displays the NVRAM log of the reason
for the last shutdown and the environmental status at that time. If no status is available, it displays the
reason as unknown.
Router# show env last
Environmental Statistics
Environmental status as of Wed 5-10-1995 16:42:48
Data is 10 second(s) old, refresh in 50 second(s)
No Intermittent Powerfails
In the Cisco 7505, the show environment table command displays the temperature and voltage
thresholds for each monitored status level, which are the same as those listed in Table 2-2 and Table 2-3.
The current measured values are displayed with the unit of measure noted, (V) or (C), and each is listed
below a column heading that indicates its current status level. Measurements that fall within the Normal
range are displayed in the Normal column of the table, whereas measurements that have reached a
critical level are shifted to the Critical column, and so on.
In the following example, all current measured values fall within the Normal status range. The first
voltage parameter in the table, +12(V), shows that the Normal range for the +12V sense spans 10.20V
through 13.80V. The current measured value, 12.05V, falls within that range and is therefore displayed
in the Normal column.
Router# show env table
Environmental Statistics
Environmental status as of Wed 5-10-1995 18:50:21
Data is 46 second(s) old, refresh in 14 second(s)
Voltage Parameters:
Temperature Parameters:
Inlet 10 32(C) 39 46 64
Air-flow 10 40(C) 70 77 88
The following example shows only the Temperature Parameters section of the table. In this example, the
measured value at the inlet sensor is 41°C, which falls within the warning range (39°C through 46°C)
and is therefore displayed in the Warning column.
Temperature Parameters:
Inlet 10 39 41(C) 46 64
Air-flow 10 40(C) 70 77 88
In the Cisco 7505, the show environment all command displays an extended report that includes all the
information in the show environment command display, plus the power supply status, the number of
intermittent power failures (if any) since the system was last powered on, and the measured values at the
temperature sensors and the DC lines. The refresh time indicates that the parameters will be measured
again in 29 seconds; any changes to a measurement will not be reflected in the display until at least 40
seconds have elapsed and the current information is refreshed.
Router# show env all
Environmental Statistics
Environmental status as of Wed 5-10-1995 19:10:41
Data is 31 second(s) old, refresh in 29 second(s)
When the system power is on, all six fans in the fan array must be operational. If the system detects a
failed or failing fan, it will display a warning message on the console screen. If the condition is not
corrected within 2 minutes, the entire system will shut down to avoid an overtemperature condition and
possible damage.
The system uses a Hall Effect signal to monitor the six fans in the array. The current to the fans and the
magnetic field generated by the fans’ rotation generate a voltage, which the system monitors to
determine if all of the fans are operating. If the monitored voltage signal drops below a specified value,
the system assumes a fan failure and initiates a system shutdown.
In the following example, the system has detected an out-of-tolerance fan, which it interprets as a fan
failure. The failure message is displayed for 2 minutes before the system shuts down.
%ENVM-2-FAN: Fan array has failed, shutdown in 2 minutes
If the system does shut down because of a fan failure, the system will display the following message on
the console screen and in the environment display and in the show environment command display when
the system restarts:
Queued messages:
%ENVM-1-SHUTDOWN: Environmental Monitor initiated shutdown
If the environmental status is not normal, the system reports the worst-case status level in the last line of
the display.
In the Cisco 7507 and Cisco 7507-MX, the show environment last command retrieves and displays the
NVRAM log showing the reason for the last shutdown (if the shutdown was related to voltage or
temperature) and the environmental status at that time. Air temperature is measured and displayed, and
the DC voltages supplied by the power supply are also displayed.
Following is sample output of the show env last command:
Router# show env last
In the Cisco 7507 and Cisco 7507-MX, the show environment table command displays the temperature
and voltage thresholds for each of the three RSP temperature sensors for each monitored status level:
low critical, low warning, high warning, and high critical, which are the same as those listed in Table 2-4
and Table 2-5. The slots in which the RSP can be installed are indicated in parentheses (slot 2 and slot
3). Also listed are the shutdown thresholds for the processor boards and power supplies. Following is
sample output of the show env table command:
Router# show env table
In the Cisco 7507 and Cisco 7507-MX, the show environment all command displays an extended report
that includes the arbiter type, backplane type, power supply type (AC or DC), wattage and status, the
number and type of intermittent power failures (if any) since the system was last powered on, and the
currently measured values at the RSP temperature sensors and the power supply voltages. The show
environment all command also displays a report showing which slots in the Cisco 7507 or Cisco
7507-MX are occupied (indicated by an X) and which are empty.
Active fault conditions are indicated when the blower or power supply has failed or is not present. The
system expects to see one blower in the Cisco 7507 or Cisco 7507-MX, the main system blower.
The system blower is designated #1. The active fault condition in the following example shows that there
is no power supply installed in power bay A because the display indicates that power supply #1 (in the
lower bay) is removed.
There are four active trip points: restart OK, temperature warning, board shutdown, and power supply
shutdown. (There are no active trip points shown in the following example.) The soft shutdowns entry
refers to the number of times the system will reset itself before it executes a complete system (or hard)
shutdown.
The current temperature measurements at the three RSP sensors are displayed as inlet, hotpoint, and
exhaust. The shutdown temperature source is the hotpoint sensor, which is located toward the center of
the RSP. System voltage measurements are also displayed, followed by the system current measurements
and power supply wattage calculation. Following is sample output of the show env all command:
Router# show env all
Note When the system temperature increases above the board shutdown level, a soft shutdown occurs (that is,
the processor modules are shut down, and the power supplies, fans, and CI continue to operate). When
the system cools to the restart level, the system restarts. The system counts the number of times this
occurs and keeps the up/down cycle from continuing endlessly. When the counter reaches 15, the system
performs a hard shutdown, which requires a power cycle to recover. The soft shutdown counter is reset
to its minimum value after the system has been up for 6 hours.
0123456
Dbus slots: XX XXX
When the system power is on, the blower must be operational. If the system detects that the blower has
failed or is failing, it will display a warning message on the console screen. The entire system will shut
down when the voltage at the hotpoint sensor (center of the RSP) reaches a predetermined value.
In the following example, the system has detected an out-of-tolerance blower, which it interprets as a
blower failure.
%ENVM-2-FAN: Blower has failed.
When the temperature reaches a critical level, the system will display the following message on the
console screen and in the show environment command display when the system restarts:
Queued messages:
%ENVM-1-SHUTDOWN: Environmental Monitor initiated shutdown
Note The current monitor circuits of the 7513 power supply are only accurate at high power levels. They are
there to prevent over-configuration and serve no purpose at low power levels. If the system is not
operating above 70% power, the measurement results are not accurate. Above 70%, the measurements
have the degree of accuracy needed to prevent the insertion of too many line cards into the system.
Environmental Statistics
Environmental status as of Wed 5-10-1995 16:42:48
Data is 0 second(s) old, refresh in 60 second(s)
If the environmental status is not normal, the system reports the worst-case status level in the last line of
the display.
In the Cisco 7513 and Cisco 7513-MX, the show environment last command retrieves and displays the
NVRAM log showing the reason for the last shutdown (if the shutdown was related to voltage or
temperature) and the environmental status at that time. Air temperature is measured and displayed; the
DC voltages supplied by the power supply are also displayed.
Following is sample output of the show env last command:
Router# show env last
Environmental Statistics
Environmental status as of Wed 5-10-1995 16:42:48
Data is 10 second(s) old, refresh in 50 second(s)
No Intermittent Powerfails
In the Cisco 7513 and Cisco 7513-MX, the show environment table command displays the temperature
and voltage thresholds for each of the three RSP temperature sensors for each monitored status level:
low critical, low warning, high warning, and high critical, which are the same as those listed in Table 2-6
and Table 2-7. The slots in which the RSP can be installed are indicated in parentheses (slot 6 and slot
7). Also listed are the shutdown thresholds for the processor boards and power supplies.
Following is sample output of the sh env table command:
Router# show env table
Environmental Statistics
Environmental status as of Wed 5-10-1995 18:50:21
Data is 46 second(s) old, refresh in 14 second(s)
Voltage Parameters:
Temperature Parameters:
Inlet 10 32(C) 39 46 64
Air-flow 10 40(C) 70 77 88
The following example shows only the Temperature Parameters section of the table. In this example, the
measured value at the inlet sensor is 41°C, which falls within the warning range (39°C through 46°C)
and is therefore displayed in the Warning column.
Temperature Parameters:
Inlet 10 39 41(C) 46 64
Air-flow 10 40(C) 70 77 88
In the Cisco 7513 and Cisco 7513-MX, the show environment all command displays an extended report
that includes the arbiter type, backplane type, power supply type (AC or DC), wattage and status, the
number and type of intermittent power failures (if any) since the system was last powered on, and the
currently measured values at the RSP temperature sensors and the DC-input lines. The show
environment all command also displays a report showing which slots in the Cisco 7513 or Cisco
7513-MX are occupied (indicated by an X) and which are empty.
Active fault conditions are indicated when the blower or power supply has failed or is not present (as
“Blower #3” indicates in the following example). The system expects to see three blowers or fans in the
Cisco 7513 or Cisco 7513-MX: the main system blower, and one fan in each power supply. The system
blower is designated #1, the power supply fan in power bay A is #2, and the power supply fan in power
bay B is #3. The active fault condition in the following example shows that there is no power supply
installed in power bay B because the display indicates that power supply #2 (in power bay B) is removed.
System blower speed is displayed as a percentage of maximum.
There are four active trip points: restart OK, temperature warning, board shutdown, and power supply
shutdown. (There are no active trip points shown in the following example.) The soft shutdowns entry
refers to the number of times the system will reset itself before it executes a complete system (or hard)
shutdown.
The current temperature measurements at the three RSP sensors are displayed as inlet, hotpoint, and
exhaust. The shutdown temperature source is the hotpoint sensor, which is located toward the center of
the RSP. System voltage measurements are also displayed, followed by the system current measurements
and power supply wattage calculation.
Note The current monitor circuits of the 7513 power supply are only accurate at high power levels. They are
there to prevent over-configuration and serve no purpose at low power levels. If the system is not
operating above 70% power, the measurement results are not accurate. Above 70%, the measurements
have the degree of accuracy needed to prevent the insertion of too many line cards into the system.
Note When the system temperature increases above the board shutdown level, a soft shutdown occurs (that is,
the processor modules are shut down, and the power supplies, fans, and CI continue to operate). When
the system cools to the restart level, the system restarts. The system counts the number of times this
occurs and keeps the up/down cycle from continuing endlessly. When the counter reaches zero, the
system performs a hard shutdown, which requires a power cycle to recover. The soft shutdown counter
is reset to its maximum value after the system has been up for 6 hours.
1
0123456789012
Dbus slots: XX XXXX XXXX
When the system power is on, the blower must be operational. If the system detects that the blower has
failed or is failing, it will display a warning message on the console screen. The entire system will shut
down when the voltage at the hotpoint sensor (center of the RSP) reaches a predetermined value.
In the following example, the system has detected an out-of-tolerance blower, which it interprets as a
blower failure.
When the temperature reaches a critical level, the system will display the following message on the
console screen and in the show environment command display when the system restarts:
Queued messages:
%ENVM-1-SHUTDOWN: Environmental Monitor initiated shutdown
If the environmental status is not normal, the system reports the worst-case status level in the last line of
the display.
In the Cisco 7576, the show environment last command retrieves and displays the NVRAM log
showing the reason for the last shutdown (if the shutdown was related to voltage or temperature) and the
environmental status at that time. Air temperature is measured and displayed; the DC voltages supplied
by the power supply are also displayed.
Following is sample output of the show env last command:
Router# show env last
In the Cisco 7576, the show environment table command displays the temperature and voltage
thresholds for each of the three RSP temperature sensors for each monitored status level: low critical,
low warning, high warning, and high critical, which are the same as those listed in Table 2-6 and
Table 2-7. The slots in which the RSP can be installed are indicated in parentheses (slot 6 and slot 7).
Also listed are the shutdown thresholds for the processor boards and power supplies.
Following is sample output of the sh env table command:
In the Cisco 7576, the show environment all command displays an extended report that includes the
arbiter type, backplane type, power supply type (AC or DC), wattage and status, the number and type of
intermittent power failures (if any) since the system was last powered on, and the currently measured
values at the RSP temperature sensors and the DC-input lines. The show environment all command also
reports which slots in the Cisco 7576 are occupied (indicated by an X) and which are empty.
Active fault conditions are indicated when the blower or power supply has failed or is not present. The
system expects to see three blowers or fans in the Cisco 7576: the main system blower, and one fan in
each power supply. The system blower is designated #1, the power supply fan in power bay A is #2, and
the power supply fan in power bay B is #3.
An example of an active fault condition includes the absence of a power supply. In the above example a
power supply is installed in both power bays; therefore no active fault condition exists. There are three
active trip points: restart OK, temperature warning, and board shutdown. (There are no active trip points
shown in the following example.) The soft shutdown entry refers to the number of times the system will
reset itself before it executes a complete system (or hard) shutdown.
The current temperature measurements at the three RSP sensors are displayed as inlet, hotpoint, and
exhaust. The shutdown temperature source is the hotpoint sensor, which is located toward the center of
the RSP. System voltage measurements are also displayed, followed by the system current measurements
and power supply wattage calculation.
This chapter provides guidelines and instructions you need for installing your Cisco 7500 series router,
including rack-mounting and general installation considerations. This chapter also includes a
rack-mounting procedure for the Cisco 7505; however, rack-mounting procedures for the Cisco 7507,
Cisco 7507-MX, Cisco 7513, Cisco 7513-MX, and Cisco 7576 are far more extensive and beyond the
scope of this publication.
For Cisco 7507, Cisco 7507-MX, Cisco 7513, Cisco 7513-MX, and Cisco 7576 rack-mounting
procedures, refer to the following two publications, which accompany the Cisco 7507, Cisco 7507-MX,
Cisco 7513, Cisco 7513-MX, and Cisco 7576 rack-mount kit (ACS-7000RMK=):
• Cisco 7000 and Cisco 7507 Rack-Mount Kit Installation Instructions (Document Number
78-1058-xx)
• Cisco 7513 and Cisco 7576 Rack-Mount Kit Installation Instructions
(Document Number 78-2023-xx)
Both of these publications are available on the Documentation CD-ROM and on Cisco.com.
Before you begin the installation procedures, we recommend that you also refer to the following sections
in Chapter 2, “Preparing for Installation”:
• Site Environment, Chassis Temperature, and Airflow Guidelines, page 2-12
• Equipment Rack-Mounting Guidelines, page 2-15
• General Equipment Rack Ventilation Considerations, page 2-15
• Cisco 7505 Rack-Mount Considerations, page 2-16
• Cisco 7507 and Cisco 7507-MX Rack-Mount Considerations, page 2-18
• Cisco 7513, Cisco 7513-MX, and Cisco 7576 Rack-Mount Considerations, page 2-20
Note We strongly recommend that you see the next section, “Providing a Ground Connection for the Chassis,”
and follow the procedure to provide a chassis ground connection.
Use the following procedure to attach the grounding lug to the chassis grounding receptacles on your
router chassis:
Step 1 Locate the chassis grounding receptacles on your router chassis. For the Cisco 7505, see Figure 1-2; for
the Cisco 7507, see Figure 1-5; for the Cisco 7507-MX, see Figure 1-8; for the Cisco 7513, see
Figure 1-11; for the Cisco 7513-MX, see Figure 1-14; for the Cisco 7576, see Figure 1-17.
Wire
Grounding lug
Chassis
grounding
receptacles
Screws
H10740
Step 2 Use the wire stripping tool to strip one end of the 6-AWG wire approximately 0.75 inches (19.05 mm).
Step 3 Insert the 6-AWG wire into the top of the wire receptacle on the grounding lug. (See Figure 3-1.)
Step 4 Use the crimping tool to carefully crimp the wire receptacle around the wire; this step is required to
ensure a proper mechanical connection.
Step 5 Insert the screws through the holes in the grounding lug and into the chassis grounding receptacles. (See
Figure 3-1.) Ensure that the grounding lug does not interfere with other router hardware, such as
processor modules and the like.
Step 6 Use the Phillips screwdriver to carefully tighten the two screws until the grounding lug is held firmly to
the chassis. Do not overtighten the screws.
Step 7 Prepare the other end of the 6-AWG wire and connect it to the appropriate grounding point at your site
to ensure an adequate chassis ground.
After you ensure that your site environment meets all guidelines, choose from the following sections
depending on the Cisco 7500 series model you plan to install:
• Installing the Cisco 7505, page 3-4
• Installing the Cisco 7507 and Cisco 7507-MX, page 3-11
• Installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576, page 3-19
Then see the “What Do I Do Now?” section on page 3-33.
Depending on your configuration, you might need to insert additional or new processor modules in your
Cisco 7505. To insert or remove interface processors, you do not need to turn off power to the system.
However, you must turn off the system power before you insert or remove the RSP2, RSP4, or RSP8.
You need a number 1 Phillips or 3/16-inch flat-blade screwdriver to remove any fillers (blank processor
carriers) and to tighten the captive installation screws that secure the processor module in its slot.
Whenever you handle modules, you should use an ESD-preventive wrist strap or other grounding device
to prevent ESD damage.
You can install interface processors (as shown in the following illustration) in any of the four interface
processor slots, numbered 0 through 3 from bottom to top when viewing the chassis from the rear. (See
the illustration of the Cisco 7505 in Figure 1-2.) The top slot (slot 4) must contain the RSP, which is a
required system component. The processor carriers are keyed so you cannot incorrectly install them in
the chassis slots.
Caution To prevent the overheating of internal components, always install fillers in empty slots to maintain the
proper flow of cooling air across the cards. To prevent ESD damage, handle processor modules by the
handles and carrier edges only.
Figure 3-3 illustrates the procedures for removing and installing processor modules in the Cisco 7505.
3. Grasp the module handle with one hand and place your
other hand under the carrier to support and guide the
module as you pull it out of the slot. Avoid touching the card.
Captive
installation
4. Place the removed module on an antistatic mat or antistatic
screw foam, or immediately install it in another slot.
3. Hold the module handle with one hand, and place your
other hand under the carrier to support the module and guide
it into the slot. Avoid touching the card.
4. Place the back of the module in the slot and align the guide
on the carrier with the groove in the slot (shown in A).
5. Carefully slide the module into the slot until the faceplate
makes contact with the ejector levers (shown in C).
H2620
7. Use a screwdriver to tighten the captive installation screws.
Note The Cisco 7505 installation must comply with all applicable codes and is approved for use with copper
conductors only. The ground bond fastening hardware should be of compatible material and preclude
loosening, deterioration, and electrochemical corrosion of hardware and joined material. Attachment of
the chassis ground to the central office or other interior ground system should be made with a 6-AWG,
copper ground conductor at a minimum. The Cisco 7505 chassis employs two threaded M5 chassis
grounding receptacles, which are intended to be bonded directly to the central offices or other interior
ground system. These receptacle are located on the rear of the chassis. The chassis ground requires M5
screws and locking hardware, which are not included. (To properly ground the chassis, see the
“Providing a Ground Connection for the Chassis” section on page 3-2.)
Step 1 Make sure that your installation area is free of debris and dust.
Step 2 Make sure your path between the chassis and where you will place it is unobstructed.
Caution To prevent damage to the chassis and components, never attempt to lift or tilt the chassis with the handles
on the interface processors. These handles are not designed to support the weight of the chassis.
Caution Do not turn on any power supplies until you are ready to power up the system. The interlock switch that
locks the power supply in the slot also turns on the system power.
Warning To prevent bodily injury when mounting or servicing this unit in a rack, you must take special
precautions to ensure that the system remains stable.
17.72" min.
(45 cm)
Mounting strip Mounting strip
Ears (2)
T
CT
SE
T0 T1
U
EJE
RE
CP
OLE
SLO SLO
AL
NS
RM
CO
NO
H2847
M3 screw (6)
If necessary, feed nylon or plastic cable ties through the holes provided in the brackets to secure
small-gauge cables or cable bundles. Loop cables where possible, but do not exceed the recommended
minimum bend radius for your optical-fiber cables.
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit.
To ensure that all power is OFF, locate the circuit breaker on the panel board that services the DC
circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit
breaker in the OFF position.
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units or
disconnect the power at the circuit breaker on DC units. This unit might have more than one power
cord. To reduce the risk of electric shock, disconnect the two power supply cords before servicing
the unit.
Use this procedure to connect power to a DC-input power supply in the Cisco 7505:
Step 1 Loosen the two captive screws that secure the terminal block cover. (See Figure 3-6a.)
Step 2 Pull the terminal block cover away from the terminal block. (See Figure 3-6b.)
Step 3 Feed the return (RTN) and –48V wires through the large hole in the terminal block cover. (See
Figure 3-6c.)
Step 4 Attach a nylon cable tie to secure the cable leads to the terminal block cover. (See Figure 3-6c.)
Step 5 Attach the RTN and –48V leads to the terminal block. Note the color coding. (See Figure 3-6d.) Color
code selection depends on the color code of the DC power source at your site. Typically, green or
green/yellow is used for ground, black is used for RTN, and red or white is used for –48V. No matter
which color coding is used, make certain it matches that used at the DC source.
Figure 3-6 Removing the Terminal Block Cover and Attaching Power Cables
POWER SUPPLY
TERM. BLOCK COVER
- USE ONLY WITH
NEC CLASS 3
WIRING
- USE COPPER
CONDUCTORS POWER SUPPLY
TERM. BLOCK COVER
- USE ONLY WITH
NEC CLASS 3
WIRING
- USE COPPER
CONDUCTORS
Terminal block
cover and
captive screws
c d -48/-60V —
20/16A
RTN -48
Ground
terminal
H2537
Step 6 Attach the ground cable to the ground terminal. (See Figure 3-6d.)
Step 7 Replace the terminal block cover. (See Figure 3-6b.)
Step 8 Tighten the captive screws on the terminal block cover. (See Figure 3-6a.)
This completes the procedure for attaching DC-input cables to the Cisco 7505 DC-input power supply,
as well as procedures required to install the Cisco 7505.
For information on how to connect cables to the RSP, see the “Making Cable Connections to the RSP”
section on page 3-32, and then proceed to the “What Do I Do Now?” section on page 3-33.
Depending on your configuration, you might need to insert additional or new processor modules in your
Cisco 7507 or Cisco 7507-MX. To insert or remove interface processors, you do not need to turn off
power to the system. However, if the system is operating, you must turn off the system power before you
insert or remove an RSP2, RSP4, or RSP8.
You need a number 1 Phillips or 3/16-inch flat-blade screwdriver to remove any fillers (blank processor
module carriers) and to tighten the captive installation screws that secure the processor module in its slot.
Whenever you handle modules, you should use an ESD-preventive wrist strap or other grounding device
to prevent ESD damage.
You can install interface processors (as shown in the following figure) in any of the five interface
processor slots, which are numbered 0 and 1, and 4 through 6, from left to right when viewing the chassis
from the rear. (See Figure 1-5.) Slot 2 or slot 3 contains the RSP, which is a required system component.
Caution To prevent overheating internal components, always install fillers in empty slots to maintain the proper
flow of cooling air across the cards. To prevent ESD damage, handle processor modules by the handles
and carrier edges only.
Figure 3-8 illustrates the procedure for removing and replacing processor modules in the Cisco 7507 and
Cisco 7507-MX.
Note In a Cisco 7507 or Cisco 7507-MX that has the high system availability (HSA) feature enabled and an
RSP2 configured as the system slave, online insertion and removal of any interface processor in either
CyBus might cause the slave RSP2 to reboot with a bus error or a processor memory parity error. The
master RSP will recover from this event and issue a “cBus Complex Restart” message. (Cisco 7507 or
Cisco 7507-MX systems that are configured with an RSP4 as the system slave are not affected and do
not experience this problem.) The RSP8 only supports the HSA feature when used with another RSP8.
If you have a Cisco 7507 or Cisco 7507-MX with an RSP2 configured as the system slave, we strongly
recommend that you use the following procedure to remove and replace an interface processor:
Step 1 Remove the slave RSP2 (also called a processor module) using the appropriate procedure in Figure 3-8.
Step 2 Wait 15 seconds.
Step 3 Remove and replace the interface processor (also called a processor module) using the procedures in
Figure 3-8.
Step 4 Wait 15 seconds.
Step 5 Reinsert the slave RSP2 using the appropriate procedure in Figure 3-8.
Figure 3-8 Removing and Replacing Processor Modules— (Cisco 7507 and Cisco 7507-MX)
3. Hold the module handle with one hand, and place your
other hand under the carrier to support the module and guide
it into the slot. Avoid touching the card.
4. Place the back of the module in the slot and align the guide
on the carrier with the groove in the slot (shown in A).
C
5. Carefully slide the module into the slot until the faceplate
makes contact with the ejector levers (shown in C).
H2622
STOP! 7. Use a screwdriver to tighten the captive installation screws.
on contact
Note The Cisco 7507 or Cisco 7507-MX installation must comply with all applicable codes and is approved
for use with copper conductors only. The ground bond fastening hardware should be of compatible
material and preclude loosening, deterioration, and electrochemical corrosion of hardware and joined
material. Attachment of the chassis ground to the central office or other interior ground system should
be made with a 6-AWG, copper ground conductor at a minimum. The Cisco 7507 and Cisco 7507-MX
chassis employ two threaded M5 chassis grounding receptacles, which are intended to be bonded directly
to the central office or other interior ground system. These receptacles are located on the rear of the
chassis. The chassis ground requires M5 screws and locking hardware, which are not included. (To
properly ground the chassis, see the “Providing a Ground Connection for the Chassis” section on
page 3-2.)
Note If you plan to rack-mount the router, refer to the publication Cisco 7000 and Cisco 7507 Rack-Mount Kit
Installation Instructions (Document Number 78-1058-xx or later), which shipped with the rack-mount
kit ACS-7000RMK=. If rack-mounting is not required, use the following procedure to install a
Cisco 7507 or Cisco 7507-MX on a bench or tabletop.
Step 1 Check the ejector levers to ensure that each RSP and all interface processors are securely installed.
Step 2 Check the captive installation screws on each RSP and each interface processor, and tighten any that are
loose.
Step 3 Ensure that both power supply bays are empty.
Warning Two people are required to lift the chassis. Grasp the chassis underneath the lower edge and lift with
both hands. To prevent injury, keep your back straight and lift with your legs, not your back. To prevent
damage to the chassis and components, never attempt to lift the chassis with the handles on the
power supplies or on the interface processors, or by the plastic panels on the front of the chassis.
These handles were not designed to support the weight of the chassis.
Step 4 Two people are required to perform this step. With a person positioned at either side of the chassis, grasp
the bottom edge of the chassis with one hand near the front and the other near the back. Slowly lift the
chassis in unison. Avoid sudden twists or moves to prevent injury.
Caution To prevent damage to the chassis and components, never attempt to lift or tilt the chassis with the handles
on the interface processors. These handles are not designed to support the weight of the chassis.
Step 5 Place the chassis on a bench or tabletop where the air intake vent on the front of the chassis (the bottom
front panel) is not drawing in exhaust air from other equipment.
Step 6 Ensure that you have at least 3 or 4 feet (0.91 to 1.22 m) of clearance around the rear of the chassis. You
will need this space to install the power supplies and perform maintenance on the chassis.
Step 7 Make sure that the area in which you install the chassis is free of debris and dust. Also make sure your
path to the area is unobstructed.
After you correctly position the chassis, proceed to the next section, “Installing Cisco 7507 and Cisco
7507-MX Power Supplies.”
Note The following procedure applies to AC-input and DC-input power supplies, with specific differences
clearly noted. To prevent system problems, do not mix AC-input and DC-input power supplies in the
same chassis.
Warning This product relies on the building’s installation for short-circuit (overcurrent) protection. Ensure that
a fuse or circuit breaker no larger than 120 VAC, 15A United States (240 VAC, 10A international) is used
on the phase conductors (all current-carrying conductors).
Always install the first power supply in the lower power supply bay and the second, if any, in the upper
bay. In systems with dual power supplies and when separate power sources are available, connect each
power supply to separate input lines, so in case of an input line failure, the second source will most likely
still be available.
If you install a second power supply in the upper bay, use a screwdriver to loosen the captive screw and
remove the cover plate. Save the plate and replace it whenever the system is operating with one power
supply.
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units or
disconnect the power at the circuit breaker on DC units.
Following is the procedure for installing power supplies in the Cisco 7507 or Cisco 7507-MX:
Step 1 If possible, turn off the circuit breaker to which you will connect power and tape the breaker switch in
the off position.
Step 2 Check the switch on the face of the power supply, and place it in the off (O) position. The interlock tab
should not extend out of the unit.
Step 3 Hold the power supply by the handle and place your other hand underneath to support the bottom.
Figure 3-9 Handling a Power Supply (Cisco 7507 and Cisco 7507-MX AC-Input Power Supply
Shown)
Captive
installation
DC
FA
IL
AC
PO
WER
screw
H1356a
Caution Each power supply weighs approximately 20 lb (9 kg). To prevent dropping power supplies, use two
hands to remove and install power supplies.
Step 4 The power supply has rollers on the bottom end. Place the rollers inside the bay and position the power
supply so that it is aligned to go straight into the bay.
Step 5 Push the power supply all the way into the bay. Do not use unnecessary force; firmly push the power
supply back into the bay until its front panel is flush with the chassis rear panel.
Caution When inserting a power supply into the bay, do not use unnecessary force; slamming the power supply
into the bay can damage the connectors on the rear of the supply and inside the chassis.
Step 6 While firmly pressing the power supply faceplate so that is flush with the chassis rear panel, use a
screwdriver to tighten the captive installation screw on the top of the power supply.
Caution Always tighten the captive installation screw at the top of the power supply before turning on the power
switch. This screw prevents the power supply from shifting away from the internal connector and
provides proper grounding for the supply.
Step 7 For AC-input power supplies: push the cable retention clip away from the power receptacle and plug in
the power cable.
Note For DC-input power supplies, proceed to the “Connecting Power to Cisco 7507 or Cisco
7507-MX DC-Input Power Supplies” section on page 3-16; otherwise, continue with Step 8.
Step 8 Secure the cable in the power supply receptacle by pushing the cable retention clip until it snaps into
place around the cable connector.
Step 9 Connect the opposite end of the power cable to an appropriate power source.
Caution Do not turn on any power supplies until you are ready to power up the system. The interlock switch that
locks the power supply in the slot also turns on the system power.
If you are installing a second power supply, repeat Step 2 through Step 9. We recommend you connect
the second power supply to a secondary power source for redundancy.
Note To prevent system problems, do not mix AC-input and DC-input power supplies in the same chassis.
The following procedure assumes you have already installed the power supplies using the procedure in
the “Installing Cisco 7507 and Cisco 7507-MX Power Supplies” section on page 3-14. The procedure
requires 8-AWG cable for terminal block connections and a 3/16-inch flat-blade screwdriver to loosen
the captive screws on the terminal block cover and the terminal block.
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit.
To ensure that all power is OFF, locate the circuit breaker on the panel board that services the DC
circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit
breaker in the OFF position.
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units or
disconnect the power at the circuit breaker on DC units.
Warning This unit might have more than one power cord. To reduce the risk of electric shock, disconnect the
two power supply cords before servicing the unit.
Use this procedure to connect power to DC-input power supplies in the Cisco 7507 or Cisco 7507-MX:
Step 1 Using a screwdriver, loosen the captive installation screws on the terminal block cover. Figure 3-10
Step 2 Lift and remove the terminal block cover.
Figure 3-10 Removing the Terminal Block Cover (Cisco 7507 and Cisco 7507-MX)
OU
T
INP FAIL
UT
PO
WE
R
H2531
Step 3 Wire the DC power supply using the appropriate lugs at the wiring end.
Warning The illustration shows the DC power supply terminal block. Wire the DC power supply using the
appropriate lugs at the wiring end, as illustrated. The proper wiring sequence is ground to ground,
positive to positive (line to L), and negative to negative (neutral to N). Note that the ground wire should
always be connected first and disconnected last.
Figure 3-11 Installing the Power Cable Leads, Nylon Ties, and Cover (Cisco 7507 and Cisco
7507-MX)
O
DC-input cable
H2486
NO SERVICEABLE COMPONENTS INSIDE
Warning Incorrectly wiring the terminal block could create a dangerous shock hazard and could damage the
power supply, power source, and the chassis components.
Warning When stranded wiring is required, use approved wiring terminations, such as closed-loop or
spade-type with upturned lugs. These terminations should be the appropriate size for the wires and
should clamp both the insulation and conductor.
Step 4 Provide strain relief for the DC-input cable by attaching two nylon ties around the cable and the metal
bracket.
Step 5 Install the terminal block cover over the terminal block, and tighten the captive installation screws. Do
not overtighten these screws. The recommended torque is 8.2 ± 0.4 inch-lb.
Warning To prevent a short-circuit or shock hazard after wiring the DC-input power supply, replace the
terminal block cover.
Warning After wiring the DC power supply, remove the tape from the circuit breaker switch handle turn on
power by moving the handle of the circuit breaker to the ON position.
Step 6 Connect the opposite end of the DC-input cable to the DC power source.
Step 7 If you are installing a second power supply, repeat Step 1 through Step 6.
Note Do not turn on any power supplies until you are ready to power up the system. The interlock switch that
locks the power supply in the slot also turns on the system power.
This completes the procedure for attaching power cables to the DC-input power supplies in a Cisco 7507
or Cisco 7507-MX, as well as the procedures required to install the Cisco 7507 or Cisco 7507-MX.
For information on how to connect cables to the RSP, see the “Making Cable Connections to the RSP”
section on page 3-32, and then proceed to the “What Do I Do Now?” section on page 3-33.
Figure 3-12 Installation Flowchart (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
Depending on your configuration, you might need to remove processor modules to reduce the weight of
the chassis for rack-mount installation. To remove or insert interface processors, you do not need to turn
off power to the system; however, on single power supply systems, you must turn off the system power
before you insert or remove an RSP.
Note Place removed processor modules in the collapsible, black-cardboard board racks that were provided
with your packing material. (See Figure 3-13.)
You need a number 1 Phillips or 3/16-inch flat-blade screwdriver to remove any fillers (blank processor
module carriers) and to tighten the captive installation screws that secure the processor module in its slot.
Whenever you handle modules, you should use an ESD-preventive wrist strap or other grounding device
to prevent ESD damage.
H3589
In the Cisco 7513 and Cisco 7513-MX you can install interface processors in any of the 11 interface
processor slots, numbered 0 through 5 for CyBus 0, and 8 through 12 for CyBus 1, from left to right
when viewing the chassis from the rear. Slot 6 and slot 7 are the RSP slots and are reserved for the RSP2,
RSP4, or RSP8, which is a required system component. (See the illustration of the card cage and
processor modules in Figure 1-11 in Chapter 1, “Cisco 7500 Series Product Overview.”)
The backplane of the Cisco 7576 features two routers (router A and router B) on a single backplane.
Router A consists of two CyBuses and uses interface processor slots 0 through 5, with an RSP4 (or
RSP8) in slot 6. Router B also consists of two CyBuses. It uses interface processor slots 8 through 12,
with an RSP4 (or RSP8) in slot 7. (See the illustration of the card cage and processor modules in
Figure 1-17 in Chapter 1, “Cisco 7500 Series Product Overview.”)
Caution If you are configuring only one of the two routers that make up the Cisco 7576, make sure to configure
router A instead of router B. To configure router A, install an RSP4 or RSP8 in slot 6, and install
interface processors in slots 0 through 5.
Caution To prevent the overheating of internal components, always install interface processor fillers
(MAS-7KBLANK=) and RSP fillers (MAS-RSPBLANK=) in the appropriate empty chassis slots to
maintain the proper airflow across the processor modules. To prevent ESD damage, handle processor
modules by the handles and carrier edges only.
Figure 3-14 illustrates the procedures for removing and replacing processor modules in the Cisco 7513,
Cisco 7513-MX, and Cisco 7576.
Note In a Cisco 7513 or Cisco 7513-MX that has the high system availability (HSA) feature enabled and an
RSP2 configured as the system slave, online insertion and removal (OIR) of any interface processor in
either CyBus might cause the slave RSP2 to reboot with a bus error or a processor memory parity error.
The master RSP will recover from this event and issue a “cBus Complex Restart” message. (Cisco 7513
and Cisco 7513-MX systems that are configured with an RSP4 as the system slave are not affected and
do not experience this problem.) The RSP8 only supports the HSA feature when used with another RSP8.
Note The Cisco 7576 does not support HSA. The RSP in slot 6 is automatically the system master for router
A and the RSP in slot 7 is automatically the system master for router B.
If you have a Cisco 7513 or Cisco 7513-MX with an RSP2 configured as the system slave, we strongly
recommend that you use the following procedure to remove and replace an interface processor:
Step 1 Remove the slave RSP2 (also called a processor module) using the appropriate procedure in Figure 3-14.
Step 2 Wait 15 seconds.
Step 3 Remove and replace the interface processor (also called a processor module) using the procedures in
Figure 3-14.
Step 4 Wait 15 seconds.
Step 5 Reinsert the slave RSP2 using the appropriate procedure in Figure 3-14.
Figure 3-14 Removing and Replacing Processor Modules (*Cisco 7513, Cisco 7513-MX, and
Cisco 7576)
3. Hold the module handle with one hand, and place your
other hand under the carrier to support the module and guide
it into the slot. Avoid touching the card.
4. Place the back of the module in the slot and align the guide
on the carrier with the groove in the slot (shown in A).
C
5. Carefully slide the module into the slot until the faceplate
makes contact with the ejector levers (shown in C).
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STOP! 7. Use a screwdriver to tighten the captive installation screws.
on contact
Note Wiring codes prevent 20A plugs from being used with most equipment rack power strips. A Cisco 7513,
Cisco 7513-MX, or Cisco 7576 installation must comply with all applicable codes and is approved for
use with copper conductors only. The ground bond fastening hardware should be of compatible material
and preclude loosening, deterioration, and electrochemical corrosion of hardware and joined material.
Attachment of the chassis ground receptacles to the central office or other interior ground system should
be made with a 6-AWG, copper ground conductor at a minimum. The Cisco 7513, Cisco 7513-MX, and
Cisco 7576 chassis employ two threaded M5 chassis grounding receptacles. These receptacles are
intended to be bonded directly to the central office or other interior ground system, and are located on
the rear of the chassis. The chassis grounding receptacles require M5 screws and locking hardware,
which are not included. (To properly ground the chassis, see the “Providing a Ground Connection for the
Chassis” section on page 3-2.)
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units or
disconnect the power at the circuit breaker on DC units.
The Cisco 7513, Cisco 7513-MX, and Cisco 7576 chassis weigh 160 lb (72.6 kg) fully configured and
can be lifted by two people; however, to make the installation easier, consider removing components
from the chassis.
Specifically, consider the following:
• Each processor module weighs approximately 2.5 lb (1.13 kg).
(To remove processor modules from the Cisco 7513, Cisco 7513-MX, or Cisco 7576, see
Figure 3-14.)
• The card cage assembly weighs approximately 15 lb (6.8 kg).
(To remove the card cage assembly, see the “Removing and Replacing the Cisco 7513, Cisco
7513-MX, and Cisco 7576 Card Cage Assembly” section on page 7-5.)
• The blower module weighs approximately 10 lb (4.55 kg).
(To remove the blower assembly, see the “Removing and Replacing the Cisco 7513, Cisco
7513-MX, and Cisco 7576 Blower Module” section on page 7-10.)
• Each power supply weighs approximately 25 lb (11.34 kg).
(Power supplies are not installed when you receive your Cisco 7513, Cisco 7513-MX, or
Cisco 7576. To install power supplies, see the “Installing Cisco 7513, Cisco 7513-MX, and Cisco
7576 Power Supplies” section on page 3-27.)
• To lighten the chassis by approximately 110 lb (49.9 kg), remove the power supplies, processor
modules (assuming all 13 slots are filled), card cage assembly, and blower module before moving
the chassis into the rack. (We recommend removing all of these items for rack-mount installation.)
• To lighten the chassis by approximately 100 lb (40.8 kg), remove the power supplies, processor
modules (assuming all thirteen slots are filled), and card cage assembly before moving the chassis
into the rack.
• To lighten the chassis by approximately 85 lb (38.6 kg), remove only the power supplies and
processor modules before moving the chassis into the rack.
• To lighten the chassis by approximately 50 lb (22.7 kg), remove only the power supplies before
moving the chassis into the rack.
Warning Two people are required to lift the chassis. Grasp the chassis underneath the lower edge and lift with
both hands. To prevent injury, keep your back straight and lift with your legs, not your back. To prevent
damage to the chassis and components, never attempt to lift the chassis with the handles on the
power supplies, interface processors, or the blower module. These handles were not designed to
support the weight of the chassis.
To prevent damage to the chassis, lift the chassis by placing one hand on a side handle and the other
beneath the front of the chassis, as shown in Figure 3-15. Do not lift the chassis using the blower module
handle or the air intake vent.
POWER
A
POWER
H3118
Follow these steps to install the Cisco 7513, Cisco 7513-MX, and Cisco 7576:
Step 1 Remove all power supplies. (See the “Removing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power
Supplies” section on page 7-3.) Both power supply bays must be empty if you plan to remove the card
cage assembly in the following step. Ensure that both power supply bays are empty.
Step 2 Remove the card cage assembly. (See the “Removing the Card Cage Assembly” section on page 7-5.)
We recommend that you remove the card cage assembly to make the chassis easier to move; but this is
not required.
Note To mount the router in a rack, refer to the publication Cisco 7513 and Cisco 7576 Rack-Mount
Kit Installation Instructions (Document Number 78-1058-xx), which shipped with the
rack-mount kit ACS-7000RMK=. This document is also used with the Cisco 7513-MX.
We do not recommend that you install the Cisco 7513, Cisco 7513-MX, or Cisco 7576 anywhere
other than in a rack.
Warning To prevent injury, avoid sudden twists or moves. To prevent damaging the air intake vent below the
card cage opening, do not grasp the chassis below the air intake vent.
Step 3 Two people are required to lift the chassis. Standing on each side of the chassis, grasp the side handle
with one hand and with the other hand, grasp the chassis underneath the lower edge and lift with both
hands. Slowly lift the chassis in unison. (Remember to place the chassis in a location where the air intake
vent is not drawing in exhaust air from other equipment.)
Ensure that you temporarily have at least 2 to 3 feet (0.6 to 0.9 m) of clearance around the rear of the
chassis. You will need this space to install the power supplies, perform maintenance on the chassis, and
observe LED indications. After installation, this space can be reduced as required; however, maintain a
minimum of 19 inches (48.3 cm) behind the chassis.
Step 4 Replace the card cage assembly. (See the procedure in the “Installing the Card Cage Assembly” section
on page 7-9.)
Step 5 Replace the power supplies. (See the “Installing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power
Supplies” section on page 3-27.)
Step 6 Replace the processor modules in the card cage. (See the procedure in Figure 3-14.) Check all ejector
levers and ensure the processor modules are securely installed; tighten any that are loose.
This completes the procedure for installing the Cisco 7513, Cisco 7513-MX, and Cisco 7576. Proceed
to the “Attaching the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Cable-Management Bracket” section
on page 3-26.
Attaching the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Cable-Management
Bracket
Use the following procedure to install the cable-management bracket. You will need a large flat-blade
screwdriver for this procedure.
Step 1 Locate the two slotted screws between the blower module and the card cage opening at the interface
processor end of the router. (See Figure 3-16.)
Figure 3-16 Installing the Cable-Management Bracket on a Cisco 7513, Cisco 7513-MX, and
Cisco 7576
Blower
module
Loosen
screws (2)
Bracket
Card cage
122372
Note When you install the network interface cables, route the cables to and through the
cable-management bracket. If you are using very thin cables that slip through the bracket
openings, insert cable ties through the holes in the bracket and wrap them around the cables to
secure them.
It might be necessary to bundle longer cables to avoid tangling them. Do this at the
cable-management bracket or at the rack, but leave enough room to remove processor modules
and power supplies and to change cables as required. Do not block the power supply or chassis
intake air vents with cables. Verify that the cables do not interfere with removal and installation
of the blower module.
This completes the procedure for installing the cable-management bracket. Proceed to the next section,
“Installing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies.”
Installing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies
Your Cisco 7513, Cisco 7513-MX, or Cisco 7576 was shipped with the power supplies removed. The
Cisco 7513 and Cisco 7513-MX are shipped with one power supply as standard equipment; a second
power supply is optional equipment. When purchased new (not upgraded), the Cisco 7576 comes with
two AC-input power supplies as standard equipment. Install power supplies only after you have finally
installed or rack-mounted the chassis.
Based on the NFPA 70 National Electrical Code, you should use a 35-amp (A) overcurrent protector to
meet the requirement for the overcurrent protector size of 125 percent of the load current, which is
approximately 27A. An overcurrent protector rated for 30A can be used only if it has been listed by the
safety agency for operation at 100 percent of its rating.
Note The following procedure applies to AC-input and DC-input power supplies, with specific differences
clearly noted. To prevent system problems, do not mix AC-input and DC-input power supplies in the
same chassis.
Follow this procedure to install a power supply in the Cisco 7513, Cisco 7513-MX, and Cisco 7576:
Step 1 If possible, turn off the circuit breaker to which you will connect power and tape the breaker switch in
the off position.
Step 2 Check the switch on the face of the power supply, and place it in the off (O) position. The interlock tab
should not extend out of the unit.
Step 3 Hold the supply as shown in Figure 3-17 and slide it into the power supply bay. Push the supply all the
way into the chassis until the sides are flush against the chassis frame. To prevent damaging the
backplane connector, do not jam the power supply into the bay.
Figure 3-17 Handling a Power Supply (Cisco 7513, Cisco 7513-MX, and Cisco 7576 AC-Input Power
Supply Shown)
AC FAN
OK OUTPUT
OK FAIL
H5267
I
Step 4 While firmly pressing the power supply faceplate so that is flush with the chassis rear panel, use a large
slotted screwdriver to tighten the captive screw that secures the power supply to the chassis frame.
Figure 3-18 Installing a Power Supply (Cisco 7513, Cisco 7513-MX, and Cisco 7576 AC-Input
Power Supply Shown)
AC FAN OUTPUT
OK OK FAIL
AC FAN OUTPUT
OK OK FAIL
POWER
B
I
I
0
0
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Captive screws
Step 5 For AC-input power supplies—push the cable retention clip away from the power receptacle, and plug
in the power cable.
Note For DC-input power supplies, proceed to the “Connecting Power to Cisco 7513, Cisco
7513-MX, and Cisco 7576 DC-Input Power Supplies” section on page 3-29; otherwise, continue
with Step 6.
Step 6 Secure the cable in the power supply receptacle by pushing the cable retention clip until it snaps into
place around the cable connector.
Step 7 After the AC power cable is connected, reconnect the power cable at the power source, remove the tape
(if any) that you placed on the breaker switch, but do not turn on the breaker or power to the power
supply.
Caution To maintain agency compliance requirements and meet EMI emissions standards in the Cisco 7513,
Cisco 7513-MX, and Cisco 7576 chassis with a single power supply, the power supply blank must remain
in the empty power supply bay. Do not remove this blank from the chassis except to install a second
power supply.
Figure 3-19 Power Supply Blank (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
122307
Captive screw
If you are installing both power supplies, repeat Step 1 through Step 7 for the second power supply. To
prevent system problems, do not mix AC-input and DC-input power supplies in the same chassis.
Connecting Power to Cisco 7513, Cisco 7513-MX, and Cisco 7576 DC-Input
Power Supplies
This procedure assumes you have already installed the power supplies using the procedure in the
“Installing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies” section on page 3-27. The
power supplies rest on the floor of the chassis under the card cage. This procedure requires an 8-mm nut
driver and 8-AWG cable for power supply connections. The DC-input cable must be routed through
conduit from your power source to the power supply.
Note For the Cisco 7513, Cisco 7513-MX, and Cisco 7576, you provide a conduit through which you must
route the DC-input power cable. If cables from other equipment are in front of the bay, move them aside
and temporarily secure them with cable ties. You must disconnect the conduit from the conduit bracket
before you can remove a power supply from the chassis. Route and attach the conduit to make each
power supply accessible for replacement and maintenance.
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit.
To ensure that all power is OFF, locate the circuit breaker on the panel board that services the DC
circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit
breaker in the OFF position.
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units or
disconnect the power at the circuit breaker on DC units.
Warning This unit might have more than one power cord. To reduce the risk of electric shock, disconnect the
two power supply cords before servicing the unit.
Use this procedure to connect power to DC-input power supplies in the Cisco 7513, Cisco 7513-MX,
and Cisco 7576:
Step 1 Turn off (O) the system power switch on the power supply you want to attach DC-input cable.
Step 2 Remove the 8-mm screws on the terminal block cover so the cover is free of the terminal block.
Figure 3-20 Removing the Terminal Block Cover (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
Remove
DC FAN OUTPUT
OK OK FAIL
Terminal
block
cover
Remove
I
0
122308
Warning When stranded wiring is required, use approved wiring terminations, such as closed-loop or
spade-type with upturned lugs. These terminations should be the appropriate size for the wires and
should clamp both the insulation and the conductor.
Step 4 Route the DC-input power cable through the conduit from your power source, through the conduit
bracket on the power supply, and make a sufficient length of wire available to attach to the three terminal
block connections.
Step 5 Attach and tighten the conduit to the conduit bracket. How this conduit is attached depends on your site;
its attachment is beyond the scope of this publication.
Warning The illustration shows the DC power supply terminal block. Wire the DC power supply using the
appropriate lugs at the wiring end, as illustrated. The proper wiring sequence is ground to ground,
positive to positive (line to L), and negative to negative (neutral to N). Note that the ground wire should
always be connected first and disconnected last.
Figure 3-21 Attaching the DC-Input Power Cable (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
DC-input
cable (8-AWG)
DC
Power leads attached FAN OUTPUT
OK OK
to terminal block FAIL
(+) Positive
(–) Negative
( ) Ground
Conduit
bracket
I
0
122369
DC-input power supply
with the terminal block
cover removed Captive
installation
screw
Warning When installing the unit, the ground connection must always be made first and disconnected last.
Step 6 Attach the ground wire to the ground terminals using the 8-mm nut driver.
Step 7 Check the power supply’s wiring and wiring color code to verify that it matches the wiring and color
code at the DC source.
Warning Incorrectly wiring the terminal block could create a dangerous shock hazard and could damage the
power supply, power source, and the chassis components.
Warning To prevent a short-circuit or shock hazard after wiring the DC-input power supply, replace the
terminal block cover.
Step 9 After the DC power cable leads are connected to the DC-input power supply, reconnect the power cable
at the power source.
If you plan to add a second power supply, repeat Step 1 through Step 9.
Note Do not turn on any power supplies until you are ready to power up the system. The interlock switch that
locks the power supply in the slot also turns on the system power.
This completes the procedures required to install the Cisco 7513, Cisco 7513-MX, and Cisco 7576.
For information on how to connect cables to the RSP, see the next section, “Making Cable Connections
to the RSP,”and then proceed to the “What Do I Do Now?” section on page 3-33.
Note Pinouts for the console and auxiliary ports and cables are listed in the “RSP Asynchronous Serial
Ports—Console and Auxiliary” section on page 1-44.
DB-25 female
Modem
Auxiliary
port
Console
port
DB-25 male
Console terminal
122370
RSP
Note Both the console and auxiliary ports are asynchronous serial ports; any devices connected to these ports
must be capable of asynchronous transmission. (Asynchronous devices are the most common type of
serial devices; for example, most modems are asynchronous devices.)
Note The Cisco 7576 does not support master/slave configuration or the HSA feature. In the Cisco 7576, the
RSP in slot 6 is automatically the system master for router A and the RSP in slot 7 is automatically the
system master for router B. The use of Y-cables is not supported on the Cisco 7576, and they are not
included with the unit.
Figure 3-22 shows the console Y-cable, and Figure 3-23 shows the auxiliary Y-cable.
CONSOLE
DB-25 female
DB-25 male
DB-25 male
DB-25 female
DB-25 female
122310
What Do I Do Now?
After you install your Cisco 7500 series router hardware, complete all power connections, and correctly
attach a console terminal (and any other auxiliary equipment), you can connect the network interfaces
in your Cisco 7500 series router to your external network using the appropriate Cisco-supplied and
external cable vendor-supplied interface cables.
Note When configuring the interface processors installed in your Cisco 7500 series router, we also
recommend that you use the Interface Processor Installation and Configuration Guide in conjunction
with Chapter 4, “Performing a Basic Configuration of the System.”
This chapter describes the procedures for performing a basic configuration of your Cisco 7500 series
router. It guides you through a basic router configuration, which is sufficient for you to access your
network. Complex configuration procedures are beyond the scope of this text, and can be found in the
configuration publications listed in the “If You Need More Configuration Information” section on
page 4-32.
Note The Cisco IOS command examples in this chapter are from Release 11.1(8)CA. The examples might
appear differently on your system depending on the Cisco IOS software release in use, and the router
model being configured. If you are using an RSP8, note that it is only compatible with specific Cisco
IOS 12.0 releases, examples of which are not included in this guide. Refer to the Route Switch Processor
(RSP8) Installation and Configuration Guide for specific information on configuring a router equipped
with an RSP8. When configuring a Cisco 7576, you will configure router A and then router B.
The following sections provide information for configuring your Cisco 7500 series router:
• Starting the System and Observing Initial Conditions, page 4-2
• Overview of Software Configuration Register Settings at Startup, page 4-3
• Configuring the Software Configuration Register, page 4-4
• Booting the Cisco 7500 Series Router for the First Time, page 4-8
• Using the Enable Secret and the Enable Password, page 4-8
• Recovering a Lost Password, page 4-9
• Configuring the Cisco 7500 Series System, page 4-11
• Implementing Other Configuration Tasks, page 4-19
• What Do I Do Now?, page 4-20
• Using the Flash Memory Cards in the RSPs, page 4-20
• If You Need More Configuration Information, page 4-32
To configure a Cisco 7500 series router from a console, you need to connect a terminal to the router’s
console port. Configuration requires access to the console port on each Route Switch Processor (RSP)
in your router.
Note You should also use the companion publication Interface Processor Installation and Configuration
Guide in conjunction with the basic configuration information in this chapter.
Step 1 Check the following components to make sure they are secure:
• Each interface processor is inserted all the way into its slot, and all of the captive installation screws
are tightened.
• All interface cable connections are secured.
• Any installed Flash memory cards are secured in their PC Card slots.
• The system power cable is connected.
Step 2 Check the console terminal to make sure it is connected to the console port and turned on.
Step 3 Turn on the power supply by turning the system power switch to the on (|) position. The green AC (or
DC) OK and fan OK LEDs on each power supply should go on. After a few seconds, the red output fail
LED turns off.
Step 4 Listen for the system blower; you should immediately hear it operating. In a noisy environment, it is
sometimes difficult to hear the fan or blower; place your hand in front of the exhaust vents to ensure that
the fan or blower is on.
Step 5 Observe the normal LED indicator on the RSP. If this indicator is not on after system initialization, an
error has occurred. If necessary, see Chapter 8, “Troubleshooting a Cisco 7500 Series Router,” for
troubleshooting procedures.
Step 6 Wait until the system boot is complete before attempting to verify the status of interface processor
indicators. During the boot process, the LED indicators on most of the interfaces go on and off in
irregular sequence. Some may go on, go out, and go on again for a short time. Some will stay on during
the entire boot process if an interface is already configured and brought up, such as the EIP receive LED,
which stays on as it detects traffic on the line.
Step 7 Observe the LED indicators on the interface processors in your system. When the system boot is
complete (a few seconds), the RSP begins to initialize the interface processors. During this initialization,
the indicators on each interface processor behave differently (most flash on and off).
The enabled LED on each interface processor goes on when initialization has been completed, and the
console screen displays a script and system banner similar to the following:
GS Software (RSP-K), Version 11.1(8)CA
Copyright (c) 1986-1995 by Cisco Systems, Inc.
This RSP2 is system master
Other RSP2 is not plugged in
Compiled Wed 10-May-95 11:06
Step 8 Observe the system startup banner. When you start up the router for the first time, the system
automatically enters the setup facility, which determines which interfaces are installed and prompts you
for configuration information for each one. On the console terminal, after the system displays the system
banner and hardware configuration, you will see the following System Configuration Dialog prompt:
--- System Configuration Dialog ---
At any point you may enter a questions mark ‘?’ for help.
Refer to the ‘Getting Started’ Guide for additional help.
Default settings are in square brackets ‘[]’. continue with
configuration dialog? [yes]:
You have the option of proceeding with the setup facility to configure the interfaces, or exit from setup
and use configuration commands to configure global (system-wide) and interface-specific parameters.
You do not have to configure the interfaces immediately; however, you cannot enable the interfaces or
connect them to any networks until you have configured them.
Many of the interface processor LEDs will not go on until you have configured the interfaces. To verify
correct operation of each interface, complete the first-time startup procedures and configuration, and
then refer to the LED descriptions in the companion publication Interface Processor Installation and
Configuration Guide to check the status of the interfaces.
If the system does not complete each of these steps, proceed to Chapter 8, “Troubleshooting a Cisco
7500 Series Router,” for troubleshooting recommendations and procedures.
Cisco 7500 series routers use a 16-bit software configuration register, which allows you to set specific
system parameters. Settings for the software configuration register are written into NVRAM.
Following are some reasons for changing the software configuration register settings:
• To select a boot source and default boot filename
• To enable or disable the Break function
• To control broadcast addresses
• To set the console terminal baud rate
• To load operating software from Flash memory
• To enable booting from a Trivial File Transfer Protocol (TFTP) server
• To recover a lost password
• To allow you to manually boot the system using the boot command at the bootstrap program prompt
• To force the router to boot automatically from the system bootstrap software (boot image) or from
its default system image in onboard Flash memory, and read any boot system commands that are
stored in the configuration file in NVRAM
Table 4-1 lists the meaning of each of the software configuration memory bits, and Table 4-2 defines
the boot field.
Caution To avoid confusion and possibly halting the router, remember that valid configuration register settings
might be combinations of settings and not just the individual settings listed in Table 4-1. For example,
the factory default value of 0x0101 is a combination of settings.
Table 4-3 lists the default boot filenames or actions for the processor.
Note A boot system configuration command in the router configuration in NVRAM overrides the default
filename created for booting over the network.
Bit 8 controls the console Break key. Setting bit 8 (the factory default) causes the processor to ignore the
console Break key. Clearing bit 8 causes the processor to interpret the Break key as a command to force
the system into the bootstrap monitor, thereby halting normal operation. Regardless of the setting of the
break enable bit, a break will cause a return to the ROM monitor during the first few seconds
(approximately 5 seconds) of booting.
Bit 9 is unused. Bit 10 controls the host portion of the IP broadcast address. Setting bit 10 causes the
processor to use all zeros; clearing bit 10 (the factory default) causes the processor to use all ones. Bit
10 interacts with bit 14, which controls the network and subnet portions of the broadcast address.
Table 4-4 shows the combined effect of bit 10 and bit 14.
Bit 11 and bit 12 in the configuration register determine the data transmission rate of the console
terminal. Table 4-5 shows the bit settings for the four available rates. (The factory-set default data
transmission rate is 9600.)
Bit 13 determines the server response to a bootload failure. Setting bit 13 causes the server to load
operating software from Flash memory after five unsuccessful attempts to load a boot file from the
network. Clearing bit 13 causes the server to continue attempting to load a boot file from the network
indefinitely. By factory default, bit 13 is cleared to 0.
Step 1 At the bootstrap prompt (>), enter the enable command and your password to enter privileged level, as
follows:
Router> enable
Password:
router#
Step 2 At the privileged-level system prompt (Router #), enter the configure terminal command to enter
configuration mode. You are prompted, as shown in the following example:
Router# conf t
Enter configuration commands, one per line. End with CNTL/Z.
Router(config)#
Step 3 Set the contents of the configuration register by entering the config-register value configuration
command, where value is a hexadecimal number preceded by 0x (see Table 4-1), as in the following
example:
Router(config)# config-register 0xvalue
Step 7 Reboot the router. The new value takes effect. Configuration register changes take effect only when the
system reloads, such as when you issue a reload command from the console.
Booting the Cisco 7500 Series Router for the First Time
The router is administered using the Cisco command interpreter, called the EXEC. You must boot and
log in to the router before you can enter an EXEC command. For security purposes the EXEC has two
levels of access to commands: user EXEC mode and privileged EXEC mode.
To enter the privileged mode you must enter the enable secret password (which is optional, but must first
have been saved in memory) on systems running Cisco IOS Release 10.2(3) or later, or the enable
password on systems running Cisco IOS releases prior to Release 10.2(3) or when using the boot ROM
software. At the ROM monitor prompt, view what is in onboard Flash memory using the following
command (the Cisco IOS software image name shown is used as an example only):
rommon 1> dir bootflash:
File size Checksum File name
3277967 bytes (0x32048f) 0x6b331e30 rsp-jv-mz.111-8
rommon 2>
Also, you can view contents of the Flash memory PC Card in slot 0 or slot 1 using the following
command (the Cisco IOS software image name shown is used as an example only):
rommon 2> dir slot0:
File size Checksum File name
3054276 bytes (0x2e9ac4) 0x97788495 rsp-jv-mz.111-8
rommon 3>
Boot from one of the images in Flash memory using the following commands (the Cisco IOS software
image name shown is used as an example only):
rommon 3> boot slot0:rsp-jv-mz.111-8
rommon 3> boot slot1:rsp-jv-mz.111-8
rommon 3> boot bootflash:rsp-jv-mz.111-8
If you did not change the configuration register setting, the next reload will revert to the default
configuration register setting. The factory default configuration register setting for systems is 0x102; for
RSP spares the default is 0x101.
An enable secret password can contain from 1 to 25 uppercase and lowercase alphanumeric characters;
an enable password can contain any number of uppercase and lowercase alphanumeric characters. In
both cases, a number cannot be the first character. Spaces are also valid password characters; for
example, “two words” is a valid password. Leading spaces are ignored; trailing spaces are recognized.
Note A key to recovering a lost password is to set the configuration register so that the contents of NVRAM
are ignored (0x0040), allowing you to see your password.
Note If the enable password is encrypted, the following procedure will not work for password recovery.
Instead, you will have to reconfigure the router using the displayed configuration.
Step 1 Attach an ASCII terminal to the router console port, which is located on the rear panel.
Step 2 Configure the terminal to operate at 9600 bps, 8 data bits, no parity, 2 stop bits.
Step 3 Enter the show version command to display the existing configuration register value. Note this value for
later use in Step 13.
Step 4 If the Break function is disabled, power cycle the router. (To power cycle, turn off the router, wait 5
seconds, and then turn it on again.) If the Break function is enabled on the router, press the Break key or
send a break (^[) signal and then proceed to Step 5.
Step 5 Within 5 seconds of turning on the router, press the Break key. This action causes the terminal to display
the bootstrap program prompt:
rommon 1>
Step 6 Set the configuration register to ignore the configuration file information as follows:
rommon 1> confreg
Configuration Summary
enabled are:
console baud: 9600
boot: image specified by the boot system command
or default to: cisco2-RSP
Configuration Summary
enabled are:
console baud: 9600
boot: image specified by the boot system command
or default to: cisco2-RSP
You must reset or power cycle for the new config to take effect
The router will power cycle, the configuration register will be set to ignore the configuration file, and
the router will boot the boot system image and prompt you with the system configuration dialog as
follows:
--- System Configuration Dialog ---
Step 8 Enter no in response to the system configuration dialog prompts until the following system message is
displayed:
Press RETURN to get started!
Step 9 Press Return. After some interface information displays, the prompt appears as follows:
Router>
Step 10 Enter the enable command to enter enabled mode. The prompt changes to the following:
Router#
Step 11 Enter the show configuration EXEC command to display the enable password in the configuration file.
Step 12 Enter the configure terminal command at the EXEC prompt. You are prompted as follows:
Router# configure terminal
Enter configuration commands, one per line. End with CNTL/Z.
Router(config)#
Step 13 Change the configuration register value back to its original value (noted from Step 3) or change it to a
value of 0x0101 (factory default) using the config-register 0x value command.
Step 14 Exit configuration mode by entering Ctrl-Z.
Step 15 Reboot the router and enable it using the recovered password.
Note You need to have the correct network addresses before you can complete the router configuration. You
can obtain the information from your system administrator or you can consult your network plan to
determine the correct addresses
Before continuing the configuration process, check the current state of the router using the show version
command. The show version command displays the release of Cisco IOS software that is available on
the router.
Step 1 Attach the appropriate synchronous serial cable to a synchronous serial interface on the router.
Step 2 Turn on power to the router.
The router will load the operating system image from Flash memory. If the remote end of the WAN
connection is connected and properly configured, the AutoInstall process will begin.
If the AutoInstall process is completed successfully, you might want to write the configuration data to
the router’s nonvolatile random-access memory (NVRAM). Perform the following step to complete this
task.
Step 3 At the # prompt, enter the copy running-config startup-config command if you are running Cisco IOS
Release 11.0 or later, or the write memory command if you are running a Cisco IOS release earlier than
11.0:
Hostname# copy running-config startup-config
Taking this step saves the configuration settings that the AutoInstall process created in the router. If you
fail to do this, your configuration will be lost the next time you reload the router.
Note You can run the setup facility any time you are at the enable prompt (#) by entering the setup command.
Step 1 Connect a console terminal to the console port on the RSP, and then boot the router to the user EXEC
prompt (Router>). If you are using the console Y-cable that shipped with your router, use either of the
two DB-25 male plug ends of the Y-cable.
Step 2 When you have booted from Flash memory, the following information will appear after about 30
seconds. When you see this information displayed, you have successfully booted your router:
System Bootstrap, Version 5.3(16645) [biff 571], RELEASED SOFTWARE
Copyright (c) 1994-1995 by cisco Systems, Inc.
This RSP2 is system master
Other RSP2 is not plugged in
RSP2 processor with 16384 Kbytes of main memory
At any point you may enter a question mark '?' for help.
Refer to the 'Getting Started' Guide for additional help.
Use ctrl-c to abort configuration dialog at any prompt.
Default settings are in square brackets '[]'.
Would you like to enter the initial configuration dialog? [yes]:
Note The first two sections of the preceding configuration script (the banner and the installed hardware)
appear only at initial system startup. On subsequent uses of the setup facility, the script begins with the
System Configuration Dialog.
Step 3 Enter yes or press Return when asked if you want to enter the configuration dialog and if you want to
see the current interface summary. Press Return to accept the default (yes):
Would you like to enter the initial configuration dialog? [yes]:
First, would you like to see the current interface summary? [yes]:
In the following example, the summary shows a router at first-time startup. That is, nothing has been
configured, and the summary reflects that fact.
Any interface listed with OK? value “NO” does not have a valid configuration.
Step 4 Choose which protocols to support on your interfaces. For IP-only installations, you can accept the
default values for most of the questions.
A typical minimal configuration using IP, IPX, and AppleTalk follows, and continues through Step 10:
Configuring global parameters:
Step 5 Enter the enable secret password and the enable password when the following is displayed:
The enable secret is a one-way cryptographic secret used
instead of the enable password when it exists.
Note The Simple Network Management Protocol (SNMP) is the most widely supported open standard for
network management. It provides a means to access and set configuration and run-time parameters of
routers and communication servers. SNMP defines a set of functions that can be used to monitor and
control network elements.
Step 8 For the following queries, enable routing on AppleTalk and IPX:
Configure AppleTalk? [no]: yes
Multizone networks? [no]: yes
Step 9 For the following queries, do not enable VINES, XNS, DECnet, or bridging:
Configure Vines? [no]: no
Configure XNS? [no]: no
Configure DECnet? [no]: no
Configure bridging? [no]: no
Step 10 In most cases you will use IP routing. If you are using IP routing, you must also select an interior routing
protocol. You can specify only one of two interior routing protocols to operate on your system using the
setup program: Interior Gateway Routing Protocol (IGRP) or Routing Information Protocol (RIP).
Enter yes (the default) or press Return to configure IP, and then select an interior
routing protocol for IP:
Configure IP? [yes]:
Configure IGRP routing? [yes]:
Your IGRP autonomous system number [1]: 15
Note The following sample display includes a continuous listing of all configuration parameters selected in
Step 4 through Step 10. These parameters are shown in the order in which they appear on your console
terminal.
Only IP, IPX, and AppleTalk are the selected protocols for this example.
Step 11 Save your settings to NVRAM. (For more information on saving settings to NVRAM, see the “Saving
the Settings to NVRAM and Reviewing Your Configuration” section on page 4-19.)
Configuring Interfaces
This section provides procedures for configuring interfaces to allow communication over a LAN or
WAN. To configure the interface parameters, you will need your interface network addresses and subnet
mask information; consult your network administrator for this information.
Step 1 In the following example, the system is being configured for an Ethernet LAN using IP. Respond as
follows to the setup prompts, using your own addresses and mask:
Configuring interface parameters:
Step 2 Determine if you are going to enable IPX on this interface. If yes, enter the unique IPX network number:
Configure IPX on this interface? [no]: yes
IPX network number [2]:
Step 3 Enter yes if you want to use AppleTalk on the interface; enter yes to configure for extended AppleTalk
networks, and then enter the cable range number and the zone name that is to be associated with your
local zone:
Configure appletalk on this interface? [no]: yes
Step 4 Save your settings to NVRAM. (For more information on saving settings to NVRAM, see the “Saving
the Settings to NVRAM and Reviewing Your Configuration” section on page 4-19.) If additional
Ethernet interfaces are available in your system, you are prompted for their configurations as well.
The synchronous serial interfaces are configured to allow connection to WANs through a CSU/DSU.
Use the following procedure to configure a serial interface:
Step 2 Determine which protocols you want to allow on the synchronous serial interface and enter the
appropriate responses:
Configure IP unnumbered on this interface? [no]:
IP address for this interface: 10.1.1.20
Number of bits in subnet field [0]:
Class A network is 10.0.0.0, 0 subnet bits; mask is 255.0.0.0
Step 3 Save your settings to NVRAM. (See the “Saving the Settings to NVRAM and Reviewing Your
Configuration” section on page 4-19.) If additional synchronous serial interfaces are available in your
system, you are prompted for their configurations as well.
Note The following sample display includes a continuous listing of all interface configuration parameters
selected for Ethernet and synchronous serial interfaces. These parameters are shown in the order in
which they appear on your console terminal.
Only one Ethernet and one synchronous serial interface are configured for this example.
hostname Router
enable secret 5 $1$u8z3$PMYY8em./8sszhzk78p/Y0
enable password s
line vty 0 4
password s
snmp-server community public
ip routing
no vines routing
ipx routing
appletalk routing
no apollo routing
no decnet routing
no xns routing
no clns routing
no bridge 1
! Turn off IPX to prevent network conflicts.
interface Ethernet0/0
no ipx network
interface Ethernet0/1
no ipx network
!
interface Ethernet0/0
ip address 10.1.1.10 255.0.0.0
appletalk cable-range 0-0 0.0
appletalk discovery
no mop enabled
!
interface serial1/0
ip address 10.1.1.20 255.0.0.0
ip route-cache cbus
no keepalive
!
router igrp 15
network 1.0.0.0
!
end
Your Cisco 7500 series router is now minimally configured and ready to use. If you want to modify the
parameters after the initial configuration, use the setup command. To perform more complex
configurations, use the configure command.
For information on additional interface configuration and information on more specific system
configurations, refer to the publications listed in the “If You Need More Configuration Information”
section on page 4-32.
Step 1 Connect a console terminal to the console port of your RSP. If you are using the console Y-cable that
shipped with your router, use either of the two DB-25 male plug ends of the Y-cable.
Step 2 When you are asked if you want to enter the initial dialog, answer no to go into the normal operating
mode of the router, as follows:
Would you like to enter the initial dialog? [yes]: no
Step 3 After a few seconds you will see the user EXEC prompt (Router>). Type enable to enter enable mode.
Configuration changes can only be made in enable mode.
Router> enable
Step 4 Enter the config terminal command at the enable prompt to enter configuration mode from the terminal,
as follows:
Router# config terminal
Enter configuration commands, one per line. End with CNTL/Z.
Router(config)#
At the Router(config)# prompt, enter the interface type slot/port command to enter interface
configuration mode, as follows:
Router(config)# interface serial slot/port
Router(config-if)#
When you are in either of these configuration modes, you can enter any changes to the router
configuration.
Step 5 Press Ctrl-Z to exit either configuration mode.
Step 6 Save your settings to NVRAM. (For more information on saving settings to NVRAM, see the “Saving
the Settings to NVRAM and Reviewing Your Configuration” section on page 4-19.)
Your Cisco 7500 series router is now minimally configured and will boot with the configuration you have
entered. To see a list of the configuration commands available to you, enter ? at the prompt or press the
Help key while in configuration mode.
• copy running-config startup-config (if you are running Cisco IOS Release 11.0 or later)
• write memory (if you are running a Cisco IOS release earlier than Release 11.0)
Following is an example:
Hostname# copy running-config startup-config
Entering these commands will save the configuration settings that you created in the router using
configuration mode. If you fail to do this, your configuration will be lost the next time you reload the
router.
To display information stored in NVRAM, use the show startup-config EXEC command if you are
running Cisco IOS Release 11.0 or later, or the show config EXEC command if you are running a Cisco
IOS release earlier than Release 11.0.
What Do I Do Now?
After you have installed the Cisco 7500 series router hardware, checked all external connections, turned
on the system power, allowed the system to boot up, and minimally configured the system, you might
need to perform more complete and complex configurations, which are beyond the scope of this text.
For specific information on more complex system and interface configuration and, if necessary,
troubleshooting, refer to the publications listed in the “If You Need More Configuration Information”
section on page 4-32.
Note For basic configuration information on each of the interface processors available for the Cisco 7500
series routers, refer to the companion publication Interface Processor Installation and Configuration
Guide, or to the individual configuration notes that might have shipped with selected interface
processors.
Note The Flash memory card can be inserted and removed with the power on. In the following procedures, the
term RSP refers to the RSP2, RSP4, and RSP8. Specific differences are clearly noted.
A Flash memory card can be inserted and removed with the system power on. Both PC Card slots can
be used at the same time.
The following procedure is generic, and can be used for a Flash memory card in either slot position.
Use the following procedure to install and remove a Flash memory card:
Step 1 Face the front panel of the RSP, which should appear as shown in Figure 4-1a or Figure 4-2a, and hold
the Flash memory card with the connector end of the card toward the slot.
In an RSP2, RSP4, or RSP8, the label should face right, with the Flash memory card positioned as shown
in Figure 4-1 or Figure 4-2.
Note The Flash memory card is keyed and cannot be seated the wrong way. The ejector button will not pop
out if the card is not properly inserted.
Step 2 Insert the card into the appropriate slot until the card completely seats in the connector at the back of the
slot and the ejector button pops out toward you.
Step 3 Note that the card does not insert all the way inside the RSP; a portion of the card remains outside of the
slot. Do not attempt to force the card past this point.
Step 4 To eject the card, press the appropriate ejector button until the card is free of the connector at the back
of the slot.
Step 5 Remove the card from the slot and place it in an antistatic bag to protect it.
NO
RM
AL
UP
EJ
EC
T
b
NO
RM
SL
SL 0
AL
OT
OT
1
UP
NO
RM
AL
EJ
EC
T
UP
SL
SL 0
OT
OT
1
EJ
EC
T
H3089
SL
SL 0
OT
OT
1
Figure 4-2 Installing and Removing a Flash Memory Card (RSP4/4+ and RSP8)
a
NO
RM
AL
SL S
OT LOT
0 1
SL MA
AV ST
E ER
b NO
RM
AL
SL S
OT LOT
0 1
c NO
RM
AL
SL MA
AV ST
E ER
SL S
OT LOT
0 1
SL MA
AV ST
E ER
H7609
The following sections include additional procedures for using Flash memory and Flash memory cards.
The following procedures are required if you do not plan to use the Flash memory card as it was shipped
to you:
• Formatting a Flash Memory Card, page 4-24
• Copying Files to Flash Memory, page 4-25
• Making a Flash Memory Card Image Bootable, page 4-25
• Enabling Booting from Flash Memory, page 4-26
The following information is included for reference:
• Additional Commands Associated with Flash Memory, page 4-26
• Additional Procedures Associated with Flash Memory Cards, page 4-27
Note For a Flash memory card that was formatted on an RSP1, RSP2, or RSP7000 to be compatible in an
RSP4, the Flash memory card must be formatted with a boot or Cisco IOS software image that is
compatible with the RSP4.
Currently the Cisco IOS release required for Flash memory card compatibility with all RSPs is
Cisco IOS Release 11.1(8)CA1 or a later release of 11.1 CA.
Caution To prevent system problems, use Flash memory cards in the RSP4 that were formatted on an RSP1,
RSP2, RSP7000, or RSP4 running Cisco IOS Release 11.1(8)CA1 or a later release of 11.1 CA.
Caution The following formatting procedure erases all information on the Flash memory card. To prevent the loss
of important data that might be stored on a Flash memory card, proceed carefully. If you want to save
the data on a Flash memory card, copy the data to a server before you format the card.
Use the following procedure to format a new Flash memory card (the procedure assumes you have
already booted your router):
Step 1 Using the procedure in the “Installing and Removing a Flash Memory Card in an RSP” section on
page 4-20, insert the Flash memory card into slot 0. (If slot 0 is not available, use slot 1.)
Step 2 To format the Flash memory card, use the format slot0: (or format slot1:) command as follows:
Router# format slot0:
All sectors will be erased, proceed? [confirm]
Enter volume id (up to 30 characters): MyNewCard
Formatting sector 1
Format device slot0 completed
Router#
Note For this example, an 8-MB Flash memory card was used, and at the line “Formatting sector,” the system
counted the card’s sectors backward from 64 to 1 as it formatted them. For 16-MB Flash memory cards,
the system counts backward from 128 to 1, and for 20-MB Flash memory cards, the system counts
backward from 160 to 1.
The new Flash memory card is now formatted and ready to use.
Caution You cannot copy a new image into Flash memory while the system is running from Flash memory.
We recommend that you upgrade Cisco IOS software images in Flash memory one at a time; do not
delete all known-good images at one time. Also, upgrade PC Card-based Flash memory separately from
onboard Flash memory, to avoid losing important Cisco IOS software images that are known to be good.
(The onboard Flash memory is referred to as the bootflash.)
Use the command copy tftp:filename [bootflash | slot0 | slot1]: filename for the copy procedure, where
tftp:filename is the source of the file and [ bootflash | slot0 | slot1]: filename is the destination in
onboard Flash memory or on either of the Flash memory cards.
An example of the copy tftp:filename command follows for a file in the Flash memory card in PC Card
slot 0:
Router# copy tftp:myfile1 slot0:myfile1
20575008 bytes available on device slot0, proceed? [confirm]
Address or name of remote host [10.1.1.1]?
Loading new.image from 10.1.1.1 (via Ethernet1/0): !!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
![OK - 7799951/15599616 bytes]
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
Router#
Note In the preceding example, the exclamation points (!!!) appear as the file is downloaded, and the “C”
characters signify calculation of the checksum, which is a verification that the file has been correctly
downloaded to the Flash memory card.
When the system reloads, it will boot the image new.image from the Flash memory card in slot 0.
To disable the Break function and enable the boot system flash device:filename command, enter the
config-register command with the value shown in the following example:
Router(config)# config-reg 0x0100
Crtl-Z
Router#
You can move between Flash memory media using the cd [bootflash | slot0 | slot1] command, as
follows:
Router# cd slot0
slot0
Router# cd slot1
Router# pwd
slot1
You can list the directory of Flash memory media using the dir [bootflash | slot0 | slot1] command, as
follows:
Router# dir
-#- -length- -----date/time------ name
1 4601977 May 10 1996 09:42:19 myfile1
6 679 May 10 1996 05:43:56 todays–config
7 1 May 10 1996 09:54:53 fun1
You can delete a file from any Flash memory media using the delete [bootflash | slot0 | slot1]:filename
command, as follows:
Router# delete slot0:fun1
Router# dir
-#- -length- -----date/time------ name
1 4601977 May 10 1996 09:42:19 myfile1
Files that are deleted are marked as deleted, but still occupy space in Flash memory. The squeeze
command removes them permanently and pushes all other undeleted files together to eliminate spaces
between them.
Following is the syntax of the squeeze command:
Router# squeeze slot0:
All deleted files will be removed, proceed? [confirm]
Squeeze operation may take a while, proceed? [confirm]
ebESZ
To prevent loss of data due to sudden power loss, the “squeezed” data is temporarily saved to another
location of Flash memory, which is specially used by the system.
In the preceding command display output, the character “e” means this special location has been erased
(which must be performed before any write operation). The character “b” means that the data that is
about to be written to this special location has been temporarily copied. The character “E” signifies that
the sector that was temporarily occupied by the data has been erased. The character “S” signifies that the
data was written to its permanent location in Flash memory. The squeeze command operation keeps a
log of which of these functions has been performed so in case of a sudden power failure, it can come
back to the right place and continue with the process. The character “Z” means this log was erased after
the successful squeeze command operation.
The configuration register setting 0x0101 tells the system to boot the default image (the first image) from
onboard Flash memory, but not reset the Break function disable or check for a default filename to be
booted over the network. The configuration register setting 0x0102 tells the system to boot from Flash
memory if a network boot fails, disable the Break function, and check for a default filename to boot over
the network.
For more information on the copy tftp:filename [flash | slot0 | slot1]:filename command, and other
related commands, refer to the set of configuration fundamentals configuration and reference
publications listed in the “If You Need More Configuration Information” section on page 4-32.
• You know the filename of the image you want to copy into the Flash memory card.
Following is the procedure for copying a bootable file (called new.image) into the Flash memory card:
Note If you have already formatted a Flash memory card, you can use it instead; however, with an RSP4, you
cannot boot from or use a Flash memory card formatted on another type of system (including the
RSP7000, RSP1, and RSP2). You must reformat the Flash memory used on one of these systems before
you can use it as a boot or storage source with the RSP4.
Caution To prevent system problems, use Flash memory cards in the RSP4 that were formatted on an RSP4, or
an RSP1, RSP2, or RSP7000 running Cisco IOS Release 11.1(8) or a later release of 11.1 CA.
Formatting a Flash memory card will cause existing data to be lost.
Step 2 Enable the router by copying the image new.image to the Flash memory card, making this image in the
Flash memory card (in slot 0) the default boot image, and rebooting the router, using the following series
of commands:
Router> en
Password:
Router# copy tftp:new.image slot0:new.image
20575008 bytes available on device slot0, proceed? [confirm]
Address or name of remote host [1.1.1.1]?
Loading new.image from 1.1.1.1 (via Ethernet1/0): !!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
[OK - 7799951/15599616 bytes] CCCCCCCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
Router#
In the preceding example, the exclamation points (!!!) appear as the file is downloaded, and the “C”
characters signify calculation of the cyclic redundancy check (CRC) value, which is a verification that
the file has been correctly downloaded to the Flash memory card.
This completes the procedure for copying a bootable image into a Flash memory card.
Note The scenario assumes that the new image will fit on the Flash memory card in slot 0, alongside the old
image. If there is not enough available space, use the delete command to delete files from the Flash
memory card to make sufficient room for the new image; however, do not delete the image.old file. Then
use the squeeze command to remove these deleted files from the Flash memory card. If after you have
deleted files and used the squeeze command, the two files cannot coexist on the Flash memory card in
slot 0, remove this card (place it in an antistatic bag and store it in a safe place), and then insert the new
Flash memory card (with the file image.new) in slot 0. Proceed to Step 5 and use the command boot
system flash slot0:image.new to designate the file image.new as the default boot image.
Following is the procedure for copying bootable images between Flash memory cards:
Step 1 Boot the router. By default, the file image.boot will be used.
Step 2 Enable the router as follows:
Router> en
Password:
Router#
When the system reloads, it will boot the file image.new from the Flash memory card in slot 0.
This completes the procedure for copying bootable images between Flash memory cards.
Copying a Configuration File from RSP NVRAM to a Flash Memory Card on the RSP
You can use the command copy startup-config [slot0: | slot1:]:filename for the copy procedure, in
which startup-config is the file source (NVRAM) and [slot0: | slot1:]:filename is the file’s destination
in either of the Flash memory cards; note that the environmental variable CONFIG_FILE must be
pointing (set) to NVRAM, which is the system default.
Following is the procedure for copying a configuration file from RSP NVRAM to a Flash memory card
on the RSP:
Step 1 Use the show boot command to display the current setting for the environmental variable
CONFIG_FILE as follows:
Router# show boot
CONFIG_FILE variable =
Current CONFIG_FILE variable =
The preceding example shows that the environmental variable CONFIG_FILE is set for NVRAM, by
default.
Step 2 Use the copy startup-config slot0:filename command as follows:
Router# copy startup-config slot0:myfile2
20575008 bytes available on device slot0, proceed? [confirm]
Address or name of remote host [1.1.1.1]?
Loading new.image from 1.1.1.1 (via Ethernet1/0): !!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
[OK - 7799951/15599616 bytes] CCCCCCCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
Router#
Note In the preceding example, the exclamation points (!!!) appear as the file is copied. The “C” characters
signify calculation of the checksum—a verification that the file has been correctly copied.
Step 3 To verify the file was copied correctly, use the dir command as follows:
Router# dir slot0:
-#- -length- -----date/time------ name
1 5200084 Jul 11 1996 19:24:12 rsp-jv-mz.111-4
3 1215 Jul 11 1996 20:30:52 myfile1
This completes the procedure for copying files between RSP NVRAM and a Flash memory card.
Copying a Configuration from RSP DRAM to a Flash Memory Card on the RSP
You can use the command copy running-config [slot0: | slot1:]:filename for the copy procedure where
running-config is the file’s source (the temporary configuration in DRAM) and [slot0: | slot1:]:filename
is the file’s destination in either of the Flashmemory cards.
An example of the copy startup-config slot0:filename command follows:
Router# copy running-config slot0:myfile2
20575008 bytes available on device slot0, proceed? [confirm]
Address or name of remote host [1.1.1.1]?
Loading new.image from 1.1.1.1 (via Ethernet1/0): !!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
!!!![OK - 7799951/15599616 bytes] CCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC
Router#
Note In the preceding example, the exclamation points (!!!) appear as the file is copied. The “C” characters
signify calculation of the checksum—a verification that the file has been correctly copied.
To verify the file was copied correctly, use the dir command as follows:
Router# dir slot0:
-#- -length- -----date/time------ name
1 5200084 Jul 11 1996 19:24:12 rsp-jv-mz.111-4
3 1215 Jul 11 1996 20:30:52 myfile1
4 6176844 Jul 11 1996 23:04:10 rsp-jv-mz.111-472
5 1186 Jul 12 1996 16:56:50 myfile2
This completes the procedure for copying a configuration file from RSP DRAM to a Flash memory card.
To ensure that the startup configuration file, now stored in NVRAM, is the default running configuration
file used by the system, issue the copy startup-config running-config command as follows:
Router# copy startup-config running-config
Router#
%SYS-5-CONFIG_I: Configured from memory by console
Router#
This completes the procedure for copying a configuration file from the Flash memory card to NVRAM.
Caution Formatting a Flash memory card will cause existing data to be lost.
• For systems with Cisco IOS Release 11.2(1) or a later release of 11.2, refer to the following modular
configuration and modular command reference publications, as appropriate for your configuration:
– Configuration Fundamentals Configuration Guide
– Configuration Fundamentals Command Reference
– Security Configuration Guide
– Security Command Reference
– Wide-Area Networking Configuration Guide
– Wide-Area Networking Command Reference
– Network Protocols Configuration Guide, Parts 1, 2, and 3
– Network Protocols Command Reference, Parts 1, 2, and 3
– Bridging and IBM Networking Configuration Guide
– Bridging and IBM Networking Command Reference
– Configuration Builder Getting Started Guide
– Troubleshooting Internetworking Systems
– Debug Command Reference
– System Error Messages
– Cisco IOS Software Command Summary
Your Cisco 7505 router is configured to your order and is ready for installation and startup when it leaves
the factory. After you install and configure your Cisco 7505 router, you might have to perform specific
maintenance procedures and operations to ensure that the router is operating properly, to upgrade
specific system components, or to replace components with spare parts or field-replaceable units
(FRUs). This chapter describes maintenance operations required to maintain your Cisco 7505 router; it
includes procedures for installing, adding, and replacing internal router components and replaceable
spare parts.
Note Detailed, up-to-date instructions (called configuration notes) are available on Cisco.com.
The replaceable system components fall into two categories: those that support online insertion and
removal (OIR) and those that do not (requiring you to turn off the system power before replacement).
For example, you can remove interface processors and replace them while the system is operating;
however, you must shut down the system power before removing the RSP and the single power supply
in a Cisco 7505 with one power supply installed, or before accessing the chassis interior for any other
reason.
This chapter contains specific component replacement instructions for upgrading, removing, or
replacing the following components:
• Front panel
• Fan tray
• Chassis interface (CI) board
• Power supply
Caution To help prevent problems, before performing any procedures in this chapter, review the “Safety
Recommendations” section on page 2-2.
Note Interface processor-specific configuration information is included in the companion Interface Processor
Installation and Configuration Guide, which shipped with your Cisco 7505 router, as well as in the
individual configuration notes that shipped with your spare interface processors.
Warning If the power is not shut down before removing the chassis cover panel, the high current on the fan tray
and fan control board can be a hazard. When the power harness cover is removed, the high current
present in the wiring and on the backplane can also be a hazard. Removing the cover panel when the
system is operating compromises the EMI integrity of the system. Therefore, always turn off the system
power before removing the cover panel; remove the cover panel only when it is necessary to replace
internal components.
The Cisco 7505 fan tray comprises six individual fans (the fan array) and a fan control printed circuit
board mounted on a metal tray (see Figure 5-2); the entire assembly is called the fan tray. The fan tray
slides into the right side of the chassis (when you view the chassis from the noninterface processor end).
The fans draw cooling air through the inlet vents on the left side of the chassis (when you view the
chassis from the noninterface processor end) and force the air out through the exhaust vents on the right
side of the chassis.
The fan control board distributes power to the fans, controls the fan speed, and monitors and reports fan
failures to the system through the backplane.
The power harness cover (see Figure 5-4) shields the wiring harness that delivers DC power from the
power supply to the backplane. The power harness, which is part of all power supplies, carries DC
voltages from the power supply to the backplane. The backplane distributes the operating voltages to all
of the internal chassis components.
For the AC-input power supply, an external modular power cable delivers AC source power to the
external AC receptacle on the interface processor end of the power supply.
For the DC-input power supply, a three-lead, 10-AWG power cable that you provide delivers DC source
power to the terminal block on the power supply.
The power supply rests on the floor of the chassis, under the card cage and backplane. The noninterface
processor end of the power supply has handles for pulling it out of the chassis. Before inserting a power
supply, remove the cable retention clip (or secure it with tape); otherwise, it will catch on the chassis
floor and prevent the chassis from sliding into the power supply bay.
The backplane cover shields the noninterface processor side of the backplane as well as the arbiter and
chassis interface.
Warning Before working on a system that has an on/off switch, turn OFF the power and unplug the power cord.
Warning Before working on the chassis or near power supplies, disconnect the power cable on AC units or
disconnect the power at the circuit breaker on DC units.
Figure 5-1 Removing and Replacing the Cisco 7505 Cover Panel
H2869
Captive screws
Step 1 Use a 3/16-inch flat-blade screwdriver to loosen the two captive screws on the front of the cover panel.
Step 2 Pull the top of the panel out about 3 inches (7.62 cm); then grasp the sides of the panel and pull it upward
and away from the chassis.
Note See the appropriate sections depending on the replacement procedures you need to perform. Then, to
replace the chassis cover panel, proceed to the following procedure.
Step 1 Hold the sides of the cover panel with both hands and tilt the top of the panel back slightly (toward you).
(See Figure 5-1.)
Step 2 Slide the guide tabs into the slots in the bottom edge of the chassis.
Step 3 Using the guides as a pivot point, push the top half of the panel back toward the chassis opening until
the panel is flush with the edges of the chassis.
Step 4 Hold the top front of the panel in place, if necessary, while you tighten the two captive screws with a
3/16-inch flat-blade screwdriver.
This completes the chassis cover panel removal and replacement procedure.
Note You cannot replace individual fans; if a fan fails, you must replace the entire fan tray assembly.
Removing/replacing
fan tray
H9726
When you view the chassis from the noninterface processor end, the fan tray is on the far right. See
Figure 5-2.
A cutout in the front of the tray provides a handle for pulling the tray out of the chassis. An M4 Phillips
screw anchors a tab on the bottom edge of the tray to the interior chassis frame, just below the right
power supply ear.
When the fan tray is fully inserted in the chassis, an edge connector on the fan control board slides into
the backplane electrical connector. The bottom of the tray is a metal runner that guides the tray along a
metal track on the chassis floor. (See Figure 5-3.) Also, a bracket on the chassis ceiling helps guide the
tray into the chassis.
Figure 5-3 Fan Tray Tracks and Guides in the Cisco 7505
L-bracket
Fan tray,
side view
Fan tray,
side view
Card cage
Chassis
enclosure
Bottom runner
Track
H2870
Warning Before working on the chassis or near power supplies, disconnect the power cable on AC units or
disconnect the power at the circuit breaker on DC units.
Step 1 Turn off the system power switch and disconnect the power cable from the power source.
Step 2 Remove the chassis cover panel. (Follow Step 1 and Step 2 in the “Removing and Replacing the
Cisco 7505 Cover Panel” section on page 5-3.)
Step 3 Attach an ESD-preventive strap between you and an unpainted surface on the chassis.
Step 4 Locate the fan tray, which is in the far right of the noninterface processor end of the chassis. On the lower
left side of the fan tray, locate the tab that anchors the chassis frame.
Step 5 Remove the M4 Phillips screw from the tab on the lower left side of the fan tray using a number 2 Phillips
screwdriver.
Step 6 Grasp the cutout handle in the front of the tray and pull the fan tray straight out of the chassis. (See
Figure 5-2.) After the fan control board connector clears the backplane socket, the fan tray will slide
easily along the track and out of the chassis.
Step 7 Place the removed fan tray in an antistatic bag for storage or return to the factory.
Note See the appropriate sections depending on the replacement procedures you need to perform. Then, to
replace the fan tray, proceed to the following procedure.
Step 1 Replace the fan tray. Hold the fan tray assembly in the position shown in Figure 5-2. Keep the tray as
straight as possible, or you might have trouble inserting it into the chassis.
Note Before inserting the fan tray, compare the hardware inside the chassis to Figure 5-3. The runner on the
bottom of the fan tray has to slide along in the track on the floor. At the same time, the runner on the top
of the tray has to slide through the notch at the top of the chassis opening, then over the top of the card
cage while staying to the left of the L-bracket on the chassis ceiling.
Step 2 Insert the top runner of the fan tray through the notch in the top of the chassis. Continue pushing the tray
into the chassis, ensuring that the bottom runner slides into the track on the floor of the chassis. If the
tray hangs up, pull it back out a few inches and try pushing it back in again. If the runners seem to be
catching on the brackets, push the tray slightly toward the left when inserting it again.
Step 3 Slide the tray back into the chassis, pushing it all the way in until the circuit board snaps into the
backplane socket.
Step 4 Replace the M4 screw in the tab and tighten it with a number 2 Phillips screwdriver. (See the cutaway
view of this screw in Figure 5-2.)
Step 5 Replace the cover panel. (Follow Step 1 through Step 4 in the procedure for replacing the cover panel in
the “Removing and Replacing the Cisco 7505 Cover Panel” section on page 5-3.)
Warning Before working on the chassis or near power supplies, disconnect the power cable on AC units or
disconnect the power at the circuit breaker on DC units.
Step 1 Turn off the system power switch and disconnect the power cable from the power source.
Step 2 Remove the chassis cover panel. (Follow Step 1 and Step 2 in the procedure for removing the chassis
cover panel in the “Removing and Replacing the Cisco 7505 Cover Panel” section on page 5-3.)
H2867
Removing power harness cover
Power harness Arbiter/chassis
cover interface board
cover
Power supply Fan tray
Step 3 Remove the M3 screw that secures the top of the harness cover to the backplane using a number 1
Phillips screwdriver. (See the cutaway in Figure 5-4.)
Step 4 Holding the cover with one hand, tilt the top of the cover back toward you, then pull it upward slightly
so that the tab clears the slot in the chassis floor.
Step 5 When the tab clears the slot, pull the cover straight back off the harness and out of the chassis.
Note See the appropriate sections depending on the replacement procedures you need to perform. Then, to
replace the power harness cover, proceed to the following procedure.
Step 1 Replace the power harness cover. Hold the power harness cover with one hand, with the tab on the
bottom and the open side facing away from you. Tilt the top of the panel back slightly (toward you).
Step 2 Insert the tab on the bottom of the cover into the slot in the chassis floor. (See Figure 5-4.)
Step 3 While pushing the cover downward slightly to keep the bottom tab in the slot, push the top of the cover
back over the harness wires until the sides are flush against the backplane cover. Ensure that all the
harness wires are under the cover.
Step 4 Insert the M3 screw through the top of the harness cover, and use a number 1 Phillips screwdriver to
tighten it. (See the cutaway in Figure 5-4.)
Step 5 Replace the cover panel. (Follow Step 1 through Step 4 in the procedure for replacing the cover panel in
the “Removing and Replacing the Cisco 7505 Cover Panel” section on page 5-3.)
This completes the power harness cover removal and replacement procedures.
Step 1 Attach an ESD-preventive strap between you and an unpainted chassis surface.
Step 2 With the fan tray removed, remove the eight 20-mm M3 standoff screws that secure the backplane cover
to the arbiter and CI standoffs. These screws are located on the face of the backplane cover. (See
Figure 5-5.)
Step 3 Remove the fifteen 10-mm M3 Phillips that secure the backplane cover to the backplane. These screws
are located around the flange of the backplane cover (two on each side, six along the top, and five along
the bottom). (See Figure 5-5.)
Caution To prevent loosening the backplane from the chassis, remove only those screws that secure the backplane
cover to the backplane. Do not remove any adjacent screws.
Step 4 With all screws removed, carefully guide the backplane cover out and away from the backplane, arbiter,
and CI. (See Figure 5-5.)
Figure 5-5 Removing and Replacing the Cisco 7505 Backplane Cover
Guide pin
hole
H2872
Guide pin
hole
Note See the appropriate sections depending on the replacement procedures you need to perform. Then, to
replace the backplane cover, proceed to the following procedure.
Step 1 Carefully guide the backplane cover into the chassis opening over the arbiter and CI, and over the guide
pins on the backplane. (See Figure 5-5.) Align the screw holes in the cover with the holes on the
backplane and standoffs.
Step 2 Loosely install the 15 screws around the flange of the backplane cover. (See Figure 5-5.) Do not tighten
these screws.
Step 3 Loosely install the eight standoff screws in the face of the backplane cover.
Step 4 Verify that the cover is aligned; then tighten all screws that secure the backplane cover.
Step 5 Replace the fan tray. (Follow Step 1 through Step 5 in the procedure for replacing the fan tray in the
“Removing and Replacing the Cisco 7505 Fan Tray” section on page 5-5.)
Step 6 Reattach the power harness plug to the power harness receptacle. The harness plug and backplane
receptacle are polarized with notches at the top of both guide tabs (top and bottom) on the plug. Ensure
that the plug is fully seated in the receptacle.
Step 7 Replace the power harness cover. (Follow Step 1 through Step 5 in the procedure for replacing the power
harness cover in the “Removing and Replacing the Cisco 7505 Power Harness Cover” section on
page 5-7.)
Step 8 Replace the cover panel. (Follow Step 1 through Step 4 in the procedure for replacing the cover panel in
the “Removing and Replacing the Cisco 7505 Cover Panel” section on page 5-3.)
This completes the Cisco 7505 backplane cover removal and replacement procedure.
Standoff Standoff
screw holes screw holes
H2877
Chassis interface
When the backplane cover is in place, four standoff screws extend through the backplane cover, through
each corner of the CI and into the standoffs to keep both the CI and backplane cover in place.
This procedure assumes that you have already removed the chassis cover panel, the fan tray, the power
harness cover, the power harness, and the backplane cover. If not, see the appropriate procedures in this
section to remove these items. Replace the CI only if it fails.
Use the following procedure to remove the CI:
Step 1 Turn off the system power switch and disconnect the power cable from the power source.
Step 2 Attach an ESD-preventive strap (your own or the one supplied with the FRU) between you and an
unpainted chassis surface.
Step 3 Because you already had to remove the CI standoff screws to remove the backplane cover, the CI is held
in place only by the connector that is connected to the backplane. Grasp the edges of the CI and pull it
straight out to disconnect the CI connector from the backplane socket. (See Figure 5-7.)
Note If necessary, gently rock the CI from side to side very slightly to dislodge the pins from the backplane
connector.
Chassis
interface
standoffs (4)
H2874
Step 4 Place the CI in an antistatic bag.
Step 1 Attach an ESD-preventive strap (your own or the one supplied with the FRU) between you and an
unpainted chassis surface.
Step 2 Place your fingers around the top and side edges of the CI and push it straight in toward the backplane
until the connector is fully seated in the backplane socket and the standoff screw holes in the CI are
aligned with the standoffs. (See Figure 5-7.)
Step 3 Reconnect the power harness plug to the backplane receptacle; the plug and receptacle are polarized with
notches on the guide tabs. If you have trouble making the connection, ensure that the notch is at the top
on both guide tabs (top and bottom) on the plug.
Step 4 Replace the backplane cover. (Follow Step 1 through Step 8 in the procedure for replacing the backplane
cover in the “Removing and Replacing the Cisco 7505 Backplane Cover” section on page 5-9.)
Step 5 Replace the power harness cover. (Follow Step 1 through Step 5 in the procedure for replacing the power
harness cover in the “Removing and Replacing the Cisco 7505 Power Harness Cover” section on
page 5-7.)
Step 6 Replace the fan tray. (Follow Step 1 through Step 5 in the procedure for replacing the fan tray in the
“Removing and Replacing the Cisco 7505 Fan Tray” section on page 5-5.)
Step 7 Replace the chassis cover panel. (Follow Step 1 through Step 4 in the procedure for replacing the chassis
cover panel in the “Removing and Replacing the Cisco 7505 Cover Panel” section on page 5-3.)
Warning To prevent damage to the harness wires, always pull the connector, not the harness wires, to
disconnect the power harness.
DC OK LED
On/off switch
AC receptacle
H1998
Cable retention
clip
The following procedure assumes you already removed the chassis cover panel, the fan tray, the power
harness cover, and the power harness. If not, see the appropriate sections in this chapter. You need a
number 2 Phillips screwdriver and a pair of wire cutters.
Use the following procedure to remove the power supply:
Warning Before working on the chassis or near power supplies, disconnect the power cable on AC units or
disconnect the power at the circuit breaker on DC units.
Step 2 For the AC-input power supply: Move the cable retention clip away for the power cable and disconnect
the power cable from the AC receptacle.
Step 3 For the DC-input power supply: Use a wire cutter to cut the nylon cable tie that provides strain relief for
the DC power cable. (You must replace this nylon cable tie with a new one after the new power supply
is installed.) Remove the DC-input cable from the terminal block.
Step 4 Attach an ESD-preventive strap (your own or the one supplied with the spare) between you and any
unpainted chassis surface.
Figure 5-9 Removing and Replacing the Cisco 7505 Power Supply
a Power harness
Phillips screws
(2 places)
Backplane
power
receptacle
Removing/replacing
power supply
H9767
Handling the
power supply
Step 5 Disconnect the power harness plug from the backplane receptacle by pulling the polarized plug out of
the receptacle; do not pull on the wires. (See Figure 5-9a.)
Step 6 Use a number 2 Phillips screwdriver to remove the two M4 Phillips pan-head screws that secure the
power supply ears (one on each side of the power supply) to the chassis frame. (See Figure 5-9a.)
Step 7 Using both hands, grasp both of the power supply handles and pull the power supply about halfway out
of the bay. (See Figure 5-9b.) Then grasp the sides of the power supply and pull it out of the chassis. (See
Figure 5-9c.)
Step 1 Before inserting a power supply, remove the cable retention clip from the AC receptacle on the power
supply, otherwise it can catch on the floor of the chassis during the installation. Pinch the sides of the
clip together until they clear the jackscrews. See Figure 5-8.
Warning Before working on the chassis or near power supplies, disconnect the power cable on AC units or
disconnect the power at the circuit breaker on DC units.
Step 2 Hold the power supply as shown in Figure 5-9c and slide it into the bottom of the chassis. Use the
handles to push the supply all the way into the chassis until the ears on both sides are flush against the
chassis frame. (See Figure 5-9b.)
Step 3 Use a number 2 Phillips screwdriver to replace the two M4 Phillips pan-head screws to secure the two
power supply ears to the chassis frame.
Step 4 Reattach the power harness plug to the backplane receptacle. The harness plug and backplane receptacle
are polarized with notches at the top of both guide tabs (top and bottom) on the plug. Ensure that the
plug is fully seated in the receptacle.
Step 5 Replace the power harness cover. (Follow Step 1 through Step 5 in the procedure for replacing the power
harness cover in the “Removing and Replacing the Cisco 7505 Power Harness Cover” section on
page 5-7.)
Step 6 Replace the fan tray. (Follow Step 1 through Step 5 in the procedure for replacing the fan tray in the
“Removing and Replacing the Cisco 7505 Fan Tray” section on page 5-5.)
Step 7 Replace the cover panel. (Follow Step 1 through Step 4 in the procedure for replacing the cover panel in
the “Removing and Replacing the Cisco 7505 Cover Panel” section on page 5-3.)
Step 8 For AC-input power supplies: On the interface processor side of the power supply, replace the cable
retention clip on the AC input port by pinching the sides of the retention clip together and letting the
ends of the retention clip snap outward into the holes in the jackscrews.
Step 9 For DC-input power supplies: To provide strain relief for the DC-input cable, replace the nylon cable tie
(that you removed in Step 2 of the previous procedure) with a new nylon cable tie.
Your Cisco 7507 or Cisco 7507-MX router is configured to your order and is ready for installation and
startup when it leaves the factory. After you install and configure your router, you might have to perform
specific maintenance procedures and operations to ensure that the router is operating properly, to
upgrade specific system components, or to replace components with spare parts or field-replaceable
units (FRUs). This chapter describes procedures and maintenance operations required to maintain your
Cisco 7507 or Cisco 7507-MX router; it includes procedures for installing, adding, and replacing
internal router components and replaceable spare parts.
Note Detailed, up-to-date instructions (called configuration notes) are available on Cisco.com.
The replaceable system components fall into two categories: those that support online insertion and
removal (OIR) and those that do not (requiring you to turn off the system power before replacement).
For example, you can remove interface processors and replace them while the system is operating;
however, you must shut down the system power before removing the RSP and the single power supply
in a Cisco 7507 or Cisco 7507-MX with one power supply installed, or before accessing the chassis
interior for any other reason.
This chapter provides specific component replacement instructions for upgrading, removing, or
replacing the following components:
• Chassis panels
• Blower module assembly
• Chassis interface (CI) board
• Air filter
• LED board
• Power supply removal (power supply installation is discussed in the “Installing Cisco 7507 and
Cisco 7507-MX Power Supplies” section on page 3-14)
Caution To help prevent problems, before performing any procedures in this chapter, review the “Safety
Recommendations” section on page 2-2
Note Interface processor-specific configuration information is included in the companion Interface Processor
Installation and Configuration Guide, which shipped with your Cisco 7507 or Cisco 7507-MX router,
as well as in the individual configuration notes that shipped with your spare interface processors.
Warning If the power is not shut down before you remove chassis cover panels, high current can become a
hazard. When the power harness cover is removed, the high current present in the wiring and on the
backplane also becomes a hazard. Removing metal cover panels when the system is operating also
compromises the EMI integrity of the system. Therefore, always turn off the system power before
removing metal cover panels, and remove cover panels only when it is necessary to replace internal
components.
Warning Before working on a system that has an on/off switch, turn OFF the power and unplug the power cord.
Note The procedure for installing power supplies in the Cisco 7507 and Cisco 7507-MX is included in the
“Installing Cisco 7507 and Cisco 7507-MX Power Supplies” section on page 3-14.
Redundant power supplies support online insertion and removal (OIR); if you remove one power supply,
the second supply immediately ramps up to supply full power to the system to maintain uninterrupted
operation.
If you have only one power supply in your Cisco 7507 or Cisco 7507-MX, you must turn off power
before removing and replacing it. Always install a filler plate over an empty power supply bay to protect
the connectors from contamination.
Warning When stranded wiring is required, use approved wiring terminations, such as closed-loop or
spade-type with upturned lugs. These terminations should be the appropriate size for the wires and
should clamp both the insulation and the conductor.
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit.
To ensure that all power is OFF, locate the circuit breaker on the panel board that services the DC
circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit
breaker in the OFF position.
Step 1 If you are replacing the DC-input power supply, turn off the power supply DC power source.
Step 2 On the power supply to be removed, turn off the switch. The interlock tab will retract into the unit.
Figure 6-1 Power Supply Interlock (Cisco 7507 and Cisco 7507-MX AC-Input Power Supply
Shown)
H1315a
Locking device
Safety interlock in ON and
Cable-retention clip switch locked positions
Warning The illustration shows the DC power supply terminal block. Wire the DC power supply using the
appropriate lugs at the wiring end, as illustrated. The proper wiring sequence is ground to ground,
positive to positive (line to L), and negative to negative (neutral to N). Note that the ground wire should
always be connected first and disconnected last.
Figure 6-2 Removing Nylon Cable Ties and Power Leads from a Cisco 7507 and Cisco 7507-MX
DC-Input Power Supply
Captive installation
screw
OU
T
INP FAIL
UT
PO
WE
R
Step 5 Use a screwdriver to loosen and remove the captive installation screw on the top of the supply. See
Figure 6-3.
Figure 6-3 Power Supply Captive Installation Screw (Cisco 7507 and Cisco 7507-MX AC-Input
Power Supply Shown)
Captive
installation
screw
DC
FA POW
IL
AC
DC
FA C PO
IL
ER
A
WE
LEDs
R
Power supply
front panel
AC power I
receptacle
O
H1314a
On/off switch Locking device
Step 6 Grasp the power supply handle with one hand and place your other hand underneath to support the
bottom of the power supply as shown in Figure 6-4.
Warning Keep hands and fingers out of the power supply bays. High voltage is present on the power backplane
when the system is operating.
Figure 6-4 Handling a Power Supply (Cisco 7507 and Cisco 7507-MX AC-Input Power Supply
Shown)
Captive
installation
DC
FA
IL
AC
PO
WER
screw
H1356a
Step 7 Pull the power supply out of the bay and put it aside.
Step 8 If the power supply bay is to remain empty, install a power-supply filler plate over the opening and secure
it with a mounting screw. This protects the inner chassis and the connectors in the rear of the bay from
dust and exposed current levels when the chassis is powered on.
Note If you plan to replace an AC-input power supply, install it using the procedure in the “Cisco 7507 and
Cisco 7507-MX Installation Considerations” section on page 3-14.
If you plan to replace a DC-input power supply, install it using the procedure in the “Installing Cisco
7507 and Cisco 7507-MX Power Supplies” section on page 3-14. Rewire it using the procedure in the
“Connecting Power to the Cisco 7505 DC-Input Power Supply” section on page 3-9.
Removing and Replacing the Cisco 7507 and Cisco 7507-MX Front Chassis
Panels
This section provides the procedures for removing and replacing the chassis top front panel and bottom
front panel so you can access internal chassis components or replace panels that have been damaged.
The bottom front chassis panel is vented and works with the chassis blower to draw cooling air into the
chassis. If the bottom panel is not installed correctly, or if it is cracked or broken, the flow of cooling air
can be redirected and might cause overheating inside the chassis. Replace panels if they are cracked or
broken, or if damage prevents them from fitting on the chassis properly.
Always shut down the system before removing the chassis top front panel. With the top front panel
removed, 100A of current is exposed on the front of the backplane and around the power supply wiring
harnesses.
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units;
disconnect the power at the circuit breaker on DC units.
Note You must remove the bottom front panel before you can remove the top front panel. The EMI shielding
around the outer edge of the top front panel acts as a spring and compresses when you push the panel
into the chassis to keep the panel fitted tightly into the chassis opening.
Step 1 Grasp the bottom edge of the bottom chassis panel and pull the panel out about 1 inch (2.54 cm). Place
your fingers behind the sides of the panel and pull it off the chassis.
Figure 6-5 Removing the Cisco 7507 and Cisco 7507-MX Bottom Front Panel
.
UPPER LOWER
POWER NORMAL
POWER
H3132
Step 2 On the top front panel, use a number 1 Phillips or a 3/16-inch flat-blade screwdriver to loosen the two
captive screws at the bottom edge of the panel frame. (See Figure 6-6.)
Figure 6-6 Removing the Cisco 7507 and Cisco 7507-MX Top Front Panel
a b
UPPER LOWER
POWER NORMAL
POWER UPPER LOWER NORMAL
POWER POWER
H3133
Step 3 Place one hand against the top front center of the panel to brace it. (See Figure 6-6a.) The top of the panel
acts as a pivot point when you pull the bottom out and away from the chassis.
Step 4 With your other hand, grasp the front of the panel by inserting your fingers into the opening on the
underside of the front plastic panel. (See the right hand in Figure 6-6a.)
Step 5 While pushing slightly against the top of the panel to constrain it, pivot the bottom edge of the frame
outward about 2 inches (5.08 cm). (See Figure 6-6a.) Because of the tightly compressed EMI shielding,
you will have to use significant force to pull the bottom of the panel outward. However, be careful that
you do not pull the panel more than 2 inches (5.08 cm) away from the chassis, or you might damage the
inner bezel or LED board.
Step 6 When the bottom of the frame clears the chassis opening, keep your hands in the same positions and pull
the panel down and off the chassis. (See Figure 6-6b.)
Note Refer to the appropriate sections depending on the replacement procedures you need to perform. Then,
to replace the front chassis panel, proceed to the following procedure.
Step 1 Grasp the sides of the top panel with both hands.
Step 2 Two guide tabs at the top edges of the panel fit into two slots in the top edges of the chassis opening. Tilt
the top of the panel back (away from you) about 30 degrees from vertical and slide the two guide tabs
into the chassis slots.
Step 3 Check the top of the panel to make sure it is lined up with the top of the chassis opening. Failure to align
the panel at this point can result in equipment damage when you perform the next step.
Step 4 Push the panel upward to push the tabs into the slots and pivot the bottom of the panel toward the chassis
until the panel frame meets the chassis. Maintain a steady upward pressure to keep the guide tabs in the
chassis slots.
Step 5 When the panel is flush against the front of the chassis, push the panel upward until the bottom of the
panel is level with the bottom of the chassis opening.
Step 6 Place the palm of one hand against the top front center of the panel to brace it and hold it in place, and
place the palm of your other hand against the lip on the bottom edge of the frame.
Step 7 Use your hand at the bottom of the frame to push the bottom of the panel upward and back into the
chassis opening until the tabs on the front sides of the panel are flush against the front of the chassis.
You will have to use significant force to compress the EMI shielding enough to fit into the opening. If
the panel resists, pull it slightly downward and make sure that the panel is lined up with the top and sides
of the opening in the chassis.
Figure 6-7 Replacing the Cisco 7507 and Cisco 7507-MX Front Panels
a
Guide tab slides up b
into slot in chassis
SERIES
UPPER LOWER
POWER NORMAL
POWER
UPPER LOWER
POWER NORMAL
POWER
c
d e
SERIES SERIES
UPPER LOWER UPPER LOWER
POWER NORMAL POWER NORMAL
POWER POWER
SERIES
UPPER LOWER
POWER NORMAL
POWER
H9768
Step 8 When the tabs on the front sides of the panel are flush against the sides of the chassis, tighten the two
captive screws in the bottom edge of the frame.
Step 9 To replace the bottom front panel, place the ball studs on the back of the panel over the holes in the front
lip of the chassis and push the panel onto the chassis until the ball studs snap into place.
This completes the chassis front panel removal and replacement procedures.
Cleaning and Replacing the Cisco 7507 and Cisco 7507-MX Air Filter
In the Cisco 7507 and Cisco 7507-MX, the air filter removes dust from the air drawn in by the blower.
The edges of the air filter fit into the lower frame of the top front chassis panel. You should remove and
vacuum the air filter at least once every 2 weeks, or more often in unusually dusty environments. If
vacuuming is not possible, you can remove the filter and wash it, but ensure that it is completely dry
before replacing it in the chassis. Have spares on hand in case the filter tears or becomes worn. A dirty
filter can prohibit the flow of cooling air into the chassis and might cause an overtemperature condition.
If you can remove, clean, and replace the filter within 5 minutes, you do not need to shut down the system
power.
Caution Do not operate the system for more than 5 minutes without a filter installed. Never place a wet filter in
the chassis; the moisture drawn into the chassis can damage the equipment.
You need to remove the bottom front chassis panel to access and remove the filter, and then move the
filter away from the chassis for vacuuming. Vacuuming can dislodge substantial amounts of dust, and
cleaning the filter near the opened chassis can allow loose particles to enter the chassis through the
unfiltered blower. Therefore, we recommend that you briefly remove the panel to clean it, and then
immediately replace it in the chassis.
Use the following procedure to check the air filter and clean or replace it if necessary:
Step 1 Remove the bottom front panel. (See Step 1 through Step 6 in the procedure for removing front cover
panels in the “Removing and Replacing the Cisco 7507 and Cisco 7507-MX Front Chassis Panels”
section on page 6-6.) The edges of the air filter fit into the lower frame of the top front panel.
Step 2 Remove the filter by grasping it in the center and pulling the edges out of the frame.
Step 3 Check the condition of the filter. If the filter is extremely dusty, or if it appears worn or torn, discard it
after you ensure that you have a replacement available. Proceed to Step 7 to install the new filter.
Step 4 Move the filter away from the chassis and vacuum it thoroughly. Do not vacuum the filter when it is
installed or near the chassis opening; doing so can dislodge substantial amounts of dust and allow loose
particles to enter the chassis.
Step 5 If the filter needs washing, refer to Step 7 to install a temporary replacement filter. If a replacement is
not available, shut down the system until the filter dries and you can safely replace it.
Step 6 Wash the filter in running water, or discard it and replace it with a new filter. The filter must be
thoroughly dry before you replace it in the chassis.
Step 7 Place the new or clean, dry filter (or a temporary replacement filter) over the frame and push the edges
into the frame with your fingers. Ensure that all edges are tucked into the frame.
Step 8 Replace the bottom front panel by aligning the bottom of the panel with the holes on the front of the
chassis. Push the edges in until the ball studs snap into place.
Caution Never place a wet filter in the chassis; the moisture drawn into the chassis can damage the equipment.
Note Figure 6-8 shows the locations of each of these components inside the front cavity of the chassis (shown
with both front chassis panels removed).
Figure 6-8 Cisco 7507 and Cisco 7507-MX Internal Chassis Components
Dual arbiter
or turbo arbiter
Chassis interface
(mounted on
vertical plane)
Blower power
connection
H3884
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units;
disconnect the power at the circuit breaker on DC units.
Removing and Replacing the Chassis Interface in the Cisco 7507 and Cisco 7507-MX
The chassis interface (CI) (shown in Figure 6-9) provides environmental monitoring and logic functions
for the Cisco 7507 and Cisco 7507-MX. The CI is a printed circuit board mounted to the noninterface
processor side (rear) of the backplane. The CI plugs directly into the backplane through the edge
connector on the CI and a connector on the rear of the backplane. The chassis interface ships as a spare
part as Product Number MAS-7500CI=. Replace the CI only if it fails.
Standoff Standoff
screw holes screw holes
H2877
Chassis interface
Step 1 Turn off the system power switch and disconnect the power cable from the power source.
Step 2 Attach an ESD-preventive strap (your own or the one supplied with the FRU) between you and an
unpainted chassis surface.
Step 3 Remove the front panels. (See Step 1 through Step 6 in the procedure for removing front cover panels in
the “Removing and Replacing the Cisco 7507 and Cisco 7507-MX Front Chassis Panels” section on
page 6-6.)
Step 4 Locate the CI board on the rear of the backplane. (See Figure 6-8.)
Step 5 Carefully remove the CI from its backplane connector.
Note If necessary, gently rock the CI from side to side very slightly to dislodge the pins from the backplane
connector.
Step 1 Attach an ESD-preventive strap (your own or the one supplied with the FRU) between you and an
unpainted chassis surface.
Step 2 Position the CI in the vertical orientation shown in Figure 6-8, with the connector along the edge of the
CI facing the CI backplane connector. Both CI connectors are keyed so you cannot install the CI
incorrectly; however, to prevent damage to the connector pins, determine the correct connection
orientation before you install the CI.
Step 3 Attach the CI edge connector to the connector on the backplane. Align the CI edge connector keys with
the backplane connector keys; the CI should attach to the backplane connector with a moderate amount
of force. Do not force the CI connector onto the backplane connector. It might be necessary to gently
rock the connectors into place.
Step 4 Replace the top and bottom front chassis panels. (See Step 1 through step 9 in the procedure for replacing
front cover panels in the “Removing and Replacing the Cisco 7507 and Cisco 7507-MX Front Chassis
Panels” section on page 6-6.)
This completes the CI replacement procedure for the Cisco 7507 and Cisco 7507-MX.
Removing and Replacing the Cisco 7507 and Cisco 7507-MX LED Board
The LED board contains the three status LEDs that provide system and power supply status on the front
panel. Replace the LED board only if it fails or if one of the LEDs fails.
The LED board is mounted on a horizontal plane near the top of the chassis interior. See Figure 6-8. The
board slides into two brackets mounted to the front of the backplane and attaches to a connector on the
backplane. Two pins in the brackets and a metal spring keep the board in place. Figure 6-10
Use the following procedure to remove the existing LED board:
Step 1 On each installed power supply, turn off the power switch and disconnect the power cable from the power
source.
Step 2 Remove the front panels. (See Step 1 through Step 6 in the procedure for removing front cover panels in
the “Removing and Replacing the Cisco 7507 and Cisco 7507-MX Front Chassis Panels” section on
page 6-6.)
Step 3 Locate the LED board (see Figure 6-8), which is mounted on a horizontal plane in two plastic brackets.
Step 4 Two steel pins near the front of the brackets hold the board in place. Figure 6-10 On each pin, place your
thumb on the top of the pin and your forefinger underneath the bracket to support it; press the pins down
and out of the guide holes in the board.
LED board
spring Backplane connector
LED board
LED board
brackets
Board locking
pin
LEDs
H1387a
Caution To avoid damage from ESD, handle the LED board by the edges only.
Step 5 Grasp the edges of the board and place a finger on the top of the LED board spring to depress it.
Step 6 Keep the spring depressed as you pull the board straight out at a 90-degree orientation to the backplane.
Step 7 Place the board in an antistatic bag if returning it to the factory.
Removing and Replacing the Cisco 7507 and Cisco 7507-MX Blower Assembly
The chassis blower draws cooling air in through the chassis bottom front panel and sends it up through
the floor of the inner rear compartment to cool the RSP(s) and interface processors. The absence of
cooling air can cause the interior of the chassis to heat up and might cause an overtemperature condition.
Caution Never operate the system if the blower is not functioning properly or if one is not installed. An
overtemperature condition can result in severe equipment damage.
The blower is located at the bottom of the chassis interior. Two air ducts on the rear of the blower, shown
shaded in Figure 6-8, fit snugly into the two cutouts in the backplane. The blower is secured to the
backplane with three large captive Allen-head screws, which are shown in Figure 6-11.
Blower power
connection
Blower
H1386a
Captive Allen-head screws
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units;
disconnect the power at the circuit breaker on DC units.
Step 1 On each installed power supply, turn off the power switch and unplug the power cable from the power
source.
Step 2 Remove the front panels. (See Step 1 through Step 6 in the procedure for removing front cover panels in
the “Removing and Replacing the Cisco 7507 and Cisco 7507-MX Front Chassis Panels” section on
page 6-6.)
Step 3 Locate the blower (see Figure 6-8), which is mounted to the bottom of the backplane. Also, locate the
blower power connector, which is connected to a port in the backplane under the white power bar. Note
the orientation of the power connector and its orientation in the backplane port.
Figure 6-12 Blower Power Connection (Cisco 7507 and Cisco 7507-MX)
Backplane
H1385a
Blower
Step 4 Disconnect the blower 24V DC power connector from the backplane by pinching the sides of the
connector inward and pulling the connector out and away from the backplane. Lay the connector and
wiring on top of the blower to keep it out of the way while you remove the blower.
Step 5 Using a long Allen wrench, loosen each of the three captive screws by turning them counterclockwise
two full turns. Use the access hole in the lower lip of the chassis to access this screw. Insert the wrench
straight into the hole at a 90-degree angle to the backplane. If necessary, use a flashlight to locate and
guide the wrench to the screw.
Step 6 When you have loosened all three screws, unscrew them from the backplane. These captive screws are
fixed to the blower; do not attempt to completely remove them.
Step 7 Two air ducts on the blower extend into the two cutouts in the backplane. (See Figure 6-8.) Grasp the
blower with both hands and pull it outward (toward you and away from the backplane) while gently
rocking it slightly up and down, and left to right, to free the blower ducts from the backplane.
Step 8 If the blower does not move, check the three captive screws to ensure that they are free of the backplane.
(They are fixed to the blower, but they should spin freely.)
Step 9 Pull the blower outward using steady pressure and wiggling it until it frees the backplane.
Step 10 Lift the blower out of the chassis and place it aside, out of traffic areas.
Note Do not replace the front chassis panels until you install a new blower.
Caution Never operate the system if the blower is removed or if it is not functioning properly. An overtemperature
condition can result in severe equipment damage.
Warning Before working on a chassis or working near power supplies, unplug the power cord on AC units;
disconnect the power at the circuit breaker on DC units.
Step 2 Note the orientation of the two air ducts on the back of the new blower and the two cutouts in the
backplane. The two ducts fit snugly into the backplane cutouts.
Step 3 Hold the blower with the two air ducts facing away from you and the three captive screws along the
bottom of the side facing you (shown in Figure 6-11). Lay the connector and wiring on top of the blower
to keep it out of the way while you install the blower.
Step 4 Place the blower into the front chassis cavity so it rests on the floor of the chassis, and then lift the blower
up slightly and align the air ducts with the backplane cutouts.
Step 5 Push the air ducts into the cutouts. If necessary, wiggle the blower slightly as you push it inward (the
ducts fit snugly into the cutouts) until the edges of the blower meet the backplane.
Step 6 Use the Allen wrench to turn each of the three captive installation screws clockwise about two full turns
to ensure that they are aligned in the backplane holes; you should not feel much resistance.
The far left screw is slightly obscured by the left lip of the chassis and the left blower air duct, but is
accessible by inserting a long Allen wrench into the access hole in the lower lip of the chassis. Insert the
wrench straight into the hole at a 90-degree angle to the backplane. If necessary, use a flashlight to locate
and guide the wrench to the screw.
If a screw is hard to turn, do not force it. Wiggle the chassis around, ensure that the screw is straight, and
try tightening the screw again. If after several attempts the screw does not tighten easily, see the
installation verification procedure that follows for further instructions.
Step 7 Locate the blower power connection port, which is under the white power bus bar on the backplane. Both
the port and the connector are keyed so the flat edge of the connector is at the bottom.
Step 8 Hold the blower 24V DC power connector with the flat edge down and the red or purple (+24V) wire to
the left, and plug the connector into the backplane connector. When the connector is fully inserted, two
plastic tabs snap outward to secure the connector in place.
Step 9 Replace the top and bottom front chassis panels. (See Step 1 through Step 9 in the procedure for
replacing front cover panels in the “Removing and Replacing the Cisco 7507 and Cisco 7507-MX Front
Chassis Panels” section on page 6-6.)
Step 1 Turn on all AC-input (or DC-input) power supplies. The AC power LED on all AC-input power supplies
(or the input power LED on the DC-input power supplies) should go on.
If any do not, or if the DC fail LED on the AC-input power supply (or the out fail LED on the DC-input
power supply) is on, the power supply has failed. (If required, see the troubleshooting procedures in
Chapter 8, “Troubleshooting a Cisco 7500 Series Router.”)
Step 2 Listen for the blower; you should immediately hear it operating. In a noisy environment, it might not be
possible to hear the blower operating. If this is the case, place your hand near the exhaust vent and feel
for air coming from the vent. If you do not hear the blower or feel any air coming from the exhaust vent,
turn off the system power and do the following:
a. Remove the top and bottom front chassis panels. (See Step 1 through Step 6 in the procedure for
removing front cover panels in the “Removing and Replacing the Cisco 7507 and Cisco 7507-MX
Front Chassis Panels” section on page 6-6.)
b. Check the blower power connector to ensure that it is fully seated in the backplane port; pinch the
sides of the connector and push it firmly into the port.
c. Check the two wires between the blower and the power connector: the red or purple +24V wire and
the black ground wire. Ensure that they have not pulled out of the power connector; pinch each wire
near the back connector and push it firmly into the connector.
d. Replace the front chassis panels. (See Step 1 through Step 9 in the procedure for replacing front
cover panels in the “Removing and Replacing the Cisco 7507 and Cisco 7507-MX Front Chassis
Panels” section on page 6-6.)
Step 3 Turn the power supplies back on, and check again for proper blower operation.
If after several attempts the blower does not operate, or if you experience trouble with the installation,
contact a service representative for assistance.
Your Cisco 7513, Cisco 7513-MX, or Cisco 7576 router is configured to your order and is ready for
installation and startup when it leaves the factory. After you install and configure your router, you might
have to perform specific maintenance procedures and operations to ensure that the router is operating
properly, to upgrade specific system components, or to replace components with spare parts or
field-replaceable units (FRUs). This chapter describes procedures and maintenance operations required
to maintain your Cisco 7513, Cisco 7513-MX, or Cisco 7576 router.
Note Detailed, up-to-date instructions (called configuration notes) are available on Cisco.com.
The Cisco 7513, Cisco 7513-MX, and Cisco 7576 allow you to remove and replace interface processors
and RSPs while the system is powered on; however, you must shut down the system power before
accessing the chassis interior for any other reason.
Note If you intend to remove and replace an interface processor or RSP while the system is powered on, do
so only when no operations are taking place that involve the RSP NVRAM or Flash memory. This
includes operations involving system configuration changes and downloading microcode images.
This chapter provides specific component replacement instructions for upgrading, removing, or
replacing the following components:
• Chassis cover panels
• Blower module assembly
• Card cage assembly
• Chassis interface (CI) board
• Power supply removal (power supply installation is discussed in the “Installing Cisco 7513, Cisco
7513-MX, and Cisco 7576 Power Supplies” section on page 3-27).
Caution To help prevent problems, before performing any procedures in this chapter, review the “Safety
Recommendations” section on page 2-2.
Note Interface processor-specific configuration information is included in the companion Interface Processor
Installation and Configuration Guide, which shipped with your Cisco 7513, Cisco 7513-MX, or Cisco
7576 router, as well as in the individual configuration notes that shipped with your spare interface
processors.
Warning If the power is not shut down before removing chassis cover panels, high current can become a
hazard. When the power harness cover is removed, the high current present in the wiring and on the
backplane also becomes a hazard. Removing metal cover panels when the system is operating also
compromises the EMI integrity of the system. Therefore, always turn off the system power before
removing metal cover panels, and remove cover panels only when it is necessary to replace internal
components.
The specific maintenance procedures for your Cisco 7513, Cisco 7513-MX, or Cisco 7576 router are
described in the following sections:
• Removing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies, page 7-3
Note To install power supplies in the Cisco 7513, Cisco 7513-MX, and Cisco 7576, see the
“Installing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies” section on
page 3-27.
• Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Card Cage Assembly,
page 7-5
• Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Blower Module, page
7-10
• Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Chassis Cover Panels,
page 7-11
• Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Backplane Maintenance
Cover, page 7-13
• Removing and Replacing the Chassis Interface in the Cisco 7513, Cisco 7513-MX, and Cisco 7576,
page 7-14
Warning Before working on a system that has an on/off switch, turn OFF the power and unplug the power cord.
Removing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies
This section describes the procedure for removing a power supply from the Cisco 7513, Cisco 7513-MX,
and Cisco 7576.
Note The procedure for installing power supplies in the Cisco 7513, Cisco 7513-MX, and Cisco 7576 is
described in the “Installing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies” section on
page 3-27.
Redundant power supplies support online insertion and removal (OIR); if you remove one power supply,
the second supply immediately ramps up to supply full power to the system to maintain uninterrupted
operation.
If you have only one power supply in your Cisco 7513, Cisco 7513-MX, or Cisco 7576, you must turn
off power before removing and replacing it. Always install a filler plate over an empty power supply bay
to protect the connectors from contamination.
Warning When stranded wiring is required, use approved wiring terminations, such as closed-loop or
spade-type with upturned lugs. These terminations should be the appropriate size for the wires and
should clamp both the insulation and the conductor.
Warning Before performing any of the following procedures, ensure that power is removed from the DC circuit.
To ensure that all power is OFF, locate the circuit breaker on the panel board that services the DC
circuit, switch the circuit breaker to the OFF position, and tape the switch handle of the circuit
breaker in the OFF position.
Step 1 If you have two power supplies installed and one power supply has failed, turn off (O) the system power
switch on the power supply you will remove.
Step 2 AC-input power supply: Using a screwdriver, loosen the cable-retention clip on the power cable and
unplug the power cable from the AC receptacle.
DC-input power supply: Disconnect the power cable leads from a DC-input power supply. (See the
“Connecting Power to Cisco 7513, Cisco 7513-MX, and Cisco 7576 DC-Input Power Supplies” section
on page 3-29.) Then, with the power cable leads disconnected, proceed to Step 3.
Step 3 Use a flat-blade screwdriver to loosen the captive screw that secures the power supply to the chassis
frame.
Figure 7-1 Removing a Power Supply (Cisco 7513, Cisco 7513-MX, and Cisco 7576 AC-Input
Power Supplies Shown)
AC FAN OUTPUT
OK OK FAIL
AC FAN OUTPUT
OK OK FAIL
POWER
B
I
I
0
0
H5265
Captive screws
Step 4 Grasp the power supply handle and pull the power supply about halfway out of the bay (approximately
8 inches [20 cm]); then with your other hand under the power supply, pull it completely out of the bay.
Figure 7-2 Supporting the Power Supply (Cisco 7513, Cisco 7513-MX, and Cisco 7576 AC-Input
Power Supply Shown)
AC FAN
OK OUTPUT
OK FAIL
H5267
Caution To maintain agency compliance requirements and meet EMI emissions standards in Cisco 7513, Cisco
7513-MX, and Cisco 7576 chassis with a single power supply, a power supply blank must remain in the
power supply bay adjacent to the power supply. Do not remove this blank from the chassis unless you
do so to install a redundant power supply.
Note To prevent system problems, do not mix AC-input and DC-input power supplies.
Warning High current levels on the power supply connections at the rear of the power supply bay are exposed
with the power supply or blank removed. Do not insert anything conductive into the open power
supply bay while power is ON.
Figure 7-3 Power Supply Blank (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
H3539
Captive screw
Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Card
Cage Assembly
The card cage comprises one assembly that includes the card cage and backplane. The assembly slides
into and out of the chassis and attaches to the chassis frame with four slotted captive screws.
The following procedure requires that you first remove the processor modules from the card cage; see
the procedure in Figure 3-14.
Step 1 Remove all processor modules from the chassis card cage.
Make a note of the processor module slots as you remove the processor modules. Do not stack the
processor modules on top of one another.
It is possible to remove the card cage from the chassis with the processor modules installed; however, it
is not recommended. Thirteen processor modules add 32.5 lb (14.7 kg) to the system.
Step 2 Remove the power supplies. (See the “Removing Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power
Supplies” section on page 7-3.)
Step 3 With the processor modules and power supplies removed, loosen the four large captive screws located
on the card cage flanges, to the left and right of the card cage opening, as shown in Figure 7-4.
Figure 7-4 Removing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Card Cage Assembly
Captive screw
Captive screw
Captive screw
Air intake grill Captive screw
POWER
A
POWER
H3096
Caution Unless the chassis is mounted in a rack, or otherwise anchored, the chassis might move toward you when
you pull the card cage and backplane assembly in the following step. To prevent injury, have a second
person hold the chassis in place while you pull the card cage and backplane assembly from the chassis.
Step 4 With the captive screws loosened, carefully grasp the intake grill with both hands and pull the card cage
assembly straight out of the chassis until there is enough clearance at the card cage side flanges to pull
the entire assembly clear of the chassis sides, as shown in Figure 7-4. The assembly is heavier at the
backplane and might be awkward to handle.
Step 5 When the card cage and backplane assembly is completely free of the chassis, carefully place it on an
antistatic mat or foam.
Caution The electronic components on the rear of the backplane are completely exposed when the card cage and
backplane assembly is removed from the chassis. To prevent damaging these components, place the card
cage and backplane assembly on an antistatic mat or foam, and place the assembly in the same
orientation as when it is mounted in the chassis.
Note If you plan to replace your existing card cage assembly with a new one, you must first perform the
procedure in the “Exchanging the EEPROM Devices” section on page 7-7 before you install your new
card cage assembly. However, if you simply plan to remove your card cage assembly and then reinstall
it, you do not need this procedure; instead, proceed to the “Installing the Card Cage Assembly” section
on page 7-9.
Note You do not need to perform this procedure if you do not plan to install a new card cage assembly;
however, if you do plan to install a new card cage assembly, you must exchange the new electrically
erasable programmable read-only memory (EEPROM) devices on the rear of the new card cage for the
old EEPROM devices on the rear of your old card cage.
The EEPROM devices on your old card cage have MAC addresses programmed into them, which are
necessary for your system to function properly, and these old EEPROM devices are therefore required
for your system to operate properly with a new card cage assembly.
Note Do not perform these steps if you are upgrading a Cisco 7513 to a Cisco 7576. These instructions apply
only to the replacement of an equivalent model card cage.
Caution To prevent system problems after installation, note that the new EEPROM devices that shipped on your
new card cage are blank and must be replaced if you plan to replace your card cage with a new one.
For this procedure, you will need a small piece of masking or cellophane tape to mark the new EEPROM
devices as blank. (The old card cage is assumed to have already been removed from your Cisco 7513,
Cisco 7513-MX, or Cisco 7576 using the procedure in the “Removing the Card Cage Assembly” section
on page 7-5.)
Use the following procedure to exchange the EEPROM devices:
Step 1 Attach an ESD preventive wrist strap between you and an unpainted surface of the Cisco 7513, Cisco
7513-MX, or Cisco 7576 chassis.
Step 2 Locate the blank EEPROM devices, located on the rear of the new card cage near the chassis interface
board(s). (See Figure 7-5 for the Cisco 7513 and Cisco 7513-MX, and Figure 7-6 for the Cisco 7576.)
Step 3 Remove the blank EEPROM devices from the new card cage, place a piece of tape on them to mark them
as blank EEPROM devices, and set them aside.
Step 4 Locate the old EEPROM devices, located on the rear of your old card cage. (See Figure 7-5 for the Cisco
7513 and Cisco 7513-MX, and Figure 7-6 for the Cisco 7576.)
Figure 7-5 Location of the EEPROM Device on the Rear of the Card Cage (Cisco 7513 and
Cisco 7513-MX)
Chassis
interface
board
H8818
EEPROM
device
Pin 1
Figure 7-6 Location of the EEPROM Devices on the Rear of the Card Cage
(Cisco 7576)
EEPROM B
Chassis Chassis
interface interface
board B board A
15271
EEPROM A
EEPROM device
Pin 1
Step 5 Remove the old EEPROM devices from the old card cage. Note where pin 1 is and use it as a reference
insertion point. Immediately install the old EEPROM devices on the EEPROM sockets on your new card
cage. (See Figure 7-5 for the Cisco 7513 and Cisco 7513-MX, and Figure 7-6 for the Cisco 7576.)
Step 6 Install the blank EEPROM devices)(that you removed from your new card cage and marked with tape)
on the EEPROM sockets on your old card cage; remove the small piece of tape from the blank EEPROM
devices. Return the old card cage to Cisco Systems.
Step 7 Repeat Step 5 and Step 6 for the second EEPROM in the Cisco 7576.
This completes the procedure for exchanging the EEPROM devices, which is required only if you
exchange your existing card cage assembly for a new one.
Caution The electronic components on the rear of the backplane are completely exposed when the card cage and
backplane assembly is removed from the chassis. To prevent damaging these components, carefully slide
the assembly into the chassis opening.
Captive screw
Captive screw
Captive screw
Air intake grill Captive screw
POWER
H8819
A
POWER
Step 1 Carefully lift the card cage assembly, place it into the chassis opening, and slide the assembly into the
chassis opening until the left and right flanges on the card cage are flush with the chassis flanges.
Step 2 Squeeze the card cage and chassis flanges together, and tighten each captive screw. Do not overtighten
the captive screws.
Step 3 Carefully replace the processor modules in the card cage. (See the procedure shown in Figure 3-14.)
Step 4 Reinstall the power supplies in the Cisco 7513, Cisco 7513-MX, or Cisco 7576. (See the “Installing
Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies” section on page 3-27.)
This completes the procedure for installing the card cage assembly in the Cisco 7513,
Cisco 7513-MX, and Cisco 7576.
Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Blower
Module
In the Cisco 7513, Cisco 7513-MX, and Cisco 7576, the blower provides cooling air to the internal
system components. When you view the chassis from the noninterface processor end, the blower module
is located above the card cage. (See Figure 1-11.) Two slotted captive screws hold the blower module in
place. The front panel LEDs are located on a printed circuit board inside the blower module. If one of
these LEDs fails, the blower module must be replaced. The LED board inside the blower module
assembly is not separately replaceable.
Warning Although the system should not be operating when you remove the blower module, it is not necessary
to turn OFF system power before removing the blower module. However, with the system power ON
and the blower module removed, high current is exposed on the blower module power connector at
the backplane; do not insert conductive items into the empty blower module opening. After an
operating blower module is removed, the blower impeller blades will continue to spin for
approximately two minutes; do not insert anything into the module’s vent holes while the impeller is
spinning.
Caution With chassis power on and the blower module removed, no cooling air is circulating through the system.
Replace the blower module before the system overheats. The system will shut down approximately 2
minutes after reaching the shutdown temperature threshold.
Use the following procedure to remove and replace the blower module:
Step 1 Loosen the captive screws that fasten each end of the blower module using a flat-blade screwdriver. (See
Figure 7-8.)
Step 2 Grasp the handle on the front of the module and slowly pull it straight out of the chassis. (See
Figure 7-8.)
Step 3 Replace the blower module. Using both hands to handle the module, and with the intake vents on the
blower module facing down and the “Insert This Side Up” label facing up, insert the module into the
chassis opening. Keep the module as straight as possible as you guide it into the chassis.
Figure 7-8 Removing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Blower Module
H3038
Blower module
Step 4 When the blower is all the way into the chassis opening, tighten the captive installation screws on the
front of the blower module.
Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576
Chassis Cover Panels
Each cover panel on the Cisco 7513, Cisco 7513-MX, and Cisco 7576 has four fasteners that secure the
panels to the front of the chassis. The following procedures describe how to remove and replace the front
cover panels.
Step 1 Use a 3/16-inch flat-blade screwdriver to gently loosen the top of each cover panel.
Step 2 Pull the top of the upper panel out about 2 inches (5.08 cm); grasp the sides and carefully pull it outward,
away from the chassis. Repeat this for the bottom panel.
Note See the appropriate sections depending on the replacement procedures you need to perform. Then, to
replace the chassis cover panels, proceed to Step 3.
Figure 7-9 Removing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Cover Panels
POWER POWER
A NORMAL
B
H9728
Step 3 Starting with the bottom cover panel, replace the cover panels by aligning the pins on the bottom panel
with the holes in the chassis and pushing the panel against the chassis. Repeat this for the top panel.
Figure 7-10 Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Cover Panels
POWER POWER
A NORMAL
B
H9727
Removing and Replacing the Cisco 7513, Cisco 7513-MX, and Cisco 7576
Backplane Maintenance Cover
The backplane maintenance cover provides EMI and ground protection for the chassis interior. To access
the chassis interior, you must remove the backplane cover. You need a number 2 Phillips screwdriver to
remove the cover screws.
Following is the procedure for removing and replacing the backplane maintenance cover. This procedure
assumes you have already removed the front panels. If not, see the appropriate procedures in this chapter
to remove these items.
Step 1 Attach an ESD-preventive strap between you and an unpainted chassis surface.
Step 2 Loosen the ten Phillips screws that secure the cover.
Figure 7-11 Removing the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Backplane Maintenance
Cover
Loosen these
screws (10)
H3097
Step 3 Carefully guide the cover up and away from the chassis.
Note See the appropriate sections depending on the replacement procedures you need to perform. Then, to
replace the maintenance cover, proceed to Step 4.
Step 4 Replace the maintenance cover by carefully guiding the cover over the ten screws.
Step 5 Align the cover; then tighten all ten screws that secure it to the chassis.
This completes the backplane maintenance cover removal and replacement procedure.
Removing and Replacing the Chassis Interface in the Cisco 7513, Cisco
7513-MX, and Cisco 7576
In the Cisco 7513, Cisco 7513-MX, and Cisco 7576, the chassis interface (CI) (shown in Figure 7-12)
provides environmental monitoring and logic functions. The Cisco 7513 and Cisco 7513-MX has one
chassis interface, and the Cisco 7576 has two chassis interfaces.
Standoff Standoff
screw holes screw holes
H2877
Chassis interface
The CI is a printed circuit board mounted to the noninterface processor side of the backplane, behind the
backplane maintenance cover. The Cisco 7513 and Cisco 7513-MX have one dual arbiter and one chassis
interface. The Cisco 7576 has two dual arbiters and two chassis interfaces. (See Figure 7-13.) On the
back of the CI (backplane side) is a connector that plugs directly into the backplane. The edge connector
is for diagnostics at the factory and is not used.
Figure 7-13 Location of the CI with Maintenance Cover Removed (Cisco 7513 and Cisco 7513-MX
Shown)
Dual arbiter
or turbo arbiter
Chassis
interface
H3101
Figure 7-14 Location of the CIs with Maintenance Cover Removed (Cisco 7576 shown)
Dual arbiters
B A
Chassis B
interfaces A
14866
Note When you view the rear of the card cage, the dual arbiter and chassis interface on the right side are used
with router A, and the dual arbiter and chassis interface on the left side are used with router B.
The following procedure assumes you have already removed the chassis cover panels and backplane
maintenance cover. If not, see the appropriate procedures in this chapter to remove these items. Replace
the CI only if it fails.
The following procedures apply to the Cisco 7513, Cisco 7513-MX, and Cisco 7576. The only difference
is that the Cisco 7576 has two CIs on the backplane, as shown in Figure 7-14. If you have a CI problem
with a Cisco 7576, determine which CI has failed, and replace only the failed CI.
Use the following procedure to remove the CI:
Step 1 Turn off the power switch on each power supply and disconnect the power cable from each power source
and power supply.
Step 2 Attach an ESD-preventive strap between you and an unpainted chassis surface.
Step 3 The CI is held in place by a connector, which is connected to the backplane, and four screws. Use a
number 1 Phillips screwdriver to remove the four screws.
Caution Access to the CI is partially blocked by a chassis panel. (See Figure 7-13 for the Cisco 7513 and Cisco
7513-MX and Figure 7-14 for the Cisco 7576.) Two of the screws are below this panel, and two are above
it. To avoid damaging CI components, do not hit the CI against the chassis panel.
Step 4 Grasp the edges of the CI (as shown in Figure 7-15 for the Cisco 7513 and Cisco 7513-MX, and
Figure 7-16 for the Cisco 7576) and pull it away from the backplane, up and out from behind the chassis
panel. If necessary, gently rock the CI from side to side very slightly to dislodge its connector pins from
the backplane connector.
Figure 7-15 Removing and Replacing the Cisco 7513 and Cisco 7513-MX CI (Cutaway View)
Chassis interface
standoffs (4)
H3099
Figure 7-16 Removing and Replacing the Cisco 7576 CI (Cutaway View)
Chassis interface
standoffs (4)
14870
Step 1 Attach an ESD-preventive strap between you and an unpainted chassis surface.
Step 2 Position the CI in the orientation shown in Figure 7-15 for the Cisco 7513 and Cisco 7513-MX, and
Figure 7-16 for the Cisco 7576. Position the CI over the backplane connector and align the four standoff
holes in the corners of the board with the four standoffs.
Caution Access to the backplane socket is partially blocked by a chassis panel. Two of the screws are below this
panel and two are above it. To avoid damaging CI components when you install the CI, do not hit the CI
against the chassis panel.
Step 3 Place your fingers around the edges of the CI and carefully guide it over the chassis panel (see
Figure 7-15 for the Cisco 7513 and Cisco 7513-MX, and Figure 7-16 for the Cisco 7576), and push it
straight in toward the backplane until the CI connector is fully seated in the backplane socket and the
standoff screw holes are aligned with the standoffs. It might be necessary to rock the connectors gently
into place.
Step 4 Install the four Phillips screws that secure the CI and gently tighten them. Do not overtighten these
screws.
Step 5 Replace the backplane maintenance cover. (Follow Step 4 and Step 5 in the “Removing and Replacing
the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Backplane Maintenance Cover” section on page 7-13.)
Step 6 Replace the chassis cover panels. (Follow Step 3 in the “Removing and Replacing the Cisco 7513, Cisco
7513-MX, and Cisco 7576 Chassis Cover Panels” section on page 7-11.)
Step 7 Reconnect the power supplies and power sources.
This completes the CI replacement procedure in the Cisco 7513, Cisco 7513-MX, and Cisco 7576.
Your Cisco 7500 series router went through extensive testing and burn-in before leaving the factory;
however, if you encounter problems starting up the router, use the information in this chapter to help
isolate the cause. Problems with the initial startup will most likely be caused by the source power or a
processor module that has become dislodged from the backplane.
Although an overtemperature or overvoltage condition is unlikely at initial startup, a discussion of
environmental temperature and voltage monitoring functions is provided in the “Environmental
Monitoring and Reporting Overview for the Cisco 7500 Series” section on page 2-22.
Note The procedures in this chapter assume that you are troubleshooting the initial Cisco 7500 series system
startup, and that the router is in the original factory configuration. If you have removed or replaced
components or changed any default settings, the recommendations in this chapter might not apply.
The Cisco 7505 uses a single RSP2 main system processor. It is also compatible with an RSP4 and RSP8
as an upgrade option.
The Cisco 7507, Cisco 7507-MX, Cisco 7513, and Cisco 7513-MX use up to two RSP2s, RSP4s, or
RSP8s, or one of each. Two RSPs in any combination are required in these routers only when you have
the high system availability (HSA) feature enabled; otherwise, only one RSP2, RSP4, or RSP8 is
allowed.
Note The Cisco 7576 does not support HSA. Each of the two independent routers within the Cisco 7576
chassis operates with only one RSP (RSP4). When an RSP8 is used as the master device, the HSA feature
functions only with another RSP8 as the slave device. Throughout this chapter, the RSP2, RSP4, and
RSP8 are referred to as RSP and RSPs; where appropriate, specific differences are clearly noted.
The following sections pertain to all of the Cisco 7500 series routers.
• Troubleshooting Blower Operation, page 8-17
• Troubleshooting the Cisco 7500 Series Processor Subsystem, page 8-18
• Using Cisco 7500 Series System LEDs, page 8-19
• Additional Reference Information for Troubleshooting, page 8-26
Troubleshooting Overview
At the initial system boot, you should verify the following:
• External power cables are connected, and the proper source power is being supplied.
• The system fan or blower is operating.
• The system software boots successfully.
• The RSP and all interface processors are properly installed in their slots, and each initializes (is
enabled by the system software) without problems.
Note If after initialization your system indicates that particular interfaces cannot be found, or that your
interface processor is not recognized, verify that your loaded and running Cisco IOS software is
compatible with the Cisco 7500 series router in which your interface processor is installed. To do this,
first determine the Cisco 7500 series router you have, and then refer to the appropriate specification
tables in Chapter 1, “Cisco 7500 Series Product Overview.”
If you determine that your loaded and running Cisco IOS software is not compatible with your Cisco
7500 series router, or you suspect it might not be compatible with your interface processor, see the
“Preface” chapter for instructions on how to obtain technical assistance.
When each of these conditions is met, the hardware installation is complete, and you should proceed to
Chapter 4, “Performing a Basic Configuration of the System,” to perform a basic system configuration.
You should also refer to the appropriate companion software-configuration documentation to fully
configure the Cisco IOS software, protocols, and individual interfaces in your system. If the startup
sequence fails before these conditions are met, use the procedures in this chapter to isolate and, if
possible, resolve the problem.
If you are unable to easily solve the problem, contact a customer service representative for assistance
and further instructions. Before you call, have the following information ready to help your service
provider assist you as quickly as possible:
• Date you received the router and the chassis serial number (located on a label on the right rear deck
of the chassis)
• Interface processor configuration (which interface processors you have installed)
• Type of Cisco IOS software running and its release number
• Brief description of the problem you are having and the steps you have already taken to isolate and
resolve the problem
• Maintenance agreement or warranty information
Turn on AC or DC No Troubleshoot AC or DC No
system power OK power OK
LED on subsystem LED on
? ?
Yes Yes
Yes Yes
Check system
state with
RSP LEDs
RSP No RSP No
LEDs Reseat RSP LEDs
OK and restart OK
?
Yes Yes
Check system
state with interface
processor LEDs
Interface Interface
System Yes processor No Reseat interface No Obtain
startup processor technical
processors
H9722
enabled LEDs
successful LEDs on and restart assistance
OK
? ?
Yes
When you start up the system by turning on the main system power switch on the interface processor end
of the power supply, the following should occur:
• The DC OK LED should go on immediately and should remain on as long as the system is receiving
source power and the power switch is in the on (|) position. If this LED does not go on, or if it goes
off while the power switch is still on, there could be a problem with either the source power, the
internal DC power that the power supply distributes to the internal components, or the cooling
subsystem.
The green DC OK LED indicates the status of the power supply and internal DC voltages. The DC
OK LED stays on when all of the following conditions are met:
– The power supply is on and the power source is providing either 100 to 240 VAC, 50 to 60 Hz
or –40 to –52 VDC in North America, or –56 to –72 VDC in the European Union.
– The power supply is providing the +5, +12, –12, and +24 VDC to internal components.
– All internal DC voltages are within tolerance.
If the AC or DC source power or any of the internal DC voltages exceeds allowable tolerances, the
DC OK LED will not go on or will go off shortly after you turn on the power. Because both the RSP
(which uses +5, +12, –12 VDC) and the fan tray (which uses +24 VDC) are required for operation,
a problem with any of the internal DC lines can prevent the system from starting up or continuing
operation.
For example, if there is a problem with the +24 VDC line that supplies the fan tray, the system will
start up but also recognize that the fans are not operating. The system will initiate a fan failure
shutdown sequence, display the appropriate warning messages, and then shut down after 2 minutes.
If there is a problem with any of the other DC lines, the RSP will not be able to initialize the system
software, so the system might attempt to start up and fail during the boot sequence.
Depending on when the DC OK LED goes off, proceed as follows:
– If the DC OK LED stays off (if it never goes on) when you turn on the power switch, there is a
problem with either the DC source power or the DC power that is distributed to the internal
components. Proceed to the “Troubleshooting the Cisco 7505 Power Subsystem” section on
page 8-7.
– If the DC OK LED goes on temporarily and then goes off within 30 seconds, the system is most
likely shutting itself down because it detected an out-of-tolerance power or temperature
condition within the power supply. Proceed to the “Troubleshooting the Cisco 7505 Power
Subsystem” section on page 8-7.
– If the DC OK LED goes on and the system starts up as expected but then displays the following
message and shuts down after 2 minutes, there is a problem with the fan tray. Proceed to the
“Troubleshooting the Cisco 7505 Cooling Subsystem” section on page 8-7.
%ENVM-2-FAN: Fan array has failed, shutdown in 2 minutes
– If the DC OK LED stays off yet the system starts up correctly, displays the preceding message,
and shuts down after about 2 minutes, there is a problem with the +24 VDC line to the fan tray.
Proceed to the “Troubleshooting the Cisco 7505 Power Subsystem” section on page 8-7.
• Immediately after you turn on the power switch, you should hear the fans operating. If you are in an
unusually noisy environment, such as an air-conditioned wiring closet with other equipment noise,
it might be difficult to hear the fans. In that case, place your hand near the left side of the chassis
(when facing the interface processor end); you should feel the exhaust air that is being forced out
the side of the chassis.
– If the DC OK LED is on but the fans are not operating, there is a problem with the fan tray or
with one of the fans. (The system will shut itself down if it detects that any of the fans are not
functioning properly.) Proceed to the “Troubleshooting the Cisco 7505 Cooling Subsystem”
section on page 8-7.
– If the DC OK LED is on at startup and fans are operating, but the system shuts down after
2 minutes, there is a problem with the fan tray. Proceed to the “Troubleshooting the Cisco 7505
Cooling Subsystem” section on page 8-7.
• When you turn on the system power, the LEDs on the RSP (see Figure 1-2) should operate as
indicated in the RSP installation and configuration note. The Cisco 7505 is compatible with an
RSP2, RSP4, and RSP8. See the installation and configuration note for the RSP model that is
installed in your Cisco 7505 for detailed operating information.
• The enabled LED on each interface processor goes on when the RSP has completed initialization of
the interface processor for operation. This LED indicates that the interface processor is receiving
power and has been recognized by the RSP; it does not indicate the state of the individual interfaces.
It does, however, indicate that an interface processor contains a valid microcode version. If an
enabled LED fails to go on, refer to the companion publication Interface Processor Installation and
Configuration Guide to use the interface processor LEDs to further troubleshoot the problem.
Note While the system is starting up and initializing the individual interface processors, the status LEDs on
the interface processors will flash on and off or light intermittently; this is normal behavior. The LEDs
do not indicate the true status of the interfaces until the system has initialized the interface processors
and you have enabled the individual interfaces.
When the LEDs indicate that the system has initialized successfully, the system banner (similar to the
following example) should be displayed on the console screen. If it is not displayed, see the “Connecting
a Console Terminal to the RSP” section on page 3-32 to verify that the terminal is set correctly and that
it is properly connected to the RSP console port.
System Bootstrap, Version 4.6(5), SOFTWARE
Copyright (c) 1986-1995 by cisco Systems
RSP2 processor with 16384 Kbytes of memory
(display text omitted)
F3: 2012356+47852+194864 at 0x1000
Restricted Rights Legend
– If no and the DC OK LED is on, ensure that the fan tray is seated properly. See the “Removing
and Replacing the Cisco 7505 Fan Tray” section on page 5-5 to remove and reseat the fan tray.
Ensure that the fan control board edge connector is inserted fully in the backplane socket. After
you replace the chassis cover panel, try starting the system again.
• Do the system and the fans start up but shut down after about 2 minutes?
– If you have changed the configuration register boot field settings or altered the configuration
file boot instructions, the system could be booting a software image (earlier than Cisco IOS
Release 9.17[6]) that does not recognize the signals from the fan control board (and therefore
assumes that the cooling subsystem is not operating). Make certain that you are booting a
software image appropriate for the Cisco 7505 and RSP.
– If the following message is displayed, it indicates that one or more fans has failed or is operating
out of tolerance:
%ENVM-2-FAN: Fan array has failed, shutdown in 2 minutes
If one or more fans or the fan control board fails, you must replace the fan tray.
– If the following message is displayed, it indicates that the system has detected an
overtemperature condition or out-of-tolerance power inside the chassis:
Queued messages:
%ENVM-1-SHUTDOWN: Environmental Monitor initiated shutdown
If an environmental shutdown results from an out-of-tolerance power condition, the DC OK LED will
go off before the system shuts down. (See the “Troubleshooting the Cisco 7505 Power Subsystem”
section on page 8-7.)
Although an overtemperature condition is unlikely at initial startup, ensure that heated exhaust air from
other equipment is not entering the inlet vents, and that there is sufficient clearance around the sides of
the chassis to allow cooling air to flow. See the guidelines in Chapter 2, “Preparing for Installation,” for
preventive site preparation information.
This message could also indicate a faulty component or temperature sensor. Before the system shuts
down, use the show environment or show environment table command to display the internal chassis
environment. (For detailed descriptions of show commands, see the “Cisco 7505 Environmental show
Command Examples” section on page 2-27.)
If you are still unable to resolve the problem, contact a service representative for further instructions.
Figure 8-2 Troubleshooting Strategy for Cisco 7507 and Cisco 7507-MX Startup Problems
Turn on AC or DC No Troubleshoot AC or DC No
system power OK power OK
LED on subsystem LED on
? ?
Yes Yes
Yes Yes
Check system
state with
RSP LEDs
RSP No RSP No
LEDs Reseat RSP LEDs
OK and restart OK
?
Yes Yes
Check system
state with interface
processor LEDs
Interface Interface
System Yes processor No Reseat interface No Obtain
startup processor technical
processors
H9723
enabled LEDs
successful LEDs on and restart assistance
OK
? ?
Yes
• The power supply LEDs located on each power supply in the rear of the chassis, and the upper power
and lower power LEDs on the front of the chassis, should come on as follows:
– The green AC power LED on the AC-input power supply (or the green input power LED on the
DC-input power supply) should come on immediately when you turn the power supply switch
to on (|), and should remain on during normal system operation. On the front of the chassis, the
LED for the corresponding power supply bay (upper power or lower power) should also come
on.
– The DC fail LED on the AC-input power supply (or the out fail LED on the DC-input power
supply) should remain off. This LED comes on only when the power supply loses input power
or when it is shutting itself down because it detected an out-of-tolerance power or temperature
condition within the power supply. If the LEDs for AC power (or input power), upper power, or
lower power do not come on, or if the DC fail (or out fail) LED on any power supply does come
on, proceed to the “Troubleshooting the Cisco 7507 and Cisco 7507-MX Power Subsystem”
section on page 8-10.
• When you turn on the system power, the LEDs on the RSP (see Figure 1-5 for the Cisco 7507 and
Figure 1-8 for the Cisco 7507-MX) should operate as indicated in the RSP installation and
configuration note. The Cisco 7507 and Cisco 7507-MX are compatible with an RSP2, RSP4, and
RSP8. See the installation and configuration note for the RSP model that is installed in your Cisco
7507 or Cisco 7507-MX for detailed operating information.
• The enabled LED on each interface processor comes on when the RSP has completed initialization
of the interface processor for operation. This LED indicates that the interface processor is receiving
power and has been recognized by the RSP; it does not indicate the state of the individual interfaces
on the interface processors. It does, however, indicate that an interface processor contains a valid
microcode version. If an enabled LED fails to come on, proceed to the “Troubleshooting the
Interface Processors” section on page 8-19.
When all LEDs come on to indicate that the system has booted successfully, the initial system
banner should be displayed on the console screen. If it is not displayed, see the “Connecting a
Console Terminal to the RSP” section on page 3-32 to verify that the terminal is set correctly and
that it is properly connected to the RSP console port.
– If the AC power (or input power) and DC fail (or out fail) LEDs both remain off and the switch
is correctly set, suspect the power source or the power cable. Turn the switch off, connect the
power cable to another power source if available, and turn the switch back on. If the LED then
comes on, the problem is the first power source.
If the LED fails to come on after you connect the power supply to a new power source, replace
the power cord and turn the switch back on. If the AC power (or input power) LED then comes
on, return the first power cable for replacement.
If the LED still fails to come on when connected to a different power source with a new power
cable, the power supply is probably faulty. If a second power supply is available, install it in the
lower power supply bay and contact a service representative for further instructions.
• On the lower power supply, is the DC fail (or out fail) LED on?
If yes, suspect the power supply. Try installing the power supply in the upper bay. If a second power
supply is present, move it to the lower bay. Turn both power supplies on to determine whether the
power supply or the power connector in the chassis is faulty; then contact a service representative
with the results.
• Is the AC power (input power) LED on for the second (redundant) power supply?
If not, repeat each of the above procedures for the second power supply.
If you are unable to resolve the problem or if you determine that either a power supply or a chassis
connector is faulty, contact a service representative for instructions.
unlikely at initial startup, ensure that heated exhaust air from other equipment is not entering the
inlet vents, and that there is sufficient clearance around the sides of the chassis to allow cooling air
to flow. See the “Cisco 7507 and Cisco 7507-MX Airflow Considerations” section on page 2-14 for
preventive site configurations.
This message could also indicate a faulty component or temperature sensor. Before the system shuts
down, use the show environment or show environment table command to display the internal
chassis environment. (For detailed descriptions of show commands, see the “Cisco 7507 and Cisco
7507-MX Environmental show Command Examples” section on page 2-29.)
If you are still unable to resolve the problem, contact a service representative for further instructions.
Figure 8-3 Troubleshooting Strategy for Cisco 7513, Cisco 7513-MX, and Cisco 7576 Startup
Problems
Turn on DC DC
OK No Troubleshoot OK No Troubleshoot
system power power
power LED on LED on
? subsystem ? subsystem
Yes Yes
Yes Yes
RSP No RSP DC
Reseat RSP No Yes OK
LEDs LEDs
OK and restart OK LED on
? ?
Yes No
Yes
Yes
Identifying Cisco 7513, Cisco 7513-MX, and Cisco 7576 Startup Problems
When you start up the router for the first time, you should observe the startup sequence described in the
“Starting the System and Observing Initial Conditions” section on page 4-2. This section contains a
more detailed description of the normal startup sequence and describes the steps to take if the system
does not perform that sequence as expected.
By checking the state of the LEDs on the power supplies and processor modules (the RSP and interface
processors), you can determine when and where the system failed in the startup sequence. Use the
following descriptions to isolate the problem to a subsystem, and then proceed to the appropriate
sections (indicated in each description) to try to resolve the problem.
When you start up the system by turning on the main system power switch on the interface processor end
of the power supplies, the following should occur:
• The AC (or DC) OK LED should go on immediately, and it should remain on as long as the system
is receiving source power and the power switch is in the on (|) position. If this LED does not go on,
or if it goes off while the power switch is still on, there could be a problem with the source power,
the internal DC power that the power supplies distribute to the internal components, or the cooling
subsystem.
The green AC (or DC) OK LED indicates the status of the power supplies and internal DC voltages.
The AC (or DC) OK LED stays on when all of the following conditions are met:
– The power supplies are on and receiving 100 to 240 VAC, 50 to 60 Hz (or –48 VDC to –60 VDC)
source power.
– The power supplies are providing +5, +12, –12, and +24 VDC to internal components.
– All internal DC voltages are within tolerance.
If the AC (or DC) source power or any of the internal DC voltages exceed allowable tolerances, the AC
(or DC) OK LED will not go on or will go off shortly after you turn on the power. Because both the RSPs
(which use +5, +12, and –12 VDC) and the blower module (which uses +24 VDC) are required for
operation, a problem with any of the internal DC lines can prevent the system from starting up or
continuing operation.
For example, if there is a problem with the +24 VDC line that supplies the blower module, the system
will start up but also recognize that the blower is not operating. The system will initiate a blower failure
shutdown sequence, display the appropriate warning messages, and then shut down after 2 minutes. If
there is a problem with any of the other DC lines, the RSPs will not be able to initialize the system
software, so the system might attempt to start up and fail during the boot sequence.
Depending upon when the DC OK LED goes off, proceed as follows:
– If the AC (or DC) OK LED stays off (if it never goes on) when you turn on the power switch,
there is a problem with either the AC (or DC) source power or the DC power that is distributed
to the internal components. Proceed to the “Troubleshooting the Cisco 7513, Cisco 7513-MX,
and Cisco 7576 Power Subsystem” section on page 8-15.
– If the AC (or DC) OK LED goes on temporarily and then goes off within 30 seconds, the system
is most likely shutting itself down because it detected an out-of-tolerance power or temperature
condition within the power supplies. Proceed to the “Troubleshooting the Cisco 7513, Cisco
7513-MX, and Cisco 7576 Power Subsystem” section on page 8-15.
– If the AC (or DC) OK LED goes on and the system starts up as expected but then displays the
following message and shuts down after 2 minutes, there is a problem with the blower. Proceed
to the “Troubleshooting the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Cooling Subsystem”
section on page 8-16.
%ENVM-2-FAN: Fan has failed, shutdown in 2 minutes
– If the AC (or DC) OK LED stays off yet the system starts up correctly, displays the preceding
message, and shuts down after about 2 minutes, there is a problem with the +24 VDC line to the
blower module. Proceed to the “Troubleshooting the Cisco 7513, Cisco 7513-MX, and Cisco
7576 Power Subsystem” section on page 8-15.
• As soon as you turn on the power switch, you should immediately hear the blower operating. If you
are in an unusually noisy environment, such as an air-conditioned wiring closet with other
equipment noise, place your hand near the middle of the plastic panel on front of the chassis
(opposite the interface processor end of the chassis); you should feel the exhaust air that is being
forced out of the chassis.
Note Do not mistake the power supply exhaust air coming from the bottom front panel.
– If the AC (or DC) OK LED is on but the blower is not operating, there is a problem with the
blower. (The system will shut itself down if it detects that the blower is not functioning
properly.) Proceed to the “Troubleshooting the Cisco 7513, Cisco 7513-MX, and Cisco 7576
Cooling Subsystem” section on page 8-16.
– If the AC (or DC) OK LED is on at startup and the blower is operating but the system shuts
down after 2 minutes, there might be a problem with the blower control board. Proceed to the
“Troubleshooting the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Cooling Subsystem”
section on page 8-16.
• When you turn on the system power, the LEDs on the RSP (see Figure 1-11 for the Cisco 7513 and
Figure 1-14 for the Cisco 7513-MX) should operate as indicated in the RSP installation and
configuration note. The Cisco 7513 and Cisco 7513-MX are compatible with an RSP2, RSP4, and
RSP8. See the installation and configuration note for the RSP model that is installed in your Cisco
7513 or Cisco 7513-MX for detailed operating information.
• The enabled LED on each interface processor goes on when the RSPs have completed initialization
of the interface processor for operation. This LED indicates that the interface processor is receiving
power and has been recognized by the RSPs; it does not indicate the state of the individual
interfaces. It does, however, indicate that an interface processor contains a valid microcode version.
If an enabled LED fails to go on, proceed to the “Troubleshooting the Interface Processors” section
on page 8-19.
Note While the system is starting up and initializing the individual interface processors, the status
LEDs on the interface processors will flash on and off or light intermittently; this is normal
behavior. The LEDs do not indicate the true status of the interfaces until the system has
initialized the interface processors and you have enabled the individual interfaces.
When the LEDs indicate that the system has initialized successfully, the system banner (similar to
the following example) should be displayed on the console screen. If it is not displayed, refer to the
“Connecting a Console Terminal to the RSP” section on page 3-32 to verify that the terminal is set
correctly and that it is properly connected to the RSP’s console port.
System Bootstrap, Version 4.6(5), SOFTWARE
Copyright (c) 1986-1995 by cisco Systems
Troubleshooting the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power
Subsystem
This section provides information on troubleshooting the Cisco 7513, Cisco 7513-MX, and Cisco 7576
power subsystem.
Check the following to help isolate the problem: On the interface processor end of the power supplies,
are the AC (or DC) OK LEDs on?
• If yes, the AC (or DC) source is good, and the power supplies are functional.
• If no, but the blower is operating and LEDs on the processor modules are on, suspect a faulty power
supply LED. The RSPs use +5 VDC, and the blower uses +24 VDC; therefore, if both the RSPs and
blower are operating, all internal DC lines are within tolerance.
• If no and there is no other obvious activity, first suspect that the power switch is not fully in the on
(|) position. Rotate the power switch clockwise and ensure that it is set completely in the on (|)
position. See the “Starting the System and Observing Initial Conditions” section on page 4-2.
– If the system power switch is set correctly and the AC (or DC) OK LED remains off, suspect
the AC (or DC) source or the power cable. Turn the power switch off, connect the power cable
to another power source if one is available, and turn the switch back on. If the LED then goes
on, the problem is the first power source.
– If the LED fails to go on after you connect the power supply to a new power source, swap the
power cable with a replacement if one is available and turn the switch back on. If the AC (or
DC) OK LED then goes on, return the first power cable for replacement.
– If the LED still fails to go on when connected to a different power source with a new power
cable, the power supply is probably faulty. If a spare power supply is available, replace the
existing power supply with the spare and restart the system. See the “Removing Cisco 7513,
Cisco 7513-MX, and Cisco 7576 Power Supplies” section on page 7-3 and the “Installing
Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supplies” section on page 3-27.
If the AC (or DC) OK LED then goes on, return the faulty power supply for replacement.
If you are unable to resolve the problem or if you determine that either the power supply or power cable
is faulty, contact a service representative for instructions.
Troubleshooting the Cisco 7513, Cisco 7513-MX, and Cisco 7576 Cooling
Subsystem
This section provides information on troubleshooting the Cisco 7513, Cisco 7513-MX, and Cisco 7576
cooling subsystem.
Check the following to help isolate the problem:
• When you start up the system, does the blower go on?
To determine if the blower is operating, listen for the blower motor. In noisy environments, place
your hand near the middle of the plastic panel on the front of the chassis (opposite the interface
processor end of the chassis) to feel for air being forced out the exhaust vent.
– If yes, the +24 VDC line to the blower is good, but there might be a problem with the software.
– If no, there is a problem with the blower or the +24 VDC power. If the output fail LED is on,
there could be a problem with the +24VDC supply to the blower either at the power supply or
the blower control board.
– If no and the output fail LED is off, ensure that the blower module is seated properly. To remove
and reseat the blower module, see the “Removing and Replacing the Cisco 7513, Cisco
7513-MX, and Cisco 7576 Blower Module” section on page 7-10. Ensure that the blower
control board edge connector is inserted fully in the backplane socket. After you replace the
chassis cover panel, try starting the system again.
• Do the system and blower start up but shut down after about 2 minutes?
– If you have changed the software configuration register boot field settings or altered the
configuration file boot instructions, the system could be booting a software image that does not
recognize the signals from the blower control board, and therefore assumes that the cooling
subsystem is not operating.
– If the following message is displayed, it indicates that the blower has failed or is operating out
of tolerance:
%ENVM-2-FAN: Fan has failed, shutdown in 2 minutes
If the blower or the blower control board fails, you must replace the blower module.
– If the following message is displayed, it indicates that the system has detected an
overtemperature condition or out-of-tolerance power inside the chassis:
Queued messages:
%ENVM-1-SHUTDOWN: Environmental Monitor initiated shutdown
If an environmental shutdown results from an out-of-tolerance power condition, the output fail
LED will go on before the system shuts down. See the “Troubleshooting the Cisco 7513, Cisco
7513-MX, and Cisco 7576 Power Subsystem” section on page 8-15.
Although an overtemperature condition is unlikely at initial startup, ensure that heated exhaust
air from other equipment is not entering the inlet vents, and that there is sufficient clearance
around the front and rear of the chassis to allow cooling air to flow. Refer to the guidelines in
Chapter 2, “Preparing for Installation,” for preventive site preparation recommendations.
This message could also indicate a faulty component or temperature sensor. Before the system
shuts down, use the show environment or show environment table commands to display the
internal chassis environment. (For detailed descriptions of show commands, see the
“Cisco 7513 and Cisco 7513-MX Environmental show Command Examples” section on
page 2-31.)
If you are still unable to resolve the problem, contact a service representative for
further instructions.
If the blower or the blower control board fails, you must replace the blower module assembly.
– The following message, if displayed, indicates that the system has detected an overtemperature
condition or out-of-tolerance power inside the chassis.
Queued messages:
%ENVM-1-SHUTDOWN: Environmental Monitor initiated shutdown
If an environmental shutdown results from an out-of-tolerance power condition, the output fail
LED will go on before the system shuts down.
Although an overtemperature condition is unlikely at initial startup, ensure that heated exhaust
air from other equipment is not entering the inlet vents, and that there is sufficient clearance
around the sides of the chassis to allow cooling air to flow.
The preceding message could also indicate a faulty component or temperature sensor. Before
the system shuts down, use the show environment or show environment table commands (See
the “Cisco 7513 and Cisco 7513-MX Environmental show Command Examples” section on
page 2-31 to display the internal chassis environment.)
Caution If you are only configuring one of the two routers that make up the Cisco 7576, make sure to configure
router A instead of router B. To configure router A, install an RSP4 in slot 6, and install interface
processors in slots 0 through 5.
Note More specific interface processor troubleshooting information is discussed in the companion publication
Interface Processor Installation and Configuration Guide, which shipped with your Cisco 7500 series
router, and in the individual configuration notes that shipped with your interface processors.
If you experience trouble with the startup that is not resolved with these procedures, contact a service
representative for assistance and further instructions.
Note Specific interface processor LED information is discussed in the companion publication Interface
Processor Installation and Configuration Guide, which shipped with your Cisco 7500 series router, and
in the individual configuration notes that shipped with your interface processors.
Figure 8-4 Front Panel LEDs (Cisco 7507 and Cisco 7507-MX)
SERIES
UPPER LOWER UPPER
POWER
H3131
Cisco 7513, Cisco 7513-MX, and Cisco 7576 LEDs
Three system status LEDs on the front of the Cisco 7513, Cisco 7513-MX, and Cisco 7576 (see
Figure 8-5) indicate the status of the system and the power supplies. On the Cisco 7513 and Cisco
7513-MX the normal LED lights to indicate that the system is in a normal operating state. The normal
LED is controlled by the RSP, which contains an identical normal LED that provides system status on
the rear of the chassis.
Note The Cisco 7576 front panel normal LED stays lit whenever there is a functioning RSP in either slot 6 or
slot 7. This LED only goes out if there are no RSPs present, or if both RSPs are not functioning. If you
need to troubleshoot the normal status of a Cisco 7576, view the normal LEDs on the RSPs instead of
the normal LED on the front panel.
The power A and power B LEDs light to indicate that a power supply is installed in the indicated power
supply bay and is providing power to the system. With the chassis oriented as shown in Figure 1-11, the
power A bay is on the left and the power B bay is on the right.
Note The Cisco 7576 features two routers on one backplane. These are identified as router A and router B.
These designations have no relationship to the power bays that are identified as power A and power B.
The power LEDs go out if the power supply in the corresponding bay reaches an out-of-tolerance
temperature or voltage condition. (For detailed descriptions of the show commands that display
temperature and voltage information, see the “Cisco 7513 and Cisco 7513-MX Environmental show
Command Examples” section on page 2-31.)
Figure 8-5 Front Panel LEDs (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
SERIES
A NORMAL A
POWER
B
NORMAL
H3088
Using the RSP LEDs
This section describes the indications for the LEDs on the RSPs.
LT
T
E/M
HA
EC
ET
AV
S
R
EJ
CP
RE
SL
T 0 OT 1
E
AV ST
SL MA
SL
AL
E
O
RM
SL
NO
H10236
Caution The reset switch resets the RSP2 and the entire system. To prevent system errors and problems, use it
only at the direction of your service representative.
Note The function of the master/slave switch, not available with the first release of the RSP2, allows you to
designate which RSP2 acts as the system master and which as the slave. This functionality is only
relevant for systems using two RSP2 processor modules in slot 6 and slot 7. RSP2s as spares are shipped
as system masters by default. If two RSP2s are installed, one must be the master and one must be the
slave, regardless of the slot in which they are installed (slot 2 and slot 3 in the Cisco 7507 and Cisco
7507-MX; slot 6 or slot 7 in the Cisco 7513 and Cisco 7513-MX).
The Cisco 7576 does not support master/slave operation. Only one RSP is used per router; therefore, the
RSP in slot 6 is automatically the system master for router A, and the RSP in slot 7 is automatically the
system master for router B.
Note The Cisco 7576 does not support master/slave operation. Only one RSP is used per router, designated
router A and router B within the chassis; therefore, the RSP in slot 6 is automatically the system master
for router A, and the RSP in slot 7 is automatically the system master for router B.
Figure 8-7 RSP4 and RSP8 LEDs (Partial Front Panel, Horizontal View)
TER
AS
ER
LT
1
/M
AV AST
OT
HA
T
E
SE
SL
AV
M
RE
CP
SL
0
E
OT
AL
SL
SL
RM
NO
H9725
Caution The reset switch (see Figure 8-7) resets the RSP4 or RSP8 and the entire system. To prevent system
errors and problems, use it only at the direction of your Cisco-certified service representative.
Figure 8-8 Power Supply LED (AC-Input Power Supply Shown, Cisco 7505)
DC OK LED
On/off switch
AC receptacle
H1998
Cable retention
clip
Figure 8-9 AC-Input Power Supply LEDs (Cisco 7507 and Cisco 7507-MX)
Captive
installation
screw
DC
FA POW
IL
AC
DC AC
FA PO
IL
ER
WE
LEDs
R
Power supply
front panel
AC power I
receptacle
O
H1314a
On/off switch Locking device
The DC-input power supply LEDs include the input power LED and the out fail LED. See Figure 8-10.
The green input power LED is on when the input power is applied. The yellow out fail LED is normally
off but flashes at power on for a lamp test.
The out fail LED goes on if the power supply shuts down for either of the following reasons:
• Power supply DC-output failure, which could be caused by loss of DC-input power (input line
failure or operator turned off system power) or an actual failure in the DC-input power supply
• Power supply shutdown, initiated by the power supply because it detected an out-of-tolerance
temperature or voltage condition in the power supply
Figure 8-10 DC-Input Power Supply LEDs, Cisco 7507 and Cisco 7507-MX (Same Location as
AC-Input Power Supply)
OU
T
INP FAIL
UT
PO
WE
R
H2498
In systems with a single DC-input power supply, and in systems with redundant power, when both power
supplies are shutting down, the out fail LED goes on momentarily as the system ramps down, but goes
out when the power supply has completely shut down. In systems with redundant power where one power
supply is still active, the out fail LED on the failed power supply will remain on (powered by the active
supply).
The AC-input and DC-input power supplies are self-monitoring. Each supply monitors its own
temperature and internal voltages. (For detailed descriptions of the show commands that display
temperature and voltage information, see the “Cisco 7507 and Cisco 7507-MX Environmental show
Command Examples” section on page 2-29.)
Cisco 7513, Cisco 7513-MX, and Cisco 7576 Power Supply LEDs
There are two types of power supplies for the Cisco 7513, Cisco 7513-MX, and Cisco 7576: AC-input
and DC-input. Each power supply contains the following LEDs: AC (or DC) OK, fan OK, and output
fail. Figure 8-11 shows the AC-input power LEDs, and Figure 8-12 shows the DC-input power LEDs.
Figure 8-11 AC-Input Power Supply LEDs (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
AC FAN
OK OUTPUT
OK FAIL
AC FAN
OK OUTPUT
LEDs
OK FAIL
AC power
receptacle Power supply
I front panel
0
Power
switch
H5264
Captive
installation
screw
The green AC (or DC) OK LED indicates that the power supply is turned on and is receiving input power.
The red output fail LED is normally off but goes on if the power supply shuts down for any of the
following reasons:
• Power supply DC-output section failure, which could be caused by loss of AC power (input line
failure or operator turned off system power) or an actual failure in the power supply
• Power supply shutdown initiated by the power supply because it detected an out-of-tolerance
temperature or voltage condition in the power supply
The green fan OK LED is on to indicate the fan in the power supply is operating properly. This LED is
useful in noisy environments when you are troubleshooting a potential power supply problem and it is
difficult to differentiate the sound of one power supply’s fan from another.
Figure 8-12 DC-Input Power Supply LEDs (Cisco 7513, Cisco 7513-MX, and Cisco 7576)
OK OK FAIL
DC FAN OUTPUT
OK OK FAIL
I
0
H4285
In systems with a single power supply, and in systems with redundant power when both power supplies
are being shut down, the output fail LED lights momentarily as the system ramps down, but is off when
the power supply has completely shut down.
The AC-input and DC-input power supplies are self-monitoring. Each supply monitors its own
temperature and internal voltages. (For detailed descriptions of the show commands used to monitor
environmental conditions, see the “Cisco 7513 and Cisco 7513-MX Environmental show Command
Examples” section on page 2-31.)
This chapter describes the procedures for upgrading or replacing dynamic random-access memory
(DRAM) on each of the RSPs used in the Cisco 7500 series routers. The RSP2 uses DRAM single in-line
memory modules (SIMMS), and the RSP4 and RSP8 use DRAM dual in-line memory modules
(DIMMS).
All DRAM upgrade procedures are discussed in the following sections:
• Upgrading or Replacing DRAM SIMMs on the RSP2, page 9-1
• Upgrading or Replacing DRAM DIMMs on the RSP4 and RSP8, page 9-5
DRAM
Bus connector SIMMs
MEMD
SRAM CPU
Bank 0
MEMD U33 U30 ROM monitor
SRAM U21 (boot ROM)
U12 NVRAM
U18 Bank 1
U1 U4
H3105
The system DRAM resides in up to four SIMM sockets in two memory banks, 0 and 1. The DRAM
SIMM sockets are U21 and U33 for bank 0, and U4 and U12 for bank 1. (See Figure 9-1.) The default
DRAM configuration is 16 MB (two 8-MB SIMMs in bank 0).
The total number of memory devices per SIMM differs for each manufacturer. The SIMMs in the
following illustrations are generic representations of the actual DRAM SIMMs for your RSP2. To ensure
that you are using the correct SIMMs, refer to the specific part or product numbers indicated by your
DRAM upgrade requirements. DRAM upgrades require the removal of the RSP2, so plan your DRAM
upgrade to minimize your system downtime.
The SIMM sockets use thumb tabs that are often used in PCs and other computer equipment. Each RSP2
SIMM socket has two metal retaining springs, one at each end. When a SIMM is fully seated in the
socket, the retaining springs snap over the ends of the SIMM to lock it in the socket.
To upgrade DRAM, you install SIMMs in one or two banks. Table 9-1 lists the various configurations of
DRAM SIMMs that are available. Note which banks are used given the combinations of available SIMM
sizes and the maximum DRAM you require.
Note Depending on your router configuration, your Cisco IOS software release might require more than 16
MB of DRAM for your RSP2. Upgrade your system DRAM based on your current configuration and this
potential requirement.
The RSP2 supports high system availability (HSA), which is a feature in Cisco IOS Release 11.1(4) or
later, allowing two RSP2s to be used simultaneously in a Cisco 7507 or Cisco 7513 router. Each RSP2
must have the same DRAM configuration, with 24 MB of DRAM as the required minimum. The
Cisco 7576 does not support HSA.
DRAM Bank 0 Quantity DRAM Bank 1 Quantity Total DRAM Product Numbers
U33 and U21 2 8-MB SIMMs U12 and U4 – 16 MB MEM-RSP-16M
1
U33 and U21 2 8-MB SIMMs U12 and U4 2 4-MB SIMMs 24 MB MEM-RSP-24M
2
U33 and U21 2 16-MB U12 and U4 – 32 MB MEM-RSP-32M(=)
SIMMs
U33 and U21 2 32-MB U12 and U4 – 64 MB MEM-RSP-64M(=)
SIMMs
U33 and U21 2 32-MB U12 and U4 2 32-MB 128 MB MEM-RSP-128M(=
SIMMs SIMMs )
1. The 24-MB DRAM configuration is the minimum requirement for the HSA feature. The DRAM is available as an 8-MB
upgrade to the standard 16-MB configuration by adding DRAM Product Number MEM-RSP-8M= (consisting of two 4-MB
DRAM SIMMs, for a total of 24 MB).
2. The 32-MB DRAM default configuration is the default for RSP2s shipped in a Cisco 7507 and Cisco 7513 router.
Caution To prevent DRAM errors, each DRAM bank used must contain no fewer than two SIMMs of the same
type. You must install either two SIMMs in bank 0 or four SIMMs in bank 0 and bank 1.
Caution To prevent ESD damage, handle SIMMs by the card edges only.
Polarization notch
DRAM SIMM
H2017
Step 1 Turn off the system power and remove the RSP2. (If you have a Cisco 7507 or Cisco 7507-MX, see the
procedure in Figure 3-8; if you have a Cisco 7513, Cisco 7513-MX, or a Cisco 7576, see the procedure
in Figure 3-14.)
Step 2 Place the RSP2 on an antistatic mat or pad, and ensure that you are wearing an antistatic device, such as
a wrist strap. Position the RSP2 so that the faceplate is away from you and the edge connector is toward
you—the opposite of the position shown in Figure 9-1.
Step 3 Locate the DRAM SIMMs on the RSP2. The SIMMs occupy U33 and U21 in bank 0, and U12 and U4
in bank 1.
Step 4 Release the spring clips from the SIMM you want to remove and release the SIMM from the socket. (See
Figure 9-2.)
Step 5 When both ends of the SIMM are released from the socket, grasp the ends of the SIMM with your thumb
and forefinger and pull the SIMM completely out of the socket. Handle the edges of the SIMM only;
avoid touching the memory module or pins and the metal traces (the metal fingers along the connector
edge of the SIMM) along the socket edge.
Step 6 Place the SIMM in an antistatic bag to protect it from ESD damage. You can use the SIMMs that you
remove in compatible equipment.
Step 7 Repeat Step 4 through Step 6 for the remaining SIMMs, as required for your upgrade.
Caution SIMMs are sensitive components that can be shorted by mishandling, and they are susceptible to ESD
damage. Handle SIMMs by the edges only; avoid touching the memory modules, pins, or traces.
H2326
Step 1 Ensure that the RSP2 is in the same orientation as the preceding procedure (with the handle away from
you and the edge connector toward you).
Step 2 Remove a new SIMM from the antistatic bag.
Step 3 Hold the SIMM component-side up, with the connector edge (the metal fingers) closest to you. Hold the
sides of the SIMM between your thumb and middle finger, with your forefinger against the far edge,
opposite the connector edge.
Step 4 Tilt the SIMM to approximately the same angle as the socket and insert the entire the connector edge
into the socket. (Install the first SIMM in the slot farthest away from you. Install the last SIMM in the
slot closest to you.)
Caution When inserting SIMMs, use firm but not excessive pressure. If you damage a socket, you will have to
return the RSP2 to the factory for repair.
Step 5 Gently push the SIMM into the socket until the spring clips snap over the ends of the SIMM. If necessary,
rock the SIMM gently back and forth to seat it properly.
Step 6 Repeat Step 2 through Step 5 for the remaining SIMMs.
Step 7 When all SIMMs are installed, check all alignment holes (two on each SIMM) to ensure that the spring
retainer is visible. If it is not, the SIMM is not seated properly. If any SIMM appears misaligned,
carefully remove it and reseat it in the socket. Push the SIMM firmly back into the socket until the
retainer springs snap into place.
Step 8 Replace the RSP2. (If you have a Cisco 7507 or Cisco 7507-MX, see the procedure in Figure 3-8; if you
have a Cisco 7513, Cisco 7513-MX, or a Cisco 7576, see the procedure in Figure 3-14.)
Step 9 Turn on power to the system.
After you have correctly installed RSP2 DRAM SIMMs, reinstalled the RSP2, and turned on the system
power, the system should reboot properly.
If the system fails to boot properly, or if the console terminal displays a checksum or memory error,
check the following:
• Ensure that all SIMMs are installed correctly. If necessary, shut down the system and remove the
RSP2. Check the SIMMs by looking straight down on them to inspect them at eye level. The SIMMs
should all be aligned at the same angle and the same height when properly installed. If a SIMM
appears to stick out or rest in the socket at a different angle from the others, remove the SIMM and
reinsert it. Then replace the RSP2 and reboot the system for another installation check.
• Each DRAM SIMM bank must contain SIMMs of the same size and speed or the system will not
operate. SIMMs must be 60 ns or faster. The speed is printed along one edge of the SIMM.
If after several attempts the system fails to restart properly, contact a service representative for
assistance. Before you call, make note of any error messages, unusual LED states, or any other
indications that might help solve the problem.
Note The time required for the system to initialize varies with different router configurations. Routers with
128 MB of DRAM will take longer to boot than those with 16 MB of DRAM.
This completes the DRAM SIMM replacement procedure for the RSP2.
Caution To prevent system problems, do not use DRAM SIMMs from an RSP2 in the RSP4 or RSP8. The RSP4
and RSP8 require DRAM DIMMs.
Note The total number of memory devices per DIMM differs for each manufacturer. The DIMMs in the
following illustrations are generic representations of the actual DRAM DIMMs for your RSP4 or RSP8.
To ensure that you are using the correct DIMMs, refer to the specific part or product numbers indicated
by your DRAM upgrade requirements, or to the Cisco part numbers on the DIMMs. DRAM upgrades
require the removal of the RSP4 or RSP8, so plan your DRAM upgrade to minimize your system
downtime.
1 2
3
MAL
NOR
U13
SLO
T1
U10
84658
T0
SLO
9 U5
AUX
RO
UT
ES
WIT
SOLE CH
CON PR
8 7
OC
ES
SO
R2
6
4
5
Note Each RSP4 DIMM socket has one plastic lever on one end, which is used to remove the DIMM from its
socket.
Caution To prevent memory problems, DRAM DIMMS must be 3.3V devices. Do not attempt to install
higher-voltage devices (such as those designed for the RSP2) in the RSP4 DIMM sockets.
1 2
3
MAL
NOR
U15
SLO
T1
U12
H7188
T0
SLO
9 U7
AUX
RO
UT
ES
WIT
SOLE CH
CON PR
8
OC
7
ES
SO
R1
6
6
4
5
Note Each RSP8 DIMM socket has one plastic lever on one end, which is used to remove the DIMM from its
socket.
Caution To prevent memory problems, DRAM DIMMS must be 3.3V devices. Do not attempt to install
higher-voltage devices (such as those designed for the RSP2) in the RSP8 DIMM sockets.
Table 9-2 lists the various configurations of DRAM DIMMs that are available for the RSP4 and
Table 9-3 lists the various configurations of DRAM DIMMs that are available for the RSP8. These tables
also provide the number of DIMMs for each configuration, and the DRAM banks they occupy. Note
which banks are used given the combinations of available DIMM sizes and the maximum DRAM you
require.
Note Depending on your router configuration and the protocols and features your system is running, you
might require more than the 32 MB of default DRAM for your RSP4, and more than the 64 MB of default
DRAM for your RSP8. Upgrade your system DRAM based on your current configuration, this potential
requirement, and the information in Table 9-2 and Table 9-3.
Caution To prevent system and memory problems when installing DRAM, the RSP4 and RSP8 DRAM DIMMS
must be 3.3V devices. Do not attempt to install higher-voltage devices (such as those designed for the
RSP2) in the RSP4 or RSP8 DIMM sockets.
To prevent system and memory problems, use the same size and type Cisco DIMM in each socket. If you
have a redundant RSP in the system, the memory size and type on the redundant RSP must be the same
as the memory size and type on the primary RSP.
Caution To prevent ESD damage, handle DIMMs by the card edges only.
Step 1 Turn off the system power and remove the RSP4 or RSP8. (If you have a Cisco 7505, see the procedure
in Figure 3-3; if you have a Cisco 7507 or 7507-MX, see the procedure in Figure 3-8; if you have a Cisco
7513, Cisco 7513-MX, or a Cisco 7576, see the procedure in Figure 3-14.)
Step 2 Place the RSP4 or RSP8 on an antistatic mat or pad and ensure that you are wearing an antistatic device,
such as a wrist strap.
Step 3 Position the RSP4 or RSP8 so that the faceplate is toward you and the edge connector is away from you.
Step 4 Locate the DRAM DIMMs on the RSP4 or RSP8. The DIMMs occupy U10 bank 0 and U13 bank 1
(RSP4), and U12 bank 0 and U15 bank 1 (RSP8).
Step 5 For the DIMM you want to remove, pull down the lever on the DIMM socket to release the DIMM from
the socket.
Figure 9-6 Using the RSP4 or RSP8 DIMM Socket Release Lever to Remove DIMMs
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Step 6 When one end of the DIMM is released from the socket, grasp each end of the DIMM with your thumb
and forefinger and pull the DIMM completely out of the socket. Handle the edges of the DIMM only;
avoid touching the memory module or pins and the metal traces (the metal fingers along the connector
edge of the DIMM) along the socket edge.
Step 7 Place the DIMM in an antistatic bag to protect it from ESD damage. You can use the DIMMs that you
remove in other compatible equipment.
Step 8 Repeat Step 4 through Step 7 for the remaining DIMM if required for your upgrade.
This completes the DIMM removal procedure. Proceed to the next section to install the new DIMMs.
Note If you are upgrading from 32 MB to 64 MB or from 128 MB to 256 MB, you need to add one DRAM
DIMM to U13 (RSP4), or U15 (RSP8); therefore, the following procedure is required. Use the following
procedure to install the new DIMMs:
Step 1 Place the RSP4 or RSP8 on an antistatic mat or pad, and ensure that you are wearing an antistatic device,
such as a wrist strap.
Step 2 Position the RSP4 or RSP8 so that the faceplate is toward you and the edge connector is away from
you—this position is shown in Figure 9-4 for the RSP4 and Figure 9-5 for the RSP8.
Caution DIMMs are sensitive components that can be shorted by mishandling; they are susceptible to ESD
damage. Handle DIMMs by the edges only; avoid touching the DIMMs, pins, or traces.
H6507
Key
Step 5 Tilt the DIMM to approximately the same angle as the socket and insert the connector edge into the
socket. Note the two notches (keys) on the connector edge of the DIMM. These keys are intended to
ensure correct orientation of the DIMM in the socket.
Caution When inserting DIMMs, use firm but not excessive pressure. If you damage a socket, you will have to
return the RSP4 or RSP8 to the factory for repair.
Step 6 Note the orientation of the socket key on the DIMM and the DIMM socket and gently push the DIMM
into the socket until the lever is flush against the side of the DIMM socket, and the DIMM edge
connector is fully inserted. If necessary, rock the DIMM gently back and forth to seat it properly.
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Step 7 When the DIMM is installed, check that the release lever is flush against the side of the DIMM socket.
If it is not, the DIMM might not be seated properly. If the DIMM appears misaligned, carefully remove
it according to the removal procedure, and reseat it in the socket. Push the DIMM firmly back into the
socket until the release lever is flush against the side of the DIMM socket.
Step 8 Repeat Step 3 through Step 7 for the remaining DIMM, as required for your DRAM configuration.
Step 9 Replace the RSP4 or RSP8. If you have a Cisco 7505, see the procedure in Figure 3-3; if you have a
Cisco 7507 or Cisco 7507-MX, see the procedure in Figure 3-8; if you have Cisco 7513, Cisco 7513-MX,
or a Cisco 7576, see the procedure in Figure 3-14.)
Step 10 Turn on power to the system.
After you have correctly installed RSP4 or RSP8 DRAM DIMMs and reinstalled the RSP4 or RSP8, and
turned on the system power, the system should reboot properly.
If the system fails to boot properly or if the console terminal displays a checksum or memory error after
you have installed new DIMMs, check the following:
• Ensure that all DIMMs are installed correctly. If necessary, shut down the system and remove the
RSP4 or RSP8. Check the DIMMs by looking straight down on them to inspect them at eye level.
The DIMMs should all be aligned at the same angle and the same height when properly installed. If
a DIMM appears to stick out or rest in the socket at a different angle from the others, remove the
DIMM and reinsert it. Then replace the RSP4 or RSP8 and reboot the system for another installation
check.
• In DRAM configurations with two DRAM DIMMs, both banks must contain DIMMs of the same
size and speed, or the system will not operate. DIMMs must be 60 ns or faster. The speed is printed
along one edge of the DIMM.
If after several attempts the system fails to restart properly, contact a service representative for
assistance. Before you call, make note of any error messages, unusual LED states, or any other
indications that might help solve the problem.
Note The time required for the system to initialize might vary with different router configurations and DRAM
configurations. Routers with 256 MB of DRAM might take longer to boot than those with less DRAM.
This completes the DRAM DIMM replacement procedure for the RSP4 and RSP8.
Bits 0–3
The lowest four bits of the processor configuration register (bits 3, 2, 1, and 0) form the boot field.
Table A-2 provides information about the bits settings.
The boot field specifies a number in binary. If you set the boot field value to 0, you must have a console
port access to boot the operating system manually. Boot the operating system by entering the b command
at the bootstrap prompt as follows:
> b [tftp] flash filename
in ROMmon. If bit 13 is not set, the router will continue to netboot images indefinitely. The default
setting for bit 13 is 0. If bit 13 is set, the system boots the boot helper image found in boot flash memory
without any retries.
The server creates a default filename as part of the automatic configuration processes. To form the boot
filename, the server starts with Cisco and links the octal equivalent of the boot field number, a dash, and
the image name. Table A-3 lists the default boot filenames or actions.
Note A boot system configuration command in the router configuration in NVRAM overrides the default
netboot filename.
Bit 6
Bit 6 causes the system software to ignore nonvolatile random-access memory (NVRAM) contents.
Bit 7
Bit 7 enables the OEM bit. It disables the bootstrap messages at startup.
Bit 8
Bit 8 controls the console Break key. Setting bit 8 (the factory default) causes the processor to ignore the
console Break key. Clearing bit 8 causes the processor to interpret Break as a command to force the
system into the bootstrap monitor, halting normal operation. A Break can be sent in the first sixty
seconds while the system reboots, regardless of the configuration settings.
Bit 13
Bit 13 determines the server response to a bootload failure. If boot commands are in the configuration
file, the router software processes each boot command in sequence until the process is successful or the
end of the list is reached. If the end of the list is reached without a file being successfully booted, the
router will retry the netboot commands up to six times if bit 13 of the configuration register is set,
otherwise it will load the operating system software available in ROMmon. If bit 13 is not set, the router
will continue to netboot images indefinitely. The default setting for bit 13 is 0. If bit 13 is set, the system
boots the boot helper image found in boot flash memory without any retries.
Bit 15
Bit 15 enables diagnostic messages and ignores NVRAM contents.
47040K bytes of ATA PCMCIA card at slot 0 (Sector size 512 bytes).
16384K bytes of Flash internal SIMM (Sector size 256K).
No slave installed in slot 7.
Configuration register is 0x0
If the prompt is “rommon1”, the confreg command displays the virtual configuration register currently
in effect. It includes a description of the bits. See the following sample output:
rommon 1 > confreg
Configuration Summary
enabled are:
load rom after netboot fails
console baud: 9600
boot: the ROM Monitor
If the prompt is “rommon1”, the confreg command sets the configuration register. It prompts the user
about each bit. See the following sample output:
rommon 1 > confreg
Confiuration Summary
enabled are:
load rom after netboot fails
console baud: 9600
boot: the ROM Monitor
Configuration Summary:
enabled are:
load rom after netboot fails
console baud: 9600
boot: image sepcified by the boot system commands or default to: cisco2-c7500
You must reset or power cycle for new config to take effect
rommon 2 >
Cisco 7505 5-9 Cisco 7513, Cisco 7513-MX, and Cisco 7576 3-26
assembly attaching
description 1-52 console and auxiliary 3-32 to 3-33
setting the configuration register while running ROM halt LED on RSP4 and RSP8 8-22
monitor A-6 system
transmission rate settings 4-7 RSP2 1-32
sample 4-13 to 4-15, 4-16 to 4-17 RSP4 1-35
configuration procedures, basic 4-1 to 4-20 critical status level, environmental monitor
configure terminal command 4-7 Cisco 7505 2-24
configuring Cisco 7507 and Cisco 7507-MX 2-25
AppleTalk 4-14 Cisco 7513, Cisco 7513-MX, and Cisco 7576 2-25
global parameters 4-12 CSA agency approvals
procedure 4-13 Cisco 7505 1-6
sample configuration 4-14 to 4-15 Cisco 7507 1-10
interface parameters Cisco 7507-MX 1-14
examples of 4-15, 4-16 Cisco 7513 1-19
sample configuration 4-16 to 4-17 Cisco 7513-MX 1-24
IPX 4-14 Cisco 7576 1-30
the Cisco 7500 series routers 4-11 to 4-19 current rating, AC and DC 1-19, 1-24, 1-30
using AutoInstall 4-11 customer service, accessing 4-32
using configuration mode 4-18 CxBus description 1-2
using setup command facility 4-12 CyBus
confreg command 4-9 arbiter clock generation 1-50
connecting arbitration 1-50
auxiliary port 3-32 Cisco 7505 1-4
console port 3-32 Cisco 7507 1-8
DC-input power Cisco 7507-MX 1-12
Cisco 7505 3-9 Cisco 7513 1-18
Cisco 7505 cover panel 5-3 removal and replacement in Cisco 7507 and Cisco
7507-MX 3-13
Cisco 7505 fan tray 5-5
removal and replacement in Cisco 7513, Cisco
Cisco 7505 power supply 5-13 to 5-14
7513-MX, and Cisco 7576 3-23
Cisco 7507 and Cisco 7507-MX power shutdown 2-23
supplies 6-3 to 6-6
system
Cisco 7513, Cisco 7513-MX, and Cisco 7576 card
cage 7-5 to 7-7 RSP2 1-32
Cisco 7513, Cisco 7513-MX, and Cisco 7576 power RSP4 1-35
supplies 7-3 to 7-5 protocols 1-1
cover panels 7-11
power harness cover 5-7
power supply 7-3
DRAM
R
location 9-6
rack system CPU 1-35
recommendations, Cisco 7505 2-16 Y-cables 1-45
recommendations, Cisco 7507 and Cisco RSP4 and RSP8
7507-MX 2-18
3.3V DIMM device caution 9-8
recommendations, Cisco 7513, Cisco 7513-MX, and
Cisco 7576 2-20 DRAM
System Configuration Dialog (example) 4-13 Cisco 7513, Cisco 7513-MX, and Cisco 7576
using 4-12 blower module 7-10
show environment command 2-26, 2-28 card cage assembly 7-5
show environment table command 2-27, 2-29, 2-32, 2-35 chassis interface 7-14
show version command 4-7 power supplies 7-3
shutdown spares definition 1-3
blower failure 2-31, 2-35 specifications
environmental 2-22, 8-8, 8-16, 8-17 altitude 2-13
fan failure 2-29 Cisco 7505 1-5
power supply 2-23, 8-23, 8-25 Cisco 7507 1-10
processor 2-23 Cisco 7507-MX 1-14
thresholds 2-22 Cisco 7513 1-19
SIMM 9-1 Cisco 7513-MX 1-24
Simple Network Management Protocol, configuring 4-14 Cisco 7576 1-30
site humidity 2-12
cabling guidelines 2-10 power supply
environmental guidelines 2-12 to 2-15 Cisco 7505 1-5
power 2-7 Cisco 7507 1-10
SNMP Cisco 7507-MX 1-14
See Simple Network Management Protocol Cisco 7513 1-19
software Cisco 7513-MX 1-24
configuration register functions 4-4 to 4-7 Cisco 7576 1-30
minimum system requirements RSP2 1-33
Cisco 7505 1-6 RSP4 1-35
Cisco 7507 1-10 temperature
Cisco 7507-MX 1-14 Cisco 7505 1-5
Cisco 7513 1-19 Cisco 7507 1-10
Cisco 7513-MX 1-24 Cisco 7507-MX 1-14
Cisco 7576 1-30 Cisco 7513 1-19
spare parts Cisco 7513-MX 1-24
Cisco 7505 Cisco 7576 1-30
chassis interface 5-11 system 2-12
fan tray 5-5 vibration 2-13
power supply 5-13 voltage
Cisco 7507 and Cisco 7507-MX Cisco 7505 1-5
air filter 6-10 Cisco 7507 1-10
blower assembly 6-15 Cisco 7507-MX 1-14
LED board 6-13 Cisco 7513 1-19
power supplies 6-3 Cisco 7513-MX 1-24
power voltage
Cisco 7505 8-7 out-of-tolerance condition, description of 2-23
Cisco 7513, Cisco 7513-MX, and Cisco 7576 8-12 Cisco 7576 1-30
Cisco 7505 8-4 to 8-8 Cisco 7507 and Cisco 7507-MX 2-25
Cisco 7507 and Cisco 7507-MX 8-8 to 8-12 Cisco 7513, Cisco 7513-MX, and Cisco 7576 2-25
warnings
warning definition xv
U
warnings in environmental reports
UL agency approvals Cisco 7505 2-28
Cisco 7505 1-6 Cisco 7507 2-29
Cisco 7507 1-10 Cisco 7513, Cisco 7513-MX, and Cisco 7576 2-33
Cisco 7507-MX 1-14 weight
Cisco 7513 1-19 Cisco 7505 1-5
Cisco 7513-MX 1-24 Cisco 7507 1-10
Cisco 7576 1-30 Cisco 7507-MX 1-14
upgrades Cisco 7513 1-19
DRAM Cisco 7513-MX 1-24
RSP2 9-1 to 9-5 Cisco 7576 1-30
RSP4 and RSP8 9-5 to 9-11 wiring
backplane 5-2, 6-2, 7-2
codes
Cisco 7505 2-8