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Disassembly Transmission Hydraulic Control Valve

This document provides step-by-step instructions for disassembling a transmission hydraulic control valve. It details removing various components of the valve including harnesses, assemblies, seals, fittings, bolts, and more. Safety warnings are included throughout regarding releasing spring forces.

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Syahdi
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300 views4 pages

Disassembly Transmission Hydraulic Control Valve

This document provides step-by-step instructions for disassembling a transmission hydraulic control valve. It details removing various components of the valve including harnesses, assemblies, seals, fittings, bolts, and more. Safety warnings are included throughout regarding releasing spring forces.

Uploaded by

Syahdi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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03/12/21 14.07 SIS 2.

2004/12/02 Transmission Hydraulic Control Valve - Disassemble (RENR8166-12)

SMCS - 3167 i02209955

Disassembly Procedure
Required Tools 
Tool  Part Number  Part Description  Qty 
A  1P-1853  Retaining Ring Pliers  1 

Table 1

Start By:

a. Remove the transmission hydraulic control valve. Refer to Disassembly and Assembly, "Transmission Hydraulic Control Valve - Remove".

Illustration 1 g01099697

1. Remove harness assembly (1).

Illustration 2 g01099782

2. Remove bolts (2). Remove valve assemblies (3).

Illustration 3 g01099823

3. Remove nut (6) , washers (5) and coil assembly (4).

4. Repeat Step 2 and Step 3 for the other valve assemblies.

https://sis2.cat.com/#/print-preview/service/%257B%2522title%2522%253A%2522Transmission%2520Hydraulic%2520Control%2520Valve%2520-%2520Disassemble%2520(RENR8166-12)%2522%252C%2522for… 1/4
03/12/21 14.07 SIS 2.0

Illustration 4 g01099836

Personal injury can result from being struck by parts propelled


by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended


tooling to release the spring force.

5. Remove cartridge assembly (9), spool (8), and spring (7).

6. Repeat Step 5 for the other valve assemblies.

Illustration 5 g01099847

7. Remove O-ring seals (10) from cartridge assembly (9).

8. Repeat Step 7 for the other valve assemblies.

Illustration 6 g01099867

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03/12/21 14.07 SIS 2.0

Illustration 7 g01099899

9. Remove fitting (11). Remove O-ring seal (12).

10. Repeat Step 9 for the other fittings.

Illustration 8 g01099910

11. Remove bolts (15) and cover (14).

12. Remove bolts (13) and eyebolt (17) from plate (16).

Illustration 9 g01115703

13. Measure the height of bolt (19) from a flat surface. This will be Dimension (X). Make a note of the measurement. Loosen nut (18) and remove
bolt (19).

Illustration 10 g01099984

14. Remove plug (20).

Illustration 11 g01100000

15. Remove O-ring seal (21) from plug (20).

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03/12/21 14.07 SIS 2.0

Illustration 12 g01100007

Personal injury can result from being struck by parts propelled


by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended


tooling to release the spring force.

16. Remove spool assembly (23) from the valve.

17. Remove slug (22), spool assembly (23), spring (24), and stop (25) from the valve.

Illustration 13 g01100013

Personal injury can result from being struck by parts propelled


by a released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended


tooling to release the spring force.

18. Use Tooling (A) in order to remove retaining ring (26). Remove retainer (27). Remove spring (28) and ball (29) from spool assembly (23).

NJH1-UP, RJG1-UP, RJS1-UP, TWG1-UP

PIP-11150236

2021/12/03

06:04:52+08:00

i02169698

© 2021 Caterpillar Inc.


Caterpillar:

Confidential Green

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