K33850

Steam Generator for Existent Gum Test

Operation and Instruction Manual

Koehler Instrument Company, Inc.

1595 Sycamore Avenue • Bohemia, New York 11716-1796 • USA
Toll Free: 1-800-878-9070 (US only) • Tel: +1 631 589 3800 • Fax: +1 631 589 3815
http://www.koehlerinstrument.com • e-mail: info@koehlerinstrument.com
Petroleum Testing & Analysis Instrumentation • Custom Design & Manufacturing
K33850 Series Steam Generator for Existent Gum Test 2

Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Koehler’s Commitment to Our Customers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Recommended Resources and Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Safety Information and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Important User Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 Equipment and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4 Unpacking and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 Boiler Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.2 Blowdown Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.3 Low Water Cutoff/Pump Control, Operation, and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.4 Pressure Controls, Operation, and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.1 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.2 Element Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

7 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

9 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1595 Sycamore Avenue • Bohemia, New York 11716-1796

800.878.9070 (in US only) • Tel: 631.589.3800 • Fax: 631.589.3815
http://www.koehlerinstrument.com • email: sales@koehlerinstrument.com
K33850 Series Steam Generator for Existent Gum Test 3

1 Introduction 2. Institute of Petroleum (IP)

61 New Cavendish Street
The Koehler electrically heating steam generator provides London, WIM 8AR, United Kingdom
instananeous and reverse steam capacity for steam-jet Tel: 44 (0)20 7467 7100 • Fax: 44 (0)20 7255 1472
evaporation tests. The system is easy to install and http://www.petroleum.co.uk
operate, and electrical heating eliminates the need for email: ip@petroleum.co.uk
on-site fuel combustion. The generator requires only a
water feed source and an electric hook-up. IP Publications:
IP 131: Gum Content in Fuels by Jet Evaporation
This manual provides important information regarding
safety, technical reference, installation requirements, 3. International Organization for Standardization (ISO)
operating condition specifications, user facility resource 1, rue de Varembé
requirements, and operating instructions. In addition, this Case postale 56
manual should be used in conjunction with applicable CH-1211 Geneva 20, Switzerland
published laboratory procedures. Information on these Tel: 41 22 749 01 11 • Fax: 41 22 733 34 30
procedures is given below in section 1.2. http://www.iso.ch • email: central@iso.ch

1.1 Koehler’s Commitment to Our Customers ISO Publication:

ISO 3104: Petroleum Products ! Gum Content in
At Koehler, we are committed to providing you with full Fuels by Jet Evaporation
support of your laboratory testing needs. Our products are
backed by our extensive experience in laboratory test 4. Deutsche International Norm (DIN)
standards gained from serving the testing community since http://www.din.de
1925. We have made substantial investments in
applications, engineering, quality control, and technical DIN Publication:
staff to ensure that you can depend on Koehler for a full DIN 51784
range of accurate and reliable instrumentation as well as
support for your laboratory testing programs. 5. Federal Test Method (FTM)

Please do not hesitate to contact us at any time with your FTM Publication:
inquiries about equipment, tests, or technical support. FTM 791-3302

Toll Free: 1.800.878.9070 (in US only) 5. AFNOR Method

Tel: +1 631 589 3800 • Fax: +1 631 589 3815
email: info@koehlerinstrument.com AFNOR Publication:
NF M 07-004
http://www.koehlerinstrument.com

1.2 Recommended Resources and Publications 1.3 Features and Benefits

• Meets output requirements of three-unit and

1. American Society for Testing and Materials (ASTM)
six-unit evaporation baths (K337/K338 Series)
100 Barr Harbor Drive
• Electrically heated for clean, efficient operation
West Conshohocken, Pennsylvania 19428-2959
and ease of installation
Tel: 610.832.9500 • Fax: 610.832.9555
• Meets applicable ASME, NEC Standards
http://www.astm.org • email: service@astm.org
• UL Listed
• CSA Approved
ASTM Publications:
ASTM D381: Standard Test Method for
Gum Content in Fuels by Jet Evaporation

1595 Sycamore Avenue • Bohemia, New York 11716-1796

800.878.9070 (in US only) • Tel: 631.589.3800 • Fax: 631.589.3815
http://www.koehlerinstrument.com • email: sales@koehlerinstrument.com
K33850 Series Steam Generator for Existent Gum Test 4

1.4 Specifications 3 Equipment and Accessories

Model: K33850 Series Component Check List
Electrical Specifications: • Steam Generator (K33850 Series)
(K33850/208601) 208V, 60 Hz, 1M, 87A
(K33850/208603) 208V, 60 Hz, 3M, 50A
(K33850/240601) 240V, 60 Hz, 1M, 75A 4 Unpacking and Installation
(K33850/240603) 240V, 60 Hz, 3M, 43A
(K33850/380503) 380V, 50 Hz, 3M, 27A 4.1 Unpacking
(K33850/415503) 415V, 50 Hz, 3M, 25A
(K33850/480503) 480V, 50 Hz, 3M, 22A Carefully unpack and place the equipment in a secure
Output: 51.2 lbs steam per hr at 212EF location. Ensure that all parts and accessories listed in
Bhp Rating: 1.73 previous section are present. Inspect the unit and all
kW Rating 17 accessories for damage. If you find any damage, keep all
Unit Dimensions: 20" x 28" x 36" (lxwxh) packing materials and immediately report the damage to
51 cm x 71 cm x 91 cm the carrier. We will assist you with your claim, if
Shipping Weight: 200 lbs (91 kg) requested. When submitting a claim for shipping damage,
request that the carrier inspect the shipping container and
2 Safety Information and Warnings equipment. Do not return goods to Koehler without
written authorization.
2.1 Important User Safety Information
4.2 Installation
Safety Considerations. The use of this equipment may
The instructions for preparing the equipment assume that
involve hazardous materials and operations. This manual
the user is aware of the contents of this document which
does not purport to address all of the safety problems
lists the warranty conditions and important precautions.
associated with the use of this equipment. It is the
Before installing, refer to the applicable national and local
responsibility of any user of this equipment to investigate,
codes for specific requirements.
research, and establish appropriate safety and health
practices and determine the applicability of regulatory
1. Unit Placement and Setup. The steam generator
limitations prior to use.
should be mounted on a solid level foundation. All
piping should be installed by a licensed plumber.
Equipment Modifications and Replacement Parts. Any
When any type of water feed other than a pump feed is
modification or alteration of this equipment from that of
used, the existing water supply pressure must be
factory specifications is not recommended, voids the
10 psig greater than than boiler operating pressure to
manufacturer warranty, product safety, performance
assure water supply maintains proper water level in
specifications, and/or certifications whether specified or
boiler. Lack of water can result in improper boiler
implied, and may result in personal injury and/or property
operation. Keep water valves open at all times during
loss. Replacement parts must be O.E.M. exact
normal operation. The steam line should be connected
replacement equipment. Please refer to section 7.2.
to the customer supplied outlet valve to boiler steam
outlet. During normal operation, the drain valves
Unit Design. This equipment is specifically designed for should be kept closed.
use in accordance with the applicable standard test
methods listed in section 1.2 of this manual. The use of If pump and boiler are plumbed within 30 ft (pipe
this equipment in accordance with any other test length), then a minimum of two check valves are
procedures, or for any other purpose, is not recommended required on boiler to avoid damage to pump. On
and may be extremely hazardous. safety valve outlet lines, all piping shall not be sized
less than the safety valve outlet. All plumbing
connections must be threaded heavy wall pipe.

1595 Sycamore Avenue • Bohemia, New York 11716-1796

800.878.9070 (in US only) • Tel: 631.589.3800 • Fax: 631.589.3815
http://www.koehlerinstrument.com • email: sales@koehlerinstrument.com
K33850 Series Steam Generator for Existent Gum Test 5

Under no circumstances should soldered pipe fittings WARNING: Ground boiler according to National
be installed anywhere on this system. Ideally, the Electric Code requirements to avoid shock. Use
steam generator should be placed in close proximity proper sized wire. Power wiring to boiler should be in
to the gum block bath. The generator will require a accordance with Local and N.E.C. requirements
water inlet line and a drain line. A plumbed following supplied wiring diagram. Wire size
connection from the blowdown valve to the drain is specified adjacent to field wiring terminal block(s).
recommended so that a full pressure blowdown can be Use 90C copper wire only. Customer should use a
performed at the end of each use. The line from the disconnect switch employing circuit breakers or fuses
generator to the gum block should be installed to between the main power source and the boiler.
remove any condensate in the steam line. This line
should be insulated to avoid burns and heat loss. At WARNING: Boilers are susceptible to lightening
the outlet of the steam generator, there should be an damage because of plumbing water lines. Industrial
all metal valve to shut down steam to the feed line if type lightening/surge protectors should be installed at
necessary. your service entrance. Consult your contractor or
electrical dealer.
At least one plumbers union should be in this line to
facilitate easy service of the generator and gum block 1. The unit is completely pre-wired and tested. If a
if necessary. A pipe tee should be mounted to the separate control circuit is used. It should be
inlet of the gum bath. One end should go to the steam connected at the control circuit terminal block.
generator and the other to a compressed air source, if
using the air jet method. 2. With the main power off, make sure that all wiring
terminators are tight to avoid arcing, carbonizing,
Both lines must have their own independent shut off and/or overheating of contacts.
valve. A drain line should be connected to the
condensate line located directly below the steam inlet WARNING: Substitution of components or
line. The quality of the water used in the operation of modification or wiring system voids the warranty and
this bath is important. Mineral laden or corrosive may lead to dangerous operating conditions.
water should be pretreated or filtered to insure long
boiler life. Water feed pressure is also an important 3. Instructions for water feed control systems (i.e.,
consideration. The output steam pressure of the condensate return, motor & pump or solenoid feed):
boiler will equal that of the inlet water pressure. If
the local water pressure is low (under 60 psi), then it a. Check the voltage of the motor or solenoid
may be necessary to install a feed pump to boost the before making electrical connection.
water inlet pressure. The boiler control is trimmed
standard at 100 psi and will deliver 51 lbs of steam b. The water feed circuit should be wired to the
per hour. “Pump Control” terminal block or junction box
provided.
This output volume is dependent upon the feed
pressure. If after startup, the generator does not c. Motors rated greater than 1/3hp or are not
deliver sufficient steam for continuous operation, 120VAC single phase require the use of a
then it will be necessary to install a booster feed suitable motor starter.
pump. These are inexpensive and easily installed.
d. Amperage/Wire Size: For the correct sizing,
2. Power. Connect the line cord to a properly fused and refer to the label on the boiler located next to the
grounded receptacle with the correct voltage as field wiring terminals. This label states the wire
indicated in section 1.4 or on the information plate at size (AWG or MCM), minimum temperature
the back of the unit. rating (90C) and conductor material (copper
only). Deviation from this information may result
WARNING: For user safety, please disconnect the in improper or unsafe boiler operation.
line cord whenever performing any maintenance
operations and/or cleaning of the unit.

1595 Sycamore Avenue • Bohemia, New York 11716-1796

800.878.9070 (in US only) • Tel: 631.589.3800 • Fax: 631.589.3815
http://www.koehlerinstrument.com • email: sales@koehlerinstrument.com
K33850 Series Steam Generator for Existent Gum Test 6

5 Operation 5.2 Blowdown Operation

Blowdown is an essential part of boiler operation. It

5.1 Boiler Operation
is the best preventative maintenance you can give your
boiler and will add years of life to the unit. Make sure
. CAUTION: With main disconnect “off”, tighten all
a blowdown schedule is established and followed
electrical connections before energizing boiler to
regularly.
prevent arcing, carbonizing of contacts, and/or
overheating.
In extremely hard water areas, blowdown is necessary
once a day. In soft water areas, once each week. If
1. Turn on water supply. Turn main switch on. Turn
there is a particular problem which applies to your
boiler switch to ON position; when approximately
own local water condition other than mineral content,
halfway up the gauge glass, the pump or solenoid feed
take this into consideration in determining which
with automatically shut off and the contactors will
schedule is to be followed.
switch ON.
1. At the end of the working day, while boiler is still
2. Operation of Low Water Cutoff. The boiler is operating, turn switch to the OFF position and close
equipped with a float type liquid level control which water supply valve. De-energize wall mounted safety
is coupled to internal mercury-bulb switches making switch.
the system extremely sensitive and reliable.
2. It is preferable to connect the blowdown valve directly
NOTE: In states requiring a manual reset low water into a drainage system. If this is done, the boiler can
cutoff control, the reset button on the low water be discharged at operating pressure. Consult local
control must be depressed to develop pressure. plumbing codes.
Should the water level drop below the cutoff line
located on the float control, the boiler control circuit 3. If blowing-down into a receptacle allow pressure to
will cut off and cannot be re-started until the level is decrease to 15-20 psi before opening the blowdown
above the cutoff. valve.
3. Adjust operating pressure of boiler. The pressure 4. When discharge is complete and boiler is drained:
control has a visual pressure adjustment. The top a. close the blowdown valve
screw of the control adjusts the scale in the large b. open water supply valve
indicator window. By turning the screw, the pressure c. put boiler switch in the ON position
setting can be adjusted. Selection of desirable d. close wall mounted safety switch
pressure is very easily made. Some pressure controls
have an additional screw for adjustment of pressure 5. When refilling is complete, turn off the boiler switch
differential which is factory set for the maximum unless further operation is desirable.
allowable rating. A differential adjustable ON/OFF
pressure operating range. 6. If you have been supplied with a Manual Reset Low
Water control as required in some states, the reset
4. Close steam outlet valves. Boiler will build up to button on the control must be pushed before boiler
desired pressure and shut off automatically. will begin developing pressure. (Do not push reset
until boiler has filled with water.)
5. Manual reset High Pressure Control. This control
will de-energize the boiler should pressure within the NOTE: The use of chemical boiler cleaning
boiler exceed the set pressures. The reset button must compounds in this boiler voids all warranties unless
be depressed to develop pressure. approved by the manufacturer. Some compounds will
damage copper sheathed heating elements to shorten
6. Slowly open steam outlet valve and use steam as useful life.
needed.

7. Boiler should be blown down daily.

1595 Sycamore Avenue • Bohemia, New York 11716-1796

800.878.9070 (in US only) • Tel: 631.589.3800 • Fax: 631.589.3815
http://www.koehlerinstrument.com • email: sales@koehlerinstrument.com
K33850 Series Steam Generator for Existent Gum Test 7

5.3 Low Water Cutoff/Pump Control, Note: It is recommended that the high-limit control
Operation, and Testing be set to 10 psig above desired normal operation
pressure.
1. All valves for incoming water supply are to be fully
opened. Main disconnect switch to be in “on” 3. A differential pressure can be obtained on all
position. Boiler switch to be in “on” position. Since automatic re-setting operating pressure controls in the
boiler will be empty, pump (or solenoid) will be same manner as operating pressure control is set.
energized allowing boiler to fill with water. Control Differential indicates pressure below the main
will allow for automatic reaching of proper water operating maximum pressure, the pressure control
level. Contactors will be energized applying voltage will re-set.
to heating elements.
4. Pressure Control Operation Check. Close stream
2. Pump Switch Operation. At this point, water should outlet valve and adjust operating pressure control to a
be visible approximately half way up sight glass. low pressure setting. Set high-limit control at 10 psig
Slowly open drain valve located at bottom of boiler. above that setting. Switch boiler on to allow for
Water level will fall allowing low water cutoff/pump steam pressure build-up. Pressure gauge reading will
control to energize feed water system. Close drain build and the operating pressure control will shut off
valve for proper operation. Note: If an automatic boiler at its pressure setting. Resetting of operating
blowdown system is supplied with the boiler, push the pressure control is accomplished by bleeding off
manual blowdown switch until valve “open” light is pressure through steam outlet valve and allowing
on. Maintain this position for a few seconds to allow pressure to drop below set point.
water to drain from the boiler.
5. High-Limit Pressure Control Check. See item 4
3. Low Water Cut-Out Switch Performance. Open above but in doing so, assure for this test purpose
drain valve (or push manual blowdown switch for only that the operating control is set above the
automatic blowdown) completely. Maintain this pressure setting of the high-limit control. The high-
condition until water level falls within gauge glass limit trip will de-energize the contactors. Resetting of
enough to cause low water cutout switch to de- the high-limit occurs after bleeding steam to reduce
energize heating elements. All contactors will be in pressure inside the boiler. Note: Insure operating
the de-energized state at this time. Close the drain pressure control is reset to proper desired boiler
valve (or release manual blowdown switch). For operating pressure.
automatic re-setting type low water cut-out switches,
feed system will return water level to normal. For 6 Maintenance
manual reset control, reset button must be re-set to
complete circuit. Boiler is now qualified for proper Koehler Steam Generators are designed for years of
low water cutout and normal liquid-level operating trouble-free performance. To establish a good
conditions. preventative maintenance program, we suggest that
the plant foreman or engineer familiarize themselves
5.4 Pressure Controls, Operation, and Testing with these simple procedures.

Note: All steam boilers are provided with one high- 6.1 Routine Maintenance
limit pressure control and at least one operating
pressure control. 1. Cleaning. The use of chemical boiler cleaning
compounds voids all warranties. We recommend that
1. The high-limit pressure control is equipped with a a reputable firm of water treatment engineers be
manual reset feature. There is no subtractive consulted regarding conditioning boiler water. Proper
differential scale for this type of control. selection must be made of a compound to prevent
damage to copper sheath heating elements.
2. All pressure controls are equipped with a screw
allowing for setting of the desired operational and
high-limit pressures. To reduce pressure setting,
rotate screw in direction which allows indicator to
point to a lower pressure setting.

1595 Sycamore Avenue • Bohemia, New York 11716-1796

800.878.9070 (in US only) • Tel: 631.589.3800 • Fax: 631.589.3815
http://www.koehlerinstrument.com • email: sales@koehlerinstrument.com
K33850 Series Steam Generator for Existent Gum Test 8

2. Blowdown. A daily blowdown at operating pressures 6.2 Element Replacement

is most essential for ideal steam generator
performance. In order to safeguard the heating Caution: Before installing your new elements, be
elements within the steam generator, it is advisable to sure the McDonnell-Miller low water cutoff and
place both the main wall switch and the boiler or auxiliary low water cutoff (if supplied) is operating
steam generator toggle switch in the “off” position. It perfectly. The float chamber and lower equalizer
is also important not to use chemical cleaning column of the MM control must be completely clear
compounds in the steam generator since the chemical of sludge or other foreign matter. Failure to do this
agents can damage some of the steam generator may cause the immediate burn-out of the new
components. A daily blowdown will remove all elements. All elements are thoroughly checked before
unwanted foreign material. shipment. We cannot be responsible for burn-outs
caused by a faulty low water cut-off.
3. Inspection. The sight glass should be checked daily
to ensure that boiler has adequate water. A monthly Note: The lower equalizer column can best be
inspection should be made of the internal wiring examined by breaking the unions on either side and
inside the door and panels. All electrical connections then visually and manually examining the piping with
should be checked for tightness. A check for steam your fingers or probes to see if it is clear and clean.
leaks should be made and any loose fittings must be
tightened immediately. Every four months, the 1. Disconnect boiler from electric power supply at main
McDonnell-Miller control should be checked to make safety switch or fuse panel, then turn boiler switch to
sure it is operating properly and that it is not clogged. “off” position.
At the same time, one of the bottom heating elements
should be removed. If scale has begun to form, all 2. On automatic feed units, close valve on incoming
elements should be cleaned and returned to the steam water line. Drain boiler completely of water.
generator. The pressure control should also be
removed to insure that the bellows has not become 3. Open boiler door to expose heating element.
clogged. Check valves should be checked for leakage
and replacement made when necessary. 4. Disconnect wire (electric) leads connecting element to
main power system of boiler. Again note wire
4. Low Water Cutoff. Steam generators equipped with connection to facilitate re-assembly. Proceed to
a probe for auxiliary low water cutoff protection need remove (6) 5/16-18 bolts from flange.
special consideration. Every four months the probe
should be checked for deposits and cleaned, if 5. Thoroughly clean boiler flange of all foreign material.
necessary. Remove deposits from the probe and Be certain no part of old gasket remains on boiler
teflon sleeve by removing the cover over the probe flange.
with the use of a standard spark plug wrench. Care
should be taken during the removal and reinstallation 6. Apply “Slic-Tite” Gasket Compound or equal to both
of the probe so the porcelain insulation is not surfaces of new gasket supplied with replacement
damaged. element. Proceed to install element flange assembly
with gasket between boiler flange and element flange.
5. Manufacturer’s Report. The manufacturer’s data In doing this, be careful to align flange holes so wire
report enclosed within the steam generator instruction connection terminals on element assembly are in line
file is very important and must be put in a safe place. with previously disconnected wire leads to facilitate
You may be called upon to produce it by a State or easy connections.
Provincial agency.
7. When all (6) flange bolts are tight, connect all wires
to terminals. Make certain wire are clean and bright
to assure good electrical contact and nuts on screws
are firmly secured. Caution: Bolts should be
tightened to a torque of 22 ft lbs.

1595 Sycamore Avenue • Bohemia, New York 11716-1796

800.878.9070 (in US only) • Tel: 631.589.3800 • Fax: 631.589.3815
http://www.koehlerinstrument.com • email: sales@koehlerinstrument.com
K33850 Series Steam Generator for Existent Gum Test 9

8. Open water valve so water supply can reach boiler 9 Warranty

feed mechanism.
We, at Koehler, would like to thank you for your
9. Put main safety switch to “on” position.
equipment purchase, which is protected by the following
warranty.
10. Turn boiler switch to “on” position.
If within one (1) year from the date of receipt, but no
11. As boiler automatically refills, observe the new flange
longer than fifteen (15) months from the date of shipment,
assembly for possible leaks. If water is noticed, the
Koehler equipment fails to perform properly because of
bolts must be retightened. Before doing this, turn the
defects in materials or workmanship, Koehler Instrument
boiler off at the main fuse safety switch.
Company, Inc. will repair or, at its sole discretion, replace
the equipment without charge F.O.B. its plant, provided
12. As boiler is heated to working pressure, check flange
the equipment has been properly installed, operated, and
assembly again for leaks.
maintained. Koehler Instrument Company must be
advised in writing of the malfunction and authorize the
7 Service return of the product to the factory. The sole
responsibility of Koehler Instrument Company and the
Under normal operating conditions and with routine purchaser’s exclusive remedy for any claim arising out of
maintenance, the K33850 Series Steam Generators should the purchase of any product is the repair or replacement of
not require service. Any service problem can be quickly the product. In no event shall the cost of the purchaser’s
resolved by contacting Koehler’s technical service remedy exceed the purchase price, nor shall Koehler
department either by letter, phone, fax, or email. In order Instrument Company be liable for any special, indirect,
to assure the fastest possible service, please provide us incidental, consequential, or exemplary damages.
with the following information.
KOEHLER INSTRUMENT COMPANY, INC.
Model Number: DISCLAIMS ALL OTHER WARRANTIES, EXPRESSED
Serial Number: OR IMPLIED, INCLUDING ANY IMPLIED
Date of Shipment: WARRANTIES OF FITNESS FOR A PARTICULAR
PURPOSE.
8 Storage
Please save the shipping carton in the event the equipment
needs to be returned to the factory for warranty repair. If
This laboratory test instrument is equipped with electrical
the carton is discarded, it will be the purchaser’s
components. Storage facilities should be consistent with
responsibility to provide an appropriate shipping carton.
an indoor laboratory environment. This testing equipment
should not be subjected to extremes of temperature and/or
moisture.

This equipment was shipped from the factory in a

corrugated cardboard container. If long term storage is
anticipated, repacking the instrument in a water-resistant
container is recommended to ensure equipment safety and
longevity.

1595 Sycamore Avenue • Bohemia, New York 11716-1796

800.878.9070 (in US only) • Tel: 631.589.3800 • Fax: 631.589.3815
http://www.koehlerinstrument.com • email: sales@koehlerinstrument.com