FMGCEM40xx Series

Flue Gas Analyser

Energy Conservation | Environment | Process Efficiency www.forbesmarshall.com

 GCEM 40xx Gas Analyser - Insitu mode

FMGCEM40xx
Series

GCEM40 series gas analyser comes Features

with Insitu or extractive measurement
The GCEM40xx multi gas analyser in Insitu mode is field proven and the most
techniques. Insitu eliminates the
preferred continuous emission monitoring system in the industry.
need of sampling & conditioning of
flue gases, whereas if ordered in Insitu measuring probe mounted on the stack/ duct has an intrusive stainless
extractive mode,it eliminates the steel measurement chamber equipped with sintered diffuser filter to allow flue
need of further cooling/conditioning of gas, excluding particulate, into the measurement chamber.
the flue gases which is the major
pitfall in any other extractive gas The analyser works on gas diffusion technique - no sampling, heating or
analyser systems available in the conditioning of flue gases is required.
market.
Measures upto 7 gases at a time, using IR gas filter correlation technique.
The FMGCEM40xx series insitu gas
analyser is an accurate, reliable flue GCEM40xx Insitu gas analyser is capable of measuring a range of CO, NOx,
gas analyser that measures gases by SO2, CH4, HCL gases.
infrared absorption gas filter Field mounted analyser, no AC room or shelter required, is highly accurate,
correlation (GFX) technology.
negligible maintenance, online zero and span verification facility.
It is manufactured by Forbes Marshall
Real time normalization low power consumption - 400 VA.
in technical collaboration with
Codel International Ltd. UK, a Forbes For online normalization, FMGCEM40xx series gas analyser can be offered
Marshall group company, who are with built in measurement of H2O, CO2, temperature and pressure parameters.
specialized in the design and
manufacture of high technology
instrumentation for combustion
processes and atmospheric pollution
emissions.
GCEM40xx Gas Analyser - Extractive Mode

The GCEM 40xx gas analyser in extractive mode is field proven continuous emission monitoring system for difficult
applications. Designed exclusively for use on wide range of applications, where the flue gas temperature is abnormally
high, low or saturated.
Three decades of development, knowledge and practical experience have been utilized to produce this advanced
technology gas analyser which gives complete flexibility of use on process or emissions applications whilst delivering
superb accuracy and repeatability at a competitive price.
The GCEM40 Extractive gas analyser is capable of measuring a range of CO, NOx, SO2, CH4, HCL, CO2, H2O and O2
simultaneously and with integral temperature and pressure sensors can compute fully normalized data directly in
mg/Nm³.
Features
Hot wet measurement technique
No cooling and drying of sampled gas
Field mounted, no AC rooms, shelters required
Single or Multi-species infrared absorption analyser
Accurate, reliable and low maintenance technology
Zero and span calibration using audit gas
Analogue and serial outputs
Technical Specification

Series FMGCEM40xx

Article no. Refer product codification chart

Measurement of CO, SO2, NOx, HCL, CH4, CO2, H2O (O2 measurement available in extractive mode)
Refer product codification chart

Type Insitu probe type

Probe insertion length Refer product codification chart

Operating principle Infrared absorption gas filter correlation technique. Zirconium Oxide for O2 measurement.

Measuring range CO, SO2, NOx, CH4, HCL - 0 – 3000 ppm

O2, CO2, H2O: 0-25%
Ranges are fully site selectable. Other ranges available on request.

Measuring units ppm, mg/m³ and mg/Nm³

Response time (T90) Detection less than 10 seconds, calibration response time less than 200 seconds

Accuracy CO, SO2 , NOx , CH4 , HCL : 2 ppm or 2% of span

O2, CO2, H2O: 0.5 % or 2% of span

Zero and span drift ± 2% per month (if auto zero calibration is inactive)

Linearity Less than ± 2 %

Repeatability Less than ± 2 % of span

Averaging Selectable from 10 second to 1 Hr.

Calibration Automatic and manual zero / span verification

Ambient temperature - 20 ºC to + 55 ºC

Flue gas temperature Refer codification chart

Flue gas pressure ± 510mm WC

Flue gas dust limit Upto 50gm/m³ standard, for higher dust concentration and for mounting probe before
for Insitu Probe ESP, probe with additional protection tube required

Power supply 110/220VAC , 50Hz ± 10%,

Gas analyser power consumption: 400VA
Heated probe power consumption: Startup 400VA, usual 100VA
Heated sample line power consumption: 60 -100W/mtr depending on application
Heated sample pump power consumption: less than 100VA

Purge requirement Clean and dry plant instrument air, air consumption during normal operation
5LPM (not applicable if ordered in extractive mode)
during calibration 10LPM @ 3-5 bar pressure

Construction Probe : SS316L

Transceiver unit - Corrosion resistance epoxy coated aluminum housing sealed to IP66
Electronic unit - Die-cast aluminum corrosion resistance epoxy coated sealed to IP66
Interconnecting cable / pneumatic tubing 10m standard, higher on request

Outputs 4-20mA, 500W output for the ordered measurement parameters

Volt free contact SPCO rated at 50V/1A for the ordered measurement parameters
Volt free contact SPCO rated at 50V/1A for system fault
RS485 interface output

Compliances EMC - 89/336/EEC directive compliant

Low Voltage -73/23/EEC directive compliant
TUV/MCERT EN 15267 standard complaint

For hazardous area Optional : Positive pressure purged enclosure with flameproof purged control units
Product Codification for Continuous Gas Emission Monitoring System (GCEM)

GCEM40xx Article no. : GCEM40 Insitu (I) Extractive (E)

Gas Analyser

Description

Measuring parameter CO, SO2, NOx, CO2, H2O temperature and pressure A A

CO and temperature 1 1

SO2 and temperature 2 2

HCL and temperature 3 3

H2O and temperature 4 4

CO,CO2,H2O, temperature and pressure 5 5

SO2, NOx,CO2, H2O, temperature and pressure 8 8

CO, NOx,CO2,H2O, temperature and pressure 9 9

Flue gas temperature Below dew point, saturated - P

Dew point to 300 deg.c 0 S

Dew point to 500 deg.c 1 S

Dew point to 600 deg.c - S

Above 600 deg.c to 900 deg.c..

higher temperature on request - H

Probe insertion length 1.8mtr probe with 8” flange A -

1mtrprobe with 8”or 4” flange B D*

2.3mtr probe with 8”flange for concrete stack C -

P: PTFE S: SS316 H: Hastelloy

Note:

GCEM 40 E comes with built in oxygen measurement facility.

GCEM 40 E is supplied with standard 6 mtr heated sample line, other lengths available
on request.

*GCEM 40 E sample probe insertion length is 1 mtr, other lengths available on request.
Typical Layout 4
GCEM40 Insitu Mode 3

Pneumatics Panel
24V DC
@ 15A

Span Gas Inlet

Zero Solenoid
Span Solenoid
Plant Instrument Air Inlet Pressure Switch
Data Display Unit
Drain
(DDU)
1) Probe
6 2) Sensor Head
3) Thermocouple
4) Pressure Transmitter
5) Pneumatic Panel
O2 Input 6) Display Unit
(customer)

Typical Layout
GCEM40 Extractive Mode

1) 40-Series Head
2) Measurement Chamber
3) SCU
4) Heat Controller
5) O2 Analyser
6) Sample Probe
(with blow back facility)
7) Air Dryer
8) Heated Sample Line
9) Heated Sample Pump

Opp 106th Milestone B-85, Phase II, Chakan Indl Area A-34/35, MIDC H Block
Bombay Poona Road Sawardari, Chakan, Tal. Khed Pimpri, Pune - 411 018. INDIA.
Kasarwadi, Pune - 411 034. INDIA Dist. Pune - 410 501. INDIA Tel : 91(0)20-27442020, 39851199
Tel : 91(0)20-27145595, 39858555 Tel : 91(0)2135-393400 Fax : 91(0)20-27442040
Forbes Marshall Fax : 91(0)20-27147413
Krohne Marshall CIN No.: U28996PN1985PTC037806
Forbes Marshall Arca Email : environ@forbesmarshall.com, ccmidc@forbesmarshall.com www.forbesmarshall.com
Codel International © All rights reserved. Any reproduction or distribution in part or as a whole without written permission of Forbes Marshall Pvt Ltd, its associate
Forbes Solar companies or its subsidiaries (“FM Group”) is prohibited.
Information, designs or specifications in this document are subject to change without notice. Responsibility for suitability, selection, installation, use,
Forbes Vyncke operation or maintenance of the product(s) rests solely with the purchaser and/or user. The contents of this document are presented for informational
Forbes Marshall Steam Systems purposes only. FM Group disclaims liabilities or losses that may be incurred as a consequence of the use of this information.

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