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2 - Hvac Duck Work

The document provides instructions for assembling HVAC ductwork made by Khedr-Rect. It describes the various types of ducts including straight ducts, lined ducts, double wall acoustic ducts, and double wall thermal ducts. It also describes common duct fittings like reducers, radius bends, tees, offsets, and transitions. Assembly instructions specify using undamaged ducts and fittings, applying gasket sealant, and fastening with bolts and nuts at corners with additional duct clamps for reinforcement.

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EngFaisal Alrai
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100% found this document useful (1 vote)
103 views41 pages

2 - Hvac Duck Work

The document provides instructions for assembling HVAC ductwork made by Khedr-Rect. It describes the various types of ducts including straight ducts, lined ducts, double wall acoustic ducts, and double wall thermal ducts. It also describes common duct fittings like reducers, radius bends, tees, offsets, and transitions. Assembly instructions specify using undamaged ducts and fittings, applying gasket sealant, and fastening with bolts and nuts at corners with additional duct clamps for reinforcement.

Uploaded by

EngFaisal Alrai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 41

HVAC Duck Work

‫واﺳﺘﻴﺮاد واﻟﺘﺼﺪﻳﺮ‬
www.khedr-eg.com
KHEDR-Rectangular

Khedr-Rect must be assembled according to these instructions


BEFORE ASSEMBLY
The ducts must be free from dirt.
Assembly instructions:
• Only use undamaged Khedr-Rect duct and fittings.
• Apply continuous gasket to effectively seal flanges and corners.
• Fasten the duct and fitting together with bolts & nuts at four corners.
• Mating flange shall be locked together by duct clamps spaced at centers not exceeding 200mm.

The following numbers of duct clamps are recommended:

duct dimension (mm) ducnumber

0 - 200 0
250 - 400 1
450 - 600 2
650 - 800 3
850 - 1000 4
1050 - 1200 5
1250 - 1400 6
1450 - 1600 7
1650 - 1800 8
1850 - 2000 9
2050 - 2200 10

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KHEDR- Rectangular
Straight Ducts

Description Dimensions
KHEDR single wall duct & fittings are factory All straight ducts are beaded or cross broken
fabricated and supplied with factory applied (except if duct is double wall, internally lined,
sealant on all longitudinal joints for S & Drive negative pressure, Ga.18 ducts, and 4» w.g. or
slip ducts and additionally on transverse above) and fittings are cross broken from size
joints for all flanged end ducts & fittings. 483 mm and above.
Khedr-Rect can be supplied either fully Standard duct length : 1200 mm (4 feet)
assembled form or knocked down form for
straight ducts (minimum requirement for
assemble of straight ducts on site) fittings will
be delivered fully assembled with factory
applied sealant.
Khedr-Rect can be supplied in various
materials:
- G, galvanized steel (in accordance with
ASTM 653, G90 coating)
- H, stainless steel (in accordance with ASTM
A240/480 and various material grades)
- A, aluminum metal (in accordance with
ASTM B209, type alloy 3003, H14) - P, painted
galvanized steel (as G, but with various paint
system i.e. epoxy...)

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3
KHEDR- Rectangular
Lined Ducts

Description Dimensions
KHEDR lined rectangular duct and fittings are Liner bonded to duct with adhesive and
available with an insulating liner coated with welding pins at approximate centers as
black glass tissue to protect against erosion and shown.
microbial growth. This acoustic/thermal liner
can be used with air velocities up to 5,000 fpm.
Standard length is 1200 mm.

Standard acoustic/thermal insulation: 25mm,


48 kg/m3 , BGT facing. Other thickness and
density can be supplied on request.

Insulation edge coverings: all insulation edges


are covered by galv.steel channels fixed to duct.
epoxy...)

Liner to be 48 kg/m3, (3 lbs/ft3) density, 25


mm thick, unless otherwise specified.

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KHEDR- Rectangular
Double Wall Acoustic Ducts

Description Dimensions
KHEDR double wall rectangular duct and
fittings provide exceptional noise control in
air distribution systems. This do ublewall,
insulated ductwork is constructed of solid
metal outer shell and perforated inner shell
with a layer of acoustic insulation sandwiched
between.Our standard construction is:
galvanized steel with a galvanized perforated
inner wall and standard acoustic, thermal
insulation of 25 mm tickness, 48 kg/m3
density, with BGT facing.Other types of
insulation material, density & thickness are
avialable.
As for the outer shell can be supplied in
galvanized steel, stainles steel, black steel,
aluminum or painted steel while for the inner
perforated shell only in galvanized steel or
black steel.
Standard length is 1200 mm.

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5
KHEDR- Rectangular
Double Wall Thermal Ducts

Description Dimensions
KHEDR double wall rectangular duct and
fittings provide exceptional thermal control in
air distribution systems and is ideal for external
and roof ducts applications. This double wall,
insulated ductwork is constructed of solid
metal outer shell and solid inner shell with a
layer of insulation sandwiched between.
Our standard construction is: galvanized steel
(solid) inner and outer shell.
several types of insulation material, densities &
thickness are available.
As for the outer and inner shell can be supplied
in galvanized steel, black steel, aluminum,
stainless steel and painted steel.
Standard length is 1200 mm.

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KHEDR- Rectangular
Longitudinal Seams

Pittsburgh Lock Double Corner Seam

* 18 Gauge & Up * Up to 20 Gauge

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KHEDR- Rectangular
Longitudinal Seams

ACME Lock Double Corner Seam

For Ducts Length L > 1200 mm

Seam Location
* Seam numbers and locations vary
according to joint type and size.

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KHEDR- Rectangular
Reducer

Dimensions

• All fittings are available with acoustic lining or double wall construction.

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9
KHEDR- Rectangular
Radius Bend

Dimensions

• All fittings are available with acoustic lining or double wall construction.

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10
KHEDR- Rectangular
Radius Bend with Splitter Vanes

Dimensions

• All fittings are available with acoustic lining or double wall construction.

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KHEDR- Rectangular
Square Throat Bend
withTurning Vanes

Dimensions

• All fittings are available with acoustic lining or double wall construction.

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KHEDR- Rectangular
Tee

Dimensions

• All fittings are available with acoustic lining or double wall construction.

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13
KHEDR- Rectangular
Offset`

Dimensions

• All fittings are available with acoustic lining or double wall construction.

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KHEDR- Rectangular
R-Fitting

Dimensions

• All fittings are available with acoustic lining or double wall construction.

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15
KHEDR- Rectangular
Split Bend

Dimensions

• Can be supplied with splitter damper upon request.


• All fittings are available with acoustic lining or double wall construction.

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KHEDR- Rectangular
Transition, rectangular to round
TRANS

Dimensions

• All fittings are available with acoustic lining or double wall construction.

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KHEDR- Rectangular
Branch Connection / Take Off
TO 45°

Dimensions

• Application of sealant after installation is recommended.


• Can be supplied with splitter damper upon request.
• All fittings are available with acoustic lining or double wall construction.

www.khedr-eg.com
18
KHEDR- Rectangular
Branch Connection / Take Off
TO 90°

Dimensions

• Application of sealant after installation is recommended.


• Can be supplied with splitter damper upon request.
• All fittings are available with acoustic lining or double wall construction.

www.khedr-eg.com
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KHEDR- Rectangular
Branch Connection / Take Off
LYT

Dimensions

• Application of sealant after installation is recommended.


• For «D» dimensions see flexible duct sizes or Khedr-Vent for spiral duct dimensions.
• All fittings are available with Double Wall construction.

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KHEDR- Rectangular
Branch Connection / Take Off
LKT

Dimensions

• Application of sealant after installation is recommended.


• For «D» dimensions see flexible duct sizes or Khedr-Vent for spiral duct dimensions.
• All fittings are available with Double Wall construction.

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21
KHEDR- Rectangular
Branch Connection / Take Off

Installation Instruction

Installation Details - Spin - in & Flanged Take Off

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KHEDR- Rectangular
Splitter Damper

Splitter Damper

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KHEDR- Rectangular
Splitter Damper

Aerofoil Blade Splitter Damper Dimensions

Single Blade Splitter Damper (Standard)

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KHEDR- Rectangular
Air Extractor

Dimensions

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KHEDR- Rectangular
Turning Vanes

Dimensions

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KHEDR- Rectangular
Turning Vanes

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KHEDR- Rectangular
Transverse Joints

Drive Slip & Hemmed «S» Slip Reinforced «S» Slip & Standing S

Slide on Flange - SAF - 30 Companion Angles

Backup angle for Drive Slip

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KHEDR- Rectangular
Flange System

30 Flange Joint System

30 - Slide on Flange Dimensions

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KHEDR- Rectangular
Transverse Joints

Corner Piece -30 Dimensions

Clamp - 30 /35 Dimensions

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30
KHEDR- Rectangular
Flange System

35 Flange Joint System

35 Slide on Flange Dimensions

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KHEDR- Rectangular
Flange System

Corner Piece -35 Dimensions

Cleat Dimensions

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KHEDR- Rectangular
W.G. Pressure Class (Formed Flange)

Maximum Duct U.S Longitudinal Intermediate Transverse


Dimension Gage Connections Reinforcement Connections

0 - 508 26 Double corner Not required Slide on flange


seam (30 / 35)

509 - 1067 24 Double corner Not required Slide on flange


seam (30 / 35)

1068 - 1219 22 Double corner Not required Slide on flange


seam (30 / 35)

1220 - 1372 Double corner Slide on flange


20 Not required
seam (30 / 35)

Pittsburgh lock Slide on flange


1373 - 1524 18 Not required
seam (30 / 35)

Pittsburgh Companion angle


1525 - 2134 18 50x50x5mm Not required lock seam

2135 - 2438 Pittsburgh Companion angle


18 Not required
50x50x5mm lock seam

Pittsburgh @ 50x50x5mm angle Companion angle


2439 - 2743 18 600mm c-c lock seam
50x50x5mm

Pittsburgh @ 50x50x5mm angle Companion angle


2744 - 3048 18 600mm c-c 50x50x5mm lock seam

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Maximum Duct U.S Longitudinal Intermediate Transverse
Dimension Gage Connections Reinforcement Connections

0 - 508 26 Double corner Not required Slide on flange


seam (30 / 35)

509 - 1067 24 Double corner Not required Slide on flange


seam (30 / 35)

1068 - 1219 22 Double corner Not required Slide on flange


seam (30 / 35)

Double corner Slide on flange


1220 - 1372 20 Not required
seam (30 / 35)

Pittsburgh lock Slide on flange


1373 - 1524 18 Not required
seam (30 / 35)

Pittsburgh lock Companion angle


1525 - 2134 18 Not required 50x50x5mm
seam

2135 - 2438 Pittsburgh lock Companion angle


18 Not required
seam 50x50x5mm

Pittsburgh lock 50x50x5mm angle Companion angle


2439 - 2743 18 50x50x5mm
seam @ 600mm c-c

Pittsburgh lock 50x50x5mm angle Companion angle


2744 - 3048 18 @ 600mm c-c
seam 50x50x5mm

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KHEDR- Rectangular
Method of Surface Area Calculation

Description Formula Detail

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KHEDR-Round duct
Description & Documents

Product Type: Metal Duct Pipe


This tapered increaser is used to increase the diameter of the round pipe run. The larger end is crimped.
- Used to increase diameter of pipe from 3» to 6»
- Total reducer height is 6-7/8»
- Galvanized steel construction for durability and rust prevention.

KHEDR-Round duct
Description & Documents

Product Type: Duct Start Collars


This non crimped start collar is used to start a round pipe run from a flat surface (main rectangular
duct or plenum).
- Start a 5» pipe run from main rectangular duct
- Attaches to plenum using 5/8» flanges and tabs
- Installation depth of collar is 2-1/8»
- Galvanized steel construction for durability and rust prevention

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KHEDR-Round duct
Description & Documents

Product Type: Duct Connectors


This flex connector is used to connect two sections of insulated flex duct. It is crimped on both ends
for an easy fit.
- Connector used to connect 2 sections of insulated flex duct. Crimped on both ends for easy fit
- Galvanized steel construction for durability and rust prevention

KHEDR-Round duct
Description & Documents

Product Type: Duct Tees


This tee is used for 90-degree, same-diameter branch applications. It is designed for transitions with
two incoming pipes at a 90-degree angle to one outgoing pipe.
- Used for venting bath and kitchen fans as well as heating and air conditioning applications (for 90°
branch with same diameters)
- Transitions with 2 incoming pipes at a 90° angle to 1 outgoing pipe
- Total length of fitting is 12-1/2»
- Total height of fitting is 9-1/8»
- Galvanized steel construction for durability and rust prevention
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37
KHEDR-Round duct
Description & Documents

Product Type:
The wye is used primarily to transition from one pipe to 2 pieces.
The crimped outgoing pipe splits off into a 45-degree run.
- Used primarily for heating and air conditioning application to transition from 1 pipe to 2 pieces
Outgoing pipe splits off into 45° run
- Total height of fitting is 12-9/16»
- Tapered design with top collar centered on the taper
- Galvanized steel construction for durability and rust prevention- Galvanized steel construction for
durability and rust prevention.

KHEDR-Round duct
Description & Documents

Product Type: Duct Reducers & Increasers


Square to round transitions provide a transition from rectangular duct to round pipe.
- Provides straight transition from 8» x 10» square to 10» round
- 9» total height
- Galvanized steel construction for durability and rust prevention

www.khedr-eg.com
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KHEDR-Round duct
Description & Documents

Product Type: Duct Elbows


This 90-degree spiral elbow is used for spiral pipe only. The slip fit slides inside the round pipe without
crimping.
- 90° angle for round pipe - slip fit slides inside round pipe without crimping
- Galvanized steel construction for durability and rust prevention

KHEDR-Round duct
Description & Documents

Product Type: Duct Elbows


This 45-degree adjustable angle is used to adjust the direction of a heat run for round pipe from zero
to 45 degrees.
- Adjust direction of a heat run for round pipe from 0 to 45 degrees
- Easy-rotate design allows for small or big changes
- Galvanized steel construction for durability and rust prevention

www.khedr-eg.com
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KHEDR-Round duct
Description & Documents

Product Type: Duct Reducers & Increasers


This tapered reducer is used to decrease the diameter of the round pipe run. The smaller end is crimped.
- Used to decrease diameter of pipe from 6» to 3»
- Total reducer height is 6-5/8»
- Galvanized steel construction for durability and rust preventionprevention

www.khedr-eg.com
40
Alqanater Alkhairia roads - industrial Area behind coca cola co.
Tel.: 02 - 42452022
Mob.: 010 - 29999054 / 010 - 29999056 / 010 - 29999059 / 010 - 29999058
info@khedr-eg.com
www.khedr-eg.com

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