Risk Rating Residual Risk

S.
No Activity/Aspect Hazard/Impact Causes Probability Severity Risk Control Measures Responsibility Probability Severity Risk
.

MSDS on all chemical

substances used in the
Chemicals construction must be Site
Improper Possible Moderate Medium Rare Insignificant Low
1 Liquid Skin Burns available and discussed Supervisor,
handling 2 3 6 1 1 1
substances to the workers and Storekeeper
handlers by TBT for
safety.
All chemical containers
Presence of used must be tightly Site Engineer, Insignificant
Respiratory ill Possible Moderate Medium Rare Low
chemical fumes closed to prevent odor Site 1
effect 2 3 6 1 1
in the air from being exposed in Supervisor
the air.
Open fire is not allowed
near chemical storage
Presence of High Site Engineer,
Possible Major area. No smoking sign Rare Insignificant Low
  Fire open fire and 8 Site
2 4 must be provided, and 1 1 1
combustible Supervisor
fire extinguishers must
be available in the area
Required PPE must be
Not using the
Chemical Possible Minor Medium used by handlers to Rare Insignificant Low
 2 Skin Irritation required Supervisor
Powder 2 2 4 prevent chemical from 1 1 1
coverall
skin contact
Respiratory protection
Not using must be used in handling Rare
Respiratory ill Possible Minor Medium Insignificant Low
respiratory chemical powder to Supervisor 1
effect 2 2 4 1 1
masks prevent inhalation of
chemical dust
 Risk Rating Residual Risk
MSDS on all chemical
substances used in the
Prolonged construction must be
Long term Possible Moderate Medium Storekeeper, Rare Insignificant Low
exposure to available and discussed
illness 2 2 4 Supervisor 1 1 1
chemicals with the workers and
handlers by TBT for
safety and prevention
Chemical store must
have adequate
Accumulation ventilation to control
Chemical Likely Major High Storekeeper, Possible Insignificant Low
3 Fire of heat leading heat accumulation in the
Storage 3 4 12 Supervisor 2 1 2
to explosion storage area. Fire
extinguishers must be
available
Required PPE must be
used by handlers to
prevent chemical from
skin contact and Site Engineer,
Acquired Not using Possible Moderate Medium Rare Insignificant Low
inhalation of chemical Supervisor,
health illness required PPE 2 2 4 2 1 2
fumes. MSDS must be Storekeeper
discussed to chemical
handlers and workers for
prevention of illness
Lack of Supervisor must conduct
maintenance, TBT regarding electric
Likely Minor Medium Site Engineer Rare Insignificant Low
Noise physiological hazards and risks for
3 2 6 Site supervisor 1 1 2
effects, work electrical shock. Regular
related stress. Maintenance
Electrical cables must be
checked and rectified by
Poor condition of Likely Minor Medium Competent Rare Insignificant Low
certified electrician. No
electrical cables 3 2 6 electrician 1 1 2
tampering of electrical
connections.
 Risk Rating Residual Risk

Presence of
Welding area must be clear
combustible and Likely Minor Medium Possible Insignificant Low
from combustible materials Supervisor
flammable 3 2 6 2 1 2
and flammable materials.
material

Meeting must be
conducted with all
Operation
Manual Handling Slip, trip and concerned personnel giving
Uncoordinated/ manager/ shop
Planning for falls. Likely Major the details of the proper Rare Insignificant Low
4 Unplanned 12 in charge
general daily Other injury e.g., 3 4 work method and analysis 1 1 2
procedure person site
work fracture, cuts. of foreseeable risks and
manager.
hazards. Plan work prior to
start the daily operation.
Use proper and safe
platforms/scaffolds.
Provide suitable edge
Unsafe work protection. Restrict use of Operation
Men, material platform/scaffold Possible Major High ladders to light work of manager, Possible Insignificant Low
5 Work at height
falls ing, unsecured 2 4 8 short duration. Place loose supervisors, and 2 1 2
materials material in suitable contractors
containers. Use lifelines
and fall protection
equipment.
Electrical power supply
must be designed by
electrical Eng. All electrical
work must be done by
Elec. Eng. Site
Unsafe cables, certified electrician. All
Using Electrical Likely Major High Eng. Foreman, Rare Insignificant Low
6 Electrical Shock Unsafe power electrical hand tools must
Tools 3 4 12 Safety Officer, 1 1 1
distribution be regularly inspected by
Electrician.
electrician. Workers must
be trained in safe operation
methods. ELCB to be
provided in all circuits.
Moving Proper technique of work
Injury to Incorrect In charge
equipment, Likely Mod High must be followed. Possible Insignificant Low
7 workers in the technique/proce person
pallets, general 3 3 9 TBTregarding moving 2 1 1
work area. dure safety officer
debris, storage equipment/manual
 Risk Rating Residual Risk
handling must be
and racking conducted with the
manually workers for the safe
operation of work.
Reduce loads to
manageable dimension. Do
Damage to
Congested area Possible Mod Med not lift more than 25 kg on Foreman Rare Insignificant Low
property Injury
Injury to workers 2 3 6 your own. Use team lifting Safety Officer 1 1 1
to workers
methods and PPE. Train the
people.
All equipment to be
serviced regularly.
Maintenance records to be
kept. Wear hearing
Poor equipment Likely Mod High Foreman, Possible Insignificant Low
8 Machinery Noise protection when noise
maintenance 3 3 9 Safety Officer 2 1 2
levels are 80db (A) and
above. Work timings to be
as per permit from
authorities.
Pain in neck,
back or arms, Defective tool, Conduct safety toolbox
Site Engineer
Musculoskeletal damaged Likely Moderate High talks, use P.P.E. regular Rare Insignificant Low
9 Ergonomic Foreman
disorders such electrical cable, 3 3 9 maintenance and 1 1 2
Safety Officer
as carpel tunnel unsafe usage inspection
syndrome
Conduct toolbox talks
regularly on machinery
Safety guard Site Engineer,
Likely Moderate High guarding P.P.E. to be used / Possible Insignificant Low
removed or not Forman, Site
3 3 9 monitored. Action to be 2 1 2
available Officer
taken in case of removal of
guard
Safety toolbox talks to be
Safety guard conducted regularly on Site Engineer,
Likely Moderate High Possible Insignificant Low
removed or not P.P.E. usage & machinery Forman, Site
3 3 9 2 1 2
available guarding. Constant Officer
monitoring required at Site
 Risk Rating Residual Risk
Falling objects,
Safety training (S. toolbox
minor injuries,
talks) to be conducted Site Engineer,
such cuts, Likely Minor Medium Possible Insignificant Low
10 Material Stacking Improper work regularly. Work method Foreman, S.
bruises to 3 2 6 2 1 2
P.P.E. usage to be checked Officer
serious injury
regularly
even death.

Work areas not Remove unwanted

Site Engineer,
Hit by flying defined. Likely Minor Medium personnel from work areas. Possible Insignificant Low
Foreman
objects Congested 3 2 6 Tools to be checked before 2 1 2
Worker
workplaces use. P.P.E. to be used

Broken handle Inspect tools before use.

Slips & falls due Site Engineer,
worn out heads Likely Minor Medium Use correct tool for the Possible Insignificant Low
to use of worn Foreman
and cracked 3 2 6 work. Use PPE and conduct 2 1 2
out tools Worker
parts toolbox talks.

Crane operator must be

competent and certified in
operating the equipment.
He must ensure slinging of
Smoke,
Likely Moderate High the material is properly Possible Insignificant Low
11 Fire Inhalation, Foreman
3 3 9 done. He must ensure that 2 1 2
burns, death
lifting area is clear from
people and any means of
obstruction.

Operator must ensure the

location of the mobile
Foreman and Possible Insignificant Low
crane is on a sturdy ground
operator 2 1 2
to prevent from toppling
during operation.
12 Loading/ Serious injuries Poor operating Likely Moderate High Mobile crane must be in Contractor, Possible Insignificant Low
Unloading such as broken condition of the 3 3 9 good working condition. operator & 2 1 2
limbs, crush crane. Records of regular check Foreman
injuries and Malfunction and inspection must be
even death. during operating kept by the contractor /
procedure owner. Crane must have
 Risk Rating Residual Risk
rd
valid 3 party certificate.
Assigned riggers must be
Injury to
competent in the works to
workers and fall Incompetent Likely Moderate High Foreman, rigger Possible Insignificant Low
Lift Truck be carried out. Ensure
of material from worker 3 3 9 and workers 2 1 2
lifting area is clear from
height
people and obstructions
MSDS on all chemical
substances used in the
Back injury,
Improper Likely Minor Medium construction must be Site Supervisor, Rare Insignificant Low
13 Manual Handling sprains, and
handling 3 2 6 available and discussed to Storekeeper 1 1 2
strain.
the workers and handlers
by TBT for safety.

All chemical containers

Presence of
Respiratory ill Likely Minor Medium used must be tightly closed Site Engineer, Rare Insignificant Low
chemical fumes
effect 3 2 6 to prevent odor from being Site Supervisor 1 1 2
in the air
exposed in the air.

Open fire is not allowed

near chemical storage area.
Presence of open
Likely Moderate High No smoking sign must be Site Engineer, Possible Insignificant Low
Fire fire and
3 3 9 provided, and fire Site Supervisor 2 1 2
combustible
extinguishers must be
available in the area

Required PPE must be used

Not using the Likely Minor Medium Insignificant Low
Skin Irritation by handlers to prevent Supervisor Rare
required coverall 3 2 6 1 2
chemical from skin contact 1

Respiratory protection
Not using must be used in handling
Respiratory ill Likely Minor Medium Rare Insignificant Low
respiratory chemical powder to Supervisor
effect 3 2 6 1 1 2
masks prevent inhalation of
chemical dust
Prolonged MSDS on all chemical
Likely Minor Medium Storekeeper, Rare Insignificant Low
Long term illness exposure to substances used in the
3 2 6 Supervisor 1 1 2
chemicals construction must be
 Risk Rating Residual Risk
available and discussed
with the workers and
handlers by TBT for safety
and prevention
Chemical store must have
adequate ventilation to
Accumulation of
Likely Moderate High control heat accumulation Storekeeper, Possible Insignificant Low
14 Chemical Storage Fire heat leading to
3 3 9 in the storage area. Fire Supervisor 2 1 2
explosion
extinguishers must be
available
Required PPE must be used
by handlers to prevent
chemical from skin contact
Site Engineer,
Acquired health Not using Likely Minor Medium and inhalation of chemical Rare Insignificant Low
Supervisor,
illness required PPE 3 2 6 fumes. MSDS must be 1 1 2
Storekeeper
discussed to chemical
handlers and workers for
prevention of illness
Use of proper technique of
Serious injury work.
Poor
due to being hit Stacked the pallets in one
Coordination, Supervisor,
Stacking of by falling Likely Minor Medium place properly. Rare Insignificant Low
16. Improper In charge
pallets objects, 3 2 6 Do not stacked above the 1 1 1
technique of person
Damage to normal heights.
work
goods Cordon off the pallets area
separately.
Incorrect
Storage racks to be prepare
installation of
Serious physical as per the standard load
racks,
Storage and injury, death Possible Major High requirement. Supervisor Likely Insignificant Low
17 Material stored
racking property and 2 4 8 Proper techniques to be Workers 3 1 3
above the load
goods damage. used for loading and
level on the
offloading of material.
racks,
Poor All areas to be cleaned
housekeeping, properly,
Likely Minor Medium Supervisor Likely Insignificant Low
Slip Trip and falls debris not Platform used to be
3 2 6 Workers 3 1 3
removed from cleaned properly after the
the walkways, work, walkways to be
 Risk Rating Residual Risk
working
platforms are not
cleaned maintained all the time.
properly.

Planned the job well

Bruises trapped
before.
hands or feet,
Pushing and Handle of roll cage to have
Musculoskeletal Possible Major High Likely Insignificant Low
18 Roll Cage pulling of roll sufficient space for pulling Supervisor
disorder serious 2 4 8 3 1 3
cage manually and pushing.
injuries even
If limit exceed use of
death.
mechanic techniques.
TBT must be conducted
by the supervisor on safe
system of work at
Not wearing
19 Working on Multiple Possible Major High heights. Full body Likely Insignificant Low
fall protection Foreman
Scaffolding injury / fatality 2 4 8 harness must be used by 3 1 3
gear
the workers and lanyard
must be anchored to a
fixed structure
Scaffolding must be
provided with top rail Scaffolding
Possible Moderate Medium Likely Insignificant Low
  No barriers and mid rail barriers to Supervisor
2 3 6 3 1 3
prevent workers from and Foreman
fall
Scaffold planks must be
Poor condition Scaffolding
Possible Moderate Medium in good condition. Free Likely Insignificant Low
  of scaffold Supervisor
2 3 6 from cracks, not twisted 3 1 3
planks and Foreman
and must be secured.

Materials Materials, tools, and

scattered on Possible Moderate Medium equipment must be in a Supervisor/ Likely Insignificant Low
  Slips and trips
the scaffold 2 3 6 containment to avoid Foreman 3 1 3
planks trips and fall
 Risk Rating Residual Risk
Pins and locks must be
checked and inspected.
Use of mobile Collapse of the Possible Moderate Medium Scaffolding Likely Insignificant Low
Multiple injury Bracings and supports
scaffolding structure 2 3 6 Supervisor 3 1 3
must be of sound
structure
Top rail and mid rail
must be provided to
No fall Possible Moderate Medium Scaffolding Likely Insignificant Low
enclose the workers at
protection 2 3 6 Supervisor 3 1 3
height and must not be
tampered or removed
Full body harness must
Not wearing be used by the workers
Possible Moderate Medium Supervisor/ Likely Insignificant Low
fall protection at height and lanyard
2 3 6 Foreman 3 1 3
gear must be anchored to a
firm structure
P.M., Site
Use of
Fall from Possible Moderate Medium Manmade wood Engineers, Rare Insignificant Low
makeshift Injury to limbs
height 2 3 6 platform is not allowed Supervisor/For 1 1 1
platform
eman
Supervisor must conduct
a safety briefing on fall
Working at Fall from No edge Possible Major High Supervisor, Rare Insignificant Low
  prevention. Top rail and
floor edges height barriers 2 4 8 Site Engineer 1 1 1
mid rail must be
provided.
Workers must wear full
body harness and
lanyard must be
Not wearing Site Engineer,
Possible Major High provided and anchored Rare Insignificant Low
fall protection Site
2 4 8 at a firm structure. 1 1 1
gear Supervisor
Lifeline must be
provided to ensure the
safety of the workers.
 Risk Rating Residual Risk
Site Engineer,
Scaffolding structure at
Incorrect Site
Work at height Fall from Possible Moderate Medium ramp areas must be Rare Insignificant Low
structure of Supervisor,
on ramp areas height 2 3 6 designed by competent 1 1 1
scaffolding Scaffolding
Scaffolding supervisor
Coordinator
Scaffold supervisor must
identify and design the Site Engineer,
Collapse of the Possible Major High Rare Low
appropriate scaffold Scaffold Insignificant
structure 2 4 8 1 1
system to be used in the Supervisor
ramp area.
All workers must use full
Not wearing body harness and Site Engineer,
Possible Moderate Medium Rare Low
fall protection anchored to a firm Supervisor/For Insignificant
2 3 6 1 1
gear structure to ensure their eman
safety at height