PARTS CATALOGUE

OF
AF 10,15,20,25 & 30E

ELECTRIC
FORKLIFT TRUCKS
 ACE

GENERAL INFORMATION
Machine Identification

Each ACE Machine is identified with a serial number. Chassis &

Engine also have serial numbers.

Ordering Parts

When ordering parts, the order should specify the part description, Part
Number, Quantity and Serial number of Machine. Quality ACE
parts are available from our dealers throughout India.

How to use this parts catalogue.

This Parts Catalogue includes illustrations of assemblies which

make up the machine.

Index provided in beginning of parts catalogue should be used to determine

the page number on which specific systems are illustrated. Quantity of
parts for each model is mentioned in separate coloumn which indicate the
total number of that item used in that particular assembly and total number
used in machine.
 Index
FIG. NO P A RT I C U L AR S PAGE NO.
1. REDUCTION ASSY. 10E,15E 2
2. REDUCTION ASSY. 20E,25E,30E 4
3. DIFFERENTIAL 10E,15E 6
4. DIFFERENTIAL 20E,25E,30E 8
5. DRIVE AXLE10E,15E 10
6. DRIVE AXLE 20E,25E,30E 12
7. WHEEL BRAKE 10E,15E 14
8. WHEEL BRAKE 20E,25E,30E 16
9. DRIVE WHEEL 18
10. ELECTRIC SYSTEM 20
11. PRINCIPLE DIAGRAM (ELECTRIC SYSTEM) 24
12. OVERHEAD GUARD WIRE HARNESS, FRONT 26
13. METER ASSY. 28
14. HAND BRAKE SWITCH 30
15. WIRE HARNESS BODY 32
16. BATTERY SOCKET ASSY. 34
17. CONTROLLER FITTING 36
18. OVERHEAD GUARD WIRE HARNESS, REAR 38
19. STEERING SYSTEM 40
20. STEERING AXLE 10E,15E 42
21. STEERING AXLE 20E,25E,30E 44
22. STEERING WHEEL 46
23. STEERING WHEEL (OPTION) 47
24. FRAME & COUNTER WEIGHT 10E,15E 48
25. FRAME & COUNTER WEIGHT 20E,25E,30E 50
26. HOOD & SEAT10E,15E 52
27. HOOD & SEAT 20E,25E,30E 54
28. FLOOR BOARD 56
29. OIL TANK 58
30. BRAKE CONTROL UNIT 60
31. PARKING BRAKE 62
32. VALVE CONTROL LINKAGE (TWO-THROW) 64
33. VALVE CONTROL LINKAGE (THREE THROW) 66
34. VALVE CONTROL LINKAGE (FOUR THROW) 68
35. HYDRAULIC SYSTEM 70
36. OVERHEAD GUARD 72
37. OUTER MAST Assy. 4.5 FFL,3.6 STD,3.0 STD 74
38. MID MAST Assy. 4.5 M FFL 76
39. INNER MAST Assy. 4.5 M FF,3.6 STD,3.0 STD 78
40. HYDRAULIC SYSTEM OF 4.5 M FFL 80
41. CARRIAGE & BACK REST ASSY OF 4.5 M FFL,3.6 STD,3.0 STD82
42. LIFT CYLINDER OF 4.5 M FFL 84
43. CENTRE CYLINDER OF 4.5 M FFL 86
44. FORK 88

Page No. 1
AF 10E, 15E, 20E, 25E, 30E

REDUCTION ASSY 10E,15E

FIGURE NO. 1

Page No. 2
AF 10E, 15E, 20E, 25E, 30E

REDUCTION ASSY 10E,15E

ITEM NO. DESCRIPTION PART NO. QTY.

1 Case, reduction C1C02-02001 1
2 Spacer C1C02-20101 1
3 10 Washer GB93-87 10
4 M12 x 1.25 x 35 Bolt GB5786-86 10
5 M20X55 Bolt GB5783-86 2
6 A20 Nut GB170-86 2
7 20 Washer GB93-87 2
8 20 Washer GB97.1-85 2
9 Snap ring C1C01-20201 1
10 M12x1.25x30 Bolt GB5786-86 6
11 12 Washer GB93-87 6
12 Bush C1C01-20201 1
13 Shim, adjust C1C01-20301 2
14 Decal C1C01-20401 1
15 M10x35 Bolt GB5782-86 6
16 Gear C1C01-20501 1
17 M33x1.5 Nut GB812-88 2
18 33 Washer GB858-88 1
19 10 Washer GB93-87 6
20 Shim C1C01-20601 1
21 Shim C1C01-20701 1
22 Seat, bearing C1C01-20801 1
23 7508 Bearing GB297-64 1
24 Spacer C1C01-20901 1
25 PD45x62x12Oil seal HB4-692-67 1
26 7507 Bearing GB297-64 1
27 Cap C1C01-21001 2
28 M10x25 Bolt GB5783-86 8
29 10 Washer GB93-87 8
30 75x3.1 O-ring GB1235-76 2
31 Shim C1C01-21101 2
32 Shim C1C01-21201 4
33 Shim C1C01-21301 2

Page No. 3
AF 10E, 15E, 20E, 25E, 30E

REDUCTION ASSY 20E,25E,30E

FIGURE NO. 2

Page No. 4
AF 10E, 15E, 20E, 25E, 30E

REDUCTION ASSY 20E,25E,30E

ITEM NO. DESCRIPTION PART NO. QTY.

1 Case, reduction C1C02-02001 1
2 Spacer C1C02-20101 1
3 Ø10 Washer GB93-87 10
4 M12 x 1.25 x 35 Bolt GB5786-86 10
5 M12 x 1.25 x 70 Bolt GB5782-86 2
6 M12 x 1.25 Nut GB6171-86 2
7 Ø12 Washer GB93-87 2
8 Ø12 Washer GB97.1-85 2
9 Snap ring C1C02-20201 1
10 M12 x 1.25 x 30 Bolt GB5786-86 6
11 Ø12 Washer GB93-87 6
12 Bush C1C02-20201 1
13 Shim, adjust C1C02-20301 2
14 Decal C1C02-20401 1
15 M10 x 35 Bolt GB5782-86 6
16 Gear C1C02-20501 1
17 M33 x 1.5 Nut GB812-88 2
18 Ø33 Washer GB858-88 1
19 Ø10 Washer GB93-87 6
20 Shim C1C02-20601 1
21 Shim C1C02-20701 1
22 Seat, bearing C1C02-20801 1
23 7508 Bearing GB297-64 1
24 Spacer C1C02-20901 1
25 PD45 x 62 x 12 Oil Seal HB4-692-67 1
26 7507 Bearing GB297-64 1
27 Cap C1C02-21001 2
28 M10x25 Bolt GB5783-86 8
29 Ø10 Washer GB93-87 8
30 75 x 3.1 O-ring GB1235-76 2
31 Shim C1C02-21101 2
32 Shim C1C02-21201 4
33 Shim C1C02-21301 2

Page No. 5
AF 10E, 15E, 20E, 25E, 30E

DIFFERENTIAL 10E,15E

FIGURE NO. 3

Page No. 6
AF 10E, 15E, 20E, 25E, 30E

DIFFERENTIAL 10E,15E

ITEM NO. DESCRIPTION PART NO. QTY.

1 Case, differential C1C02-02101 1
2 Plate, lock C1C02-21401 4
3 Bolt C1C02-21501 4
4 Bearing, seat C1C02-21601 2
5 Shim C1C02-21701 4
5a Shim 4
5b Shim 4
6 Planet gear C1C02-21801 4
7 2 Shaft, pinion C1C02-21901 1
8 Gear, ring C1C02-22001 1
9 Gear, side C1C02-2211 2
10 Shim C1C02-22201 2
10a Shim 2
10b Shim 2
10c Shim 2
11 Z-6211 Bearing GB276-94 2
12 Bolt C1C02-22301 12
13 M10x1.25 Nut C1C02-22401 12
14 Plate C1C02-22501 6
15 32207 Bearing GB297-94 2
16 Shaft, Pinion C1C02-22601 1
17 Spacer C1C02-22701 1
18 Gear C1C02-22801 1
19 B6 x 24 Pin C1C02-22901 1
20 1 Shaft C1C02-23001 1
21 Case, differential C1C02-02201 1

Page No. 7
AF 10E, 15E, 20E, 25E, 30E

DIFFERENTIAL 20E,25E,30E

FIGURE NO. 4

Page No. 8
AF 10E, 15E, 20E, 25E, 30E

DIFFERENTIAL 20E,25E,30E

ITEM NO. DESCRIPTION PART NO. QTY.

1 Case, differential C1C01-02101 1
2 Plate, lock C1C01-21401 4
3 Bolt C1C01-21501 4
4 Bearing, seat C1C01-21601 2
5 Shim C1C01-21701 4
5a Shim 4
5b Shim 4
6 Planet gear C1C01-21801 4
7 2 Shaft, pinion C1C01-21901 1
8 Gear, ring C1C01-22001 1
9 Gear, side C1C01-2211 2
10 Shim C1C01-22201 2
10a Shim 2
10b Shim 2
10c Shim 2
11 Z-6211 Bearing GB276-94 2
12 Bolt C1C01-22301 12
13 M10x1.25 Nut C1C01-22401 12
14 Plate C1C01-22501 6
15 32207 Bearing GB297-94 2
16 Shaft, Pinion C1C01-22601 1
17 Spacer C1C01-22701 1
18 Gear C1C01-22801 1
19 B6 x 24 Pin C1C01-22901 1
20 1 Shaft C1C01-23001 1
21 Case, differential C1C01-02201 1

Page No. 9
AF 10E, 15E, 20E, 25E, 30E

DRIVE AXLE 10E,15E

FIGURE NO. 5

Page No. 10
AF 10E, 15E, 20E, 25E, 30E

DRIVE AXLE 10E,15E

ITEM NO. DESCRIPTION PART NO. QTY.

1 Housing, axle C1Q01-02001 1
2 Plug, rubber C1Q01-20101 1
3 Plug C1Q01-20201 2
4 Axle, shaft C1Q01-20301 2
5 Gasket C1Q01-20401 2
6 Bolt C1Q01-20501 16
7 Hub, wheel C1Q01-20601 2
8 Drum, braking C1Q01-20701 2
9 Bolt C1Q01-20801 12
- Bolt C1Q01-20901 12
- Bolt C1Q01-21001 12
10 Nut C1Q01-21101 12
11 30213 Big bearing, taper GB297-84 2
12 Bearing oil seal C1Q01-02101 2
13 Bolt C1Q01-21201 8
14 UFB100x125x12D U-ring GB9877.1-88 2
15 Snap ring C1Q01-21301 2
16 M60x2 Nut GB810-88 4
17 60 Gasket GB858-88 2
18 Snap ring C1Q01-21401 2
19 Brake Assy. (R,H) C1Q01-02201 1
20 Brake Assy. (L,H) C1Q01-02301 1
21 Bolt C1Q01-21501 12
22 B8x26 Pin GB119-86 4
23 Nut, hub C1Q01-21601 12
24 Bolt C1Q01-21701 12
25 M14x1.5 Nut GB6176-86 12
26 Nut, hub C1Q01-21801 12
27 14 Washer, lock GB93-87 12
28 Fender C1B01-22401 1
29 Fender C1B01-22501 1

Page No. 11
AF 10E, 15E, 20E, 25E, 30E

DRIVE AXLE 20E,25E,30E

FIGURE NO. 6

Page No. 12
AF 10E, 15E, 20E, 25E, 30E

DRIVE AXLE 20E,25E,30E

ITEM NO. DESCRIPTION PART NO. QTY.

1 Housing, axle C0Q01-21201 1
2 Retainer, oil seal C0Q01-21301 2
3 SC100x125x12 Seal oil GB9877.1-88 2
4 Retainer C0Q01-21401 2
5 Washer C0Q01-21501 2
6 7214E Bearing GB/T297-94 2
7 B10x30 Pin GB119-86 1
8 Drum, brake C0Q01-20901 2
9 Hub, front C0Q01-20601 2
10 Seal, oil C0Q01-20401 2
- 33012A Bearing GB/T297-94 2
11 Packing C0Q01-20201 2
12 M60x2 Nut GB810-88 4
13 Ø60 Washer GB858-88 2
14 Shaft, drive C0Q01-21001 2
15 Packing C0Q01-20501 2
16 Bolt C0Q01-20101 24
17 Breather, air Q900B 1
18 Plug Q61906 3
19 M14x1.5x40 Bolt GB5786-86 12
20 Bolt C0Q01-21601 4
21 M20x1.5 Nut GB6171-86 12
22 Bolt C0Q01-20801 12
23 Nut C1Q01-20701 12
24 Wheel brake C1Q01-SH001 2
25 Nut, hut C1Q01-21701 12
26 Nut, hut C1Q01-21801 12

Page No. 13
AF 10E, 15E, 20E, 25E, 30E

WHEEL BRAKE 10E,15E

FIGURE NO. 7

Page No. 14
AF 10E, 15E, 20E, 25E, 30E

WHEEL BRAKE 10E,15E

ITEM NO. DESCRIPTION PART NO. QTY.

A Wheel brake assy. (L.H) C1Q01-02401 1
- Wheel brake assy. (R.H) C1Q01-02501 1
1. Back plate assy. C1Q01-02601 2
B Wheel cylinder assy. C1Q01-02701 2
2. Cylinder C1Q01-21901 2
3. Spring C1Q01-22001 2
4. Cup piston C1Q01-22101 4
5. Piston C1Q01-22201 4
6. Cover, dust C1Q01-22301 4
7. Rod, piston C1Q01-22401 4
8. Cap, screw C1Q01-22501 2
9. Screw C1Q01-22601 2
10. Cap, dust C1Q01-22701 2
11. Seat, tube C1Q01-22801 2
12. Anchor plates C1Q01-02801 2
13. Clearance adjuster C1Q01-22901 2
14. Pawl C1Q01-23001 2
15. Return spring, brake shoe C1Q01-23101 4
16. Guide C1Q01-23201 2
17. Wire unit, spring C1Q01-02901 2
18. Spring C1Q01-23301 2
19. Guide plate C1Q01-23401 2
20. Compression spring seat C1Q01-23501 8
21. Compression spring C1Q01-23601 4
22. Pull rod, compression spring C1Q01-23701 4
23. Push rod, hand braking C1Q01-23801 2
24. Spring C1Q01-23901 2
25. Washer, spring C1Q01-24001 2
26. Snap ring, pin axle C1Q01-24101 2
27. M6x16 Bolt GB5782-86 4
28. 6 Washer, lock GB93-87 4
29. Cover C1Q01-24201 4
30. Cable R.H. C1Q01-03001 1
- Cable L.H. C1Q01-03101 1
31. Pin C1Q01-24301 2
32. Rod C1Q01-24401 2
33. Pin C1Q01-24501 2
34. Return spring C1Q01-24601 2

Page No. 15
AF 10E, 15E, 20E, 25E, 30E

WHEEL BRAKE 20E,25E,30E

FIGURE NO. 8

Page No. 16
AF 10E, 15E, 20E, 25E, 30E

WHEEL BRAKE 20E,25E,30E

ITEM NO. DESCRIPTION PART NO. QTY.

A Wheel bake C1Q01-02001 1
- Wheel brake C1Q01-02101 1
1 Back plate C1Q01-02201 1
2 Adjuster cover C1Q01-23101 1
3 Brake shoe C1Q01-23201 2
4 Washer, spring C1Q01-23301 1
5 Lever LH brake C1Q01-23401 1
6 Spring shoe return C1Q01-23501 2
7 Rod Piston C1Q01-23601 1
8 Dropper, pole lever C1Q01-23701 1
9 Spring actuator C1Q01-23801 1
10 Strut C1Q01-23901 1
11 Spring C1Q01-24001 1
12 Lever LH pole C1Q01-24101 1
13 Washer, cup C1Q01-24201 3
14 Spring C1Q01-24301 1
15 Washer, cup C1Q01-24401 4
16 Spring C1Q01-24501 4
17 Washer, cup C1Q01-24601 1
18 Pin, shoe hold C1Q01-24701 1
19 Pin lever C1Q01-24801 2
20 Shim C1Q01-24901 1
21 Plug rubber C1Q01-25001 1
22 Cable L.H. C1Q01-25101 1
- Cable R.H. C1Q01-25201 1
23 M8x16 Bolt GB5783-86 2
24 8 Washer, lock GB93-87 2
B Wheel cylinder assy. (Inc. 25-34) C1Q01-25501 1
25 Body C1Q01-25601 1
26 Cover, dust C1Q01-25701 2
27 Rod, piston C1Q01-25801 2
28 Piston C1Q01-25901 2
29 Cup piston C1Q01-26001 2
30 Spring C1Q01-26101 1
31 Pin C1Q01-26201 1
32 Rod C1Q01-26301 1
33 Cap, screw C1Q01-26401 1
34 Return rin C1Q01-26501 1

Page No. 17
AF 10E, 15E, 20E, 25E, 30E

DRIVE WHEEL

FIGURE NO. 9

Page No. 18
AF 10E, 15E, 20E, 25E, 30E

DRIVE WHEEL

ITEM NO. DESCRIPTION PART NO. QTY.

1 RIM REAR (4.00-9) 180203040000 2
1A RIM FRONT 5.00S-12DT 182502020000 2
2 RIM REAR (4.00-9) 180203040000 2
2A RIM FRONT 5.00S-12DT 182502020000 2
3 M16 Nut GB6170-86 12
4 Ø16 Washer, lock GB93-87 12
5 M16x35 Bolt GB5782-86 12
6 SOLID TYRE 6.50X10 181582400500 2
6A TYRE 7X12-SOILD 182082400500 2

Page No. 19
AF 10E, 15E, 20E, 25E, 30E

ELECTRIC SYSTEM

FIGURE NO. 10

Page No. 20
AF 10E, 15E, 20E, 25E, 30E

ELECTRIC SYSTEM

ITEM NO. DESCRIPTION PART NO. QTY.

1 HEAD LIGHT 180302010700 2
2 12V/35W Head lamp C1D02-20201 2
3 Rubber ring C1D02-20301 4
4 HARNESS ASSY AC 182518010900 1
4a HARNESS ASSY DC 182517010900 1
5 (JK802B) Turn signal lamp SW Z8730-0802B 1
6 Meter assy. 182517010000 1
7 LIMIT SWITCH(15AMP 250 V AC) 182513010000 1
8 M6x16 Screw CB65-85 6
9 Ø6 Washer GB97.1-85 10
10 Ø6 Washer GB93-87 10
11 M6 Nut GB6170-86 1
12 FUSE BOX AF 25 E 182517140000 1
13 (10A) Fuse D06BX2011C10A 4
14 (DL124ED) Horn Z8500-2G129 1
15 M8x20 Bolt GB5783-86 1
16 Ø8 Washer GB97.1-85 1
17 Ø8 Washer GB93-87 1
18 M8 Nut GB6170-86 1
19 (180) Belt chip Z9260-40180 15
20 Wire harness, meter panel 182518010900 1
- Wire harness, body 182517010900 1
21 TRACTION MOTOR AC25E 182501010100 1
- TRACTION MOTOR DC 25E 182548851320 1
- TRACTION MOTOR AC15E 181508482010 1
- TRACTION MOTOR DC15E 181505481010 1
22 (CZY-12) Back buzzer Z8250-120DZ 1
23 M4x20 Screw GB65-85 5
24 Ø4 Washer GB97.1-85 5
25 Ø4 Washer GB93-87 5
26 Battery socket assy. C1D02-02201 1
27 TRACTION BATTERY 620 AMP 48 V 182501030200 1
- TRACTION BATTERY 440 AMP 48 V 181521300000 1
28 PUMP MOTOR-AC 25E 182501020100 1
- PUMP MOTOR-DC25E 182501020000 1
- PUMP MOTOR-AC15E 181510482020 1
- PUMP MOTOR-DC15E 181508481020 1
- (KEO-A0001M/1) Lift motor D02KE0-A0001M/1 1
29 (XQD-0.75-3) Steer motor D02XQD075 1
30 Flasher unit SG152-12V 1

Page No. 21
AF 10E, 15E, 20E, 25E, 30E

ELECTRIC SYSTEM

FIGURE NO. 10

Page No. 22
AF 10E, 15E, 20E, 25E, 30E

ELECTRIC SYSTEM

ITEM NO. DESCRIPTION PART NO. QTY.

31 Lift & Tilt Switch 182513010000 1
32 Rubber ring C1D02-20801 2
33 M6x25 Bolt GB5783-86 2
34 Controller unit C1D02-02601 1
- controller unit C1D02-02701 1
35 (XH8-1L) Rear lamp Z8620-12000 2
36 Spacer, rear lamp C1D02-20901 2
37 Acclerator C1D02-02801 1
- Acclerator C1D02-02901 2
38 Accelerator Steer motor C1D02-21001 1
39 (HD15-9) Horn filter Z8950-40001 1
40 (FJ-81) Clip Z9230-0000B 1
41 Heat conduction silica gel C1D02-21101 50
42 Driction Switch C1D02-03001 1
43 Rear overhead guard harness C1D02-03101 2
44 M4 Nut GB6170-86 3
45 Horn SW C1D02-03201 1
46 Board C1D02-21201 1
47 Rubber cover C1D02-21301 1
48 Stop lamp Switch C1D02-03301 1
49 M5 x 25 Screw GB65-85 2
50 Ø5 Washer GB97.1-85 2
51 Ø5 Washer GB93-87 2
52 Rubber ring C1D02-21401 1
53 M10x35 Bolt GB5783-86 4
54 Ø10 Washer GB97.1-85 4
55 Ø10 Washer GB93-87 4

Page No. 23
AF 10E, 15E, 20E, 25E, 30E

PRINCIPLE DIAGRAM (ELECTRIC SYSTEM)

FIGURE NO. 11

Page No. 24
AF 10E, 15E, 20E, 25E, 30E

PRINCIPLE DIAGRAM (ELECTRIC SYSTEM)

ITEM NO. DESCRIPTION PART NO. QTY.

1 Travel motor M1 1
2 Lift motor M2 1
3 Accelerator DW 1
4 (15A) Fuse FU1 1
5 Control model DM 1
6 Direction switch KX 1
7 Main contactor KV 1
8 Relay K1 1
9 Key switch YK 1
10 Switch QS 1
11 Full-speed contactor TB 1
12 Hand brake switch SZ 1
13 Accelerator switch JK 1
14 Horn switch LK 1
15 DC-DC U1LB 1
16 (12V) Home LB 1
17 Back buzzer DF 1
18 Stop lamp switch SK 1
19 Flasher SQ 1
20 Stop lamp SL.1.SL.2 1
21 Turn signal switch ZK 1
22 Turn lamp L.H. XL.1.XL.2 1
23 Turn lamp R.H. XL.3.SL.4 1
24 Head lamp QL.1.QL.2 1
25 Width lamp HL.1.HL.2 1
26 Back lamp DL.1.DL.2 1
27 Lighting switch DK 1

Page No. 25
AF 10E, 15E, 20E, 25E, 30E

OVERHEAD GUARD WIRE HARNESS, FRONT

FIGURE NO. 12

Page No. 26
AF 10E, 15E, 20E, 25E, 30E

OVERHEAD GUARD WIRE HARNESS, FRONT

LEAD CONNECT FUNCTION COLOUR LENGTH

1-1 Width RW 850
2-2 (B) Cathode B 850
3-3 100
4-4 Turn lamp W 850
5-5 Head lamp RY 850

Page No. 27
AF 10E, 15E, 20E, 25E, 30E

METER ASSY.

FIGURE NO. 13

Page No. 28
AF 10E, 15E, 20E, 25E, 30E

METER ASSY.

ITEM NO. DESCRIPTION PART NO. QTY.

1 Meter Assy 182517080010 1
2 Case meter 182517080020 1
3 Key switch 182517080030 1
4 Light switch 182517080040 1
5 Meter core 182517080050 1

Page No. 29
AF 10E, 15E, 20E, 25E, 30E

HAND BRAKE SWITCH

FIGURE NO. 14

Page No. 30
AF 10E, 15E, 20E, 25E, 30E

HAND BRAKE SWITCH

ITEM NO. DESCRIPTION PART NO. QTY.

A Hand brake Switch 182513010000 1
1 2-Wire composite plug 1
2 Capacitor 1UFJ-400V 1
3 QVR wire 2
4 Connector DJ431-4B 2
5 Micro distance Switch 1
6 Bracket 1

Page No. 31
AF 10E, 15E, 20E, 25E, 30E

WIRE HARNESS BODY

FIGURE NO. 15

Page No. 32
AF 10E, 15E, 20E, 25E, 30E

WIRE HARNESS BODY

ITEM NO. DESCRIPTION PART NO. QTY.

1 HARNESS ASSY AC 182518010900 1
2 HARNESS ASSY DC 182517010900 1

Page No. 33
AF 10E, 15E, 20E, 25E, 30E

BATTERY SOCKET ASSY.

FIGURE NO. 16

Page No. 34
AF 10E, 15E, 20E, 25E, 30E

BATTERY SOCKET ASSY.

ITEM NO. DESCRIPTION PART NO. QTY.

A Battery socket assy. GB65-85 1
1 F 8 (0T35-8) Connector 3
2 L=60 Plastic pipe 4
3 35mm2, L = 1450 Cable 1
4 M6x35 Screw 4
5 f6 Washer GB93-87 4
6 f6 Washer GB97.1-85 6
7 SB1752-Wire composite socket 2
8 M6 Nut 2
9 Puller GB6170-86 1
10 35mm2, L = 500 Cable 1
11 35mm2, L = 1000 Cable 1
12 35mm2, L = 1900 Cable 1
13 F 4(0T4-4) Connector 2
14 1-Wire composite socket 1
15 4mm2, L = 1100 Wire DJ7011-7.8C 1
16 F 8, L= 450 Plastic pipe 20 1
17 M8x25 Bolt GB5783-86 2
18 M8 Nut GB6170-86 2
19 f8 Washer GB97.1-85 2
20 f8 Washer GB93-87 2
21 f4 Washer GB93-87 1
22 f4 Washer GB97.1-85 1
23 M4x12 Screw GB67-85 111
24 M4 Nut GB6170-86
25 F 10(0T35-10) Connector QT50-10

Page No. 35
AF 10E, 15E, 20E, 25E, 30E

CONTROLLER FITTING

FIGURE NO. 17

Page No. 36
AF 10E, 15E, 20E, 25E, 30E

CONTROLLER FITTING

ITEM NO. DESCRIPTION PART NO. QTY.

1 CONTROLLER ASSY - AC 182517080000 1
1A CONTROLLER ASSY AF 15 E 181508500600 1
2 CONTROLLER ASSY. - DC 182517010000 1
2A CONTROLLER ASSY. - DC AF15E 181517080000 1

Page No. 37
AF 10E, 15E, 20E, 25E, 30E

OVERHEAD GUARD WIRE HARNESS, REAR

FIGURE NO. 18

Page No. 38
AF 10E, 15E, 20E, 25E, 30E

OVERHEAD GUARD WIRE HARNESS, REAR

LEAD CONNECT DESCRIPTION COLOUR LENGTH

1-1 Cathode B 1150
2-2 Width RW 1150
3-3 Turn lamp W 1150
4-4 Stop lamp BW 1150
5-5 Back lamp WB 1150

Page No. 39
AF 10E, 15E, 20E, 25E, 30E

STEERING SYSTEM

FIGURE NO. 19

Page No. 40
AF 10E, 15E, 20E, 25E, 30E

STEERING SYSTEM

ITEM NO. DESCRIPTION PART NO. QTY.

1 STEERING COLUMN 180304030300 1
2 SPRING WASHER M6 901610600000 4
3 SCREW M6x15 901570612030 4
4 UNION JOINT 180304040000 1
5 M10 x 1 Nipple, grease GB1152-82 1
6 BOOT FOR STEERING 180304031300 1
7 INTERNAL CIRCLIP Ø37 1
8 37 Snap ring 1
9 BOLT HEX-M10X50 901101012100 4
10 SPRING WASHER M10 901611000000 4
11 SCREW HEX-M12X25 901501212050 2
12 SPRING WASHER M12 901611200000 2
13 SHAFT 180304020200 1
14 M6 x 35 Bolt GB5782-86 4
15 Washer C0E01-20301 4
16 INSERT 180304030260 4
17 RUBBER GROMET FOR STEERING
180304030330
BKT 4
18 TILTING BOLT 180304030700 1
19 SPACER STEERING BKT 180304030500 1
20 LOCKING NUT 180304030800 1
21 HANDEL WITH COVER 180304030900 1
22 10 Washer GB96-85 1
23 M10 x 16 Bolt (left) GB5782-86 1
24 Washer C0E01-20901 2
25 LOCK BOLT 180304031000 2
26 8 Washer GB93-87 1
27 M8 x 35 Bolt GB5782-86 1
28 Handle shaft Assy. C0E01-02501 1
29 20 Snap ring GB894.1-86 1
30 61940-2Z bearing GB/T276-94 1
31 Spacer Assy. C0E01-30201 1
32 ARBOR 180304030350 1
33 M16x1.5 Nut GB6173-86 1
34 ORBITROL UNIT 180304010000 1
35 LOWER COLUMN 180304020100 1
36 Grommet C0E01-30401 1

Page No. 41
AF 10E, 15E, 20E, 25E, 30E

STEERING AXLE 10E,15E

FIGURE NO. 20

Page No. 42
AF 10E, 15E, 20E, 25E, 30E

STEERING AXLE 10E,15E

ITEM NO. DESCRIPTION PART NO. QTY.

1 Axle Assembly C1W02-02001 1
2 Link C1W02-20101 2
3 Right steering knuckle C1W02-02101 1
4 Steering cylinder C1W02-02201 1
5 M14x1.5x40 Bolt GB5786-86 4
6 14 Nut GB93-87 4
7 Support C1W02-20201 2
8 Bushing C1W02-20301 2
9 Shim C1W02-20401 4
10 Shim C1W02-20501 2
11 Shim C1W02-20601 2
12 Steering knuckle shim C1W02-20701 5
13 Oil seal C1W02-20801 4
14 Fitting ZBT33001.2-88 4
15 M6x12 Bolt GB5783-86 4
16 f6 Washer GB93-87 4
17 M10x1.5x40 Bolt GB5785-86 2
18 M10x1.25 Nut GB6171-86 2
19 O-ring C1W02-20901 2
20 Pin, lock C1W02-21001 2
21 M8x1 Nut GB6171-86 2
22 f8 Washer, lock GB97.1-86 2
23 f8 Washer GB859-87 2
24 Bushing C1W02-21101 4
25 Pin, lock C1W02-21201 4
26 B8x20 Pin GB119-86 2
27 Wheel hub C1W02-21301 2
28 Hub cover C1W02-21401 2
29 M24x2 Nut GB6459-88 2
30 24 Washer GB97.1-85 2
31 5x45 Pin GB91-86 2
32 30206 Bearing GB297-84 2
33 30208 Bearing GB297-84 2
34 Seal C1W02-21501 2
35 King pin, steering knuckle C1W02-21601 4
36 942/25 Bearing, needle GB290-82 4
37 Bearing GB198902 2
38 Left steering knuckle C1W02-02301 1
39 M12x40 Bolt GB5782-86 4
40 f12 Washer, lock GB97.1-85 4
41 f12 Washer GB93-87 4
42 Fitting ZBT33001.2-88 4
43 GE15EES Bearing C1W02-21701 4
44 Fitting ZBT33001.0-88 4

Page No. 43
AF 10E, 15E, 20E, 25E, 30E

STEERING AXLE 20E,25E,30E

FIGURE NO. 21

Page No. 44
AF 10E, 15E, 20E, 25E, 30E

STEERING AXLE 20E,25E,30E

ITEM NO. DESCRIPTION PART NO. QTY.

1. Axle Assembly C1W01-02001 1
2. Link C1W01-20101 2
3. Right steering knuckle C1W01-02101 1
4. Steering cylinder C1W01-02201 1
5. M14x1.5x40 Bolt GB5786-86 4
6. 14 Nut GB93-87 4
7. Support C1W01-20201 2
8. Bushing C1W01-20301 2
9. Shim C1W01-20401 4
10. Shim C1W01-20501 2
11. Shim C1W01-20601 2
12. Steering knuckle shim C1W01-20701 5
13. Oil seal C1W01-20801 4
14. Fitting ZBT33001.2-88 4
15. M6x12 Bolt GB5783-86 4
16. 6 Washer GB93-87 4
17 M10x1.5x40 Bolt GB5785-86 2
18. M10x1.25 Nut GB6171-86 2
19. O-ring C1W01-20901 2
20. Pin, lock C1W01-21001 2
21. M8x1 Nut GB6171-86 2
22. 8 Washer, lock GB97.1-86 2
23. 8 Washer GB859-87 2
24. Bushing C1W01-21101 4
25. Pin, lock C1W01-21201 4
26. B8x20 Pin GB119-86 2
27. Wheel hub C1W01-21301 2
28. Hub cover C1W01-21401 2
29. M24x2 Nut GB6459-88 2
30. 24 Washer GB97.1-85 2
31. 5x45 Pin GB91-86 2
32. 30206 Bearing GB297-84 2
33. 30208 Bearing GB297-84 2
34. Seal C1W01-21501 2
35. King pin, steering knuckle C1W01-21601 4
36. 942/25 Bearing, needle GB290-82 4
37. Bearing GB198902 2
38. Left steering knuckle C1W01-02301 1
39. M12x40 Bolt GB5782-86 4
40. 12 Washer, lock GB97.1-85 4
41. 12 Washer GB93-87 4
42. Fitting ZBT33001.2-88 4
43. GE15EES Bearing C1W01-21701 4
44. Fitting ZBT33001.0-88 4

Page No. 45
AF 10E, 15E, 20E, 25E, 30E

STEERING WHEEL

ITEM NO. DESCRIPTION PART NO. QTY.

1 RIM REAR 3.00D-8 181503030000 2
1A RIM REAR 4.33E 182503040000 2
2 RIM REAR 3.00D-8 181503030000 2
2A RIM REAR 4.33E 182503040000 2
3 M12 Nut GB6170-86 12
4 f12 Washer, lock GB93-87 12
5 Bolt C1W02-20301 12
6 TYRE 5X8-SOILD 181582400600 2
6A 18x7-8 14PR Tire GB2982-82 2
7 Bolt C1W02-20401 12
8 Nut GB5172-86 12

FIGURE NO. 22

Page No. 46
AF 10E, 15E, 20E, 25E, 30E

STEERING WHEEL (OPTION)

ITEM NO. DESCRIPTION PART NO. QTY.

1 16x5x10.5 Tire C1W02-22301 1
2 Rim C1W02-22401 1

FIGURE NO. 23

Page No. 47
AF 10E, 15E, 20E, 25E, 30E

CHASSIS & COUNTER WEIGHT 10E,15E

FIGURE NO. 24

Page No. 48
AF 10E, 15E, 20E, 25E, 30E

CHASSIS & COUNTER WEIGHT 10E,15E

ITEM NO. DESCRIPTION PART NO. QTY.

1. 1t, Counter weight C1B01-05001 1
- 1.5t, Counter weight 181504010000 1
2. (L=2125) Rubber 1
3. REAR COVER FOR CONTROLLER 182504020000 1
4. M24x80 Bolt GB5782-86 3
5. 24 Washer, lock GB93-87 3
6. 24-Zn.D Washer GB96-85 2
7. Pin, Drop C1B01-02401 3
8. M10x50 Bolt GB5782-86 2
9. 10-Zn.D Washer GB97.1-85 6
10. 10 Washer, lock GB93-87 6
11. M10x35-Zn.D Bolt GB5786-86 4
12. CHASSIS 181505000000 1

Page No. 49
AF 10E, 15E, 20E, 25E, 30E

CHASSIS & COUNTER WEIGHT 20E,25E,30E

FIGURE NO. 25

Page No. 50
AF 10E, 15E, 20E, 25E, 30E

CHASSIS & COUNTER WEIGHT 20E,25E,30E

ITEM NO. DESCRIPTION PART NO. QTY.

1 1t, Counter weight C1B02-27101 1
COUNTER WEIGHT 2.5 T 182504010000 1
2 Washer C1B02-36001 2
3 (L=2125) Rubber C1B02-3600 1
4 REAR COVER FOR CONTROLLER 182504020000 1
5 M24x100 Bolt GB5782-86 2
6 f24 Washer, lock GB93-87 1
7 24-Zn.D Washer GB96-85 1
8 Pin, Drop C1B01-02401 1
9 M10x50 Bolt GB5782-86 2
10 10-Zn.D Washer GB97.1-85 6
11 f10 Washer, lock GB93-87 6
12 M24x130 Bolt GB5782-86 1
13 CHASSIS 182505000000 1
14 M16x1.5x70 Bolt GB5785-86 2
15 f16 Washer, lock GB93-87 2
16 Cap CKM01-20101 2

Page No. 51
AF 10E, 15E, 20E, 25E, 30E

HOOD & SEAT 10E,15E

FIGURE NO. 26

Page No. 52
AF 10E, 15E, 20E, 25E, 30E

HOOD & SEAT 10E,15E

ITEM NO. DESCRIPTION PART NO. QTY.

1. FRONT HOOD ASSY. 181508000000 1
2. M6x10 Screw GB818-85 8
3. 6 Washer, lock GB93-87 10
4. Side cover L.H. C1J01-SH003 1
5. M10x1.25x25 Bolt GB5786-86 7
6. 10 Washer, lock GB93-87 7
7. M8X16 Bolt GB5783-86 2
8. 8 Washer, lcok GB93-87 2
9. BATTERY COVER PLATE LH ASSY. 181505080000 1
10. Side cover R.H. C1J01-SH003 1
11. Edging C1J01-25602 2
12. Box C1J01-25001 1
13. M6x16 Screw GB818-85 2
14. 6 Washer GB97.1-85 2
15. BATTERY COVER PLATE RH ASSY. 181505090000 1
16. Handle assy. C1J01-03101 1
17. Seat C1J01-07001 1
18. M8 Nut GB6170-86 2
19. 10 Washer GB96-85 3
20. Shock, absorber P3205A 2
21. Cap C1J02-02001 1
22. Ring, rubber C1J01-22701 1
23. Box C1B01-04001 1
24. Cushion C1B01-26001 1
25. Catch C1B01-06001 1
26. M8x16 Screw GB67-85 2
27. 8 Washer, lock GB93-87 6
28. 8 Washer, lock GB97.1-85 4
29. Packing C1J01-22801 2
30. Pothoo C1J01-22601 1
31 Edging C1J01-25602 1

Page No. 53
AF 10E, 15E, 20E, 25E, 30E

HOOD & SEAT 20E,25E,30E

FIGURE NO. 27

Page No. 54
AF 10E, 15E, 20E, 25E, 30E

HOOD & SEAT 20E,25E,30E

ITEM NO. DESCRIPTION PART NO. QTY.

1 FRONT HOOD ASSY. 182508000000 1
2 M6x10 Screw GB818-85 8
3 φ6 Washer, lock GB93-87 10
4 Side cover L.H. C1J01-SH003 1
5 M10x1.25x25 Bolt GB5786-86 7
6 φ10 Washer, lock GB93-87 7
7 Bolt C1J01-23201 2
8 φ8 Washer, lcok GB93-87 2
9 BATTERY COVER PLATE LH ASSY. 182505080000 1
10 Side cover R.H. C1J02-SH003 1
11 Edging C1J01-25602 2
12 PLASTIC POCKET 180307010500 1
13 M6x16 Screw GB818-85 2
14 φ6 Washer GB97.1-85 2
15 BATTERY COVER PLATE RH ASSY. 182505090000 1
16 Handle assy. C1J01-03101 1
17 DRIVER SEAT 180317000000 1
18 M8 Nut GB6170-86 2
19 φ10 Washer GB96-85 3
20 BONNET SHOCKER 180307060600 2
21 Cap C1J02-02001 1
22 Ring, rubber C1J01-22701 1
23 Box C1J02-06001 1
24 Cushion C1B01-26001 1
25 Catch C1B01-06001 1
26 M8x16 Screw GB67-85 2
27 φ8 Washer, lock GB93-87 6
28 φ8 Washer, lock GB97.1-85 4
29 Packing C1J01-22801 2
30 Pothoo C1J01-22601 1
31 Edging C1J01-25602 1

Page No. 55
AF 10E, 15E, 20E, 25E, 30E

FLOOR BOARD

FIGURE NO. 28

Page No. 56
AF 10E, 15E, 20E, 25E, 30E

FLOOR BOARD

ITEM NO. DESCRIPTION PART NO. QTY.

1 AXLE MTG. CLAMP 180305050000 2
2 M14x1.5x70 Bolt GB5785-86 4
3 φ14 Washer, lock GB93-87 4
4 M16x35 Bolt GB5783-86 4
5 φ16 Washer, lock GB93-87 4
6 LOWER HOOD ASSEMBLY 180307010200 1
6A LOWER HOOD ASSEMBLY 181508020000 1
7 M8x12 Bolt GB5783-86 2
8 FLOOR BOARD FRONT 20E,25E,30E 182509000000 1
8A FLOOR BOARD FRONT 10E,15E 181509000010 1
9 FLOOR BOARD BACK 20E,25E,30E 182510000000 1
9A FLOOR BOARD BACK 10E,15E 181510000000 1
10 M10x35 Bolt GB5783-86 8
11 φ10 Washer GB96-85 8
12 Cushion C0J01-20101 16
13 Cushion C1J02-21901 2
14 M10x30 Bolt GB5783-86 4
15 Board C1B02-32101 1
16 φ10 Washer, lock GB93-87 14
17 Board C1B02-32101 1
18 φ10 Washer GB97.1-85 6
19 φ16 Washer GB96-85 8
20 Rubber C1J02-21401 1
21 13x1.2-19 Cannual C0J01-30101 8
22 ΦM10x25 Bolt GB5783-86 2

Page No. 57
AF 10E, 15E, 20E, 25E, 30E

OIL TANK

FIGURE NO. 29

Page No. 58
AF 10E, 15E, 20E, 25E, 30E

OIL TANK

ITEM NO. DESCRIPTION PART NO. QTY.

1 BREATHER CUM DIPSTICK 180308020300 1
2 HYDRAULIC TANK COVER 182512010000 1
3 TANK COVER GASKET 180308020200 1
4 Strainer 180308020400 1
5 M8 Nut GB6170-86 2
6 M8x20 Bolt GB5782-86 8
7 8-ZnD Washer GB96-85 8
8 φ8 Washer, lock GB93-87 8
9 MAGNETIC PLUG M 24X 1.5 100083301900 1
10 DOWTY SEAL M24 925081001200 1

Page No. 59
AF 10E, 15E, 20E, 25E, 30E

BRAKE CONTROL UNIT

FIGURE NO. 30

Page No. 60
AF 10E, 15E, 20E, 25E, 30E

BRAKE CONTROL UNIT

ITEM NO. DESCRIPTION PART NO. QTY.

1 MOUNTING BRACKET ASSY 182511010000 1
2 PEDAL PIN ASSY 182511020000 1
3 M10x1.25x35 Bolt GB5785-86 1
4 M10x1.25 Nut GB6173-86 1
5 BRAKE SPRING 180301090900 1
6 M10x35 Bolt GB5782-86 2
7 M10 Nut GB6172-86 2
8 φ10 Washer GB93-87 6
9 BRAKE PEDAL ASSY 180330090200 1
10 Clip, hose 180301090800 2
11 Φ9 Hose, reserve 180301090800 1
12 PEDAL COVER 180301091000 1
13 Tank, reserve C0X01-02101 1
14 M10x1 Fitting 180301090800 1
15 BRAKE SWITCH STOPPER 180301091100 1
16 8x30 Pin, cotter GB1152-74 1
17 φ9 Washer GB97.1-85 1
18 2x15 Pin GB91-86 1
19 M8x16 Bolt GB5782-86 11
20 φ8 Washer GB93-87 1
21 MASTER CYLINDER ASSY 180301090800 1
22 M10x25 Bolt GB5782-86 4
23 TUBE 1 ASSY WHEEL CY 182515000000 1
24 TUBE 2 ASSY WHEEL CY 182516000000 1
25 Clip C0X01-20701 2
26 Bolt GB5783-86 1
27 Washer GB97.1-85 1
28 Clip C1X01-24001 2
29 Clip C0X01-020001 1
30 Nut GB6171-86 1

Page No. 61
AF 10E, 15E, 20E, 25E, 30E

PARKING BRAKE

FIGURE NO. 31

Page No. 62
AF 10E, 15E, 20E, 25E, 30E

PARKING BRAKE

ITEM NO. DESCRIPTION PART NO. QTY.

1 BRAKE FAB ASSY 180301201000 1
2 HANDLE ASSY 180301202000 1
3 FORK ASSY 180301203000 1
4 ADJUSTING SCREW 180301204000 1
5 ADJUSTING KNOB 180301205000 1
6 LOCK NUT 180301206000 1
7 LINK PLATE 180301208000 1
8 LEVER PIVOT PIN ASSY 180301209000 2
9 BUSH SHORT 180301210000 1
10 SPACER 180301211000 6
11 PIN FOR HANDLE 180301212000 1
12 WIRE MTG. BRACKET 180301101400 1
13 SP DIA 6 180301100700 2
14 WASHER PLAIN M8 901600800000 2
15 Nut Hex M10, Gr.8 901201012000 1
16 PIN D8X38 180301101500 1
17 Split Pin-Dia3x20 900400300040 2
18 Washer Spring M10 901611000000 1
19 SPRING5.5X1X10.8 180301100800 2
20 M10 SCREW HEX 901501012090 1

Page No. 63
AF 10E, 15E, 20E, 25E, 30E

VALVE CONTROL LINKAGE (TWO-THROW)

FIGURE NO. 32

Page No. 64
AF 10E, 15E, 20E, 25E, 30E

VALVE CONTROL LINKAGE (TWO-THROW)

ITEM NO. DESCRIPTION PART NO. QTY.

1 KNOB ASSY LEVER 1 180182401600 1
2 LEVER ASSY 1 180308030200 1
3 MOUNTING BRACKET 180308030100 1
4 BUSH DIA 16 180308030230 2
5 BOLT HEX-M8X20 901100812040 4
6 PLAIN WASHER M8 901600800000 4
7 SPRING WASHER M8 901610800000 4
8 Shim 180308030700 2
9 SCREW HEX M10X1.25X4 901101022090 3
10 PIN DIA 5 180308031000 4
11 Washer Plain M8 901600800000 4
12 Split Pin-Dia2x20 900400200040 4
13 Screw Hex M6x16 901500612030 1
14 SHAFT ASSY 180308030800 1
15 CONNECTING LINK ROD 180308030900 2
16 Valve Control (2 Spool) 180308040000 1
17 BUSH 180307010400 3
18 RUBBER GROMMET 180307010300 6
19 WASHER PLAIN M10 901601000000 3
20 LEVER ASSY 1 180308030300 1

Page No. 65
AF 10E, 15E, 20E, 25E, 30E

VALVE CONTROL LINKAGE (THREE THROW)

FIGURE NO. 33

Page No. 66
AF 10E, 15E, 20E, 25E, 30E

VALVE CONTROL LINKAGE (THREE THROW)

ITEM NO. DESCRIPTION PART NO. QTY.

1 KNOB ASSY LEVER 1 180182401600 1
2 LEVER ASSY 1 180308030200 1
3 MOUNTING BRACKET 180308030100 1
4 BUSH DIA 16 180308030230 3
5 BOLT HEX-M8X20 901100812040 4
6 PLAIN WASHER M8 901600800000 4
7 SPRING WASHER M8 901610800000 4
8 Shim 180308030700 4
9 SCREW HEX M10X1.25X45 901101022090 3
10 PIN DIA 5 180308031000 6
11 Washer Plain M8 901600800000 6
12 Split Pin-Dia2x20 900400200040 6
13 Screw Hex M6x16 901500612030 1
14 SHAFT ASSY 180308030800 1
15 CONNECTING LINK ROD 180308030900 3
16 Valve Control (3 Spool) 180308050000 1
17 BUSH 180307010400 3
18 RUBBER GROMMET 180307010300 6
19 WASHER PLAIN M10 901601000000 3
20 SPACER 180308030600 1
21 LEVER ASSY 2 180308030300 1
22 KNOB ASSY LEVER 2 180182401700 1
23 LEVER ASSY 3 180308030400 1

Page No. 67
AF 10E, 15E, 20E, 25E, 30E

VALVE CONTROL LINKAGE (FOUR THROW)

FIGURE NO. 34

Page No. 68
AF 10E, 15E, 20E, 25E, 30E

VALVE CONTROL LINKAGE (FOUR THROW)

ITEM NO. DESCRIPTION PART NO. QTY.

1 KNOB ASSY LEVER 1 180182401600 1
2 LEVER ASSY 1 180308030200 1
3 MOUNTING BRACKET 180308030100 1
4 BUSH DIA 16 180308030230 4
5 BOLT HEX-M8X20 901100812040 4
6 PLAIN WASHER M8 901600800000 4
7 SPRING WASHER M8 901610800000 4
8 Shim 180308030700 8
9 SCREW HEX M10X1.25X45 901101022090 3
10 PIN DIA 5 180308031000 8
11 Washer Plain M8 901600800000 8
12 Split Pin-Dia2x20 900400200040 8
13 Screw Hex M6x16 901500612030 1
14 SHAFT ASSY 180308030800 1
15 CONNECTING LINK ROD 180308030900 4
16 Valve Control (4 Spool) 180308060000 1
17 BUSH 180307010400 3
18 RUBBER GROMMET 180307010300 6
19 WASHER PLAIN M10 901601000000 3
20 LEVER ASSY 2 180308030300 1
21 KNOB ASSY LEVER 2 180182401700 1
22 LEVER ASSY 3 180308030400 1
23 KNOB ASSY LEVER 3 180182401800 1
24 LEVER ASSY 4 180308030500 1

Page No. 69
AF 10E, 15E, 20E, 25E, 30E

HYDRAULIC SYSTEM

FIGURE NO. 35

Page No. 70
AF 10E, 15E, 20E, 25E, 30E

HYDRAULIC SYSTEM

ITEM NO. DESCRIPTION PART NO. QTY.

1 Φ 45 Clip ZBT32001.1-88 1
2 PIPE HY.TANK TO HY.PUMP 182512020310 1
3 ADAPTOR HY PUMP INLET ASSY. 182512020100 1
4 40x3.1 O-ring CB1235-76 1
5 M8x35 Bolt GB5783-86 8
6 φ10 Washer GB93-87 14
7 HYDRAULIC PUMP 182512020000 1
8 O35x3.1 O-ring GB1235-76 1
9 ADAPTOR PUMP OUTLET ASSY. 182512020200 1
10 HOSE FROM HY PUMP TO CV IN 911002091200 1
11 12 Elbow C1K02-20301 3
12 22x2.4 O-ring GB1235-76 10
13 22x2.4 O-ring GB1235-76 1
14 ADOPTER INLET ST UNIT 182514010100 1
15 HOSE RETURN ST UNIT TO TANK 182512030000 1
16 Φ 24 Clip ZBT32005.1-88 4
17 ADOPTER ST UNIT TO ST CY. 182514020000 2
18 HOSE STG UNIT TO STG CY 1 911002091910 1
19 Nipple C1K02-22801 2
20 ADOPTER ST.CYLINDER 180304010400 1
21 HOSE STG UNIT TO STG CY 2 911002092110 1
22 CONNECTOR G1/2-G1/2 925092000200 1
23 Washer GB97.1-85 11
24 Bolt GB5786-86 5
25 M10x1.25x25 Bolt GB5786-86 1
26 M10x1.25 Nut GB6171-86 5
27 Hose, return C1K02-20601 1
28 Oil filter YK0812A4 1
29 Hose, return C1K02-20501 1
30 12 Nipple C1K02-20101 2
31 Hose H. C1K02-03501 2
32 Hose C1K02-02201 1
33 Hose H. C1K02-03600 2
34 Elbow C1K02-20401 4
35 15x2.4 O-ring GB1235-76 4
36 24x2.4 O-ring GB1235-76 1
37 Oil filter YK0809 1

Page No. 71
AF 10E, 15E, 20E, 25E, 30E

OVERHEAD GUARD

FIGURE NO. 36

Page No. 72
AF 10E, 15E, 20E, 25E, 30E

OVERHEAD GUARD

ITEM NO. DESCRIPTION PART NO. QTY.

1 Overhead guard 20E,25,E,30E 182506000000 1
1A Overhead guard 10E,15E 181506000000 1
2 M16x1.5x40 Bolt GB5786-86 4
3 φ16 Washer GB97.1-85 4
4 φ16 Washer, lock GB93-87 8
5 M8x20 Bolt GB5783-86 4
6 φ8 Washer, lock GB93-87 4
φ8 Washer GB97.1-85 4
7 Guard, lamp F C0H01-06001 2
8 φ12 Washer GB97.1-85 6
φ12 Washer GB96-85 4
9 M12x1.25x35 Bolt GB5786-86 4
10 Rear pipe assy. L.H. C1H02-03001 1
11 Bracket C1H01-25001 2
12 M8x20 Bolt GB5783-86 4
13 φ8 Washer GB97.1-85 4
φ8 Washer GB93-87 4
14 Bracket L.H. C1H02-04801 1
15 3.2x16 Pin GB91-86 2
16 M8x16 Bolt GB5783-86 4
17 Cover board L.H. C1H01-27201 1
18 M6x10 Screw GB67-85 2
19 φ6 Washer GB96-85 2
20 M16x1.5x35 Bolt GB5786-86 2
21 φ16 Washer GB97.1-85 2
22 φ16 Washer, lock GB93-87 2
23 Handle, grip C0H01-28301 1
24 M6x20 Screw GB70-85 2
25 M16x1.5 Nut GB6172-86 4
26 Rear pipe assy. R.H. C1H02-02001 1
27 Cover board R.H. C1H01-27301 1
28 Bracket R.H. C1H02-04901 1
29 Bearing GS-1 2
30 Grommet C1H01-25101 2

Page No. 73
AF 10E, 15E, 20E, 25E, 30E

OUTER MAST Assy. 4.5 FFL,3.6 STD,3.0 STD

FIGURE NO. 37

Page No. 74
AF 10E, 15E, 20E, 25E, 30E

OUTER MAST Assy. 4.5 FFL,3.6 STD,3.0 STD

ITEM NO. DESCRIPTION PART NO. QTY

1 OUTER MAST FAB.(4.5 FFL)15E 181545011000 1
- OUTER MAST FAB.(3.0 STD) 20E 180232010100 1
- OUTER MAST FAB.(3.6 STD) 20E 180236030010 1
- OUTER MAST FAB.(3.0M STD) 25 E 182519010100 1
- OUTER MAST FAB.(4.5 FFL)25E 182528010100 1
2 AXLE MOUNTING CLAMP 180305050000 2
3 MAST MOUNTING SEAL 180312300000 2
4 Washer Spring M16 901611600000 4
5 SCREW HEX M16X80 901501632160 4
6 ROLLER DIA 110 (180708KT) 180312031200 2
7 EXTERNAL CIRCLIP-Ø40X1.75 930401802000 2
8 SPRING WASHER M8 901610800000 2
9 ANGLE SUPPORT 180312031600 1
10 BOLT HEX M8x15 901500812030 2
11 BUSH 180312031700 4
12 SIDE ROLLER SHIM 180312031800 4
13 SIDE ROLLER (84904 ARS) 180312031900 2
14 Washer Spring M10 901611000000 4
15 SCREW HEX M10X50 901501012100 4
16 GREASE NIPPLE M8X1 901300800000 2
17 CLEARENCE PAD 180312032300 2
18 CLEARENCE PAD SHIM 180312032400 2
19 CHAIN BIG 4.5M FFL 180312170100 2
- CHAIN SMALL 4.5M FFL 180312160100 2
- CHAIN 3.6M STD 3.0T 180323252160 2
- CHAIN 3.6M STD 2.0T 180236160100 2
- CHAIN 3.0M STD 3.0T 180312170100 2
20 CHAIN MOUNTING PIN 180312170200 2
21 CHAIN MOUNTING NUT 180312170110 4
22 CHAIN MOUNTING LOCK NUT 180312170120 4
23 CHAIN MOUNT BOLT BIG 180312080100 2
24 CHAIN MOUNT BOLT SMALL 180312070100 2

Page No. 75
AF 10E, 15E, 20E, 25E, 30E

MID MAST Assy. 4.5 M FFL

FIGURE NO. 38

Page No. 76
AF 10E, 15E, 20E, 25E, 30E

MID MAST Assy. 4.5 M FFL

ITEM NO. DESCRIPTION PART NO. QTY

1 MID MAST FAB. (4.5 FFL)15E 181545020100
- MID MAST FAB. (4.5 FFL)25E 180312040010 1
2 ROLLER Ø 110 (180708KT) 180312031200 2
3 EXTERNAL CIRCLIP-Ø40X1.75 930401802000 4
4 CHAIN ROLLER 180312041300 2
5 BUSH 180312031700 8
6 SIDE ROLLER SHIM 180312031800 8
7 SIDE ROLLER (84904 ARS) 180312031900 4
8 Washer Spring M10 901611000000 8
9 SCREW HEX M10X50 GR-8.8 901501012100 8
10 ROLLER Ø 119.2 (980811NT) 180312041100 2
11 EXTERNAL CIRCLIP-Ø 55X2.0 930552002000 2
12 CLEARENCE PAD 180312032300 2
13 CLEARENCE PAD SHIM 180312032400 2

Page No. 77
AF 10E, 15E, 20E, 25E, 30E

INNER MAST Assy. 4.5 M FF,3.6 STD,3.0 STD

FIGURE NO. 39

Page No. 78
AF 10E, 15E, 20E, 25E, 30E

INNER MAST Assy. 4.5 M FF,3.6 STD,3.0 STD

ITEM NO. DESCRIPTION PART NO. QTY.

1 INNER MAST FAB.(4.5 FFL)15E 181545030100 1
- INNER MAST FAB.(3.0 STD) 20E 180232020100 1
- INNER MAST FAB.(3.6 STD) 20E 180236040010 1
- INNER MAST FAB.(3.0M STD) 25 E 180326040010 1
- INNER MAST FAB.(4.5 FFL)25E 180312050010 1
2 BUSH 180312031700 4
3 SIDE ROLLER SHIM 180312031800 4
4 SIDE ROLLER (84904 ARS) 180312031900 2
5 Washer Spring M10 901611000000 4
6 SCREW HEX M10X50 901501012100 4
7 ROLLER DIA 119.2 (980811NT) 180312041100 2
8 EXTERNAL CIRCLIP-DIA 55X2.0 930552002000 2

Page No. 79
AF 10E, 15E, 20E, 25E, 30E

HYDRAULIC SYSTEM OF 4.5 M FFL

FIGURE NO. 40

Page No. 80
AF 10E, 15E, 20E, 25E, 30E

HYDRAULIC SYSTEM OF 4.5 M FFL

ITEM NO. DESCRIPTION PART NO. QTY.

1 CENTER CYLINDER 2T,3T 180312200000 1
2 LIFITING CYLINDER 3T 180312190000 2
3 CENTRE CYLINDER TUBE ASSY 180315010000 1
4 T-JOINT 180312230000 1
5 CONNECTOR LIFT CY TO T-JOINT 180312240000 1
6 FLOW VALVE 180312220000 1
7 HOSE FROM IN B/W LIFTING CYL. 911002090430 1
8 DOWTY SEAL M20 925081001000 2
9 CONNECTOR BSP 1/2 -BSP 1/2 925092000200 1
10 HOSE C.V. TO F.V. 911002090680 1
11 HOSE FROM F.V. TO SIDE CY CENT 911002090440 1
12 T FOR CYLINDER RETURN 180312190100 1
13 HOSE LIFT CYLINDER TO T-JOINT 919972101570 2
14 HOSE CLAMP DIA 25 955400250350 5
15 CABLE TIE 10" 996200000194 2
16 ADOPTER FOR CENTRE CYLINDER 180312201000 1
17 FLOW VALVE TO CENTRE CYLINDER 911002093100 1
18 HOSE FR0M LIFT CYLINDER TO T-JOIN
919972101570 1

Page No. 81
AF 10E, 15E, 20E, 25E, 30E

CARRIAGE & BACK REST ASSY OF 4.5 M FFL,3.6 STD,3.0 STD

FIGURE NO. 41

Page No. 82
AF 10E, 15E, 20E, 25E, 30E

CARRIAGE & BACK REST ASSY OF 4.5 M FFL,3.6 STD,3.0 STD

ITEM NO DESCRIPTION PART NO. QTY.

1 CARRAIGEFAB SD 4.5 FFL 15E 181545040100 1
- CARRAIGEFAB SD 3.0 & 3.6STD 20E 180232040100 1
- CARRAIGEFAB DD 3.0 & 3.6STD 20E 180236020010 1
- CARRAIGEFAB SD 4.5 FFL 25E 182528030100 1
2 BUSH LARGE 180312022000 4
3 SIDE ROLLER Ø 58 (6204 RS) 180312021000 2
4 SPRING WASHER M12 901611200000 4
5 SCREW HEX-M12X50 GR8.8 901501212100 4
6 COMPOUND BEARING ASSY 180312021100 4
7 EXTERNAL CIRCLIP-Ø 55X2.0 930552002000 2
8 ROLLER Ø 119.2 (980811NT) 180312041100 2
9 BACK REST SD 15 E 181545050000 1
- BACK REST SD 20 E 180232050000 1
- BACK REST DD 20 E 180236010000 1
- BACK REST SD 25 E 182528040000 1
10 WASHER SPRING M14 901611400000 8
11 Bolt Hex M14x35 901501412070 8

Page No. 83
AF 10E, 15E, 20E, 25E, 30E

LIFT CYLINDER OF 4.5 M FFL

FIGURE NO. 42
Page No. 84
AF 10E, 15E, 20E, 25E, 30E

LIFT CYLINDER OF 4.5 M FFL

ITEM NO. DESCRIPTION PART NO. QTY.

1 FINAL TUBE WELDMENT DC12373-100XA-01 1
2 PISTON ROD DC12373-200ZA-01 1
3 PISTON DC12373-500ZA-01 1
4 GLAND WELDMENT DC12373-400WA-01 1
5 LOCK NUT DC05936-570ZA 1
6 CUSHIONING RING DC11782-5400A 1
7 BEARING RING DC12373-730ZA-01 1
8 GRUB SCREW BB809 1
9 SLYD RING PART OF SEAL KIT 2
10 PISTON U CUP PART OF SEAL KIT 1
11 O RING PART OF SEAL KIT 1
12 BACK UP RING PART OF SEAL KIT 1
13 O RING PART OF SEAL KIT 1
14 BACK UP RING PART OF SEAL KIT 1
15 ROD SEAL PART OF SEAL KIT 1
16 WIPER SEAL PART OF SEAL KIT 1
17 SEAL KIT OFCONSIST 6 TO 11 180312190000 1

Page No. 85
AF 10E, 15E, 20E, 25E, 30E

CENTRE CYLINDER OF 4.5 M FFL

FIGURE NO. 43

Page No. 86
AF 10E, 15E, 20E, 25E, 30E

CENTRE CYLINDER OF 4.5 M FFL

ITEM NO. DESCRIPTION PART NO. QTY.

1 TUBEFINAL WELDMENT DC12371-100XA-01 1
2 PISTON ROD DC12371-200ZA-01 1
3 PISTON DC11797-500ZA 1
4 GLAND DC10456-400ZA 1
5 STEEL BALL BD051 1
6 GRUB SCREW BB818 1
7 INTEGRAL HYD.CHE.VALVE BV160 1
8 CIRCLIP INTERNAL BC611 1
9 SLYD RING PART OF SEAL KIT 2
10 PISTON SEAL U CUP PART OF SEAL KIT 1
11 O RING PART OF SEAL KIT 1
12 SLYD RING PART OF SEAL KIT 1
13 ROD SEAL PART OF SEAL KIT 1
14 WIPER SEAL PART OF SEAL KIT 1
15 SEAL KIT OFCONSIST 9 TO 14 180312200000 1

Page No. 87
AF 10E, 15E, 20E, 25E, 30E

FORK

FIGURE NO. 44

Page No. 88
AF 10E, 15E, 20E, 25E, 30E

FORK

ITEM NO. DESCRIPTION PART NO. QTY.

1 FORK ASSY-920mm 15 E 181522100200 2
- FORK ASSY-1070mm 15 E 181522100300 2
- FORK ASSY-1200MM 15 E 181522100500 2
- FORKASSY -1500MM 15 E 181522100600 2
- FORK ASSY-2000MM 15E 181522100700 2
- FORK ASSY-1070mm 25 E 183022100200 2
- FORKASSY -1500MM 25 E 183022100600 2
- FORK ASSY-2000MM 15E 183022100700 2
- FORK ASSY-2400MM 15E 183022100800 2
2 Positioning pin CKM01-39701 2
3 Spring CKM01-39801 2
4 Handle CKM01-39901 2

Page No. 89
AF 10E, 15E, 20E, 25E, 30E

FORK

FIGURE NO. 45

Page No. 90
AF 10E, 15E, 20E, 25E, 30E

FORK

PART NO. LENGTH

SERIES I SERIES II SERIES I SERIES II
HC2T-92A HC2T-90A 920+2 900+2
HC2T-107A HC2T-100A 1070+3 1000+3
HC2T-122A HC2T-110A 1220+3 1100+3
HC2T-137A HC2T-120A 1370+3 1200+3
HC2T-152A HC2T-130A 1520+4 1300+3
HC2T-167A HC2T-140A 1670+4 1400+4
HC2T-182A HC2T-150A 1820+4 1500+4
HC2T-197A HC2T-160A 1970+4 1600+4
HC2T-212A HC2T-170A 2120+4 1700+4
HC2T-180A 1800+4
HC2T-190A 1900+4
HC2T-200A 2000+4

Page No. 91
 MODIFICATIONS / ADDITIONS
ITEM NO. DESCRIPTION PART NO. Fig. No. Page No. Remarks

Page No. 92
 MODIFICATIONS / ADDITIONS
ITEM NO. DESCRIPTION PART NO. Fig. No. Page No. Remarks

Page No. 93