Model Detailed Project Report: Noodles Manufacturing Unit
Model Detailed Project Report: Noodles Manufacturing Unit
Prepared by
Noodles are a type of food, made from unleavened dough which is rolled flat
and cut, or extruded, into long strips or strings. Noodles can be refrigerated
for short-term storage or dried and stored for future use. Noodles are a form
of pasta that is becoming extremely popular in India even as Continental and
Italian delicacy. Ready to eat Noodles are prepared by means of an extrusion
machine that is basically made of an stainless steel make strips, either
flat(rolled and Cut ) or Oval round(Extruded). The process is quite simple
and requires not much skilled labour. The machine itself is high technology
and provides the manufacturers to produce noodles with several alternatives
materials (like Maida, Suji, Rava, Rice flour etc.) These products can be
described as Hard, Brittle pieces, formed into different shapes by extruding,
cutting and drying tough dough made from semolina or farina mixed with
water.
Noodles are unleavened dough which is stretched, rolled fat or extruded and
cut into one of variety of shapes. This is the perfect snacks for the young
generation.
2. MARKET POTENTIAL:
Ready to eat noodles are making a niche for itself based on its popularity for
being tasty, nutritious, and quick to make. Although many would differ with
the marketing strategy of noodles on the grounds of nutrition, the market has
never kept itself away from such promotional campaigns.
According to the report “Noodles Market Analysis & Forecast in India, 2018
to 2023: Projecting a CAGR of Approx. 5.6%”The noodles market in India
was valued at INR 93.66 Billion in 2017, Following this, most companies
focused on launching healthier versions of noodles using vegetables, atta,
and oats. A large part of the population comes from the middle or lower-
middle class. Therefore, price sensitivity plays a significant role in hindering
the growth of the noodles industry across the country. Most people in rural
areas are unaware of the various brands that are available unless they see
them at their local store. Hence, lack of a well-established distribution
network acts as a challenge for the noodles market in India.
3. PRODUCT DESCRIPTION
Despite being relatively low in some nutrients like fiber and protein, noodles
contain several micronutrients, including iron, manganese, folate and B
vitamins. Some noodles are also fortified with additional nutrients.
Nutrition content: Basically, noodles are made up of salt, wheat flour
and water. The micro nutrients differ according to various brands of
instant noodles. Withal, noodles have low calories, protein, fiber,
mineral and vitamins.
Essential nutrients: Some noodles provide essential nutrients to the
body. The nutrients in noodles differ according to brands. Some brands
include manganese and Vitamin B complex such as thiamine and
riboflavin. Literally the study shows that more than 6000 instant noodle
consumers showed 31% and 16% greater intake of thiamine and
riboflavin respectively.
Low carbs: Rice noodles offers 44 grams of carbs per cup. It has higher
glycemic index which means body breaks it down into sugar quickly.
Full for longer: One bowl of noodles keeps one full for longer time
period as it takes time to get digested.
The main ingredients used in dried noodles are wheat flour, palm oil, and
salt. Common ingredients in the flavouring powder are salt, monosodium
glutamate, seasoning, and sugar.
The average moisture content of dry mixes is 10-11%. First of all, you must
blend the three ingredients maida, starch, and soda bicarbonate in a vertical
mixer. Additionally, you will need to mix the edible color.
Dough Formation
You can make satisfactory dough with the above blend only by using boiled
water. You will find a gelatine form of the starch here. Then mix the
ingredients in the dough mixer for about 12 to 15 minutes.
Extrusion
Then transfer the kneaded dough to the noodles making machine. From here
you can produce extruded material of desired shape and length. However,
you must use an appropriate type of die. Adjust the distance between the
dye surface and cutting blade. The moisture content of the product at this
stage is about 33%.
Pre-drying
Then the cut noodles go from the cutting machine fall on wooden trays. The
product undergoes surface drying and becomes sufficiently hard enough to
handle without sticking or being crushed. The moisture content of the pre-
dried product is about 29.5%.
Drying
Now the moisture content of the product is 17%. The final stage is steaming.
After proper steaming, you can get a quality product that has longer shelf-
life. The steamed and subsequently dried product has a
moisture content of about 10%.
Noodle is a consumer durable processed food product. Therefore, it
demands to establish proper distribution channel, brand awareness, and
sales promotion activity. Noodles manufacturing is highly profitable business
as far as revenue is concerned.
Step 2
• Pour raw • Maintain the
material into the temperature &
hopper. • Fed wheat Flour Mix The batter
into the online for 15-20
& add water minutes.
accordingly.
Step1 Step 3
Step 5
•Dry the Noodle with • Pour the mixture
the help of static dryer into Noodle
and packaging. • Shape the
•After that Noodle with the extruder &
transportation of help of moulds control its speed.
goods.
Step6 Step 4
4. PROJECT COMPONENTS
4.1 Land
Note: cost of the machinery is approx. Rs. 7,50,000 excluding GST and other
transportation cost.
The borrower shall require power load of 20 KW which shall be applied with
Power Corporation. However, for standby power arrangement the borrower
shall also purchase DG Set.
Includes:
2 Skilled Labour
2 Helper
1 Accountant
5. FINANCIALS
COST OF PROJECT
(in Lacs)
Own Bank
PARTICULARS AMOUNT Contribution Finance
25.00% 75.00%
Land & Building Owned /rented
Plant & Machinery 7.50 1.88 5.63
MEANS OF FINANCE
PARTICULARS AMOUNT
Total 12.70
5.3 Projected Balance Sheet
(in Lacs)
PROJECTED BALANCE SHEET
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Liabilities
Capital
Assets
Current Assets
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SOURCES OF FUND
Increase in Provisions & Oth lib 0.50 0.13 0.13 0.15 0.18
APPLICATION OF FUND
Closing Cash & Bank Balance 1.12 1.29 1.39 1.13 1.41
5.5 Projected Profitability
(in Lacs)
PROJECTED PROFITABILITY STATEMENT
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SALES
Gross Sale
COST OF SALES
Items to be Manufactured
Noodles
Production of Noodles
Production Capacity KG
1st year 50% 120,000
2nd year 55% 132,000
3rd year 60% 144,000
4th year 65% 156,000
5th year 70% 168,000
Raw Material Cost
Year Capacity Rate Amount
COMPUTATION OF SALE
Particulars 1st year 2nd year 3rd year 4th year 5th year
Finished Goods
Raw Material
Opening Balance - - -
FINANCIAL INDICATORS
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
TURNOVER 63.80 76.33 87.60 99.58 112.29
GROSS PROFIT 12.46 15.09 18.25 21.94 26.17
G.P. RATIO 19.53% 19.77% 20.84% 22.03% 23.30%
CALCULATION OF D.S.C.R
REPAYMENT
Net Sales & Other Income 63.80 76.33 87.60 99.58 112.29
Selling & adminstrative Expenses 80% 2.04 2.44 2.80 3.19 3.59
Total Variable & Semi Variable Exp 53.49 62.37 70.85 79.53 88.43
Selling & adminstrative Expenses 20% 0.51 0.61 0.70 0.80 0.90
Implementation Schedule
(in Months)
1. Production Capacity of noodle is 800 Kgs per day. First year, Capacity has
been taken @ 50%.
3. Raw Material stock is for 15 days and Finished goods Closing Stock has
5. Credit period by the Sundry Creditors has been provided for 9 days.
6. Depreciation and Income tax has been taken as per the Income tax Act,
1961.
7. Interest on working Capital Loan and Term loan has been taken at 11%.
8. Salary and wages rates are taken as per the Current Market Scenario.
10. Selling Prices & Raw material costing has been increased by 5% & 5%
respectively in the subsequent years.
Limitations of the Model DPR and Guidelines for Entrepreneurs
i. This model DPR has provided only the basic standard components and methodology to be
adopted by an entrepreneur while submitting a proposal under the Formalization of Micro Food
Processing Enterprises Scheme of MoFPI.
ii. This is a model DPR made to provide general methodological structure not for specific
entrepreneur/crops/location. Therefore, information on the entrepreneur, forms and structure
(proprietorship/partnership/cooperative/ FPC/joint stock company) of his business, details of
proposed DPR, project location, raw material base/contract sourcing, entrepreneurs own SWOT
analysis, detailed market research, rationale of the project for specific location, community
advantage/benefit from the project, employment generation and many more detailed aspects not
included.
iii. The present DPR is based on certain assumptions on cost, prices, interest, capacity utilization,
output recovery rate and so on. However, these assumptions in reality may vary across places,
markets and situations; thus the resultant calculations will also change accordingly.