Paper - 3: Cost and Management Accounting Questions Material Cost
Paper - 3: Cost and Management Accounting Questions Material Cost
QUESTIONS
Material Cost
1. A Ltd. produces a product ‘X’ using a raw material ‘D’. To produce one unit of X, 4 kg of D
is required. As per the sales forecast conducted by the company, it will be able to sale
20,000 units of X in the coming year.
The following are the information related to the raw material D:
(i) The Re-order quantity is 400 kg. less than the Economic Order Quantity (EOQ).
(ii) Maximum consumption per day is 40 kg. more than the average consumption per day.
(iii) There is an opening stock of 2,000 kg.
(iv) Time required to get the raw materials from the suppliers is 4 to 8 days.
(v) The purchase price is ` 250 per kg.
There is an opening stock of 1,800 units of the finished product X.
The carrying cost of inventory is 14% p.a.
To place an order company has to incur ` 1,340 on paper and documentation work.
From the above information FIND OUT the followings in relation to raw material D:
(a) Re-order Quantity
(b) Maximum Stock level
(c) Minimum Stock level
(d) Calculate the impact on the profitability of the company by not ordering the EOQ.
[Take 300 days for a year]
Employee Cost
2. JBL Sisters operates a boutique which works for various fashion houses and retail stores.
It has employed 26 workers and pays them on time rate basis. On an average an employee
is allowed 8 hours for boutique work on a piece of garment. In the month of December
2020, two workers M and J were given 15 pieces and 21 pieces of garments respectively
for boutique work. The following are the details of their work:
M J
Work assigned 15 pcs. 21 pcs.
Time taken 100 hours 140 hours
Workers are paid bonus as per Halsey System. The existing rate of wages is ` 60 per hour.
As per the new wages agreement the workers will be paid ` 72 per hour w.e.f. 1 stJanuary
2021. At the end of the month December 2020, the accountant of the company has wrongly
calculated wages to these two workers taking ` 72 per hour.
Required:
(i) CALCULATE the loss incurred due to incorrect rate selection.
(ii) CALCULATE the loss incurred due to incorrect rate selection, had Rowan scheme of
bonus payment followed.
(iii) CALCULATE the loss/ savings if Rowan scheme of bonus payment had followed.
(iv) DISCUSS the suitability of Rowan scheme of bonus payment for JBL Sisters?
Overheads: Absorption Costing Method
3. A manufacturing unit has purchased and installed a new machine at a cost of ` 24,90,000
to its fleet of 5 existing machines. The new machine has an estimated life of 12 years and
is expected to realise ` 90,000 as scrap value at the end of its working life.
Other relevant data are as follows:
(i) Budgeted working hours are 2,496 based on 8 hours per day for 312 days. Plant
maintenance work is carried out on weekends when production is totally halted. Th e
estimated maintenance hours are 416. During the production hours machine set -up
and change over works are carried out. During the set-up hours no production is done.
A total 312 hours are required for machine set-ups and change overs.
(ii) An estimated cost of maintenance of the machine is ` 2,40,000 p.a.
(iii) The machine requires a component to be replaced every week at a cost of ` 2,400.
(iv) There are three operators to control the operations of all the 6 machines. Each
operator is paid ` 30,000 per month plus 20% fringe benefits.
(v) Electricity: During the production hours including set-up hours, the machine
consumes 60 units per hour. During the maintenance the machine consumes only 10
units per hour. Rate of electricity per unit of consumption is ` 6.
(vi) Departmental and general works overhead allocated to the operation during last year
was ` 5,00,000. During the current year it is estimated to increase by 10%.
Required:
COMPUTE the machine hour rate.
up junior students. Similarly, in the afternoon, the first trip takes the juni or students and an
hour later the second trip takes the senior students home.
The distance travelled by each bus, one way is 8 km. The school works 22 days in a month
and remains closed for vacation in May and June. The bus fee, however, is payable by the
students for all the 12 months in a year.
The details of expenses for a year are as under:
Driver's salary – payable for all the 12 in months ` 12,000 per month per driver
Cleaner's salary payable for all the 12 months ` 8,000 per month per cleaner
License fees, taxes etc. ` 8,400 per bus per annum
Insurance Premium ` 15,600 per bus per annum
Repairs and Maintenance ` 20,500 per bus per annum
Purchase price of the bus ` 20,00,000 each
Life of the bus 16 years
Scrap value ` 1,60,000
Diesel Cost ` 78.50 per litre
Each bus gives an average of 5 km. per litre of diesel. The seating capacity of each bus is
40 students.
The school follows differential transportation fees based on distance travelled as under:
Students picked up and dropped within Transportation Percentage of students
the range of distance from the school fee availing this facility
2 km. 25% of Full 15%
4 km. 50% of Full 30%
8 km. Full 55%
Due to a pandemic, lockdown imposed on schools and the school remained closed from
April 2020 to December 2020. Drivers and cleaners were paid 75% of their salary during
the lockdown period. Repairing cost reduced to 75% for the year 2020.
Ignore the interest cost.
Required:
(i) PREPARE a statement showing the expenses of operating a single bus and the fleet
of 25 buses for a year.
(ii) FIND OUT transportation fee per student per month in respect of:
(a) Students coming from a distance of upto 2 km. from the school.
(b) Students coming from a distance of upto 4 km. from the school; and
(c) Students coming from a distance of upto 8 km. from the school.
(iii) CALCULATE the minimum bus fare that has to be recovered from the students for
the year 2020.
Standard Costing
10. LM Limited produces a product 'SX4' which is sold in a 10 Kg. packet. The standard cost
card per packet of 'SX4' is as follows:
(`)
Direct materials 10 kg @ ` 90 per kg 900
Direct labour 8 hours @ ` 80 per hour 640
Variable Overhead 8 hours @ ` 20 per hour 160
Fixed Overhead 250
1,950
Budgeted output for a quarter of a year was 10,000 Kg. Actual output is 9,000 Kg.
Actual costs for this quarter are as follows:
(`)
Direct Materials 8,900 Kg @ ` 92 per Kg. 8,18,800
Direct Labour 7,000 hours @ ` 84 per hour 5,88,000
Variable Overhead incurred 1,40,000
Fixed Overhead incurred 2,60,000
You are required to CALCULATE:
(i) Material Usage Variance
(ii) Material Price Variance
(iii) Material Cost Variance
(iv) Labour Efficiency Variance
(v) Labour Rate Variance
(vi) Labour Cost Variance
(vii) Variable Overhead Cost Variance
(viii) Fixed Overhead Cost Variance
Marginal Costing (Short- term Decision making)
11. Aditya Limited manufactures three different products and the following information has
been collected from the books of accounts:
Products
S T U
Sales Mix 35% 35% 30%
Selling Price ` 300 ` 400 ` 200
Variable Cost ` 150 ` 200 ` 120
Total Fixed Costs ` 18,00,000
Total Sales ` 60,00,000
The company has currently under discussion, a proposal to discontinue the manufacture of
Product U and replace it with Product M, when the following results are anticipated:
Products
S T M
Sales Mix 50% 25% 25%
Selling Price ` 300 ` 400 ` 300
Variable Cost ` 150 ` 200 ` 150
Total Fixed Costs ` 18,00,000
Total Sales ` 64,00,000
Required
(i) COMPUTE the PV ratio, total contribution, profit and Break-even sales for the existing
product mix.
(ii) COMPUTE the PV ratio, total contribution, profit and Break-even sales for the
proposed product mix.
Budget and Budgetary Control
12. RS Ltd manufactures and sells a single product and has estimated sales revenue of
` 302.4 lakh during the year based on 20% profit on selling price. Each unit of product
requires 6 kg of material A and 3 kg of material B and processing time of 4 hours in machine
shop and 2 hours in assembly shop. Factory overheads are absorbed at a blanket rate of
20% of direct labour. Variable selling & distribution overheads are ` 60 per unit sold and
fixed selling & distribution overheads are estimated to be ` 69,12,000.
The other relevant details are as under:
Purchase Price: Material A ` 160 per kg
Materials B ` 100 per kg
Labour Rate: Machine Shop ` 140 per hour
Assembly Shop ` 70 per hour
SUGGESTED HINTS/ANSWERS
1. Working Notes:
(i) Computation of Annual consumption & Annual Demand for raw material ‘D’:
Sales forecast of the product ‘X’ 20,000 units
Less: Opening stock of ‘X’ 1,800 units
Fresh units of ‘X’ to be produced 18,200 units
Raw material required to produce 18,200 units of ‘X’ 72,800 kg.
(18,200 units × 4 kg.)
Less: Opening Stock of ‘D’ 2,000 kg.
Annual demand for raw material ‘D’ 70,800 kg.
(ii) Computation of Economic Order Quantity (EOQ):
2 Annualdemandof 'D' Orderingcos t
EOQ =
Carryingcos t per unit per annum
70,800kg.
= + 40kg. 8 days = 2,208 kg.
300days
(iv) Minimum consumption per day of raw material ‘D’:
Average Consumption per day = 236 Kg.
Hence, Maximum Consumption per day = 236 kg. + 40 kg. = 276 kg.
So Minimum consumption per day will be
Min.consumption+ Max.consumption
Average Consumption =
2
Min.consumption + 276 kg.
Or, 236 kg. =
2
Or, Min. consumption = 472 kg – 276 kg. = 196 kg.
(a) Re-order Quantity :
EOQ – 400 kg. = 2,328 kg. – 400 kg.= 1,928 kg.
(b) Maximum Stock level:
= Re-order level + Re-order Quantity – (Min. consumption per day × Min. lead time)
= 2,208 kg. + 1,928 kg. – (196 kg. × 4 days) = 4,136 kg. – 784 kg. = 3,352 kg.
(c) Minimum Stock level:
= Re-order level – (Average consumption per day × Average lead time)
= 2,208 kg. – (236 kg. × 6 days) = 792 kg.
(d) Impact on the profitability of the company by not ordering the EOQ.
When purchasing the ROQ When purchasing the EOQ
I Order quantity 1,928 kg. 2,328 kg.
II No. of orders a 70,800kg. 70,800kg.
= 36.72or 37orders = 30.41or 31orders
year 1,928kg. 2,328kg.
`73,60,000
Machine hour rate = =`8
9,20,000hours
`55,00,000
Labour hour rate = =`5
11,00,000hours
(`) (`)
Profit as per Cost Accounts 1,50,965
Add: Administration overheads over absorbed 1,68,540
(` 5,64,540 – ` 3,96,000)
Opening stock overvalued 43,750
(`1,50,000 – ` 1,06,250)
Interest received 76,000
Rent received 92,000
Factory overheads over recovered 10,000 3,90,290
(` 8,54,000 – ` 8,44,000)
5,41,255
Less: Selling & distribution overheads under recovery 68,310
(` 1,44,000 – ` 75,690)
Closing stock overvalued (`1,44,795 – ` 91,300) 53,495
Dividend 2,44,000
Bad debts 36,000 (4,01,805)
Profit as per financial accounts 1,39,450
Working notes:
1. Number of units produced
Units
Sales 12,615
Add: Closing stock 415
Total 13,030
Less: Opening stock (625)
Number of units produced 12,405
2. Cost Sheet
(`)
Raw materials consumed 16,80,000
Direct labour 12,20,000
Prime cost 29,00,000
Factory overheads 8,54,000
(70% of direct wages)
Factory cost 37,54,000
Add: Opening work-in-process 92,000
Less: Closing work-in-process (82,400)
Factory cost of goods produced 37,63,600
Administration overheads 5,64,540
(15% of factory cost)
Cost of production of 12,405 units 43,28,140
(Refer to working note 1)
Cost of production per unit:
TotalCost of Pr oduction `43,28,140
= = = ` 348.90
No.of unitsproduced 12,405units
Working Note:
Calculation of Factory Cost in 2019-20
Particulars Amount (`)
Opening Stock of Material 15,00,000
Add: Purchase of Material 1,80,50,000
Less: Closing Stock of Material (20,00,000)
Material Consumed 1,75,50,000
Direct Labour 90,50,000
Prime Cost 2,66,00,000
Factory Overhead 30,80,000
Factory Cost 2,96,80,000
(ii) Job Cost Sheet for the order received in 2020-21
Particulars Amount (`)
Material 80,00,000
Labour 40,50,000
Factory Overhead (34% of ` 40,50,000) 13,77,000
Factory Cost 1,34,27,000
Administrative Overhead (6.91% of ` 1,34,27,000) 9,27,806
Cost of delivery 4,50,000
Total Cost 1,48,04,806
Add: Profit @ 25% of Sales or 33.33% of cost 49,34,935
Sales value (Price to be quoted for the order) 1,97,39,741
8. Process I
Statement of Equivalent Production and Cost
Input Particulars Output Equivalent Production
(Units) Units Materials Labour Overheads
(%) Units (%) Units (%) Units
40,000 Completed 30,000 100 30,000 100 30,000 100 30,000
Closing WIP 10,000 100 10,000 50 5,000 50 5,000
40,000 40,000 40,000 35,000 35,000
Process-I Account
Particulars Units (`) Particulars Units (`)
To Materials 40,000 3,00,000 By Process-II A/c 30,000 7,35,000
(30,000 units × `24.5)
To Labour 3,50,000 By Closing WIP* 10,000 1,60,000
To Overhead 2,45,000
40,000 8,95,000 40,000 8,95,000
* (Material 10,000 units × ` 7.5) + (Labour 5,000 units × ` 10) + (Overheads 5,000 units × `7)
= ` 75,000 + ` 50,000 + ` 35,000 = ` 1,60,000
Process II
Statement of Equivalent Production and Cost
Input Particulars Output Equivalent Production
(Units) Units Materials Labour Overheads
(%) Units (%) Units (%) Units
30,000 Completed 28,000 100 28,000 100 28,000 100 28,000
Normal loss 200 -- -- --
Closing WIP 1,800 100 1,800 25 450 25 450
30,000 30,000 29,800 28,450 28,450
Process-II Account
Particulars Units (`) Particulars Units (`)
To Process-I A/c 30,000 7,35,000 By Normal loss A/c 200 --
To Packing Material -- 80,000 By Finished Goods 28,000* 9,24,604
Stock A/c
To Direct Wages -- 71,125 By Closing WIP 1,800** 46,871
To Factory Overhead -- 85,350
30,000 9,71,475 30,000 9,71,475
* 28,000 × ` 30.1644 = ` 8,44,603 + ` 80,000 (Packing Material Cost) = ` 9,24,604
** 1,800 units × ` 24.6644 + 450 units × (` 2.5 + `3) = ` 46,871
9. (i) Statement showing the expenses of operating a single bus and
the fleet of 25 buses for a year
Particulars Per bus Fleet of 25
per annum buses
(`) per annum
(`)
Running costs : (A)
Diesel (Refer to working note 1) 2,21,056 55,26,400
Repairs & maintenance costs: (B) 20,500 5,12,500
Fixed charges:
Driver's salary 1,44,000 36,00,000
(` 12,000 × 12 months)
Cleaners salary 96,000 24,00,000
(` 8,000 × 12 months)
Licence fee, taxes etc. 8,400 2,10,000
Insurance 15,600 3,90,000
` 20,00,000 − `1,60,000 1,15,000 28,75,000
Depreciation
16 years
Working Notes:
1. Calculation of diesel cost per bus:
No. of trips made by a bus each day 4
Distance travelled in one trip both ways (8 km. × 2 trips) 16 km.
Distance travelled per day by a bus (16 km. × 4 shifts) 64 km.
Distance travelled during a month ( 64 km. × 22 days) 1,408 km.
Distance travelled per year (1,408 × 10 months) 14,080 km.
No. of litres of diesel required per bus per year 2,816 litres
(14,080 km. ÷ 5 km.)
Cost of diesel per bus per year (2,816 litres × ` 78.50) ` 2,21,056
2. Calculation of equivalent number of students per bus:
Bus capacity of 2 trips (40 students × 2 trips) 80 students
1/ th fare students (15% × 80 students) 12 students
4
13. (a) These contracts provide for the payment by the contractee of the actual cost of
construction plus a stipulated profit, mutually decided between the two parties.
The main features of these contracts are as follows:
(i) The practice of cost-plus contracts is adopted in the case of those contracts
where the probable cost of the contracts cannot be ascertained in advance with
a reasonable accuracy.
(ii) These contracts are preferred when the cost of material and labour is not steady
and the contract completion may take number of years.
(iii) The different costs to be included in the execution of the contract are mutually
agreed, so that no dispute may arise in future in this respect. Under such type
of contracts, contractee is allowed to check or scrutinize the concerned books,
documents and accounts.
(iv) Such a contract offers a fair price to the contractee and also a reasonable profit
to the contractor.
The contract price here is ascertained by adding a fixed and mutually pre -decided
component of profit to the total cost of the work.
(b) Apportionment of Joint Cost amongst Joint Products using:
Market value at the point of separation: This method is used for apportionment of
joint costs to joint products upto the split off point. It is difficult to apply if the market
value of the product at the point of separation is not available. It is useful method
where further processing costs are incurred disproportionately.
Net realizable value Method: From the sales value of joint products (at finished
stage) the followings are deducted:
− Estimated profit margins
− Selling & distribution expenses, if any
− Post split off costs.
The resultant figure so obtained is known as net realizable value of joint products.
Joint costs are apportioned in the ratio of net realizable value.
(c) Cost classification based on variability
(i) Fixed Costs – These are the costs which are incurred for a period, and which,
within certain output and turnover limits, tend to be unaffected by fluctuatio ns in
the levels of activity (output or turnover). They do not tend to increase or de -
crease with the changes in output. For example, rent, insurance of factory
building etc., remain the same for different levels of production.
(ii) Variable Costs – These costs tend to vary with the volume of activity. Any
increase in the activity results in an increase in the variable cost and vice-versa.
For example, cost of direct labour, etc.
(iii) Semi-variable Costs – These costs contain both fixed and variable components
and are thus partly affected by fluctuations in the level of activity. Examples of
semi variable costs are telephone bills, gas and electricity etc.
Cost classification based on controllability
(i) Controllable Costs - Cost that can be controlled, typically by a cost, profit or
investment centre manager is called controllable cost. Controllable costs
incurred in a particular responsibility centre can be influenced by the action of
the executive heading that responsibility centre. For example, direct costs
comprising direct labour, direct material, direct expenses and some of the
overheads are generally controllable by the shop level management.
(ii) Uncontrollable Costs - Costs which cannot be influenced by the action of a
specified member of an undertaking are known as uncontrollable costs. For
example, expenditure incurred by, say, the tool room is controllable by the
foreman in-charge of that section but the share of the tool-room expenditure
which is apportioned to a machine shop is not to be controlled by the machine
shop foreman.