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5918 BATTERY CHARGER DCDB & MCCB BOX As-Built Documents

This document provides an operation and maintenance manual and technical specifications for a 110V TP 220A float charger and float cum boost charger system. The system consists of one float charger and one float cum boost charger connected to a battery. It describes the normal operation including parallel charging, load support during power failures, and boost charging. It also lists alarms, indicators, protections, and technical parameters such as voltage regulation, efficiency and ripple voltage.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
432 views48 pages

5918 BATTERY CHARGER DCDB & MCCB BOX As-Built Documents

This document provides an operation and maintenance manual and technical specifications for a 110V TP 220A float charger and float cum boost charger system. The system consists of one float charger and one float cum boost charger connected to a battery. It describes the normal operation including parallel charging, load support during power failures, and boost charging. It also lists alarms, indicators, protections, and technical parameters such as voltage regulation, efficiency and ripple voltage.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

OPERATION AND MAINTENANCE MANUAL

FOR

110V TP 220A FC & FCBC+FLOAT


DVR

CUSTOMER :M/s.ISGEC HEAVY ENGINEERING LTD.

CUST.ORDER. NO :233008/JP0030 Dt: 16.06.14

HBL JOB NO. :TP-14-3-


TP-14 5918
-3-5918

HBL POWER SYSTEMS LIMITED


LALGADI, MALAKPET
SHAMEERPET (MANDAL)
RANGAREDDY (DIST)
HYDERABAD – 500 078
(TELANGANA
TELANGANA))
INDIA
Doc. Ref. No : PEE/P65807
Rev. No. 02
Date 19.03.15 HBL Power Systems Ltd.
Sheet 1 of 2 RECTIFIER DIVISION

SYSTEM DESCRIPTION (AS BUILT)

CUSTOMER : M/s.ISGEC HEAVY ENGINEERING LTD.


PROJECT : 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP
PO NO. : 233008/JP0030 Dt: 16.06.14
HBL JOB NO. : TP-14-3-5918
TYPE OF UNIT : 110V TP 220A FC & FCBC+FLOAT DVR
QUANTITY : 01 NO.

PREPARED BY:KavyaSri CHECKED:KLN APPROVED:BNR

SYSTEM CONFIGURATION
The system consists the following:

1) 110 TP 220A Float charger – 1 No


2) 110 TP 220A Float cum Boost charger-1 No

Both the chargers are connected to input ON/OFF MCCB+CONTACTOR+TOV. The


charger consists of three-phase full wave full controlled thyristor bridge.

On the DC side, both chargers are provided with output ON/OFF MCCB.Battery is made
parallel during normal condition to both the chargers. A battery to load contactor (K3) is
provided to operate both the chargers in parallel.

A separate MCCB box is provided for battery protection.

In both chargers, all the alarms are annunciated Locally by graphical display of AMU
(ALARM MONITORING UNIT) as well as LED display. The graphical display of AMU and
visual LED indications are provided on the front door of the panel and audio/alarm
through buzzer is provided. Alarm/buzzer Acknowledge and Alarm Reset push buttons
are provided through key pad push buttons on the front door of the panel. One pair of
summary/common potential free contact is provided for remote annunciation.

FCBC is provided with two positions Auto/Manual (SW2) and Mode selector switches
(SW3) whose positions are as follows.

Auto/Manual select or switch


selector Mode select or push buttons
selector

Position 1: AUTO PB 1: FLOAT


Position 2: MANUAL PB 2: BOOST

The function of the switches is as below


If Auto/Manual switch is selected in AUTO position the charger automatically turns into
Float or Boost modes depending on the battery conditions. In this position the
functioning of Mode select switches will be disabled.

If Auto/Manual switch is selected in MANUAL position the functioning of the charger


depends upon the selection of FLOAT/BOOST push buttons.
Doc. Ref. No : PEE/P65807
Rev. No. 02
Date 19.03.15 HBL Power Systems Ltd.
Sheet 2 of 2 RECTIFIER DIVISION

OPERATION

1) NORMAL CONDITION:

Under normal conditions the contactor K3 is in ON. Condition, it is assumed that the
battery is fully charged. Both float charger and boost charger will operate in parallel,
sharing the load and also keep the battery on float or fed by running by one charger.

2) IN CASE OF MAINS FAILURE:

In this case the battery will take over the total load through battery to load contactor.

3) UPON RESUMPTION OF MAINS POWER


POWER00

On resumption of the mains, both the chargers will supply the load and float charges the
battery. Depending on the condition of the battery FCBC goes to boost mode
automatically and come back to Float mode automatically if the AUTO/MANUAL switch is
in AUTO position. If the switch is in MANUAL mode, BOOST mode need to be selected
manually. During FCBC in boost mode load to battery contactor is in OFF position.

4) IN CASE OF CHARGER FAILURE OF FC DURING BOOST CHARGING OF FCBC

If FC Fails, FCBC will return to float mode. The contactor K3 will close & FCBC will supply
the load through contactor K3 as well as Trickle charge the Battery. The Contactor will
take 100-150ms for closing, during this period, the load will be supplied through 80%
Battery TAP.This application is to provide uninterrupted power supply for load.

5) IN CASE OF FCBC FAILS DURING BOOST CHARGING


FC which is supplying load will trickle charge the battery through K3 contactor. In this
condition “K3” will be in “close” condition.

Float DVR :
DVR is designed to maintain the load voltage within ±10% of the nominal
voltage.i.e., voltage window is given as 99V-121V. It is calculated for the continuous
load current of 193.13A.
Doc. Ref. No : PEE/P70807
Rev. No. 02
Date 19.03.15 HBL Power Systems Ltd.
Sheet 1 of 2 RECTIFIER DIVISION

TECHNICAL SPECIFICATION (AS BUILT)


CUSTOMER : M/s.ISGEC HEAVY ENGINEERING LTD.
PROJECT : 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP
PO NO. : 233008/JP0030 Dt: 16.06.14
HBL JOB NO. : TP-14-3-5918
TYPE OF UNIT : 110V TP 220A FC & FCBC+FLOAT DVR
QUANTITY : 01 NO.

PREPARED BY:KavyaSri CHECKED:KLN APPROVED:BNR

Sl. NO PARAMETER SPECIFICATION


1 AC input voltage 460V±10%, 3 phase, 4 wire
2 AC input frequency 60 Hz±5%
DC output voltage settings:
Nominal 110V DC
FC FCBC
3
Float Mode 55X2.25V/CELL=123.75V 55X2.25V/CELL=123.75V
55X2.3V/CELL=126.5V
Boost Mode NA
4 Current Limit 220A 220A
Battery current limit 0.2c OF Bty Ah i.e., (0.2X850= 170A)
AC to DC by means of a three phase full wave Full Controlled
5 Power Conversion
Bridge consisting of Thyristors.
±1% of set voltage for ±10% input variations, and 0-100%
6 Output Voltage Regulation
load variations.
7 Efficiency ≥80% At Full load
9 Ripple voltage ≤1% RMS at full load. (Without battery connected)
Switchgear:
10 a) Input side MCCB+CONTACTOR+TOV
b) Output side MCCB
b) Battery side MCCB BOX
Surge suppressors
Soft start feature
Total current limit
Control circuit & voltmeter fuses
11 Protection
Rectifier protection SEMICONDUCTOR fuses.
Capacitor fuses
Blocking diode for reverse voltage protection

I/P on led’s(R,Y,B))
O/P on led
Charger on float
Charger on boost
13 INDICATIONS Battery reverse protection
Doc. Ref. No : PEE/P70807
Rev. No. 02
Date 19.03.15 HBL Power Systems Ltd.
Sheet 2 of 2 RECTIFIER DIVISION

14 ALARMS FC FCBC
Mains fail
Mains fail
Output under voltage
Output under voltage
Output over voltage
Output over voltage
Charger fail
Charger fail
Battery low
Battery low
Charger overload
Charger overload
DC earth fault
DC earth fault
Rectifier fuse fail
Rectifier fuse fail
Capacitor fuse fail
Capacitor fuse fail
I/P MCCB trip
I/P MCCB trip
O/P MCCB trip
O/P MCCB trip
DC contactor ON

All the alarms are annunciated Locally by graphical display of AMU (ALARM MONITORING
UNIT) as well as LED display. The graphical display of AMU and visual LED indications are
provided on the front door of the panel and audio/alarm through buzzer is provided.
Alarm/buzzer Acknowledge and Alarm Reset push buttons are provided through key pad
push buttons on the front door of the panel. One pair of summary/common potential free
contact is provided for remote annunciation.
15 Operating Temperature 0-45 DEG C
PANEL
Dimensions 2400(L)X800(W)X2115(H)
16
Protection Grade IP-42
Paint shade RAL-7035
MAGNETICS
Insulation class Class F
17
Average winding temp. Rise 90 Deg. C
over ambient
18 Insulation break down voltage 2KV for 1 Min
19 Type of cooling Natural air cooling.
1100V grade PVC insulated copper used..
20 CABLES: Ferrules will be provided at both ends of each control
wire for identification.
DVR is designed to maintain the load voltage within
±10% of the nominal voltage.i.e., voltage window is
21 DVR given as 99V-121V. It is calculated for the continuous
load current of 193.13A.
DOC. REF. NO : PEE/P70808
REV. NO. 02
DATE 19.03.15 HBL POWER SYSTEMS LTD.
SHEET 1 OF 1 POWER ELECTRONICS DIVISION
.

TECHNICAL SPECIFICATION (AS BUILT)

CUSTOMER : M/s.ISGEC HEAVY ENGINEERING LTD.


PROJECT : 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP
PO NO. : 233008/JP0030 Dt: 16.06.14
HBL JOB NO. : 5918
TYPE OF UNIT : 110V COM DCDB
QUANTITY : 01 NO.
PREPARED BY: KavyaSri CHECKED BY: KLN APPROVED BY: BNR .

01 DC INPUT 110 V D.C.

02 SWITCHGEAR
A) INCOMING 400A ON/OFF MCCB– 01No
DC, 2P, 125A, MCCB - 2 Nos.
DC, 2P, 63A, MCB - 10 Nos.
B) OUTGOINGS
DC, 2P, 32A, MCB - 15 Nos.
DC, 2P, 20A, MCB - 15 Nos.
OPERATING AMBIENT TEMP.
03 0°C. To 45°C.
SURROUNDING THE PANEL:

DC VOLTMETER(FOR I/C)
METERS (96x96 Sq. mm, 1.0% ACC.
04 DC AMMETER(FOR I/C )
Digital type)

05 INDICATING LMAPS ON LEDs for all incoming & outgoing feeders.


PANEL (DCDB will be of Compartmentalized in construction)
a. Dimensions 1600(L)X600(W)X2115(H)
b. Protection grade IP-42
c. Paint shade RAL-7035
1100V Grade PVC insulated copper used. Ferrules Will
08 CABLES
be provided for identification of connection.
09
Insulated Copper bus bars will be used power wiring
BUBARS
wherever necessary and for ear thing connection.
1 Of 4

HBL Doc. Ref. No. PEE/P60807


Rev.. 2 BILL OF MATERIALS
Date 20.03.15 (AS BUILT) HBL Power Systems Ltd
Power Electronics Division

CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD


PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP
CLIENT
CONSULANT
CUTOMER P.O. NO:
NO:233008/JP0030 Dt: 16.06.14
TYPE OF UNIT: 110V TP 220A FC & FCBC+FLOAT DVR
JOB NO: 14-03-5918
QUANTITY: 1

PREPARED BY:KavyaSri CHECKED BY:KLN APPROVED BY:BNR

SL
DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
NO
2400(L)X800(W)X211
1 CONSOLE 2400(L)X800(W)X2115(H) HBL XXXXX NO 1
5(H)
MAGNETICs/FILTER
2 C1 FILTER CAPACITOR(FC) 6800 MFD/250V, ELECTROLYTE 6800 MFD/250V 6
SARADA 0315377322681211 NO
CAPACITOR (SARADA)
3 C2 FILTER CAPACITOR(FCBC) 6
0.32mH 300HZ AT
4 L1, L2 CHOKE 0.32mH 300HZ AT 220A DC HBL NO 2
220A DC
43.86KVA 43.86KVA PRI 460V
5 T1, T6 MAIN TRANSFORMER PRI 460V±10% 55.05A HBL 55.05A SEC 113 V NO 2
SEC 113V 224.40A 224.40A
50 VA 460±10%
50 VA 460±10% SEC1:18V 1A SEC1:18V 1A
6 T2, T7 CONTROL TRANSFORMER HBL NO 2
SEC2:15V 1A SEC3:15V 1A SEC2:15V 1A
SEC3:15V 1A
10 VA 265±10%
7 T3-T5, T8-T16 SYNC. TRANSFORMAER 10 VA 265±10% SEC1:0-10V 1A HBL NO 12
SEC1:0-10V 1A
PANEL LIGHTING 500 VA PRI 460V
8 T17 500 VA PRI 460V SEC 120V 2.17A HBL NO 1
TRANSFORMER SEC 120V 2.17A
RECTIFIER
THYRISTOR CAPSULE TYPE 507A
9 HIRECT H507CH12 0315351150507611` NO 12
1200PIV
V1-V6, V7-V12 THYRISTORS
10 HEAT SINK ALUMINIUM EXTRUDED
EIA EIA1717 (150MM) 0333220918308111' NO 28
TYPE 3081 (EIA1717 150MM) EIA
11
V13, V16 FREEWHEELING DIODE DIODE CAPSULE TYPE NORMAL
12 HIRECT SH6C450 0315352150450311` NO 2
450A 600PIV
HEAT SINK ALUMINIUM EXTRUDED
13 EIA EIA1717 (150MM) 0333220918308111' NO 8
V14-V15, V17- TYPE 3081 (EIA1717 150MM) EIA
BLOCKING DIODE(2 IN llel)
V18 DIODE CAPSULE TYPE NORMAL
14 HIRECT SH6C450 0315352150450311` NO 4
450A 600PIV
HEAT SINK ALUMINIUM EXTRUDED
15 EIA EIA1717 (150MM) 0333220918308111' NO 2
TYPE 3081 (EIA1717 150MM) EIA
V19 TAPCELL DIODE
DIODE CAPSULE TYPE NORMAL
16 HIRECT SH6C450 0315352150450311` NO 1
450A 600PIV
HEAT SINK ALUMINIUM EXTRUDED
17 EIA EIA1717 (150MM) 0333220918308111' NO 8
TYPE 3081 (EIA1717 150MM) EIA
V20-V23 DVR DIODES
DIODE CAPSULE TYPE NORMAL
18 HIRECT SH6C450 0315352150450311` NO 4
450A 600PIV
SWITCHGEAR
AC3 DUTY 80A 3 POLE 100V-250V
19 K1, K2 I/P CONTACTOR ABB AF80-30-00-13 NO 2
AC/DC COIL

20 K3 BTY TO LOAD CONTACTOR


AC3 DUTY 110A 3 POLE 48-130V
ABB AF110-30-11-69 0314337741121411 NO 2
AC/DC COIL AUX 1NO+1NC
21 K4 DVR CONTACTOR

T4H 250 F F TMA 3P


22 3P 80A 50KA 460V AC 60Hz ABB NO 2
R80(50KA)
Q1, Q4 I/P ON/OFF MCCB
ACCESSORIES AUXILAIRY AND
23 ALARM SWITCH 1C/O 250V AC/DC ABB AUX 1Q 1SY NO 2
FOR MCCB T1-T6
AUX & ALA SWITCH 1C/O FOR MCCB
24 SCHNEIDER 29450 NO 2
FOR CVS 100-630
Q2, Q5 O/P ON/OF MCCB
25 3P 320A 36KA AC/DC SCHNEIDER LV540305 NO 2

PANEL LIGHTING ON/OFF


26 Q3, Q6 2P 6A 10KA 240V/415V AC SCHNEIDER NBKRA102PC06A `0315320112500611 NO 2
MCB
2 Of 4

HBL Doc. Ref. No. PEE/P60807


Rev.. 2 BILL OF MATERIALS
Date 20.03.15 (AS BUILT) HBL Power Systems Ltd
Power Electronics Division

SL
DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
NO
SWITCHGEAR
CAM TYPE FRONT PANEL
27 SW1, SW3 CHARGER ON/OFF SWITCH MOUNTING KNOB HANDLE 1P SALZER(L&T) 61001SAB03TDYR 0314310330011211` NO 2
ON/OFF 6A AC/DC
CAM TYPE FRONT PANEL
AUTO/MANUAL SELECTOR
28 SW2 MOUNTING KNOB HANDLE 2P 2WAY SALZER(L&T) 61038SBB03TDYR 0314310330122211' NO 1
SWITCH
NO/OFF 10A AC/DC
THERMAL OVERLOAD DIRECT MOUNTING 45-63A
29 TH1, TH2 ABB TA75DU 63 0314335520261611 NO 2
RELAY SUITABLE FOR A50-A75/AF50-AF75
FUSES
TERMINALS 2.5 SQ MM CLIP ON
F1-F3, F11- CONNECT
30 CONTROL CIRCUIT FUSES TYPE WITH 1A GLASS FUSE CSFL4U 0314328135092511` NO 12
F13, F21-F26 WELL
CONNECTWELL
F4-F9, F14- SEMICONDUCTOR FUSE 315A 690V
31 RECTIFIER FUSES BUSSMANN 315MMT 0314303253531511` NO 12
F19 AC 200KA
DIN TYPE HRC NH DUAL INDICATOR
32 BUSSMANN 80NHG00B 0314303213308011' NO 2
80A 500V AC 120KA
F10, F20 FILTER CAPACITOR FUSE
FUSE BASE DIN TYPE HRC NH DUAL
33 BUSSMANN SB 00-PB 0314304205016011' NO 2
INDICATOR 160A 660/690V AC
RELAY'S
RELAY PANEL MOUNTED TYPE, 48V SALZER 48V DC 5A 3C/O
34 0314334613230611` NO 1
DC 5A 3C/0 (L&T) RELAY(SALZER)
RL1 DVR RELAY
RELAY SOCKET 11 PIN BLACK
35 LAPTRON LPF113A-E 0315382402110211 NO 1
LAPTRON LPF113A-E
GENERAL ITEMS
36 BZ1, BZ2 BUZZER ALARMS BUZZER 12V DC ION ION 12V BUZZER ION 0314325101301211 NO 2
37 CFL1-CFL4 CFL LAMP CFL TYPE 11W PHILIPS LAMP 11W PHILIPS 0314510761123111 NO 4
38 CT1-CT6 CURRENT TRANSFORMER 75/5A AC RING TYPE 5VA 1%ACC AE 75/5A 5VA (AE) 0314308114420711 NO 6
DOOR
39 DS1-DS4 1NC(WHITE) SREE SURAJ 1NC (WHITE) NO 4
SWITCH
22.5MM PUSH BUTTON ACTUATOR
HD15C1 WITH 1NO
40 PB1 RED FLUSH HEAD NON ESBEE NO 1
CONTACT
ILLUMINATED WITH 1NO CONTACT
PUSH BUTTON
22.5MM PUSH BUTTON ACTUATOR
HD15C1 WITH 1NC
41 PB2 RED FLUSH HEAD NON ESBEE NO 1
CONTACT
ILLUMINATED WITH 1NC CONTACT
SWITCH&POWER SOCKET WITH
42 PS1, PS2 POWER SOCKET GANG SURFACE BOX 13A, 240V, CPL 3 PIN 13A 0314510713024011' NO 2
UNIVERSAL TYPE
43 R1-R3, R6-R8 20K Ohm 12W 20K Ohm 12W, WIRE WOUND TYPE APA 20K Ohm 12W NO 6
44 R4, R9 2K5.Ohm 12W 2K5.Ohm 12W, WIRE WOUND TYPE APA 2K5.Ohm 12W NO 8
45 R5, R10 12 K.Ohm 12W 12 K.Ohm 12W, WIRE WOUND TYPE APA 12 K.Ohm 12W NO 2
46 R11, R18 10 Ohms 12W 10 Ohms 12W, WIRE WOUND TYPE APA 10 Ohms 12W NO 2
47 R12-R17 0.22 Ohms 6W 0.22 Ohms 6W, WIRE WOUND TYPE APA 0.22 Ohms 6W NO 12
48 SH1, SH2 CHARGER SHUNT 300A/75mV WITH
300A/75mV WITH 1%ACC AE 0314309103003911 NO 4
1%ACC AE
49 SH3, SH4 BATTERY SHUNT
50 SPH1, SPH2 SPACE HEATER 80-100W 240VAC GIRISHEGO 80-100W 240VAC NO 2
THERMOSTAT FOR
51 TSC1, TSC2 2 - 85 DEG C ELCON 2 - 85 DEG C 0314510725085911` NO 2
SPACE HEATER CONTROL
22.5MM CLUSTER
52 VD1, VD5 22.5MM CLUSTER LED RED 230V AC ESBEE LED RED 230V AC 0315352984139911 NO 2
(ESBEE)
22.5MM CLUSTER
22.5MM CLUSTER LED YELLOW 230V
53 VD2, VD6 I/P ON LED'S ESBEE LED YELLOW 230V 0315352984339911 NO 2
AC
AC (ESBEE)
22.5MM CLUSTER
54 VD3, VD7 22.5MM CLUSTER LED BLUE 230V AC ESBEE LED BLUE 230V AC 0315352984639911 NO 2
(ESBEE)
3 Of 4

HBL Doc. Ref. No. PEE/P60807


Rev.. 2 BILL OF MATERIALS
Date 20.03.15 (AS BUILT) HBL Power Systems Ltd
Power Electronics Division

SL
DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
NO
GENERAL ITEMS
22.5MM CLUSTER
55 VD4, VD8 O/P ON LED'S 22.5MM CLUSTER LED RED 110V DC ESBEE LED RED 110V DC 0315352984171911 NO 2
(ESBEE)
PCB'S
PCB POPULATED 3PH RC CARD 69- 69-00003(110V)
56 A1, A14 HBL 0315380946000311 NO 2
00003(110V) REV:0 REV:0
PCB POPULATED PULSE
57 A2, A15 TRANSFORMER CARD 69-00082 HBL 69-00082 REV:3 0315380949308211 NO 2
REV:3
PCB POPULATED CONNECTOR
58 A3, A16 HBL 69-00360 REV:1 0315380928036011` NO 2
CARD 69-00360 REV:1
PCB POPULATED 3PH CONTROL
59 A4, A17 HBL 69-00081 REV:2 0315380949208111 NO 2
CARD 69-00081 REV:2
PCB POPULATED ADAPTOR CARD
60 A5, A18 HBL 69-00393 REV:0 0315380949039311` NO 2
69-00393 REV:0
PCB POPULATED AUXILIARY 69-
61 A6, A19 HBL 69-00398 REV:0 NO 2
00398 REV:0
PCB POPULATED TIME DELAY CARD
62 A7, A20 HBL 69-00169 REV:0 0315380949016911 NO 2
69-00169 REV:0
PCB
PCB POPULATED AMU CARD 69-
63 A8, A21 HBL 69-00382 REV:3 0315380949338211` NO 2
00382 REV:3
PCB POPULATED KEYPAD,DISPLAY
64 A9, A22 HBL 69-00383 REV:2 0315380949238311` NO 2
& LED CARD 69-00383 REV:2
PCB POPULATED DC-DC 69-00076(110V)
65 A10, A23 HBL 0315380946007611 NO 2
CONVERTER 69-00076(110V) REV:0 REV:0
A11-A13, A24- PCB POPULATED FUSE FAIL CARD
66 HBL 69-00390 REV:0 0315380949039011` NO 6
A26 69-00390 REV:0
PCB POPULATED ANALOG CARD 69-
67 A27, A28 HBL 69-00365 REV:2 0315380932636511` NO 2
00365 REV:2
PCB POPULATED RELAY CARD 69-
68 A29, A30 HBL 69-00385 REV:0 0315380949038511` NO 2
00385 REV:0
PCB POPULATED DVR CARD 69- 69-00325(110V)
69 A31 HBL 0315380946032511` NO 1
00325(110V) REV:0 REV:0
TERMINAL
70 X1-X4 FC INPUT TERMINALS HEXAGONAL BOLTS M8X60MM MS
REPUTED M8X60MM 0314328210006011 NO 8
ZINC WHITE PASSIVATION TYPE
71 X5-X8 FCBC INPUT TERMINALS

72 X9, X10 LOAD TERMINALS


HEXAGONAL BOLTS M12X70MM MS
REPUTED M12X70MM NO 5
TERMINALS TO BATTERY ZINC WHITE PASSIVATION TYPE
73 X11, X12
MCCB BOX
74 X13 TAP CELL TERMINAL
FC-SUMMARY PFC
75 X14, X15
TERMINALS
FCBC-SUMMARY PFC
76 X16, X17
TERMINALS KUT 2.5 ELMEX KUT 2.5 0314328110192511` NO 10
77 X18, X19 SPARE TERMINALS
INTERLOCK TERMINALS
78 X20-X23
FOR 'NC' CONTACT
CABLES, BUSBARS AND CONNECTORS

79 FRC1, FRC6, CONNECTOR 26PIN LOCK TYPE FRC MALE


0314329308102611' NO 12
FRC7, FRC10- REPUTED 26 PIN FRC MALE &
CONNECTOR
FRC12 0314322912699911`
80 CABLES 0

81 FRC2, FRC3, CONNECTOR 0314131091311411' NO 8


14 PIN LOCK TYPE FRC FEMALE
REPUTED 14 PIN FRC MALE &
FRC15, FRC16 CONNECTOR
0314322916999911`
82 CABLES 0
0314329309200911`
34 PIN LOCK TYPE FRC FEMALE
83 FRC4, FRC17 CONNECTOR REPUTED 34 PIN FRC FEMALE & NO 4
CONNECTOR
0314322913499911`
4 Of 4

HBL Doc. Ref. No. PEE/P60807


Rev.. 2 BILL OF MATERIALS
Date 20.03.15 (AS BUILT) HBL Power Systems Ltd
Power Electronics Division

SL
DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
NO
CABLES, BUSBARS AND CONNECTORS
0314329309200911`
34 PIN LOCK TYPE FRC FEMALE
84 FRC4, FRC17 CABLES REPUTED 34 PIN FRC FEMALE & MTR 0
CONNECTOR
0314322913499911`

0314131091311611'
85 CONNECTOR 16 PIN LOCK TYPE FRC FEMALE NO 4
FRC8, FRC13 REPUTED 16 PIN FRC MALE &
CONNECTOR
0314322917999911`
86 CABLES 0

0314329410111011'
87 CONNECTOR 10 PIN LOCK TYPE FRC FEMALE NO 4
FRC9, FRC14 REPUTED 10 PIN FRC MALE &
CONNECTOR
0315380092516011`
88 CABLES 0
GI BUSBAR/STRIP
89 GI1 EARTHING BUSBAR GI BUSBAR/STRIP 50MMX6MM REPUTED 0314109905000511` MTR 0
50MMX6MM
WA1-WA40,
WA67-WA106,
WA150- 0.5 SQ MM COPPER MULTISTRAND 0.5 SQ MM GREY
WA165, HR/FR PVC INSULATED COPPER
90 HAVELLS 0314322711690511 MTR 0
WA167, UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
WA181- 1100V GREY CABLE (HAVELLS)
WA190,
WA192
PCB WIRING
WA41-WA66,
WA107-
WA149,
0.5 SQ MM COPPER MULTISTRAND 0.5 SQ MM BLACK
WA166,
HR/FR PVC INSULATED COPPER
91 WA168- HAVELLS 0314322711190511 MTR 0
UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
WA180,
1100V BLACK CABLE (HAVELLS)
WA191,
WA193-
WA254
2.5 SQ MM COPPER MULTISTRAND 2.5 SQ MM GREY
WB1-WB29, HR/FR PVC INSULATED COPPER
92 HAVELLS 0314322711692511 MTR 0
WB33-WB59 UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
1100V GREY CABLE (HAVELLS)
CONTROL WIRING
2.5 SQ MM COPPER MULTISTRAND 2.5 SQ MM BLACK
WB30-WB32, HR/FR PVC INSULATED COPPER
93 HAVELLS 0314322711192511 MTR 0
WB60-WB90 UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
1100V BLACK CABLE (HAVELLS)
16 SQ MM COPPER MULTISTRAND 16 SQ MM BLACK
HR/FR PVC INSULATED COPPER
94 WF1-WF24 HAVELLS 0314322711101611 MTR 0
UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
1100V BLACK CABLE (HAVELLS)
COPPER BUSBAR 20MMX3MM CU BUSBAR
95 WK1-WK6 REPUTED 0314103902003911` MTR 0
ELECTROLYTIC GRID TINNED 20MMX3MM
COPPER BUSBAR 20MMX6MM CU BUSBAR
96 WL1-WL59 REPUTED 0314103902006911` MTR 0
ELECTROLYTIC GRID TINNED 20MMX6MM
97 ENGRAVING/PACKING/ HARDWARE
1 Of 3

HBL Doc. Ref. No. PEE/P 60808


Rev.. 2 BILL OF MATERIALS
Date 3/19/2015 (AS BUILT) HBL Power Systems Ltd
Power Electronics Division

CUSTOMER: M/s.ISGEC HEAVY ENGG LTD


PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP
CLIENT
CONSULANT
CUTOMER P.O. NO:
NO:233008/JP0030 Dt:16.06.14
TYPE OF UNIT: 110V COM DCDB
JOB NO: TP-14-3-5918
QUANTITY: 1

PREPARED BY:KavyaSri CHECKED BY:KLN APPROVED BY:BNR

SL
DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
NO
1600(L)X600(W)X211
1 CONSOLE 1600(L)X600(W)X2115(H) HBL 0 NO 1
5(H)
SWITCHGEAR
2 Q1 DCDB I/C ON/OFF MCCB 3P 400A 50KA AC/DC SCHNEIDER LV540316 NO 1

3 Q2, Q3 DCDB O/G ON/OFF MCCB 3P 125A 36KA AC/DC SCHNEIDER LV516332 NO 2

4 Q4-Q13 2P 63A 10KA 250V DC SCHNEIDER MGN22332 0315321112506311` NO 10

5 Q14-Q28 DCDB O/G ON/OFF MCB 2P 32A 10KA 250V DC SCHNEIDER MGN22329 0315321112503211` NO 15

6 Q29-Q43 2P 20A 10KA 250V DC SCHNEIDER MGN22327 0315321112502011` NO 15

FUSES
TERMINALS 2.5 SQ MM CLIP ON
CONNECT
7 F1 CONTROL CIRCUIT FUSES TYPE WITH 1A GLASS FUSE CSFL4U 0314328135092511` NO 1
WELL
CONNECTWELL
METERS
ANALOG VOLTMETER 0-200V DC 96 0-200V DC 96 SQ MM
8 P1 DCDB I/C VOLTMETER RISHAB 0314307216321111` NO 1
SQ MM 1%ACC 90D 1%ACC 90D RISHAB
ANALOG AMMETER DC 0-400A(EXT
0-400A DC96 SQMM
9 P2 DCDB I/C AMMETER SHUNT) 96SQ.MM 90DEG 1%ACC RISHAB 0314307212321411` NO 1
1%ACC 90D RISHAB
RISHAB
GENERAL ITEMS
R2, R4, R6,
R8, R10, R12,
R14, R16,
R18, R20,
R22, R24,
R26, R27,
R29, R31,
R33, R35,
R37, R39,
R41, R43,
WIREWOND RESISTOR (TEST WIREWOND
10 R45, R47, RESISTORS REPUTED NO 44
SELECTED) RESISTOR1
R49, R51,
R53, R55,
R57, R59,
R61, R63,
R65, R67,
R69, R71,
R73, R75,
R77, R79,
R81, R83,
R85, R87
400A/75mV WITH
11 SH1 INCOMER SHUNT 400A/75mV WITH 1%ACC AE 0314309104003911 NO 1
1%ACC AE
12 VD1 I/C ON LED
10MM LED RED KWALITY 10MM LED RED 0315355583199911` NO 43
13 VD2-VD43 O/G FEEDER ON LED'S
TERMINAL
M16X100L STUD
14 X1, X2 DCDB INPUT TERMINALS M16X100L STUD TYPE TERMINAL APL 0314328210025911 NO 2
TYPE TERMINAL
O/G FEEDER-1 SUPPLY
15 X3, X4
TERMINALS M10 X70L STUD
M10X70L STUD TYPE TERMINAL APL NO 4
O/G FEEDER-2 SUPPLY TYPE TERMINAL
16 X5, X6
TERMINALS
O/G FEEDER-3 SUPPLY
17 X7, X8
TERMINALS
O/G FEEDER-4 SUPPLY
18 X9, X10
TERMINALS
O/G FEEDER-5 SUPPLY
19 X11, X12
TERMINALS
O/G FEEDER-6 SUPPLY
20 X13, X14
TERMINALS
O/G FEEDER-7 SUPPLY
21 X15, X16
TERMINALS CONNECT
CSTS N5 CSTS N5 NO 20
O/G FEEDER-8 SUPPLY WELL
22 X17, X18
TERMINALS
O/G FEEDER-9 SUPPLY
23 X19, X20
TERMINALS
O/G FEEDER-10 SUPPLY
24 X21, X22
TERMINALS
O/G FEEDER-11 SUPPLY
25 X23, X24
TERMINALS
O/G FEEDER-12 SUPPLY
26 X25, X26
TERMINALS
2 Of 3

HBL Doc. Ref. No. PEE/P 60808


Rev.. 2 BILL OF MATERIALS
Date 3/19/2015 (AS BUILT) HBL Power Systems Ltd
Power Electronics Division

SL
DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
NO
TERMINAL
O/G FEEDER-13 SUPPLY
27 X27, X28
TERMINALS
O/G FEEDER-14 SUPPLY
28 X29, X30
TERMINALS
O/G FEEDER-15 SUPPLY
29 X31, X32
TERMINALS
O/G FEEDER-16 SUPPLY
30 X33, X34
TERMINALS
O/G FEEDER-17 SUPPLY
31 X35, X36
TERMINALS
O/G FEEDER-18 SUPPLY
32 X37, X38
TERMINALS
O/G FEEDER-19 SUPPLY
33 X39, X40
TERMINALS
O/G FEEDER-20 SUPPLY
34 X41, X42
TERMINALS
O/G FEEDER-21 SUPPLY
35 X43, X44
TERMINALS
O/G FEEDER-22 SUPPLY
36 X45, X46
TERMINALS
O/G FEEDER-23 SUPPLY
37 X47, X48
TERMINALS
O/G FEEDER-24 SUPPLY
38 X49, X50
TERMINALS
O/G FEEDER-25 SUPPLY
39 X51, X52
TERMINALS
O/G FEEDER-26 SUPPLY
40 X53, X54
TERMINALS
O/G FEEDER-27 SUPPLY
41 X55, X56
TERMINALS CONNECT
CSTS N5 CSTS N5 NO 60
O/G FEEDER-28 SUPPLY WELL
42 X57, X58
TERMINALS
O/G FEEDER-29 SUPPLY
43 X59, X60
TERMINALS
O/G FEEDER-30 SUPPLY
44 X61, X62
TERMINALS
O/G FEEDER-31 SUPPLY
45 X63, X64
TERMINALS
O/G FEEDER-32 SUPPLY
46 X65, X66
TERMINALS
O/G FEEDER-33 SUPPLY
47 X67, X68
TERMINALS
O/G FEEDER-34 SUPPLY
48 X69, X70
TERMINALS
O/G FEEDER-35 SUPPLY
49 X71, X72
TERMINALS
O/G FEEDER-36 SUPPLY
50 X73, X74
TERMINALS
O/G FEEDER-37 SUPPLY
51 X75, X76
TERMINALS
O/G FEEDER-38 SUPPLY
52 X77, X78
TERMINALS
O/G FEEDER-39 SUPPLY
53 X79, X80
TERMINALS
O/G FEEDER-40 SUPPLY
54 X81, X82
TERMINALS
O/G FEEDER-41 SUPPLY
55 X83, X84
TERMINALS
O/G FEEDER-42 SUPPLY
56 X85, X86
TERMINALS
CABLES, BUSBARS AND CONNECTORS
GI BUSBAR/STRIP
57 GI1 EARTHING BUSBAR GI BUSBAR/STRIP 50MMX6MM REPUTED 0314109905000511` MTR 0
50MMX6MM
0.5 SQ MM COPPER MULTISTRAND 0.5 SQ MM BLACK
HR/FR PVC INSULATED COPPER
58 WA1-WA129 HAVELLS 0314322711190511 MTR 0
UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
1100V BLACK CABLE (HAVELLS)
2.5 SQ MM COPPER MULTISTRAND 2.5 SQ MM BLACK
HR/FR PVC INSULATED COPPER
59 WB1-WB5 HAVELLS 0314322711192511 MTR 0
UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
1100V BLACK CABLE (HAVELLS)
3 Of 3

HBL Doc. Ref. No. PEE/P 60808


Rev.. 2 BILL OF MATERIALS
Date 3/19/2015 (AS BUILT) HBL Power Systems Ltd
Power Electronics Division

SL
DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
NO
CABLES, BUSBARS AND CONNECTORS
6 SQ MM COPPER MULTISTRAND 6 SQ MM BLACK
HR/FR PVC INSULATED COPPER
60 WD1-WD60 HAVELLS 0314322711100611 MTR 0
UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
1100V BLACK CABLE (HAVELLS)
10 SQ MM COPPER MULTISTRAND 10 SQ MM BLACK
HR/FR PVC INSULATED COPPER
61 WE1-WE61 HAVELLS 0314322711101011 MTR 0
UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
1100V BLACK CABLE (HAVELLS)
16 SQ MM COPPER MULTISTRAND 16 SQ MM BLACK
HR/FR PVC INSULATED COPPER
62 WF1-WF40 HAVELLS 0314322711101611 MTR 0
UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
1100V BLACK CABLE (HAVELLS)
COPPER BUSBAR 20MMX3MM CU BUSBAR
63 WK1-WK8 REPUTED 0314103902003911` MTR 0
ELECTROLYTIC GRID TINNED 20MMX3MM
64 WP1 400A FEEDER WIRING
COPPER BUSBAR 30MMX6MM CU BUSBAR
65 WP2, WP7 MAIN BUSBAR REPUTED 0314103903006911` MTR 0
ELECTROLYTIC GRID TINNED 30MMX6MM
66 WP3-WP6
67 ENGRAVING/PACKING/ HARDWARE
1 Of 1

HBL Doc. Ref. No. PEE/P60809


Rev.. 2 BILL OF MATERIALS
Date 20.03.15 (AS BUILT) HBL Power Systems Ltd
Power Electronics Division

CUSTOMER: M/s.ISGEC HEAVY ENGINEERING LTD.


PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP
CLIENT
CONSULANT
CUTOMER P.O. NO:
NO:233008/JP0030 Dt: 16.06.14
TYPE OF UNIT: 110V BATTERY MCCB BOX
JOB NO: 5918
QUANTITY: 1

PREPARED BY:KavyaSri CHECKED BY:KLN APPROVED BY:BNR

SL
DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
NO
600(L)X250(W)X600(
1 CONSOLE 600(L)X250(W)X600(H) HBL 0 NO 1
H)
SWITCHGEAR
2 Q1 BATTERY ON/OFF MCCB 3P 320A 36KA AC/DC SCHNEIDER LV540305 NO 1

RELAY'S
RELAY SOCKET 11 PIN BLACK
3 LAPTRON LPF113A-E 0315382402110211 NO 1
LAPTRON LPF113A-E
BATTERY REVERSE
RL1 0314334614230611`
CONNECTED RELAY RELAY PANEL MOUNTED TYPE, SALZER 110V DC 5A 3C/O
4 & NO 1
110V DC 5A 3C/0 (L&T) RELAY(SALZER)
0315382402110211
GENERAL ITEMS
5 D1 DIODE IN4007 REPUTED IN4007 0315352861400711` NO 1
WIREWOND RESISTOR (TEST WIREWOND
6 R1, R2 RESISTORS REPUTED NO 2
SELECTED) RESISTOR1
22.5MM CLUSTER
BTY REVERSE
7 VD9 22.5MM CLUSTER LED RED 110V DC ESBEE LED RED 110V DC 0315352984171911 NO 1
CONNECTED LED
(ESBEE)
TERMINAL
BTY MCCB BOX I/P
8 X1, X2
TERMINALS M12X70L STUD
M12X70L STUD TYPE TERMINAL APL 0314328210024911 NO 4
BTY MCCB BOX O/P TYPE TERMINAL
9 X3, X4
TERMINALS
INTERLOCK TERMINALS TO
10 X5, X6 FC I/P CONTACTOR COIL
PATH
KUT 2.5 ELMEX KUT 2.5 0314328110192511` NO 4
INTERLOCK TERMINALS TO
11 X7, X8 FCBC I/P CONTACTOR COIL
PATH
CABLES, BUSBARS AND CONNECTORS
2.5 SQ MM COPPER MULTISTRAND 2.5 SQ MM BLACK
12 WB1-WB6 CONTROL WIRING HR/FR PVC INSULATED COPPER
HAVELLS 0314322711192511 MTR 0
UNSHEATHED FLEXIBLE 1CORE MULTISTRAND
1100V BLACK CABLE (HAVELLS)
13 WB7-WB14
BTY INPUT & OUTPUT COPPER BUSBAR 20MMX6MM CU BUSBAR
14 WL1-WL4 REPUTED 0314103902006911` MTR 0
WIRING ELECTROLYTIC GRID TINNED 20MMX6MM
15 ENGRAVING/PACKING/ HARDWARE
1 2 3 4 5 6 7 8

SPECIFICATION FOR SYMBOLS & LEGENDS


A A
SYMBOLS DESCRIPTION SYMBOLS DESCRIPTION SYMBOLS DESCRIPTION

MCB TRANSFORMER FUSE

MCCB CHOKE GLASS FUSE

I>
CONTACTOR CONTACTOR / RELAY COIL RESISTOR
B B

CURRENT TRANSFORMER THERMAL OVERLOAD RELAY THYRISTOR

DIGITAL PANEL METER SPACE HEATER DIODE

ANALOG PANEL METER POWER SOCKET CAPACITOR

ROTARY SWITCH PUSH BUTTON TERMINAL


C C
CAM TYPE SWITCH IL ILLUMINATING LAMP BUZZER

SHUNT LED / LAMP THERMOSTAT

LEGENDS

D LEGEND DESCRIPTION LEGEND DESCRIPTION LEGEND DESCRIPTION D

A ELECTRONIC CARDS T TRANSFORMER TSC THERMOSTAT


\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

CT CURRENT TRANSFORMER L CHOKE BZ BUZZER/HOOTER

MOD THY-THY / DIODE-DIODE MODULE TH THERMAL OVERLOAD RELAY PB PUSH BUTTON

V THYRISTOR / DIODE SW TOGGLE / CAM / ROTARY SWITCH RL RELAY

F FUSE S SWITCH DS DOOR SWITCH

E R RESISTOR COS CHANGEOVER SWITCH PS POWER SOCKET E

Q MCB / MCCB VS VOLTMETER SELECTOR SWITCH IL ILLUMINATING LAMP

K CONTACTOR AS AMMETER SELECTOR SWITCH SPH SPACE HEATER

X TERMINAL SH SHUNT
3/20/2015 14:32

C CAPACITOR VD LED / LAMP


3/20/2015
53807

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 25.06.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 02 20.03.15 ASBUILT CHKD. KLN 1
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 11
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A
FLOAT CHARGER
460 V, 3 PHASE 4 WIRE SUPPLY

Q2 DVR DIODES
Q1 MOD1-MOD3
TH1
K1 T SH1 V
F V V X-X
X-X

I>

I>
LOAD TERMINALS
BLOCKING K
DIODE
RECTIFIER
B B

VD4
VD1-3
460 V, 3 PHASE 4 WIRE SUPPLY

FLOAT CUM BOOST CHARGER BATTERY MCCB BOX

TERMINALS
Q4 Q5
C MOD4-MOD6 C

BTY.
K2 T SH2 V2 SH3
X-X TH2 F X-X X-X X-X
I>

I>

I>
TO BTY MCCB BOX
BLOCKING
DIODE
RECTIFIER
X

TERMINAL
TAPCELL
VD8
D VD5-7
D
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

E E
3/20/2015 14:32
3/20/2015
53807

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 25.06.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 02 20.03.15 ASBUILT CHKD. KLN 2
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 11
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
WB8 WB11

/10.A1T13:PRI/N

T17:PRI/Ph-1, F21:1
2 2 2
VD1 VD2 VD3

/3.E2 F22:1
/10.A1 F23:1
A A

2WB10

WB13
1 1 1

WB7

20K Ohm 12W

20K Ohm 12W


/10.A1

/10.A1
/3.E2

20K Ohm 12W


2
2
Q1

WB14
1 R2

1 R3
R1
3-Ph , 4 WIRE ,460V AC SUPPLY

1
TH1

WB6
K1
FC INPUT TERMINALS

WB9
X1 1 2 CT1 T1
WF WF WF3 P1 WF

I> I> I>


P2

WB12
R R
/4.C1 J1
S1 S2

2
X2 3 4 CT2 5 6
WF WF WF P1 P2 WF
Y Y
/4.C1 J2
S1 S2

4
X3 5 6 CT3 3 4
B WF WF WF P1 P2 WF
/4.C1
B
J3

WA1
S1 S2 B N B
X4 5

6
1 2

WB5
WB1

1
WA3

2 F1
/3.E7 T5:PRI/N

2
X20

2
Q1 FOR BATTERY

F2
SW1
REVERSE

WA5
P NC PROTECTION RELAY FOR AC I/P CURRENT

1
WA2
WA57

'NC' CONTACT FROM

1
NO X21
MCCB BOX

2
WA65

WA4
F3
A1WB2

96 TH1 95 WB4
C C

1
WA- PCB WIRING 0.5Sqmm(WA1-WA254)
A5:CN11/1 /5.A6

K1
WB - CONTROL WIRING 2.5Sqmm(WB1-WB90)
/5.D5

T2
A2
WF - I/P WIRING 16Sqmm
/5.A1 A3:CN2/1
A10:1

WK- CAPACITOR WIRING20X3 CU BUSBAR PRI/460V S1/18V


WL - OUTPUT WIRING 20X6 CU BUSBAR S1/0V
WB3 /5.B1A3:CN2/2

WA7
WA6
/5.B1A3:CN2/3
S2/15V

WA8
S2/0V
/5.B1A3:CN2/4
/5.B1A3:CN2/5
S3/15V
PRI/0V S3/0V
D /5.B1A3:CN2/6 D
T3
Q3 /5.B1A3:CN2/7
PRI/P S1/10V
/6.D2 Q6:1

WB17 WB18 WB20 WB21 WB23 PRI/N S1/0V


\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

WA12
1 2

WA9
1 1
T4 A3:CN2/8
DS1 DS2 /5.B1
1

PRI/P S1/10V
TSC1 2 PRI/N S1/0V
2
2

WA10
L

WA13
T17

1 WB22

WB24
WB15
WB19

X1 /3.A2
PRI/Ph-1 SEC/120V PS1 G T5 A3:CN2/9
/5.B1
E PRI/P S1/10V E

1
2 N WA11 PRI/N S1/0V
WB16 PRI/Ph-2 SEC/0V CFL1 CFL2 T1:N /3.B8 /5.C1
X2 /3.A1 SPH1
CFL CFL A3:CN3/4
1 2

2
3/20/2015 14:32

Q6:3 /6.F2

WB29 WB28 WB27 WB26 WB25


3/20/2015

3 4
53807

SPACE HEATER & PANEL LTG CKT

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 25.06.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 02 20.03.15 ASBUILT CHKD. KLN 3
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 11
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Q2

V14
L1
1

1
A 2 A

2
WL WL WL 1 2 WL17 WL WL
/9.A1

I>
V20:2

WL
WL
/10.B7A11:CN2/1

A6:CN4/1, A27:CN3/1
/10.B7 A11:CN2/5 /10.B7 A11:CN2/9

WB30
1
1

WK
1

/5.D5
/10.A5

1
F4 F5 F6

V15
WL

12 K.Ohm 12W
2
2

2
2
/11.E4 A13:CN2/1
/10.B7A11:CN2/2 /10.B7A11:CN2/6 /10.B7 A11:CN2/10

R5
1
WL
F10

1
WL

WL
B B

2
1 1 1
3

WB31
V1 3 3 /11.E4 A13:CN2/2
V3 V5

A2:CN5/2
2 A2:CN5/1

A2:CN7/2
2 2

A2:CN7/1
/4.E2

A2:CN3/2

WK
/4.E2

A2:CN3/1
1

/4.E3

/4.E3

/4.E3

/4.E3
WL V13
T1:R /3.B8

2K5.Ohm 12W
2

2
WL 1
T1:Y /3.B8

+
WL C1
T1:B /3.B8 VD4

R4
-
2

/10.B5 A27:CN3/12
1
1 1 1
C 3 3 3
C
V2

WL
A2:CN6/1

A2:CN6/2

2 V4 V6

A2:CN4/2
A2:CN4/1
2 A2:CN2/1 2

A2:CN2/2
/4.E2

/4.E2

/4.E3

/4.E3
/4.E3

/4.E3
WL

WB32
WL
WL

/10.B8A12:CN2/5 /10.B8 A12:CN2/9

WK3
/10.B8A12:CN2/1
1

1
WA15

F7 F8 F9
WA16
WA14

2
/10.B8A12:CN2/2 /10.B8 A12:CN2/6 /10.B8 A12:CN2/10 SH1
5
WL WL WL 1 2 WL 6 WL
/9.B1

I>
D -VE +VE D
SH4:1
A3:CN2/10,
WA17

/4.C2 V2:1

/5.B1 A6:CN4/2,
/4.B2 V1:1

/4.C2 V2:3

/4.B3 V3:1

/4.C3 V4:1

/4.B4 V5:1

/4.C4 V6:1
/4.C3 V4:3

/4.B4 V5:3
/4.B2 V1:3

/4.B3 V3:3

/4.C4 V6:3

/5.B1
A3:CN3/1, /10.A5 /5.D4 A27:CN3/5
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

A27:CN3/6 /10.A5
Q2
WA18

P NC

WA58
NO
WA19
WA20

WA21
WA22

WA23
WA24

WA25
WA26

WA27
WA28

WA29
WA30

WA66
CN5/1
CN5/2

CN6/1
CN6/2

CN7/1
CN7/2

CN2/1
CN2/2

CN3/1
CN3/2

CN4/1
CN4/2

E E
1 2 3 4 5

A5:CN11/2 /5.A6

/5.D5
A1 A2

A10:1
RC CARD PULSE TRANSFORMER CARD
69-00003(110V) REV:0 69-00082 REV:3
CN1
3/20/2015 14:32

/5.C4 A4:CN2
3/20/2015
53807

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 25.06.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 02 20.03.15 ASBUILT CHKD. KLN 4
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 11
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/11.C2
A5:CN12/10
A5:CN12/5

A29:CN11/2

/5.E2 A8:CN3
/5.A2 A3:CN5/7
/5.A7

/5.A7

/5.D5 A6:CN2/1
/5.D5 A6:CN2/3
/5.D2 A3:CN4/5

/5.A2 A3:CN5/9
/5.E5 A10:2
/3.C2 Q1:P
/4.E7 Q2:P

/5.E5 A10:2
/5.D7 A7:6
WA63

WA62

WA64
A A

CN5/1
CN5/2
CN5/10
CN5/9
CN5/8
CN5/7
CN5/6
CN5/5
CN5/4
CN5/3

FRC8
WA62
WA57
WA58

WA59

WA56
WA60
WA61

WA63
WA49
WA51
WA31
T2:S1/18V/3.C8 CN2/1
WA32
T2:S1/0V /3.D8 CN2/2

CN11/1

CN12/1

CN10/1
CN11/2
CN11/3
CN11/4
CN11/5
CN11/6

CN12/2
CN12/3
CN12/4
CN12/5
CN12/6
CN12/7
CN12/8
CN12/9
CN12/10

CN10/2
CN10/3
CN10/4

CN13
WA33

26 PIN FRC
T2:S2/15V/3.D8 A5
CN2/3
WA34

CN1
T2:S2/0V /3.D8 FRC1 A4 ADOPTER CARD
CN2/4
WA35
T2:S3/15V/3.D8 CN2/5 CONTROL CARD 69-00393 REV:0 6 PIN PHEONIX 10 PIN PHEONIX 4 PIN PHEONIX 16 PIN FRC
WA36

26 PIN FRC

/9.C6 X11
T2:S3/0V /3.D8

/9.E5 X12
CN2/6

CN1
WA37 69-00081 REV:2

CN3
T3:S1/10V/3.D8

ADOPTER INTERNAL WIRING CONFIGURATION


CN2/7

CH 7
CH 4
CH 6
CH 0

CH 6
CH 2

CH 5
CH 1
WA38

26 PIN FRC
B T4:S1/10V/3.E8 B

26 PIN FRC
CN2/8

5 PIN FRC

5 PIN FRC

5 PIN FRC

5 PIN FRC

5 PIN FRC
14 PIN FRC
CN1A
WA39
T5:S1/10V/3.E8 CN2/9

LD CRNT

CH CRNT
CN3A CN2

LD VOLT
BR VOLT

CH VOLT
BT VOLT
YB VOLT
RY VOLT

BTCNRNT
FLT-CT2
FLT-CT1
A3

R CRNT

B CRNT
WA41

TEMP 2
TEMP 1

Y CRNT
SH1:+VE /4.D6 CN2/10
CONNECTOR CARD 34 PIN FRC 14 PIN FRC

WA45
WA42 GND

WA46
FRC2

CH 11
SH1:-VE /4.D5

CH 10
CN3/1 CN2

F11/1
CN4

CH 9
CH 8
WA43

CN1

CN9

CN8

CN7

CN6

CN5

CN4
SH3:-VE /9.E3 CN3/2 69-00360 REV:1

A2:CN1 FRC3
WA44
SH3:+VE/9.E3 CN3/3
WA40
14 PIN FRC
T5:S1/0V /3.E8

CN1/1
CN3/4

CN1/2
CN1/3
CN1/4
CN1/5

FRC7
CN1A
FRC6

FROM A12
CN3/5

FROM A13
FROM A14
A27:CN4/10.B5

/4.F3
CN3/6
5 PIN WAGO
CN3/7

34 PIN FRC
A6
CN3/8 10 7 9

CN3
FRC4 AUXILIARY CARD 69-00076(110V) REV:0
C CN3/9 A7 C

A8:CN2 /5.D4
69-00398 REV:0
CN3/10 DC-DC CONVERTER
2 PIN WAGO 3 PIN WAGO TIME DELAY CARD
CARD
CN4/10

RL

CN4/2
CN4/1

CN2/3
CN2/2
CN2/1
CN4/1
CN4/2
CN4/3
CN4/4
CN4/5
CN4/6
CN4/7
CN4/8
CN4/9

A10 69-00169 REV:0

4
WA61,WA237

1 2 3 4 5 8 6

WA47
WA48

WA51
WA49
WA50

WA56
WA254

WA52

WA53
A9

SH1:+VE /4.D6
L1:2 /4.A5

A10:2 /5.E5
A5:CN12/7 /5.A7
A5:CN12/6 /5.A7
KEYPAD DISPLAY & WA54 WA55
/11.C2
/5.A7

A29:CN11/3

LED CARD
D 69-00383 REV:2 D

A5:CN12/1 /5.A7
26 PIN FRC

X12 /9.E5
X11 /9.C6
/11.D1
/3.C2
/4.E7
A27:CN2/2,/10.B3
CN2

FRC7
10 PIN FRC

A8
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

ALARM (AMU) CARD


69-00382 REV:3
CN5

BZ1:+ve
Q1:NO,
Q2:NO,
10 PIN FRC

A5:CN4 /5.C8
CN4
FRC9

16 PIN FRC

/11.D1
E E

A6:CN2/2, A5:CN11/5, /5.D5


A5:CN12/2, A27:CN2/9, /5.A6
/5.A7
/10.C3
FRC8

RABBIT
CN3

MODULE
RCM 2200 10 PIN FRC
A29:CN17/11.C4

CON5 CN6
A5:CN13 /5.A8
3/20/2015 14:32

A29:CN9/3
3/20/2015
53807

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 25.06.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 02 20.03.15 ASBUILT CHKD. KLN 5
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 11
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
WB40 WB43

/10.D1 T16:PRI/N
2 2 2

/10.D1 F25:1
/10.C1 F24:1

/10.D1 F26:1
VD5 VD6 VD7

A A

WB45
2WB39

WB42
1 1 1

WB46
20K Ohm 12W

20K Ohm 12W


20K Ohm 12W
2
2
R7

1 R8
R6
Q4
3-Ph , 4 WIRE ,460V AC SUPPLY

1
1
TH2

K2
FCBC INPUT TERMINALS

WB38

WB41
X5 CT4 T6
WF WF14 1 2 P1 WF WF

I> I> I>


P2

/7.C1 J4

WB44

WA67
S1 S2 R R

2
X6 3 4 CT5 5 6
WF WF P1 P2 WF WF
B Y Y
/7.C1 J5 B
S1 S2
3

4
5 6 CT6 3 4

2 F11 1
X7 WF WF P1 P2 WF WF
/7.C1 J6
S1 S2 B N B
5

6
1 2

WA69
X8
/6.D6 T10:PRI/N

2
WB33

WB37

WA71

F12

WA68
Q4

1
P NC

2
2
X22 FOR AC I/P CURRENT

F13
FOR BATTERY T7
NO
SW3
REVERSE /8.B1 A16:CN2/1
WA137

S1/18V

1
PRI/460V
PROTECTION RELAY
WA143

C S1/0V C
1

X23 'NC' CONTACT FROM /8.B1A16:CN2/2

WA70

WA73
MCCB BOX
95WB36 /8.B1A16:CN2/3
S2/15V
A1 WB34

S2/0V
/8.B1A16:CN2/4
TH2

/8.B1A16:CN2/5
S3/15V
A18:CN11/1 /8.A6

A23:1 /8.E5

PRI/0V S3/0V
K2 /8.B1A16:CN2/6
T8
96

/8.B1 A16:CN2/7

WA72
S1/10V
A2

PRI/P

WA74
PRI/N S1/0V

WA75
T9 WA78 A16:CN2/8
WB35
/8.B1
PRI/P S1/10V
D PRI/N
D
S1/0V

WA76
Q6 WA79
WB47 WB48 WB50 WB51 WB53 T10 A16:CN2/9
T17:SEC/120V /3.E3 /8.C1
1 2 PRI/P S1/10V
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

1 1 WA77 PRI/N S1/0V


T6:N /6.B7 /8.C1
DS3 DS4 A16:CN3/4
1

TSC2
2 2
2

L
WB52
WB49

1 WB54

PS2 G
1

E 2 N E
CFL3 CFL4
SPH2
CFL CFL
2

1
2
3/20/2015 14:32

WB59 WB58 WB57 WB56 WB55


T17:SEC/0V /3.E3
3 4
3/20/2015
53807

SPACE HEATER & PANEL LTG CKT

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 25.06.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 02 20.03.15 ASBUILT CHKD. KLN 6
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 11
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Q5

V17
A L2 A
1

1
2

2
WL WL WL 1 2 WL WL WB,WL,WL
/9.C1

I>
A30:CN13/1,

WL
A19:CN4/1, A28:CN3/1

WL
/10.E7 A24:CN2/1 X11

WB60
/10.E7A24:CN2/5 /10.E7 A24:CN2/9

1
1

WK
1

/8.D5
/10.D5
F15

2
F14

1
F16

WL

12 K.Ohm 12W

V18
2
2

2
2
/11.E8 A26:CN2/1
/10.E7 A24:CN2/2 /10.E7 A24:CN2/6 /10.E7 A24:CN2/10

R10
1
WL

WL
F20

1
WL
B B

2
1 1 1
3 3 3
V7 /11.E8 A26:CN2/2

A15:CN5/2

WB61
V9 V11
A15:CN5/1

A15:CN7/2
2

A15:CN7/1
2 2

A15:CN3/2
/7.E2

A15:CN3/1
/7.E2

WK
1

/7.E3

/7.E3

/7.E3

/7.E3
WL V16
T6:R /6.B8

2K5.Ohm 12W
2

2
WL 1
T6:Y /6.B8

+
WL C2
T6:B /6.B8 VD8

-
R9
2

1
C 1 C

/10.E5 A28:CN3/12
1 1

WL
3
A15:CN6/1

3 3
A15:CN6/2

V8

A15:CN2/2

A15:CN4/1

A15:CN4/2
V10 V12
A15:CN2/1
2 2 2
/7.E2

/7.E2

/7.E3

/7.E3
/7.E3

/7.E3
WL

WB62
WL
WL

/10.E8A25:CN2/1 /10.E8 A25:CN2/5 /10.E8 A25:CN2/9

WK
1

1
F17 F18 F19
2

2
WA80

WA81

/10.E8 A25:CN2/2
WA82

/10.E8 A25:CN2/6 /10.E8 A25:CN2/10 SH2


5 6 SH3:1, SH4:1, K3:A2
WL WL WL 1 2 WL WB,WL,WL,WL
/9.E1

I>
D D
-VE +VE

A16:CN2/10,
WA83
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

WA84

/8.C1 A19:CN4/2,
/7.C2 V8:1
/7.B2 V7:1

/7.C2 V8:3

/7.B3 V9:1

/7.C3 V10:1

/7.B4 V11:1

/7.C4 V12:1

A16:CN3/1, /8.C1
/7.C3V10:3

/7.B4V11:3
/7.B2 V7:3

/7.B3 V9:3

/7.C4V12:3

/8.D5 A28:CN3/5
A28:CN3/6 /10.D5
/10.D5
Q5
P NC

WA138
NO
WA93
WA94
WA85
WA86

WA87
WA88

WA90

WA91
WA92

WA95
WA96
WA89

WA144
E E
1 2 3 4 5
CN5/1
CN5/2

CN6/1
CN6/2

CN7/1
CN7/2

CN2/1
CN2/2

CN3/1
CN3/2

CN4/1
CN4/2

A14

A18:CN11/2 /8.A6
RC CARD

A23:1 /8.E5
69-00003(110V) REV:0 A15
PULSE TRANSFORMER CARD
69-00082 REV:3
3/20/2015 14:32

CN1
3/20/2015

/8.C4 A17:CN2
53807

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 25.06.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 02 20.03.15 ASBUILT CHKD. KLN 7
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 11
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
F
E
B

C
A

D
53807
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

MFR:
CLIENT:
PROJECT:
3/20/2015

CUSTOMER:
3/20/2015 14:32

CONSULTANT:
SH3:-VE /9.E3

T10:S1/0V/6.D8
SH3:+VE /9.E3
SH2:-VE /7.D5
T10:S1/10V /6.D8
T9:S1/10V /6.D8
T7:S3/0V /6.D8
T7:S3/15V /6.C8

SH2:+VE /7.D6
T8:S1/10V /6.D8
T7:S2/0V /6.C8
T7:S2/15V /6.C8
T7:S1/0V /6.C8
T7:S1/18V /6.C8

1
1

WA97

WA99
WA98

WA106
WA107
WA100
WA101

WA110
WA109
WA108
WA104
WA103
WA102

WA105

M/S.ISGEC HEAVY ENGINEERING LTD


CN4/1 CN5/10

CN3/9
CN3/8
CN3/7
CN3/6
CN3/5
CN3/4
CN3/3
CN3/2
CN3/1
CN2/9
CN2/8
CN2/7
CN2/6
CN2/5
CN2/4
CN2/3
CN2/2
CN2/1
WA113

CN3/10
CN2/10
CN4/2 CN5/9 /8.A7A18:CN12/5

1X43 MW PP HONDURAN GREEN,HONDURAS -EXP


WA112
CN4/3 CN5/8 /8.A4 SW2:2
WA111
CN4/4 CN5/7 A18:CN12/10
/8.A7

A16
/8.A7 WA230

2
2

WA114

HBL POWER SYSTEMS LTD.(P.E DIVISION)


/11.B2 CN4/5 CN5/6 /8.A5 SW2:B1
A29:CN4/1, /11.C6 WA115
CN4/6 CN5/5 /8.A5 SW2:A1
A30:CN11/3 WA116
CN4/7 CN5/4 /8.E8 PB1:NO
WA231 /8.E5 PB2:NC,
CN4/8 CN5/3

69-00360 REV:1
/11.B2
CN4/9 CN5/2 A29:CN4/2
WA117
CN4/10 CONNECTOR CARD CN5/1 /11.C6A30:CN11/2
14 PIN FRC 26 PIN FRC
CN1A CN1

QTY.:
A30:CN17/11.C8

HBL JOB NO:


CUST.PO.NO:
FRC13 FRC10

CUST.CONTR.NO:
A18:CN13/8.A8 FRC15

FRC14

01

3
3

CN3 CN4 CN5 CN1A CN1

14-03-5918
16 PIN FRC 10 PIN FRC 14 PIN FRC 26 PIN FRC
10 PIN FRC
FRC17
CN4
34 PIN FRC

233008/JP0030 Dt: 16.06.14


A22
A17

RABBIT

CON5
MODULE
69-00382 REV:3

RCM 2200
ALARM (AMU) CARD
LED CARD

A21 A15:CN1 FRC16


69-00383 REV:2
/7.F3
CN2
69-00081 REV:2
CONTROL CARD

CN6

4
4

KEYPAD DISPLAY &

26 PIN FRC
14 PIN FRC

10 PIN FRC
CN2

CN3
FRC11
A18:CN4 /8.C8 34 PIN FRC WA112 WA118
A16:CN5/8 /8.A2
WA126 WA123
A19

SH2:+VE/7.D6 CN4/2 CN1/1 /9.C6 X11


WA127
2

L2:2 /7.A5 CN4/1 CN1/2


1

WA124
WA128 CN1/3
A18:CN12/6 /8.A7 CN2/3 CN1/4
WA129 WA125

02
01

ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
REVN
SW2

69-00398 REV:0

A23:2 /8.D5 CN2/2 CN1/5 /9.E5 X12


WA130
5 PIN WAGO

AUXILIARY CARD

A18:CN12/7 /8.A7 CN2/1


B2
A2

Q4:NO, /6.C2

5
5

GND

2 PIN WAGO 3 PIN WAGO

Q5:NO, /7.E8
K3:1, A28:/9.D4

DATE
23.08.14
20.03.15
B1 WA114
A1 WA115

/10.E3
CN2/2,
/11.D5
A16:CN5/3 /8.A2

BZ2:+ve
ADOPTER INTERNAL WIRING CONFIGURATION

/8.D5 1
A19:CN2/2, A18:CN11/5, /8.A6 CN3A CN2 CN3
A18:CN12/2, A28:CN2/9, /8.A7 2
A18

USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES.
A30:CN9/3 /10.F3 FLT-CT2
/11.D5 FLT-CT1
X11/9.C6 3 TEMP 2
WA119

WA131
TEMP 1
/8.A2 A16:CN5/5

/8.A2 A16:CN5/6

NC X12/9.E5 4 RY VOLT CH 0
A23
CARD
DC-DC CONVERTER
69-00076(110V) REV:0
69-00393 REV:0

ASBUILT
REVISED
WA132 YB VOLT CH 1
ADOPTER CARD

REMARKS

CH 10 BR VOLT CH 2
PB2
BT VOLT

6
6

CH 11 WA137
BTCNRNT
CN11/1
WA134

F11/1
/6.C1 Q4:P
WA133

LD VOLT
WA138
NC CH 8 CN11/2 /7.E7 Q5:P
LD CRNT WA139
CH 9
A20

CN11/3 /9.D4 K3:2


CH VOLT
A28:CN4/10.E5

CH 6
CH CRNT CN11/4
CH 7 WA140
R CRNT
1 2 3 4

CH 4
CN11/5 /8.D5 A23:2
Y CRNT
CH 5 CN11/6
6 PIN PHEONIX

B CRNT
DATE

CHKD.

CH 6
WA120

APPRD.
DRAWN
69-00169 REV:0

WA121 CN12/1
FRC12

/8.D7 A20:6
WA135

WA141
TIME DELAY CARD

CN1 26 PIN FRC CN12/2 /8.D5 A23:2


WA142
KLN

CN12/3
BNR

/8.D2 A16:CN4/5
WA136
10 7 9

RL

5 8 6

A18:CN12/1/8.A7 CN9 CN12/4


KavyaSri
25.06.14

5 PIN FRC WA113


NO CN12/5 /8.A2 A16:CN5/9
CN5/2

WA128
7
7

CN12/6 /8.D5 A19:CN2/3


WA130
PB1 CN8 5 PIN FRC CN12/7 /8.D5 A19:CN2/1
A30

CN12/8
10 PIN PHEONIX

NO CN12/9
BOOST RELAY
/11.B7

WA111
CN7 CN12/10
CN5/3

5 PIN FRC /8.A2 A16:CN5/7


CN5/1

FROM A26
SCALE. : N.T.S

WA122
CN10/1
FROM A25 CN6 5 PIN FRC CN10/2
CN10/3
WA116

DRAWING NO: PEE/P53807

CN10/4

FROM A24 CN5 5 PIN FRC


FRC13
REV.:

CN13 /8.E3A21:CN3
FRC11
DESC: ELECTRICAL SCHEMATIC FOR

CN4 26 PIN FRC


8
02
8

A21:CN2/8.D4
110V TP 220A FC & FCBC+FLOAT DVR
4 PIN PHEONIX 16 PIN FRC

OF
SHEET
/8.A2 A16:CN5/4

8
11
F
E
B

C
A

D
1 2 3 4 5 6 7 8

X9
WL WL
V14:1/4.A8

2
1

1
WA147 WB63

WA145

V20

V23
2

3
A A

WL

LOAD TERMINALS
K4

WL
RL1

RL1
1 2

A27:CN3/3, /10.A5
A28:CN3/3 /10.D5
1
3 4

WA148
10
WA146
5 6
WB64 WB65

10 Ohms 12W

21
2
TP2 TP3 TP4 TP5 TP6
K4

R18
A31

22
1
DVR/VOLTAGE SENSING CARD
WB66
69-00325(110V) REV:0

WL
B WB67 B

WL
A1
TP1 K4

A2
SH4 X10
WL WB68 1 2
Q2:6 /4.D8
-VE +VE
A27:CN3/10, /10.B5 /10.B5 A27:CN3/9, /10.B5 A27:CN3/14,
A28:CN3/10 /10.D5 /10.D5 A28:CN3/9 /10.E5 A28:CN3/14
A6:CN1/1,

K3
/5.B4
1 2 /5.D6 A10:3, A19:
3 4 /8.B5 CN1/1, A23:3,
5 6 WL /8.D6 A27:CN3/2,
C /10.A5 A28:CN3/2 C
/10.D5
WB,WL WL 1
V17:1/7.A8 X11
WB69

V19
WB70 WB71
/11.C6
CN12/3

CN12/3
2
CN12/1

CN12/1
/11.C2
/11.C7
CN13/3
CN13/1
BOOST RELAY

A29

A30

WL
A30

K3
CN12/2

CN12/2
CN13/2

2 1

WA149
WA139
D D
WL

WB73 WB72 X13


WB74 WB75
80% OF THE BATTERY (44th CELL)
10 Ohms 12W

21
2
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

K3
R11

A18:CN11/3 /8.A6

A23:1 /8.E5
22
1

WB76
WB77
A1

K3
WB78
A2

SH3
E WL 1 2 WL X12 E
Q5:6 /7.D8
-VE +VE

A3:CN3/3, /5.B5
A3:CN3/2, A16:CN3/3, /5.D6 A6:CN1/5, A10:
/5.B1
/8.C1
/10.B5
/10.D5

A27:CN3/7, /8.B5 4, A19:CN1/5,


/5.C1
/8.C1
/10.B5
/10.D5

A16:CN3/2,
A28:CN3/7 /8.D6 A23:4, A27:
3/20/2015 14:32

A27:CN3/8,
/10.B5 CN3/13, A28:
A28:CN3/8
/10.E5
3/20/2015

CN3/13
53807

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 25.06.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 02 20.03.15 ASBUILT CHKD. KLN 9
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 11
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
WA150 F21 WA151 T11 WA159
X1 /3.A2 S1/10V
1 2 PRI/P
WA154 PRI/N S1/0V WA160
WA152 F22 WA153 T12 WA161 WA169
X2 /3.A1 S1/10V CN1/1 CN3/1 /4.A5 L1:2
A 1 2 PRI/P WA170 A
PRI/N S1/0V WA162 CN1/2 CN3/2 /9.C6 X11
WA171
CN1/3 CN3/3 /9.A7 X9
WA155 F23 WA156 WA157 T13 WA163 TO A5/CN5
X3 /3.A1 CN1/4 CN3/4 TO A5/CN6
1 2 PRI/P S1/10V WA172
PRI/N CN1/5 CN3/5 /4.D6 SH1:+VE
WA158 S1/0V WA164 WA173
X4 /3.A1 CN1/6 CN3/6 /4.D5 SH1:-VE

0.22 Ohms 6W
WB79 WA174
CN1/7 CN3/7 /9.E3 SH3:+VE
WA175

2
P2
CN3/8 /9.E3 SH3:-VE

R12
CT1 WA176
CN3/9 /9.C6 SH4:+VE

CN1/1

CN1/1
P1

CN1/2

CN1/2
CN1/5
CN1/4
CN1/3

CN1/5
CN1/4
CN1/3
WB80 WA177
CN1/8 CN3/10 /9.C5 SH4:-VE

0.22 Ohms 6W
WB81

69-00365 REV:2
ANALOG CARD
CN1/9 CN3/11
WA178

2
CN3/12 /4.D6SH1:2

P2

R13
CT2 WA179 WA206 WA212
B CN3/13 /9.E5 X12 CN2/1 /4.A2 F4:1 CN2/1 /4.C2 F7:1 B

1
WA207 WA213

FUSE FAIL CARD

FUSE FAIL CARD


WB82 WA180

P1
CN2/2 /4.B2 F4:2 CN2/2 /4.D2 F7:2

69-00390 REV:0

69-00390 REV:0
CN1/10 CN3/14 /9.C8 X10 WA208 WA214
WA165

A27
CN2/1 CN2/5 /4.A3 F5:1 CN2/5 /4.C3 F8:1
WA166 WA209 WA215
A10:1 /5.D5 CN2/2 CN2/6 /4.B3 F5:2 CN2/6 /4.D3 F8:2
WA210 WA216
CN2/3 CN2/9 /4.A4 F6:1 CN2/9 /4.C4 F9:1
WA211 WA217

0.22 Ohms 6W
WB83 FRC6
CN2/4 CN4 /5.C6 A5:CN1 CN2/10 /4.B4 F6:2 CN2/10 /4.D4 F9:2

A11

A12
2
P2

R14
CT3
CN2/5

P1

1
WB84 CN2/6
CN2/7
WA167
CN2/8
WA168
A10:2 /5.E5 CN2/9
CN2/10
C C

WA181 F24 WA182 T14 WA248


X5 /6.A1 S1/10V
1 2 PRI/P
WA184

PRI/N S1/0V WA249


WA183 F25 WA185 T15 WA250
X6 /6.A1 WA194
1 2 PRI/P S1/10V CN1/1 CN3/1 /7.A5 L2:2
WA195
PRI/N S1/0V WA251 CN1/2 CN3/2 /9.C6 X11
WA196
F26 T16 CN1/3 CN3/3 /9.A7 X9 TO A18/CN5 TO A18/CN6
WA186 WA187 WA252
WA188

X7 /6.A1 CN1/4 CN3/4


1 2 PRI/P S1/10V WA197
D WA189 PRI/N S1/0V WA253
CN1/5 CN3/5
WA198
/7.D6SH2:+VE D
X8 /6.A1 CN1/6 CN3/6 /7.D5 SH2:-VE
0.22 Ohms 6W

WB85 WA199
CN1/7 CN3/7 /9.E3 SH3:+VE
WA200
2
P2

CN3/8 /9.E3 SH3:-VE


R15

CT4 WA201

CN1/1

CN1/1
CN1/2

CN1/2
CN1/5
CN1/4
CN1/3

CN1/5
CN1/4
CN1/3
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

CN3/9 /9.C6SH4:+VE
P1

WB86 WA202
CN1/8 CN3/10 /9.C5 SH4:-VE
0.22 Ohms 6W

WB87 69-00365 REV:2


ANALOG CARD

CN1/9 CN3/11
WA203 WA218 WA224
2
P2

CN3/12 /7.D6 SH2:2 CN2/1 /7.A2 F14:1 CN2/1 /7.C2 F17:1


R16

CT5 WA204 WA219 WA225

FUSE FAIL CARD

FUSE FAIL CARD


CN3/13 /9.E5 X12 CN2/2 /7.B2F14:2 CN2/2 /7.D2F17:2

69-00390 REV:0

69-00390 REV:0
P1

WB88 WA205 WA220 WA226


CN1/10 CN3/14 /9.C8 X10 CN2/5 /7.A3F15:1 CN2/5 /7.C3 F18:1
WA190 WA221 WA227
A28

CN2/1 CN2/6 /7.B3F15:2 CN2/6 /7.D3F18:2


WA191 WA222 WA228
A23:1 /8.E5 CN2/2 CN2/9 /7.A4F16:1 CN2/9 /7.C4 F19:1
WA223 WA229
CN2/3 CN2/10 /7.B4F16:2 CN2/10 /7.D4 F19:2
E E
0.22 Ohms 6W

WB89 FRC12

A24

A25
CN2/4 CN4 /8.C6 A18:CN1
2
P2

R17

CT6
CN2/5
P1

WB90 CN2/6
CN2/7
WA192
CN2/8
WA193
3/20/2015 14:32

A23:2 /8.D5 CN2/9


CN2/10
3/20/2015
53807

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 25.06.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 02 20.03.15 ASBUILT CHKD. KLN 10
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 11
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
F
E
B

C
A

D
53807
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

MFR:
CLIENT:
PROJECT:
3/20/2015

CUSTOMER:
3/20/2015 14:32

CONSULTANT:
BZ1

1
1

CN9/1

RL1
CN1/3

+ve
-ve
WA233 WA232
A10:1/5.D5 CN9/2 CN1/2
WA234
A10:2 /5.E5 CN9/3 CN1/1

PFC
RL2
CN10/1 CN2/3

M/S.ISGEC HEAVY ENGINEERING LTD


X14 WA235
CN10/2 CN2/2
WA236
CN10/3 CN2/1
X15

FC-SUMMARY

1X43 MW PP HONDURAN GREEN,HONDURAS -EXP


RL3
CN11/1 CN3/3
WA64

2
2

HIGH DC SHUT A3:CN5/1 /5.A2 CN11/2 CN3/2


WA237

HBL POWER SYSTEMS LTD.(P.E DIVISION)


DOWN SIGNAL A3:CN4/5 /5.D2 CN11/3 CN3/1

/9.C3
WB70 CN12/1 CN4/3
WA230
DC U/V FOR CN12/2 CN4/2 /8.A2 A16:CN5/3
WA231
A29

K3 COIL PATH CN12/3 CN4/1 /8.D2 A16:CN4/5


CARD

WB73

QTY.:
RL4 RELAY RL5

CN13/1 CN5/3

HBL JOB NO:


CUST.PO.NO:
CN13/2 CN5/2
69-00385 REV:0

CUST.CONTR.NO:
CN13/3 CN5/1

01

3
3

A13
CN1/5
RL6

FUSE FAIL CARD CN1/4 CN14/1 CN6/3

14-03-5918
69-00390 REV:0 CN1/3 CN14/2 CN6/2
CN1/2 CN14/3 CN6/1

TO A5/CN7
CN1/1

CN2/10
CN2/9
CN2/6
CN2/5
CN2/2
CN2/1
RL7

233008/JP0030 Dt: 16.06.14


CN15/1 CN7/3
CN15/2 CN7/2
CN15/3 CN7/1

WA245
WA244
RL8

CN16/1 CN8/3

4
4

CN16/2 CN8/2
CN16/3 CN17 CN8/1

/4.B5 F10:1
/4.B5 F10:2
FRC9

A8:CN4 /5.E2
BZ2

02
01

ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
REVN
CN9/1
RL1

CN1/3
+ve
-ve

WA239 WA238

5
5

A23:1 /8.E5 CN9/2 CN1/2


WA240
A23:2 /8.D5 CN9/3 CN1/1

DATE
23.08.14
20.03.15
RL2

CN10/1 CN2/3
X16 WA241
CN10/2 CN2/2
WA242
CN10/3 CN2/1

USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES.
X17
PFC TERMINALS
FCBC-SUMMARY
RL3

CN11/1 CN3/3
WA117
HIGH DC SHUT A16:CN5/1 /8.A2 CN11/2 CN3/2
ASBUILT
REVISED
WA243
REMARKS

DOWN SIGNAL A16:CN4/5 /8.D2 CN11/3 CN3/1

6
6

WB71 CN12/1 CN4/3


/9.C3
DC U/V FOR CN12/2 CN4/2
A30

K3 COIL PATH CN12/3 CN4/1


CARD

WB72
DATE

CHKD.
APPRD.
DRAWN
RL4 RELAY RL5

WB69 /9.C2 CN13/1 CN5/3


FOR MODE SELECTOR
BOOST RELAY CN13/2 CN5/2
69-00385 REV:0

/8.F7 PUSH BUTTONS


CONTACT FOR CN13/3 CN5/1
WB74
KLN
BNR

K3 COIL PATH
KavyaSri
25.06.14
RL6

CN14/1 CN6/3
7
7

A26 CN14/2 CN6/2


CN1/5 CN14/3 CN6/1
FUSE FAIL CARD CN1/4
69-00390 REV:0 CN1/3
RL7

CN1/2 CN15/1 CN7/3


SCALE. : N.T.S
TO A18/CN7

CN1/1 CN15/2 CN7/2


CN15/3 CN7/1
CN2/10
CN2/9
CN2/6
CN2/5
CN2/2
CN2/1

DRAWING NO: PEE/P53807


RL8

CN16/1 CN8/3
WA247
WA246

CN16/2 CN8/2
CN16/3 CN17 CN8/1
REV.:
DESC: ELECTRICAL SCHEMATIC FOR

8
02
8

110V TP 220A FC & FCBC+FLOAT DVR

FRC14
A21:CN4 /8.E3
OF
SHEET
/7.B5 F20:2
/7.B5 F20:1

11
11
F
E
B

C
A

D
1 2 3 4 5 6 7 8

A A

B B
LHS TERMINAL LAYOUT

Target External Terminal Target Internal Placement In


/Terminal description Number schematics
FC INPUT TERMINAL 'R' PHASE X1 F21.1, T17.PRI/Ph-1, Q1.1 /3.B1
FC INPUT TERMINAL 'Y' PHASE X2 F22.1, Q1.3 /3.B1
FC INPUT TERMINAL 'B' PHASE X3 F23.1, Q1.5 /3.B1
C C
FC INPUT TERMINAL NEUTRAL X4 T13.PRI/N, VD3.2 /3.B1

LOAD TERMINAL +VE X9 A27.CN3/3, A28.CN3/3, V19.1, V23. /9.A8


1
LOAD TERMINAL -VE X10 A27.CN3/14, A28.CN3/14, SH4.2 /9.B8
FC-SUMMARY PFC TERMINALS X14 A29.CN10/2 /11.D2
FC-SUMMARY PFC TERMINALS X15 A29.CN10/3 /11.D2
INTERLOCK TERMINALS FOR BTY
D REVERSE CONNECTED RELAY 'NC' X20 Q1.6 /3.B3 D
CONTACT
INTERLOCK TERMINALS FOR BTY
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

REVERSE CONNECTED RELAY 'NC' X21 TH1.95 /3.C3


CONTACT

E E
3/20/2015 14:32
3/20/2015
53807

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 3/20/2015 DESC: TERMINAL PLAN FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 CHKD. KLN 1
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 2
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A

B RHS TERMINAL LAYOUT B

Target External Terminal Target Internal Placement In


/Terminal description Number schematics
FCBC INPUT TERMINAL 'R' PHASE X5 F24.1, Q4.1 /6.B1
FCBC INPUT TERMINAL 'Y' PHASE X6 F25.1, Q4.3 /6.B1
FCBC INPUT TERMINAL 'B' PHASE X7 F26.1, Q4.5 /6.B1
FCBC INPUT TERMINAL NEUTRAL X8 VD7.2, T16.PRI/N /6.B1
C C
A6.CN1/1, A10.3, A19.CN1/1, A23.3,
TO BATTERY MCCB BOX +VE X11 A27.CN3/2, A28.CN3/2, V17.1, K3.6 /9.C6
A19.CN1/5, A6.CN1/5, A23.4, A10.4,
TO BATTERY MCCB BOX -VE X12 A27.CN3/13, A28.CN3/13, SH3.2 /9.E6
TAP CELL TERMINAL X13 V19.2 /9.D7
FCBC-SUMMARY PFC TERMINALS X16 A30.CN10/2 /11.C5
FCBC-SUMMARY PFC TERMINALS X17 A30.CN10/3 /11.C5
D D
INTERLOCK TERMINALS FOR BTY
REVERSE CONNECTED RELAY 'NC' X22 Q4.6 /6.C3
CONTACT
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\CHARGER\

INTERLOCK TERMINALS FOR BTY


REVERSE CONNECTED RELAY 'NC' X23 TH2.95 /6.C3
CONTACT

E E
3/20/2015 14:32
3/20/2015
53807

F CUSTOMER: M/S.ISGEC HEAVY ENGINEERING LTD CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 3/20/2015 DESC: TERMINAL PLAN FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: DRAWN KavyaSri 110V TP 220A FC & FCBC+FLOAT DVR
CONSULTANT: QTY.: 01 CHKD. KLN 2
SHEET
CLIENT: HBL JOB NO: 14-03-5918 APPRD. BNR DRAWING NO: PEE/P53807 REV.: 02 OF 2
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

Q2

A 1 2 X3 A
WK WK

I>
Q1

2 WA4

SUPPLY TERMINALS
X1 1

R4
WP 2 WP

O/G FEEDER-1
I>

2 WA1

1
110 VDC, SUPPLY FROM CHARGER
DCDB INPUT TERMINALS

WA5
R2
1
B B

1
VD2

WA2
2

WA6
1 A
- + WK 5 6 WK

WB2
WB1
P2

I>
VD1 X4
2

WA3
SH1
WP 5 6 WP 1 2 WP
I>

X2
-VE +VE
C C
Q3

WP
WK 1 2 WK X5

I>

WA7
F1

2
2 1 WB4
WA - LED WIRING 0.5Sqmm(WA1-WA129)

SUPPLY TERMINALS
R6

O/G FEEDER-2
WB - CONTROL WIRING 2.5Sqmm(WB1-WB5)
WB3

D D

1
WD - DCDB 20A FEEDER WIRING 6Sqmm(WD1-WD60)
WB5
V

WE - DCDB 32A FEEDER WIRING 10Sqmm

WA8
1 2
P1

WF - DCDB 63A FEEDER WIRING 16Sqmm


\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

1
WK - 125A FEEDER WIRING 20X3 CU BUSBAR
MIAIN BUSBAR 30X6 CU
WP - INPUT WIRING( 400A FEEDER ) 30X6 CU BUSBAR VD3
2

WA9
WK 5 6 WK
X6

I>
E E
Q1 : INCOMER 400A - 1 No.
WP

Q2-Q3 O/G FEEDER MCCB - 125A - 2 No's


3/19/2015 16:06

J11 /2.A2

J13 /2.A2
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC : ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP TAG.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN
SHEET 1
HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF
EPC CONTRACTOR : 9
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
J3

/3.A2 J23
/3.A1J21
/1.E4

/1.E4J6

A A

Q4 Q6 Q8
J11 WF WF X7 WF WF X11 J18 WF WF
X15
1 2 1 2 1 2

2 WA10

2 WA22
2 WA16
R8

R16
R12

SUPPLY TERMINALS
SUPPLY TERMINALS

SUPPLY TERMINALS
O/G FEEDER-5
1

O/G FEEDER-3

1
WA171

O/G FEEDER-7
WA23
B B

WA11
1 1
1

VD4 VD8
VD6 2
2 2

WA18

WA24
WA12
J13 WF WF X8 WF WF J20 WF WF
3 4 3 4 X12 3 4 X16

C C

Q5 Q7
WF WF X9 WF WF X13
1 2 1 2

2WA19
2WA13

R14

SUPPLY TERMINALS
SUPPLY TERMINALS
R10

O/G FEEDER-6
1
O/G FEEDER-4

WA20
D D
1
WA14

1
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

1
VD7
2 Q4-Q8 O/G FEEDER MCB'S - 63A
VD5
2

WA21
WA15

WF WF WF WF
X14
3 4 3 4
X10
E E
3/19/2015 16:06
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC : ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP TAG.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN
SHEET 2
HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF
EPC CONTRACTOR : 9
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/4.A2 J32
/4.A2 J30
/2.A6 J18

/2.A6 J20

A A

Q9 Q11 Q13
WF WF X17 WF WF X21 J28 WF WF
X25
1 2 1 2 1 2

WA37
2WA25

2 WA31

2
R18

R27
R22
O/G FEEDER-8 SUPPLY

SUPPLY TERMINALS

SUPPLY TERMINALS
O/G FEEDER-10
1

WA381

O/G FEEDER-12
1
TERMINALS
WA26

WA32
B B

1 1
1

VD9 VD13
VD11 2
2 2

WA27

WA33

WA39
WF WF X18 WF WF J29 WF WF
3 4 3 4 X22 3 4 X26

C C

Q10 Q12
WF WF X19 WF WF X23
1 2 1 2
WA28

2 WA34
R24
2

SUPPLY TERMINALS
R20

SUPPLY TERMINALS

O/G FEEDER-11
1
O/G FEEDER-9

D D
WA29
1

WA35
1
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

1
VD12
2
VD10
2

WA36
WA30

Q9-Q13 O/G FEEDER MCB'S - 63A


WF WF WF WF
X24
3 4 3 4
X20
E E
3/19/2015 16:06
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC : ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP TAG.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN
SHEET 3
HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF
EPC CONTRACTOR : 9
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
/3.A6 J28

/5.A2 J41
/5.A2 J39
/3.A6 J29

A A

Q14 Q16 Q18


WE WE X27 WE WE X31 J37 WE WE
X35
1 2 1 2 1 2

2WA40

2 WA52
2WA46
R29

O/G FEEDER-15 SUPPLY

R37
R33
SUPPLY TERMINALS

SUPPLY TERMINALS
O/G FEEDER-13

O/G FEEDER-17
WA41 1

WA53 1
TERMINALS
WA47 1
B B

1 1
1

VD14 VD18
VD16 2
2

WA48
2

WA42

WA54
WE WE X28 WE WE J38 WE WE
3 4 3 4 X32 3 4 X36

C C

Q15 Q17
WE WE X29 WE WE X33
1 2 1 2

2WA49
WA43

R35
2

SUPPLY TERMINALS
R31

SUPPLY TERMINALS

O/G FEEDER-16
1
O/G FEEDER-14
WA44

WA50
D D
1

1
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

1
VD17
2
VD15
2

WA51
WA45

Q14-Q18 O/G FEEDER MCB'S - 32A

WE WE WE WE
X34
3 4 3 4
X30
E E
3/19/2015 16:06
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC : ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP TAG.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN
SHEET 4
HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF
EPC CONTRACTOR : 9
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/6.A2 J50
/6.A2 J48
/4.A6 J37

/4.A6 J38

A A

Q19 Q21 Q23


WE WE X37 WE WE X41 J46 WE WE
X45
1 2 1 2 1 2

2 WA55

WA67
WA61

2
2
R39

R47
O/G FEEDER-20 SUPPLY
R43
O/G FEEDER-18 SUPPLY

SUPPLY TERMINALS
1

WA68 1
WA62 1

TERMINALS
WA56

TERMINALS

O/G FEEDER-22
B B

1 1
1

VD19 VD23
VD21 2
2

WA69
2

WA57

WA63
WE WE X38 WE WE J47 WE WE
3 4 3 4 X42 3 4 X46

C C

Q20 Q22
WE WE X39 WE WE X43
1 2 1 2
WA58

WA64
2
R45
2
R41

SUPPLY TERMINALS

SUPPLY TERMINALS
1
O/G FEEDER-19

O/G FEEDER-21
WA65
D D
WA591

1
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

1 Q19-Q23 O/G FEEDER MCB'S - 32A


VD22
2
VD20
2
WA60

WA66
WE WE J88 WE WE
X44
3 4 3 4
X40
E E
3/19/2015 16:06
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC : ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP TAG.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN
SHEET 5
HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF
EPC CONTRACTOR : 9
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/7.A2 J59
/7.A2 J57
/5.A6 J46

/5.A6 J47
A A

Q24 Q26 Q28


WE WE X47 WE WE X51 J55 WE WE
X55
1 2 1 2 1 2

2WA70

2WA76

WA82
2
R49

R57
R53

O/G FEEDER-25 SUPPLY

SUPPLY TERMINALS
O/G FEEDER-23 SUPPLY
1

O/G FEEDER-27
1
1
B B

TERMINALS

WA83
WA77
WA71

TERMINALS
1 1
1

VD24 VD28
VD26 2
2 2

WA84
WA78
WA72
WE WE X48 J56 WE WE
3 4 3 4 X52 3 4 X56
C C

Q25 Q27
WE WE X49 WE WE X53
1 2 1 2

2WA79
WA73

R55
2

SUPPLY TERMINALS
R51

O/G FEEDER-26
SUPPLY TERMINALS

D D

1
O/G FEEDER-24
1

WA80
WA74

1
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

1
VD27
2 Q24-Q28 O/G FEEDER MCB'S - 32A
VD25
2
WA75

WA81
WE WE WE WE
X54
E 3 4 3 4 E
X50
3/19/2015 16:06
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC : ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN 6
SHEET
CLIENT: HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF 9
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/8.A2 J68
/6.A6 J55

/8.A2 J66
/6.A6 J56

A A

Q29 Q31 Q33


WD1 WD2 X57 WD9 WD10 X61 J64 WD17 WD18
X65
1 2 1 2 1 2

WA91
WA85

2WA97
2

2
R59

R67
O/G FEEDER-30 SUPPLY
R63

SUPPLY TERMINALS
O/G FEEDER-28 SUPPLY

O/G FEEDER-32
1

WA981
1

TERMINALS
TERMINALS
B B

WA92
WA86
1 1
1

VD29 VD33
VD31 2
2 2

WA87

WA99
WA93
WD3 WD4 X58 WD11 WD12 J65 WD19 WD20
3 4 3 4 X62 3 4 X66
C C

Q30 Q32
WD5 WD6 X59 WD13 WD14 X63
1 2 1 2

2WA94
2 WA88

R65
R61

SUPPLY TERMINALS
SUPPLY TERMINALS

O/G FEEDER-31
D D
O/G FEEDER-29

WA95
1
WA89

1
1
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

VD32
2
VD30
2
WA90

Q29-Q33 O/G FEEDER MCB'S - 20A

WA96
WD7 WD8 J85 WD15 WD16
X64
3 4 3 4
E X60 E
3/19/2015 16:06
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC : ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN 7
SHEET
CLIENT: HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF 9
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/9.A1 J75

/9.A1 J77
/7.A6 J64

/7.A6 J65
A A
Q34 Q36 Q38
WD21 WD22 X67 WD29 WD30 X71 J73 WD37 WD38
X75
1 2 1 2 1 2

2WA100

WA106

WA112
2
2
R69

R77
R73
O/G FEEDER-33 SUPPLY

O/G FEEDER-35 SUPPLY

SUPPLY TERMINALS
1

O/G FEEDER-37
1
1
TERMINALS

TERMINALS
WA107

WA113
WA101
B B

1 1
1

VD34 VD38
VD36 2
2 2

WA114
WA108
WA102
WD23 WD24 X68 WD31 WD32 J74 WD39 WD40
3 4 3 4 X72 3 4 X76

C C

Q35 Q37
WD25 WD26 X69 WD33 WD34 X73
1 2 1 2

WA109
WA103

2
R75
2
R71

WA110

SUPPLY TERMINALS
1
SUPPLY TERMINALS

O/G FEEDER-36
O/G FEEDER-34
1

D D
WA104

1
1
VD37
2
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

VD35
2

WA111
WA105

Q34-Q38 O/G FEEDER MCB'S - 20A

WD27 WD28 J86 WD35 WD36


X74
3 4 3 4
X70
E E
3/19/2015 16:06
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC : ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN 8
SHEET
CLIENT: HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF 9
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

/8.A6 J73

/8.A6 J74

A A

Q39 Q41 Q43


WD41 WD42 X77 WD49 WD50 X81 J82 WD57 WD58
X85

2 WA115

WA121
1 2 1 2 1 2

2 WA127
2
R79

SUPPLY TERMINALS
O/G FEEDER-40 SUPPLY

R87
O/G FEEDER-38 SUPPLY

R83

O/G FEEDER-42
1

WA1281
TERMINALS
WA1221
TERMINALS
WA116
B B

1 1
1

VD39 VD43
VD41 2
2 2

WA123
WA117

WA129
WD43 WD44 X78 WD51 WD52 J83 WD59 WD60
3 4 3 4 X82 3 4 X86
C C

Q40 Q42
WD45 WD46 X79 WD53 WD54 X83
1 2 1 2
WA118

2 WA124
2

R85

SUPPLY TERMINALS
SUPPLY TERMINALS
R81

O/G FEEDER-41
O/G FEEDER-39

D D

1
1

WA125
WA119

1
1
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

VD42
VD40 2
2 Q39-Q43 O/G FEEDER MCB'S - 20A

WA126
WA120

WD47 WD48 J87 WD55 WD56


X84
3 4 3 4
E X80 E
3/19/2015 16:06
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC : ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN 9
SHEET
CLIENT: HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF 9
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

TERMINAL LAYOUT
A A
Target External Terminal Target Internal Placement In Target External Terminal Target Internal Placement In
/Terminal description Number schematics /Terminal description Number schematics
DCDB INPUT TERMINAL +VE X1 Q1.1 /1.B1 O/G FEEDER-10 SUPPLY TERMINAL
X21 Q11.2 /3.A6
+VE
DCDB INPUT TERMINAL -VE X2 Q1.5 /1.C1
O/G FEEDER-10 SUPPLY TERMINAL -
O/G FEEDER-1 SUPPLY TERMINAL X22 Q11.4 /3.C6
VE
X3 Q2.2 /1.A7
+VE
O/G FEEDER-11 SUPPLY TERMINAL
O/G FEEDER-1 SUPPLY TERMINAL - X23 Q12.2 /3.C6
+VE
B X4 Q2.6 /1.B7 B
VE
O/G FEEDER-11 SUPPLY TERMINAL -
O/G FEEDER-2 SUPPLY X24 Q12.4 /3.E6
VE
X5 Q3.2 /1.C7
TERMINAL+VE
O/G FEEDER-12 SUPPLY TERMINAL
O/G FEEDER-2 SUPPLY TERMINAL - X25 Q13.2 /3.A8
+VE
X6 Q3.6 /1.E7
VE
O/G FEEDER-12 SUPPLY TERMINAL -
O/G FEEDER-3 SUPPLY TERMINAL X26 Q13.4 /3.C8
VE
X7 Q4.2 /2.A4
+VE
O/G FEEDER-13 SUPPLY TERMINAL
O/G FEEDER-3 SUPPLY TERMINAL - X27 Q14.2 /4.A3
+VE
X8 Q4.4 /2.C4
VE
C O/G FEEDER-13 SUPPLY TERMINAL - C
O/G FEEDER-4 SUPPLY TERMINAL X28 Q14.4 /4.C3
VE
X9 Q5.2 /2.C3
+VE
O/G FEEDER-14 SUPPLY TERMINAL
O/G FEEDER-4 SUPPLY TERMINAL - X29 Q15.2 /4.C3
+VE
X10 Q5.4 /2.E3
VE
O/G FEEDER-14 SUPPLY TERMINAL -
O/G FEEDER-5 SUPPLY TERMINAL X30 Q15.4 /4.E3
VE
X11 Q6.2 /2.A6
+VE
O/G FEEDER-15 SUPPLY TERMINAL
O/G FEEDER-5 SUPPLY TERMINAL - X31 Q16.2 /4.A6
+VE
X12 Q6.4 /2.C6
VE
O/G FEEDER-15 SUPPLY TERMINAL -
D O/G FEEDER-6 SUPPLY TERMINAL X32 Q16.4 /4.C6 D
VE
X13 Q7.2 /2.C6
+VE
O/G FEEDER-16 SUPPLY TERMINAL
O/G FEEDER-6 SUPPLY TERMINAL - X33 Q17.2 /4.C6
+VE
X14 Q7.4 /2.E6
VE
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

O/G FEEDER-16 SUPPLY TERMINAL -


O/G FEEDER-7 SUPPLY TERMINAL X34 Q17.4 /4.E6
VE
X15 Q8.2 /2.A8
+VE
O/G FEEDER-17 SUPPLY TERMINAL
O/G FEEDER-7 SUPPLY TERMINAL - X35 Q18.2 /4.A8
+VE
X16 Q8.4 /2.C8
VE
O/G FEEDER-17 SUPPLY TERMINAL -
O/G FEEDER-8 SUPPLY TERMINAL X36 Q18.4 /4.C8
VE
X17 Q9.2 /3.A3
E +VE E
O/G FEEDER-18 SUPPLY TERMINAL
O/G FEEDER-8 SUPPLY TERMINAL - X37 Q19.2 /5.A3
+VE
X18 Q9.4 /3.C3
VE
O/G FEEDER-18 SUPPLY TERMINAL -
O/G FEEDER-9 SUPPLY TERMINAL X38 Q19.4 /5.C3
VE
X19 Q10.2 /3.C3
+VE
3/19/2015 16:06

O/G FEEDER-19 SUPPLY TERMINAL


O/G FEEDER-9 SUPPLY TERMINAL - X39 Q20.2 /5.C3
+VE
3/19/2015

X20 Q10.4 /3.E3


VE
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 3/19/2015 DESC: TERMINAL PLAN FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP CUST.CONTR.NO: DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 CHKD. KLN 1
SHEET
CLIENT: HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF 3
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

TERMINAL LAYOUT
A A
Target External Terminal Target Internal Placement In Target External Terminal Target Internal Placement In
/Terminal description Number schematics /Terminal description Number schematics
O/G FEEDER-19 SUPPLY TERMINAL - O/G FEEDER-29 SUPPLY TERMINAL
X40 Q20.4 /5.E3 X59 Q30.2 /7.C3
VE +VE

O/G FEEDER-20 SUPPLY TERMINAL O/G FEEDER-29 SUPPLY TERMINAL -


X41 Q21.2 /5.A6 X60 Q30.4 /7.E3
+VE VE

O/G FEEDER-20 SUPPLY TERMINAL - O/G FEEDER-30 SUPPLY TERMINAL


X42 Q21.4 /5.C6 X61 Q31.2 /7.A6
VE +VE
B B
O/G FEEDER-21 SUPPLY TERMINAL O/G FEEDER-30 SUPPLY TERMINAL -
X43 Q22.2 /5.C6 X62 Q31.4 /7.C6
+VE VE

O/G FEEDER-21 SUPPLY TERMINAL - O/G FEEDER-31 SUPPLY TERMINAL


X44 Q22.4 /5.E6 X63 Q32.2 /7.C6
VE +VE

O/G FEEDER-22 SUPPLY TERMINAL O/G FEEDER-31 SUPPLY TERMINAL -


X45 Q23.2 /5.A8 X64 Q32.4 /7.E6
+VE VE

O/G FEEDER-22 SUPPLY TERMINAL - O/G FEEDER-32 SUPPLY TERMINAL


X46 Q23.4 /5.C8 X65 Q33.2 /7.A8
VE +VE

C O/G FEEDER-23 SUPPLY TERMINAL O/G FEEDER-32 SUPPLY TERMINAL - C


X47 Q24.2 /6.A3 X66 Q33.4 /7.C8
+VE VE

O/G FEEDER-23 SUPPLY TERMINAL - O/G FEEDER-33 SUPPLY TERMINAL


X48 Q24.4 /6.C3 X67 Q34.2 /8.A3
VE +VE

O/G FEEDER-24 SUPPLY TERMINAL O/G FEEDER-33 SUPPLY TERMINAL -


X49 Q25.2 /6.D3 X68 Q34.4 /8.C3
+VE VE

O/G FEEDER-24 SUPPLY TERMINAL - O/G FEEDER-34 SUPPLY


X50 Q25.4 /6.E3 X69 Q35.2 /8.C3
VE TERMINAL+VE

O/G FEEDER-25 SUPPLY TERMINAL O/G FEEDER-34 SUPPLY TERMINAL-


D X51 Q26.2 /6.A6 X70 Q35.4 /8.E3 D
+VE VE

O/G FEEDER-25 SUPPLY TERMINAL - O/G FEEDER-35 SUPPLY TERMINAL


X52 Q26.4 /6.C6 X71 Q36.2 /8.A6
VE +VE
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

O/G FEEDER-26 SUPPLY TERMINAL O/G FEEDER-35 SUPPLY TERMINAL -


X53 Q27.2 /6.D6 X72 Q36.4 /8.C6
+VE VE

O/G FEEDER-26 SUPPLY TERMINAL - O/G FEEDER-36 SUPPLY TERMINAL


X54 Q27.4 /6.E6 X73 Q37.2 /8.C6
VE +VE

O/G FEEDER-27 SUPPLY TERMINAL O/G FEEDER-36 SUPPLY TERMINAL -


X55 Q28.2 /6.A8 X74 Q37.4 /8.E6
+VE VE
E E
O/G FEEDER-27 SUPPLY TERMINAL - O/G FEEDER-37 SUPPLY TERMINAL
X56 Q28.4 /6.C8 X75 Q38.2 /8.A8
VE +VE

O/G FEEDER-28 SUPPLY TERMINAL O/G FEEDER-37 SUPPLY TERMINAL -


X57 Q29.2 /7.A3 X76 Q38.4 /8.C8
+VE VE
3/19/2015 16:06

O/G FEEDER-28 SUPPLY TERMINAL - O/G FEEDER-38 SUPPLY TERMINAL


X58 Q29.4 /7.C3 X77 Q39.2 /9.A3
VE +VE
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 3/19/2015 DESC: TERMINAL PLAN FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP CUST.CONTR.NO: DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 CHKD. KLN 2
SHEET
CLIENT: HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF 3
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A

B TERMINAL LAYOUT B

Target External Terminal Target Internal Placement In


/Terminal description Number schematics
O/G FEEDER-38 SUPPLY TERMINAL - X78 Q39.4 /9.C3
VE
O/G FEEDER-39 SUPPLY TERMINAL X79 Q40.2 /9.C3
+VE
C O/G FEEDER-39 SUPPLY TERMINAL - X80 Q40.4 /9.E3 C
VE
O/G FEEDER-40 SUPPLY TERMINAL X81 Q41.2 /9.A6
+VE
O/G FEEDER-40 SUPPLY TERMINAL - X82 Q41.4 /9.C6
VE
O/G FEEDER-41 SUPPLY TERMINAL X83 Q42.2 /9.C6
+VE
D O/G FEEDER-41 SUPPLY TERMINAL - X84 Q42.4 /9.E6 D
VE
O/G FEEDER-42 SUPPLY TERMINAL X85 Q43.2 /9.A8
+VE
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\DCDB\

O/G FEEDER-42 SUPPLY TERMINAL - X86 Q43.4 /9.C8


VE

E E
3/19/2015 16:06
3/19/2015
53808

F CUSTOMER: M/s.ISGEC HEAVY ENGG LTD CUST.PO.NO: 233008/JP0030 Dt:16.06.14 REVN DATE REMARKS DATE 3/19/2015 DESC: TERMINAL PLAN FOR F
PROJECT: 1X43MW PP HONDURAN GREEN,HONDURAS-EXP CUST.CONTR.NO: DRAWN KavyaSri 110V COM DCDB
CONSULTANT: QTY.: 01 CHKD. KLN 3
SHEET
CLIENT: HBL JOB NO: TP-14-3-5918 APPRD. BNR DRAWING NO: PEE/P53778 REV.: 02 OF 3
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A

Q1
B X1 X3
B
WL 1 2 WL

I>

10 WB1

WB7
3
4
RL1

RL1

BTY MCCB BOX O/P


BTY MCCB BOX I/P

TERMINALS
TERMINALS

WB8
WB2

2
2
C C

R1
VD9

1
1

WB9
WB4
1

2
R2
D1
2

1
X2

WB10
WB5
WL 5 6 WL

I>
D D
X4
\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\BTY MCCB BOX\

RL1 RL1
6 5 11 8
WB12

WB13

WB14

7 9
WB11

X5 X6 X7 X8 WB - CONTROL WIRING 2.5Sqmm(WB1-WB14)

WL - BTY INCOMER & OUTGOING WIRING 20X6Sqmm


E INTERLOCK TERMINALS TO INTERLOCK TERMINALS E
FC I/P CONTACTOR COIL TO FCBC I/P
PATH CONTACTOR COIL PATH
3/19/2015 15:12
3/19/2015
53809

F CUSTOMER: M/s.ISGEC HEAVY ENGINEERING LTD. CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 01.07.14 DESC: ELECTRICAL SCHEMATIC FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: 01 23.08.14 REVISED DRAWN KavyaSri 110V BATTERY MCCB BOX
CONSULTANT: QTY.: 01 02 19.03.15 ASBUILT CHKD. KLN 1
SHEET
CLIENT: HBL JOB NO: 5918 APPRD. BNR DRAWING NO: PEE/P 53809 REV.: 02 OF 1
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

A A

B B

TERMINAL LAYOUT

Target External Terminal Target Internal Placement In


/Terminal description Number schematics
BTY MCCB BOX I/P TERMINAL +VE X1 Q1.1 /1.B3
C BTY MCCB BOX I/P TERMINAL -VE X2 Q1.5 /1.D3 C
BTY MCCB BOX O/P TERMINAL +VE X3 RL1.3, Q1.2, RL1.10 /1.B6
BTY MCCB BOX O/P TERMINAL -VE X4 R2.1, D1.2, Q1.6 /1.D6
INTERLOCK TERMINALS TO FC I/P X5 RL1.6 /1.E2
CONTACTOR COIL PATH
INTERLOCK TERMINALS TO FC I/P X6 RL1.5 /1.E3
CONTACTOR COIL PATH
INTERLOCK TERMINALS TO FCBC I/P X7 RL1.11 /1.E3
D CONTACTOR COIL PATH D

INTERLOCK TERMINALS TO FCBC I/P


\\10.10.5.96\New Folder\ASBUILT\5000-5900\59-SERIES\5918\BTY MCCB BOX\

X8 RL1.8 /1.E4
CONTACTOR COIL PATH

E E
3/19/2015 15:12
3/19/2015
53809

F CUSTOMER: M/s.ISGEC HEAVY ENGINEERING LTD. CUST.PO.NO: 233008/JP0030 Dt: 16.06.14 REVN DATE REMARKS DATE 3/19/2015 DESC: TERMINAL PLAN FOR F
PROJECT: 1X43 MW PP HONDURAN GREEN,HONDURAS -EXP CUST.CONTR.NO: DRAWN KavyaSri 110V BATTERY MCCB BOX
CONSULTANT: QTY.: 01 CHKD. KLN 1
SHEET
CLIENT: HBL JOB NO: 5918 APPRD. BNR DRAWING NO: PEE/P 53809 REV.: 01 OF 1
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES. SCALE. : N.T.S
MFR: HBL POWER SYSTEMS LTD.(P.E DIVISION) ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.

1 2 3 4 5 6 7 8

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