OPERATING AND MAINTENANCE MANUAL S| ~~ CE SRX 75 DH Hatz 1 B 20 Weber Maschinentachnik GmbH . 0. Box 101465, D-57326 Bad Laasphe-Riickershausen Phone +427 64 398-0 Toletax (++ 27 54) 388-101 (Switcnboarc) & 3 98-102 (Spare Paris) SAX75 DH 1SRX75 DHSAX75 DH Table of contents Introduction Safety guidelines Graphic presentation Device description Technical data Activities prior to starting work Starting Tamping Shutting down Maintenance overview Maintenance work Operating fluids and fil levels Troubleshooting Measures to be taken if stored for long periods Contact addresses 10 12 13 13 14 14 15 18 18 19 23Introduction This operating and maintenance manual is designed to facilitate familiarization with your tamper, and enable you to maintain the tamper and use it in accordance with the proper application possibilities When complying with the instructions in the operating and maintenance manual you help avoid hazards, reduce repair and downtime costs, and increase the reliability and service life of your tamper. This operating and maintenance manual must always be available at the implementation site of the tamper. If needed you can obtain additional information from your authorized WEBER dealer, or you can obtain information from one of the contact addresses on the last page. You can obtain information on the assembled Hatz-Diesel engine at www.hatz-diesel.com The valid conformity declaration is enclosed with every machine delivery. 4 SRX75 DHSafety guidelines General All safety instructions must be read and complied with, non-compliance results in - Danger to life and limb of the user - Impairments to the machine or other property. In addition to the operating manual the binding accident prevention guidelines in the country where the compactor is used must be complied with. Proper use The tamper should only be used in technically faultless condition, as intended, in a safety-conscious and hazard-conscious manner, in compliance with the instructions in the operatingmanual. Malfunctions that impair safety must be eliminated without delay. The SRX 75 DH tamper is designed exclusively for compacting - Sand Gravel Crushed rock Semi-cohesive mixed material Any other use of the tamper is considered to be improper use for which the owner shalll be exclusively responsible. All iability is rejected if damage occurs due to non-compliance with this provision. This risk is borne solely by the user. Easily foreseeable misuse Any use for which the machine is not intended. Operating Tampers should only be operated by suitable personnel at least 18 years of age, Operators must be instructed in how to guide the tamper by the owner or by owner's assigned personnel The machine operator must comply with traffic regulations. If instructions that affect safety are given by third persons, then the operator must be authorized to reject these instructions. Unauthorized persons are forbidden from being in the area of the soil compactor during the compacting process. Protective equipment This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner mightalso face additional dangers when using the machine. Precautionary action must, therefore, be taken Protective equipment includes: Ear protection Hard hat Safety shoes Protective gloves 2208 SAX75 DH 5Operation Prior to starting work the owner of the tamper must be familiar with the work environment. The work environment includes obstacles in the work and traffic area, the bearing capacity of the ground, as welll as the necessary safeguarding of the construction site in the area adjacentto public traffic; and it includes compliance with traffic regulations. The tamper should only be operated when the protective fixtures are mounted. The protective fixtures must all be in functional condition. At least once per shift the tamper must be checked for apparent defects. If there are apparent defects then operation of the tamper must be stopped immediately and the responsible person must be informed Prior to restarting, tamper malfunctions that have occurred must be corrected. Operation under difficult conditions Never inhale the exhaust gas; it contains carbon monoxide, a colorless and odorless gas that is extremely hazardous, which if inhaled even briefly can cause unconsciousness and death. Never operate the engines in enclosed areas or in areas that are poorly ventilated (tunnels, caves, etc.) Exercise particular caution when operating the engine in the vicinity of people and livestock. Prior to maintenance and repair work Only use original Weber spare parts to ensure reliable and safe operation for maintenance or repair work. Adjusting tasks, maintenance tasks, and inspection tasks must be executed on schedule as specified in this operating and maintenance manual. These activities should only be executed by instructed personnel For repair, maintenance, or inspection work the engine of the tamper must be safeguarded against unintentional starting. All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor must be depressurized before performing maintenance or repair tasks For maintenance and repair tasks the tamper must be placed on a level and stable substrate and must be secured from rolling off or tipping over. Heavy components and subassemblies must be secured on hoisting machines with adequate bearing capacity when they are replaced. Ensure that no hazard exists related to the raised components or subassemblies. Do not position yourself or work under suspended loads. Iflubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact with the skin, clean affected skin with suitable cleaning agent without delay. 6 SRX75 DHInspection Tampers must be inspected in accordance with appropriate implementation conditions and operating conditions, as needed; however an inspection to ensure operationally safe status must be performed by an expertat least once a year. The results of the inspection must be recorded in writing and must be stored at least until the next inspection Cleaning work Priorto cleaning the tamper with a high-pressure cleaner, protect ll accessible energized switches, cable connections, etc. against water penetration by masking them off. Cleaning tasks should only be executed in areas that ate suitable and approved for this purpose (cil separator). Disposal Alll operating fluids and auxiliary materials must be disposed of in an environmentally-compatible manner, in accordance with country-specific regulations. Important Information for operating and maintenance personnel Is marked by pictograms. A Warning against irritants or materials hazardous to health Warning against a hazardous place Warning against a suspended load Wear ear protection General regulation Environmental protection Hard hat Safety shoes Protective gloves SGC2Ose 6 Opp SAX75 DH 7Graphic presentation Total overview SRX 75 DH Fuel tank Gas lever Hand guide bracket Engine Transport rollers akon Tamping system Tamping foot Wearear protection (Stickers) SRX75 DHDevice description The series SRX 75 DH tamper is used for road-building, canal construction, pipe laying and landscaping compaction tasks. Propulsion The tamper is propelled by an air-cooled Hatz diesel engine. Force is transmitted via the centrifugal clutch directly to the tamping system. The compaction work is performed by the tamping foot. Operation Start the Hatz diesel engine with the attached reversing starter. After starting, vibration is switched on via the centrifugal clutch attached to the engine. Use the gas lever to vary the engine rpm between idle and full throttle Forward and reverse is steplessly controlled via the handle attached to the manual guidance rod. SAX75 DH ®Technical data In accordance with directive 2006/42/EC, complying with the vibration values is the owner's responsibilty 'SRX 75 DH Weight [Operating weight CECE in kg a1 Dimensions [Overall length in (in mm) 715 [Overall width in (in mm) 450 Height (in mm) 1136 Tamping foot width (in mm) 280 Impact rate (/min 670 [Stroke (in kN) 16 Drive Engine manufacturer Hatz [Type 1820 Performance at operating speed in accordance with 34 ISO 3046-1 (kW) ° Combustion process #stroke diesel engine Operating speed (1/min) 3600 Fuel diesel ‘SRX75 DH Noise emissions in accordance with 2000/14/EC Sound pressure level Lrs ascertained in accordance 99 ‘with EN 500, in dB (A) ‘Sound power level Le, ascertained in accordance with toe EN ISO 3744 and EN 500, in dB (A) Vibration values Root-mean-square acceleration value for hand-arm vibration ascertained in accordance with EN 500 in mis’ 138 10Mitra) a 1Description 3 Serial-Number 5 Mass 2 TYPE 4 Year of construction 6 Rated power KW SAX75 DHActivities prior to starting work Transport When transporting the soil compactor on a vehicle, secure it with suitable restraints. Loading with crane Fit the crane hook into the lifting ring (1) and lift the machine onto the desired means of transport. A Only use lifting machines with a minimum bearing capacity of 100 kg. Ay vo net step under suspended loads. Checking the engine oil level Pull the oil dip stick (1) out of the crankcase. The correct oil level is between the min. and max. marks. Check the fuel level Open the gas cap (1), check the fill level, if necessary top off to the lower edge of the filler neck with clean fuel in accordance with the specification. ¥ Carefully wipe up spilled fuel If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contactwith the skin, clean affected skin with suitable cleaning agent without delay. For work at the fuel system, have a suitable fire- extinguishing agent at the ready ® Fire, naked light, and smoking is forbidden! 2 SRX75 DHStarting Qo After horizontal transport: Bring tamper into a vertical position and wait several minutes until the engine oil has collected in the lower area of the crankcase. Bring the gas lever (1) into full-throttle lock-in position. Slowly pull the handle (1) of the reversing starter (2) until resistance is noticeable. Allow the handle (1) to glide back into the initial position, and then forcefully and completely pull it through with both hands. Allow the engine to warm up for a few minutes. When starting the soil compactor in closed premises, always ensure a proper ventilation - danger of poisoning Qo In case of ambient temperatures of 5 degrees C below zero or less, the starting procedure must be carried out in acoordance with the operation manual of the engine manufacturer @ Neverusestartingaidsprays Tamping Bring the gas lever into full-throttle lock-in position. Use the hand guidance rod to guide the tamper (1). A Only run machine within reach of the manual guidance rod. Compaction work is only allowed at full engine speed. Otherwise the cetrifugal clutch may slip and cause increased wear. be caught between the machine and the obstruction; or ensure that the machine does not slip into the pit. Unauthorized persons are forbidden from being in the A At obstructions (walls, pits, etc.), ensure that no one can e area ofthe soil compactor duringthe compactingprocess. 'SRX 75 DHShutdown Never stop the engine while itis running at full speed, but let the engine idle for some minutes Bring the gas lever into idle position. During breaks—even if they are short—the machine must be shut down eo Parked devices that represent an obstacle must be safeguarded against conspicuously Maintenance overview [Maintenance interval [Maintenance point | Maintenance activity Engine = Change engine oil [After the first 10 operating hours | Re-tighten all accessible threaded connections Clean air fier insert, Fvery @ operating Main filter ~ check for damage, y replace if necessary Every 150 operating , hourslevery monn |E"OIE = Change engine oil = Change the fuel fter = Change oil fiter Every 150 operating tamping system - Change oil hoursievery year o In addition to the aforementioned maintenance work, the engine manufacturer's regulations must be complied with. @ Work must be carried out using regulation tools and the operating and maintenance manual must be complied with for all work. Allmaintenance work: select collection vessel thatis large enough to prevent oil from spilling onto the ground. Dispose of waste oil in an environmentally friendly manner (regulation on waste oils). ¥ Dispose of oils, oil-soaked cloths, and parts replaced and smeared with oil in an environmentally friendly manner. Iflubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact with the skin, clean affected skin with suitable cleaning agent without delay. A If accessible during maintenance, check the condition and stability of all screws. 4 SRX75 DHMaintenance work Change engine oil Remove the oil dip stick (1) Open the drain plug (1) of the engine and drain oil A Only drain engine oil when at operating temperature Screw in the oil drain plug (1) with new seal and top off with oil as specified Danger of scalding due to hot oill When working in the area of the engine compartment there is a danger of being burt! 0 Check the oil fill level with the oil dip stick again. Cleaning the engine oll filter Drain engine oil Loosen the screw (1) approximately 5 revolutions. A When working in the area of the engine compartment there is danger of burn injury! A Danger of scalding due to hot oil Pull the oil filter (1) out of the motor compartment, Blow outthe oil filter (1) from inside to outside with compressed air. Lightly oil the sealing rings (2) on both sides of the oil filter. Check sealing rings (2) for damage and firm seat, replace the oil fiter if there is damage Press the oil filter into the crankcase until the stop eo Prior to tightening the screws ensure that the tension springs rest on the oil filter with both ends ,1" Sd Discharged operating fluids must be collected and stored in suitable containers. Discharged fluids must be appropriately disposed of in accordance with environmental protection regulations. A If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact with the skin. clean affected skin with suitable cleaning agent without delay SRX75 DH 8Cleaning/changing air filter cartridges Unserew the air filter cover (1). Remove the air filter insert (1) from the air filter enclosure Clean theairfilterinsertin accordance with theguidelines provided by the engine manufacturer, or replace ifthere is extreme fouling Dispose of oils, oil-soaked cloths, and parts replaced and smeared with oil in an environmentally friendly manner. Changing the fuel filter Pull the fuel line (1) off the fuel filter (2) on both sides Replace the filter with a new filter element. If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact with the skin, clean affected skin with suitable cleaning agent without delay Changing the oil in the tamping system Unscrew the screw plug (1) from the fill opening Tilt the tamper forward slightly and let the old oil drain into a suitable collection container. Tilt the tamper back and fill oil in as specified Clean the screw plug and screw it into the fill opening. ¥ Discharged operating fluids must be collected and stored in suitable containers. Discharged fluids must be appropriately disposed ofin accordance with environmental protection regulations. A Iflubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact with the skin, clean affected skin with suitable cleaning agent without delay 6 SRX75 DHChanging the tamping foot Unscrew the 4 nuts (1) Lift the tamping foot (2) off of the tamper and attach a new tamping foot. oe When mounting the new tamping foot the nuts (1) must be tightened with a torque of 35 Nm. Mount the fastening nuts of the tamping foot using the plate springs as shown in the adjacent illustration SAX75 DH Mounting arrangement of the plate springsOperating fluids and fill levels [Subassembly ‘Operating material Summer Winter SRX Quality 75 DH Engine Engine oil SAE 10 W40 091 (-10~+50°C) API-CD CE or SHPD or CCMC - D2 -D3-PD1 Fuel tank Diesel 2.31 Tamper lower part| Motoroil SAE 20 W 50 1,01 Troubleshooting Fault Possible cause Remedy Execute the start process as Tamper does not start _| Operating error prescribed Lack of fuel Check the fuel level Air fitter fouled Clean/change air fiter Fuel filter fouled Change the fuel fiter Engine runs atfullrpm, | irugal elute is tamper does nottamp | oer tive Repair lor tamps inadequately Unclean compaction pattern Tamping foot is worn Change the tamping foot 8 SRX75 DHMeasures to be taken if stored for long periods (longer than one month) - Clean thoroughly Entire soil compactor ~ Check watertight ~ Ifthere are leaks, correct defect Empty fuel and fill with clean fuel up Fuel tank to the lower edge of filler neck Check oil level, ifnecessary fil to upper oil-level mark Engine ~ Check air fitter, clean, replace if necessary Check fuel filter, change if necessary All bare parts/accelerator/accelerator control cable/fastening bolts - Oilgrease eo If the machine is to be stored for longer than six months, then contact the Weber service organization to discuss additional measures. SAX75 DH 102 SRX75 DH'SRX 75 DH 22 SRX75 DHWeber Maschinentechnik GmbH For problems, questions and further information refer to one of the following addresses: in Germany | WEBER Maschinentechnik GmbH |Telefon |+ 49 (0) 2754 - 398-0 Im Boden 5-8, 10 Telefax. |+ 49 (0) 2754 - 398101-switchboard 57329 Bad Laasphe - Ruckershausen + 49 (0) 2754 - 398102-spare parts- directlinie E-Mail |g.voelkel@webermt.de in France WEBER Technologie SARL Telefon |+ 33 (0) 472 791020 26' rue ¢! Arsonval Telefax | + 33 (0) 472- 791021 69680 Chassieu E-Mail | france@webermtcom in Poland WEBER Maschinentechnik Telefon |+ 48 (0) 22-739 70-80 Sp. 20.0. +48 (0) 22 - 739 70-81 UL Grodziska 7 Telefax |+ 48 (0) 22 - 739 70-82 05-830 Stara Wies E-Mail | info@webermt.com.pl in WEBER MT, Inc. [Telefon |+ 1(207) - 947 - 4990 USA and. 45 Dowd Road Telefax. |+ 1(207)- 947 - 5452 Canada Bangor, ME 04401 E-Mail |sales@webermt. com service@webermt.com in South- | WEBER Maschinentechrik do Brasil |Telefon | +55 (0) 51- $87 3044 America Maguinas Para Construgao Lida. |Telefax |+ 55 (0) 51- $87 2271 Rua Curt Wacker, n° 45 93332 - 200 Novo Hamburgo, RS | E-Mail | webermt @webermt.com.br Brasil SAX75 DH> Vibratory plates > Vibratory tampers > Vibratory compactors > Pavement saws > Poker vibrators and converters > Rotary trowels (weberii) Weber MASCHINENTECHNIK GmbH Im Boden 0.57334 Bad Laasphe - Rlickershausen P.O. Box 1014 65 D - 57326 Bad Laasphe Phone +27 54/398 0 - Fax ++27 54/398 101 ey SRX75 DH