Changes for the Better

MITSUBISHI ELECTRIC
AUTOMATION, INC.
XC-G SERIES
TECHNICAL MANUAL USA Version
CLICK HERE FOR CONTENTS

INDUSTRIAL SEWING EQUIPMENT MAIN: 817.416.9767

ASAP GROUP FAX: 817.416.1439
1000 NOLEN DRIVE E-MAIL: ism@meau.mea.com
SUITE 200 WEBSITE: www.meau.com
GRAPEVINE, TEXAS 76051
 Contents

Motor Installation ------------------------------------------------------------------ 1-3

Wiring-------------------------------------------------------------------------------- 4
Fuse Locations ---------------------------------------------------------------------- 5
Changing the 24/30VDC Solenoid Power Supply Voltage ------------------- 6
Changing the 5/12VDC Power Supply Voltage -------------------------------- 6
Synchronizer Adjustment---------------------------------------------------------- 7
Panel Key Functions for the XC-G10-------------------------------------------- 8
How to Enter the Program Modes------------------------------------------------ 9-10
Menu of Mitsubishi Lockstitch Machines (Mode 1)--------------------------- 11
List of Mitsubishi Machines to Select From ------------------------------------ 12
Backtack Settings------------------------------------------------------------------- 13
Preset Stitch Counting and Pattern Selection ----------------------------------- 14
Menu of Chainstitch Machines (Mode 2) --------------------------------------- 15
List of Chainstitch Machines to Select From ----------------------------------- 16
General Chainstitch Connections and Settings --------------------------------- 17-20
Menu of Other Lockstitch Machines (Mode 3)--------------------------------- 21
List of Other Lockstitch Machines to Select From----------------------------- 22
General Lockstitch Connections and Settings ---------------------------------- 23-25
Direct Parameter Call Methods --------------------------------------------------- 26-28
Function List and Parameter Numbers------------------------------------------- 29-35
Frequently Used Functions in the P, A, and B Modes ------------------------- 36
Reset Mode-------------------------------------------------------------------------- 37
Troubleshooting -------------------------------------------------------------------- 38
Error Codes-------------------------------------------------------------------------- 39
Error Code LED Blink Patterns -------------------------------------------------- 40
Option Connector Reference------------------------------------------------------ 41
How to Turn on an Output at Treadle Toe Down ------------------------------ 42
Using a Sensor to Stop the Motor ------------------------------------------------ 42
Using the AA-G003-925 Backtack Switches ----------------------------------- 43-44
Program Back Up to Control Box ------------------------------------------------ 45
Program Back Up to XC-G500-Y ------------------------------------------------ 46
Load and Save ---------------------------------------------------------------------- 47
VC Set ------------------------------------------------------------------------------- 48
Input and Output Setting List ----------------------------------------------------- 49-54
Dimensions -------------------------------------------------------------------------- 55
Digital Display Reference --------------------------------------------------------- 56
 Installation

1. Installation of the motor Table 2. Installation of the control box

The direction
(1) Tighten the control box onto the motor. of the plate

3-9 holes
159 57
Encoder
cord
Belt hole
66

Bobbin
winder (2) Insert the power cord from the motor into the connector on the
back of the control box. Insert the encoder cord from the motor
into the encoder connector on the front of the control box.

Power cord from motor

100V : White connector
200V : Brown connector
Using the hole opening pattern, open three 9mm
holes on the table. Install the motor securely
using the installation bolts, washers, spring
washers and nuts. The pattern and installation
bolts, etc., are included with the motor as
accessories.

3. Installation of the pulley

* To properly install, the protective cover A (motor side of the protective cover) must be
installed onto the motor before the pulley is installed. (Refer to "5. Installing the protective
cover”.)
Caution
Securely tighten the pulley. Incomplete tightening may
cause malfunctions.
Select the correct pulley diameter to ensure complete use of the motor performance.
Selection of the motor pulley:
Motor pulley Normal sewing machine speed Sewing machine pulley diameter
outer diameter (mm) = （*）Motor speed
x (effective diameter) + 5 mm

(*) The motor speed should be set at 3,600rpm. When the motor pulley diameter is selected with the above method
and the pulley diameter is too small, select the minimum pulley in the range that the belt will not slip.
(**) Refer to page 20 for the pulley diameter to be used when using the Mitsubishi thread trimming sewing machine.

4. Mounting of the belt

Use the JIS K6323 sewing
To adjust the belt tension, press down on the center of
machine belt M-type.
the belt with your hand, and turn the upper and lower nuts
of the adjustment nut to increase or decrease the center
height of the motor so that the belt dips approximately
15mm.
15mm (approx. 9.8N(1kg))
Caution
If the belt tension is too low, the medium
and low speeds will be inconsistent, and
the stopping precision will be poor.
When too tight, the motor bearings will
deteriorate.
The protective cover A is not shown.
Adjustment nut
Caution
For safety always turn the power
switch off, before adjusting the belt.

1
 5. Installation of the protective cover (with belt slip off prevention part)
The protective cover is enclosed with the motor as an accessory.

1. Install the protective cover A onto the motor. 2. Install the pulley and attach the belt. (Refer to "3. Installing the
pulley" and "4. Attaching the belt".)

Nut Belt
Protective cover A

Pulley

Tightening bolt
3. Install the "belt slip off prevention part mounting plate" onto protective cover B with the following procedures.
* Change the direction of the long and short side of the attachment plate according to the motor pulley outer diameter.

(a) For motor pulley outer diameter φ55 to φ80 (b) For motor pulley outer diameter φ80 to φ135

Attachment plate Attachment plate

rectangle side rectangle side

Pulley outer Pulley outer

diameter φ55 to 80 diameter φ80 to 135
indication scale indication scale
(front) (front)

Cross-section A-A
Cross-section B-B

(View from back of protective cover) (View from back of protective cover)

* Set the center of the washer to the pulley diameter indication scale and tighten the bolt.
* Confirm that the belt does not contact the attachment plate.
4. Install the "protective rod" onto the protective cover B with the following steps.
* Set the protective rod to the motor pulley rotation direction and install between the belt and motor pulley.

(a) For counterclockwise rotation (b) For clockwise rotation

Belt

Protective rod Protective rod

Motor pulley

Protective
cover

(View from front of protective cover) (View from front of protective cover)

* Set the center of the protective rod to the position at the center of the belt and motor pulley and tighten the bolt
Set screw

5. Set protective cover B onto protective cover A,

and tighten with the four set screws.

* Confirm that the belt and motor pulley do not

contact the protective rod.

Set screw
6. If necessary, adjust the position of the Set screw
"protective rod" and "belt slip off prevention part
mounting plate". Securely tighten after
adjusting.
Set screw
2
 6. Installation of the position detector
(1) The installation of the position detector will differ according
to the sewing machine model, so please consult with your
Position detector
Stopper sewing machine dealer for details.
The diagram on the left shows an example of the position
detector installation.
(2) Insert the connector from the position detector into the
Grounding wire control box position connector.
(green/yellow)
(3) To prevent malfunctions caused by static electricity, connect
the grounding wires (green/yellow) from the position
detector onto the sewing machine head.

Caution
This can not be used with except
This can be installed onto XC-G, XC-F and XC-E Series.
the sewing machine table
as shown here.

Control box

7. Connection of the Mitsubishi sewing machine and control box.

Wire the units as shown below.

Align the connector shape and direction, and securely insert it.

[View of control box from cover side] [View of control box from box side]

Encoder
connector

Motor
Lever connector
connector
Sewing machine
connector

Control switch panel Status indication LED

connector (Option)
Caution
For safety purposes, always turn the power switch OFF and wait for
the status indication LED or the [PWR. OF] (displayed for approx. 10
seconds) LED display on the control switch panel to turn OFF before
connecting or disconnecting each connector.
This [PWR.OF] display is not an error.

3
 Wire and Grounding

1. Insertion of the power connector

Confirm the connector from and insertion direction when inserting the power connector into the control box and insert
completely.

Power connector
(6-Pole)

Right side of control box Back side of control box

Power connector

3-phase power
2. Connection of 3-phase power
R- S- T-
phase phase phase

Red

White Ground the green (green/yellow)

wire to the grounding terminal.
Black
Consult with an electrician for
Green the grounding wires.

(Green/yellow)

Cord for push-button switch

Connect to ground

3. Current capacity
Recommended
Power current capacity
Use a fuse or complete breaker for the power.
Single phase
100 to 120V 550W 15A
200 to 240V 550W
3- phase
10A
200 to 240V 550W

4. When using the 3-phase 200 - 240V class Limiservo X with single phase 200 - 240V class

Connect the "red" and "white" lead wires from the push-button switch to the power.
The black wire is not used.
Green
Tape it with insulation tape, etc., to insulate securely.
(Green/yellow) Connect to
Always ground the green/yellow (green) grounding wire.
grounding terminal

Red Connect these

lead wires to
White the power.

Black
Do not connect.
Connection connector Push-button switch (Securely insulate by taping.)
to control box

4
 Points of Caution

Caution
1. Please remove your foot from the pedal when turning the power ON.
2. Always turn the power OFF when leaving the machine.
3. Do not inspect the control circuit with a tester.
4. Always turn the power switch OFF before tilting the sewing machine, replace the needle or threading the needle.
5. Always ground the grounding wire.
6. Do not use branched wiring.
7. The brakes may not function when the power is turned OFF or when there is a power failure during sewing machine
operation.
8. Match the connector shape and direction, and insert securely.
9. Keep the signal wire as short as possible when connecting the external switch to the sewing machine connector. If it
is long, malfunctions may occur. Use a shield wire when possible.
10. Install the sewing machine away from sources of strong noise such as high-frequency welders.
11. An optical method is used for the detector's detection element so take care not to let dust or oils get on the
detection plate when removing the cover for adjustment, etc. If these do get on the plate, wipe off with a soft cloth
and do not scratch the plate. Take care not to let oils enter between the detector discs.
12. When the position detector connector or the belt has come off or when the sewing machine is completely locked,
the motor will be automatically turned OFF after a set time to prevent damage to the motor. (The motor may not turn
OFF if the locking is not complete.) After the problem has been resolved, turn the power OFF and ON and normal
operation will be possible. The same operation should be taken when the detector or wires are broken.
13. Always turn off the power switch before connecting or disconnecting each connector

12. A high voltage is applied inside the box, so wait 13. Remove the dust that has adhered on the motor's
at least 10 minutes after turning the power OFF dust-proof filter once every two to three weeks.
before opening the control box. There is a cable
connecting the PCB on the cover side with the PCB
on the box side. When disconnecting the cable,
gently disconnect at the connector section. Do not
pull with force. Dust-proof filter
Control box side

High voltage warning

If the motor is run while the
filter is clogged, the motor
may overheat and affect
the motor life.
Control box cover side

14. If the fuse blows, remove the cause, and replace the blown fuse with one having the same capacity.

2.5A Fuse
* The above 2.5A fuse is for
protection of the 12V power
supply section.
(Front view of cover side PCB with control box cover removed.)

Two 20A Fuses

* The above fuses are for

protection of the control box
power supply section.

Always wait at least 10 minutes after

turning the power switch OFF before
opening the control box cover.

(Front view of box side PCB with control box cover removed.)
5
 Changing the solenoid voltage and output voltage

1. To change solenoid voltage DC24V/DC30V

Control box side
To change solenoid voltage from 24V to 30V
(1) Remove the front cover from the control box.
(2) Reconnect the connector inserted in JP1 on the PCB to the
30V side.
(3) Set the cover to the original position after change.

To change solenoid voltage from 30V to 24V

(1) Remove the front cover from the control box.
Control box cover side
(2) Reconnect the connector inserted in JP1 on the PCB to the
24V side.
Wait at least 10 minutes after
(3) Set the cover to the original position after change.
turning the power switch OFF
before opening the control box.
24V setting (factory setting)

30V setting
Control box side

2. Changing the output voltage between 0VDC and 5VDC

(1) Remove the control box cover.
(2) Change the output voltage 5/12VDC with the jumper JP3
and JP4 on the front cover PCB as shown on the right.
Change the output voltage 0/5VDC with the jumper JP5 on
the front cover PCB.
(3) The output voltage can be changed by reconnecting the
connector as shown on the right.

(4) The factory setting

factory
Connector Connector (Pin No.)
setting
JP3 +12V No.3 pin of the option A
JP4 +5V No.7 pin of the option B
JP5 0V No.10 pin of the sewing machine Control box cover side

(5) After change, always set the cover to the control box.

0V setting 5VDC setting 12VDC setting 5VDC setting

Wait at least 10 minutes after Do not change the JP1,JP2 and

turning the power switch OFF JP6 from the factory setting.
before opening the control box.

6
 Adjustment of the Synchronizer

1. Adjustment of stopping position Sewing machine pulley

Adjust this position with the detector installed onto the sewing machine and while
stopping at the UP and DOWN positions.
For safety, disconnect the connector for the sewing machine.
(1) Adjustment of UP position
-Loosen the two set screws on the detector joint, and set the stop position by
rotating by hand.
-If adjustment is not possible by turning the joint, loosen the cross-recessed
screw A shown of the following figure, and turn all detector plates
simultaneously to adjust to the designated stop position.

(2) Adjustment of DOWN position

-The relation of the DOWN position and UP position will differ according to the
model, so adjust this according to the sewing machine.
-When changing the DOWN position, remove the detector cover, and turn only
the red detector plate to adjust to the designated stop position. Set screws
(The cross-recessed screw A does not need to be loosened at this time.) (two screws)
-Always replace the cover after adjustment.

Caution
Refer to the sewing machine instruction manual when
adjusting for use with the Mitsubishi sewing machine.

UP position detector disc UP

(black)(inner) position

DOWN position detector disc

(red)(outer)
180˚ 180˚

DOWN
position
UP
Screw A position (The factory setting of the clearance from the
DOWN DOWN position to UP position is approx. 180)
position

7
 Operation of the Control Switch Panel Keys (When using XC-G10 type operation panel)

Displays during normal mode and functions of each key

When the power supply switch is turned ON, the rotation direction will display on the LED.M shown below.
When the rotation direction is not displayed on LED.M, press the [↓] key any time.
This state is called the normal mode, and the following keys can be operated.
LED.M
The rotation direction of the sewing machine is displayed.
Parameter setting key The rotation direction can be changed with the [↓]+[M] keys.
Use these keys to switch to the program
mode, and to start the number call function.
LED.A~D
The state of the [A] to [D] keys
function setting is shown.

Parameter
Setup

[↑] (Up), [↓] (Down) keys

The validity of the start and end
tacking stitch, the type of stitch,
the number of stitches, the preset [C] key, [D] key
stitching and backtacking, etc., The speed at which the pedal
can be set. is fully toed down is set.

Shift Enter key

Use this key to set the various
setting values when using the
number call function.

Shift key [B] key

When using the [A] to [D] keys in the [-] (minus) state, This is used to start sewing with a slow start. After the power is turned
press the [A] to [D] keys while holding. ON and after thread trimming, the sewing will start with a slow start.

Note [A] key

1 position and 2 position can be selected for
This above keys can be operated only when the needle position during stopping.
the rotary display is shown on the LED.M.
(Excluding the Enter key or Shift key)

8
 HOW TO ENTER THE PROGRAM MODES

TO RETURN TO THE NORMAL MODE, PRESS THE DOWN ARROW AND UP ARROW MOMENTARIALLY

Mode mane Key operation Digital display

Tacking type PRESS THE UP ARROW KEY *The tacking setting mode
setting mode 1 TIME will be entered.
Note) Skipping about this menu at the time of pattern No.=4.

No. of tacking stitch PRESS THE UP ARROW KEY *The tacking stitches setting mode
setting mode 2 TIMES will be entered.

Preset stitching PRESS THE UP ARROW KEY *The preset stitching setting mode
setting mode 3 TIMES will be entered.
Note) Skipping about this menu at the time of pattern A to H.

Pattern No. PRESS THE UP ARROW KEY *The pattern No. selection mode
selection mode 4 TIMES will be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [P] DOWN ARROW AND THE UP *The program mode [P] will
ARRROW KEY be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [A] DOWN ARROW AND THE A KEY *The program mode [A] will
be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [B] DOWN ARROW AND THE B KEY *The program mode [B] will
be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [C] DOWN ARROW AND THE C KEY *The program mode [C] will
be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [D] DOWN ARROW AND THE D KEY *The program mode [D] will
be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [E] DOWN ARROW AND THE UP *The program mode [E] will
ARROW AND THE A KEY be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [F] DOWN ARROW AND THE UP *The program mode [F] will
ARROW AND THE B KEY be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [G] DOWN ARROW AND THE UP *The program mode [G] will
ARROW AND THE C KEY be entered.

Note: Program Modes like the P, A, B, C, etc. can also be used via the parameter setup key when using the direct
number method.

9
 HOW TO ENTER THE PROGRAM MODES

PRESS AND HOLD IN THE *The display will flicker.

Program mode [H] DOWN ARROW AND THE UP *The program mode [H] will
ARROW AND THE D KEY be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [J] DOWN ARROW AND THE UP *The program mode [J] will
ARROW AND THE A AND B be entered.
KEYS
PRESS AND HOLD IN THE *The display will flicker.
Program mode [Q] DOWN ARROW AND THE A AND *The program mode [Q] will
C KEYS be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [R] DOWN ARROW AND THE B AND *The program mode [R] will
C KEYS be entered.

PRESS AND HOLD IN THE *The display will flicker.

Program mode [S] DOWN ARROW AND THE B AND *The program mode [S] will
D KEYS be entered.

Program mode [1] PRESS AND HOLD IN THE *The display will flicker.
DOWN ARROW AND THE A AND *The program mode [1] will
B KEYS be entered.

Program mode [2] PRESS AND HOLD IN THE *The display will flicker.
DOWN ARROW AND THE C AND *The program mode [2] will
D KEYS be entered.

Program mode [3] PRESS AND HOLD IN THE *The display will flicker.
DOWN ARROW AND THE A AND *The program mode [3] will
D KEYS be entered.

PROGRAM MODE K PRESS AND HOLD IN THE

DOWN ARROW AND THE UP
ARROW AND THE A AND
C KEYS

PROGRAM MODE I PRESS AND HOLD IN THE PROGRAM SAVE MODE

DOWN ARROW AND THE UP
ARROW AND THE B AND
C KEYS

Note: Program Modes like the P, A, B, C, etc. can also be used via the parameter setup key when using the direct
number method.

10
 Using the program mode [1] simple setting
To set the settings to a specific machine setting.
(For example, to set to "LU2-4410-B1T" ... Function setting [410B])

(1) (2)

*Enter the program mode [1]. *The mode will change to the program mode [1].
([↓] + [A] + [B] keys)
(3) (4)

*Press the [↓] key or [↑] key to change the function to *When the [D] key is held down, [410B] will flicker, and the
[410B]. changes to the setting will be set.
(5)

*The mode will return to the normal mode when the [D]
key is held down over two seconds or more.
(This completes the settings.)

Description
A. Select the function name corresponding to the sewing machine model from the following simple setting table. The item will change sequentially
each time the [↓] or [↑] key is pressed in step (3). (The factory setting is [280M].)
B. After selecting the function name, hold down the [D] key over 2 seconds or more. The function name's set speed and function setting will be
set automatically. To return to the normal mode without setting the function name here, press the [↑] key while holding down the [↓] key.
Caution
When this function is set, all previously set details will be cleared. The set speed and function
setting corresponding to the selected sewing machine model will be set automatically.

C. The set function settings (simple setting value (type)) can be confirmed with the function name corresponding to the set sewing machine model
using the following procedures (E mode).

(1) Call out the program mode [E] function [T]. (2)
(The mode can also be called out directly with
number 772).

The function name corresponding to the set sewing

machine model will appear.
(For example when [3750] is set.)
(3) Return to the normal mode.

(Press [↓]+[↑] or )

11
Simple setting table for Mitsubishi thread trimming sewing machine and motor pulley outside diameter.

Speed setting Function setting Motor

Thread Start End D mode A mode A mode pulley
High outside
Function name Digital display Sewing machine type Low speed trimming tacking tacking tack weak gain
speed
(L) speed speed speed alignment brake selection diameter
(H) (mm)
(T) (N) (V) (BM) (BK) (GA)
*3 280M LS2-1280-M1T (W) 4000 250 200 1700 1700 OFF OFF L
*1
280H LS2-1280-H1T(W) 3000 250 200 1200 1200 OFF OFF L

280B LS2-1280-B1T 3000 250 200 1200 1200 OFF OFF L

380M LS2-1380-M1T(W) 4000 250 200 1700 1700 OFF OFF L

380H LS2-1380-H1T(W) 3000 250 200 1200 1200 OFF OFF L

380B LS2-1380-B1T 3000 250 200 1200 1200 OFF OFF L 85

210M LS2-2210-M1T(W) 4000 250 200 1700 1700 OFF OFF L

230M LT2-2230-M1TW 3700 250 175 1200 1200 OFF OFF H

230B LT2-2230-B1T 3000 250 175 1200 1200 OFF OFF H

250M LT2-2250-M1TW 3000 250 175 1200 1200 OFF OFF H

250B LT2-2250-B1T 3000 250 175 1200 1200 OFF OFF H

3310 LY2-3310-B1T 2000 250 225 700 700 ON OFF H

3319 LY2-3319-B1T 2000 250 225 700 700 ON OFF H

*2
3750 LY2-3750-B1T 2000 250 200 700 700 ON OFF L

6840 LY3-6840-B0T 2000 250 150 700 700 ON OFF H 65

6850 LY3-6850-B1T 2000 250 150 700 700 ON OFF L

410B LU2-4410-B1T 2000 250 175 700 700 ON OFF L

*8 412B LU2-4412-B1T 2000 250 175 700 700 ON OFF L

430B LU2-4430-B1T 2000 250 175 700 700 ON OFF L

4650 LU2-4650-B1T 3000 250 175 700 700 ON OFF L

*8 4652 LU2-4652-B1T 3000 250 175 700 700 ON OFF L

85
4710 LU2-4710-B1T 3000 250 175 700 700 ON OFF L

4730 LU2-4730-B1T 2500 250 175 700 700 ON OFF L

630 LX2-630-M1 800 280 160 500 500 ON ON L 65

280E LS2-1280-M1T(W) 5000 250 200 1700 1700 OFF OFF H 110

FL *5 5000 250 200 1700 1700 OFF OFF L

N *6 5000 250 200 1700 1700 OFF OFF L

LOAD2 *7

*4 LOAD1 *7

*1 Factory setting is [280M].

*2 The effective diameter of the sewing machine pulley is 70 mm.
(Note : In case of LY2-3310/3319/3750 is 80 mm, LU2-4410/4412/4430/4650/4652/4710/4730 is 85 mm.)
*3 A function name is displayed in order of the direction of ↓ key when pressed.
*4 A function name is displayed in order of the direction of ↑ key when pressed.
*5 For sewing machine with foot lifter, without thread trimmer.
*6 For needle positioner.
*7 It is possible to load the saved setting data by the function of [SAVE*] in the program mode [ I ].
( Program mode [ I ] : [↓]＋[↑]＋[B]＋[C] key )
( The factory setting of [LOAD1] and [LOAD2] is the setting data of [280M]. )
*8 The short bobbin thread tail trimming function is set.

12
 (1) Back Tacking setting mode (If using pattern No.4, this mode will be skipped.)
When the [↑] key is turned ON, will display above the [M] key, and the tacking setting mode will be entered.

Setting of tacking type start tacking end tacking

< Display ex. >
Factory setting ： No tacking

V tacking
：
(Once tacking)

N tacking
：
(Double tacking)

M tacking
Setting of end ：
Setting of start (Triple tacking)
tacking validity tacking validity
<Display ex.> <Display ex.>
W tacking
: on ：
: on (4 repeat tacking)
: off : off

： 5 repeat tacking
Setting of end tacking type

Setting of start tacking type

： 6 repeat tacking

(2) No. of tacking stitches setting mode (If using pattern No.4, this mode will be skipped.)
When the [↑] key is turned ON again, will display above the [M] key indicator, and the No. of stitches can be set.］

Note: The display below is skipped in pattern No.4

START END
Factory setting

B C
A D

No. of stitches A No. of stitches D

(2) When the pattern No.4 (continuous tack stitching)
setting. setting.

No. of stitches B No. of stitches C B D

setting. setting.

'A' means 10 stitches

'B' means 11 stitches
A C 'C' means 12 stitches
Each setting value can be changed from 0 to 9 'D' means 13 stitches
stitches, A,B,C,D,E,F stitches. 'E' means 14 stitches
'F' means 15 stitches

13
 (3) Preset stitching mode
The preset stitching setting mode is entered when the [↑] key is turned ON again. The validity of preset stitching and the
number of stitches N can be set.

(1) Patterns except pattern No.4

Start tacking
S
Factory setting Start tacking that is in the tacking mode
will start at the S position.
N stitches
End tacking that is in the tacking mode
E will start at the E position.
Setting of preset stitching Setting of No. stitches N
<Display ex.> (0 to 9999 stitches) End tacking

: on
: off

B D
(2) When the pattern is No.4 (continuous tack stitching)

Factory setting

A C

Setting of continuous tack Setting of No. times N In the No. of times (N) setting is N=3, the stitching will be in the order of
stitching validity (0 to 9999 stitches)
A,B and C. If the setting is N=5, the stitching will be in the order of
<Display ex.> A,B,C,D,C. If the N is 6 or more, the order will be A,B,C,D,C,D.....(If
: on N=0, tacking will continue in the order ABCDCD... while the pedal is
pressed down.)
: off

(4) Pattern Number selection mode

When the [↑] key is turned ON again, and the pattern No. selection mode will be entered. Selecting of preset stitching setting (pattern 1 to
3), continuous tack stitching (pattern 4), program stitching (pattern No. A to H).

(1) Display of preset stitching

(Pattern 1 to 3) Display of pattern 1.
When pattern 2 or 3, display shows 2
or 3.

(2) Display of continuous tack stitching

(Pattern 4)

(3) Display of program stitching (Pattern A

to H) Display of pattern A
(Note: Patterns A to H appear only When pattern B, C, D, E, F, G or H,
when the XC-G500 type control display shows B, C, D, E, F, G or H.
panel has been connected even
once.)

a. Patterns A to H correspond to the programs and teaching patterns A to H input with the XC-G500 type control panel.
The control panel is used to change and confirm the settings.
(Refer to the XC-G500 type control panel instruction manual for details on the program and teaching.)

Caution
For safety purposes, always turn off the power switch and confirm to
turn off the display when connecting or disconnecting the control panel.

14
 Using the program mode [2] simple setting (for chain stitch sewing machine)
To set the function for chain stitch sewing machine.
(Ex. To set for the VC2800, VC3800 class, "YAMATO") .......... Function setting [YU4]

(1) (2)

*Enter the program mode [2]. *The mode will change to the program mode [2].
([↓] + [C] + [D] keys)
(3) (4)

*Press the [↓] key or [↑] key to change the function to *When the [D] key is held down, [YU4] will flicker, and the
[YU4]. changes to the setting will be set.
(5)

*The mode will return to the normal mode when the [D]
key is held down over two seconds or more.
(This completes the settings.)

Description
A. Select the function that corresponds to the sewing machine model for "Simple setting table for chain stitch sewing machine".
After selecting the function name, holds down the [D] key over 2 seconds or more. The function name's set speed and function will be set
automatically (Refer to the simple setting table for "YAMATO".)
B. To return to the normal mode from the [YU4] display, press the [↑] key while holding down [↓]. In this case, [YU4] will not be set, and the last
settings will be used.
C. Each time the [↓] key is pressed in step (3), the function will change in order from [YU2], [YU3], [YU4].....[JMH].

Caution
To use this mode, please ask your dealer or look at "TECHNICAL INFORMATION MANUAL"
about simple setting, I/O signal, Junction wiring in detail.

15
Simple setting table for chain stitch sewing machine
High Low Thread Start con- End con-
Function Digital Sewing machine Model name of sewing machine and device Needle
speed speed trimming densed densed
name display maker position
(H) (L) speed speed speed
(T) (N) (V)
*1 YU2 YAMATO VC2600, VC2700 class Solenoid-operated under thread trimmer 2 6000 200 200 1400 1400
YU3 YAMATO VC2600, VC2700 class Air-operated under thread trimmer with air wiper 2 6000 200 200 1400 1400
VC3845P,2845P,2840P class Air-operated under thread trimmer with air
YU4 YAMATO
wiper
2 6000 200 200 1400 1400
YU5 YAMATO Solenoid-operated under thread trimmer with solenoid wiper 2 6000 200 200 1400 1400
W(T) series /UT device
NO1 PEGASUS Pneumatic under thread trimmer with pneumatic top cover thread trimmer 1 6000 200 200 1400 1400
electric under thread trimmer
NO1A Do not use !!
W(T) series /UT device
NO2 PEGASUS Electric under thread trimmer with electric top cover thread trimmer 2 6000 200 200 1400 1400
NO3 PEGASUS FW series /UT device 1 4500 200 200 1400 1400
NO3A Do not use !!
NO4 PEGASUS W674/UT device Super tack 1 4000 200 200 1400 1400
W(T)562-82/UT device Angled stitch
NO5 PEGASUS Pneumatic under thread trimmer with pneumatic top cover thread trimmer 1 6000 200 200 1400 1400
NO5A Do not use !!
W562-82/UT device Angled stitch
NO6 PEGASUS Pneumatic under thread trimmer with electric top cover thread trimmer 2 6000 200 200 1400 1400
W(T)600,200 series /UT/MS device Condensed stitch
NO7 PEGASUS Pneumatic under thread trimmer 1 6000 200 200 1400 1400
pneumatic under thread trimmer with pneumatic top cover thread trimmer
NO7A Do not use !!
NO8 Do not use !!
NO9 Do not use !!
NOA Do not use !!
W(T)600 series /UT device Skipless
NOC PEGASUS Pneumatic under thread trimmer 1 4000 200 200 1400 1400
W(T)600 series /UT device Stitch lock
NOD PEGASUS Pneumatic under thread trimmer 1 6000 200 200 1400 1400
pneumatic under thread trimmer with pneumatic under theread trimmer
NOE Do not use !!
NOF PEGASUS BL500 series 1 6000 200 200 1400 1400
NOG Do not use !!
NOH Do not use !!
NOI Do not use !!
NOJ Do not use !!
NOK Do not use !!
NOL Do not use !!
NOM Do not use !!
NON Do not use !!
NOO Do not use !!
PFL PEGASUS For sewing machine with foot lifter, without thread trimmer 1 6000 200 200 1400 1400
PN PEGASUS For needle positioner 1 6000 200 200 1400 1400
KA1 KANSAI M, RX series Automatic thread trimmer with solenoid wiper 2 6000 250 250 1400 1400
KA2 KANSAI D series Automatic thread trimmer with air wiper 2 6000 250 250 1400 1400
KA3 KANSAI F series Air-operated under thread trimmer with air wiper 2 6000 250 250 1400 1400
KA4 KANSAI DX series Air-operated under thread trimmer with air wiper 2 6000 250 250 1400 1400
UN1 UNION SPECIAL 33700, 34500 class Solenoid-operated under thread trimmer 2 4000 200 200 1400 2999
UN2 UNION SPECIAL 34800skcc class Solenoid-operated under thread trimmer 2 5500 200 200 1400 2999
34700 class Push and Pull air-operated under thread trimmer with air
UN3 UNION SPECIAL wiper 2 4000 200 200 1400 2999
U345 Do not use !!
U346 Do not use !!
U348 Do not use !!
U347 Do not use !!
U160 Do not use !!
U16 Do not use !!
U362 Do not use !!
UFCW Do not use !!
BR1 BROTHER FD3, FD4 series 2 6000 200 200 1400 1400
RM1 RIMOLDI ---- 1 6000 200 200 1400 1400
SRB1 SIRUBA ---- 2 6000 200 200 1700 1700
*2 JMH JUKI MH-481-4-4, MH-484-4-4 class 2 5500 200 200 1700 1900

*1 A function name is displayed in order of the direction of [↓] key when pressed.
*2 A function name is displayed in order of the direction of [↑] key when pressed.
Note : Please refer to the "TECHNICAL INFORMATION MANUAL" for the Junction wiring, I/O signals and details. 16
General Chainstitch Connections and Settings on the XC-Series Servo Motor

Note: These are general instructions for cover stitch chainstitch machines using a trimmer,
wiper, condensed stitch, and foot lift. Extra plugs, pins, etc. are furnished in the
accessories packed with the control box.

If the pins on the existing sewing machine connector have molex pins, you may be able
to use them without doing the cut, strip, and re-pin method to the wires.

Wiring

Locate the wiring on your machine for the various outputs such as the trimmer solenoid.
The solenoid will have 2 wires. Look at the drawing below (Sewing Machine) and locate
pin 3 (+24 volts) and pin 4 (Thread Trimming Output) on the control box. This is where
you will insert the wires from the trimmer solenoid on your machine.

Tension Release goes to pins 7 and 8

Wiper goes to pins 2 and 3
Condensed Stitch goes to pins 11 and 12
Trimmer Safety Switch goes to pins 5 and 6 (Note: If the safety switch requires power,
use pin 3 on the option A plug for 12VDC or pin 7 on the option B plug for 5VDC.

Foot Lift goes to pins 3 and 4 on the Presser Foot Plug

17
12VDC on pin 3

5VDC on pin 7

Control Box Settings

Note: After you select a program mode like the P-Mode:
• Press the ↓ arrow key to move forward through the list of functions
• Press the A, B, C, or D keys to change the setting
• Press the ↓ arrow key and the ↑ arrow key momentarily to return to the normal mode
Note: You must return to the normal mode before you can go to another program mode
---The normal mode has the rotating circle---

P-Mode
Press and hold in the ↓ + ↑ arrow keys until the display stops flashing
H High Speed (0-8999) (Adjust according to the machine)
C-Mode
Press and hold in the ↓ + C-keys until the display stops flashing
ID Change the setting from TL to S6 (trimmer safety setting)
IDL OF/ON (This setting may have to be changed if the trimmer safety works in reverse)
A-Mode
Press and hold in the ↓ + A-keys until the display stops flashing
GA Motor Torque Gain (H, L, LL) High, Low, Very Low
(Change the setting to H if the machine requires extra motor torque)

18
G-Mode
Press and hold in the ↓ + ↑ + C keys until the display stops flashing
TR Change from M1 to PRG (Trimmer settings become changeable)
LTM Change from T1 to TK (Trim after up position for cover stitch chainstitch machines)
Note: The next items are changes that can be made from the default settings to customize the
various cover stitch chainstitch models
T1 20ms (Changeable from 0-998ms) (Delay before the trimmer turns on)
T2 90ms (Changeable from 0-998ms) (Duration of the trimmer on time)
W1 10ms---x10 (Changeable from 0-998ms---x10) (Delay before the wiper turns on)
W2 8ms---x10 (Changeable from 0-998ms---x10) (Duration of the wiper on time)
F1 140ms (0-998ms) Presser foot delay to raise after trim
End

19
 Condensed stitching mode
When the [↑] key is turned ON, will display above the [M] key, and the condensed stitching mode will be entered.

Setting of condense type start tacking end tacking

< Display ex. >
Use this factory setting ： No tacking

V tacking
：
(Once tacking)

N tacking
：
(Double tacking)

M tacking
Setting of end ：
Setting of start (Triple tacking)
condense condense
<Display ex.> <Display ex.>
W tacking
: on ：
: on (4 repeat tacking)
: off : off

： 5 repeat tacking
Setting of end condense

Setting of start condense

： 6 repeat tacking

Number of condensed stitches setting mode

When the [↑] key is turned ON again, will display above the [M] key indicator, and the No. of stitches can be set.］

START END
Factory setting

B C
A D

No. of stitches A No. of stitches D

(A or C solenoid is on and B or D solenoid is off using the stitch amount)
solenoid on. solenoid off.

No. of stitches B No. of stitches C B D

solenoid off. solenoid on.

'A' means 10 stitches

'B' means 11 stitches
A C 'C' means 12 stitches
Each setting value can be changed from 0 to 9 'D' means 13 stitches
stitches, A,B,C,D,E,F stitches. 'E' means 14 stitches
'F' means 15 stitches

20
Using the program mode [3] simple setting (for lock stitch trimming machine except Mitsubishi sewing machine)
To set the function for DÜRKOPP ADLER thread trimming sewing machine.
(For example, to set for the 271 class, "DÜRKOPP ADLER") .......... Function setting [D271]

(1) (2)

*Enter the program mode [3]. *The mode will change to the program mode [3].
([↓] + [A] + [D] keys)
(3) (4)

*Press the [↓] key or [↑] key to change the function to *When the [D] key is held down, [D271] will flicker, and
[D271]. the changes to the setting will be set.
(5)

*The mode will return to the normal mode when the [D]
key is held down over two seconds or more.
(This completes the settings.)

Description
A. Select the model name that corresponds to the sewing machine model for the simple setting values for the DÜRKOPP ADLER thread trimming
sewing machine in the "Technical manual". After selecting the function name, holds down the [D] key over 2 seconds or more. The function
name's set speed and function will be set automatically.
B. To return to the normal mode from the [D271] display, press the [↑] key while holding down [↓]. In this case, [D271] will not be set, and the last
settings will be used.
C. Each time the [↓] key is pressed in step 3, the function will change in order from [D697], [D271], [D273].....[750].

Caution
To use this mode, please ask your dealer or look at "TECHNICAL INFORMATION MANUAL"
about simple setting, I/O signal, Junction wiring in detail.

21
Simple setting table for thread trimming sewing machine
High Low Thread Start End
Function Digital Sewing machine Model name of sewing machine and device Needle
speed speed trimming tacking tacking
name display maker position
(H) (L) speed speed speed
(T) (N) (V)
*1 DÜRKOPP
D697
ADLER 697-15000 class 2 1500 250 150 700 700
DÜRKOPP
D271
ADLER
271-14000,272-14000 class 2 3000 170 250 1500 1500
DÜRKOPP
D273
ADLER
273-14000,274-14000 class 2 3000 170 250 1500 1500
B715 BROTHER DB2-B705,DB2-B707,DB2-B715 class 2 4300 215 215 1800 1800
B716 BROTHER DB2-B716-?,DB2-B716-1,DB2-B716-?,DB2-B716-5 class 2 3500 215 215 1800 1800
B737 BROTHER DB2-B737-1,DB2-B737-3,DB2-B737-5 class 2 4000 215 215 1800 1800
DB2-B746-5,DB2-B746-7,DB2-B746-8,DB2-B747-5,DB2-B748-
B740 BROTHER 2 2000 215 215 1800 1800
5,DB2-B748-7 class
B757 BROTHER DB2-B757 class 2 5000 215 215 1800 1800
B770 BROTHER DB2-B772,DB2-B774,DB2-B7740,DB2-B778 class 2 4500 215 215 1800 1800
DB2-B790,DB2-B791-3,DB2-B791-5,DB2-B7910-3,DB2-B7910
B790 BROTHER 2 3500 215 215 1800 1800
-5,DB2-B792,DB2-B793-403,DB2-B795,DB2-B798 class
B830 BROTHER DB2-B837,DB2-B838 class 2 3000 215 215 1800 1800
LT2-B841-1,LT2-B841-3,LT2-B841-5,LT2-B842-1,LT2-B842-3,L
BLT BROTHER T2-B842-5,LT2-B845,LT2-B8450,LT2-B8480,LT2-B847,LT2-B8 2 3000 185 185 1000 1000
48,LT2-B872,LT2-B875,LT2-B8750 class
BLZ BROTHER LZ2-B852,LZ2-B853,LZ2-B854,LZ2-B856,LZ2-B857 class 2 3000 185 185 1800 1800
J500 JUKI DDL-500,DMN-5420NFA-6-WB class 2 5000 200 200 1700 1900
DDL-505,DDL-505A,DDL-506,DDL-506A,DDL-506E,DDL-560-
J505 JUKI 5,DDL-5600,DLU-5494NBB-6-WB,PLW-1245-6,PLW-1246-6,P 2 4000 200 200 1700 1900
LW-1257-6,PLW-1264-6,PLW-1266-6 class
DDL-555-2-2B,DDL-555-2-4B,DDL-555ON,DDL-5570,DDL-557
J555 JUKI 2 4000 200 200 1700 1900
1,DDL-5580 class
DLD-432-5,DLD-436-5,DLM-5400N-6,DLM-5400-6,DLN-415-5,
DLN-5410N-6,DLN-5410-6,DLU-450,DLU-490-5,DLU-491-5,DL
JDL JUKI 2 4200 200 200 1700 1900
U-5490BB-6-OB,DLU-5490BB-6-WB,DLU-5490N-6,DMN-530-
5,DMN-531-5 class
DNU-241H-5,DNU-241H-6,DSC-244-6,DSC-244V-6,DSC-245-
5,DSC-245-6,DSC-246-6,DSC-246V-6,DSU-142-6,DSU-144-6,
JDU JUKI 2 2000 200 200 1700 1900
DSU-145-5,DSU-145-6,DU-141H-4,DU-141H-5,DU-141H-6,DU
-161H-6 class
LH-1172,LH-1180-5,LH-1182-5,LH-1150,LH-1152,LH-1160,LH-1
JLH JUKI 1 2300 200 200 1700 1900
162 class
JLU1 JUKI DDL-5560NL-6,LU-1114-5,LU-1114-6,LZH-1290-6 class 2 2800 200 200 1700 1900
JLU2 JUKI LU-2210-6-0B class 2 3500 200 200 1700 1900
AD1012,AD1012B,AD1012G,AD1013,AD1013A,AD1013G,AD1
020,AD1102,AD1102B,AD1102G,AD1103,AD1103A,AD1202,A
T100 TOYOTA 2 3500 200 200 1700 1700
D1203,AD1204S,AD1205,AD1205S,AD1212G,AD1213,AD220
0,AD5010S class
T157 TOYOTA AD157,AD157G class 2 4000 200 200 1700 1700
AD158,AD158-2,AD158-22,AD158A-3,AD158A-32,AD158B-2,
T158 TOYOTA 2 3500 200 200 1700 1700
AD158B-22,AD158G-2,AD158G-22,AD158-3,AD158-32 class
AD3110,AD3110P,AD320-2,AD320-22,AD320-202,AD331,AD3
310,AD3310P,AD332,AD340-2,AD340-22,AD340-202,AD340B-
T300 TOYOTA 2 1900 200 200 1700 1700
2,AD340B-22,AD340B-202,AD341-2,AD341-22,AD341-202,AD
345-2,AD345-22,AD345-202,AD352 class
U639 UNION SPECIAL Class 63900 Solenoid-operated needle feed under trimmer 2 4000 250 180 1700 1700
SLH2 SEIKO SLH-2B 2 570 100 100 1700 1700
457G SINGER 457 Wiper 2 4000 250 160 1500 1500
457F SINGER 457 Thread pull 2 4000 250 160 1500 1500
591 SINGER 591, 1591 2 4000 250 200 1500 1500
211A SINGER 211A 2 2300 200 180 1000 1000
212A SINGER 212A 2 3500 200 180 1000 1000
411U SINGER 411U 2 4000 250 180 1500 1500
412U SINGER 412U 2 4500 250 180 1500 1500
591V SINGER 591V 2 4000 250 200 1500 1500
691A SINGER 1691D250 2 4000 250 200 1500 1500
691B SINGER 1691D210, 1691D200 2 4000 250 200 1500 1500
*2 750 SINGER 750 2 4500 250 215 1500 1500

*1 A function name is displayed in order of the direction of [↓] key when pressed.
*2 A function name is displayed in order of the direction of [↑] key when pressed.
Note : Please refer to the "TECHNICAL INFORMATION MANUAL" for the Junction wiring, I/O signals and details.

22
General Lockstitch Connections and Settings on the XC-Series Servo Motor

Note: These are general instructions for lockstitch machines using a trimmer, tension
release, wiper, backtack, and foot lift. Extra plugs, pins, etc. are furnished in the
accessories packed with the control box.

If the pins on the existing sewing machine connector have molex pins, you may be able
to use them without doing the cut, strip, and re-pin method to the wires.

Wiring

Locate the wiring on your machine for the various outputs such as the trimmer solenoid.
The solenoid will have 2 wires. Look at the drawing below (Sewing Machine) and locate
pin 3 (+24 volts) and pin 4 (Thread Trimming Output) on the control box. This is where
you will insert the wires from the trimmer solenoid on your machine. It doesn’t matter
which wire goes to pin 3 or 4 unless the solenoid is polarity protected.

Tension Release Solenoid goes to pins 7 and 8

Wiper Solenoid goes to pins 2 and 3
Backtack Solenoid goes to pins 11 and 12
Backtack Input Switch (button) goes to pins 9 and 10

Foot Lift Solenoid goes to pins 3 and 4 on the Presser Foot Plug

23
Control Box Settings
Note: After you select a program mode like the P-Mode:
• Press the ↓ arrow key to move forward through the list of functions
• Press the A, B, C, or D keys to change the setting
• Press the ↓ arrow key and the ↑ arrow key momentarily to return to the normal mode
Note: You must return to the normal mode before you can go to another program mode
---The normal mode has the rotating circle---
P-Mode
Press and hold in the ↓ + ↑ arrow keys until the display stops flashing
H High Speed (0-8999)
N Start Backtack Speed (0-2999)
V End Backtack Speed (0-2999)
RU Reverse after Trim (OF/ON) Optional for Walking Foot Machines
R8 Degree of Reverse after Trim (0-360) Optional for Walking Foot Machines
TR Change from M1 to PRG------This is the setting for the trimmer. Without the
sewing machine connector plugged in, adjust the synchronizer so the take-up stops
at the up position after full treadle heel back. Adjust the needle down position by
rotating the red disk on the synchronizer. The down position is the signal to activate
the trimmer, so it needs to be set to the match the mechanical movement of the
trimmer mechanism. Once the trimmer is activated, the signal will stay on until the
take-up level on the machine reaches the top position. This makes the PRG setting
ideal for most all lockstitch machines. Plug in the sewing machine connector and test
the machine. The red disk may need to be re-adjusted to fine tune the electric signal
which moves the roller into the trim cam area properly.

A-MODE
Press and hold in the ↓ + A keys until the display stops flashing

GA Motor Torque Gain (H, L, LL) High, Low, Very Low

(If you are using a Walking Foot Machine, set to H. A smaller motor pulley than the
standard 100mm is also recommended for added motor torque if needed.)

End

24
 Back Tacking setting mode
When the [↑] key is turned ON, will display above the [M] key, and the tacking setting mode will be entered.

Setting of tacking type start tacking end tacking

< Display ex. >
Factory setting ： No tacking

V tacking
：
(Once tacking)

N tacking
：
(Double tacking)

M tacking
Setting of end ：
Setting of start (Triple tacking)
tacking validity tacking validity
<Display ex.> <Display ex.>
W tacking
: on ：
: on (4 repeat tacking)
: off : off

： 5 repeat tacking
Setting of end tacking type

Setting of start tacking type

： 6 repeat tacking

Number of back tacking stitches

When the [↑] key is turned ON again, will display above the [M] key indicator, and the No. of stitches can be set.］

Note: The display below is skipped in pattern No.4

START END
Factory setting

B C
A D

No. of stitches A No. of stitches D

(2) When the pattern No.4 (continuous tack stitching)
setting. setting.

No. of stitches B No. of stitches C B D

setting. setting.

'A' means 10 stitches

'B' means 11 stitches
A C 'C' means 12 stitches
Each setting value can be changed from 0 to 9 'D' means 13 stitches
stitches, A,B,C,D,E,F stitches. 'E' means 14 stitches
'F' means 15 stitches

25
 Direct Parameter Number Call for the XC-GMFY
Note: Refer to the function list for parameter numbers.
The previous method of changing parameters on the XC-FMFY is also possible.

Normal Display

0 2 - 9 9 Press the parameter setup key to access the direct number

call methods.

Direct Parameter Number Call Methods

{Method 1} This method is used for direct number entry for all parameters when using the

(+ and -) keys

{Method 2} This method is used for direct number entry for parameters contained in a selected
program mode. Use the down arrow key to select a program mode such as P, A, B, C, etc.

When using the (+ and -) keys in a specific mode like the P-Mode, parameter
numbers are available for that mode only. If the display starts blinking there is no parameter for that number.

Note: When pressing the (+ and -) keys to change number values, if the

shift key is pressed and held in at the same time, the number will reverse.

Applies to all modes and parameter numbers (0-1536) Method 1 Display

Change number with All parameter numbers can be selected

"+" and "-" keys in all modes.

[P] mode range (0-99) Method 2 Display

Change number with Only the parameter numbers in the

"+" and "-" keys
P-Mode can be selected.

[A] mode range (100-199) Method 2 Display

Change number with
"+" and "-" keys
Only the parameter numbers in the
A-Mode can be selected.

26
 Example of Method 1
Note: Refer to the function list for parameter numbers.

Normal Display

1. Press the parameter setup key

0 2 - 9 9

Next Display (Number Selection)

2. Press the (+ and -) keys to

- 3 6 display the number of the parameter you want to change.

Note: In this example we will use parameter 36, (rU) function.

3. After your selection, press the enter key

Next Display (Function and Setting)

This is the reverse function setting.

r U o F

4. Press the D-key to change the setting from of to on.

Next Display (After Changing the Setting)

Note: The blinking dot in the display above the D-key

r U o N
indicates that the parameter has been changed.

5. Press the enter key to save the change.

Note: The reverse function is often used on walking foot machines

so the needle is higher after trimming.

Next Display (Parameter Number)

The display shows the parameter number for the (rU) function.
- 3 6

6. Press the parameter setup key to return to the normal mode.

27
 Example of Method 2
Normal Display

0 2 - 9 9 1. Press the parameter setup key

Next Display (Mode and Number Selection)

2. Press the down arrow key 1 time for the P-Mode.
P 4 2
3. Press the (+ and -) keys to
display the number of the parameter you want to change.

Note: In this example we will use parameter 42, (TR) function.

4. After your selection, press the enter key

Next Display (Function and Setting)

This is the trimmer function setting.

T r N 1

5. Press the D- key to change the setting from N1 to PrG.

Note: When in a program mode like the P-Mode, if the down or up arrow keys are used, the functions
are displayed like the previous XC-FMFY model.

Next Display (After Changing the Setting)

The blinking dot in the display above the D-key

T r P r G
indicates that the parameter has been changed.

6. Press the enter key to save the change.

Note: This is the trimmer function setting for all lockstitch machines
other than Mitsubishi.

Next Display (Parameter Number)

The display shows the parameter number for the (PrG) function.
P 4 2
7. Press the parameter setup key to return to the normal mode.

28
 Function List and Parameter Numbers
Refer to the Technical Documents for details on each function.
The numbers in the table are used with the direct number call function.

name Function No. name Function No.

H. Maximum speed 0000 GA. Gain high/low selection 0100
L. Low speed 0001 PDC. Pedal curve 0101
T. Thread trimming speed 0002 AC. Acceleration time simple setting 0102

A mode (For servo motor) : [↓]+[A] key

N. Start tacking speed 0003 ACT. Acceleration time 0103
V. End tacking speed 0004 DC. Deceleration time simple setting 0104
M. Medium speed 0005 DCT. Deceleration time 0105
S. Slow start speed 0006 SC. S-character cushion 0106
SLN. No. of slow start stitches 0007 SCT. S-character cushion time setting 0107
SLM. Slow start operation mode 0008 Full heeling S2 signal operation mode when
S2M. 0108
SLP. Slow start when power is turned ON 0009 power is turned on or after thread trimming
SH. One shot 0010 Sewing machine shaft/motor shaft speed
PL. 0109
SHM. One shot operation mode 0011 setting selection
PSU. No. of stitches after PSU input 0012 MR. Setting motor pulley diameter 0110
PSD. No. of stitches after PSD input 0013 SR. Setting sewing machine pulley diameter 0111
PS1. Sensor input signal PS1 operation mode 0014 Random stop is available without thread
NOS. 0112
1. No. of stitches after PS1 input 0015 trimming.
PS2. Sensor input signal PS2 operation mode 0016 STM. First priority stop => speed control 0114
P mode (For sewing machine): [↓]+[ ↑] key

2. No. of stitches after PS2 input 0017 BKT. Brake time 0115
PSN. Restart after PSD,SEN input PSN 0018 B8. Weak brake angle 0116
SEN. Input sensor function valid / invalid 0019 BNR. Reduction of weak brake sound 0117
SE. Setting stitch amount to stop by "SEN" 0020 BKS. Weak brake force 0118
FUM. Presser foot lift momentary 0021 BKM. Weak brake mode 0119
FU. FUM operation mode 0022 BK. Weak brake 0120
Time setting for FUM operation mode S. Display sewing speed 0200
B mode (For counter/speed display) : [↓]+[B] key
FCT. 0023
Time to motor drive after presser foot lifter N. Down counter setting count amount 0201
FD. 0024
bring down D. Down counter display count amount 0202
FO. Full wave time of presser foot lifter output 0025 P. Up counter setting count amount 0203
S3D. Delay time of presser foot signal S3 input 0026 U. Up counter display count amount 0204
FUD. Presser foot lifting output chopping duty 0027 CUP. Up counter the selection of setting mode 0205
Presser foot lifting output when power is USC. Up counter the selection of counter operation 0206
PFU. 0028
turned ON UCM. Up counter changing sewing pattern 0207
FL. Cancel the presser foot lifting with full heeling 0029 UPC. Up counter valid / invalid 0208
S3L. Cancel presser foot lifting with light heeling 0030 NXU. Up counter operation after counting over 0209
S2L. Cancel of thread trimming operation 0031 CDN. Down counter the selection of setting mode 0210
Thread trimming protection signal (S6) logical Down counter the selection of counter
S6L. 0032 DSC. 0211
changeover operation
AT. Automatic operation 0033 DCM. Down counter changing sewing pattern 0212
TL. Thread trimmer cancel 0034 DNC. Down counter valid / invalid 0213
TLS. Auto-stop of preset stitch sewing before trim 0035 NXD. Down counter operation after counting over 0214
Reverse run needle lifting after thread PCM. Counter condition turning on power switch 0215
RU. 0036
trimming PRN. Setting Thread trimming times "N" 0216
R8. RU reverse run angle 0037 CNU. Setting Number of stitches "N" 0217
TB. Thread trimming with reverse feed 0038 CCI. Count modification (to use IO1, IO2) 0218
TBJ. Not used. 0039 PMD. Display condition turning on power switch 0219
S2R. Full heeling, S2 signal operation mode 0040 CCM. Reset for Up / Down counter during operation 0220
IL. Cancel of interlock after full pedal heeling 0041
Program mode [I] (Save mode of the setting data ): [↓]+[↑]+[B]+[C] key
TR. Thread trimming mode 0042
name Function No.
POS. Thread trimming validity at neutral pedal 0043
SAVE1 Save mode of the setting data 1 -
Operation when power is turned ON during 1
P1P. 0044 SAVE2 Save mode of the setting data 2 -
position setting.
CCR Copy of the current data -
Operation when power is turned ON during 2
P2P.
position setting.
0045 CU1 Copy of user’s 1 data -
Needle stop position before fabric CU2 Copy of user’s 2 data -
C8. 0046
Reverse run angle from DOWN position to Program mode [R] (Reset): [↓]+[B]+[C] key
K8. 0047
UP position name Function No.
E8. On angle of virtual "TM" 0048 RESET. Reset -
S8. On start angle of virtual "TM" 0049
Program mode [1] (Mitsubishi sewing machine): [↓]+[A]+[B] key
SNM. Setting sensor "SEN" input function 0050
name Function No.
KD. Virtual down setting 0051
280M LS2-1280-M1T(W) -
KDU. Virtual width of up and down signal 0052
: : -
PSJ. Not used. 0053
LOAD1 Load of the saved setting data1 -
D8. Needle DOWN position stop angle 0054
U8. Needle UP position stop angle 0055 Program mode [2] (Chain stitch sewing machine): [↓]+[C]+[D] key
name Function No.
YU2 YAMATO VC2600,VC2700 class -
: : -
JMH JUKI -
Program mode [3] (other lock stitch sewing machine): [↓]+[A]+[D] key
name Function No.
D697 DÜRKOPP ADLER 697-15000 class -
: : -
750 SINGER -
29
 name Function No. name Function No.
IA. IA input function selection 0300 I4. I4 input function selection 0378
IAL. IA input logic changeover 0301 I4L. I4 input logic changeover 0379
IAA. IA input alternating operation 0302 I4A. I4 input alternating operation 0380
IB. IB input function selection 0303 I5. I5 input function selection 0381
IBL. IB input logic changeover 0304 I5L. I5 input logic changeover 0382
IBA. IB input alternating operation 0305 I5A. I5 input alternating operation 0383
IC. IC input function selection 0306 I6. I6 input function selection 0384
ICL. IC input logic changeover 0307 I6L. I6 input logic changeover 0385
ICA. IC input alternating operation 0308 I6A. I6 input alternating operation 0386
ID. ID input function selection 0309 I7. I7 input function selection 0387
IDL. ID input logic changeover 0310 I7L. I7 input logic changeover 0388
IDA. ID input alternating operation 0311 I7A. I7 input alternating operation 0389
IE. IE input function selection 0312 OA. OA output function selection 0390
IEL. IE input logic changeover 0313 OAL. OA output logic changeover 0391
IEA. IE input alternating operation 0314 OAC. OA output chopping operation 0392
IF. IF input function selection 0315 OAT. OA output forced OFF 0393
IFL. IF input logic changeover 0316 DA. OA output delay time 0394
IFM. Setting the function for IF 0317 OB. OB output function selection 0395
RFS. Set condition of RS F/F for IF 0318 OBL. OB output logic changeover 0396
RFR. Reset condition of RS F/F for IF 0319 OBC. OB output chopping operation 0397
RFN. RS F/F reset stitch amount for IF 0320 OBT. OB output forced OFF 0398
C mode (For setting input/output signal to function): [↓]+[C] key

C mode (For setting input/output signal to function): [↓]+[C] key

IG. IG input function selection 0321 DB. OB output delay time 0399
IGL. IG input logic changeover 0322 OC. OC output function selection 0400
IGA. IG input alternating operation 0323 OCL. OC output logic changeover 0401
IH. IH input function selection 0324 OCC. OC output chopping operation 0402
IHL. IH input logic changeover 0325 OCT. OC output forced OFF 0403
IHA. IH input alternating operation 0326 DC. OC output delay time 0404
II. II input function selection 0327 OD. OD output function selection 0405
IIL. II input logic changeover 0328 ODL. OD output logic changeover 0406
IIA. II input alternating operation 0329 ODC. OD output chopping operation 0407
IJ. IJ input function selection 0330 ODT. OD output forced OFF 0408
IJL. IJ input logic changeover 0331 DD. OD output delay time 0409
IJA. IJ input alternating operation 0332 OF. OF output function selection 0410
IK. IK input function selection 0333 OFL. OF output logic changeover 0411
IKL. IK input logic changeover 0334 FUD. Presser foot lifter output chopping duty 0412
IKA. IK input alternating operation 0335 FO. Presser foot lifter FU full wave output time 0413
IL. IL input function selection 0336 FU. Presser foot lifter FU momentary mode 0414
ILL. IL input logic changeover 0337 DF. OF output delay time 0415
ILA. IL input alternating operation 0338 O1. O1 output function selection 0416
IM. IM input function selection 0339 O1L. O1 output logic changeover 0417
IML. IM input logic changeover 0340 O1C. O1 output chopping function 0418
IMA. IM input alternating operation 0341 O1T. O1 output forced OFF 0419
IN. IN input function selection 0342 D1. O1 output delay time 0420
INL. IN input logic changeover 0343 O2. O2 output function selection 0421
INA. IN input alternating operation 0344 O2L. O2 output logic changeover 0422
IO. IO input function selection 0345 O2C. O2 output chopping function 0423
IOL. IO input logic changeover 0346 O2T. O2 output forced OFF 0424
IOA. IO input alternating operation 0347 D2. O2 output delay time 0425
IP. IP input function selection 0348 O3. O3 output function selection 0426
IPL. IP input logic changeover 0349 O3L. O3 output logic changeover 0427
IPA. IP input alternating operation 0350 O3C. O3 output chopping function 0428
IQ. IQ input function selection 0351 O3T. O3 output forced OFF 0429
IQL. IQ input logic changeover 0352 D3. O3 output delay time 0430
IQA. IQ input alternating operation 0353 O4. O4 output function selection 0431
IR. IR input function selection 0354 O4L. O4 output logic changeover 0432
IRL. IR input logic changeover 0355 O4T. O4 output forced OFF 0433
IRA. IR input alternating operation 0356 D4. O4 output delay time 0434
I1. I1 input function selection 0357 O5. O5 output function selection 0435
I1L. I1 input logic changeover 0358 O5L. O5 output logic changeover 0436
I1M. Setting the function for I1 0359 O5T. O5 output forced OFF 0437
I1O Special setting for input signal "I1" 0360 D5. O5 output delay time 0438
I1F Special setting for input signal "I1" is ON 0361 O6. O6 output function selection 0439
I1C RS F/F clear setting 0362 O6L. O6 output logic changeover 0440
1CT RS F/F delay time setting 0363 O6C. O6 output chopping function 0441
F1P Input signal I1 virtual F/F circuit operation 1 0364 O6T. O6 output forced OFF 0442
F1C Input signal I1 virtual F/F circuit operation 2 0365 D6. O6 output delay time 0443
F1S Input signal I1 virtual F/F circuit operation 3 0366 O7. O7 output function selection 0444
R1S Set condition of RS F/F for I1 0367 O7L. O7 output logic changeover 0445
R1R Reset condition of RS F/F for I1 0368 O7C. O7 output chopping function 0446
R1N RS F/F reset stitch amount for I1 0369 O7T. O7 output forced OFF 0447
I2. I2 input function selection 0370 D7. O7 output delay time 0448
I2L. I2 input logic changeover 0371 OM. OM output function selection 0449
I2M. Setting the function for I2 0372 OML. OM output logic changeover 0450
I2C RS F/F clear setting 0373 OMT. OM output forced OFF 0451
2CT RS F/F delay time setting 0374 DM. OM output delay time 0452
R2S Set condition of RS F/F for I2 0375 ON. ON output function selection 0453
R2R Reset condition of RS F/F for I2 0376 ONL. ON output logic changeover 0454
R2N RS F/F reset stitch amount for I2 0377 ONT. ON output forced OFF 0455
30
 name Function No. name Function No.
DN. ON output delay time 0456 OFF delay time setting function for virtual
D32. 0519
OO. OO output function selection 0457 output OT3
OOL. OO output logic changeover 0458 CPK. Feed pulse output (CP) cancel function 0520
OOT. OO output forced OFF 0459 CP. Setting CP pulse amount 0521
DO. OO output delay time 0460 CPC. Prohibited angle of output CP pulse 0522
OP. OP output function selection 0461 PSW. Panel switch operation prohibit 0523
OPL. OP output logic changeover 0462 CKB. O4, O5 output cancel during backtack term 0524
OPT. OP output forced OFF 0463 CPB. CP output cancel during backtack term 0525
DP. OP output delay time 0464 C. Speed setting for the [SPC] output 0526
OQ. OQ output function selection 0465 D. Speed setting for the [SPD] output 0527
OQL. OQ output logic changeover 0466 E. Speed setting for the [SPE] output 0528
OQT. OQ output forced OFF 0467 CNF. F key function on control panel 0529
DQ. OQ output delay time 0468 PDS. Variable speed pedal changeover setting 0530
O.R. OR output function selection 0469 VC2 Speed instruction VC2 cancellation 0531
O.RL. OR output logic changeover 0470
O.RT. OR output forced OFF 0471
DR. OR output delay time 0472
PO. Full wave output time for each output 0473
POD. Output chopping duty except of FU output 0474
Forced OFF timer setting function for each
OTT. 0475
output
FCT. Time setting for FUM operation mode 0476
A1. Logic [AND] module input function selection 0477
A1L. Logic [AND] module setting of Hi/Low logic 0478
C mode (For setting input/output signal to function): [↓]+[C] key

A1A. Logic [AND] module Alternate 0479

name Function No.
Logic [AND] module
N1. 0480 D1. Operation mode during tacking 0600
output function selection
D2. Operation mode during start tack completion 0601
N1L. Logic [AND] module setting of Hi/Low logic 0481
Stop time at each corner during start and
Logic [AND] module CT. 0602
N2. 0482 backtacking
output function selection
D mode (For tacking setting mode): [↓]+[D] key
BM. Tack alignment 0603
N2L. Logic [AND] module setting of Hi/Low logic 0483
No. of stitch compensation for start tacking
A2. Logic [AND] module input function selection 0484 BT1. 0604
alignment
A2L. Logic [AND] module setting of Hi/Low logic 0485
No. of stitch compensation for start tacking
A2A. Logic [AND] module Alternate 0486 BT2. 0605
alignment
Logic [AND] module
N3. 0487 No. of stitch compensation for end tacking
output function selection BT3. 0606
alignment
N3L. Logic [AND] module setting of Hi/Low logic 0488
No. of stitch compensation for end tacking
Logic [AND] module BT4.
alignment
0607
N4. 0489
output function selection
BTP. No. of tacking stitches (+) 15 stitches function 0608
N4L. Logic [AND] module setting of Hi/Low logic 0490
No. of tacking stitches addition stitches
A3. Logic [AND] module input function selection 0491 BTO.
function
0609
A3L. Logic [AND] module setting of Hi/Low logic 0492
Full heeling function immediately after start
A3A. Logic [AND] module Alternate 0493 BTT. 0610
tacking stop
Logic [AND] module CSJ. Not used. 0611
N5. 0494
output function selection The speed operation mode when both the
N5L. Logic [AND] module setting of Hi/Low logic 0495 SPN. 0612
medium speed signal and S5V signal is ON
Logic [AND] module BTM. Set table types of tacking 0613
N6. 0496
output function selection Input signal S7 operation mode during preset
N6L. Logic [AND] module setting of Hi/Low logic 0497 S7M. 0614
stitching
OR. Logic [OR] module input function selection 0498 S7U. Manual backstitch ON timing 1 0615
ORL. Logic [OR] module setting of Hi/Low logic 0499 S7D. Manual backstitch ON timing 2 0616
ORA. Logic [OR] module Alternate 0500 The OFF timing setting of output B when the
R1. Logic [OR] module output function selection 0501 7BD. 0617
backstitching signal (S7) is OFF setting.
R1L. Logic [OR] module setting of Hi/Low logic 0502 The maximum tacking stitches (maximum
R2. Logic [OR] module output function selection 0503 BTN. 0618
stitches is 99 stitches)
R2L. Logic [OR] module setting of Hi/Low logic 0504 No. of end tacking stitches during direct
CSP. Variable speed command for digital input 0505 BCC. 0619
heeling
Variable speed command for digital input Operation mode during thread trimmer
CSG. 0506 TLS. 0620
(Gray code) cancel signal [TL] setting
LB. Thread release + backstitch output 0507 BTS. Input signal BTL quick pressing operation 0621
T1C. Virtual output OT1 forced OFF function 0508 Input signal SB and EB quick pressing
Forced OFF timer setting function for virtual BS. 0622
T1T. 0509 operation
output OT1 BTD. Operation when input signal BTL is ON 0623
T2C. Virtual output OT2 forced OFF function 0510 Operation when input signal SB and EB
Forced OFF timer setting function for virtual BD. 0624
T2T. 0511 tacking OFF are set
output OT2 End tacking cancel mode with input signal
Virtual output OT3 forced OFF function 0512 PNE. 0625
T3C. PSU
Forced OFF timer setting function for virtual BZ. The buzzer of control panel validity 0626
T3T. 0513
output OT3
ON delay time setting function for virtual
D11. 0514
output OT1
OFF delay time setting function for virtual
D12. 0515
output OT1
ON delay time setting function for virtual
D21. 0516
output OT2
OFF delay time setting function for virtual
D22. 0517
output OT2
ON delay time setting function for virtual
D31. 0518
output OT3
31
 name Function No. name Function No.
1. Error code (The last error code) 0700 COA. Set No. of stitches A for cutter output 0800
2. Error code (The second to last code) 0701 COB. Set No. of stitches B for cutter output 0801
3. Error code (The third to last code) 0702 COC. Set No. of stitches C for cutter output 0802
4. Error code (The fourth to last code) 0703 No. of stitches for BT output ON after sensor
P. Total integration time of power on 0704 X. 0803
OFF setting
M. Total integration time of motor run 0705 No. of stitches for sewing machine stop after
Input display Y. 0804
IA. 0706 BT output ON setting
IB. Input display 0707 No. of stitches for BT output OFF after start of
Z. 0805
IC. Input display 0708 stitching setting
ID. Input display 0709 Delay time to when SL output turns from OFF
SD. 0806
IE. Input display 0710 to ON
IF. Input display 0711 Delay time to when SL output turns from ON
ED. 0807
IG. Input display 0712 to OFF

F mode (Cutter setting mode): [↓]+[↑]+[B] key

IH. Input display 0713 No. of set stitches during SL output ON
0808
E mode (For H/W checking mode): [↓]+[↑]+[A] key

SLH.
II. Input display 0714 selection mode
IJ. Input display 0715 SLK. SL output start position setting 0809
IK. Input display 0716 SL output start position during SLS function
SLT. 0810
IL. Input display 0717 ON setting
IP. Input display 0718 SLL. Speed limit M except tacking and SL ON 0811
IQ. Input display 0719 SLS. SL output operation during motor stop 0812
IR. Input display 0720 O1B. OT1 output blower output setting 0813
I1. Input display 0721 O2M. OT2 output chain-off output setting 0814
I2. Input display 0722 O3M. OT3 output cutter output setting 0815
I4. Input display 0723 I2M. Mesh judgment control with I*2 input 0816
I5. Input display 0724 CTY. Setting I*3 signal for manual cutter output 0817
ECA. Encoder signal display (A phase) 0725 Status of cutter output photo switch (I*2)
CTM. 0818
ECB. Encoder signal display (B phase) 0726 signal according to OT3 output
UP. Detector signal display (UP signal) 0731 Turn OT3 output ON/OFF per set No. of
CTR. 0819
DN. Detector signal display (DN signal) 0732 stitches when I*3 signal is ON
DR. Display the angle from down position 0733 Automatic cutter output prohibit during
CSC. 0820
VC. Display the voltage of VC 0734 sensor ON
V2. Display the voltage of VC2 0736 Automatic cutter output prohibit during
CEC. 0821
OAD. Output signal display 0737 sensor OFF
OBD. Output signal display 0738 Cutter output prohibit when sensor is ON
CTS. 0822
OCD. Output signal display 0739 while stopped
ODD. Output signal display 0740 Automatic thread trim setting after cutter
CAT. 0823
OFD. Output signal display 0741 sensor is turned off
O1D. Output signal display 0742 Set I*1 input, OP1 output to cutter BT
CTL. 0824
O2D. Output signal display 0743 specifications input/output
O3D. Output signal display 0744 Preset stitching operation after operation
O4D. Output signal display 0745 NMD. 0825
signal OFF
O5D. Output signal display 0746 RLM. ROL output mode 0826
O6D. Output signal display 0747 No. of stitches setting for auxiliary feeding
O7D. Output signal display 0748 RLN. 0827
rear roller
OPD. Output signal display 0749
OQD. Output signal display 0750
ORD. Output signal display 0751
OAO. Solenoid output 0752
OBO. Solenoid output 0753
OCO. Solenoid output 0754
ODO. Solenoid output 0755
OFO. Solenoid output 0756
O1O. Solenoid output 0757
O2O. Solenoid output 0758
O3O. Solenoid output 0759
O4O. Solenoid output 0760
O5O. Solenoid output 0761
O6O. Solenoid output 0762
O7O. Solenoid output 0763
OPO. LED output for G500 type control panel 0764
OQO. LED output for G500 type control panel 0765
ORO. LED output for G500 type control panel 0766
WT. Rated output display 0767
VL. Voltage display 0768
TP. Model display 0769
DV. Data version No. 0770
RV. Software version No. 0771
T. Display previous simple setting selected. 0772

32
 name Function No. name Function No.
TR. Thread trimming mode 0900 Simple setting mode for Mitsubishi thread
MAC. 1100
TRM. Motor operation mode during thread trimming 0901 trimming sewing machine prohibit
LTM. Thread trimming output (T) output mode 0902 [P],[G] mode thread trimmer mode TR
TRC. 1101

J mode (Panel switch cancel mode): [↓]+[↑]+[A]+[B] key

LLM. Thread release output (L) output mode 0903 prohibit
TS. Thread trimming output start angle 0904 CWC. Rotation direction changeover prohibit 1102
TE. Thread trimming output angle 0905 12C. 1-2 position changeover prohibit 1103
LS. Thread release output start angle 0906 SLC. Slow start changeover prohibit 1104
LE. Thread release output angle 0907 SPC. Speed setting key changeover prohibit 1105
T1. Thread trimming output start time 0908 JKC. Not used. 1106
T2. Thread trimming output time 0909 SBC. Start tacking validity changeover prohibit 1107
L1. Thread release output start time 0910 No. of start tacking stitches changeover
SNC. 1108
prohibit
L2. Thread release output time 0911
EBC. End tacking validity changeover prohibit 1109
Thread release output start time (Output TF
R1. 0912 No. of end tacking stitches changeover
start time) ENC. 1110
prohibit
R2. Thread release output time (TF output time) 0913
SKC. Start tacking type changeover prohibit 1111
R3. Not used. 0914
EKC. End tacking type changeover prohibit 1112
G mode (Thread trimming timing setting mode): [↓]+[↑]+[C]

W1. Wiper output start time 0915

TSC. Pattern stitching validity changeover prohibit 1113
W2. Wiper output time 0916
Pattern stitching No. of stitches and times
WMD. Wiper output operation mode 0917 TNC.
changeover prohibit
1114
F1. Presser foot lifting output start time 0918
MDC. Pattern mode pattern changeover prohibit 1115
Time to motor drive after presser foot lifter Prohibit the all of key switches on control
FD. 0919 1116
bring down BAC.
switch panel
IL. Interlock time during thread trimming 0920 Prohibit the teaching mode key switches on
IT. Interlock time during no thread trimming 0921 BPC. 1117
control switch panel
Motor rotation after motor stop before thread Prohibit the following key switches on
TDS. 0922 BSC. 1118
trimming control switch panel
Motor stop time during lockstitch and R PSW. Panel switch operation prohibit 1119
TD. 0923
output time during chain stitch Prohibit the key switches on the control
Delay setting before reverse run during RU BKC. 1120
RUS. 0924 switch panel before thread trimming
setting NSV. Save No. used for “number call function” 1121
Delay time before reverse run during RU Blink or not in comparison with the data set to
RT. 0925 CMP. 1122
setting the next CMS setting
RUM. Not used. 0926 CMS. Setting the data area for comparing 1123
WS1. Wiper output OFF trimming with (S1) signal 0927
Operation mode with thread trimming signal
to shift the needle stop position and return to name Function No.
S2T. 0928
the original needle stop position before the P21. Operation during 2 - 1 position changeover 1200
thread trimming signal Sewing machine speed during solenoid input
Operation mode with thread trimming signal IO1. 1201
signal [IO1] setting
S2P. when shifting the needle stop position before 0929 COR. Speed specification when COR input is ON 1202
the thread trimming signal RND. Speed specification when RND input is ON 1203
Solenoid output OT1 manual/automatic Setting the thread trimming key of control
MAN. 0930
change NTL. switch panel (mark of scissors) valid or 1204
K mode (Various setting mode): [↓]+[↑]+[A]+[C] key

Setting of no. of stitches during MAN [OFF] invalid, when the preset stitching is active.
HOF. 0931
setting Decelerate per step when Continuous is set
k

Weak brake ON simultaneously with wiper CNM. 1205

WB. 0932 with control panel XC-E500-Y
output (W) DN signal is valid during the virtual DOWN
Motor rotation operation when LTM function KD2. 1206
TDT. 0933 control
is set to T1, T2 or T3 Validity of operation delay when IO1 signal is
C1. Not used. 0934 IOD. 1207
input
C2. Not used. 0935 S7B. Delay to motor drive after B output ON 1208
C3. Not used. 0936 UFD. Delay when S2 signal is U or UF 1209
T3. Not used. 0937 E8R. Not used. 1210
T4. Not used. 0938 MRA. Not used. 1211
T5. Not used. 0939 UP position needle lifting at the power is
PET. Not used. 0940 PAP. 1212
turned ON
P9U. Not used. 0941 One stitch operation mode during UCR
HHC. Not used. 0942 ST1. 1213
setting
PAA. Not used. 0943 Setting one stitch operation, when "S01"
Not used. 0944 IT1. 1214
STL. signal is set
L8. Not used. 0945 Operation mode during thread trimming
Not used. 0946
S6M. 1215
PEK. protection signal (S6) input/release
Thread trimming protection signal (S6)
name Function No. S6A. 1216
operation mode
LHH. Upper limit of maximum speed [H] 1000 End tacking mode when TR function is set to
H mode (Setting speed limit setting

KTM. 1217
LHL. Lower limit of maximum speed [H] 1001 chain stitch
LLH. Upper limit of low speed [L] 1002 KDM. Lock stitch tacking menu display 1218
LLL. Lower limit of low speed [L] 1003 U, UF signal needle lift prohibit at position
UFP. 1219
LTH. Upper limit of thread trimming speed [T] 1004 other than set position
Lower limit of thread trimming speed [T] Weak brake validity when UP signal is ON 1220
mode): [↓]+[↑]+[D] key

LTL. 1005 UPB.

Upper limit of start/end tacking (condensed Weak brake forced OFF when stopped with
LNH. 1006 ESB. 1221
stitching) speed ES signal
Lower limit of start/end tacking (condensed UPS. UP position detection stop 1222
LNL. 1007
stitching) speed UP2. Stop status after low speed detection 1223
LMH. Upper limit of medium speed [M] 1008 K. Low speed detection speed 1224
LML. Lower limit of medium speed [M] 1009 NAN. Deceleration mode 1225
LSH. Upper limit of slow start speed [S] 1010 Presser foot lifter operation during
ESF. 1226
LSL. Lower limit of slow start speed [S] 1011 emergency stop
PRC. OP output and OP1 output prohibit at restart33 1227
 name Function No. name Function No.
TS6. S2 signal validity when S6 signal is ON. 1228 IA. IA input function selection 1300
Speed loop stopping control when the IAL. IA input logic changeover 1301
PNC. 1229 IA input alternating operation 1302
machine is overrun with the preset stitching IAA.
Input port IL, I1 and I2 software noise filter IB. IB input function selection 1303
MFN. 1230 IB input logic changeover
validity IBL. 1304
PFN. All input port software noise filter validity 1231 IBA. IB input alternating operation 1305
No. of stitches for noise removal during IC. IC input function selection 1306
SEF. 1232
sensor input setting ICL. IC input logic changeover 1307
Deceleration state during PSU, PSD signal ICA. IC input alternating operation 1308
PSM. 1233
ON ID. ID input function selection 1309
Low stitching speed validity when the preset IDL. ID input logic changeover 1310
2ST. 1234
stitching is two stitches IDA. ID input alternating operation 1311
No. of set stitch stitching speed when PSU, IE. IE input function selection 1312
PSS. 1235
PSD, SEN signal is ON IEL. IE input logic changeover 1313
PSK. Speed at PSU, PSD, SEN signal is ON 1236 IEA. IE input alternating operation 1314
No. of stitches for removing noise when PSU IF. IF input function selection 1315

O mode (For setting input/output signal to function): [↓]+[↑]+[B]+[D]

PUF. 1237
signal is ON IFL. IF input logic changeover 1316
No. of stitches for removing noise when PSD Setting the function for IF
K mode (Various setting mode): [↓]+[↑]+[A]+[C] key

PDF. 1238 IFM. 1317

signal is ON RFS. Set condition of RS F/F for IF 1318
CDR. Zigzag during continuous tacking 1239 RFR. Reset condition of RS F/F for IF 1319
No. of stitches of zigzag stitch (sway width) RFN. RS F/F reset stitch amount for IF 1320
ZNC. 1240
setting IG. IG input function selection 1321
BRC. BCR operation after thread trimming 1241 IGL. IG input logic changeover 1322
USN. Actual No. of USR operations 1242 IGA. IG input alternating operation 1323
2RW. W output mode during S2R=OFF setting 1243 IH. IH input function selection 1324
O1 output prohibit during tacking and thread IHL. IH input logic changeover 1325
BTC. 1244
trimming IHA. IH input alternating operation 1326
OP output prohibit/permit changeover with II. II input function selection 1327
PR. 1245
input I1 during operation IIL. II input logic changeover 1328
OP1 output prohibit/permit changeover with IIA. II input alternating operation 1329
P1R. 1246
input I1 during operation IJ input function selection
IJ. 1330
B output OFF prohibit mode during thread
TBC. 1247 IJL. IJ input logic changeover 1331
trimming
IJA. IJ input alternating operation 1332
KS3 output and TF output prohibit during TL
KTL. 1248 IK. IK input function selection 1333
input ON
IKL. IK input logic changeover 1334
Presser foot operation of F, S2, S3 signal is
IKA. IK input alternating operation 1335
FLC. OFF when FUM function is ON, FU function 1249
is M or C. IL. IL input function selection 1336
SPT. T output, L output protection function 1250
ILL. IL input logic changeover 1337
Wiper output W ON simultaneously with ILA. IL input alternating operation 1338
FW. 1251 I1. I1 input function selection 1339
presser foot lifting output FU
Input signal check function when power is I1L. I1 input logic changeover 1340
PS1. 1252 I1M. Setting the function for I1 1341
turned on
Setting program stitch of the control switch I1O Special setting for input signal "I1" 1342
B2O. 1253 I1F Special setting for input signal "I1" is ON 1343
panel.
TOB. Setting "OT1" output while "B" output is ON 1254 I1C RS F/F clear setting 1344
2SL. Not used. 1255 1CT RS F/F delay time setting 1345
NCK. Setting output at FWD input ON 1256 F1P Input signal I1 virtual F/F circuit operation 1 1346
Needle lift function is invalidated, excluding F1C Input signal I1 virtual F/F circuit operation 2 1347
UDN. 1257
k

the needle down position. F1S Input signal I1 virtual F/F circuit operation 3 1348
FSL. The set value of full speed 1258 R1S Set condition of RS F/F for I1 1349
UPR. Not used. 1259 R1R Reset condition of RS F/F for I1 1350
Operation gain for the big inertia sewing R1N RS F/F reset stitch amount for I1 1351
HWG. 1260 I2 input function selection 1352
machine I2.
Stop by pedal neutrality under operation I2L. I2 input logic changeover 1353
PPS. 1261
PSU, PSD, PS1, PS2 I2M. Setting the function for I2 1354
PCB. Not used. 1262 I2C RS F/F clear setting 1355
TQT. Not used. 1263 2CT RS F/F delay time setting 1356
E8T. Not used. 1264 R2S Set condition of RS F/F for I2 1357
WBO. Not used. 1265 R2R Reset condition of RS F/F for I2 1358
R3D. Not used. 1266 R2N RS F/F reset stitch amount for I2 1359
MEA. Not used. 1267 I4. I4 input function selection 1360
OCS. Not used. 1268 I4L. I4 input logic changeover 1361
STP. Step sequence valid or not 1269 I4A. I4 input alternating operation 1362
STS. execution line Number for step sequence 1270 I5. I5 input function selection 1363
I5L. I5 input logic changeover 1364
I5A. I5 input alternating operation 1365

34
 name Function No.
VCS. Virtual S1 operation with VC1 levels 1400
Setting of VC1 and VC2 where virtual S1 name Function No.
VCL. 1401
turns ON KSM KS1, KS2 output run mode 1500
Q mode (Speed command, speed limit, thread break detector setting mode): [↓]+[A]+[C] key

Input voltage hysteresis during virtual S1 SQS Simple sequence start conditions 1501
VCD. 1402
signal ON/OFF by VC1 and VC2 level SQE Simple sequence forced end conditions 1502
V1R. VC1 curve reversal mode 1403 NS1 Selection of Stitch amount and Time till ON 1503
V15. VC1 input 5V/12V changeover mode 1404 NE1 Selection of Stitch amount and Time till OFF 1504
VC2. VC2 operation mode 1405 S1S Simple sequence output starting point setting 1505
V2R. VC2 curve reversal mode 1406 S1E Simple sequence output end point setting 1506
V25. VC2 input 5V/12V changeover mode 1407 Selection of Stitch amount and Time till ON 1507

S mode (Simple sequence mode): [↓]+[A]+[C] key

NS2
Speed limiter curve inflection point 1 NE2 Selection of Stitch amount and Time till OFF 1508
VL1. 1408
percentage S2S Simple sequence output starting point setting 1509
VP1. Speed limiter curve inflection point 1 point 1409 S2E Simple sequence output end point setting 1510
VP2. Speed limiter curve inflection point 2 point 1410 NS3 Selection of Stitch amount and Time till ON 1511
FLM. Operation speed limit specification mode 1 1411 NE3 Selection of Stitch amount and Time till OFF 1512
2LM. Operation speed limit specification mode 2 1412 S3S Simple sequence output starting point setting 1513
Speed command value correctly by middle S3E Simple sequence output end point setting 1514
LMD. 1413
speed digital during speed limit process NS4 Selection of Stitch amount and Time till ON 1515
Speed limit with digital speed setting on NE4 Selection of Stitch amount and Time till OFF 1516
HMD. 1414
operation panel S4S Simple sequence output starting point setting 1517
E8C. Ignore detector error 1415 S4E Simple sequence output end point setting 1518
TH. Thread break sensor valid 1416 KS1 output start [Time]/[No. of Stitches]
Operation after thread break sensor K11 1519
TST. 1417 setting
detection K12 KS1 output [Time]/[No. of Stitches] setting 1520
B. Speed to ignore thread break sensor 1418 KS2 output start [Time]/[No. of Stitches]
No. of stitches to ignore thread break sensor K21 1521
THS. 1419 setting
after starting stitching K22 KS2 output [Time]/[No. of Stitches] setting 1522
Number of stitches for judgment of thread KS3 output start [Time]/[No. of Stitches]
THF. 1420 1523
break. K31
setting
Operation mode with F input during sewing K32 KS3 output [Time]/[No. of Stitches] setting 1524
RFU. 1421
machine operation KS4 output start [Time]/[No. of Stitches]
Output of backtacking output (B) during OT1 K41 1525
S7C. 1422 setting
output ON inhibited KS4 output [Time]/[No. of Stitches] setting
K42 1526
Medium speed (M) limit mode during OT1 KS1 output run mode
LIM. 1423 K1M 1527
output ON
K1D Run prohibit during KS1 output ON 1528
Simultaneously ON of OP1 output during
O1P. 1424 K1C K11, K12 time clear during KS1 output ON 1529
OT1 output ON
K2C K21, K22 time clear during KS2 output ON 1530
LVB. Disregard of S3 signal of Lever Unit 1425
K3C K31, K32 time clear during KS3 output ON 1531
1 step heeling setting for the internal lever
PD1. 1426 Increase the number of K11 through K42 by
unit KSL 1532
ten
VCSET. Adjustment mode for the internal lever unit 1427
Sequence output time setting/No. of stitch
MTJ. Not used. 1428 KL1 1533
setting each by ten times setting
MOA. Not used. 1429
Sequence output time setting/No. of stitch
MOB. Not used. 1430 KL2 1534
setting each by ten times setting
MOC. Not used. 1431
Sequence output time setting/No. of stitch
VCA. VC assist, valid or not 1432 KL3
setting each by ten times setting
1535
VCP. Strength of VC assist 1433
Sequence output time setting/No. of stitch
KL4 1536
setting each by ten times setting

35
 MOST FREQUENTLY USED FUNCTIONS IN THE P-MODE

P-MODE
PRESS AND HOLD IN THE ↓ + ↑ ARROW KEYS UNTIL THE DISPLAY STOPS FLASHING

H HIGH SPEED (0-8999)

T TRIM SPEED (0-499)

N START BACKTACKING SPEED (0-2999)

V END BACKTACKING SPEED (0-2999)

M MEDIUM SPEED (0-8999)

PSU MACHINE STOP WITH NEEDLE UP AND TRIM WITH SENSOR (0-99)

PSD MACHINE STOP WITH NEEDLE DOWN AND NO TRIM WITH SENSOR (0-99)

FUM PRESSER FOOT REMAINS UP AFTER TRIM (OF/ON)

S6L INTERNAL THREAD TRIMMER SAFETY CIRCUIT (HI/LO)

AT CANCEL VARIABLE SPEED WITH TREADLE (OF/ON)

RU REVERSE AFTER TRIM (OF/ON)

R8 DEGREE OF REVERSE AFTER TRIM (0-360)

MOST FREQUENTLY USED FUNCTIONS IN THE A-MODE

A-MODE
PRESS AND HOLD IN THE ↓ + A KEYS UNTIL THE DISPLAY STOPS FLASHING

GA TORQUE GAIN FOR MOTOR (H, L, LL) HIGH, LOW, VERY LOW

BK WEAK BREAK AFTER STOP (OF/ON)

BKM BRAKE FORCE (E, H) E=LIGHT BRAKE H=STRONG BRAKE

MOST FREQUENTLY USED FUNCTIONS IN THE B-MODE (WHEN USING THE XC-G500Y)

B-MODE (UP/DOWN COUNTER)

PRESS AND HOLD IN THE ↓ + B KEYS UNTIL THE DISPLAY STOPS FLASHING

N DOWN COUNTER SETTING AMOUNT (0-9999)

DNC DOWN COUNTER FUNCTION (OF/ON)

P UP COUNTER SETTING AMOUNT (0-9999)

UPC UP COUNTER FUNCTION (OF/ON)

36
 To return all settings to the factory settings .......... Function setting [RESET]

(1) (2)

* Enter program mode [R] * Program mode [R] will be entered.

([↓] + [B] + [C] keys)
(3) (4)

* [RESET] will flicker when the [D] key is held down, and * The data will be set to the factory setting when the [D]
the reset process will be executed. key is pressed over 2 seconds or more, and then the
normal mode will be returned to. (Process is
completed)

Description
A. All settings will be returned to the factory settings when the [D] key is held down for two or more seconds while [RESET] is
displayed. The display will return to the normal mode.
B. To return to the normal mode from the [RESET] display without executing the reset process, press the [↑] key while holding
down the [↓] key. In this case, the settings will not be returned to the factory setting.
Caution
When this function is set, the contents of all settings to this point will be cleared, and will return to
the factory settings. Please take care when using this function.

37
 TROUBLESHOOTING
LOCATED IN THE E-MODE
PRESS AND HOLD IN THE ↓ + ↑ + A KEYS UNTIL THE DISPLAY STOPS FLASHING
ERROR CODES
1 LAST ERROR CODE
2 SECOND TO LAST ERROR CODE
3 THIRD TO LAST ERROR CODE
4 FOURTH TO LAST ERROR CODE
POWER DURATION
P POWER ON TIME X 10
M MOTOR ON TIME X 10

INPUT SWITCHES
IG RUN INPUT (TREADLE TOE DOWN)
IH TRIMMER INPUT (FULL TREADLE HEEL)
II PRESSER FOOT INPUT (LIGHT TREADLE HEEL)
IE BACKTACK SWITCH
I2 HIGH WALK SWITCH (LU2-4710/4730)

DRIVE MOTOR
ECA MOTOR ENCODER A-PHASE
ECB MOTER ENCODER B-PHASE
SYNCHRONIZER
UP SYNCHRONIZER UP POSITION
DN SYNCHRONIZER DOWN POSITION
DOWN POSTION DISPLAY
DR DISPLAY OF THE DOWN POSITION IN RELATION TO THE UP POSITION
VARIABLE RESISTERS
VC VC (TREADLE UNIT)
V2 V2 (VARIABLE RESISTOR ON LU2-4710/4730)
SOLENOID OUTPUTS (PRESS THE D-KEY TO CHECK)
OAO TRIMMER
OBO WIPER
OCO BACKTACK
ODO TENSION RELEASE (HIGH WALK ON LU2-4710/4730)
OFO PRESSER FOOT

OTHER
TP TYPE OF CONTROL BOX
T DISPLAY OF CURRENT MACHINE TYPE SELECTED

38
 Error Codes
When the control box detects an error, the error code is flickered on the control switch panel display.
Confirm the error code, and investigate with the following table.
Error code Probable cause Inspection
Is the power voltage too low? Check the power voltage.
Is the power supply capacity too small? Check the power supply capacity.

/POWER.OF Note:
It does this display when power supply is turned OFF, but this is not an error.

Is the wire to the motor short-circuited? Check the motor wiring.

/ E1 Is the sewing machine load torque too high? Check the sewing machine.
Is the power voltage too high? Check the power voltage.
/ E2 Is the sewing machine inertia too high? Lengthen the deceleration time.
Is the connector to the motor encoder securely inserted? Check the connector insertion.
Check the ECA and ECB signal.
Are the signals from the motor encoder correct?
/ E3 (Refer to the E mode.)
Is the sewing machine locked? Check the sewing machine.
Is the motor locked? Check the motor.
Is the motor connector securely inserted? Check the motor connector insertion.
/ E4 Are the signals from the motor connector correct? Check the motor connector.
Is an extraordinary signal inputted?
Check the input signal.
/ E6 (The signal as it repeats ON/OFF at the high frequency.)
Does the noise from outside enter an input signal? Removes a noise source.
Is the position detector connector securely inserted? Check the detector connector insertion.
/ E8 Are the signals from the detector correct? Check the detector UP/DOWN signals.
(UP/DOWN signal interruption) (Refer to the E mode.)
Is the solenoid wiring short-circuited? Check the solenoid wiring.
/ E9 Solenoid defect (coil defect) Replace the solenoid.

/ E11 Is the fuse for +12V power supply broken? Check the fuse for the 12V power supply.
*E11 error code is not confirmed on the control switch panel when it happens, but the status display LED on the control box
flickers in red as the interval of 0.3 sec. It will be confirmed in error code history after returning to a normal condition.

An error of the copy mode using the control switch panel.

/ M5 Is the control switch panel connector securely inserted? Check the connector insertion.
The voltage or the type of control switch panel is difference. Check the voltage and the type are right.
The position data of the lever unit is defective. The pedal is neutralized. (It returns
/ MA When power supply is turned ON, the pedal is not neutral automatically 1 second later.)
position. (Refer to the VCSET setting (page 36).)

Others Probable cause Inspection

Check the lever unit signal.
Are the operation signals from the lever unit broken?
(Refer to [E] mode S1 signal.)
The sewing machine does not
Check the status display LED. If flickering, reset
run when the pedal pressed. Is the input signal S6 broken ?
the signal.
Confirm the sewing machine connector.
It does not display 99 in normal mode. Change 99 using control box [D] key.
The sewing machine does not Check the variable speed voltage. (Refer to [E]
Is the variable speed voltage with the pedal toed down low?
run at the high speed. mode.)
Is the motor pulley diameter too small? Check the motor pulley diameter.(Refer to [5]-3)
Is the thread trimming signal (S2) from the lever unit broken? Check the signal S2. (Refer [E] mode.)
The thread is not trimmed even
Is the cancel thread trimmer operation S2L(mode[P]) ON? Set S2L(mode[P]) to OFF.
with heeling.
Is the trim key of the control switch panel OFF? Set the trim key to ON.
Is the light heeling signal (S3) or the thread trimming signal
Check signals S2 and S3. (Refer [E] mode.)
(S2) from the lever unit broken?
The presser foot lifter output Is the presser foot lift signal (F) broken? Check signal F. (Refer [E] mode.)
does not operate.
Is the presser foot output (FU) broken? Check FU output. (Refer [E] mode.)

39
LED displays
The error code is identified by blinking pattern of LED on front cover
Red LED Green LED Orange LED Turn off
Error code Cause LED lighting type

Normal
0[s] 1.0[s] 2.0[s] 3.0[s] 4.0[s] 5.0[s] 6.0[s]
-
condition

The power voltage is too low.

Ｅ０ The voltage source capacity is small.
UV [Note] It is a situation when the power supply is turned off.
The wire to the motor is short-circuited.
Ｅ１ The load torque of the sewing machine is too high. 0.3
0.3 1.0 1.0 0.3 1.0 0.3 1.0 0.3
OC

The power voltage is too high.

Ｅ２ The sewing machine inertia is too high. 0.3 0.3 0.3 1.0 0.3 0.3 0.3 1.0 0.3 0.3 0.3 1.0 0.3
OV

The connector to the motor encoder is not securely

Ｅ３ inserting. 0.3 0.3 0.3 0.3 0.3 1.0 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
1.0
LK The signals from the motor encoder are not correct.
The sewing machine is locked.
The connector(4 pins) to the motor encoder is not securely
Ｅ４ inserting. 0.3 0.3 0.3 0.3 0.3 0.3 0.3 1.0 0.3 0.3 0.3 0.3 0.3 0.3 0.3 1.0
CON The signals from the motor encoder are not correct.
An extraordinary signal was inputted. 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Ｅ６ (The signal as it repeats ON/OFF at the high frequency.) 0.3 0.3 0.3 1.0 1.0 1.0
FIL The noise from outside is entering an input signal.
The position detector connector is not securely inserting.
Ｅ８ The signals from the detector are not correct. 0.3 0.3 0.3 0.3 0.3
1.0 1.0 1.0 1.0 1.0
DET

The solenoid wiring is short-circuited.

Ｅ９ 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Solenoid defect (coil defect) 1.0 1.0 1.0
SOL

An error of the copy mode using the control panel.

Ｍ５ The control panel connector is not securely inserting. 1.0 1.0 1.0 1.0 1.0 1.0
EEP The voltage or the type of control panel is different.
The position data of the internal lever unit is defective.
ＭＡ When power supply is turned ON, the pedal is not neutral
PDL position. CPU board is changed.

The fuse for +12V power supply is broken.

Ｅ１１ 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
0.3 1.0 0.3 1.0
12V

An unexpected error occurred. 0.3 0.3 0.3 0.3 0.3

E7 0.3 0.3 0.3 0.3 1.0 0.3 0.3 0.3 0.3 1.0
ETC

40
 How to Use the Option Connector
Variable operations are possible by adding external signals to the option connector.
A current of approximately 1.5 mA flows through the switches used for the input signal, so please use a switch for low current.
1. Connector Layout

Control panel Lever Encoder Detector Foot lifter Option A Option B Sewing machine

Lever Communication /
Control panel
Signal name Factory setting
RXD1 1
0V 0V 1
S1 RXD0 2
IG S1 : Run (Variable speed) 2
S2
TXD1 3
IH S2 : Thread trimming 3 0V 4
II S3 : Presser foot lifter 4 S3 External +12V 5
VC variable
VC VC : Variable speed command 5 TXD0 6
+12V +12V 6 resister
10kΩ Encoder
Presser foot lifter 0V 1
F EA 2
0V 0V 1
EB 3
IF F : presser foot input 2 +12V 4
FU+ : presser foot lifter output + 3 FU Ground 5
OF
FU- : presser foot lifter output - 4 - 6

Sewing machine Detector

Sewing machine unit 0V 1
Ground□ Ground 1
- 2
OB□ W : Wiper output 2 W Ground 3
+24V/(+30V)□ +24V 3 UP 4
OA□ T : Thread trimming output 4 T DN 5
0V□ 0V 5 +12V 6
ID□ TL : Thread trimmer cancel input 6 TL
OD□ L : Thread release output 7 L
+24V/(+30V)□ +24V 8
S7
IE□ S7 : Backstitch input 9
0V/(+5V)□ 0V 10
+24V/(+30V)□ +24V 11
OC□ B : Backstitch output 12 B

Option A (Black)
0V□ 0V 1
IA□ PSU : Up position stop input 2 PSU

+12V/(+5V)□ +12V 3 +12V max 40mA

IB□ PSD : Down position stop input 4 PSD
O4□ UPW : Needle Up position output 5 UPW
S0
IC□ S0 : Low speed input 6
Note 1 : Pin number 5 is for the signal output.

Option B
0V□ 0V 1
I4
I4□ No setting 2
External
O1□ OT1 : Output 3 O1
variable
VC2
VC2□ VC2 : Variable speed command 4 resister
I5
I5□ No setting 5 10kΩ
I1
I1□ IO1 : Input 6
+5V/(+12V)□ +5V 7
+24V/(+30V)□ +24V 8
I2
I2□ U : Needle lift signal 9
0V□ 0V 10
+24V/(+30V)□ +24V 11
O2□ NCL : Needle cooler output 12 O2
O7□ No setting 13 O7
O6/CP□ No setting 14 O6
O3□ TF : "TF" output 15 O3
Note 2 : Pin number 3,12,15 are for the solenoid output.
Note 3 : Pin number 13,14 are for the air valve output. (not for the solenoid output)
41
 HOW TO TURN ON AN OUTPUT AT TREADLE TOE DOWN

THE CONTROL BOX IS ALREADY SET UP TO DO THIS FUNCTION WITHOUT ANY CHANGES

FOR THE WIRING, PUT THE 2 WIRES FROM THE SOLENOID YOU ARE USING INTO PINS 11
AND 12 ON THE OPTION B PLUG.

REFER TO THE OPTION CONNECTOR REFERENCE PAGE

HOW TO WIRE UP A SENSOR TO STOP THE MOTOR

THE INPUTS ON THE CONTROL BOX ARE A SINKING TYPE, MAX. 40MA, 5 OR 12 VDC

ALL SENSORS WILL USUALLY HAVE 3 WIRES

POWER WILL USUALLY BE A RED OR BROWN WIRE

0-VOLT WILL USUALLY BE A BLACK OR BLUE WIRE
SIGNAL WILL USUALLY BE A WHITE OR BLACK WIRE

MOST SENSORS HAVE THE COLOR CODES AND OPERATING VOLTAGES ON THEM

ON THE OPTION A PLUG

0-VOLT TO PIN 1
SIGNAL TO PIN 2
POWER TO PIN 3

REFER TO THE CONNECTOR LAY-OUT PAGE

IN THE P-MODE, SET PSU TO THE NUMBER OF STITCHES YOU WANT (0-99) UNTIL THE MOTOR STOPS

NOTE: IF THE SENSOR WORKS IN REVERSE, YOU MAY HAVE A LIGHT OR DARK OPERATE MODE SWITCH
ON YOUR SENSOR, IF NOT GO TO THE C-MODE (↓ + C) AND CHANGE IAL FROM
OF TO ON

42
 INSTRUCTIONS FOR INSTALLING BACKTACK SWITCH AA-G003-925 ON XC-GMFY CONTROL BOX
INSERT PLUG FROM SWITCH TO OPTION A ON XC-GMFY CONTROL BOX

HOW TO TURN ON THE BACKTACK FUNCTION ON CONTROL BOX

1. FROM THE NORMAL MODE (DISPLAY HAS A ROTATING CIRCLE ABOVE THE M-KEY) PRESS THE UP ARROW KEY 1 TIME

DISPLAY WILL LOOK SIMILAR TO THIS

b. - 2 - 2

M A B C D
1-2 SL

2. PRESS THE A-KEY TO TURN ON THE START BACKTACK

3. PRESS THE C-KEY TO TURN ON THE END BACKTACK

DISPLAY WILL LOOK SILIMAR TO THIS

b. o 2 o 2

M A B C D
1-2 SL

THE A-KEY TURNS ON OR OFF THE START BACKTACK

THE C-KEY TURNS ON OR OFF THE END BACKTACK

THE B-KEY SELECTS THE TYPE OF START BACKTACK

THE D-KEY SELECTS THE TYPE OF END BACKTACK

TYPES OF BACKTACK ARE SINGLE, DOUBLE, TRIPLE, ETC.

4. PRESS UP ARROW KEY 1 TIME

DISPLAY WILL LOOK SIMILAR TO THIS

n. 4 4 4 4

M A B C D
1-2 SL

5. USE THE A-KEY AND B-KEY TO SELECT THE AMOUNT OF FORWARD AND REVERSE STITCHES FOR THE START BACKTACK

6. USE THE C-KEY AND D-KEY TO SELECT THE AMOUNT OF FORWARD AND REVERSE STITCHES FOR THE END BACKTACK

7. PRESS THE DOWN ARROW KEY 2 TIMES TO RETURN TO THE NORMAL MODE

43
 FUNCTION SETTINGS FOR BACKTACK SWITCH (LOCATED IN THE C-MODE)

1. PRESS AND HOLD THE DOWN ARROW AND C-KEY FOR 2 OR MORE SECONDS

DISPLAY WILL LOOK SIMILAR TO THIS

I A. P S U

M A B C D
1-2 SL

2. USE THE D-KEY TO SELECT S b (START BACK TACK CANCEL)

NOTE: THE D-KEY MOVES FORWARD THROUGH THE LIST OF FUNCTIONS AND THE C-KEY BACKWARDS THROUGH THE LIST OF FUNCTIONS

DISPLAY WILL LOOK SIMILAR TO THIS

I A. S b

M A B C D
1-2 SL

3. PRESS THE DOWN ARROW KEY 3 TIMES

DISPLAY WILL LOOK SIMILAR TO THIS

I b. P S d

M A B C D
1-2 SL

4. USE THE D-KEY TO SELECT E b (END BACKTACK CANCEL)

DISPLAY WILL LOOK SIMILAR TO THIS

I b. E b

M A B C D
1-2 SL

5. PRESS THE DOWN ARROW AND UP ARROW KEYS TO RETURN TO THE NORMAL MODE

44
 BACKUP OF PARAMETER DATA

1. WITH THE POWER OFF, PRESS AND HOLD IN THE ↓- KEY AND THEN POWER UP

2. PRESS AND HOLD IN THE ↓ + A + B + D- KEYS UNTIL THE DISPLAY STOPS FLASHING

DISPLAY WILL SHOW “BAKUP”

3. PRESS AND HOLD IN THE D-KEY UNTIL THE DISPLAY STOPS FLASHING

NOW WHEN DOING A CONTROL BOX RESET, THE BACKED UP PARAMETERS WILL BE READ

45
Up load and Down load program using XC-G500

XC-G500 control panel

Read (ABCD Key)

Write (N Key)

Reading / Writing method

Read: 1. Press + Power supply ON Write: 1. Press + Power supply ON

2. Press --- (Execution) 2. Press --- (Execution)

Current data Current data

Setting is the "I" mode.
Teaching data Teaching data
Function [CCR] ON/OFF (Factory setting is ON.) Possible to read and
User customize data User customize data write in the area in
Back-up data Back-up data XC-E500
Step data Step data
Function [CU1] ON/OFF (Factory setting is ON.)
User 1 data User 1 data
Step data Step data
Function [CU2] ON/OFF (Factory setting is ON.)
User 2 data User 2 data
Step data Step data

The following LEDs on the panel light in response to the setting CCR, CU1, CU2 during “Read” or “Write”

When [CCR] is ON : When [CU1] is ON : When [CU2] is ON :

*Note : LEDs do not light as described in the explanation above when "XC-E500 control panel" is connected to G servo.

46
 To save the setting data
1. How to use the program mode [I]
To save the setting data ........... function setting [SAVE*]
(Two types of data, [SAVE1] and [SAVE2] can be saved. The [SAVE1] data can be read out with [LOAD1], and the
[SAVE2] data with [LOAD2].)

(1) (2)

* Enter program mode [I] * Program mode [I] will be entered.

([↓] + [↑] + [B] + [C] key)
(3) (4)

* When the [D] key is held down, [SAVE1.] will flicker, and * Press [D] key over 2 seconds or more, and then the
the save process will be executed. normal mode will be returned to. (Process is
completed)

Description
A. The currently set data can be saved as simple settings. Saving of the data is completed when the [D] key is held down for two
or more seconds while [SAVE*] is displayed and the display returns to the normal mode.
B. To return to the normal mode from the [SAVE*] display without saving the data, press the [↑] key while holding down the [↓] key.
The set data will not be saved.
C. The saved setting data is saved in the program mode {1} simple setting [LOAD1] or [LOAD2], and can be read out by selecting
[LOAD1] or [LOAD2] with program mode [1].
(As the factory setting, the [280M] data is saved in the simple settings [LOAD1] and [LOAD2].)

Caution
When this function setting [SAVE*] is used, the settings saved in the program mode [1] simple
setting [LOAD*] before the new data was set will all be cleared. The current setting data will be
newly saved in the simple setting [LOAD*]. Check the current setting data before starting operation.

D. Reading the setting data saved with the [SAVE*] function

The setting data saved with the [SAVE*] function above can be read out with the following procedure (program mode [1]).

(1) (2)

* Enter program mode [1] * Program mode [1] will be entered.

([↓]+[A]+[B] key)
(3) (4)

Press the [↑] key and set the function to [LOAD1]. * When the [D] key is held down, [LOAD1] will flicker, and
the loading process will be executed.
(5)

* Press [D] key (2 seconds or more) to return to the

normal mode. (Process is completed)

47
 To adjust the position data for the lever unit ... Function setting [VCSET]
(When error "MA" is displayed)

(1) Set the pedal (lever unit) to the neutral position. (2) Call out the program mode [Q] function [VCSET].
(This can be called with mode call or direct number call).
(Direct call number = "1427")
* Enter program mode [Q]
([↓] + [A] + [C] keys)

(3) (4)

[VCSET] will flicker when the [D] key is held down. The display will change to [START].
(The neutral position is saved at this point.)

(5) Fully toe down the pedal (lever unit). (6) Return the pedal (lever unit) to the neutral position.
(The maximum toe down position is saved.)

Return to normal mode

Repeat three or Press: [↓] + [↑]
more times
For direct number call: Set with and then press .
Fully heeling the pedal (lever unit).
(The maximum heeling position is saved.)

Description
The lever's neutral, toe down and heeling positions can be adjusted.
If the [D] key is held down when the pedal is at the neutral position, the display will flicker and change to the [START] display.
(The neutral position is saved at that point.)
After that, repeat the pedal toe down and heeling operation three or more times. (The maximum toe down position and
maximum heeling position are saved at this time.)
When finished, always return the pedal to the neutral state, and then return to the normal mode.

Caution
- To enter the [VCSET] state with mode call and then return to the normal mode, press down the
[↓] and [↑] keys simultaneously. The lever unit's neutral, toe down and heeling positions are not
adjusted in this case.
- If the position data for the lever unit is faulty, the error "MA" will appear.
Confirm the neutral position of the pedal (lever unit), and then save the neutral, toe down and
heeling positions again with the above steps.

48
 Table of input/output functions for signals in the C mode

C mode input signal setting table

Input signal
<Example>
: It is possible to set in [O] mode.

Setting value
No. Setting name Digital display Specification

1 Nothing signal NO The sewing machine will do nothing even if input NO is

turned ON.
2 Low speed run signal S0 If input S0 is turned ON, the sewing machine will run at the speed set
in low speed L.
Note 1 3 Variable speed run S1 This signal is equivalent to full toe down when using the pedal.
signal It is operated at the speed which was set with the [C] [D] key
of operation panel when the automatic operation AT is ON input S1 at
the time of ON.
4 Medium speed run S5 If input S5 is turned ON, the sewing machine will run at the speed set in
signal medium speed M.
5 High speed run signal S4 If input S4 is turned ON, the sewing machine will run at the speed
set in high speed H.
6 Stop position random RND If input RND is turned ON, the sewing machine will run at the speed
run signal set in low speed L, and when stopping the
sewing machine will stop at random regardless of the needle position.
7 Correction stitching COR If input COR is turned ON, correction stitching will be performed at
signal the speed set in low speed L.
8 Thread trimmer signal S2 This signal is equivalent to full heeling when using the pedal.
When S2 is ON and thread trimming or needle UP position stop
has been completed, the wiper will operate. After that, the automatic
presser foot lifting will function while the signal is ON.
9 1 stitch signal S01 If input S01 is turned ON, 1 stitch operation will start.
10 Needle lift signal U If input U is turned ON, the needle lift operation will start.
11 Half-stitch signal UD If input UD is turned ON, half-stitch operation will start.
12 Constant angle [reverse BC The needle is stopped just above the fabric to confirm the fabric
run/forward run] signal puncture position. Each time the signal turns ON, the operation will
alternate between forward - reverse - forward run. If the pedal is toed
down or the external run signal (S1) turns ON after that, forward run
will start from that position. The needle position stop angle can be set
with needle position stop angle C8 in the [B] mode.
13 Constant angle [reverse BCR The needle is stopped just above the fabric to confirm the fabric
run/forward run] signal puncture position. Each time the signal is turned ON, the operation will
alternate between forward - reverse - forward run. If the pedal is toed
Note 2 down or the external run signal (S1) turns ON after stopping at a external
run signal (S1) turns ON after stopping at a forward run position,
forward run will start after reverse run. If stopped at a reverse run
position, the sewing machine will forward run from that position.
The needle position stop angle can be set with needle position stop angle
C8 in the [P] mode.
14 Constant angle reverse USR Reverse run needle lift will be performed to the set angle.
run signal The set angle can be adjusted from the DOWN position to
UP position with reverse run angle K8 in the [P] mode.
This is effective for blind stitch sewing machine.
15 Needle lift, presser foot UF If input UF is turned ON, the presser foot will lift after
lift signal needle lifting.
16 Presser foot lifter signal S3 If input S3 is turned ON after trimming, the presser foot will lift.
If input S3 is turned ON before trimming, the presser foot will lift,
after delay time.
The delay time is set by S3D the [P] mode.
17 Presser foot lifter signal F If input F is turned ON, the presser foot lifter operation will start.

Note 1. The setting name will display in the descending order with each press of the [D] key.
2. The setting name will display in the ascending order with each press of the [C] key.

49
 Table of input/output functions for signals in the C mode

Setting value
No. Setting name Digital display Specification

18 Needle UP position PSU If input PSU is turned ON while the sewing machine is running,
priority stop signal the needle will stop at the UP position after swing PSU stitches and
thread trimming. The no. of stitches after PSU input is set by PSU
the [P] mode.
Note 1 19 Needle DOWN position PSD If input PSD is turned ON while the sewing machine is running,
priority stop signal the needle will stop at the DOWN position after swing PSD stitches.
The no. of stitches after PSD input is set by PSU the
[P] mode.
20 Emergency stop signal ES If input ES is turned ON while the sewing machine is
running, all running states will be canceled, and the
sewing machine will stop with the brakes.
21 One shot signal SH If input SH is turned ON, one shot operation will start.
The operation mode set in [P] mode SHM function will be
entered .
22 Reverse run signal CW If input CW is turned ON while running with pedal toe
down or external run signal, reverse run will be enabled
while the signal is ON.
23 Thread trimmer S6 If input S6 is turned ON while the sewing machine is
protection signal running, the sewing machine will stop. If input S6 is
turned ON during thread trimming, the operation will be
completed, and operation will not be possible until input
S6 is turned OFF.
24 Thread trimmer cancel TL If pedal full heeling or thread trimmer signal S2 is turned
signal ON while input TL is ON, the thread will not be trimmed.
After the thread trimmer interlock time passes, the presser
foot lifting operation will start.
When TLS of [D] mode is ON, and TL signal is turned ON a little
time, next thread trimming is prohibited only once.
25 Low speed signal SPL If input SPL is turned ON while the sewing machine is
running, the sewing machine will run at the speed set in
low speed setting L while the signal is ON.
26 Medium speed signal SPM If input SPM is turned ON while the sewing machine is
running, the sewing machine will run at the speed set in
Note 2 medium speed setting M while the signal is ON.
27 End tacking speed SPB If input SPB is turned ON while the sewing machine is
signal running, the sewing machine will run at the speed set in
end tacking speed V while the signal is ON.
28 High speed signal SPH If input SPH is turned ON while the sewing machine is
running, the sewing machine will run at the speed set in
high speed setting H while the signal is ON.
29 Variable speed signal SPV If input SPV is turned ON while the sewing machine is
running, the sewing machine will run at a speed
proportional to the variable speed voltage VC while the
signal is ON.
30 Tacking cancel signal BTL If input BTL is turned ON, start and end tacking will be
prohibited while the signal is ON.
When BTS of [D] mode is ON, and BTL signal is turned ON a little
time, next tacking is prohibited only once.
31 Start tacking cancel SB If input SB is turned ON, start tacking will be prohibited
signal while the signal is ON.
When BS of [D] mode is ON, and SB signal is turned ON a little time ,
next start tacking is prohibited only once.
32 End tacking cancel EB If input EB is turned ON, end tacking will be prohibited
signal while the signal is ON.
When BS of [D] mode is ON , and EB signal is turned ON a little time ,
next end tacking is prohibited only once.

Note 1. The setting name will display in the descending order with each press of the [D] key.
2. The setting name will display in the ascending order with each press of the [C] key.

50
 Table of input/output functions for signals in the C mode

Setting value
No. Setting name Digital display Specification

33 Backstitching during S7 If input S7 is turned ON while the sewing machine is

run signal running, backstitching (reverse feed) will start.
Nothing will happen if input S7 is turned ON while the
sewing machine is stopped.
Note 1 34 Backstitching during UDS If input UDS is turned ON while the sewing machine is
run signal running, backstitching (reverse feed) will start.
Half-stitch operation will start if input UDS is turned ON
while the sewing machine is stopped.
35 Backstitching during US If input US is turned ON while the sewing machine is
run signal running, backstitching (reverse feed) will start.
Needle lift operation will start if input US is turned ON
while the sewing machine is stopped.
36 Backstitching signal BSL If input BSL is turned ON when the sewing machine is
[when running when running or stopped, backstitching (reverse feed) will start.
stopped]
37 Backstitching signal UCR If input UCR is turned ON while the sewing machine is
when running running, backstitching (reverse feed) will start.
1 stitch operation will start if input UCR is turned ON while
the sewing machine is stopped.
38 Backstitching signal UBR If input UBR is turned ON while the sewing machine is
when running running, backstitching (reverse feed) will start.
1 stitch operation with backstitching (reverse feed) will start if input UBR
is turned ON while the sewing machine is stopped.
39 Thread trimmer output TON The thread trimmer output T can be turned ON or OFF
confirmation signal only when the sewing machine is stopped. (Thread
trimmer solenoid confirmation signal)
40 Needle cooler output NCL If input NCL is turned ON, the needle cooler output NCL
during rotation forced during sewing machine rotation will forcibly be turned
[OFF] signal OFF.
41 1 position priority P12 1 position will be set forcibly.
signal
42 Weak brake [ON] BK If input BK is turned ON, the weak brake will turn ON. Use
signal this with the BK of the [D] mode set to [OF].
Note 2 43 Sensor input signal SEN This is the cloth edge sensor input.
44 Wiper output cancel WL If input WL is turned ON, the wiper output W will not be
signal output.
45 Slow start signal SL If the SL signal is ON, the slow start operation will be
valid. Use this with the normal mode [B,SL] key set to [OF].
46 Preset stitching forced N If input N is turned ON, preset stitching will start forcibly
[ON] signal from that point.
47 Continuous tack CBT If input CBT is turned ON, continuous backstitching will
stitching forced [ON] start forcibly from that point.
signal
48 Non-stitching feed FWD If input FWD is turned ON, output OT3, output NCL and output FU will be
input turned ON forcibly. Output ROL and output PUL will be turned OFF forcibly.
49 Up counter clear CCU If input CCU is turned ON, it clears an up counter in [0].
signal
50 Down counter clear CCD If input CCD is turned ON, it clears an down counter in [the setting value].
signal
51 Signal output to virtual IR1 If input IR1 is turned ON, output OT1 turns ON only when
output 1 during the sewing machine is running.
operation
52 Signal output to virtual IR2 If input IR2 is turned ON, output OT2 turns ON only when
output 2 during the sewing machine is running.
operation

Note 1. The setting name will display in the descending order with each press of the [D] key.
2. The setting name will display in the ascending order with each press of the [C] key.

51
 Table of input/output functions for signals in the C mode

Setting value
No. Setting name Digital display Specification

53 Signal output to virtual IR3 If input IR3 is turned ON, output OT3 turns ON only when
output 3 during the sewing machine is running.
operation
Note 1 54 Signal output to virtual IS1 If input IR1 is turned ON, output OT1 turns ON only when
output 1 when stopped the sewing machine is stopped.
55 Signal output to virtual IS2 If input IR2 is turned ON, output OT2 turns ON only when
output 2 when stopped the sewing machine is stopped.
56 Signal output to virtual IS3 If input IR3 is turned ON, output OT3 turns ON only when
output 3 when stopped the sewing machine is stopped.
57 Signal output to virtual IO1 If input IO1 is turned ON, output OT1 will always be turned ON.
output 1
58 Signal output to virtual IO2 If input IO2 is turned ON, output OT2 will always be turned ON.
output 2
59 Signal output to virtual IO3 If input IO3 is turned ON, output OT3 will always be turned ON.
output 3
60 Signal output to virtual IO4 If input IO4 is turned ON, output OT4 will always be turned ON.
output 4
61 Signal output to virtual IO5 If input IO5 is turned ON, output OT5 will always be turned ON.
output 5
62 Signal output to virtual IO6 If input IO6 is turned ON, output OT6 will always be turned ON.
output 6
63 Signal output to virtual IO7 If input IO7 is turned ON, output OT7 will always be turned ON.
output 7
64 Signal output to virtual IO8 If input IO8 is turned ON, output OT8 will always be turned ON.
output 8
65 Signal output to virtual IO9 If input IO9 is turned ON, output OT9 will always be turned ON.
output 9
66 Signal output to virtual IOA If input IOA is turned ON, output OTA will always be turned ON.
output A
67 Signal output to virtual IOB If input IOB is turned ON, output OTB will always be turned ON.
output B
68 Signal output to virtual IOC If input IOC is turned ON, output OTC will always be turned ON.
output C
Note 2
69 Signal output to virtual IOD If input IOD is turned ON, output OTD will always be turned ON.
output D
70 Signal output to virtual IOE If input IOE is turned ON, output OTE will always be turned ON.
output E
71 Signal output to virtual IOF If input IOF is turned ON, output OTF will always be turned ON.
output F
72 Signal output to virtual IOG If input IOG is turned ON, output OTG will always be turned ON.
output G
73 End tacking speed run S5V If input S5V is turned ON, the sewing machine will run at
signal the speed set in end tacking speed V.
74 Thread break detector THI It is possible to use as the input signal of thread break detector.
input signal
75 Sensor stop PS1 If input PS1 is turned ON while the sewing machine is running,
input signal 1 the needle will stop after swing set stitches.
The operation mode at stopping is set by PS1 in the P mode.
The no. of stitches after PS1 input is set by [1.] in the P mode.
76 Sensor stop PS2 If input PS2 is turned ON while the sewing machine is running,
input signal 2 the needle will stop after swing set stitches.
The operation mode at stopping is set by PS2 in the P mode.
The no. of stitches after PS2 input is set by [2.] in the P mode.
77 Variable speed run signal The sewing machine can be operated at the variable speed set to medium speed M
set to medium speed SVM when this signal SVM is turned ON and during ON while machine operates.
setting
78 Needle Down signal D When needle down signal D is turned ON, needle down operation will start.

79 URT Not used

Note 1. The setting name will display in the descending order with each press of the [D] key.
2. The setting name will display in the ascending order with each press of the [C] key. 52
 Table of input/output functions for signals in the C mode
C mode output signal setting table
Output signal
<Example>

Setting value
No. Setting name Digital display Specification

1 Output for slow start SL During the no. of the setting stitches, SL output is turned ON.
The setting no. of stitches can select SLN on [P] mode
or HOF on [G] mode by setting SLH on [F] mode
2 Run output 1 OP OP output is turned ON while the sewing machine is running
Note 1 (not including needle lifting during thread trimming) .
3 Run output 2 OP1 OP1 output is turned ON while the sewing machine is running.
(not including needle lifting during thread trimming)
OP1 output will turn ON during needle lifting when directly heeling.
4 Run output 3 OP2 OP1 output is turned ON while the pedal is toed down,
the external operation signal (S0, S1, SH), full pedal
heeling or thread trimming signal (S2) is ON.
5 Output for run S1 S1 output is turned ON when the run signal is ON except
signal during on 1 stitch sewing.
6 Output for blower VAC VAC output is turned ON during pedal full heeling or while
thread trimmer signal S2 is ON.
7 Output for needle NCL NCL output is turned ON while the sewing machine is
cooler running (including needle lifting).
8 Output for vacuum VCM VCM output is turned ON during pedal full heeling or
signal while thread trimmer signal S2 is ON while the sewing
machine is stopped.
9 Output for signal BT BT output is turned ON during tacking.
during tacking
10 Roller lift output ROL ROL output is turned ON when presser foot lifter output FU is ON,
backstitching output B is ON, or when input IO2 signal is ON.
ROL output is turned ON while tacking and while
thread trimming if RLM of [F] mode is ON.
11 Thread trimmer T Thread trimming starts.
output
12 Thread release L Thread release operation starts.
output
13 Wiper output W Wiper operation starts.
14 Backstitch output B Backstitching (reverse feed) starts.
(Condensed stitch) (Condensed stitch)
Note 2 15 [CH2] output CH CH2 output for chain stitches. Refer to "Technical manual"
16 [TF] output TF TF output for chain stitches.

17 [KS1] output KS1 Behind operation signal ON, KS1 output is turned ON after
the setting delay time.
18 [KS2] output KS2 After the motor stopped, KS1 output is turned ON after the
setting delay time.
19 [KS3] output KS3 After trimming and stopped up position, KS3 output is
turned ON after setting delay time.

20 [KS4] output KS4 Simple sequence output 4

21 [TB] output TB TB output for chain stitches.

22 Presser foot lifter FU Presser foot lifter operation starts.

output The operation mode set in the [P] mode FUM function
and FU function will be entered.

Note 1. The setting name will display in the descending order with each press of the [D] key.
2. The setting name will display in the ascending order with each press of the [C] key.

53
 Table of input/output functions for signals in the C mode

Setting value
No. Setting name Digital display Specification

23 Output for UP position UC UC output is turned ON if at the needle UP position when

when stopped the sewing machine is stopped.
24 Needle UP position UPW UPW output is turned ON if at the UP position when the, sewing
Note 1 output machine is stopped, and while moving from the UP position to
the DOWN position when the sewing machine is running.
25 Needle DOWN position DNW DNW output is turned ON if at the DOWN position when the, sewing
output machine is stopped, and while moving from the DOWN position to
the UP position when the sewing machine is running.
26 Output for error ERR This is output when an error occurs. (Note that this is not
occurrence output when error code E9 occurs.)
confirmation
27 Output for power [OFF] IPF Not used.
confirmation
28 Puller output PUL PUL output is turned ON during the presser foot lifter operation, during
the IO2 output is ON.
29 Count up output CUP When +1 up counter does, the [CUP] output is turned on.
30 Thread break THO When detecting thread break detector, THO output is turned ON.
detector output (When re-operation, the signal is turned off)
31 Vacuum output for FUW FUW output is turned ON during the presser foot lifter
holding thread operation or during wiper operation.
32 [NO] output NO Nothing is output.
33 Virtual output 1 OT1 OT1 output is turned ON according to each input
specifications while inputs IO1, IR1 and IS1 are ON.
34 Virtual output 2 OT2 OT2 output is turned ON according to each input
specifications while inputs IO2, IR2 and IS2 are ON.
35 Virtual output 3 OT3 OT3 output is turned ON according to each input
specifications while inputs IO3, IR3 and IS3 are ON.
36 [OT4]output OT4 OT4 output is turned ON according to each input specification
while input IO4 is ON.
37 [OT5]output OT5 OT5 output is turned ON according to each input specification
while input IO5 is ON.
38 [OT6]output OT6 OT6 output is turned ON according to each input specification
while input IO6 is ON.
Note 2 39 [OT7]output OT7 OT7 output is turned ON according to each input specification
while input IO7 is ON.
40 [OT8]output OT8 OT8 output is turned ON according to each input specification
while input IO8 is ON.
41 [OT9]output OT9 OT9 output is turned ON according to each input specification
while input IO9 is ON.
42 [OTA]output OTA OTA output is turned ON according to each input specification
while input IOA is ON.
43 [OTB]output OTB OTB output is turned ON according to each input specification
while input IOB is ON.
44 [OTC]output OTC OTC output is turned ON according to each input specification
while input IOC is ON.
45 [OTD]output OTD OTD output is turned ON according to each input specification
while input IOD is ON.
46 [OTE]output OTE OTE output is turned ON according to each input specification
while input IOE is ON.
47 [OTF]output OTF OTF output is turned ON according to each input specification
while input IOF is ON.
48 [OTG]output OTG OTG output is turned ON according to each input specification
while input IOG is ON.
49 [CUE] output CUE This output becomes ON when Up-counter becomes end.
This output becomes OFF when "CCU" input is turned on.
50 [CDE] output CDE This output becomes ON when Down-counter becomes end.
This output becomes OFF when "CCD" input is turned on.
51 Output for the PSU Output signal for the during PSU counting.
PSU counting PSU output will turn ON during the PSU counting.
52 Output for the PSD Output signal for the during PSD counting.
PSD counting PSU output will turn ON during the PSD counting.
53 Output for the PS1 Output signal for the during the sensor input signal PS1 counting.
PS1 counting PS1 output will turn ON during the PS1 operation.
54 Output for the PS2 Output signal for the during the sensor input signal PS2 counting.
PS2 counting PS1 output will turn ON during the PS2 operation.
55 [SPC] output for the SPC SPC output is turned ON when reached setting speed.
reached setting speed The setting speed is set by [C.] in the C mode.
56 [SPD] output for the SPD SPD output is turned ON when reached setting speed.
reached setting speed
57 [SPE] output for the SPE
The setting speed is set by [D.] in the C mode.
SPE output is turned ON when reached setting speed.
54
reached setting speed The setting speed is set by [E.] in the C mode.
58 Always ON output HI In case of the power on, [HI] output is always ON.

Note 1. The setting name will display in the descending order with each press of the [D] key.
2. The setting name will display in the ascending order with each press of the [C] key.

Notice The TF output and KS3 output timings are as shown below.

DOWN position ON
Trimming signal S2

UP position ON

40msec 66msec
[TF] output

70msec 70msec
[KS3] output

-- 128 --
MOTOR and CONTROL BOX

187
33 121 33 screw

14.5
102

66

36
Taper shaft

13
159 57 28.5

278.5

221 85.5 74
12

120
Φ104

265
181

284 102

330 126

342

55
 Digital Display Reference

Numeral 0 1 2 3 4 5 6 7 8 9

Digital display

Character A B C D E F G H I J

Digital display

Character K L M N O P Q R S T

Digital display

Character U V W X Y Z

Digital display

56