PDS Manual
PDS Manual
1
software rel. V9.44
PDS Series
UNIVERSAL SERVO DRIVE
INSTRUCTION MANUAL
WARNING! !
Attention to these warning signs on the drive or in this instruction book, they indicate danger
to human body or damage to the drive.
Before installing and putting the drive into operation, please read the safety precautions and
warnings following this page.
Safety precautions & warnings
Read carefully all the safety precautions included in these operating instructions and all the warning signs
attached to the drive. Make sure that the warning signs are kept in a legible condition and replace missing or
damaged signs.
Before starting, familiarize yourself with the operation of the drive. It may be too late if you start working with the
drive before read this instruction manual.
Never permit unqualified personnel to operate the drive.
! WARNING
This drive produces dangerous electrical voltages and controls rotating mechanical parts. Death, severe injury or
substantial damage to property can occur if the instructions in this operating manual are not completed with.
Only personnel with appropriate qualifications should work with this drive. These personnel must be familiar with
all the warning signs and precautions laid out in these operating instructions for the transport, installation and
operation of this drive.
The successful and safe use of this drive depends on the correct installation, commissioning, operation and
maintenance of the drive.
This drive operates at high voltages.
l The DC-link capacitors remain charged to dangerous voltages even the power is removed. For this reason it
is not permissible to open the drive cover until five (5) minutes after the power has been turned off. When
handling the open drive it should be noted that live parts are exposed. Do not touch these live parts.
l The terminals R, S, T, U, V, W, P, N, B, PR, BR can carry dangerous voltages even if the motor is inoperative:
l Only qualified personnel may connect, start the system up and repair faults. These personnel must be
thoroughly acquainted with all the warnings and operating procedures contained with this manual.
l Certain parameter settings may cause the drive to start up automatically after power on or power recover.
DEFINITIONS
Qualified Person
For the purposes of this manual and product labels, a qualified person is one who is familiar with the installation,
construction, operation and maintenance of this drive and with hazards involved. In addition, the person must be:
l Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance
with established safety practices.
l Trained in the proper care and use of protective equipment in accordance with established safety practices.
l Trained in rendering first aid.
Danger
For the purposes of this manual and product labels, DANGER indicates that loss of life, severe personal injury or
substantial property damage WILL result if proper precautions are not taken.
Warning
For the purposes of this manual and product labels, WARNING indicates that loss of life, severe personal injury or
substantial property damage CAN result if proper precautions are not taken.
Caution
For the purpose of this manual and product labels, CAUTION indicates that minor personal injury or property
damage CAN result if proper precautions are not taken.
Note
For the purpose of this manual and product labels, NOTES merely call attention to information that is especially
significant in understanding and operating the drive.
! DANGER and WARNING
Make sure that the location selected for installation is safe, protected from moisture and splash and drip-proof!
Children and the general public must be prevented from accessing or approaching the equipment!
The equipment may only be used for the purpose specified by the manufacturer.
Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the
manufacturer of the equipment can cause fires, electric shocks and injuries.
Keep these operating instructions within easy reach and give them to all users!
1
! WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures.
CONTENTS
1. Description of PDS Servo Drive..............................................................................................................5
1.1 Brief Function Description....................................................................................................................... 5
1.2 Control input & output configuration ....................................................................................................... 5
1.2.1 A/B/C Input Interface of Motor Feedback Encoder ............................................................................. 7
1.2.2 XY Pulse Input Interface .................................................................................................................. 7
1.2.3 Digital Input (DI0~DI14).................................................................................................................. 8
1.2.4 Digital Output (DO0~DO6) ............................................................................................................... 8
1.2.5 Source/Sink Select ........................................................................................................................... 9
1.2.6 Analog input AI1, AI2 & AI3 ............................................................................................................. 9
1.2.7 Analog Output AO1, AO2 & AO3 ....................................................................................................... 9
1.2.8 Hardware RESET (RST) .................................................................................................................. 10
1.2.9 RS485 Communication Interface..................................................................................................... 10
1.2.10 Standard Cables........................................................................................................................... 10
1.2.11 Option Field Bus Interface ............................................................................................................ 10
1.3 Electrical Rating Specifications .............................................................................................................. 10
2. Installation........................................................................................................................................... 11
2.1 Outline Dimensions .............................................................................................................................. 11
2.2 Power Terminal.................................................................................................................................... 12
2.3 Connect Power Line Input to Driver....................................................................................................... 12
2.4 Connect Driver Output to Motor............................................................................................................ 12
2.5 Control Terminal Connection................................................................................................................. 12
2.6 DC BUS Terminal and Brake Terminal .................................................................................................... 13
2.7 A.C.L................................................................................................................................................... 13
3. Control Panel........................................................................................................................................ 14
3.1 CTL Mode............................................................................................................................................ 14
3.2 MON mode .......................................................................................................................................... 14
3.3 PAR mode ........................................................................................................................................... 14
3.4 ALM mode........................................................................................................................................... 14
4. Start-Up Examples............................................................................................................................... 16
4.1 Basic Function Block ............................................................................................................................ 16
4.2 Setup Basic Motor Parameter................................................................................................................ 17
4.3 Default Setting of some simple Examples .............................................................................................. 17
4.3.1 V/F Constant Mode for Induction Motor........................................................................................... 17
4.3.2 Speed Mode for Induction Servo Motor ........................................................................................... 18
4.3.3 Tracking Mode (Pcmd) for Induction Servo Motor............................................................................. 18
4.3.4 Auto Point-to-Point control Mode for Induction Servo ....................................................................... 19
4.3.5 Example for Brushless Servo Motor................................................................................................. 19
4.4 Auto Tuning for Servo Motors ............................................................................................................... 20
4.4.1 Auto Tuning for Induction Servo Motor ............................................................................................ 20
4.4.2 Auto Tuning for Brushless Servo Motor............................................................................................ 20
4.4.3 Auto Tuning Resolver BL Servo Motor.............................................................................................. 20
5. Parameters ........................................................................................................................................... 22
5.1 Parameter List ..................................................................................................................................... 22
5.2 Parameter Description.......................................................................................................................... 27
5.2.1 Parameter Type ............................................................................................................................. 27
5.2.2 Parameter Protection ..................................................................................................................... 27
5.2.3 Parameter Initalization ................................................................................................................... 27
5.2.4 Speed & Acceleration/Deceleration Time ......................................................................................... 27
5.2.5 Control Function ............................................................................................................................ 29
5.2.6 Analog Input/Output Function ........................................................................................................ 31
5.2.7 Factory Adjustment Parameters ...................................................................................................... 33
2
5.2.8 Monitor Function............................................................................................................................ 33
5.2.9 XY Pulse Command Input Parameters ............................................................................................. 36
5.2.10 PID Function................................................................................................................................ 39
5.2.11 Motor Parameter Groups .............................................................................................................. 41
5.2.12 Auto Point-to-Point Control ........................................................................................................... 44
3
6. Selection of Speed Source................................................................................................................... 47
6.1 Speed Source Selection Table ............................................................................................................... 47
6.2 Description of Speed Source ................................................................................................................. 48
6.2.1 Speed Source from Memory & Panel ............................................................................................... 48
6.2.2 Speed Source from Analog Input .................................................................................................... 48
6.2.3 Speed Source from XY Pulse Input .................................................................................................. 51
6.2.4 Speed Source from Internal Up/Down Counter ................................................................................ 52
6.2.5 Set Speed from Two Speed Sources Combination............................................................................. 53
7. Selection of Digital Input Function..................................................................................................... 54
7.1 Digital Input Function Related Parameters ............................................................................................. 54
7.2 Selection Table of Digital Input Function................................................................................................ 54
7.3 Description of Digital Input function ...................................................................................................... 57
7.3.1 Control Function ............................................................................................................................ 57
7.3.2 Protection Function ........................................................................................................................ 59
7.3.3 Timer & Counter Function............................................................................................................... 59
7.3.4 Flip/Flop Function .......................................................................................................................... 62
8. Selection of Digital Output Function .................................................................................................. 63
8.1 Digital Output Function Related Parameters ........................................................................................... 63
8.2 Selection Table of Digital Output Function ............................................................................................. 63
8.3 Description of Digital Output Function................................................................................................... 64
8.3.1 Speed Monitor Function ................................................................................................................. 64
8.3.2 ON/OFF Control Function ............................................................................................................... 65
8.3.3 Pulse Output Function.................................................................................................................... 65
8.3.4 Running Status Monitor Function .................................................................................................... 65
9. RS485 Communication ........................................................................................................................ 68
9.1 RS485 Communication Port Related Parameters..................................................................................... 68
9.2 RS485 Port Configuration ..................................................................................................................... 68
9.3 HPB Protocol & Format......................................................................................................................... 69
9.3.1 Computer to Drive ......................................................................................................................... 69
9.3.2 Drive to Computer ......................................................................................................................... 70
9.4 HMI Protocol (Modbus(RTU))................................................................................................................ 71
9.4.1 Parameter Setting.......................................................................................................................... 71
9.4.2 Definition of Modbus(RTU) and Drive .............................................................................................. 71
10. Block Diagram of PDS Drive.............................................................................................................. 74
4
1. Description of PDS Servo Drive
1.1 Brief Function Description
Drives Different Motor types
l Brushless Servo Motor
l Induction Servo Motor
l Open Loop Induction Motor
l Memorize Four Motor Parameter Groups
Varity Control Modes in Single Drive
l Open Loop V/F or Sensorless Speed Mode
l Close Loop Speed Mode
l Torque Control Mode
l Pulse Command Tracking Mode
l Auto Positioning Mode
Enhanced Communication
l Standard RS485 Communication Port
Simple and direct protocol embedded for Computer/PLC control.
Baud Rate up to 4800, 9600, 19200, 38400
l Option Field Bus Module
Many commonly used Fieldbus option board can be selected, such as:
l Modbus(RTU)
l Profibus-DP
l InterBus
l DeviceNet
l ControlNet
l CANopen
* Other systems planned
Multi-Functioned I/O
l 11 Digital Inputs (Sink or Source selectable)
l 7 Digital Outputs (Sink or Source selectable)
l 3 Analog Inputs (±10V, +10V, +5V or 20mAselectable)
l 3 Analog Output (±10V)
l Encoder Clock Input
l Pulse Command Clock Input
l Encoder Clock Buffered Output
Encoder
XY input
5
The control terminals on the Main CPU board are separated into three groups.
Basic Analog I/O signals:
DI1 DI2 DI3 DI4 DI5 DI6 RST DO1 DO2 24V DCOM RY1 RY2
*RY1, RY2 is normal open Relay output (equivalent to DO3)
Additional control terminals on Feedback I/O board:
AO2 AO3 ACOM DI7 DI8 DI9 DI10 DO4 DO5 DO6
6
CON4: Buffered A, B, C output port.
220,1/4W
A+
A
A-
220,1/4W
X+
X
X-
5V
X- 0V
5V
X 0V
7
1.2.2.2 +24V Open Collector Type
l If use 24V Open Collector type input signal, must add current limit resistor (2K,1W) as
following.
Vcc
2K,1W 220,1/4W
+24V X+
X
X-
5V
X 0V
8
Open Collector output
5V
RY1
AI1 range select by JP1A & JP1B AI2 range select by JP2A & JP2B
or or or or
JP1A JP1B JP1A JP1B JP1A JP1B JP2A JP2B JP2A JP2B JP2A JP2B
AI3 signal may input from control terminal or by VR of control panel, can select +5Vor 20mA of input signal
and input from control terminal or panel by Jumper.
AI3 selection by JP3A & JP3B
JP3A determine the signal type JP3B determine the AI3 input source
or or
9
1.2.8 Hardware RESET (RST)
The hardware structure of RST terminal is similar to Digit Inputs description in Sec. 1.2.1.
Terminal RST is used for reset the servo drive. Under any circumstances, when RST terminal is activated,
will force the drive execute REST, as if Power on again.
HMI、PLC、COMPUTER
RS422/485 CABLE_HMIEV
CABLE_RS485 For EasyView’s HMI,
must check pin definition for other HMI
Con1
Con3
Customer Prepare
CABLE_ME
10
2. Installation
! WARNING
To guarantee the safe operation of the equipment it must be installed and commissioned properly
by qualified personnel in compliance with warnings laid down in these operating instructions.
Take particular note of the general and regional installation and safety regulations regarding work
on high voltage regulations, as well as the relevant regulations regarding the correct use of tools
and personal protective gear.
l Make sure that the unobstructed clearance for each of the cooling inlets and outlets above and
below the driver is at least 100mm.
l Make sure that a space of 40mm is kept free at the sides of the driver to permit the cooling air
to escape from the side slits.
l Ensure that the temperature does not exceed the specified level when the driver is installed in
cubicle.
l Avoid excessive vibration and shaking of the equipment.
l Do not be obstruct the cooling fan that installed on the drive, it is used to build proper airflow
for heat sink thermo dissipation. And do not touch the fan hole when it is running.
l Please consider the possible use of options, such as RFI suppression filters at the planning
stage.
! WARNING
To prevent electrical shock, do not open cover for at least 5 minutes after removing AC power to
allow capacitors to discharge.
206.0
400
420
170.0 152.2
PDS - 2022、2037、4022 、4037
250 248
PDS-2110N, 2150N, 2225N, 4110N, 4150N, 4225N
Ø6.0 178 10.0
286
300
300
192 190
PDS - 2055N、2075N、4055N、4075N
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2.2 Power Terminal
The upper cover must be removed in order to connect the electrical leads.
Basically, the Power terminals are divided into three portions:
1. The Power line input, (R, S, T) receives power for the operation of the driver.
2. The Motor line output, (U, V, W) delivers Variable Frequency output to motor leads.
3. Brake resistor connect to B, P terminals
NOTE: Must connect Earth properly.
! WARNING: Never connect power line to U, V, W, P, N, B
12
2.6 DC BUS Terminal and Brake Terminal
! CAUTION
Some models with power terminal marked P and N, these models does not include Brake transistor inside
the driver. Customer may use extra Brake Transistor Module for discharge brake function.
For models that include braking transistor, the power terminal will mark P and B (PB or BR) User can
connect suitable resistor to the P & B (PR or BR) terminals directly.
Here is the recommended table for discharge resistors:
Model Resistance (Ohm) Rating (Watt)
2022 60 250
2037 40 300
2055 30 500
2075 20 600
2110 15 1000
2150 10 1500
4022 250 250
4037 150 300
4055 100 500
4075 75 750
4110 50 1000
4150 40 1500
Discharge duty 10 %-
2.7 A.C.L.
When power supply capacity is larger than 500KVA and /or using thyrister, phase advance capacitor etc.
from same power supply, must fitting A.C.L. at R.S.T. power input side to curb instantaneous current and to
improve power ratio.
Here is the recommended table for A.C.L.
Voltage (V) Model Current (Arms) Induction value
PDS-2022 15 0.71mH
PDS-2037 20 0.53mH
PDS-2055 30 0.35mH
220 PDS-2075 40 0.26mH
PDS-2110 60 0.18mH
PDS-2150 80 0.13mH
PDS-2225 120 0.09mH
PDS-4022 7.5 3.6mH
PDS-4037 10 2.2mH
PDS-4055 15 1.42mH
PDS-4075 20 1.0mH
PDS-4110 30 0.7mH
PDS-4150 40 0.53mH
380/440
PDS-4225 60 0.36mH
PDS-4300 80 0.26mH
PDS-4370 100 0.21mH
PDS-4450 120 0.18mH
PDS-4550 150 014mH
PDS-4750 200 0.11mH
Note: The A.C.L. for 220V and 380V/440V have different induction values, please do not mix up.
13
3. Control Panel
The control panel involves 4 digits 7-segment display and 4 Led-lamps, 8 keys and a potential meter (VR).
It has four possible operation modes: "CTL", "MON", "PAR" and "ALM modes, described below.
VR input is equivalent to AI3 input, JP3B of CPU board determine the AI3 input source.
3.1 CTL Mode
Push the "CTL/MON" key, will change the keypad operation between
"CTL" and "MON" Mode. If both "HZ" and "I" Led are blank, it is under
"CTL" Mode.
Under "CTL" Mode, user can control the driver running in either
direction and may modify the desired running speed.
For normal run/stop control, use only the three keys:
FWD key is used for running the driver in forward direction.
REV key is used for running the driver in reverse direction.
STOP key is used to stop the driver.
If Pr.40 = 3 or 8, the running frequency shall be modified by keypad,
then these keys are enabled:
RD/WT key is used to read out the internal Panel Speed Set value.
▲ key is used to increase the Panel Speed Set value
▼ key is used to decrease the Panel Speed Set value
STOP key is used for cursor shift.
Procedure:
a. Under normal CTL mode, push RD/WT will enter Panel Speed Set mode, (if Pr.040=8, the display will
show the value stored in Pr.000) and blinking the data.
b. Push ▲ or ▼, the display starts to show the curs or position.
c. Push ▲ or ▼, in order to modify the Panel set frequency.
d. Push CTL/MON key will go back to normal CTL mode.
Note: If Pr.40=8, the new modified Panel Speed Set value will rewrite into Pr.000
automatically.
3.2 MON mode
Push the "CTL/MON" key, will change the keypad operation between "CTL" and "MON" Mode.
Under "MON" Mode, user can control the driver running in either direction and may monitor any two internal
status easily.
If "HZ" Led is on, it is under "MON" Mode and 7-segment shows the "HZ" data. (Or the desired parameter
assigned by Pr.099)
If "I" Led is on, it is under "MON" Mode and 7-segment shows the "I" data. (Or the desired parameter
assigned by Pr.098)
FWD key is used for running the driver in forward direction.
REV key is used for running the driver in reverse direction.
STOP key is used to STOP the driver.
▲ key is used to select "HZ" or "I" data shown on the 7-segment display.
▼ key is used to select "HZ" or "I" data shown on the 7-segment display.
3.3 PAR mode
Push the "PAR/ALM" key, will change the keypad operation between "PAR" or "ALM" mode.
If push PAR/ALM key, 7-segment shows "Pr.xxx", it is under "PAR" Mode, the HZ and I lamps all ON, user
can modify or monitor all the internal Parameters. To modify any parameter, follow the steps described
below:
STEP 1: push "PAR/ALM" key, the 7-segment will show "Pr.nnn". (nnn is parameter number)
STEP 2: push ▲ or ▼ key to select desired parameter number, and "STOP" key used as cursor shift.
STEP 3: push "RD/WT" key to READ the content of the specified parameter. (The 7-segment now shows
the value of this parameter.)
STEP 4: push ▲ or ▼ key to modify the displayed value, and "STOP" key used as cursor shift.
STEP 5: push "RD/WT" key to WRITE the new value into parameter memory.
STEP 6: push "PAR/ALM" repeat STEP 1~5 to modify next parameter.
3.4 ALM mode
Push the "PAR/ALM" key, will change the keypad operation between "PAR" or "ALM" mode.
If push PAR/ALM key, 7-segment shows "0.-xx", it is under "ALM" Mode.
Under "ALM" Mode, the user can execute RESET function or monitor ALARM STATUS.
14
STOP/RESET key, the driver will execute RESET function.
▲ and ▼ key are used to check ALARM History.
15
4. Start-Up Examples
4.1 Basic Function Block
Id fb
Feed Forward
Position/Angle
Position Loop( P -I-F controller) Pos. fb.
Counter
Pulse cmd
Buffered Output
Increment APTP Block
Note:
CSW0: Select Position or Speed mode
Absolute APTP Block
CSW2 CSW1: Select Pcmd or APTP mode
CSW2: Select Absolute or Incremental mode
16
4.2 Setup Basic Motor Parameter
Refer to section 5.2.11 for detail description of motor parameter groups (Pr.300~499).
For example, if an induction motor running under V/F constant mode, user must set up the V/F curve
parameters according to motor manufacturer’s data.
l Select motor characteristic group#0, set Pr.188=0
l Select induction motor under V/F control mode, set Pr.300=0
l Set motor rated speed in Pr.310 (RPM)
l Set motor maximum speed in Pr.315 (RPM)
l Set motor minimum speed in Pr.316 (RPM)
l Set motor rated voltage in Pr.307 (% of Input Line Voltage)
l Set motor peak voltage in Pr.308 (% of Input Line Voltage)
l Set Boost voltage in Pr.309 (% of motor rated voltage)
l Set motor rated current in Pr.311=(MotorRatingCurrent/DriverRatingCurrent)*100%
l Set motor peak current in Pr.312=(MotorPeakCurrent/MotorRatingCurrent)*100%
l Set motor pole number in Pr.314
Vout(%)
Motor Parameter Group #0
Pr.300~Pr.349
Pr.308
Pr.307
Pr.309
Speed (rpm)
Pr.316 Pr.310 Pr.315
18
4.3.4 Auto Point-to-Point control Mode for Induction Servo
Select Pr.094=204, then execute RESET to initialize the parameters. After initialization, the CPU loads
following parameters, then the drive standby under auto point-to-point mode.
Pr.188=0 Choose pre-stored Group#0 motor parameters (Pr.300~Pr.349)
Pr.300=2 Select Induction servo motor for close loop control
Pr.330=1 Position control ( Refer to section 4.3.3 *2)
Pr.331=0 Auto Point-to-Point control
Pr.332=0 Select Incremental type APTP
Pr.333=0 No torque control
Pr.141=102 DI1(102) Drive will Enable by DI1
Pr.142=128 DI2(128) Start Home search
Pr.143=129 DI3(129) End Home search and stop at the desired offset point
Pr.144=118 DI4(118) APTP start trigger
Pr.145=119 DI5(119) Direction control
Pr.146=120 DI6(120) Point selection Bit0
Pr.181=0 & Pr.039=0.0 FWD/REV command by LOCAL panel normally
Pr.040=0.00 Speed command by Pr.000 normally
Pr.000=500 Default speed = 500RPM
Pr.001=0.50 0.5 seconds ramp up from zero to maximum speed
Pr.002=0.50 0.5 seconds ramp down from maximum to zero speed
Pr.568/569=00000001 Offset one clock after index catch
Pr.500/501=4*PPR One revolution when DL0 is selected
Pr.502/503=40*PPR Ten revolutions when DL1 is selected
Procedure:
l Connect DI1 to DCOM
l Push FWD or REV key, then the drive is ready to accept Home Search Command
l Trigger DI2, the motor start run to 500RPM
l Trigger DI3 (assume DOG sensor input), the drive start search index then stop at desired offset
l Use DI5 and DI6 to select desired DLn (Destination Length) and direction
l Trigger DI4, the motor run and stop at DLn.
l Try to use DI7~DI10 and set other DLn parameters to select different length.
l If Absolute type APTP is desired, set Pr.332=1, execute RESET, then try again
19
4.4 Auto Tuning for Servo Motors
4.4.1 Auto Tuning for Induction Servo Motor
If select Pr.094=205, only few parameters is necessary to set by user, then after execute RESET, this drive
can detect the motor characteristic parameters itself.
For induction servo, use motor parameter group#0(Pr.300~Pr.349).
1. Set Pr.307=Rated motor Voltage=100%(Motor R ated Voltage/Line Voltage).
2. Set Pr.310=Rated motor Speed (RPM).
3. Set Pr.311=Rated motor Current=100%*(Motor Rated Current/Driver Rated Current).
4. Set Pr.094=205, inform the drive to execute Auto tuning after reset
5. Execute RESET to initiate Tuning Process.
After tuning process complete, the drive will set Pr.094=202, then reset again in order to
preload the drive as speed controller. (Refer to sec.4.3.2). The following parameters will be
changed after tuning process, user should verify again.
Pr.302- Encoder PPR, set to correct value
Pr.303- Encoder Direction, set to correct direction
Pr.308- Set equal to Pr.307
Pr.309- Boost Voltage (used when V/F control application)
Pr.312- Peak Current, set to 100%
Pr.313- Field Current, set to proper value (% of Motor Rated Current)
Pr.314- Pole, set to correct pole number
Pr.315- Maximum Speed, Set equal to Pr.310
Pr.316- Minimum Speed, set to 0RPM
Pr.317- SLIP RPM, set to 5% of Rated motor Speed(RPM)
Pr.320- ACR Pgain, Set to proper value
Pr.321- ACR I gain, Set to proper value
Pr.323- ASR Pgain, Set to proper value
Pr.324- ASR Igain, Set to proper value
4.4.2 Auto Tuning for Brushless Servo Motor
If select Pr.094=235, only few parameters is necessary to set by user, then after execute RESET, this drive
can detect the motor characteristic parameters itself.
For brushless servo, use motor parameter group#3(Pr.450~Pr.499).
1. Set Pr.460=Rated motor Speed (RPM).
2. Set Pr.461=Rated motor Current=100%*(Motor Rated Current/Driver Rated Current).
3. Set Pr.094=235, inform the drive to execute Auto tuning after reset
4. Execute RESET to initiate Tuning Process.
After tuning process complete, the drive will set Pr.094=232, then reset again in order to
preload the drive as speed controller. (Refer to sec.4.3.5). The following parameters will be
changed after tuning process, user should verify again.
Pr.452- Encoder PPR, set to correct value
Pr.453- Encoder Direction, set to correct direction
Pr.457-Rated motor Voltage, set to proper value
Pr.458- Set equal to Pr.457
Pr.459- Boost Voltage=0
Pr.462- Peak Current, set to 100%
Pr.463- Field Current=0
Pr.464- Pole, set to correct pole number
Pr.465- Maximum Speed, Set equal to Pr.460
Pr.466- Minimum Speed, set to 0RPM
Pr.467- SLIP RPM=0
Pr.470- ACR Pgain, Set to proper value
Pr.471- ACR I gain, Set to proper value
Pr.473- ASR Pgain, Set to proper value
Pr.474- ASR Igain, Set to proper value
4.4.3 Auto Tuning Resolver BL Servo Motor
If the servo motors use resolver as feedback element, then user must select resolver option card. After
choosing correct feedback option card, then the drive will identify itself for controlling the resolver.
Auto tuning procedure and all parameters setting are the same as those described in section 4.4.2, except:
l Pr.340/390/440/490 Resolver Angle Shift, it defines the angle shift between motor magnetic North
direction and resolver North mark.
20
l Pr.341/391/441/491 Resolver Polarity, it defines the polarity of Sine Cosine signal.
21
5. Parameters
5.1 Parameter List
Parameter Name Default Min. Max. Type Referenc
Pr.xxx
e
000 Main Speed Set 0 rpm 0 9000 R/W
001 Main Acceleration Time 5.00 sec 0.00 650.00 R/W 5.2.4
002 Main Deceleration Time 5.00 sec 0.00 650.00 R/W
005 Brake Speed 5 rpm 0 9000 R/W 5.2.5
012 PWM Carrier 8.0 KHz 8.0 8.0 R 5.2.7
013 Alarm Code 0 0 9 M 5.2.8
019 Jog Speed 10 rpm 0 9000 R/W
5.2.4
020 Jog Acceleration/Deceleration Time 5.00 sec 0.00 650.00 R/W
021 SPD1 Speed Set 0 rpm 0 9000 R/W
022 SPD1 Acceleration Time 5.00 sec 0.00 650.00 R/W 5.2.4
023 SPD1 Deceleration Time 5.00 sec 0.00 650.00 R/W
024 SPD2 Speed Set 0 rpm 0 9000 R/W
025 SPD2 Acceleration Time 5.00 sec 0.00 650.00 R/W 5.2.4
026 SPD2 Deceleration Time 5.00 sec 0.00 650.00 R/W
027 SPD3 Speed Set 0 rpm 0 9000 R/W
028 SPD3 Acceleration Time 5.00 sec 0.00 650.00 R/W 5.2.4
029 SPD3 Deceleration Time 5.00 sec 0.00 650.00 R/W
031 Reverse Inhibit 0 0 1 R/W 5.2.5
033 Discharge Enable 0 0 2 R/W 5.2.5
034 UP/OP Restart Enable 0 0 1 R/W 5.2.5
039 Control Command Select 0.0 0.0 9.9 R/W 5.2.5
040 Speed Source Select 8.08 0.00 99.99 R/W SEC. 6
048 Detect Irms 100 % 0 250 FR/W 8.3.4
049 Detect RPM 300 rpm 0 9000 FR/W
8.3.1
050 Detect Tolerance 30 rpm 0 9000 FR/W
051 Thermal Trip Time 3 sec 0 120 R/W 5.2.5
053 Gear Ratio 100.00 % 0.00 600.00 R/W 5.2.8
054 Irms Select 0 0 255 R/W 5.2.8
057 HZ Hz M
058 RPM rpm 0 9000 M
059 Vdc (Capacitor) Volts DC M
5.2.8
060 Vout (r.m.s. output) Volts AC M
061 Irms Amp M
062 Temperature ℃ 0 100 M
064 DI0~DI14 Input Status 0000 Hex 0000 7FFF M
5.2.8
065 DO0~DO6 Output Status 0000 Hex 0000 007F M
066 DI0~DI10 Simulation 0 0 2047 RAM 5.2.5
067 Torque Set (RAM) 0.00% 0.00 100.00 RAM 5.2.5
068 DO Simulation 0 0 128 RAM 5.2.5
069 Torque Set (EAROM) 0% 0 100 FR/W 5.2.5
070 Analog Input Gain 50% 0 100 R/W 6.2.4
071 Timer(1) Time 5.0 sec 0.1 6553.0 R/W
7.3.3
072 Timer(2) Time 5.0 sec 0.1 25.0 R/W
073 S-curve Time T1 0.00 sec 0.00 2.50 R/W
074 S-curve Time T2 0.00 sec 0.00 2.50 R/W
5.2.4
075 S-curve Time T3 0.00 sec 0.00 2.50 R/W
076 S-curve Time T4 0.00 sec 0.00 2.50 R/W
077 DO1 Pulse Output Ratio 1 1 100 R/W 8.3.3
083 IGBT Guard Time 3.0µsec 2.0 25.0 FR/W 5.2.7
084 Line Voltage Volts AC 40 1000 FR/W 5.2.7
085 Rated Current Amp 0.5 3000.0 FR/W 5.2.7
086 Irms Adjust % 70 140 FR/W 5.2.7
22
087 Vdc Adjust % 70 140 FR/W
089 AI1 Low 12 0 1023 FR/W
5.2.6
090 AI1 High 1012 0 1023 FR/W
091 AI2 Low 12 0 1023 FR/W 5.2.6
Parameter Name Default Min. Max. Type Referenc
Pr.xxx
e
092 AI2 High 1012 0 1023 FR/W
094 Reload Parameter 0 0 250 R/W 5.2.3
095 Memory Protect 0 0 1 R/W
5.2.2
096 Factory Write Enable 0 0 1 R/W
097 Version R 5.2.7
098 Monitor(I) 61 0 999 R/W
5.2.8
099 Monitor(HZ) 58 0 999 R/W
108 Counter Value 0 0 9999 M 7.3.3
109 Counter Set 0 0 9999 R/W DIx(28)
116 Speed Set 0 rpm 0 9000 RAM 5.2.4
120 Protocol Select 0 0 3 FR/W
121 Baud Rate 2 0 3 FR/W
122 Stop Bit 1 0 1 FR/W
SEC. 9
123 ID 1 1 250 FR/W
124 Queue Status 0 0 31 M
125 Parity 0 0 2 FR/W
130 XY Clock Type Select 0 0 6 FR/W
131 XY Input Pin Status 0.0. 0.0. 1.1. M
132 XY Direction Change 0 0 1 FR/W
133 XY Multiply Rate 0 1000 0 9999 FR/W
134 XY Division Rate 0 1000 0 9999 FR/W
5.2.9
135 XY Multiply Rate 1 1000 0 9999 FR/W
136 XY Division Rate 1 1000 0 9999 FR/W
137 XY Counter Value 0000 Hex 0000 FFFF M
138 XY Sampling Period 50 mSec 2 250 FR/W
139 XY Rate 0000 Hex 0000 FFFF M
140 DI0 Select 0 0 250 R/W
141 DI1 Select 0 0 250 R/W
142 DI2 Select 0 0 250 R/W
143 DI3 Select 0 0 250 R/W
144 DI4 Select 0 0 250 R/W
145 DI5 Select 0 0 250 R/W
146 DI6 Select 0 0 250 R/W
147 DI7 Select 0 0 250 R/W SEC .7
148 DI8 Select 0 0 250 R/W
149 DI9 Select 0 0 250 R/W
150 DI10 Select 0 0 250 R/W
151 DI11 Select 0 0 250 R/W
152 DI12 Select 0 0 250 R/W
153 DI13 Select 0 0 250 R/W
154 DI14 Select 0 0 250 R/W
157 Line Speed(1) 0 0 65530 M
158 Line Speed(2) 0.00 0.00 655.30 M 5.2.8
159 Line Speed(3) 0.0 0.0 6553.0 M
160 DO0 Select 0 0 250 R/W
161 DO1 Select 0 0 250 R/W
162 DO2 Select 0 0 250 R/W
SEC. 8
163 DO3 Select 0 0 250 R/W
164 DO4 Select 0 0 250 R/W
165 DO5 Select 0 0 250 R/W
166 DO6 Select 0 0 250 R/W
180 Fan Control 10.50 sec 5.00 99.99 FR/W 5.2.5
181 Panel Command Priority 0 0 1 FR/W 5.2.5
23
182 Panel Speed Priority 0 0 1 FR/W 5.2.5
186 Write Select 0 0 1 RAM 5.2.5
188 Motor Parameter Group Select 0 0 3 FR/W 5.2.5
189 PG Loss Check Enable 1 0 1 FR/W 5.2.5
191 AI3 Low 12 0 1023 FR/W
5.2.6
192 AI3 High 1012 0 1023 FR/W
193 Home Direction 1 0 19 FR/W 5.2.12
Parameter Name Default Min. Max. Type Referenc
Pr.xxx
e
194 Home Speed and Acc/Dec 0 0 1 FR/W
195 Travel Limit 0 0 1 R/W 5.2.12
200 Iv A/D Value 0 1023 M
201 AI1 A/D Value 0 1023 M
202 AI2 A/D Value 0 1023 M
5.2.8
203 AI3 A/D Value 0 1023 M
204 Iw A/D Value 0 1023 M
205 Idc A/D Value 0 1023 M
206 Vcap A/D Value 0 1023 M
5.2.8
207 Temperature A/D Value 0 1023 M
210 AO1 Select 0 0 250 FR/W
211 AO1 Zero 0.00 0.00 1.99 FR/W 5.2.6
212 AO1 Span 100.0% 0.0 150.0 FR/W
220 AO2 Select 0 0 250 FR/W
221 AO2 Zero 0.00 0.00 1.99 FR/W 5.2.6
222 AO2 Span 100.0% 0.0 150.0 FR/W
230 AO3 Select 0 0 250 FR/W
231 AO3 Zero 0.00 0.00 1.99 FR/W 5.2.6
232 AO3 Span 100.0% 0.0 150.0 FR/W
240 PID Input Select 0.00 0.00 99.99 FR/W
241 PID Default Configuration 0 0 63 FR/W
242 PID Output Value 0000 0000 FFFF M
243 PID Pgain 0 0 9999 FR/W
244 PID Igain 0 0 9999 FR/W
245 PID Dgain 0 0 9999 FR/W
246 PID FBgain 1.00 0.00 100.00 FR/W
5.2.10
247 PID Constant Reference 0.0 0.0 100.0 FR/W
248 PID Limit 100.0 0.0 100.0 FR/W
249 PID Dtime 0.00 sec 0.00 2.50 FR/W
250 PID Set Value 0000 Hex 0000 FFFF M
251 PID FB Value 0000 Hex 0000 FFFF M
252 PID Error Value 0000 Hex 0000 FFFF M
253 PID Auto Gain Select 0 0 7 FR/W
300, 350, 400, 450 Motor Type Select 0 0 5 FR/W 5.2.11
301, 351, 401, 451 ABC Status 0.0.0. 0.0.0 1.1.1. M
302, 352, 402, 452 Encoder PPR 1024 0 9999 FR/W
303, 353, 403, 453 A-Lead/Lag-B 0 0 1 FR/W
304, 354, 404, 454 AB Filter 2 0 5 FR/W
305, 355, 405, 455 AB Counter 0000 Hex 0000 FFFF M
306, 356, 406, 456 UVW Status 0.0.0. 0.0.0. 1.1.1. M
307, 357, 407, 457 Motor Rated Voltage 100% 0 100 FR/W
308, 358, 408, 458 Motor Peak Voltage 100% 0 100 FR/W
309, 359, 409, 459 Boost Voltage 0.0% 0 25.0 FR/W
310, 360, 410, 460 Motor Rated RPM 1800 rpm 0 9000 FR/W
311, 361, 411, 461 Motor Rated Current 100% 10 100 FR/W
312, 362, 412, 462 Motor Peak Current 100% 0 300 FR/W
313, 363, 413, 463 Field Current 20% 0 100 FR/W
314, 364, 414, 464 Pole 4 2 250 FR/W
315, 365, 415, 465 Maximum RPM 1800 rpm 100 9000 FR/W
316, 366, 416, 466 Minimum RPM 0 rpm 0 9000 FR/W
24
317, 367, 417, 467 Slip RPM 100 rpm 0 9000 FR/W
318, 368, 418, 468 Encoder PPR Check 0000 Hex 0000 FFFF M
319, 369, 419, 469 Reserve for special function 0
320, 370, 420, 470 P Gain (Current Loop) 50 0 2000 FR/W
321, 371, 421, 471 I Gain (Current Loop) 50 0 2000 FR/W
322, 372, 422, 472 Reserve for special function 0
323, 373, 423, 473 P Gain (Speed Loop) 500 0 4000 FR/W
324, 374, 424, 474 I Gain (Speed Loop) 50 0 2000 FR/W
325, 375, 425, 475 Reserve for special function 0
326, 376, 426, 476 P Gain (Position Loop) 200 0 2000 FR/W
Parameter Name Default Min. Max. Type Referenc
Pr.xxx
e
327, 377, 427, 477 Reserve for special function 0
328, 378, 428, 478 Reserve for special function 0
329, 379, 429, 479 Reserve for special function 0
330, 380, 430, 480 Position/Speed Select 0 0 1 FR/W
331, 381, 431, 481 Pcmd/APTP Select 0 0 1 FR/W
332, 382, 432, 482 Absolute/Increment Select 0 0 1 FR/W
333, 383, 433, 483 Torque Limit Source Select 0.0 0 9.9 FR/W
334, 384, 434, 484 Length Conversion 0 0 16 FR/W
335, 385, 435, 485 Length Compensation 0 0 1 FR/W 5.2.11
336, 386, 436, 486 Compensation Polarity 0 0 1 FR/W
337, 387, 437, 487 Reserve for special function 0
338, 388, 438, 488 Reserve for special function 0
339, 389, 439, 489 Reserve for special function 0
340, 390, 440, 490 Resolver Shift Angle 0.0 0.0 1000.0 FR/W
341, 391, 441, 491 Resolver Polarity 0 0 1 FR/W
342, 392, 442, 492 BL Motor Select 0 0 1 FR/W
343, 393, 443, 493 Direct Torque Control Select 0 0 1 FR/W
344, 394, 444, 494 APTP S Ramp Select 0 0 1 FR/W 11.1.3
345, 395, 445, 495 Reserve for special function 0
346, 396, 446, 496 Reserve for special function 0
347, 397, 447, 497 Reserve for special function 0
348, 398, 448, 498 Reserve for special function 0
349, 399, 449, 499 Reserve for special function 0
501 DL0 (Low) 0 0 9999 FR/W
502 DL0 (High) 0 0 9999 FR/W
502 DL1 (Low) 0 0 9999 FR/W
503 DL1 (High) 0 0 9999 FR/W
504 DL2 (Low) 0 0 9999 FR/W
505 DL2 (High) 0 0 9999 FR/W
﹕ ﹕ ﹕ ﹕ ﹕ ﹕
﹕ ﹕ ﹕ ﹕ ﹕ ﹕ 5.2.12
﹕ ﹕ ﹕ ﹕ ﹕ ﹕
558 DL29 (Low) 0 0 9999 FR/W
559 DL29 (High) 0 0 9999 FR/W
560 DL30 (Low) 0 0 9999 FR/W
561 DL30 (High) /AI1 Detect Level 0 0 9999 FR/W
562 DL31 (Low) /AI2 Detect Level 0 0 9999 FR/W
563 DL31 (High) /AI3 Detect Level 0 0 9999 FR/W
564 Forward Travel Limit (Low) 0 0 9999 FR/W
5.2.12
565 Forward Travel Limit (High) 0 0 9999 FR/W
566 Reverse Travel Limit (Low) 0 0 9999 FR/W
5.2.12
567 Reverse Travel Limit (High) 0 0 9999 FR/W
568 Index Offset (Low) 0 0 9999 FR/W
5.2.12
569 Index Offset (High) 1 0 9999 FR/W
570 Position Error Limit 1000 0 9999 FR/W
5.2.12
571 In Position Range 10 0 9999 FR/W
574 µm Display BCD (Low) 0 0 9999 M
5.2.8
575 µm Display BCD (High) 0 0 9999 M
25
576 µm Revolution (Low) 0 0 9999 FR/W
5.2.12
577 µm Revolution (High) 0 0 9999 FR/W
578 Position BCD (Low) 0 0 9999 M
5.2.8
579 Position BCD (High) 0 0 9999 M
580 Position Hex (Low) 0000 Hex 0000 FFFF M
5.2.8
581 Position Hex (High) 0000 Hex 0000 FFFF M
582 µm Display Hex (Low) 0000 Hex 0000 FFFF M 5.2.8
583 µm Display Hex (High) 0000 Hex 0000 FFFF M
734 Last Length µm Display Hex (Low) 0000 Hex 0000 FFFF M
11.1.3
735 Last Length µm Display Hex (High) 0000 Hex 0000 FFFF M
26
5.2 Parameter Description
5.2.1 Parameter Type
Type Description
Type R/W parameters are stored in EAROM. They can be read/write and story in the memory
R/W
permanently.
Type FR/W parameters are stored in EAROM. Generally, they are used for factory adjustment.
FR/W
Only authorized engineers should modify them.
RAM Type RAM parameters are store in RAM; they will be changed to default after RESET or power off.
M Type M is read only parameters for monitoring.
R Type R is constant parameters.
5.2.2 Parameter Protection
Pr.nnn Parameter Name Description
095 Memory Protect
Pr.095 Pr.096 Description
096 Factory Write
1 -- All parameters (except Pr.000 and Pr.095) are not allow to
Enable
change.
0 1 Parameters with R/W and FR/W type can be changed.
0 0 Parameters with R/W type can be changed..
186 Write Select
Pr.186 Description
0 Any further parameter change will write to EAROM.
Any further parameter change will write to RAM only, they
1
will be changed to original value after RESET or power off..
5.2.3 Parameter Initalization
Pr.nnn Parameter Name Description
094 Reload Parameter Pr.094 is used for Parameter Initialization..
Follow the process to execute R/W type parameters initalization:
l Write Pr.095 = 0, and Pr.094=1.
l Execute “ALM” RESET (press STOP/RESET key under “ALM” mode),
or Execute Hardware RESET,
or Execute Power-On RESET
l After initialization process, the data of parameters with R/W type will change
to DEFAULT value listed in the PARAMETER LIST table (section 5.1).
Follow the process to execute all parameters initalization:
l Write Pr.094 =249
l Execute “ALM” RESET (press STOP/RESET key under “ALM” mode),
or Execute Hardware RESET,
or Execute Power-On RESET
l After initialization process, all of data in EAROM memory will change to
DEFAULT value listed in the PARAMETER LIST table (section 5.1).
Refer to section 4.2 for default setting of different application.
5.2.4 Speed & Acceleration/Deceleration Time
Pr.nnn Parameter Name Description
000 Main Speed Set
001 Main Acceleration Time
002 Main Decel Time
019 Jog Speed
019 Jog Speed
020 Jog Accel/Decel Time
021 SPD1 Speed
022 SPD1 Acceleration
Time
023 SPD1 Deceleration
Time
024 SPD2 Speed
025 SPD2 Acceleration
Time
27
026 SPD2 Deceleration Pr.027 SPD3 Speed
Time
027 SPD3 Speed Normal Speed
028 SPD3 Acceleration Pr.021 SPD1 Speed
Time Pr.024 SPD2 Speed
029 SPD3 Deceleration
Pr.019 JOG Speed time
Time
DIx(5) JOG
DIx(4) SPD1
DIx(3) SPD2
DIx(2) SPD3
28
076 S-curve Time T4 Speed
(End Deceleration)
Acceleration
T3 T4
T1 T2
116 Speed Set The Speed Set memorized in RAM not store to EAROM.
If Speed Source select Pr.040= 46, this parameter will be used as the desired
speed source. Usually, use this for speed setting by communication and the
application has to change speed often.
29
039 Control Command This parameter is select the control command will come from panel or
Select terminal.
If the control command come from terminal, then the terminals RUN DIx(73)
and REV DIx(74) are used to control the drive.
l Any digital input terminal assigned as DIX(73) will function as RUN
terminal input.
l Any digital input terminal assigned as DIX(74) will function as REV
terminal input.
Pr.039 Description
Control command comes from the Control Panel.
l Push FWD key, the drive will run forward direction.
0
l Push REV key, the drive will run reverse direction.
l Push STOP key, the drive will stop.
The RUN terminal DIx(73) determines the drive running or
1 stop.
The REV terminal DIx(74) determines the running direction.
The RUN terminal DIx(73) is equivalent to FORWARD-RUN
2
The REV terminal DIx(74) is equivalent to REVERSE-RUN
Control command come from digital input terminal:
Pr.039 RUN REV Function
OFF --- STOP
1 ON OFF FORWARD RUN
ON ON REVERSE RUN
OFF OFF STOP
2 OFF ON REVERSE RUN
ON --- FORWARD RUN
Control command select Pr.039 = a.b, it is composed of two
selection of “a” and “b” in one parameter, if DIx(89)(Control
Command SW) or DIx(90)(Speed & Control SW) is ON, then control
051 Thermal Trip Time This parameter defines the OVER LOAD trip time of Internal Thermal Relay.
If Pr.051=0, the Thermal Relay function is disabled.
(Irms/Motor Rated Current)
200%
150%
110%
Time
Pr.051
066 DI0~DI10 Simulation This parameter is used for simulating the digital input signal from DI0~DI10
terminal.
The input value is in BCD format; it is converted into Binary form to simulate
each digital input. For example:
If Pr.066=2(BCD)=00000000010(Binary), means DI1 ON.
If Pr.066=42(BCD)=00000101010(Binary), means DI1, DI3 and DI5 ON.
30
067 Torque Set (RAM) l If Pr.333/383/433/483 (Torque Limit Source Select) = 4, the torque limit
069 Torque Set (EAROM) is controlled by Pr.067.
l If Pr.333/383/433/483 (Torque Limit Source Select) = 6, the torque limit
is controlled by Pr.069.
The difference of Pr.067and Pr.069 is:
Pr. Type Range
RAM 0.00~100.00
Pr.067
%
Pr.069 FR/W 0~100%
068 DO Simulation This Parameter is used for simulating the digital output status.
The input value is in BCD format; it converted into Binary form to simulate
each digital output. For example:
Pr.068=2(BCD)= 0000010(Binary), means DO1 ON.
Pr.068=42(BCD)= 0101010(Binary), means DO1, DO3 and DO5 ON.
180 Fan Control When temperature ≧ 45°C, Fan always ON.
Pr.180 = aa.bb, it is composed of two selection of “aa” and “bb” in one
parameter, when temperature < 45°C, ON/OFF duty of fan is:
aa: ON time (seconds)
bb: OFF time (seconds)
181 Panel Command
Pr.181 Control Command
Priority
0 From Control Panel
1 From RS485 communication port
182 Panel Speed Priority
Pr.182 Speed Command
0 From Control Panel
1 From RS485 communication port
188 Motor Parameter Group If none of all DIx select DIx(114)(MSB0) or DIx(115)(MSB1), then Motor
Select Parameter Group is selected by Pr.188
Pr.188 Motor Parameter Group
Use motor parameter group #0
0
(Pr.300~349)
Use motor parameter group #1
1
(Pr.350~399)
Use motor parameter group #2
2
(Pr.400~449)
Use motor parameter group #3
3
(Pr.450~499)
If there exists any DIx(114)(MSB0) or DIx(115)(MSB1) selected, then Motor
Parameter Group is selected by Digital Input Terminal.
DIx(114) MSB0 DIx(115) MSB1 Motor Parameter Group
Use motor parameter group #0
OFF OFF
(Pr.300~349)
Use motor parameter group #1
OFF ON
(Pr.350~399)
Use motor parameter group #2
ON OFF
(Pr.400~449)
Use motor parameter group #3
ON ON
(Pr.450~499)
NOTE: This function in checked only when power ON or after reset.
189 PG Loss Check Enable
Pr.189 Description
0 No PG Loss check
PG Loss Check enabled.
1 When PG Loss, shown alarm message “PG” on control
panel.
31
Pr.nn Parameter name Description
n
089 AI1 Low This parameter is used to record the A/D converter data read from Pr.201
when “AI1” input terminal is connected to “ACOM” terminal. (AI1 select 0~
+5)
090 AI1 High This parameter is used to record the A/D converter data read from Pr.201
when “AI1” input terminal is connected to “+5V” voltage source. (AI1 select
0~ +5)
091 AI2 Low This parameter is used to record the A/D converter data read from Pr.202
when “AI2” input terminal is connected to “ACOM” terminal. (AI2 select 0~
+5)
092 AI2 High This parameter is used to record the A/D converter data read from Pr.202
when “AI2” input terminal is connected to “+5V” voltage source. (AI2 select
0~ +5)
191 AI3 Low This parameter is used to record the A/D converter data read from Pr.203
when “AI3” input terminal is connected to “ACOM” terminal. (AI3 select 0~
+5)
192 AI3 High This parameter is used to record the A/D converter data read from Pr.203
when “AI3” input terminal is connected to “+5V” voltage source. (AI3 select
0~ +5)
32
210 AO1 Select
Setting Analog Output Function
220 AO2 Select
0 0V
230 AO3 Select
1 Positive Maximum (about 10V)
2 Negative Maximum (about –10V)
3 Speed (Full-scale=Maximum RPM)
4 abs(Speed) (Full-scale=Maximum RPM)
5 Output Current (Full-scale=200% of Drive Rated Current)
6 Output Current (Full-scale=300% of Motor Rated Current)
7 PID Output
8 Torque (Full-scale=Maximum Torque)
9 abs(Torque) (Full-scale=Maximum Torque)
Position Error (Full-scale= Position Error / Position Error Limit
12
Pr.570)
211 AO1 Zero
Setting Description
221 AO2 Zero
0.00~0.99 Positive Zero Compensation (resolution 0.01 volt)
231 AO3 Zero
1.00~1.99 Negative Zero Compensation (resolution 0.01 volt)
212 AO1 Span
222 AO2 Span Analog output span adjustment
232 AO3 Span
33
Pr.nn Parameter Name Description
n
013 Alarm Code Display the present alarm message.
Alarm Code Control Panel Message Description
shows
0 no Normal
1 PG PG Loss
3 OC Over Current
4 OH Over Heat
5 OP Over Voltage
6 UP Under Voltage
7 OL Over Load
9 SE CPU Program Check Sum
Error
057 HZ Monitors the output frequency of the drive.
058 RPM For close loop control mode, monitors the motor rotating speed.
For V/F constant mode, RPM = 120 * Hz / POLE.
Monitors the internal DC BUS voltage of the drive, Vdc = 1.414 * Vac (line
059 Vdc (Capacitor)
input)
060 Vout (r.m.s. output) Monitors the output Vrms of the drive.
054 Irms Select Use Pr.054 to select the data type displays in Pr.061.
061 Irms Pr.054 Pr.061
0 Output Current Irms (Amp)
1 Output Current Irms (% of Drive rating)
2 Output Current Irms (% of motor rating)
11 OL accumulation level
28 abs(Output Torque) (% of Maximum Output Torque)
062 Temperature Monitors the temperature of internal heat sink. When the temperature
exceeds
80 °C driver will STOP and show OH alarm.
064 DI0~DI14 Input Status Monitors the DI0~DI14, expressed in Hex form.
It is converted into Binary form to show the status of DI0~DI14. For example:
If Pr.064=0062(Hex)=00001100010(Binary), means DI1, DI5 and DI6 is ON.
065 DO0~DO6 Output Monitors the DO0~DO60, expressed in Hex form.
Status It is converted into Binary form to show the status of DO0~DO6. For
example:
If Pr.065=0062(Hex)=1100010(Binary), means DO1, DO5 and DO6 is ON.
098 Monitor(I) While control panel is under “MON” mode, user can select which two statuses
099 Monitor(HZ) are to be monitored.
Pr.098 is used to assign the parameter to be monitored when “I”
LED is ON. Pr.099 is used to assign the parameter to be monitored
when “HZ” LED is ON.
For example, the default value in Pr.099=58 and Pr.098=61, that means, the
panel will show the value of Pr.058 (rpm) while “HZ” LED is ON. And push ▲
or ▼ key to change to LED “I” ON, the panel will show the value of Pr.061
(Irms).
053 Gear Ratio According to Pr.053, the drive calculates Line Speed show in Pr157~159.
157 Line Speed(1) Pr.xxx Display Data Range
158 Line Speed(2) 157 RPM(Pr.058) * Gear Ratio(Pr.053) 0~65530
159 Line Speed(3) 158 RPM(Pr.058) * Gear Ratio (Pr.053) / 0.00~655.3
100 0
159 RPM(Pr.058) * Gear Ratio(Pr.053) / 10 0.0~6553.0
200 Iv A/D Value Monitors A/D converted data of Iv.
201 AI1 A/D Value Monitors A/D converted data of AI1.
202 AI2 A/D Value Monitors A/D converted data of AI2.
203 AI3 A/D Value Monitors A/D converted data of AI3.
204 Iw A/D Value Monitors A/D converted data of Iw.
205 Idc A/D Value Monitors A/D converted data of Idc.
206 Vcap A/D Value Monitors A/D converted data of Vcap.
34
207 Temperature A/D Value Monitors A/D converted data of Temperature.
574 µm Display BCD (Low)
Actual position expressed in µm (BCD format)
575 µm Display BCD (High)
578 Position BCD (Low)
Actual position expressed in clocks (BCD format)
579 Position BCD (High)
580 Position Hex (Low)
Actual position expressed in clocks (HEX format)
581 Position Hex (High)
582 µm Display Hex (Low)
Actual position expressed in µm (HEX format)
583 µm Display Hex (High)
35
5.2.9 XY Pulse Command Input Parameters
Pr.nn Parameter Name Description
n
130 XY Clock Type Select
Pr.130 XY Clock Type
0 Two phase input clocks and X4 rate
X+
Y+
Count
(Pr.137) 1 3 5 7 9 8 6
十六進制
2 4 6 8 A 9 7 5
Y+
Count
(Pr.137) 1 2 2 1
2 UP-clock and DOWN-clock pulses
X signal: UP-Clock
Y signal: DOWN-closk
X+
Y+
Count
(Pr.137) 1 2 3 2 1
3 Two phase input clocks and X2 rate
X+
Y+
Count
(Pr.137) 1 2 3 4 5 4 3 2 1
Refer to section 1.2.2 for XY Pulse ipunt interface and signals description
131 XY Input Pin Status Monitors XY pulse input pins status.
132 XY Direction Change Change XY counter direction.
When DIx(139)(XY Direction Change) selected, DIx(139) determines XY
counter direction.
133 XY Multiply Rate 0 Use DIx(64)(XY Multiply) and DIx(65)(XY Division) to select Multiply Rate and
134 XY Division Rate 0 Division Rate, and input clock rate counts as following:
135 XY Multiply Rate 1 DIx(64) DIx(65) Clock Rate
136 XY Division Rate 1 OFF OFF Multiply Rate 0 / Division Rate 0
OFF ON Multiply Rate 0 / Division Rate 1
ON OFF Multiply Rate 1 / Division Rate 0
ON ON Multiply Rate 1 / Division Rate 1
Pr.134=0 and Pr.136=0 means Division Rate = 10000
137 XY Counter Value Monitors the content of pulses input to XY counter, expressed in Hex form.
Pr.137=XY-input* (XY-Multiply / XY-Divide) * XY-Direction
138 XY Sampling Period Pr.139 XY Rate is the total pulse counter per the period of Pr.138 XY Sampling
139 XY Rate Period
36
37
DIx(64) Pcmd/Tracking Function Block Diagram
Pr.135
Pr.133
MULTIPLY
Pcmd from Master Actual Position cmd.
DIVIDE DIx(218)
Pr.134
JOG*PID AI1
Pr.136
*AI1
DIx(65) DIx(58)
DIx(219)
Analog AI1
JOG*AI1 DIx(168)
DIx(59)
PID output
DIx(46) DIx(47) JOG*PID
DIx(169)
JOG(Pcmd)
38
5.2.10 PID Function
PID Function Block
Set Selection (aa) Set Polarity (Bit0) Auto Gain Select (Bit6) PID Limit (Pr.248) Output Polarity (Bit3)
FB Selection (bb) FB Polarity (Bit1) PID Enable (Bit4) PID Range (Bit2)
Error*Igain*t
ΔError*Dgain
Error*Pgain
time
D-time
t
Pgain − Dgain Igain * 500
PID _ out = Error * + ( ∆ Error * e Dtime ) * + Error * *t
256 256 65536
40
5.2.11 Motor Parameter Groups
Pr.nnn
Group# Group# Group# Group# Parameter Name Description
0 1 2 3
300 350 400 450 Motor Type Select
Pr.300 Description
0 Induction motor V/F control
1 Induction motor Sensor-Less mode
2 Induction motor Servo mode
3 Brushless servo motor
301 351 401 451 ABC Status Monitors encoder status
302 352 402 452 Encoder PPR Pulse per revolution of encoder
303 353 403 453 A-Lead/Lag-B Determine encoder feedback direction
304 354 404 454 AB Filter Determine sampling period of encoder
305 355 405 455 AB Counter Monitors counter value of encoder (Hex form)
306 356 406 456 UVW Status Monitors Brushless servo motor UVW status
307 357 407 457 Motor Rated Voltage (Motor Rated Voltage / Line Voltage) * 100%
308 358 408 458 Motor Peak Voltage (Motor Peak Voltage / Line Voltage) * 100%
309 359 409 459 Boost Voltage Minimum voltage while output speed is low.
For induction motor V/F mode only.
310 360 410 460 Motor Rated RPM Rated speed of motor
311 361 411 461 Motor Rated Current (Motor Rated current / Drive Rated Current) *
100%
312 362 412 462 Motor Peak Current (Motor Peak Current / Motor Rated Current) *
100%
313 363 413 463 Field Current (Motor Field Current / Motor Rated current) *
100%
314 364 414 464 Pole Pole number of motor
315 365 415 465 Maximum RPM Maximum speed of motor (RPM)
316 366 416 466 Minimum RPM Minimum speed of motor (RPM)
317 367 417 467 Slip RPM Slip speed of induction motor (RPM)
318 368 418 468 Encoder PPR Check Recode PPR of motor, the value is 4*Encoder PPR
319 369 419 469 Reserve Reserved for special use, must set to 0 normally.
320 370 420 470 P gain (Current Loop) P gain constant for current loop
321 371 421 471 I gain (Current Loop) I gain constant for current loop
322 372 422 472 Reserve Reserved for special use, must set to 0 normally.
323 373 423 473 P gain (Speed Loop) P gain constant for speed loop
324 374 424 474 I gain (Speed Loop) I gain constant for speed loop
325 375 425 475 Reserve Reserved for special use, must set to 0 normally.
326 376 426 476 P gain (Position Loop) P gain constant for position loop
327~329 377~37 427~42 477~47 Reserve
Rreserved for special use, must set to 0 normally.
9 9 9
330 380 430 480 Position/Speed Select
Setting Mode
0 Speed Control Mode
1 Position Control Mode
If there exists any DIx(106) or DIx(107)
selected, then Position/Speed control mode is
selected by Digital Input Terminal.
DIx Status Mode
DIx(106) ON or DIx(107) Speed Mode
OFF
DIx(106) OFF or DIx(107) Position Mode
ON
331 381 431 481 Pcmd/APTP Select
Setting Mode
0 Auto Point to Point (APTP)
1 Pulse Command control
(Pcmd)
If there exists any DIx(126) or DIx(127)
41
selected, then Pcmd/APTP control mode is
selected by Digital Input Terminal.
DIx Status Mode
DIx(126) ON or DIx(127)
Pcmd Mode
OFF
DIx(126) OFF or DIx(127)
APTP Mode
ON
332 382 432 482 Absolute/Increment
Setting Description
Select
0 Increment Position control for APTP
1 Absolute Position control for APTP
333 383 433 483 Torque Limit Source Torque Limit Source Select = a.b, it is composed
Select of two selection of “a” and “b” in one parameter,
if DIx(108)(Torque Limit SW) is ON, then Torque
Limit Source = “b”, otherwise Torque Limit
Source = “a”.
DIx(109) is complementary function of
DIx(108)
“a” or “b” Torque Limit Source
0 No torque limit
1 AI1
2 AI2
3 AI3
4 Pr.067 (RAM)
5 PID Output
6 Pr.069 (EAROM)
7 Analog Input AI1 * AI2
334 384 434 484 Length Conversion If used micrometer as the unit of Destination
Location/Length, this parameter defines the
number of data to be converted micrometer into
clocks. And Pr.576/577 defines the conversion
rate.
Settin Conversion
g
0 No conversion
1~16 Select total “n” data for conversion.
Example:
n=1, then DL16 convert to DL0
n=2, DL16àDL0, DL17àDL1
n=16, DL16àDL0, DL17àDL1,
DL18àDL2,.… .,DL31àDL15
335 385 435 485 Length Compensation When power ON, the desired length is:
336 386 436 486 Compensation Length Compensation Desired
Polarity Compensation Polarity Length
0 0 or 1 DLn
1 0 DLn+DL1
1 1 DLn-DL1
After power ON, user can use DIx(147) and
DIx(148) to change the desired length.
DIx(147) DIx(148) Desired Length
OFF ON or OFF DLn
ON OFF DLn+DL1
ON ON DLn-DL1
337~339 387~38 437~43 487~48 Reserve Reserved for special use, and must set to 0
9 9 9 normally.
340 390 440 490 Resolver Shift Angle Defines the shift angle between motor and
resolver.
341 391 441 491 Resolver Polarity Defines the polarity of Sine Cosine signal.
342 392 442 492 BL Motor Select Brushless Servo Motor type select, normal set to
0. Please consult to our R&D department for
42
details.
343 393 443 493 Direct Torque Control
DI(208
Select Setting Torque Control Mode
)
0 OFF Stardard Torque Control
Mode. This mode only control
maximum torque, Torque
Limit Source select by
Pr.333/383/433/483
1 ON Direct Torque Control Mode.
This mode control both
Torque and Speed; torque
limit source determined by
AI1; maximum forward speed
determined by Pr.500;
maximum reverse speed
determined by Pr.502.
345~349 395~39 435~43 495~49 Reserve Reserved for special use, and must set to 0
9 9 9 normally.
43
5.2.12 Auto Point-to-Point Control
APTP Trapezoidal Speed Profile Generator
DIx(119) Direction
DIx(120) Pt.Sel.Bit0
DIx(121) Pt.Sel.Bit1
(assume SelBit2~4 not used) Select Point3(+) Select Point1(-)
DIx(118) APTP trig.
44
194 Home Speed and Pr.193 Home Search Direction
Acc/Dec 0 Forward
1 Reverse
2 DIx(119) OFF: Forward, DIx(119) ON: Reverse
Pr.194 Home Search Speed and Acc/Dec
0 Normal Speed and Main Acc/Dec
1 JOG Speed and JOG Acc/Dec
Home Search Process
DIx Description
128 l For absolute position control mode, must execute
(Home Start) Home Search process before execute APTP function.
129 l Pr.193 defines home search direction and Pr.194
(Home Stop(1)) defines Home search speed and Acc/Dec.
170 l If DIx(129) is OFF and DIx(128) is triggered, the
(Home Stop(2)) drive will start Home Search process until DIx(129)
is ON. After Dix(129) ON, the drive start to search
encoder index, and automatically stop at the Index
Offset (Pr.568/569) position.
l If DI1(170) is OFF and DIx(128) is triggered, the
drive will start Home Search process until DI1(170)
is ON. After DI1(170) ON, the drive automatically
stop at the Index Offset (Pr.568/569) position from
current position.
l The DOx(56) will ON immediately after start Home
Search (DIx( 128) is triggered). When Home Search
complete, the DOx(56) will OFF automatically.
l DOx(57) is complement function of DOx(56).
l If DOx(128) ON, indicating Home Search already
performed. DOx(128) will OFF after drive RESET or
change to Speed Mode.
l DOx(129) is complement function of DOx(128).
NOTE:
1. Only DI1 input can select DI1(170) function.
2. Cannot select DIx(129) and DI1(170) simultaneously.
137 Under Absolute APTP mode, trigger DIx(137) will
(Assign Home) assign the current position as HOME position.
138 Under Absolute APTP mode, trigger DIx(138) will
(Return Home) command the motor return to HOME position.
500 DL0 (Low) l These parameters store 32 points data used in Auto Point-to-Point
501 DL0 (High) operation.
502 DL1 (Low) l If select Incremental mode, these values mean the desired Destination
503 DL1 (High) Length.
504 DL2 (Low) l If select Absolute Mode, these values mean the desired Destination
505 DL2 (High) Location.
﹕ ﹕ l Each Destination Location/Length is composed by two parameters
﹕ ﹕ forming an 8-digital value. Named as DL0、DL1、DL2… … … DL31。
﹕ ﹕
558 DL29 (Low) DL0 = Pr.501 * 10000 + Pr.500
559 DL29 (High) DL1 = Pr.503 * 10000 + Pr.502
﹕
560 DL30 (Low) ﹕
561 DL30 (High) ﹕
562 DL31 (Low) DL30 = Pr.561 * 10000 + Pr.560
45
563 DL31 (High) DL31 = Pr.563 * 10000 + Pr.562
Auto Point-to-Point Process
DIx Description
l After DLn (DIx(120)~DIx(124)) and its polarity
(DIx(119)) selected, the drive will execute APTP
118 function when DIx(118) is triggered.
(APTP Trigger) l DOx(126) APTP Busy, if DOx(126) is ON, indicating
APTP is processing.
l DOx(127) is complement function of DOx(126).
After DLn (DIx(120)~DIx(124)) selected,
l If DIX(119) OFF, the drive will execute APTP
119
function using +DLn value.
(Negative DLn)
l If DIX(119) OFF, the drive will execute APTP
function using -DLn value.
DIx(120)~DIx(124) are used for DLn selection.
l DIx(120): PTS0 Point Selection Bit0
l DIx(121): PTS1 Point Selection Bit1
l DIx(122): PTS2 Point Selection Bit2
120~124
l DIx(123): PTS3 Point Selection Bit3
(PTS0~PTS4)
l DIx(124): PTS4 Point Selection Bit4
After PTS0~PTS4 are selected, then DLn is selected:
n = PTS4 * 16 + PTS3 * 8 + PTS2 * 4 + PTS1 * 2 +
PTS0
In APTP mode, after APTP process is completed the
135
SERVO-END flag will set (DOx(124) will ON), and
(Clear Servo
DIx(135) is used to clear SERVO-END flag.
End Flag)
DOx(125) is complement function of DOx(124).
195 Travel Limit
Pr.195 Description
564 Forward Travel Limit
0 No software Travel Limit
(Low)
Enable Forward/Reverse software Tr avel Limit.
565 Forward Travel Limit
1 l Pr.564/565 defines Forward Travel Limit value.
(High) l Pr.566/567 defines Reverse Travel Limit value.
566 Reverse Travel Limit
l If DOx(130) ON, indicating present position already exceeds Forward or
(Low)
Reverse Travel Limit.
567 Reverse Travel Limit l If DOx(131) ON, indicating present position already exceeds Forward
(High) Travel Limit.
l If DOx(132) ON, indicating present position already exceeds Reverse
Travel Limit.
The function of DOx(130)~DOx(132) is enabled if Pr.195=1 and Home
Search already performed.
568 Index Offset (Low)
Pr.568/569 defines index offset of Home position.
569 Index Offset (High)
570 Position Error Limit While the drive is working under position mode (Tracking or APTP), with this
571 In Position Range function user can monitor the status of internal position control loop.
Pr.570 defines the warning clocks limitation.
Pr.571 defines the tolerance clocks of In-Position judgement.
Position Error = Position Desired – Position Feedback
DOx(52) will ON when│Position Error│≦ In Position Range
DOx(53) will ON when│Position Error│> In Position Range
DOx(54) will ON when│Position Error│≧ Position Error Limit
DOx(55) will ON when│Position Error│< Position Error Limit
576 µm Revolution (Low) Pr.576/577 defines the actual physical length when motor rotates on
577 µm Revolution (High) revolution. Usually defined in micro meter. Refer to Pr.334/384/434/483.
46
6. Selection of Speed Source
Speed Source Select Pr040 is used for speed input source selection. Through Pr.040 setting, the speed input
sources may come from Control Panel, Memory, Analog Input, Up/Down Counter, or the combination of the
above sources.
Speed Source Select Pr.040=cc.dd is composed of two selection “cc” and “dd” in one parameter, if
Speed command SW DIx(88) or Speed & Control SW DIx(90) is ON then Speed Source =”dd”,
otherwise Speed source=”cc”.
6.1 Speed Source Selection Table
Pr.040 Speed Source Reference
0 Set value in Pr.000 6.2.1
1 By AI1 Input
6.2.2
2 By AI2 Input
3 Set value from Panel 6.2.1
4 Both the output Speed and direction determined by AI1
6.2.2
5 Both the output Speed and direction determined by AI2
6 By internal Up/Down Counter
By internal Up/Down Counter, and will preload Up/Down counter from Pr.000 after 6.2.3
7
RESET.
8 Set value from Panel, with PRELOAD from & AUTO WRITE to Pr.000 6.2.1
9 Both the output Speed and direction determined by AI1, with Minimum RPM
6.2.2
10 Both the output Speed and direction determined by AI2, with Minimum RPM
11 By internal Up/Down Counter 6.2.3
12 Speed Set = AI1* (1 ± (Pr. 070*AI2)), with Minimum RPM 6.2.4
13 Speed Set = AI2 ± (Pr. 015 * (Pr.070*AI1)), with Minimum RPM 6.2.4
17 By AI1 Input, with Minimum RPM
6.2.2
18 By AI2 Input, with Minimum RPM
19 By internal Up/Down Counter, with PRELOAD from & AUTO WRITE to Pr.000 6.2.3
20 By AI2 Input, but with Reverse Slope and Minimum RPM 6.2.2
21 Speed Set = Panel (or Computer) Set * (1 ± (Pr.070*AI2)), with Minimum RPM 6.2.4
Speed Set = Panel (or Computer) Set ± (Maximum RPM * (Pr.070*AI1)), with Minimum
22 6.2.2
RPM
25 By AI3 Input 6.2.2
26 Both the output Speed and direction determined by AI3. 6.2.2
27 Both the output Speed and direction determined by AI3, with Minimum RPM 6.2.2
28 Speed Set = AI1 * (1 ± (Pr.070*AI3)), with Minimum RPM 6.2.4
29 Speed Set = AI3 ± (Maximum RPM * (Pr.070*AI1)), with Minimum RPM 6.2.4
30 By AI3 Input, with Minimum RPM 6.2.2
31 By AI3 Input, but with Reverse Slope and Minimum RPM
6.2.2
32 By AI1 Input, but with Reverse Slope and Minimum RPM
33 Speed Set = Panel (or Computer) Set * (1± (Pr0.70*AI1))
6.2.4
34 Speed Set = Panel (or Computer) Set * (1± (Pr.070*AI3))
Speed Set = Panel (or Computer) Set ± (Maximum RPM * (Pr.070*AI2)), w ith Minimum
35
RPM
6.2.4
Speed Set = Panel (or Computer) Set ± (Maximum RPM * (Pr.070*AI3), with Minimum
36
RPM
37 Forward by AI1, Reverse by AI2
6.2.2
38 Forward by AI2, Reverse by AI1
39 Set value in Pr.000, with Minimum RPM 6.2.1
40 By PID Output 6.2.1
41 Output Speed determined by XY pulse
6.2.3
42 Both the output Speed and direction determined by XY pulse
46 Set value in Pr.116 6.2.1
61 Both the output Speed and direction determined by AI1
62 Both the output Speed and direction determined by AI2. 6.2.2
63 Both the output Speed and direction determined by AI3.
47
6.2 Description of Speed Source
6.2.1 Speed Source from Memory & Panel
Pr.040 Speed Description
Source
0 Pr.000 l The speed value stored in Pr.000 determines the output speed of the drive while
running.
l The direction of the output phase sequence determined by control command
(Pr.039).
3 Panel l If Pr.182=0, the set speed comes from Control Panel directly.
l If Pr.182=1, if communication option is used, the set speed comes from RS485
communication port.
l The direction of the output phase sequence determined by control command
(Pr.039).
l While the desired output speed is lower than Minimum RPM (Pr.316/366/416/466),
the actual output speed will maintain at the Minimum RPM.
8 Panel This mode is similar to Pr.040=3, with only two differences:
l When power ON or after RESET, the data in Pr.000 will preload into internal set
speed buffer
l When using Control Panel, after changing set speed, the value in set speed buffer
will write back into Pr.000 automatically.
39 Pr.000 l The speed value stored in Pr.000 determines the output speed of the drive while
running.
l The direction of the output phase sequence determined by control command
(Pr.039).
l While the desired output speed is lower than Minimum RPM (Pr.316/366/416/466),
the actual output speed will maintain at the Minimum RPM.
40 PID Output The PID Output determines the output speed of the drive while running. Refer to section
5.2.10
46 Pr.116 l The speed value stored in Pr.116 determines the output speed of the drive while
running.
l The direction of the output phase sequence determined by control command
(Pr.039).
l This parameter stored in RAM instead of EAROM. Therefore, it can be modify
randomly and quickly. Usually, it is used for computer control application.
48
Pr.040 Speed Description
Source
1 AI1 Speed l The voltage (or current) signal fed into
2 AI2 Analog Input Terminal will be used to
25 AI3 Max RPM determine the output speed of the drive
while running.
l The direction of the output phase
sequence determined by control command
(Pr.039).
l If the input signal reaches maximum level,
the set speed is equal to Maximum RPM
Analog (Pr.315/365/415/465)
Min RPM Input
l If the desired set speed is lower than
+5V 、 +10V 、 minimum RPM (Pr.316/366/416/466), the
±10V 、20mA drive will stop.
4 AI1 l The voltage (or current) signal fed into
5 AI2 Speed (Forward) Analog Input terminal will be used to
26 AI3 Max RPM determine the output speed and the
direction of the output phase sequence of
the drive.
l If the input signal reaches maximum level,
the set speed is equal to Maximum RPM
Min Min RPM Analog Input (Pr.315/365/415/465) in forward direction.
l If the input signal reaches minimum level,
Min RPM Max
the set speed is equal to Maximum RPM in
Center
reverse direction.
l If the input signal around center level, the
drive will stop.
Signal Max Center Min
Max RPM
+5V +5V +2.5V 0V
Speed (Reverse) +10V +10V +5V 0V
±10V +10V 0V -10V
20mA 20mA 10mA 0mA
49
9 AI1 l The voltage (or current) signal fed into
Speed (Forward)
10 AI2 Analog Input terminal will be used to
27 AI3 Max RPM determine the output speed and the direction
of the output phase sequence of the drive.
l If the input signal reaches maximum level,
the set speed is equal to Maximum RPM
(Pr.315/365/415/465) in forward direction.
Min Min RPM Analog Input l If the input signal reaches minimum level, the
50
61 AI1 l The voltage (or current) signal fed into
62 AI2 Speed (Forward) Analog Input terminal will be used to
63 AI3 Max RPM determine the output speed and the
direction of the output phase sequence of
the drive.
l If the input signal reaches minimum level,
Center the set speed is equal to Maximum RPM
Min RPM Max (Pr.315/365/415/465) in forward direction.
l If the input signal reaches maximum level,
Min Min RPM Analog Input
the set speed is equal to Maximum RPM in
reverse direction.
l If the input signal around center level, the
drive will stop.
Max RPM Signal Max Center Min
+5V +5V +2.5V 0V
Speed (Reverse) +10V +10V +5V 0V
±10V +10V 0V -10V
20mA 20mA 10mA 0mA
l Set Jumper to match the input signal type and range. (Refer to section 1.2.3)
l If necessary, use Pr.089/090/091/092/191/192 to modify the input range. (Refer to section
5.2.6)
51
6.2.4 Speed Source from Internal Up/Down Counter
Pr.040 Speed Description
Source
6 Up/Down *2 *3
Pr.0 00
7 Counter
11
Preload
19 D I x ( 19 ) U P
*1
D I x ( 20 ) D O W N
Internal
Up/Down Speed Desire
D I x ( 16 ) L O A D
Counter Counter Output
D I x ( 15 ) C L E A R
D I x ( 17 ) H O L D
1. If Pr.040=6,7,11 or 19, the up/down counter is used to determined the output speed.
2. If Pr.040=7 or 19, the data in Pr.000 will preload into the Up/Down counter when
Power ON or Reset.
3. If Pr.040=19, after Up/Down execution, the content of Up/Down counter will write
into Pr.000 automatically.
The signals come from Digital Input (DIx) terminal describe as following:
DIx Function Description
If DIx(15) is triggered, the content of the internal Up/Down
Counter will be set to the value of Minimum RPM
15 Clear
(Pr.316/366/416/466), and drive will ramp down according to the
rate of Main Deceleration time (Pr.002)
If DIx(16) is triggered, the content of the internal Up/Down
Counter will be set to the value of Maximum RPM
16 Load
(Pr.315/365/415/465), and drive will ramp up according to the rate
of Main Acceleration time (Pr.001)
If DIx(17) is triggered, the value of present output speed will be
17 Hold
loaded into the internal Up/Down Counter.
If DIx(19) is ON, the content of the internal Up/Down Counter will
19 Up
increase according to the rate of Main Acceleration Time (Pr.001).
If DIx(20) is ON, the content of the internal Up/Down Counter will
20 Down
decrease according to the rate of Main Deceleration Time (Pr.002).
Speed
Max RPM
Min RPM
LOAD
HOLD
CLEAR
UP
DOWN
RUN
52
6.2.5 Set Speed from Two Speed Sources Combination
Set Speed Description
Master Speed * (100% ±
Pr.040 Master Speed Source Proportional Rate Source
(Pr.070 * Proportional
12 AI1 AI2
Rate))
28 AI1 AI3
33 Control Panel or RS485 Port AI1
21 Control Panel or RS485 Port AI2
34 Control Panel or RS485 Port AI3
l Pr.070 (Analog Input Gain) defines the gain of Proportional Rate when set
speed determine by the combination of two speed sources.
l If the signal level of proportional rate is maximum, the modification rate is
(100%+Pr.070).
l If the signal level of proportional rate is minimum, the modification rate is
(100%-Pr.070).
l If the desired set speed is lower than minimum RPM (Pr.316/366/416/466),
the drive will run at Minimum RPM.
Typical application is as follows:
Master Speed
To Other Drive
l Pr.070 (Analog Input Gain) defines the gain of Auxiliary Input when set speed
determine by the combination of two speed sources.
l If the signal level of Auxiliary Input is maximum, the modification quantity is
+(Maximum RPM * Pr.70).
l If the signal level of Auxiliary Input is minimum, the modification quantity is
-(Maximum RPM * Pr.70).
l If the desired set speed is lower than minimum RPM (Pr.316/366/416/466),
the drive will run at Minimum RPM.
Typical application is as follows:
M1 M2
Position
Drive 1 Detector Drive 2
Auxiliary Input
53
7. Selection of Digital Input Function
7.1 Digital Input Function Related Parameters
Pr.nn Parameter Name Description
n
140 DI0 Select l The configuration of Digital Input refer to section 1.2.1
141 DI1 Select l All Digital Input terminals are scanned every 2.0ms.
142 DI2 Select l Each Digital Input terminal can be configured individually by
143 DI3 Select corresponding DIx Select parameters.
144 DI4 Select l DI0 do not connect to the user control terminal, and only connected to
145 DI5 Select DO0 internally.
146 DI6 Select l DI11~DI14 do not connect to the user control terminal, and can only
147 DI7 Select controlled by Modbus communication.
148 DI8 Select
149 DI9 Select
150 DI10 Select
151 DI11 Select
152 DI12 Select
153 DI13 Select
154 DI14 Select
55
DIx Function Comment Reference
80 SPEED SW 1
81 SPEED SW 2
16 Step Speed Select 5.2.4
82 SPEED SW 3
83 SPEED SW 4
84 JOG ACC/DEC TIME
85 SPD1 ACC/DEC TIME
Acceleration/Deceleration Time Select 5.2.4
86 SPD2 ACC/DEC TIME
87 SPD3 ACC/DEC TIME
88 SPEED COMMAND SW Speed Command Select Switch Sec. 6
89 CONTROL COMMAND SW Control Command Select Switch 5.2.5 (Pr.039)
90 SPEED & CONTROL SW Speed and Control Command Select Switch 5.2.5, Sec.6
91 /TMIA(1) Complement of Timer(1) Input (OFF-Delay Type)
92 /TMIB(1) Complement of Timer(1) Input (ON-Delay Type)
93 /TMIC(1) Complement of Timer(1) Input (ON/OFF Type)
94 TMIA(2) Timer(2) Input (OFF-Delay Type)
95 TMIB(2) Timer(2) Input (ON-Delay Type) 7.3.3
96 TMIC(2) Timer(2) Input (ON/OFF Type)
97 /TMIA(2) Complement of Timer(2) Input (OFF-Delay Type)
98 /TMIB(2) Complement of Timer(2) Input (ON-Delay Type)
99 /TMIC(2) Complement of Timer(2) Input (ON/OFF Type)
100 DRIVE ENABLE & RUN Enable Drive and Assert RUN Command
7.3.1
101 /(DRIVE ENABLE & RUN) Complement of DIx(100)
102 DRIVE ENABLE Enable Drive to Standby State
7.3.1
103 /(DRIVE ENABLE) Complement of DIx(102)
104 XY CLOCK INPUT ENABLE Enable XY Clock input
5.2.9
105 /XY CLOCK INPUT ENABLE Complement of DIx(104)
106 POSITION/SPEED MODE Change between Position and Speed mode 5.2.11
107 /(POSITION/SPEED MODE) Complement of DIx(106) (Pr.330)
108 TORQUE LIMIT SW Select Torque Limit Source 5.2.11
109 /(TORQUE LIMIT SW) Complement of DIx(108) (Pr.333)
114 MSB0
Motor Parameter Group Select 5.2.5 (Pr.188)
115 MSB1
118 APTP TRIGGER Trigger start Auto Point -to-Point Function 5.2.12
119 NEGATIVE DLn VALUE Use Negative DLn for ATPT Position 5.2.12
120 PTS0 Point Select Bit0
121 PTS1 Point Select Bit1
122 PTS2 Point Select Bit2 5.2.12
123 PTS3 Point Select Bit3
124 PTS4 Point Select Bit4
126 TRACK/ATPT SW Change between TRACK and APTP mode 5.2.11
127 /(TRACK/ATPT SW) Complement of DIx(126) (Pr.331)
128 HOME START Start Home Search Process
5.2.12
129 HOME STOP (1) Stop Home Search Process Type 1
133 CHANGE FF1 Change Flip/Flop-1 status
7.3.4
134 CHANGE FF2 Change Flip/Flop-2 status
135 CLEAR SERVO END FLAG Clear SERVO END Flag in APTP mode 5.2.12
137 ASSIGN HOME Assign Home Position 5.2.12
138 RETURN HOME Command Motor return to Home Position 5.2.12
139 XY DIRECTION CHANGE XY Pulse input direction selection 5.2.9 (Pr.132)
140 FWD TRAVEL LIMIT Forward Travel Limit Switch
7.3.2
141 /(FWD TRAVEL LIMIT) Complement of Forward Travel Limit Switch
142 REV TRAVEL LIMIT Reverse Travel Limit Switch
7.3.2
143 /(REV TRAVEL LIMIT) Complement of Reverse Travel Limit Switch
147 ENABLE DL1 COMPENSATION Desired Length=DLn plus (or minus) DL1 5.2.11
148 SELECT DL1 POLARITY Determine Plus or Minus DL1 (Pr.335)
149 LATCH EMS Emergency Stop and Latched until Drive Reset 7.3.1
155 MARK LENGTH Select Mark Length 11.1.1
56
DIx Function Comment Reference
160 PID SET POLARITY BIT Select PID Set Polarity
161 PID FB POLARITY BIT Select PID FB Polarity
162 PID RANGE BIT Select PID Range
163 PID OUTPUT POLARITY BIT Select PID Output Polarity
5.2.10
164 PID ENABLE BIT Enable PID Function
165 PID HOLD BIT Select PID Hold
166 PID AUTO GAIN ENABLE BIT Enable PID Auto Gain
167 PID CLEAR Clear PID integrator
168 TRACK + (PID OUTPUT * JOG) Tracking Speed plus (PID Output * JOG Speed)
5.2.9
169 TRACK – (PID OUTPUT * JOG) Tracking Speed minus (PID Output * JOG Speed)
170 HOME STOP (2) Stop Home Search Process Type 2 5.2.12
180 MARK INPUT Mark signal input
11.1
181 MARK INPUT (S-CURVE) Marksignal input (S-CURVE)
208 TORQUE CONTROL MODEL Torque control model select 5.2.11
(Pr.343)
209 JOG+ UNDER POSITION MODE Forward JOG run under position mode
7.3.1
210 JOG- UNDER POSITION MODE Reverse JOG run under position mode
218 TRACK + JOG * AI1 * PID OUTPUT Tracking Speed plus (PID Output*AI1*JOG
Speed)
5.2.9
219 TRACK - JOG * AI1 * PID OUTPUT Tracking Speed minus (PID Output*AI1*JOG
Speed)
249 RAMP DOWN EMS Ramp Down Emergency Stop 7.3.1
7.3 Description of Digital Input function
7.3.1 Control Function
DIx Function Description
1 EMS While drive running, if the DIx(1) is ON, then drive will stop the motor to
ZERO Speed immediately. If DIx(1) OFF, the drive will run at original Set
Speed.
9 FJR When DIx(9) is ON, the drive execute Forward-Jog-Run without RUN
command.
10 RJR When DIx(10) is ON, the drive execute Reverse-Jog-Run without RUN
command.
21 ALARM CLEAR If DIx(21) is ON, will RESET the drive only when ALARM had occurred.
Note: the RST terminal is used to RESET the drive no matter
ALARM occurred or not.
48 SPEED HOLD When DIx(48) is ON, the drive will stop ramp up or ramp down, and hold
on present running speed. If DIx(48) change to OFF, the drive will resume
ramp up or ramp down.
76 FORWARD INHIBIT If DIx(76) ON, forward run is inhibited.
77 REVERSE INHIBIT If DIx(77) ON, reverse run is inhibited.
100 DRIVE ENABLE & RUN If DIx(100) is ON, enabled the drive and assert RUN command.
101 /(DRIVE ENABLE & RUN) DIx(101) is complement input of DIx(100).
102 DRIVE ENABLE If DIx(102) is ON, enabled the drive. RUN command is separately
103 /(DRIVE ENABLE) controlled.
DIx(103) is complement input of DIx(102).
149 LATCH EMS While drive running, if the DIx(149) triggered, then drive will stop the
motor to ZERO Speed until the drive RESET or Power OFF.
209 JOG+ UNDER POSITION Under position mode,
MODE l If DIx(209) is ON, change operation mode to speed mode, and
210 JOG- UNDER POSITION execute Forward-Jog-Run.
MODE l If DIx(210) is ON, change operation mode to speed mode, and
execute Reverse-Jog-Run.
l When DIx(209) and DIx(210) resume to OFF, operation mode
changes to Position mode automatically.
l After execute this function, original position will be cleared.
l Do not select DIx(106) or DIx(107), if DIx(209) or DIx(210) is
selected.
57
249 RAMP DOWN EMS l While drive running, if the DIx(249) is triggered, then drive will Ramp
Down to ZERO Speed immediately, and DOx(92) will ON immediately
after speed down to ZERO.
l Pr.029 defines the Deceleration time.
l Execute RESET for recovery from Ramp Down EMS.
58
7.3.2 Protection Function
DIx Function Description
6 OH If DIx(6) ON or DIx(30) OFF, the drive will disable the output transistors,
30 /OH and show OH alarm message on control panel.
140 FWD TRAVEL LIMIT Under Absolute APTP mode, DIx(140) can connect to Forward Travel
141 /(FWD TRAVEL LIMIT) Limit Switch, if DIx(140) is ON, then the motor will not rotate any further
toward FORWARD direction.
DIx(141) is complement input of DIx(140).
142 REV TRAVEL LIMIT Under Absolute APTP mode, DIx(142) can connect to Reverse Travel
143 /(REV TRAVEL LIMIT) Limit Switch, if DIx(142) is ON, then the motor will not rotate any further
toward REVERSE direction.
DIx(143) is complement input of DIx(142).
59
95 TMIB(2)
98 /TMIB(2)
60
28 COUNTER INPUT Pr.108 (Counter Value) Monitors the value of clock input to counter.
29 COUNTER CLEAR Pr.109 (Counter Set) defines maximum clock input value of counter.
l Digital input DIx assigned to Counter Input DIx(28), it serves as input of
Counter. If DIx(28) triggered, the content of Pr.108 (Counter Value) will
increase of 1.
l Digital input DIx assigned to Counter Input DIx(29), it serves as clear of
Counter. If DIx(29) triggered, the content of Pr.108 (Counter Value) will
clear to zero.
l To assign a digital output DOx, which select Counter Over function
DOx(140) to serve as output of this counter, if Pr108≧Pr.109, then
DOx(140) become ON.
l The minimum width of trigger signal is 5ms.。
l DOx(141) is complement output of DOx(140).
36 TMIC(1) The drive built in two general purpose TIMERs. For example of Timer(1):
93 /TMIC(1) l Digital input DIx assigned to TMIC(1) function DIx(36), it serves as input
96 TMIC(2) of the ON/OFF timer.
99 /TMIC(2) l To assign a digital output DOx, which select TMOC(1) function DOx(42) to
serve as output of this timer.
l To define the period of time for one ON/OFF cycle in Pr.071.
When the timer input TMIC(1) DIx(36) is OFF, the timer output TMOC(1)
DOx(42) is always under ON state. If the TMIC(1) DIx(36) is ON, then the
TMOC DOx(42) will start the stable ON/OFF cycle.
l DIx(93) /TMIC(1) is complement input of DIx(36) TMIC(1).
l DOx(43) /TMOC(1) is complement output of DOx(42) TMOC(1).
The function of Timer(2) is
TMIC(1)
DIx(36)
same as Timer(1)
or l Pr.072 defines the timer
time for Timer(2).
/TMIC(1)
DIx(93) l DIx(96) TMIC(2) is the
input of Timer(2).
l DIx(99) /TMIC(2) is
TMOC(1)
DOx(42) complement input of
DIx(96) TMIC(2).
l DOx(96) TMOC(2) is the
/TMOC(1)
output of Timer(2).
DOx(43)
l DOx(99) /TMOC(2) is
Pr.071 Pr.071 complement output of
DOx(96) TMOC(2).
61
7.3.4 Flip/Flop Function
DIx Function Description
22 SET1(FF1) DIx(26)
Set A DOx(32) The drive built in two general purpose
23 CLR1(FF1) DIx(22) Q
24 SET2(FF2) Set B Flip/Flops . Each Flip/Flop block has two SET
25 CLR2(FF2) DIx(27)
Clr A
FF1 inputs, two CLEAR inputs and two
_ DOx(33)
26 SET(FF1&FF2) DIx(23) Q complementary outputs for free selection.
Clr B
27 CLR(FF1&FF2) l If triggered Set A or Set B, will cause Q
DIx(26)
Set A DOx(34) ON and /Q OFF.
Q
DIx(24)
Set B l If triggered Clr A or Clr B, will cause Q
DIx(27) FF2 OFF and /Q ON.
Clr A _ DOx(35)
DIx(25) Q
Clr B
Application example: Use DI1, DI2, DO1 and DO2 as LATCH RELAY.
Pr.141=22 Pr.161=4
START
Driver Pr.142=23 Pr.162=32
DI1 Pr.143=23
STOP
DI2
DI3
ALARM Start
DO1
DO2 Stop or Alarm
RUN
RUN
Run
DCOM
133 CHANGE FF1 If DIx(133) is triggered, the status of Flip/Flop-1 (DOx(32) and DOx(33)) will be
changed.
134 CHANGE FF2 If DIx(134) is triggered, the status of Flip/Flop-1 (DOx(34) and DOx(35)) will be
changed.
62
8. Selection of Digital Output Function
8.1 Digital Output Function Related Parameters
Pr.nn Function Description
n
161 DO0 Select l The configuration of Digital Output refer to section 1.2.2
161 DO1 Select l Each Digital Output terminal can be configured individually by corresponding
162 DO2 Select DOx Select parameters.
163 DO3 Select l DO0 is connected to the Digital Input DI0 internally.
164 DO4 Select l RY1 and RY2 pair terminals are NORMAL OPEN (1a) contacts of the output
165 DO5 Select RELAY, and named DO3.
166 DO6 Select Note: All of the Digital Outputs will go OFF for a short period when power ON or
RESET.
8.2 Selection Table of Digital Output Function
DOx Function Comment Reference
0 OFF Always OFF 8.3.2
1 /(ENABLE) Drive Not Enable 8.3.4
2 SPE Speed Equal
8.3.1
3 SPNE Speed Not Equal
4 ALM Alarm
8.3.4
5 NALM No Alarm
7 ENABLE Drive Enabled 8.3.4
8 SPO Speed Over
8.3.1
9 SPNO Speed Not Over
10 SPA Speed Arrive
8.3.1
11 SPNA Speed Not Arrive
13 Irms > Pr.048 Irms > Pr.048 8.3.4
14 TMOA(1) Timer(1) Output (OFF-Delay Type) 7.3.3 DIx(7)
15 SPZ Zero Speed
8.3.1
16 SPNZ Speed Not Zero
20 TMOB(1) Timer(1) Output (ON-Delay Type) 7.3.3 DIx(11)
32 Q1(FF1) Output of Flip/Flop-1
33 /Q1(FF1) Complement Output of Flip/Flop-1
7.3.4
34 Q2(FF2) Output of Flip/Flop-2
35 /Q2(FF2) Complement Output of Flip/Flop-2
38 ON Always ON 8.3.2
39 DO1 CLOCK Clock output (for DO1 only) 8.3.3
Complement of Timer(1) Output (OFF-Delay
40 /TMOA(1) 7.3.3 DIx(7)
Type)
Complement of Timer(1) Output (ON-Delay
41 /TMOB(1) 7.3.3 DIx(11)
Type)
42 TMOC(1) Timer(1) Output (ON/OFF Type)
7.3.3 DIx(36)
43 /TMOC(1) Complement of Timer(1) Output (ON/OFF Type)
52 IN POSITION Position Error <= In Position Range
53 /(IN POSITION) Position Error > In Position Range
5.2.12 (Pr.570)
54 ERROR OVER Position Error > Error Limit
55 /(ERROR OVER) Position Error <= Error Limit
56 SEARCHING HOME Drive is Searching Home Position 5.2.12
57 /(SEARCHING HOME) Drive is Not Searching Home position (DIx(128))
70 (ENABLE) & (AI1>Pr.561) Drive Enabled and AI1 Input Level > Pr.561
71 (ENABLE) & (AI1<Pr.561) Drive Enabled and AI1 Input Level < Pr.561
72 (ENABLE) & (AI2>Pr.562) Drive Enabled and AI2 Input Level > Pr.562
8.3.4
73 (ENABLE) & (AI2<Pr.562) Drive is Enabled and AI2 Input Level < Pr.562
74 (ENABLE) & (AI3>Pr.563) Drive is Enabled and AI3 Input Level > Pr.563
75 (ENABLE) & (AI3<Pr.563) Drive is Enabled and AI3 Input Level < Pr.563
78 OL WARNING Over Load Level > 50%
8.3.4
79 /(OL WARNING) Over Load Level < 50%
63
80 AI1>Pr.561 AI1 Input Level > Pr.561
81 AI1<Pr.561 AI1 Input Level < Pr.561
82 AI2>Pr.562 AI2 Input Level > Pr.562
8.3.4
83 AI2<Pr.562 AI2 Input Level < Pr.562
84 AI3>Pr.563 AI3 Input Level > Pr.563
85 AI3<Pr.563 AI3 Input Level < Pr.563
DOx Function Comment Reference
86 ACCELERATING Under Acceleration status for Speed mode 8.3.4
87 DECELERATING Under Deceleration status for Speed mode 8.3.4
92 SHUTDOWN Ramp Down EMS 7.3.1 DIx(249)
94 TMOA(2) Timer(2) Output (OFF-Delay Type) 7.3.3 DIx(7)
95 TMOB(2) Timer(2) Output (ON-Delay Type) 7.3.3 DIx(11)
96 TMOC(2) Timer(2) Output (ON/OFF Type) 7.3.3 DIx(36)
Complement of Timer(2) Output (OFF-Delay
97 /TMOA(2) 7.3.3 DIx(7)
Type)
Complement of Timer(2) Output (ON-Delay
98 /TMOB(2) 7.3.3 DIx(11)
Type)
99 /TMOC(2) Complement of Timer(2) Output (ON/OFF Type) 7.3.3 DIx(36)
123 ENCODER ZERO Pass Through Encoder Zero Point 8.3.3
124 SERVO END APTP Process is Completed
5.2.12 DIx(135)
125 /SERVO END Complement Output of DOx(124)
126 APTP BUSY APTP is Processing 5.2.12
127 /APTP BUSY Complement Output of DOx(126) (DIx(118))
128 HOME EXIST Home Search is Completed 5.2.12
129 /HOME EXIST Complement Output of DOx(128) (DIx(128))
130 TRAVEL LIMIT Position Exceeds Limit in Both Direction
131 FWD TRAVEL LIMIT Position Exceeds Forward Direction 5.2.12 (Pr.565)
132 REV TRAVEL LIMIT Position Exceeds Reverse Direction
140 COUNT OVER Counter Input Exceeds Counter Set Value
7.3.3 DIx(28)
141 /COUNT OVER Complement Output of DOx(140)
150 >WINDOW2 Feed Length > Lower Limit of Window2
151 <WINDOW2 Feed Length < Upper Limit of Window2 11.1.3
152 IN WINDOW2 Feed Length in the position of Window2
180 MARK LOSS MARK signal loss 11.1
181 WINDOW In Position of WINDOW 11.1.2
200 DI0 STSTUS Monitor DI0 input status
201 DI1 STSTUS Monitor DI1 input status
202 DI2 STSTUS Monitor DI2 input status
203 DI3 STSTUS Monitor DI3 input status 8.3.4
204 DI4 STSTUS Monitor DI4 input status
205 DI5 STSTUS Monitor DI5 input status
206 DI6 STSTUS Monitor DI6 input status
8.3 Description of Digital Output Function
8.3.1 Speed Monitor Function
DOx Function Description
2 SPE Pr.049 (Detect RPM) defines the threshold level for Speed Detector module.
3 SPNE Pr.050 (Detect Tolerance) defines the allowable tolerance for Speed Detector
8 SPO module.
9 SPNO l If abs(Output Speed – Pr.049) < Pr.050, DOx(2) will ON.
10 SPA l DOx(3) is complement output of DOx(2).
11 SPNA l If Output Speed > Pr.049, DOx(8) will ON.
15 SPZ l DOx(9) is complement output of DOx(8).
64
16 SPNZ l If (Set Speed - Output Speed) < Pr.050, DOx(10) will ON.
l DOx(11) is complement output of DOx(10).
l If Output Speed < Pr.050, DOx(15) will ON.
l DOx(16) is complement output of DOx(15).
Output Speed
Set Speed Pr.050
Pr.050
Pr.049 Pr.050
Pr.050 time
DOx(2)SPE
time
DOx(8)SPO
time
DOx(15)SPZ
time
DOx(10)SPA
time
8.3.2 ON/OFF Control Function
DOx Function Description
0 OFF When Digital Output DOx assigned to ON function DOx(0), the output status of
38 ON DOx will always OFF.
When Digital Output DOx assigned to OFF function DOx(38), the output status of
DOx will always ON.
This function is useful to control these Digital Outputs for other peripheral,
independent to the drive operation.
8.3.3 Pulse Output Function
DOx Function Description
39 DO1 CLOCK Pr.077 (DO1 Pulse Output Ratio) defines DO1 Pulse Output ratio, it is used for
DO1 Clock frequency calculation.
If Digital Output DOx assigned to DO1 CLOCK function DOx(39), it serves as
CLOCK Generator.
Output Frequency = (Motor Speed (RPM)/60)*(POLE)/2)*(Pr.077)
l This function for DO1 only.
l Maximum output frequency is 1500Hz.
123 ENCODER ZERO If Digital Output DOx assigned to ENCODER ZERO function DOx(123), when the
motor rotates pass through Encoder Index, DOx(123) will be ON for 4ms, then
change to OFF state automatically.
8.3.4 Running Status Monitor Function
DOx Function Description
1 /(ENABLE) The output status of DOx(7) will be ON when the IGBT is triggered (drive
7 ENABLE is enabled), otherwise DOx(7) is OFF.
DOx(1) is complement output of DOx(7).
4 ALM The output status of DOx(4) is normally OFF when the drive detects No
5 NALM Alarm.
If Alarm occurs, the output DOx(4) will ON immediately.
DOx(5) is complement output of DOx(4).
13 Irms > Pr.048 Pr.048 (Detect Irms) defines the threshold level for Irms detector module.
The ourput status of DOx(13) will be ON when Irms(%) > Pr.048.
70 (ENABLE) & (AI1>Pr.561) If Digital Output DOx select DOx(70)~DOx(75) or DOx(80)~DOx(85), DOx
71 (ENABLE) & (AI1<Pr.561) are used to detect the input level of AIx respectively. If the comparison
72 (ENABLE) & (AI2>Pr.562) result is meet the condition of follows table, the output DOx will be ON,
73 (ENABLE) & (AI2<Pr.562) otherwise DOx is OFF.
74 (ENABLE) & (AI3>Pr.563) DOx Condition
75 (ENABLE) & (AI3<Pr.563) 70 AI1 > Pr.561 and drive is enabled
80 AI1 > Pr.561 71 AI1 < Pr.561 and drive is enabled
81 AI1 < Pr.561 72 AI2 > Pr.562 and drive is enabled
82 AI2 > Pr.562 73 AI2 < Pr.562 and drive is enabled
83 AI2 < Pr.562 74 AI3 > Pr.563 and drive is enabled
65
84 AI3 > Pr.563 75 AI3 < Pr.563 and drive is enabled
85 AI3 < Pr.563 80 AI1 > Pr.561
81 AI1 < Pr.561
82 AI2 > Pr.562
83 AI2 < Pr.562
84 AI3 > Pr.563
85 AI3 < Pr.563
l AI1 input level can be monitored by Pr.201.
l AI2 input level can be monitored by Pr.202.
l AI3 input level can be monitored by Pr.203.
l Under this application, the value of Pr.561~Pr.563 should set in the
range of 0~1023.
78 OL WARNING When Pr.054 =11, the OL level can be monitored by Pr.061.
79 /(OL WARNING) When DOx assigned to OL Warning function DOx(39), if OL level > 0%,
then DOx(78) will ON.
DOx(79) is complement output of DOx(78).
86 ACCELERATING When DOx assigned to ACCELERATING function DOx(86), if drive is
increasing its output speed, then DOx(86) will ON.
87 DECELERATING When DOx assigned to DECELERATING function DOx(87), if drive is
decreasing its output speed, then DOx(87) will ON.
66
200 DI0 STATUS l When DI0~DI6 input status is ON, the corresponding digital output
201 DI1STATUS terminal DOx(200)~DOx(206) will ON.
202 DI2 STATUS l When DI0~DI6 input status is OFF, the corresponding digital output
203 DI3 STATUS terminal DOx(200)~DOx(206) will OFF.
204 DI4 STATUS l This function is used to monitor DI0~DI6input status, and can used
205 DI5 STATUS to control output status of DOx by DI0~DI6.
206 DI6 STATUS
67
9. RS485 Communication
9.1 RS485 Communication Port Related Parameters
The following parameters must pre-assigned before use RS485 communication function.
Pr.nn Parameter Description
n Name
120 Protocol Select
Pr.120 Protocol Remarks
0 HPB Protocol
1 HPB Modbus(RTU) HPB Modbus Protocol, use for the
master can only assign one slave ID.
2 Profibus-DP
3 Modbus(RTU) Standard Modbus protocol
121 Baud Rate
Pr.121 Baud Rate
0 4800
1 9600
2 19200
3 38400
122 Stop Bit
Pr.122 Stop Bit
0 1
1 2
123 ID This parameter is used to assign the Communication Address while this drive
controlled RS485 communication port. Computer may control any drive by select
its corresponding ID
Pr.120 Pr.123 Range
0 1~99
1 0~250
2 Consult to our R&D
department
3 0~250
124 Queue Status Monitors the number of data is queue up to write into EAROM memory.
125 Parity
Pr.125 Parity
0 Even
1 Odd
2 None
For HPB Protocol, must use Even Parity.
9.2 RS485 Port Configuration
The drive has a build in RS485 communication port on CON1 of Feedback I/O board, the definition of the
connector pins are:
CON1 (JAM-SC25-05WS)
l RS485 Port can use to control multiple drives by connect the signal pin in parallel.
l The option of standard cable (CABLE_RS485) is used to transform JAM connector (CON1) into
standard 9 pin D-sub Male connector. The definition of the D-sub connector is:
9pin D-sub Male Connector Definition JAM Connector (CON1)
PIN1~3 N.C.
PIN4 A(SIG+) PIN3
68
PIN5 B(SIG-) PIN4
PIN6 0V PIN2
PIN7~9 N.C.
9.3.1.2 Write Command (No response will send back from drive)
format: “W,uu,nnn,ddddd”
W : Head of WRITE String.
uu : ID of drive, from 00 to 99.
If the “uu” code in command string is “00”, all drives can be controlled at the same
time.
nnn : Parameter number, from 000 to 999.
ddddd : data value, from 00000 to 65535.
If data exceed upper or lower limit (shown in parameter table) w ill be trimmed
within boundary automatically.
9.3.1.3 Read Command (Drive will send back P-string after receive this string)
Format: “R,uu,nnn”
R : Head of READ String
uu : ID of drive, from 01 to 99.
Do not specify uu=00 for Read Command while multiple drives are under control.
nnn : Parameter number, from 000 to 999.
69
9.3.2 Drive to Computer
Drive will send back Parameter data and its Status after receive Read Command from computer.
Format: “P,uu,nnn,tt,ddddd,s,aaaa”
P : P stands for PARAMETER String
uu : ID of drive, from 00 to 99.
This number is defined in Pr.093 of each drive.
nnn : Parameter number, from 000 to 999.
tt : Data type of this parameter, from 00 to 22.
tt Data Type Data Range Format
0 Read/Write, store in EAROM 00000~65535 999.99
1 Read/Write, store in EAROM 00000~65535 9999.9
2 Read/Write, store in EAROM 00000~65535 99999
3 Read/Write, store in EAROM 00000~00255 999.99
4 Read/Write, store in EAROM 00000~00255 9999.9
5 Read/Write, store in EAROM 00000~00255 99999
6 Read/Write, store in EAROM 00000~00001 99999
7 Read/Write, store in RAM 00000~65535 99999
999.99, if data >32767 which
8 Read only, store in RAM 00000~65535
is -(65536-ddddd)
9 Read only, store in RAM 00000~65535 999.99
10 Read only, store in RAM 00000~65535 9999.9
11 Read only, store in RAM 00000~65535 99999
12 Read only, store in RAM 00000~00255 999.99
13 Read only, store in RAM 00000~00255 9999.9
14 Read only, store in RAM 00000~00255 99999
15 Read only, store in RAM 00000~00001 99999
16 Read only, store in RAM 00000~00015 99999, (Binary)
17 Read only, store in RAM 00000~00007 99999, (Binary)
18 Read only, store in RAM 00000~00003 99999, (Binary)
19 Read only, store in RAM 00000~01023 99999
20 Read only, store in RAM 00000~00001 99999, (Hex)
22 Read only, store in RAM 00000~00001 99999, (Hex)
ddddd : Data value, from 00000 to 65535.
s : Drive output status, from 0 to 9.
s = 1 : Drive Reverse Running
s = 2 : Drive Forward Running.
s = 3 : Drive Stop
else, undefined.
aaaa : Alarm history, from 0000 to 9999
The drive can record 4 Alarm messages.
Most significant digit stands for oldest Alarm message.
Least significant digit stands for present Alarm message.
Refer to section 5.2.8 (Pr.013) for Alarm code.
70
9.4 HMI Protocol (Modbus(RTU))
The option of Modbus(RTU) interface let drive simulate as Modicon PLC and can connect with HMI directly.
Up to 8 drives can be controlled by one HMI for direct control and monitor.
9.4.1 Parameter Setting
9.4.1.1 HMI Setting
In fact, the drive simulate as Modicon PLC when connect with HMI, so communication protocol is similar to
standard Modus(RTU).
l Select Modbus(RTU)
l HMI serves as Master, address select “0”
l Drive serves as Slave, address select “1”.
l Data Bit select 8 bit data.
l Select Baud, Stop Bit and Parity.
71
9.4.2.2 Corresponding Table of Read Only Bit
HMI Address Status Description
1x 1 DI0 l If the reading of HMI Bit = 1, means the
1x 2 DI1 input states of corresponding DIx is ON.
1x 3 DI2 l If the reading of HMI Bit = 0, means the
1x 4 DI3 input states of corresponding DIx is OFF.
1x 5 DI4
1x 6 DI5
1x 7 DI6
1x 8 DI7
1x 9 DI8
1x 10 DI9
1x 11 DI10
1x 12 DI11
1x 13 DI12
1x 14 DI13
1x 15 DI14
1x 16 Reserve
1x 17 DO0 l If the reading of HMI Bit = 1, means the
1x 18 DO1 Output states of corresponding DOx is
1x 19 DO2 ON.
1x 20 DO3 l If the reading of HMI Bit = 0, means the
1x 21 DO4 Output states of corresponding DOx is
1x 22 DO5 OFF.
1x 23 DO6
1x 24 ~ 1x 31 Reserve
l 1x 32 =0, Drive is normal
1x 32 Drive Status
l 1x 32 =1, Drive under Alarm
73
10. Block Diagram of PDS Drive
R U
POWER S V
NFB IGBT Motor PG
SOURCE
T W
*1
E P
*1 B
15pin
BRAKE
N D-sub
CON
AI1 AO1
AI2
AI3
Field Bus Option
5V
ACOM CON Master
DI1 JP5
CON DO select
DI2
type1
DI3 (NPN)
DI4
JP4 DI5 DO1 JP5
DI select DO2 DO select
DI6
type2 type2
RST CPU (PNP)
(PNP)
BOARD RY1
24V Relay
DCOM RY2 Output
JP4
DI select
type1
Shield
(NPN)
*1 Drive and Motor must connect Earth properly and separately.
74
11. Special Function
11.1 MARK Function
Under Auto Point-To-Point control mode, use this function to identify printing mark with Mark Sensor.
11.1.1 Parameters Description
Length parameters
l DL0(Pr.501/500) defines Cutting Length.
l DL2(Pr.505/504) defines First Length after Mark signal appeared.
l DL5(Pr.511/510) defines Second Length after Mark signal appeared.
Mark Parameters
l The areas of Mark signal may appear call “Window”.
l DL3(Pr.507/506) defines Lower Limit of Window.
l DL4(Pr.509/508) defines Upper Limit of Window.
l The Mark signal must input from DI2(180).
l The Mark signal only validate when the feed length between the length of DL4 and DL3.
l When execute Auto Point To Point function
If the Valid Mark signal appeared, the destination length is DL2 (or DL5) from Mark position.
If the Valid Mark signal not appeared, the destination length is DL0.
Mark-Loss Output
l DOx(180) serves as Mark-Loss output function
l DOx(180) will be OFF when start Auto-Point-To-Point function.
l If the Mark signal appears in the range of Window, DOx(180) remains OFF.
l If the Mark signal not appear in the range of Window, DOx(180) become ON.
Length Conversion
l Pr.576/577 defines the actual physical length in micrometer when motor rotates on revolution. (µm
/revolution)
l Set Pr.334/384/434/484=6, 6 data to be converted micrometer into clocks.
l DL16 (µm in Pr.533/532)àDL0 (cks in Pr.501/500)
l DL18 (µm in Pr.537/536)àDL2 (cks in Pr.505/504)
l DL19 (µm in Pr.539/538)àDL3 (cks in Pr.507/506)
l DL20 (µm in Pr.541/540)àDL4 (cks in Pr.509/508)
l DL21 (µm in Pr.543/542)àDL5 (cks in Pr.511/510)
l Select DL2 or DL5 by DIx(155)
1. If DIx(155) OFF, DL18(àDL2) selected (first Length after Mark signal appeared).
2. If DIx(155) ON, DL21(àDL5) selected (second Length after Mark signal appeared)
3. If DIx(155) not selected, DL18(àDL2) selected.
Mark Setting
l Set DL16 = length between two mark (Cutting Length in µm)
l Define the tolerance between two mark as MarkTolerance
l Set DL18 = 2 * MarkTolerance (first Length after Mark signal appeared)
l Set DL20 = DL16 – 1 * MarkTolerance (Window Upper Limit)
l Set DL19 ≤ DL16 – 3 * MarkTolerance (Window Lower Limit)
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11.1.2 Running Status Monitor
Example for Long Cutting Length
Servo End
DOx(124)
AOx(3)
(Speed)
Acc Torque
AOx(8)
(Torque)
Dec. Torque
Remarks:
1. AOx(3), AOx(8), AOx(12) are used to monitor Running Speed Curve, Torque Demand Curve and
Position Error Curve respectively. Refer to section 5.2.6
2. All the AOx outputs have 10ms RC Filter in side, the observed curve is distorted.
3. If AOx(3) = 10V, Speed = maximum speed limit (Pr.315/365/415/465)
4. If AOx(8) = 10V, Torque = maximum torque limit (Pr.312/362/412/462)
5. If AOx(12) = 10V, Error = clocks defined in Pr.570
6. The AOx(8) is used to gauge the selection of power range for drive and motor.
7. The AOx(12) is used to gauge the settling time of motor.
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Example for Short Cutting Length
Servo End
DOx(124)
Window
DOx(181)
Mark
DI2(180)
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11.1.3 S Ramp Curve
Set Pr.344/394/444/494=1 and then RESET to select APTP S-curve acceleration/deceleration.
Example for Short Cutting Length with S Ramp
Servo End
DOx(124)
Window
DOx(181)
Mark
DI2(181)*
MARK Loss
DOx(180)
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