PRO

2 to 160 kVA UPS

Three phase input, Single phase output

10 to 300 kVA UPS

Three phase input, Three phase output

INTRODUCTION FEATURES

Unmatched expertise of DB Power, coupled with interaction with State-of-the-art IGBT based design
industry leading consultants, has created enviable domain Advanced Rectifier design
expertise for us in the field of clean and critical power requirement Total Digital control
in Industrial segment. This has created many success stories in
Input to output galvanic Isolation
the UPS industry and landmark achievements in the power
Robust electrical performance
electronics field. This expertise has helped DB Power to design
SynergyiPRO series UPS, which addresses issues about the clean Customisation capability
and critical power requirements in the engineering industry. Advanced interface using SNMP/MODBUS

The Synergyi PRO UPS gives maximum reliability and makes User friendly LCD display
optimum use of available resources, making it the best solution Battery management features
for the mission critical applications.

Core Competence in Power Electronics

 Specifications
Custom Built UPS

PARAMETERS STANDARD OFFERINGS OPTIONAL

INPUT
Nominal Voltage 415 V AC (380 / 400 V AC) 3 phase, • 220 V AC, 3 phase,
(1)
3 wire (+10%, – 20%) 3 wire (+10%, – 15%)
Nominal Frequency 50 Hz (± 10%) • 60 Hz (± 6%)
(2)
Input Power Factor ุ 0.92 • ุ 0.96

Input Fault Level 10 kA • 35 to 65 kA / 31 to 46 MVA (MCCB)

• Input Isolation transformer (3)
RECTIFIER
Type Full wave, A-PFC rectifier • 12 pulse for 20 kVA and above rating
CHARGER
Type IGBT based Dual mode of charging -
Suitable to charge VRLA - SMF,
Lead Acid, Ni-CD battery
Nominal Voltage Regulation ± 1% -
Ripple (without Battery) < 1% -
Charging Method Constant Voltage Constant Current (CVCC) • Extended mode charging
Auto & Manual with 0 to 24 hr programmable timer
BATTERY
Battery Voltage 2 to 15 kVA 240 V DC • 2 to 20 kVA 110 / 220 V DC
20 kVA 300 V DC • 25 to 80 kVA 220 V DC
25 to 200 kVA 360 V DC
250, 300 kVA 408 V DC
Type Ni-CD / Tubular / VRLA

Battery Charging Capacity • 2 to 20 kVA, 20 A • As per customer request (4)

• 25 to 60 kVA, 40 A • 80 to 300 kVA, 60 A
(5)
Protection Battery breaker , Reverse battery indication • Reverse polarity • Battery earth fault
OUTPUT kVA / kW kVA / kW kVA / kW kVA / kW Output Voltage
Power Capacity 2 / 1.6 3 / 2.4 5 /4 6 / 4.8 • 220 / 240 V AC
SynergyiPRO 3100 7.5 / 6 10 / 8 15 / 12 20 / 16 • 110 / 115 / 120 V AC
25 / 20 30 / 24 35 / 28 40 / 32
Single Phase Output
45 / 36 50 / 40 55 / 44 60 /48
(at 230 V)
70 / 56 75 / 60 80 / 64 90 / 72
100 / 80 105 / 84 110 / 88 115 / 92
120 / 96 125 / 100 130 / 104 135 /108
140 / 112 150 / 120 160 / 128

SynergyiPRO 3300 kVA / kW kVA / kW kVA / kW Output Voltage

Three Phase Output 10 / 8 15 / 12 20 / 16 • 415 VAC
(at 400 V) 30 / 24 40 / 32 60 / 48
80 / 64 100 / 80 120 / 96
160 / 128 200 / 160 250 / 200
300 / 240

Load PF support capacity 0.6 to unity (within its kVA / kW rating) -

 Specifications
Custom Built UPS

PARAMETERS STANDARD OFFERINGS OPTIONAL

Voltage Regulation ± 1% for 230 V • ± 2% for 110 V

Frequency 50 Hz (± 0.1 Hz) in Free Running Mode • 60 Hz (± 0.1 Hz)

± 5% (± 1 to 5% adjustable)
in Synchronous mode

Waveform True Sine wave -

Total Harmonic Distortion < 2% Max. for 100% Linear load

< 5% Max. for 100% Non-linear load -
(IEC 62040-3)

Overload Capacity 110% for 60 min, 125% for 10 min, -

150% for 60 sec

Duty Continuous -

Inverter Philosophy IGBT based PWM with

INSTANTANEOUS sinewave control -

Dynamic Response For 0 to 100% step load change the output -

shall remain within ± 5% & recover
to 98% within 1 cycle (IEC 62040-3, Class 1)

Crest Factor 3:1 -

Distribution - • ACDB (as per the site requirement) (4)

STATIC SWITCH
Frequency Synchronisation ± 2.5 Hz -

Slew Rate 0.2 Hz / sec -

Transfer In Sync. Mode - No break in transfer -

(Inverter to Bypass) In Async. Mode - <10 ms

Retransfer In Sync. Mode - No break in Retransfer -

(Bypass to Inverter) In Async. Mode - Not Applicable

Overload Capacity 1000% for 100 ms -

MANUAL BYPASS
Operation Make Before Break -

BYPASS SOURCE - • Isolation transformer (3) • Static Stabiliser

• Servo Controlled Voltage Stabiliser
(in separate cabinet)

SYSTEM CONFIGURATION Stand alone • Parallel Redundant with

separate battery bank
• Hot Stand by

EFFICIENCY (INVERTER) (6)

2 to 3 kVA upto 87% -
5 to 7.5 kVA upto 90%
10 to 15 kVA upto 91%
20 to 40 kVA upto 93%
45 to 160 kVA upto 94.5%
200 to 300 kVA upto 95%

1
 Specifications
Custom Built UPS

PARAMETERS STANDARD OFFERINGS OPTIONAL

PHYSICAL
Enclosure Protection Grade IP - 41 • IP - 42
Colour RAL 7035 • RAL 7032 / IS 5-631 / RAL 9001
structure Structure or as per customer requirement
Paint Thickness 90 micron (± 10) -
Type Epoxy Powder Coated -
Cooling Forced Air -
Cable Entry Bottom • Top
WOUND COMPONENTS (TRANSFORMER / INDUCTOR)
Class of Insulation Class H
PROTECTIONS
Rectifier Input MCCB(5)
Input Single Phasing -
Input Fuse Fail -
Input Under / Over Voltage -
Rectifier Over Voltage -
Converter Over Temperature -
Inverter Inverter Over Temperature • Output MCCB
Output Under Voltage
Output Over Voltage
Output Short Circuit
Output Overload
(5)
Battery Battery MCCB • Battery Reverse Polarity
Battery Low • Battery Earth Fault
Battery Over Voltage
Battery Charging Current Limit
*Alarms are provided for all important protections
GENERAL SPECIFICATIONS
(4)
Ambient temp. 0 to 40° C • upto 50° C
Relative Humidity 0 to 95 % non condensing -
0
Storage temp. 0 to 55 C -
Utility Socket 230 V / 5 A -
Illumination Lamps 5W / 9W CFL • Space Heater
Gland Plate 3 mm undrilled - MS • 5 mm undrilled - AL (Non magnetic)
Earth Bus bar (Ref. IS 3043) 3 X 25 mm Copper (up to 40 kVA) • 6 X 25 mm GI / Al
6 X 50 mm Copper (45 kVA & above) • 10 X 50 mm GI / Al
POTENTIAL FREE CONTACTS
One relay contact for each • Rectifier trip • Inverter trip • Provided as per customer requirement
(Rating 250 VAC, 1 A) • Load on Battery • PFC with 250 V AC, 2 A / 6 A rating
• Battery low pre alarm • Transducers 4 to 20 mA
• Load on static bypass (as per customer specifications for DCS)
EMERGENCY OFF - • Provided separately / on the front door
REMOTE PANEL - • Ethernet based Remote monitoring
UPS MONITORING SOFTWARE - • UPSMON II • SNMP, MODBUS
CONNECTIVITY RS 232 / RS 485 • Ethernet / RS 485

1) Four wire system for SynergyiPRO 3300 - 60 kVA and above 4) Please consult Project Engineer for details
2) Input Power Factor for 2 to 7.5 kVA > 0.88 5) Applicable only for ื 40 kVA in SynergyiPRO 3300 model
3) Depending upon the size it is provided in separate cabinets, consult Project Engineer for details 6) For tolerance see IEC 60146-1-1
2
 LCD Mimic
Custom Built UPS

3100

Input Battery Output Bypass

PARAMETERS DISPLAYED ON LCD
• System Rating • Input Voltage • Battery Voltage • Output Voltage • Bypass
• Date & Time • Input Current • Battery Current • Output Current % (A) Voltage
• Time on Battery • Rectifier Voltage • Battery backup- • Output Frequency • Bypass
• Time on Bypass time in minutes • Heat Sink Temp. Frequency
• System Sr. No. (Battery mode) • Bus Voltage*

MESSAGES DISPLAYED ON LCD

• Input Single Phasing • Battery Low pre alarm • Output Under Voltage • Bypass Voltage
/ Phase reversal • Battery Low trip • Output Over Voltage abnormal
• Rectifier Over Voltage • Battery Over Voltage • Output Overload • Load on
• DC Under Voltage • Battery SW / Breaker open • Inverter Over temp. manual bypass
• Input Switch/ • Normal charge • Output short circuit • Bypass fan fail
Breaker open • Battery discharging • DC Over Voltage
• Mains fail • Boost Over temp. • Transformer Over temp.
• Input UV/OV • Battery earth fault (optional) • Inverter fan fail
• Rectifier fan fail

INDICATIONS ON MIMIC
• Input OK • Load on Battery • Inverter OK • Bypass OK
• Load on Inverter • Load on
Static Bypass
• Load on
Manual Bypass
Flashing LED Indicates fault condition in respective group
* For Parallel Redundant Systems

MECHANICAL DIMENSIONS SynergyiPRO 3100 (2 to 160 KVA)

100 kVA Rating Dimensions
SYNERGY I PRO 3100 (5 TO 120 KVA)
SYNERGY i PRO
3100
W D H
2 to 20 800 x 900 x 1850
25 to 40 1000 x 900 x 1850

H
45 to 60 1000 x 900 x 1850
70 to 80 1000 x 900 x 1850
90 to 120 R : 800 x 1000 x 2000
I : 1200 x 1000 x 2000
130 to 160 R : 800 x 1000 x 2000
150
I : 1200 x 1000 x 2000
W

Front View 3
 Custom
Cu
Cus tom Bui
tom B
Built
Bu ilt UPS
UUPS
PS
LCD Mimic
Custom Built

3300

Input Battery Output Bypass

PARAMETERS DISPLAYED ON LCD
• Date & Time • Input Voltage • Rectifier Voltage • Output Voltage • Bypass Voltage
• Input Current • Battery Voltage • Output Current • Bypass Frequency
• Input Frequency • Battery Current • Output Frequency
• Input PF • Output PF
• Output Power in kVA / kW
• Heat Sink Temp.

MESSAGES DISPLAYED ON LCD

• Input Abnormal • Battery Low • Output Under Voltage • Bypass Voltage
• Mains Fail Pre-alarm • Output Over Voltage abnormal
• Rectifier • Battery Low trip • Output Overload • Bypass STSW
Over Voltage • Booster Over Voltage • Output short circuit fan fail
• DC Under Voltage • Converter Over temp. • Inverter Over temp.
• Rectifier fan fail • Output Voltage sag
• Inverter fan fail

INDICATIONS ON MIMIC
• Input Isolator ON • Battery on Float • Inverter ON • Bypass Supply ON
• Rectifier ON • Battery on Boost • Load on Inverter • Load on
• Battery Isolator ON Static bypass
• Load on Battery • Load on manual bypass

MECHANICAL DIMENSIONS SynegryiPRO 3300 (10 to 300 KVA)

100
kVA Rating Dimensions
SYNERGY i PRO
3300
W D H

10 to 20 800 x 900 x 1850

30 to 40 1000 x 900 x 1850

H
60 to 120 1000 x 900 x 1850

160 to 200 R : 600 x 1000 x 2000

I : 1200 x 1000 x 2000

250 to 300 R : 800 x 1000 x 2000

150
I : 1400 x 1000 x 2000
W

Front View 4
 Configurations
Custom Built UPS

STANDALONE UPS SYSTEM

Manual Bypass

Bypass
Bypass STSW
isolator
Bypass
Controlled PWM
Input Rectifier Inverter Output
Isolator Isolator
Input Output

Inverter
Charger STSW
Converter
Battery
Isolator

Battery

SynergyiPRO 60 kVA
(Customised)
HOT STAND BY UPS SYSTEM
Manual Bypass
UPS2
Bypass Bypass
isolator STSW
Bypass
Controlled PWM
Input Rectifier Inverter Output
Isolator Isolator
Input Output

Inverter
Charger STSW
Converter
Battery
Isolator

Battery

UPS1
Manual Bypass
Bypass
Bypass
STSW
isolator
Bypass
Controlled PWM
Input Rectifier Inverter Output
Isolator Isolator
Input Output

Inverter SynergyiPRO 2 x 120 kVA

Charger STSW
Converter
Parallel Redundant system
Battery
Isolator

Battery

PARALLEL REDUNDANT UPS SYSTEM

UPS1
Manual Bypass

Bypass Bypass Recommended

isolator STSW Power Distribution Board
Bypass
Controlled PWM
Input Rectifier Inverter Output
Isolator Isolator
Output
Input

Inverter
Charger STSW
Converter
Battery
Isolator

Battery

UPS2 Manual Bypass

Bypass Bypass
isolator STSW
Bypass
Controlled PWM
Input Rectifier Inverter Output
Isolator Isolator Output
Input SynergyiPRO 500 kVA
Inverter
STSW
Charger
Converter
Battery
Isolator

Battery
 Custom Built UPS

COMPLIANCE TO DIFFERENT QUALITY STANDARDS

Quality system ISO 9001:2000 (TÜV)

Safety standards IEC 62040-1 / EN 50091-1
EMC standards IEC 62040-2 / EN 50091-2
Testing standards IEC 62040-3

APPROVAL FROM INSPECTION & TESTING AGENCIES

• CPRI for Seismic test

• ERTL CE Marking
• ETDC Product approval
• CETE, SAMEER EMC testing
• EIL, MECON for Petrochemical
• Lloyds Register, UHDE for Engineering
• EWE for Power projects
• Bureau Veritas Product approval
• TÜV Product approval

ENGINEERING CONSULTANTS

DB Power provides total support in load assessment, narrowing down the specifications, site study, adapting/upgrading
existing designs, installation & commissioning and total after sales support. Its ability to design appropriate and adequate
power solutions have created many 'firsts' during last Three decades, in power electronics industry. Our project management
expertise and ability to offer customise solutions have enabled us to deliver range of power solutions for the mission critical
applications. Some of the leading consultants & project contractors with whom we have worked in the past and they have
acknowledged / approved our capabilities are listed here;
ABB, Alstom, Areva T&D, Aker Kvaerner, Avant Garde, BPCL, British Gas, British Petroleum, BHEL, Bechtel, CB Richards
Ellis, Desien, Ericsson, ECIL, EIL, FLS Automation, GE Fanuc, HPCL, JACOBS, Jones Lang LaSalle, L&T, MECON,
Mitsui, NHPC, ONGC, Petrofac, Pipecon, Rockwell, SAIL, Shell, Sargent & Lundy, Siemens, Saipem,
Technimont ICB,Thermax,ThyssenKrupp, Toyo Engineering, UHDE, Yokogawa.....
atulrk@gmail.com

120/37, Ramtekdi Industrial Area, Hadapsar, Pune 411 013. (INDIA)

Tel +91 20 3046 9200 Fax 3046 9214 email sales@dbups.com
MK-IND-CAT-SYNiPRO-R2-0510

Western Region • Mumbai • Nagpur • Aurangabad • Goa • Kolhapur • Nashik • Indore • Bhopal • Vadodara • Ahmedabad • Surat • Silvasa • Jamnagar
Southern Region • Hyderabad • Vizag • Vijayawada • Chennai • Madurai • Coimbatore • Bengaluru • Mangalore • Cochin • Trichy
Eastern Region • Kolkata • Patna • Bhubaneshwar • Jamshedpur • Raipur • Raigarh • Guwahati • Siliguri
Northern Region • New Delhi • Mohali • Gurgaon • Noida • Lucknow • Jaipur
Overseas Partners • Italy • France • UK • Sri Lanka • Nepal • Bangladesh • Saudi Arabia

R&D being continuous process, the specifications are subject to change without prior notice.
www.dbups.com