Foods: Sausages: Nutrition, Safety, Processing and Quality Improvement
Foods: Sausages: Nutrition, Safety, Processing and Quality Improvement
Editorial
Sausages: Nutrition, Safety, Processing and Quality Improvement
Javier Carballo 1,2
1 Food Technology Area, Faculty of Sciences, University of Vigo, 32004 Ourense, Spain; carbatec@uvigo.es
2 CITACA, Agri-Food Research and Transfer Cluster, Campus da Auga, University of Vigo,
32004 Ourense, Spain
Sausages are one of the oldest processed foods known to man. Several hundreds
of varieties of sausages are produced worldwide with outstanding social and economic
relevance. Each local variety within each sausage type (raw, scalded, cooked, or raw and
fermented/ripened) reflects the availability of raw materials, the climate conditions of
each geographical environment, the cultural and religious conditionings, and the ancestral
manufacture knowledge transmitted through generations.
It is evident and expected that the different local varieties of sausages and the
art of making them were perfected over centuries through the experience and the suc-
cesses/failures in the production processes of the different generations.
However, similar to the manufacturing of other foods and to other production pro-
cesses in general, the scientific knowledge of the physical, chemical and biological events
that take place during the production processes and that are responsible for the nutritional
value, sensory characteristics, and chemical and microbiological safety of the final prod-
ucts is relatively recent and, as in other cases, is based on the previous advances of basic
disciplines such as chemistry and biology. Ultimately, it is the scientific knowledge of
these events that allows them to be controlled and directed and to achieve sensory and
nutritional excellence in the finished products.
Without disregarding specific works carried out in other countries, the dawn of
Citation: Carballo, J. Sausages:
scientific knowledge of sausage manufacturing was located in Germany during the central
Nutrition, Safety, Processing and
decades of the last 20th century. A good part of the scientific knowledge generated from
Quality Improvement. Foods 2021, 10,
the study of German local sausage varieties is collected in manuals [1,2] that are now
890. https://doi.org/10.3390/foods
timeless classics and an indisputable reference in the scientific literature of this field. These
10040890
manuals also contain tips and indications for making sausages of high and constant quality,
avoiding the most common defects and manufacturing accidents.
Received: 28 March 2021
Accepted: 15 April 2021
Among all the sausage types, the manufacture of dry-fermented sausages has special
Published: 19 April 2021
complexity, considering that the organoleptic characteristics of these products are the result
of a series of modifications of the raw materials and ingredients promoted by the meat
Publisher’s Note: MDPI stays neutral
tissue enzymes and the microorganisms present, interacting with each other, and that
with regard to jurisdictional claims in
these activities are modulated by the ingredients (salt, species, etc.) and the environmental
published maps and institutional affil- conditions during the ripening process. As they do not receive heat treatment, they are
iations. also the sausages that present the greatest microbiological risks. The greatest research
effort in this field has been devoted to the study of this type of sausages. After a series of
pioneering studies that were duly reviewed by Lücke [3], starting in the 1980s of the last
century studies of biochemical and microbiological characterization of the different local
Copyright: © 2021 by the author.
varieties of dry-fermented sausages multiplied. The results of all these studies, carried
Licensee MDPI, Basel, Switzerland.
out mainly on local varieties of Italian, French, Spanish, Greek and Portuguese sausages
This article is an open access article
obtained through spontaneous fermentation, coincide in pointing out the constancy, but
distributed under the terms and uneven intensity, of the glycolytic, proteolytic, lipolytic and oxidation processes that take
conditions of the Creative Commons place in the different varieties of sausages during maturation and the role in these processes
Attribution (CC BY) license (https:// of the enzymes of muscle and fat and of the microorganisms.
creativecommons.org/licenses/by/ Regarding the results of the studies on the microbiological characteristics of these
4.0/). local sausage varieties, the lactic acid bacteria and the microorganisms belonging to the
Staphylococcaceae and Micrococcaceae families were revealed as the majority microbial flora
with some participation of yeast and surface moulds in concrete varieties. Lactic acid
bacteria develops rapidly during the fermentation of raw-cured sausages, reaching counts
of 108 –109 c.f.u./g, which remain practically stable until the end of the drying/ripening
stage. The participation of this microbial group is decisive for the assurance of the hy-
gienic/sanitary quality of the sausage, as they are responsible for the production of organic
acids (lactic and acetic) and the reduction of the pH values. This decrease in pH inhibits
the development of spoiling bacteria, accelerates the dehydration process of the product by
reducing the water holding capacity of proteins, influences color formation and stability,
and contributes to the aroma and flavor of sausages, especially those of short maturation.
In addition, they can produce bacteriocins, protein compounds that also contribute to
its antimicrobial activity, facilitating its implantation and inhibiting the development of
unwanted microorganisms. The lipolytic activity of lactic acid bacteria is considered weak,
but not so its proteolytic activity, which has been studied and demonstrated especially in
different Lactobacillus species.
Due to their greater resistance to salt and their lower oxygen demand, staphylococci
largely prevail over micrococci in this type of meat product. Staphylococci reach counts
of around 107 c.f.u./g. The growth of these microorganisms is inhibited by the reduction
of the pH values, so that only in the case of sausages prepared with high nitrate and
low carbohydrate concentrations these microorganisms can become the main microbiota
outperforming lactic acid bacteria. The role of staphylococci in the manufacturing processes
of meat products is mainly focused on three metabolic activities: (i) nitrate and nitrite
reductase activities that make it possible to develop the typical red color in these products,
as the nitric oxide formed reacts with the myoglobin and yields nitrosylmyoglobin, pink in
color, (ii) catalase activity that degrades the peroxides accumulated in the sausages during
the fermentation and that could have negative effects by oxidizing the iron and the cured
color, also favoring lipid oxidation reactions, and (iii) proteolytic and lipolytic activities as
they have numerous lipases and proteases that favors the triglyceride breakdown, and the
formation of peptides, amino acids and other compounds, being all of them the origin of
volatile compounds significantly affecting the aroma of the product.
Molds are aerobic micro-organisms, so their growth is fundamentally superficial,
reaching in some sausage varieties counts of 105 –107 c.f.u./cm2 . The presence of a surface
microbiota in sausages carries a series of desirable effects, prevents the formation of a
superficial crust favoring homogeneous dehydration of the product, avoids rancidity
by protecting the sausage from the pro-oxidant effect of light, and contributes to the
development of the characteristic aroma and flavor due to the lipolytic and proteolytic
capacity of some mould strains. The yeast population in raw-cured sausages has been
scarcely studied because its low proportion compared to the bacterial microbiota led to
the undervaluation of his role by many authors. Yeasts are found in fermented sausages
at levels varying from 103 c.f.u./g to 105 c.f.u./g throughout the manufacturing process.
The yeasts contribute to the stabilization of the color of the sausage by displacing oxygen
and degrading peroxides due to its catalase activity. Furthermore, their proteolytic and
lipolytic activities contribute to the development of the characteristic flavor and aroma of
each product.
In the last decades, from each of these microbial groups, isolates were taken from
the most common dry-fermented sausage varieties and identified using both classical and
molecular methods. With some minor differences among sausage varieties, the microbial
profile of the sausages obtained by spontaneous fermentations is quite consistent regardless
of the types and regions of origin. Among the lactic acid bacteria, although other genera
such as Leuconostoc, Carnobacterium, Pediococcus and Enterococcus have been described,
the lactobacilli and above all the homofermentative lactobacilli are the main group, be-
ing Lactobacillus sakei, L. curvatus, L. plantarum and L. alimentarius in this order the main
species isolated. Lactobacillus sakei seems to be the better adapted species to the ecosystem
represented by the dry-fermented sausages and to its special environmental conditions.
Foods 2021, 10, 890 3 of 9
autochthonous starter culture could have a negative impact on the sensory characteristics
of the sausages, resulting in losses of the particularly desirable organoleptic properties
that characterize each sausage type. Therefore, the development of specific starter cultures
composed by strains isolated from spontaneous non-controlled elaborations of the corre-
sponding type of sausage and adequately characterized in their metabolic performances
has aroused the interest of researchers.
Currently the lines of research in relation to the use of starter cultures in the meat
industry have been expanded in their objectives. Different authors have tried the addition
of proteases and lipases in order to promote the development of the aroma and accelerate
the processes of maturation in raw-cured sausages. Finally, another current line of research
is on the use of probiotic lactic acid bacteria as starter cultures in raw-cured sausages, thus
obtaining functional foods.
The safety of the sausages has also been the subject of abundant studies in recent
decades. The microbiological hazards, mainly represented by foodborne pathogens such
as Listeria monocytogenes, Staphylococcus aureus, Escherichia coli, Salmonella spp., Yersinia
enterocolitica, and even less frequent pathogenic agents such as Mycobacterium avium subsp.
paratuberculosis, Aeromonas spp., or hepatitis E virus, have been appropriately identified in
sausages with different biochemical and technological features. In the same way, the chem-
ical hazards, mainly biogenic amines, nitrosamines, mycotoxins, and polycyclic aromatic
hydrocarbons in the particular case of smoked sausages, have been duly characterized.
Measures of control and prevention of both microbiological and chemical hazards have
been developed and essayed. The use of starter cultures appropriately selected can be a
solution for most of these hazards.
In recent times, consumers are increasingly concerned about the relationship between
health and diet, and they demand foods that are not harmful to their health and, ideally,
even that protect and improve it. In this sense, there are concerns about the excessive salt
content and the quantity and quality of fat in the diet and its proven relationship with some
cardiovascular diseases and certain types of cancer. Traditional sausages are characterized
by high salt and fat contents that are necessary to maintain their typical sensory attributes.
In such scenario, the reduction of NaCl and/or its partial replacement with other salts,
mainly KCl, CaCl2 , MgCl2 , and/or sodium ascorbate, was essayed obtaining final products
having acceptable organoleptic characteristics.
Regarding the modification of the lipid fraction in sausages, the first strategies was
the reduction of the fat content and/or the replacement with non-lipid substitutes. This
task has not been easy because fat highly contributes to the texture, flavor and mouthfeel
of these meat products. In order to reduce the fat content without compromising the
organoleptic characteristics, several alternatives have been essayed consisting generally in
the use of ingredients as fat substitutes and fat mimetics. In cooked meat products, some
ingredients such as proteins, carbohydrates and fat-based substitutes were essayed with
generally satisfactory results, especially when carbohydrates were used as fat replacers.
In raw fermented sausages, the use of inulin or several other dietary fibres from fruits or
cereals as fat replacers gave satisfactory results on texture and sensory properties. The use
of dietary fibres as fat replacers has an added health benefit because increased proportions
of fibre in the diet has been proven to reduce the risk of colon cancer, cardiovascular disease,
obesity and several other disorders.
In addition to the amount of fat in the diet, the fatty acid profile of the ingested fat has
a proven impact on consumer health. The formulation of the sausages has not remained
unaffected by this concern. In addition to the attempt to modify the composition of animal
fat used as raw material, especially through diet modifications but also by genetic selection,
several studies have tried to modify the fatty acid profile of sausages by substituting animal
fat by vegetable oils, mainly olive oil, or their corresponding oleogels.
The articles included in the present Special Issue show important and interesting
advances and new approaches in most of the research fields mentioned.
Foods 2021, 10, 890 5 of 9
sausage. Microwave-assisted extraction allows the obtaining of mango peel pectin with
improved properties compared to that obtained using the conventional extraction method.
Quality attributes (color, texture, and sensory characteristics) of experimental sausages
were assessed and compared to those manufactured using the control formula without fat
replacement. The authors concluded that the substitution of 5% of fat with pectin in the
Chinese sausage could enhance color while conserve the physical qualities and sensory
attributes. Therefore, mango peel pectin can be utilized in the low-fat Chinese sausage
formulation as a novel fat replacer.
Vargas-Ramella et al. [17] studied the effect of partial (50%) replacement of the animal
fat with healthy oils (olive, canola, and soy oil emulsions immobilized in Prosella gel)
on the physicochemical attributes, texture, fatty acid profile and volatile compounds of
dry-fermented deer sausage. Reformulated sausages were darker, harder, and with higher
pH values than control sausages made using only animal fat. Use of soy and canola oils
increased the polyunsaturated fatty acid and the w-3 fatty acid contents while decreased
the w-6/w-3 ratios and the saturated fatty acid contents, thus allowing the obtaining the
best nutritional properties. Regarding the effect on the volatile compounds, the animal
fat replacement increased the content of the total and most of the individual volatile
compounds. However, the control samples presented equal or higher contents of volatile
compounds derived from the lipid oxidation processes than the reformulated sausages.
Sausages reformulated with vegetable oils showed higher consumer acceptance than
control sausages. In conclusion, replacement of animal fat with vegetable oils, particularly
soy oil, could be an excellent strategy to elaborate healthy fermented sausages.
The use of non-meat ingredients in high percentages in sausages with the aim of
obtaining healthier products may affect the microbial growth and chemical stability during
storage and therefore the shelf-life of the novel sausages. Preservatives should be added
in order to improve the shelf-life and safety, but consumers interested in healthier meats
request at the same time products without synthetic additives. The search and the essay
of natural substitutes for synthetic additives is consequently a challenge for researchers.
Ranucci et al. [18] studied the effects of different concentrations of a commercial mix
of extracts of pomegranate and citrus on the growth of spoilage microorganisms and
on the oxidation during storage in vacuum-packaged cooked sausages made from pork
meat, emmer wheat, almond and hazelnut. The authors reported that the use of the
mix, particularly at a concentration of 10 g/1000 g delayed the pH decrease and the lipid
oxidation processes during storage. The mix also lowered the maximum growth rate of
total viable bacteria, lactic acid bacteria, and psychrotrophs. The sensory analysis carried
out by sausage consumers showed an increase in the shelf-life of 6 and 16 days for the
sausages made by the addition of 5‰ and 10‰ of the extract mix, respectively.
This Special Issue ends with an interesting review made by Martuscelli et al. [19].
Some religious convictions and beliefs and the restrictions imposed on the food to the
practitioners entail limitations on the raw materials to be used in the manufacture of meat
products (animal species and the ways in which they are slaughtered), and in processing
conditions. Various scientific studies were conducted until now on ritual slaughtering
practices and manufacturing of meat products for Jewish and Muslim religious communi-
ties. On the other hand, the authenticity and traceability of meat is one of the priorities of
halāl food certification systems in order to prevent fraudulent practices motivated by both
economic and technological reasons. In their article, Martuscelli et al. [19] reviewed studies
conducted on the safety, quality and analytical authentication of halāl meat products,
with particular attention on salami. The authors discussed the halāl meat products and
regulations in Europe, halāl salami processing (halāl raw material, preservatives, use of
spices and/or plant extracts, casings, sensory profile and the hazard represented by the
biogenic amines), food safety in halāl assurance, and analytical authentication of halāl
meat, salami and other meat products.
Study of the sausages is an exciting task that still offers many possibilities and moti-
vations for researchers. Given the economic importance of sausages, the complexity and
Foods 2021, 10, 890 8 of 9
variety of the physical, chemical and microbiological processes that take place during
their production that make them surprising and captivating for scientists, and the fact that
many of them are deeply rooted in culture and in the heritage of various countries and
geographical areas, it is certain that these products will continue to be a source of attention
for scientific researchers in the future.
Some sausage varieties are still hardly known in terms of their microbiological and
biochemical features, or their production processes are insufficiently standardized. In other
cases, there are safety or quality concerns that must be solved so that these sausages can be
enjoyed to the fullest of their potential. The improvement of the sensory quality and/or
the adaptation of their sensory and nutritional properties to the changes in consumer pref-
erences and requirements, all without sacrificing the personality and differential attributes
of each sausage variety, is in all cases a permanent challenge. For all these reasons, further
studies and research are essential to improve and continue enjoying these privileged foods.
Funding: The author acknowledges the Xunta de Galicia, Spain (The Regional Government) the
financial support through the CITACA Strategic Partnership (grant number ED431E 2018/07).
Conflicts of Interest: The author declares no conflict of interest.
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