Industrial Odor Control
Industrial Odor Control
INTRODUCTION
With growing population, industrialization and urbanization, the odour problem has been
assuming objectionable proportion. Urbanization without proper sanitation facilities is a
major cause of odour problem. Rapidly growing industrialization has aggravated the problem
through odorous industrial operations. Undesirable odour contributes to air quality concerns
and affect human lifestyles. Odour is undoubtedly the most complex of all the air pollution
problems.
Unlike conventional air pollutants, odour has distinctly different characteristics, which, to an
extent, can be comparable with noise pollution. Similar to noise, nuisance is the primary
effect of odour on people. Some such characteristics are:
Odour affects human beings in a number of ways. Strong, unpleasant or offensive smells can
interfere with a person’s enjoyment of life especially if they are frequent and / or persistent.
Major factors relevant to perceived odour nuisance are:
Offensiveness
Duration of exposure to odour
Frequency of odour occurrence
Tolerance and expectation of the receptor
Though foul odour may not cause direct damage to health, toxic stimulants of odour may
cause ill health or respiratory symptoms. Secondary effects, in some, may be nausea,
insomnia and discomfort. Very strong odour can result in nasal irritation; trigger symptoms in
individuals with breathing problems or asthma. On the economic front, loss of property value
near odour causing operations/ industries and odorous environment is partly a consequence of
offensive odour.
3
ODOROUS COMPOUNDS
Odorous substances that are emitted from industrial sources include both inorganic and
organic gases and particulate. Many odorous compounds result from biological activity or are
present in emissions from chemical processes. Most of the odorous substances derived from
anaerobic decomposition of organic matter contain sulfur and nitrogen. Some of the odorous
compounds emitted from industrial sources and their volatility & detection thresholds are
given in Table-1. Most of the odorous substances are gaseous under normal atmospheric
conditions or at least have a significant volatility. Usually, lower the molecular weight of a
compound, the higher is its vapor pressure & potential for emission to the atmosphere.
Substances of high molecular weight are normally less volatile and thus normally have fewer
odour. The reduced sulfur compounds, such as the mercaptans and organic sulfides, tend to
be the most odorous, based on their relatively low odour threshold concentrations.
Most commonly reported odour-producing compounds are hydrogen sulfide (rotten egg
odour) and ammonia (sharp pungent odour). Carbon disulfide, mercaptans, product of
decomposition of proteins (especially of animal origin) phenols and some petroleum
hydrocarbons are other common odorants. Most offensive odour is created by the anaerobic
decay of wet organic matter such as flesh, manure etc. For example, odour originating from
livestock manure is a result of a broad range of over 168 odour- producing compounds.
Warm temperature enhances anaerobic decay and foul odour production, as represented in
Figure 1.
Odour can arise from many sources. Most of the sources are man-made.
Garbage/improper dumping on vacant land are a common phenomenon. It
leads to foul smell due to putrefaction of dumped garbage, which lies
uncollected for days together. Unscientific design of landfill & improper
sewage treatment practices produce unpleasant odour.
Some of the important sources of odour pollution, the specific section / sources in the process
and odorous compounds emitted are listed in Table 4-1
The odour concentration is defined as the dimensionless ratio of the volume of dilution air to
the volume of odour vapour. It is commonly reported as odour units or dilution to threshold
(D/T) values.
The odour index is a standard way to display and provide information on the potential of a
particular compound to cause odour problems under evaporative conditions. Mathematically
odour index is defined as
Odour Index= 10log10 (Odour concentration)
The odour concentration and index of the common compounds are given in Table 5-1
Of the five senses, the sense of smell is the most complex and unique in structure and
organization. Sense of smell is accomplished with two main nerves. The olfactometry nerve
(first cranial nerve) processes the perception of chemicals. The trigeminal nerve (fifth cranial
nerve) processes the irritation or pungency (sensation) of chemicals. All olfactory signals
meet in the olfactory bulb where the information is distributed to two different parts of the
brain. One major pathway of information is to the limbic system which processes emotion
and memory response of the body. The second major information pathway is to the frontal
cortex. This is where conscious sensations take place, as the information is processed with
other sensations and is compared with accumulated life experiences for the individual to
possibly recognize the odour and make some decisions about the experiences. The entire
trip, from nostril to signal in the brain, takes as little as 500 milliseconds.
b) Odour concentration
It is measured as dilution ratios and reported as Dilution Threshold (DT) or Recognition
Threshold (RT) for point and area source concentrations and sometimes assign the pseudo-
dimension of odour units per cubic meter.(o.u/m3). For ambient concentrations it is reported
as Dilution to Threshold (D/T).
d) Odour unit
It is the concentration divided by the threshold.
e) Odour Intensity
Odour intensity is the strength of the perceived odour sensation. Perceived odour intensity is
the relative strength of the odour above the recognition threshold. It is related to the odorant
concentration. Generally odour intensity increases with the odorant concentration. The
relationship between intensity and concentration can be expressed as:
𝐼 = 10 log10 𝐶
Where,
I= Intensity;
C= Concentration of odorant (Odour units or D/T)
The odour intensity is usually stated according to a predetermined rating system. Widely used
scale for odour intensity is the following:
Barely perceptible
Slight
Moderate
Strong
Very strong
Odour Persistence: It is term used to describe the rate at which an odour’s perceived
intensity decreases as the odour is diluted. It can be represented as a ‘Dose-Response’
function, a relationship of odour concentration and odour intensity.
Odour Character: Odour character or quality is the property to identify an odour and
differentiates it from another odour of equal intensity.
For known compounds, the Odour strength can be reliably estimated by measuring the
concentration of the chemical, while, for mixtures of unknown substances, sensory method is
preferred.
Measurement of odour is standardized for source emission air samples and for ambient air at
the property line and in the community. Therefore, three basic odour limits may be
incorporated for compliance determining criteria:
Instrumental methods have relied mainly on the application of gas chromatography (GC),
including gas chromatography-mass spectrometry (GC-MS), since this mature separation
technology is capable of the efficient separation required for analysis of complex mixtures of
odour. In gas chromatography a mixture of volatile substances is injected into a column,
which separates the compounds based on their relative vapour pressures and polarities. The
compounds are then detected as peaks, which have specific retention times and peak areas,
which can be used for qualitative and quantitative determinations, respectively.
Accurate measurement of odorous compounds and their impact have been challenging
because these compounds possess widely varying physical and chemical properties and are
present at concentrations ranging from high parts-per-million (ppm) to low parts-per-billion
(ppb). Furthermore, each odorant has a unique odour and odour detection threshold which
means that compounds, even if present at the same concentration, may have markedly
different odour impacts.
The American Society for Testing and Materials (ASTM D-1391) static dilution / syringe
method was developed in 1978 and was withdrawn by the ASTM E-18 Committee on March
29, 1986; however, the procedure is still in use, principally in the USA.
For large area sources following methods can be used to reduce odour complaints excluding
development close to the site
Development close to the site is to be excluded. A reasonable “buffer zone” around the area
sources has to be determined. The actual size of the zone depends upon a number of factors,
including the size of the area from which odour emanates, the intensity of the odour being
emitted, the duration and frequency of the odour emissions, the actual process being
undertaken, the topography of the site, the weather conditions that prevails at the site. Green
belt development in the buffer zone may help at least partially to mitigate / obfuscate the
odour ensuring that the operation is carried out under the best management practices
Best management practices (BMP) vary depending upon the industry producing the odour.
For all new developments, BMPs starts with the site selection and the building of the
facilities.
Nozzles, sprayers and atomizers that spray ultra-fine particles of water or chemicals can be
used along the boundary lines of area sources to suppress odours.
Rotary atomizer is one such technique widely recommended for effective control of odour in
case of area sources. The Atomizer uses centrifugal action by a spinning inner mesh to force
droplets on to an outer mesh which "cuts" the water into atoms (Figure 7-1). The rotary
atomizer produces millions of microscopic droplets of water -- up to 238 billion from single
little droplets that are thinner than a human hair and a fine spray which covers up to 30m.
This creates a fine mist, which is more effective with minimal use of water and electricity. A
typical installation of rotary atomizer is shown in Figure 7-2.
There are a large number of chemicals and proprietary products that claim to reduce odour
when they are applied to area sources. Atmospheric odour that is contained in a restricted
area can be oxidized by atomization of the chlorine dioxide. Odour from sources such as
holding ponds, lagoons, and sewage pre or post treatment effluent can be controlled by
atomized spray of chlorine dioxide.
To reduce odour, chemicals have to be applied over very large area, the cost of materials and
labour would be very high. The large quantity of these compounds required could cause
pollution. The spray / atomizer techniques are used to conceal / mask odour also from
building and fugitive sources.
Figure:7-1Working of a rotary atomizer
In case of point sources such as that of industries, the odour-causing gas stream can be
collected through piping and ventilation system and made available for treatment. Dispersion
method is the simplest of the methods that can be adopted for odour abatement. This is
nothing but to release odorous gases from tall stack. It results in normal dispersion in the
atmosphere and consequent decrease in ground-level concentration below the threshold
value. Dispersal by stacks requires careful consideration of the location & meteorological
parameters, etc. In general, dispersion of odour emissions via chimneys is not a
recommended method.
An array of treatment technologies is available for control of odour from gas streams
collected through process ventilation systems. These include:
a) Mist filtration
b) Thermal oxidation/ Incineration
c) Catalytic oxidation
d) Bio filtration
e) Adsorption
f) Wet scrubbing/Absorption
g) Chemical treatment
h) Irradiation
i) Masking
j) Condensation
k) Green belt development
a) The volume of gas (or vapor) being produced and its flow rate
b) The chemical composition of the mixture causing the odour
c) The temperature
d) The water content of the stream
a) Mist Filtration
While gases cause most odour, problem may also result from aerosols in the fumes. Odorous
air streams frequently contain high concentration of moisture. If the vapour discharge can be
cooled below 40C, a substantial quantity of the water vapour will condense thereby reducing
the volume of gases to be incinerated. Mist filters can be used for this purpose. Mist filters
can also remove solids and liquids from gas stream. If the odour is caused by these particles,
then it will result in odour reduction also.
b) Incineration
Incineration is the oxidation of the odour into carbon dioxide and water by the combustion of
the odour with fuel and air. The reaction takes place at temperatures ranging from 750 oC to
850oC. This is generally above the auto-ignition temperature of most solvents and other
VOCs and is a reflection of the heat required to maintain the reaction at dilute concentrations
with additional process heat losses. In this regime, the destruction efficiency is almost 100%,
assuming adequate oxygen supply. In some cases, other compounds may be formed
depending on the mixture of fuel and air used the flame temperature and the composition of
the odour. These compounds may include carbon monoxide, oxides of nitrogen and sulfur
oxides.
c) Catalytic oxidation
Catalytic oxidation reaction can be forced to proceed at much lower temperatures (e.g.
200oC) in the presence of a catalyst (Figure 7-3). Thus, the advantage of this process over
thermal oxidation is the reduction in required energy input. Catalytic systems are therefore
more favorable where auto-thermal operation is not practical and heat cannot be
economically used elsewhere.
A number of transition and precious metal catalysts can be used in catalytic oxidizer to
destroy various VOCs over a wide range of process conditions.
d) Bio-filtration
This method is becoming an acceptable and successful way of reducing odours from
biological process. Bio-filtration is a natural process that occurs in the soil that has been
adopted for commercial use. Bio-filters contain micro–organisms that break down VOC’s
and oxidize inorganic gases and vapours into non–malodorous compounds such as water and
CO2. The bacteria grow on inert supports, allowing intimate contact between the odorous
gases and the bacteria. The process is self- sustaining. Bio-filters can be constructed using
various materials such as compost, straw, wood chips, peat, soil, and other inexpensive
biologically active materials. Two typical arrangements of bio-filters for odour control are
shown in Figure 7-4.
Another type of bio-filter is the soil-bed filter. Here the odorous gas stream is allowed to flow
through a porous soil with a typical depth of 60 cm. The bacteria in the soil are responsible
for the destruction of the odorous compounds.
e) Adsorption
A method that is suitable for controlling odorous substances, even at low concentrations is
adsorption on to activated carbon. However, the contaminated air stream must be free from
dusts and particulates that might clog the carbon particles. Regeneration of carbon for re-use
will produce either waste water, which will require further treatment before disposal, or a
concentrated vapour stream, which can be incinerated more cheaply than the original air
stream.
There are also systems that use activated alumina impregnated with potassium permanganate
for adsorption. The alumina absorbs the odorous substances so that the permanganate can
oxidize them, usually to carbon dioxide, water, nitrogen and sulfur dioxide, depending on
their composition. The alumina bed is replaced progressively as the permanganate is
exhausted. This has an advantage over carbon because no further treatment is needed; and
may offset the cost of alumina.
o Packed Towers are typically counter current scrubbers that utilize high
surface area media as a contact zone for the gas stream with suitable scrubbing
liquor. The media facilitates high efficiency mass transfer to provide >99.9%
removal of gaseous contaminants.
Absorption is applicable when the odorous gases are soluble or emulsifiable in a liquid or
react chemically in solution. Wet scrubbing is a useful process to handle acid gas streams,
ammonia or streams with solids that might foul other equipment. It has been suggested that
liquid scrubbing becomes economically attractive compared to incineration and adsorption of
connected to a blower. The inlet of the pipe is covered with anticorrosion mesh to avoid flies
and solid particle entry into the pipe leading to bio filter. A bio filter is developed using
wooden chips as media. Water is sprinkled occasionally to keep the media under wet
condition.
g) Chemical treatment
Injecting controlled quantities of chemicals such as chlorine or hydrogen peroxide into
process-gas stream can control odour. Similarly, unlike various other “odour control”
treatments, chlorine dioxide will destroy the odour at source. Chlorine dioxide is several
times more effective than chlorine and other commonly used treatments, and will not form
any hazardous by products, such as chlorinated organic, which can cause more problems than
the original odour itself.
Odours arising from water bodies can generally be eliminated by adding chlorine dioxide
solution directly to the odoriferous fluid. The first action of chlorine dioxide is to rapidly
oxidize the vapour gases dissolved in the fluid to their oxide form. As the dissolved gases are
oxidized the amount of chlorine dioxide will increase. The next action of chlorine dioxide is
the oxidation of small molecular material, and, as the amount of chlorine dioxide increases
further, the larger molecules and compounds are oxidized.
Due to this versatility, chlorine dioxide can be used in all aspects of odour control process,
from air scrubbers and wastewater treatment. However, Hydrogen Peroxide may be preferred
over Chlorine Dioxide due to toxicity of organo-chlorides.
- Inorganic
Hydrogen Sulphide
5H2S + 8 ClO2 → 5H2SO4 + 8 Cl- + 4H2O
pH 5-9, min 2.7 ppm of ClO2 oxidises 1.0 ppm of sulfide.
No colloidal sulfur formed.
- Organic
Reactions are slower and proceed in stepwise fashion.
- Inorganic
Alkaline pH = 10-11 conditions give fast reaction with removal efficiencies 97.0- 99.9%
- Organic
Reactions proceed in stepwise fashion.
Mercaptans RSH
First, dissolving
RSH + NaOH → RSNa + H2O
Next, oxidation
2RSNa + H2 O2 → RSSR + 2NaOH (Dialkyldisulfide)
Reaction is very fast and can occur in the scrubber.
RSSR is odorous and must be oxidized further.
h) Irradiation / Neutrapol
Basically ultra-violet radiation forms ozone. Ozone, is a very re-active form of oxygen, it
exchanges electrons with target molecules. Ultra-violet applications for waste purification
require generally high capital expenditure to form chambers to hold gases requiring treatment
for about 3-4 minutes. If the rate of gas flow is variable, the treatment may be ineffective.
Now days, neutrapol is used instead of ozone which is harmless and non-toxic. Neutrapol is a
monomer. It forms long chain molecules which carry a positive charge. Generally, the
molecules of target gases and surfaces are negatively charged. Since unlike charges attract,
the Neutrapol molecules are attached to the target molecules. Thus, unlike the traditional
method of using a perfume to overpower an unpleasant odour with a pleasant smell, a true
chemical change takes place.
Ammonia type: The volatile, odorous elements are combined with an organic acid
radical to form a non- odorous compound which is non-volatile.
-NH + R - COOH → R + COONH
Hydrogen Sulfide: The hydrogen sulfide is converted into a complex organic sodium
salt incorporating sodium metabysulfide, resulting in a non- volatile, non-odourous
and non-poisonous compound.
HS + R-COONa → NaS + NaHS
Methyl Mercaptans: The mercapatns are very unpleasant and are commonly produced
by rotted proteins (e.g. smells of rotten fish, public urinals)
CHSH + R – COONa → CH S Na
The gases are converted to a complex organic salt.
Neutrapol is distinguished from other neutralizers by its ability to deodorize not just one type
of gas but a wide range of gases, acidic, neutral and alkaline, automatically and
simultaneously. It can be used in a number of ways: add Neutrapol to recyclable water in
scrubber systems; dilute and surface spray; use during the transportation and/or loading
sludge; use during cleaning; continually drip Neutrapol into waste water by using an
automatic dripping system or periodically pour into waste water daily.
i) Condensation
Condensation is the process of converting a gas or vapour to liquid. Any gas can be reduced
to a liquid by sufficiently lowering its temperature and / or increasing pressure. The most
common approach is to reduce the temperature of the gas stream, since increasing the
pressure of a gas can be expensive.
Condensers are simple, relatively inexpensive devices that normally use water or air to cool
and condense a vapour stream. Since these devices are usually not required or capable of
reaching low temperatures (below 38ºC), high removal efficiencies of most gaseous
pollutants are not obtained unless the vapours will condense at high temperatures.
Condensers are typically used as pretreatment devices in order to reduce the cost of the
control system. They can be used ahead of adsorbers, absorbers and incinerators to reduce the
total gas volume to be treated.
- Acacia farnesiana (Mexican plant): It is a type of bush with yellow colored fragrant
flowers. It does not have rich canopy but very effective for counteracting smell. Its
limitation is seasonality and thorny nature.
- Melaleuca species: It has sweet fragrance and thin canopy in India.
- Pine, Cedar, Junipers: They have excellent canopy and protection. Its limitation is
site specificity.
- Eucalyptus: It can be used as very good belt and can also be used as per odour source.
Its limitation is site specificity and height in the urban neighborhood.
- Hedges, Herbs (Tulsi, Turmeric etc.) can also be used for counteracting odour.
- Vetiver: This plant is a king of perfumes for inactivating other odours. It affects the
nervous system and relieves fatigue. It is used as key species in aromatherapy.
- Nerium (Kaner): This plant may or may not have a thick canopy but has excellent
results with vehicular pollution and experimented at National Botanical Research
Institute, Lucknow.
- Acacia auriculiformis, Bamboo, Pongamia, Pininata, Neem and Casuarina etc
8
STUDIES CARRIED OUT IN INDIA
The present production capacity of Andhra Pradesh Paper Mills Limited is 1,00,000 TPA.
The Andhra Pradesh Paper Mills Limited has installed a Non Condensable Gases Handling
and Incineration system including collection, transportation and incineration to minimize
odour.
Non Condensable Gases (NCG)
Constituents of NCG are Hydrogen Sulphide, Methyl Mercaptans Dimethyl Sulphide and
Dimethyl Disulphide.
Non Condensable Gases are normally released in Pulp and Paper industry from pulping and
chemical recovery sections.
These gases are classified into strong NCG and Weak NCG.
Handling of NCG includes identifying the sources, making measurements and installing
suitable system for collection and burning.
Measurement of NCG
Detailed analysis was carried out for Hydrogen Sulphide, Methyl Mercapatan, Dimethyl
Sulphide & Dimethyl disulphide and is presented below:
Evaporators
A shell and tube condenser is installed for removal of water vapour before incineration.
Digesters
Study carried out by Central Pulp & Paper Research Institute, Saharanpur
The main NCG released during pulping process are given below:
Digester CH3SH, CH3OH
Evaporator H2S,CH3’2S2, CH3’2S, CH3OH
Black Liquor Storage Tank H2S, CH3SH, CH3’2S
Recovery Boiler H2S CH3SH, CH3’2S
Smelt Dissolving Tank H2S, CH3SH
Lime Kiln H2S, CH3SH
Table: 8-2
Generation of NCG in Fibrous Raw Materials used by Pulp & Paper Industry
NCG Digester Relief Digester Blow
Methyl Mercaptans (CH3SH) 0.2-15 ppm 15-1,500 ppm
Dimethyl Sulphide (CH3)2S 10-2,000 ppm 50-12,000 ppm
Methanol (CH3OH) 15-1,000 ppm 50-10,000 ppm
Table: 8-3
Typical compounds generating odour in sugar industry are acetic acid, ethyl alcohol / butyl
alcohol, bacterial decomposition of organic matter (stale cane smell) & bacterial
decomposition of sulphur compounds (H2S).
Causes of odour are stale cane, bad mill sanitation, bacterial growth in the interconnecting
pipes & unattended drains etc.
Remedial Measures
Better cane management to avoid staling of sugar
Use of mill sanitation bio-cides to minimize the growth of aerobic / anaerobic micro–
organisms
Steaming of major pipe lines
Proper cleaning of drains
Regular use of bleaching powder in the drains to avoid growth of sulphur
decomposing micro-organisms to control H2S generation.
Advantages:
Odour reduction
Better recovery
Lower overall losses
Preservation of juice purity from primary to mixed juices ultimately resulting in lower
losses
Result showing operational data of Daurala Sugar Factory
Crushing Season Pol(% Cane) Recovery Reduction Purity Drop (Primary Juice to Mixed Juice)
96-97 12.64 10.46 1.86
97-98 12.77 10.69 1.81
98-99 12.18 10.12 1.63
99-00 12.342 10.47 1.59
00-01 13.12 11.17 1.52
01-02 12.83 10.83 1.47
02-03 12.67 10.60 1.34
Table: 8-5
Distillery factories:
Remedial Measures:
Better housekeeping by regular steaming of all fermentation equipment
Regular steaming of all fermentation equipment.
Use of efficient biocides to control bacterial contamination.
Control of temperature during fermentation to avoid in-activation / killing of yeast.
Avoiding staling of fermented wash.
Regular use of bleaching powder in the drains to avoid generation of putrefying
micro-organisms.
Advantages:
Comparative reduction in odour
Better fermentation efficiency
Better recovery
8.3 Case Study – Odour Control in Domestic Solid Waste Treatment Plant,
Chennai
a) Olfaction
b) Gustation
c) Somatosensation
d) None of the above
a) Air pollution
b) Water pollution
c) Noise pollution
d) Soil pollution
a) Solid
b) Liquid
c) Semi-solid
d) Gaseous
a) Aerobic
b) Anaerobic
c) Secondary
d) Catalytic
a) Point
b) Area
c) Building
d) Fugitive
a) Inorganic Salts
b) Inorganic acids
c) Organic matter
d) None of the above
a) Maximum
b) Minimum
c) Threshold
d) Standard
a) mg/m3
b) ppm
c) ppb
d) o.u/m3
a) 1
b) 0
c) 10
d) 100
a) 1-propanol
b) 1-butanol
c) Ethyl- mercaptan
d) Hydrogen Sulphide
a) Odour persistence
b) Hedonic tone
c) Odour character
d) Annoyance
14) Commonly used instrumental method for odour measurement is
a) GCMS
b) Chemical titration
c) NDIR
d) Chemiluminescence
15) Odour control equipment used for area sources
a) Incinerator
b) Scrubber
c) Rotary atomizer
d) Chemical treatment
16) It is an effect odour control technology in which odorous compounds are combusted
with/without fuel and air.
a) Catalytic oxidation
b) Waste burning
c) Incineration
d) Mist filtration
a) Hydrogen peroxide
b) Activated carbon
c) Zeolite
d) Resin
18) Typical by product gas cleaning plants uses to clean and cool gases
a) Chemical
b) Baghouse
c) Wet scrubber
d) Bio-filter
a) Potassium chlorate
b) Sodium chloride
c) Phenol
d) Chlorine dioxide
a) Calcium hypochlorite
b) Sodium hypochlorite
c) Calcium hydroxide
d) Neutrapol
8) State the reaction for odour control by chlorine dioxide for inorganic compound.