MARPOL 73/78 Annex II Procedures and Arrangements Manual Template
MARPOL 73/78 Annex II Procedures and Arrangements Manual Template
Foreword
This document is a template to assist the shipowner/operator/designer in preparing a
Procedures and Arrangements Manual demonstrating compliance with the requirements of
MARPOL Annex II. The Manual must be approved by either the relevant flag Administration
for the vessel or by a classification society delegated to act on behalf of the flag
Administration for IBC Code certification. To assist in this process, the completed template
should be submitted to an ABS Engineering Office for review.
The standard format for the manual is contained in Appendix 4 of MARPOL Annex II. The
following template repeats the standard format as written and also includes added guidance
provided by ABS for the preparer of the document to facilitate the subsequent engineering
review.
Disclaimer
This document has been developed solely as guidance for the shipowner/operator/designer
preparing a Procedures and Arrangements Manual as required by the relevant sections of
MARPOL Annex II. Users should refer to the applicable sections of MARPOL as necessary.
Users are also urged to consult with their local ABS engineering office should more detailed
interpretations be required. Any variation between applicable regulations and the information
provided in this document is unintentional, and, in the case of such variations, the
requirements of the regulations govern. This guidance does not constitute advice by ABS and
may not be relied upon to create a contractual right or benefit enforceable by any person.
The front cover and this page are to be deleted prior to submission for review.
-2- ABS MARPOL Annex II – P & A Manual Template
MARPOL 73/78 ANNEX II PROCEDURES & ARRANGEMENTS MANUAL TEMPLATE
Vessel IMO No.:
Name:
The text in BLACK is verbatim from MARPOL Annex II Appendix 4 and must be
maintained in the Manual for each ship.
The text in RED italics is verbatim from MARPOL Annex II Appendix 4 and must be edited
as necessary for each ship.
The text in BLUE has been added by ABS as guidance/recommendations. This text
should be deleted or edited as necessary prior to submission of the document for
review.
The format consists of a standardized introduction and index of the leading paragraphs to
each section. MARPOL Annex II Appendix 4 requires that this standardized part be
reproduced in the Manual of each ship and that it be followed by the contents of each section
as prepared for the particular ship.
When a section is not applicable, “NA” must be entered so as not to lead to any disruption of
the numbering as required by the standard format.
Where the paragraphs of the standard format are printed in italics, the required information
must be provided for that particular ship. The contents will vary from ship to ship because of
design, trade and intended cargoes.
Where the text is not in italics, that text of the standard format must be copied into the
Manual without any modification.
Name of Ship
IMO Number
Port of Registry
Year of Build
Gross Tonnage
Deadweight
Tonnage
Length (B.P.)
Length (O.A.)
Classification
Notation
Introduction
1. The International Convention for the Prevention of Pollution from Ships, 1973, as
modified by the Protocol of 1978 relating thereto (hereinafter referred to as MARPOL
73/78) was established in order to prevent the pollution of the marine environment by
discharges into the sea from ships of harmful substances or effluents containing such
substances. In order to achieve its aim, MARPOL 73/78 contains six Annexes in
which detailed regulations are given with respect to the handling on board ships and
the discharge into the sea or release into the atmosphere of six main groups of harmful
substances, i.e. Annex I (Mineral oils), Annex II (Noxious Liquid Substances carried
in bulk), Annex III (Harmful substances carried in packaged forms), Annex IV
(Sewage), Annex V (Garbage) and Annex VI (Air Pollution).
3. Annex II requires that each ship which is certified for the carriage of noxious liquid
substances in bulk shall be provided with a Procedures and Arrangements Manual,
hereinafter referred to as the “Manual”.
4. This Manual has been written in accordance with regulation 14 of Annex II and is
concerned with the marine environmental aspects of the cleaning of cargo tanks and
the discharge of residues and mixtures from these operations. The Manual is not a
safety guide and reference shall be made to other publications specifically to evaluate
safety hazards.
5. The purpose of the Manual is to identify the arrangements and equipment required to
enable compliance with Annex II and to identify for the ship’s officers all operational
procedures with respect to cargo handling, tank cleaning, slops handling, residue
discharging, ballasting and de-ballasting, which must be followed in order to comply
with the requirements of Annex II.
6. In addition, this Manual, together with the ship’s Cargo Record Book and the
Certificate issued under Annex II*, will be used by Administrations for control
purposes in order to ensure full compliance with the requirements of Annex II by this
ship.
7. The master shall ensure that no discharges into the sea of cargo residues or
residue/water mixtures containing Category X, Y or Z substances shall take place,
unless such discharges are made in full compliance with the operational procedures
contained in this Manual.
8. This Manual has been approved by the Administration and no alteration or revision
shall be made to any part of it without the prior approval of the Administration.
*Include only the Certificate issued to the particular ship: i.e. The International Pollution Prevention Certificate
for the carriage of Noxious Liquid Substances in bulk or the Certificate of Fitness for the Carriage of Dangerous
Chemicals in Bulk or the International Certificate of Fitness for the Carriage of Dangerous Chemicals in Bulk.
Index of Sections
4. Procedures relating to the cleaning of cargo tanks, the discharge of residues, ballasting
and deballasting
Addenda
SECTION 1:
Main Features of MARPOL 73/78 Annex II
1.1 The requirements of Annex II apply to all ships carrying noxious liquid substances in
bulk. Substances posing a threat of harm to the marine environment are divided into
three categories, X, Y and Z. Category X substances are those posing the greatest
threat to the marine environment, whilst Category Z substances are those posing the
smallest threat.
1.2 Annex II prohibits the discharge into the sea of any effluent containing substances
falling under these categories, except when the discharge is made under conditions
which are specified in detail for each category. These conditions include, where
applicable, such parameters as:
.1 the maximum quantity of substances per tank which may be discharged into
the sea;
1.3 For certain sea areas identified as “special area” more stringent discharge criteria
apply. Under Annex II the special area is the Antarctic area.
1.4 Annex II requires that every ship is provided with pumping and piping arrangements
to ensure that each tank designated for the carriage of Category X, Y and Z substances
does not retain after unloading a quantity of residue in excess of the quantity given in
the Annex. For each tank intended for the carriage of such substances an assessment
of the residue quantity has to be made. Only when the residue quantity as assessed is
less than the quantity prescribed by the Annex may a tank be approved for the
carriage of a Category X, Y or Z substance.
1.6 To enable the requirement of paragraph 1.5 to be met, this Manual contains in Section
2 all particulars of the ship’s equipment and arrangements, in Section 3 operational
procedures for cargo unloading and tank stripping and in Section 4 procedures for
discharge of cargo residues, tank washing, slops collection, ballasting and
deballasting as may be applicable to the substances the ship is certified fit to carry.
1.7 By following the procedures as set out in this Manual, it will be ensured that the ship
complies with all relevant requirements of Annex II to MARPOL 73/78.
-8- ABS MARPOL Annex II – P & A Manual Template
MARPOL 73/78 ANNEX II PROCEDURES & ARRANGEMENTS MANUAL TEMPLATE
Vessel IMO No.:
Name:
This section shall contain a brief description of the cargo area of the ship with the
main features of the cargo tanks and their positions.
Line or schematic drawings showing the general arrangement of the ship and
indicating the position and numbering of the cargo tanks and heating arrangements
shall be included.
2.3 Description of cargo pumping and piping arrangements and stripping system
This section shall contain a description of the cargo pumping and piping
arrangements and of the stripping system. Line or schematic drawings shall be
provided showing the following and be supported by textual explanation where
necessary:
.5 location of suction points of cargo lines and stripping lines inside every cargo
tank;
This section shall contain a description of the ballast tanks and ballast pumping and
piping arrangements.
Line or schematic drawings and tables shall be provided showing the following:
.1 a general arrangement showing the segregated ballast tanks and cargo tanks
to be used as ballast tanks together with their capacities (cubic meters);
.3 pumping capacity for those cargo tanks which may also be used as ballast
tanks; and
2.5 Description of dedicated slop tanks with associated pumping and piping arrangements
This section shall contain a description of the dedicated slop tank(s), if any, with the
associated pumping and piping arrangements. Line or schematic drawings shall be
provided showing the following:
.1 which dedicated slop tanks are provided together with the capacities of such
tanks;
2.6 Description of underwater discharge outlet for effluents containing Noxious Liquid
Substances
This section shall contain information on position and maximum flow capacity of the
underwater discharge outlet (or outlets) and the connections to this outlet from the
cargo tanks and slop tanks. Line or schematic drawings shall be provided showing
the following:
[This section has been deleted from the revised Manual requirements and is
no longer required.]
2.8 Description of cargo tank ventilation system
This section shall contain a description of the cargo tank ventilation system.
Line or schematic drawings and tables shall be provided showing the following and
supported by textual explanation if necessary:
.1 the noxious liquid substances the ship is certified fit to carry having a vapour
pressure over 5 kPa at 20°C suitable for cleaning by ventilation to be listed in
paragraph 4.4.10 of the Manual;
.4 the minimum flow rate of the ventilation system to adequately ventilate the
bottom and all parts of the cargo tank;
.6 the method of ventilating the cargo pipeline system, pumps, filters, etc; and
2.9 Description of tank washing arrangements and wash water heating system
This section shall contain a description of the cargo tank washing arrangements,
wash water heating system and all necessary tank washing equipment.
.5 the number of cleaning machines and their location required for ensuring
complete coverage of the cargo tank walls;
This section shall contain procedures to be followed including the pump and cargo
unloading and suction line to be used for each tank. Alternative methods may be
given.
The method of operation of the pump or pumps and the sequence of operation of all
valves shall be given.
This section shall contain procedures to be followed during the stripping of each
cargo tank.
This section shall contain information on the heating requirements of cargoes which
have been identified as being required to be at a certain minimum temperature
during unloading.
Information shall be given on control of the heating system and the method of
temperature measurement.
3.5 Procedures to be followed when a cargo tank cannot be unloaded in accordance with
the required procedures
This section shall contain information on the procedures to be followed in the event
that the requirements contained in Sections 3.3 and/or 3.4 cannot be met due to
circumstances such as the following:
The Cargo Record Book shall be completed in the appropriate places on completion
of any cargo operation.
SECTION 4:
Procedures Relating to the Cleaning of Cargo Tanks,
the Discharge of Residues, Ballasting and Deballasting
4.1 This section contains operational procedures in respect of tank cleaning, ballast and
slops handling which must be followed in order to ensure compliance with the
requirements of Annex II.
4.2 The following paragraphs outline the sequence of actions to be taken and contain the
information essential to ensure that noxious liquid substances are discharged without
posing a threat of harm to the marine environment.
4.3 [This sub-paragraph has been deleted from the revised Manual requirements.]
4.4 The information necessary to establish the procedures for discharging the residue of
the cargo, cleaning, ballasting and deballasting the tank, shall take into account the
following:
.1 Category of substance
The category of the substance should be obtained from the relevant Certificate.
The contents of this section will depend on the design of the ship and whether
it is a new ship or existing ship (see flow diagram and pumping/stripping
requirements).
.3 Vessel within or outside a special area
This section shall contain instructions on whether the tank washings can be
discharged into the sea within a special area (as defined in Section 1.3) or
outside a special area. The different requirements shall be made clear and
will depend on the design and trade of the ship.
This section shall identify those substances the residues of which are required
to be prewashed and discharged to a reception facility.
This section contains information on the use and disposal of cleaning agents
(e.g. solvents used for tank cleaning) and additives to tank washing (e.g.
detergents).
This section shall make reference to all substances suitable for the use of
ventilation procedures.
4.5. Having assessed the previous information, the correct operational procedures to be
followed should be identified using the instructions and flow diagram of Section 5.
Appropriate entries shall be made in the Cargo Record Book indicating the procedure
adopted.
SECTION 5:
Information and Procedures
This section shall contain procedures, which will depend on the age of the ship and pumping
efficiency. Examples of the flow diagram referred to in this section are given at Addendum A
and incorporate comprehensive requirements applicable to both new and existing ships. The
Manual for a particular ship shall only contain those requirements specifically applicable to
that ship.
Information relating to melting point and viscosity, for those substances which have a melting
point equal to or greater than 0°C or a viscosity equal or greater than 50 mPa.s at 20°C, shall
be obtained from the shipping document.
Table 1: [This Table has been deleted from the revised Manual
requirements.]
Stripping quantity
Tank no. * Capacity (m3)
(liters)
D is c h a r g e t a n k a n d
p ip in g t o m a x im u m
e x t e n t p o s s ib le
A p p ly
R e s id u e is C a t. X Yes
C D P 1 (a ) o r 3
N o
S o lid if y i n g o r A p p ly
R e s id u e is C a t. Y Yes Yes
H ig h ly V is c o u s C D P 1 (a ) o r 1 (b )
No
A p p ly
No
C D P 2 (a ) o r 3
S h ip k e e l la id A p p ly
R e s id u e is C a t . Z Y es Yes
a fte r 0 1 /0 1 /2 0 0 7 C D P 2 (a ) o r 3
No
No A p p ly
C D P 2 (a ), 2 (b ) o r 3
N o d is c h a rg e
R e s id u e is O S Y es
r e q u ir e m e n t s
No
N o t r a n s p o r t a l lo w e d
Stripping Requirements (in liters)
Ship Details
Category X Category Y Category Z
4. The quantities of wash water used shall not be less than those specified in
paragraph 20 or determined according to paragraph 21.
10. Tanks shall be washed with hot water (temperature at least 60°C), unless the
properties of such substances make the washing less effective.
11. The quantities of wash water used shall not be less than those specified in
paragraph 20 or determined according to paragraph 21.
12. After prewashing, the tanks and lines shall be thoroughly stripped.
13. Washing with a recycled washing medium may be adopted for the purpose of
washing more than one cargo tank. In determining the quantity, due regard
must be given to the expected amount of residues in the tanks and the
properties of the washing medium and whether any initial rinse or flushing is
employed. Unless sufficient data are provided, the calculated end
concentration of cargo residues in the washing medium shall not exceed 5%
based on nominal stripping quantities.
14. The recycled washing medium shall only be used for washing tanks having
contained the same or similar substance.
16. All tank surfaces shall be washed by means of a rotary jet(s) operated at
sufficiently high pressure. The recycling of the washing medium may either be
within the tank to be washed or via another tank, e.g. a slop tank.
17. The washing shall be continued until the accumulated throughput is not less
than that corresponding to the relevant quantities given in paragraph 20 or
determined according to paragraph 21.
18. Solidifying substances and substances with viscosity equal to or greater than
50 mPa.s at 20°C shall be washed with hot water (temperature at least 60°C)
when water is used as the washing medium, unless the properties of such
substances make the washing less effective.
19. After completing the tank washing with recycling to the extent specified in
paragraph 17, the washing medium shall be discharged and the tank
thoroughly stripped. Thereafter, the tank shall be subjected to a rinse, using
clean washing medium, with continuous drainage and discharged to a
reception facility. The rinse shall, as a minimum, cover the tank bottom and be
sufficient to flush the pipelines, pump and filter.
r= the residual quantity per tank in m3. The value of r shall be the
value demonstrated in the actual stripping efficiency test, but
shall not be taken lower than 0.100 m3 for a tank volume of 500
m3 and above, and 0.040 m3 for a tank volume of 100 m3 and
below. For tank sizes between 100 m3 and 500 m3 the minimum
value of r allowed to be used in the calculations is obtained by
linear interpolation.
V= tank volume in m3
The table below is calculated using the formula with a k factor of 1 and may be used
as an easy reference.
21. Verification testing for approval of prewash volumes lower than those given in
paragraph 20 may be carried out to the satisfaction of the Administration to
prove that the requirements of regulation 13 are met, taking into account the
substances the ship is certified to carry. The prewash volume so verified shall
be adjusted for other prewash conditions by application of the factor k as
defined in paragraph 20.
ADDENDUM C
Ventilation Procedures
This addendum to the Manual shall contain ventilation procedures based on Appendix 7 of
Annex II. The procedures shall contain specific requirements for the use of the cargo tank
ventilation system, or equipment, fitted on the particular ship and shall include the following: