UNIT

Qty (Nos.) as No. Of No.of

Sr.No Name of tool and Equipment Remark
per syllabus available items Shortage

Allen Key set of 12 pieces 2 mm to 14

1
mm

2 Calliper inside with spring 15 cm 6 nos.

Callipers outside with spring 15 cm 6

3
nos.
Center Punch. 10 mm. Dia. x 100 mm 6
4
nos.
5 Dividers with spring 15 cm 6 nos.
Electrician Screw Driver 250 mm 6
6
nos.
Hammer ball peen with handle 0.5 kg 6
7
nos.
Hands file for Second cut flat 20 cm. 6
8
nos.
Philips Screw Driver set of 5 pieces 100
9
mm to 300 mm 6 nos.
10 Pliers combination 20 cm. 6 nos.
Screw driver Blade 20 cm. X 9 mm. 6
11
nos.
Screw driver Blade 30 cm. X 9 mm. 6
12
nos.
13 Scriber 15 cm 6 nos.
Spanner D.E. set of 12 pieces 6mm to
14
32mm 6 nos.
Spanner, ring set of 12 6 to 32 mm.
15
(metric) 6 nos.
Spanners socket with speed handle, T-
16 bar, ratchet and universal set of 28
pieces with box

17 Steel rule 30 cm inch and metric 6 nos.

Steel tool box with lock and key

18
(folding type) 400x200x150 mm 6 nos.

19 Wire cutter and stripper

Adjustable spanner (pipe wrench) 350
20
mm 2 nos.
AC alternator slip ring puller Variable 1
21
no.
Air blow gun with standard accessories
22 Trigger operated with interchangeable
nozzles 1 no.
 Qty (Nos.) as No. Of No.of
Sr.No Name of tool and Equipment Remark
per syllabus available items Shortage

Allen Key set of 12 pieces 2mm to

23
14mm 2 nos.
Ammeter DC with external shunt 300A/
24
60A 4 nos.
Air ratchet with standard accessories 2
25
nos.
Air impact wrench with standard
26
accessories. 2 nos.
27 Anvil with Stand
28 Auto Electrical test bench

Battery –charger Capable to charge

29
batteries from 5AH – 150AH. 2 nos.

30 Blow Lamp 1 litre 2 nos.

31 Belt Tensioner gauge 1 no.
32 Car Jet washer with standard accessories

Chain Pulley Block capacity with tripod

33
stand
34 Chisel flat 10 cm 4 nos.
Circlip pliers Expanding and contracting
35
15cm and 20cm 4 each
36 Cleaning tray 45x30 cm. 4 nos.
Compression testing gauge suitable for
37 diesel Engine with standard accessories
2 nos.
Copper bit soldering iron 0.25 Kg 2
38
nos.
Cylinder bore gauge capacity 20 to 160
39
mm 1 no.

Cylinder liner- Dry & wet liner, press

40
fit & slide fit liner 1 each (consumable)

41 Depth micrometer 0-25mm 1 no.

Dial gauge type 1 Gr. A (complete with
42 clamping devices and with magnetic
stand) 1 no.

Different type of Engine Bearing model

43
10 Different types on board 1 set

Different type of piston model 5

44
Different Typeson board 1 set
45 Drift Punch Copper 15 Cm 2 nos.
Drill twist (various sizes) 1.5 mm to 8
46
mm by 0.5mm 4 nos.
Electric Soldering Iron 230 V 60 watts
47
230 V 25 watts 2 each
 Qty (Nos.) as No. Of No.of
Sr.No Name of tool and Equipment Remark
per syllabus available items Shortage
48 Electric testing screw driver 4 nos.
Engineer’s square Blade size 15 cm 4
49
nos.
50 Engineers stethoscope 1 no.
51 Feeler gauge 20 blades (metric) 4 nos.
52 File flat , bastard 20 cm 4 nos.
File, half round ,second cut 20 cm 4
53
nos.

54 File, Square second cut 20 cm 4 nos.

55 File, Square round 30 cm 4 nos.
File, triangular , second cut 15 cm 4
56
nos.

Files assorted sizes and types including

57
safe edge file (20 No’s) 2 each

58 Flat File , second cut 25 cm 4 nos.

59 Flat File , bastard 35 cm 4 nos.
Fuel feed pump for Diesel Hand
60
operated Plunger Type 1 no.
Fuel injection pump (Diesel) inline 4/6
61 cylinders RSV Mechanical Pneumatic
Governor Type. 1 no.
Fuel injection pump VE pump /
Distributor fuel rotary pump (DPC)
62
pumps / along with special tools and
accessories
63 Grease Gun 2 nos.
Grease Gun heavy duty trolley type 10
64
kg capacity 1 no.
65 Growler 2 nos.
Hacksaw frame adjustable 20-30 cm 10
66
nos.
67 Hammer Ball Peen 0.75 Kg 4 nos.
68 Hammer Chipping 0.25 Kg 5 nos.
Hammer copper with handle 1 Kg 4
69
nos.
70 Hammer Mallet 4 nos.
71 Hammer Plastic 4 nos.
Hand operated crimping tool/wire (i) up
72
to 4mm (ii) up to 10mm 2 each
73 Hand vice Up to 37 mm 2 nos.
Hollow Punch set of seven pieces 6mm
74
to 15mm 2set
Injector – Multi hole type, Pintle type 4
75
each
76 Injector testing set (Hand tester) 1 no.

Insulated Screw driver 20 cm x 9mm

77
blade 4 nos.
Insulated Screw driver 30 cm x 9mm
78
blade 4 nos.
Lifting jack screw 3 ton, 5ton & 20
79
Ton 1 each
Magneto spanner set with 8 spanners
80
1set
81 Magnifying glass 75mm 2 nos.
82 Multimeter digital LCD Display 5 nos.

83 Oil can 0.5/0.25 liter capacity 4 nos.

Automotive oil pump for dismantling

84
and assembling. 2 nos.

85 Outside micrometer 0 to 25 mm 2 nos.

86 Outside micrometer 25 to 50 mm 2 nos.

87 Outside micrometer 50 to 75 mm 1 no.

88 Outside micrometer 75 to 100 mm 1 no.

Philips Screw Driver set of 5 pieces

89 (pozidrivand torx drive) 100 mm to 300
mm 2 nos.
90 Piston ring compressor 2 nos.
Piston Ring expander and remover. 2
91
nos.
92 Piston Ring groove cleaner. 1 no.
93 Pliers flat nose 15 cm 2 nos.
94 Pliers round nose 15 cm 2 nos.
95 Pliers side cutting 15 cm 2 nos.
Portable electric drill Machine Upto
96
10mm (heavy duty) 1 no.
97 Prick Punch 15 cm 4 nos.
98 Punch Letter 4mm (Number) 2 sets

Radiator cut section-cross flow

99 Radiator with sectioned side tanks,
radiator core. 1 no.

Radiator cut section-down flow

100 Radiator with sectioned upper & lower
tanks, radiator core and cap.1 no.

101 Radiator pressure cap LMV 2 nos.

102 Scraper Triangular 25 cm 2 nos.
103 Scriber 15 cm 2 nos.
 Qty (Nos.) as No. Of No.of
Sr.No Name of tool and Equipment Remark
per syllabus available items Shortage

Scriber with scribing black universal 2

104
nos.
105 Set of stock and dies -Metric 2sets
106 Sheet Metal Gauge 2 nos.
Spanner T. flocks for screwing up and
107
upscrewing inaccessible 2 nos.
108 Spanner, adjustable 15cm 2 nos.
Spark plug spanner 14mm x 18mm x
109
Size Long bit for Alto/800 2 nos.

Starter motor axial type, pre-engagement

110
type & Co-axial type 1 each

Steel measuring tape in a case 10 meter

111
2 nos.

112 Steel rule 15 cm inch and metric 4 nos.

113 Straight edge gauge 2 ft. 2 nos.
114 Stud extractor set of 3 2sets
115 Stud remover with socket handle 1 no.

Surface gauge with dial test indicator

116
plunger type 0.01 mm 4 nos.

117 Tachometer (Counting type) 1 no.

Tandem master cylinder with booster 4
118
nos.
119 Thermostat 2 nos.
120 Thread pitch gauge Metric 2 nos.
121 Timing lighter 2 nos.
Torque wrenches 5-35 Nm, 12-68 Nm
122
& 50225 Nm 1 each

Turbocharger cut sectional view Latest

123 WGT type to show turbine, impeller and
compressor wheels. 1 no.

Tyre pressure gauge with holding nipple

124
2 nos.
Universal puller for removing pulleys,
125
bearings 1 no.
V’ Block 75 x 38 mm pair with Clamps
126
2 nos.
Vacuum gauge 0 to 760 mm of Hg. 2
127
nos.
128 Valve Lifter 1 no.
Valve spring compressor universal 1
129
no.
 Qty (Nos.) as No. Of No.of
Sr.No Name of tool and Equipment Remark
per syllabus available items Shortage

Vernier calliper 0-300 mm with least

130
count 0.02mm 4 nos.
131 Vice grip pliers 2 nos.
Automotive Water pump for dismantling
132
and assembling 4 nos.
133 Wire Gauge (metric ) 2 nos.
Work bench 250 x 120 x 60 cm with 4
134
vices 12cm Jaw 4 nos.

Working model of Air Brake Assembly

Two brake drums, vehicular air
compressor driven by suitable Electric
135
Motor, air dryer, brake chamber . stop
light, different valves, air pressure
gauges. With all accessories. 1no.

Alternator assembly used for LMV

136
Alternator (>50 Amp) 1 no.
Carburetor – Solex, Mikuny for
dismantling and assembling Solex,
137
Mikuny for dismantling and assembling
1 Each
Chain Pulley Block-3 ton capacity with
138 tripod stand 3 ton capacity with tripod
Stand 1 no.

Cut section Model of Mock layout of a

motor car –electrical system working
model Wiring with parts and accessories
of a car to be arranged according to the
electrical circuit of a car. Working of
139
Self-starter, Alternator, Wiper Motor,
Horn, lighting system, sparks from plug
to be shown with Distributor & battery.
Should be mounted on suitable table 1
no.

Cut section models of shock absorbers

140
1 no.
Cut section of cross ply and radial tyres
141
1 no.

Cut section working model of automatic

transmission Gear box Sectioned to
142
show the internal mechanism of forward
and reverse speeds. 1 no.
 Cut section working model of
centrifugal clutch assembly. Centrifugal
143
Clutch sectioned to show the internal
details 1 no.
Cut section working model of
Diaphragm clutch assembly. Diaphragm
144
Clutch sectioned to show the internal
details 1 no.
Cut section working model of Single
plate clutch assembly Single plate
145
Clutch sectioned to show the internal
details 1 no.
Demonstration board of electronic
Ignition system, ignition coil With HT
146 coil, HT wires, Spark Plugs, ignition
switch, coil, distributor, battery, and
wiring.1 no.
Demonstration board of MPFI system
With injectors, rail, inlet manifold,
147 throttle body, distributor, ECU, purge
valve, sensor, crank pulley, fuel tank
module.1 no.

Disk brake in working condition with

caliper assembly with all parts
148 Exhibiting Brake disc, Caliper assembly,
tandem master cylinder, brake hoses, oil
bottle, pedal, etc. 1 nos.

Drum brake assembly in Working

Condition Brake drum, tandem master
149
cylinder, oil container, brake hose, brake
pedal. 1 no.
Front axle ( Rzeeppa Joint) with stand
150 for Dismantling and assembly Rzeppa
joint of LMV. 1 no.
Full floating axle and semi-floating axle
assembly Drum & axle casing should be
151
with all components in working
condition.1 no.

Functional/experiment model of
different type of sensors. With Different
type of sensors like Throttle Position
Sensor, Manifold Absolute Pressure
152
Sensor, Engine Coolant Temperature
Sensor, Vehicle Speed Sensor, Oxygen
Sensor, Crankshaft Position Sensor,
Camshaft 1
 Qty (Nos.) as No. Of No.of
Sr.No Name of tool and Equipment Remark
per syllabus available items Shortage

Steering assembly – 1.Rack & pinion

2.Worm & roller 3. Recirculating ball
153
4.Power steering 5. Electric Assisted
Power Steering 1 each

Synchronous Gear box with stand for

154 Dismantling and assembly Gearbox
with 5 Forward & 1 Reverse Gear 1 no.

Tandem master cylinder with booster

155
Working model 1 no.
Tubed tyre of car, trucks & motorcycle
156
1 each

157 Tubeless tyre of cars & trucks 1 each

158 Tyre & split rim wheel assembly 1 no.

Working Model of power windows

Showing parts like door, glass with
159
motor and its gear arrangement and
operating switch. 1 no.
Working model of torque converter
160
Model of LMV 1 no.
Air conditioned CRDI Vehicle in
running condition -LMV New vehicle
161 with CRDI engine, 04 strokes, 04
cylinders, BS-IV, fitted with air
condition.1 no.
Arbor press hand operated 2 ton
162
capacity 1 no.

Automotive exhaust 5 gas analyser

(petrol & Diesel) and Diesel Smoke
163 meter (Optional) Exhaust 5 Gas
Analyzer Petrol ARAI approved to
check CO, CO2, O2, and HC& NO.1

Diesel Engine – CRDI - 4 strokefor

164 Dismantling and Assembling with
Swiveling Stand.1 no.
Diesel engine ( Running condition )
Stationary type single cylinder Single
165 Cylinder, OH valves, fuel tank with
handle, fuel feed, water cooling, oil
pump. 1 no.
Hydraulic jack HI-LIFT type 3 ton
166
capacity, and 5 Ton capacity 1each
 Qty (Nos.) as No. Of No.of
Sr.No Name of tool and Equipment Remark
per syllabus available items Shortage

Multi Scan Tool To scan Engine, ABS

& EBD, AT, SRS, Body Control and
immobilizer should perform automotive
sensor simulation test specially designed
167
to diagnose and simulate vehicle sensor
faults for sensors like MAP sensor,
Intake air temperature sensor, TP sensor
etc. 1 no.

Spring tension tester Manually

168
operated with analogue display. 1 no.

Trolley type portable air compressor

169 Belt driven compressor along with
accessories 1 no.

Working Condition of Diesel Engine –

170 CRDI - 4 stroke Engine, Assembly with
fault simulation board 1 no.

Cut section of 4/6 cylinder diesel

171 engine in 6 cylinder diesel engine in 1
no.

Diesel Engine six Cylinder in running

condition Latest Diesel Engine CRDI 4
Stroke 6 Cylinders, Turbocharged
172
Engine in running condition. All
sensors, wiring, fuel feed, cooling
system & instrument cluster 1 no.

Air bag simulator Driver & Co Driver

Air Bags, Seat belts with front seats,
173
crash sensors, air bag ECU, Wiring
Harness 1 no.
Air conditioning service Unit (Car)
Suitable for R134A. Recovery with
174
vacuum pump, automatic drain & stop
after recovery. 1 no.
Four stroke petrol engine with CNG
175
setup working condition 1 no.

Heavy Commercial vehicle Fitted with

Latest 06 cylinder CRDI diesel engine
176
with all parts and accessories. (without
body on frame) 1 no.

MPFI petrol engine with swiveling stand

177 along with special tools for dismantling
and assembling. 1 no.
 Qty (Nos.) as No. Of No.of
Sr.No Name of tool and Equipment Remark
per syllabus available items Shortage

Petrol Engine(2-stroke) Motor

Cycle/Scooter along with special tools
and accessories (Optional) Cut Section
178 of 2 Stroke 2 W Engine Single Cylinder
* If not available in market video
demonstration may be used to explain
working. 1 no.
Transfer case with stand for
Dismantling and assembly. To show the
179
gear mechanism of forward and reverse
speeds. 1 no.
Tube/ tyre vulcanizing machine 220 V ,
180 Heater Capacity 400W x 2 With
different types of Die &Mould 1 no.
Two post car lift – capacity 4000 kg
181 Hydraulic Type with Mechanical Arms
Locking. 1 no.
Tyre Changer Machine Motorized
Pneumatic Type, Rim clamping facility,
182
and bead breaking facility with air
inflating device. 1 no.

Ultrasonic Injection cleaning equipment

Flow analysis & spray pattern test, leak
183 test, auto programming mode, ultrasonic
test with timer, Min 500 ML Lit SS
Tank with Lid, SS Stand. 1 no.

Wheel alignment Machine

184
–computerized 3D (Optional) 1 no.
185 Wheel balancing machine 1 no.
Working Condition of Petrol MPFI
186 Engine Assembly with fault simulation
board .1 no.