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Facade Brochure - Anchors Section

The document provides instructions for setting the HUS3 screw anchor for use in curtain wall installations. It lists the required installation equipment, including rotary hammers, drill bits, and socket wrenches for different anchor sizes. It also provides setting details for concrete, specifying the nominal anchorage depth, drill bit diameters, drill hole depth, and clearance hole diameter based on the anchor size. The HUS3 is described as an ultimate performance screw anchor made of carbon steel for use in cracked or non-cracked concrete, and designed to carry tensile and seismic loads.
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0% found this document useful (0 votes)
115 views9 pages

Facade Brochure - Anchors Section

The document provides instructions for setting the HUS3 screw anchor for use in curtain wall installations. It lists the required installation equipment, including rotary hammers, drill bits, and socket wrenches for different anchor sizes. It also provides setting details for concrete, specifying the nominal anchorage depth, drill bit diameters, drill hole depth, and clearance hole diameter based on the anchor size. The HUS3 is described as an ultimate performance screw anchor made of carbon steel for use in cracked or non-cracked concrete, and designed to carry tensile and seismic loads.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HUS3 Screw anchor

 APPLICATION OVERVIEW HUS3 SCREW ANCHOR - SETTING INSTRUCTIONS


A. CURTAIN WALL
b. On site Setting
i. Fixing brackets for unitized systems Installation equipment
Anchor size 8 10 14
Type HUS3 H, C H, C, HF H, HF
Rotary hammer TE 2 – TE 30 TE 2 – TE 30 TE 2 – TE 30
Drill bit for concrete, solid clay brick and solid
CX 8 CX 10 CX 14
sand-lime brick
Drill bit for aerated concrete CX 6 CX 8 -
Socket wrench insert S-NSD 13 1/2 S-NSD 15 1/2 S-NSD 21 1/2
Torx S-SY TX45 S-SY TX50 -
Tube for temporary application (only for H type) HRG 8 HRG 10 HRG 14
Setting tool for concrete C12/15 to C50/60 SIW 22T-A
Setting tool for solid brick and aerated concrete SFH 22A

 Mechanical anchors Setting tool for hollow core slab SIW 22 A

Complex curtain wall designs often present planners with a major chal- Setting details for concrete
lenge – especially when time is at a premium. Planning and execution of Anchor size 8 10 14
the work thus sometimes run almost parallel. Changes to plans at short
notice can make it impossible to use anchor channels on all areas of the
Type HUS3 H, C H, C, HF H, HF H
structure. For these situations, Hilti offers a range of stud anchors that Nominal anchorage depth hnom [mm] 50 60 70 55 75 85 65 85 115
provides versatile, well-proven solutions for fastening facades – which
Nominal diameter of drill bit do [mm] 8 10 14
also includes the Hilti HUS3 undercut anchor.
Cutting diameter of drill bit dcut ≤ [mm] 8,45 10,45 14,50
Characteristics HUS3 Depth of drill hole h1 ≥ [mm] 60 70 80 65 85 95 75 95 125
Diameter of clearance hole in
df ≤ [mm] 12 14 18
the fixture
Diameter of countersunk head dh [mm] 18 21 -
Width across (H, HF types) SW [mm] 13 15 21
Product description Ultimate performance screw anchor
Torx (C type) TX [-] 45 50 -
Carbon steel
Material Impact screw driver Hilti SIW 22 T-A
Carbon steel with multilayer coating
Cracked (concrete)
Base material
Non-cracked (concrete)
Tensile zone
Load conditions Seismic ETA- C1
Fire resistance
Hammer drilled holes
Installation conditions

ETA
CE conformity
Other information
PROFIS Anchor design
DIBt approval Reusability / Adjustability

SCAN HERE
to watch video

226 09 / 2014
www.hilti.group Curtain Wall Facades 28 www.hilti.group Curtain Wall Facades 29
HST3 STUD ANCHOR - SETTING INSTRUCTIONS

Characteristics HST3/ 2 HSA HSV

Ultimate performance stud Standard stud anchor ETA Standard stud anchor
Product description
anchor approved Material
Carbon steel
Carbon steel hot deep
Carbon steel
Material galvanized Carbon steel
Stainless steel A4
Stainless steel A2
Stainless steel A4
Cracked (concrete)
Base material Non-cracked (concrete) Non-cracked (concrete)
Non-cracked (concrete)
Static/ quasi static
Load conditions Seismic ETA- C1/C2 Fire resistance
Fire resistance
Hammer drilled holes Hammer drilled holes
Hammer drilled holes
Installation conditions Diamond drilled holes Diamond drilled holes
Hollow drill bit holes Hollow drill bit holes

Hammer ETA
ETA
CE conformity
Other information CE conformity
PROFIS Anchor design
PROFIS Anchor design
FM approved

www.hilti.group Curtain Wall Facades 30 www.hilti.group Curtain Wall Facades 31


HSA STUD ANCHOR - SETTING INSTRUCTIONS

www.hilti.group Curtain Wall Facades 32 www.hilti.group Curtain Wall Facades 33


 APPLICATION OVERVIEW
A. CURTAIN WALL
b. On site
i. Fixing brackets for unitized systems

 Chemical fast curing anchors


Hilti provides an unique solution for façade brackets installation: HY 200
fast-curing adhesive with no cleaning required HIT-Z rod. This solution
works in both cracked and non-cracked concrete.
The Hilt HIT-Z rod works as a torque-controlled bonded anchor. Because
of their shape, rods are not affected by uncleaned holes.

Characteristics HY 200 HIT-Z

Product description Ultimate-performance hybrid mortar for Ultimate performance anchor rod for
heavy-duty anchoring injection
Material Hybrid urethane methacrylate adhesive Carbon steel
Stainless steel A4
Multilayer coating
Base material Cracked (concrete)
Non-cracked (concrete)

Load conditions Tensile zone


Fire resistance

Installation conditions Hammer drilled holes


Diamond drilled holes

Necessary accessories HDE 500-A22 Cordless electric dispenser


TE 7 Rotary hammer or
TE 6-A36 cordless rotary hammer or
TE 30-A36 cordless combi hammer
TE-CX drill bits

SCAN HERE
to watch video

www.hilti.group Curtain Wall Facades 34 www.hilti.group Curtain Wall Facades 35


 APPLICATION OVERVIEW
A. CURTAIN WALL
b. On site
ii. Fixing mullions brackets
Bracket fasteners are used to anchor substructures to load-bearing base
material. The bracket fasteners must comply with national regulations or approval
requirements and must meet the manufacturer’s installation specifications. Where
applicable, corrosion protection measures must be also implemented and the
compatibility of materials considered.
Installation Special Corrosion
Base material Approvals
The load-bearing capacity of the bracket fastener must also be verified by carrying method features protection

out on-the-spot pull-out tests in accordance with equivalent test method.

Lightweight concrete

Additional protection against


Uncracked concrete
Depending on the base material, the most common bracket fastening methods are:

Cracked concrete

Data available in PROFIS


Through set installation
European
1. Anchor fastening (mechanical or chemical) on brick, hollow block or concrete

Natural stone
Fire technical

Plasterboard

Small edge distance


approval

Hollowcore

Pre-set installation
Solid brick
2. Screw fastening on steel

Airbrick
Dynamic
Shock load

Stainless steel
load

Electroplated
3. Direct fastening on concrete or steel

corrosion
Anchor 2
Sprinkler CE Marking

 Anchor fastening (mechanical or chemical) on


brick, hollow block or concrete
Anchor specification (chemical & mechanical) Anchor applications / approvals

HIT-HY 200 M8-M20


HIT Z, HIS N
HIT Z Rod
No borehole cleaning required (when used with HIT Z), suitable for dry and M8-M30
■ ■ ■ ■ ■ ■ ■ ■
HIT V Rod water saturated concrete, suitable for use in diamond drilled holes, fast cure HIT V
HIS N Sleeve
D8-D32
Rebar Rebar

HIT-HY 170
M6-M12
HIT V Rod HIT V, HAS, HAS E
Specially designed for masonry including clay bricks, sand lime bricks, hollow ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
HAS Rod bricks, concrete blocks and natural stone M8-M12
HAS E Rod HIT IC, HIT SC
HIT SC Sleeve

HIT-HY 270 Chemical adhesive anchor for applications on masonry and hollow block, M6-M16
HIT V/C ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
available in Profis Design Software HIT V/C, HAS, HAS E
HAS Rod

HVU M8-M39
HAS Rod HAS, HAS E
Very high loading capacity, large diameter applications, suitable for dry and
■ ■ ■ ■ ■ ■ ■ ■
water saturated concrete
HAS E Rod M8-M20
HIS
HIS N Sleeve

HST 3 Safety wedge for follow up expansion M8–M24 ■ ■ ■ ■ ■ ■ ■

HSA 3 different embedment depths, approved for diamond drilled holes M6–M20 ■ ■ ■ ■ ■ ■ ■

HSV High quality stud anchor for non-specified applications. M8-M16 ■ ■ ■ ■

Reusable anchor available with hexagon and countersink heads. Up to 30%


HUS3 more load in compassion to stud anchors.
8–14 mm ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Excellent setting behaviour, versatile with regards base material, finishes and
HRD head types; hex, countersunk, pan
8, 10, 14 mm ■ ■ ■ ■ ■ ■ ■ ■ ■

HPS Impact and temperature resistant 4-8 mm ■ ■ ■ ■ ■ ■

Economical universal plastic anchor for light duty applications on various base
HUD-1 materials
5-14mm ■ ■ ■ ■ ■ ■

Economical universal plastic anchor for light duty applications on various base
HUD-L materials
5-14mm ■ ■ ■ ■ ■ ■

www.hilti.group Curtain Wall Facades 36 www.hilti.group Curtain Wall Facades 37


 APPLICATION OVERVIEW  APPLICATION OVERVIEW
A. CURTAIN WALL A. CURTAIN WALL
b. On site b. On site
ii. Fixing mullions brackets ii. Fixing mullions brackets
 Screw fastening on steel  Direct fastening on concrete
Before the right screw for fastening brackets can be selected, the properties of the or steel
material, e.g. thickness of steel must be known.
With the direct fastening technology, a powder-actuated fastening tool is used to
drive a nail or threaded studs into concrete or steel.
SCAN HERE
to watch video Provides high fastening rate and easy to use solution for curtain wall fastening. Due
to constant exposure to external environment stainless steel nails or threaded studs
to be used.

When pre-drilling in concrete for threaded studs fastening, it helps to guide the nail
and ensures extremely high loads. Additionally, the hole is drilled to a depth of only 23
mm and no reinforcing bars are hit during the drilling.

Characteristics
Characteristics DX 5
Drilling thickness Product description Necessary accessories
mm

1.25 – 2.00 mm S-MD 51 S


2.00 – 6.00 mm S-MD 53 S Screwdriver Hilti ST 1800
4.60 – 12.00 mm S-MD 55 S
Product description Powder actuated fastening tool
Technology Hybrid urethane methacrylate adhesive
Magazine holds DX 5-F8: single nail
Base material concrete, steel
Thickness of base material Nails:
concrete: hmin ≥ 80.00 mm
Threaded studs:
hmin ≥ 100.00 mm

Steel: Nails:
tII ≥ 6.00 mm
Threaded studs:
hmin ≥ 4.00 mm
Thickness of fastened material (steel Nails:
plate/ GI sheet) tI ≤ 3.00 mm
Threaded studs:
tI ≈ up to 13 mm
Nails concrete & steel nails:
X-CR 14, 16, 21, 29 P8

Threaded studs concrete: X-CR M8 (requires pre-drilling)


steel: X-CR M8 (no pre-drilling)

Necessary accessory Cartridge 6.8/11, drill bit TE-C-5/23B or TE-C-5/23, TE 4-A22

38 Curtain Wall Facades www.hilti.group www.hilti.group Curtain Wall Facades *More details on Direct Fastening Technology Manual 39
 APPLICATION OVERVIEW  APPLICATION OVERVIEW
A. CURTAIN WALL A. CURTAIN WALL
b. On site b. On site
iii. Fixing insulation in cladding area iv. Sealing perimeter gap
The insulation sheets must be fitted without gaps and reliably, permanently secured The structure of a building changes dramatically during a fire. Components become
(depending on the type of substructure, anchors, adhesive, clamps or mechanical deformed and facades bulge outwards. Conventional or static firestop solutions can
pressure may be used). The wind loads to be expected, also during construction, compensate for these deformations only to a limited extent. Gaps and cracks open
must be taken into account. Excessive compression of the insulating material at the up between floor decks and walls or curtain wall facade sections, allowing flames,
fastening points should be avoided. smoke and dangerous fumes to spread.

Hilti offers a range of insulation fasteners: The perimeter barrier shall be intended to restrict the interior vertical passage of flame
and hot gases from one floor to another at the location where the floor intersects the
• Insulation fastener with direct fastening (X-IE, X-IE H)
inside of an exterior curtain wall.
• Insulation fastener (HIF)
Only tested and listed firestop systems, which provide dynamic movement
• Insulation fastener with expansion pin (IZ)
capabilities shall be used for slot gaps between edge of floor slabs and perimeter
•F
 ire-resistant metal insulation fastener (IDMR/IDMS) curtain walls.

The sealing membrane created by Hilti CFS-SP WB firestop joint spray is extremely
elastic and capable of adapting to a gap, provides a reliable, fire-resistant membrane.
Characteristics X-IE
Base material Concrete Characteristics CFS-SP WB
Insulation thickness 60 – 200 mm Meets 500 cycles requirements (as per
Product flexibility
High (Refer Direct Fastening Tech- ASTM E 1966 & UL 2079)
Load capacity
nology Manual) Movement capabilities Up to 50%
Washer diameter 90 mm Approx. 24 hours @ 73°F (24°C),
Curing time
Insulation material Mineral wool, EPS 50% humidity for 1/8“ (3mm) depth
Necessary accessories DX 5-EI and cartridge 6.8/11 Insulation material Mineral wool
Necessary accessory Brush or spray machine
ASTM E2307
Tested in accordance with
BS EN 1364-4
UL
Characteristics IDMR/IDMS CW-D-1001, CW-D-1015, CW-D-1018,
CW-D-2025, CW-D-2027, CW-D-2046,
Base material Concrete
INTERTEK
Insulation thickness 60 – 240 mm CEJ 127P, CEJ 216P, CEJ 244P, CEJ
Load capacity Medium 245P, CEJ 246P, CEJ 259P, CEJ 260P,
Tested and listed firestop systems
CEJ 261P, CEJ 262P, CEJ 263P, CEJ
Washer diameter 90 mm
264P, CEJ 265P, CEJ 307P, CEJ 308P,
Insulation material Mineral wool, EPS CEJ 309P, CEJ 310P, CEJ 314P, CEJ
Necessary accessories Hammer 315P, CEJ 316P, CEJ 400P, CEJ 421P,
CEJ 425P, CEJ 526P, CEJ 529P, HI_BP
120-05, HI_BP 150-01 HI_BPF 120-11

40 Curtain Wall Facades www.hilti.group www.hilti.group Curtain Wall Facades 41


 APPLICATION OVERVIEW  APPLICATION OVERVIEW
A. CURTAIN WALL A. CURTAIN WALL
b. On site b. Onsite
v. Fixing GI sheet vi. Point fixing Glass Wall
A metal sheet layer covering perimeter gap (over the sealed perimeter gap). The incorporation of structural glass in a building presents many challenges due to
Depending on thickness and type of metal sheet, it may provide an additional the transfer of alternating compressive and shear forces between the glass and the
aesthetical finishing and soundproofing requirements, besides providing a cover for steel structure. Allowance must also be made for stresses generated by temperature
the rockwool with firestop. fluctuations and the heat of the sun. A versatile, reliable high-strength fastening
Hilti offers a range of solutions for fixing GI sheet solution capable of meeting these demanding requirements is thus called for.

SCAN HERE Hilti HIT-HY 270 injectable adhesive mortar is particularly suitable. In contrast to
to watch video mechanical fastening solutions, this injectable mortar offers maximum flexibility in
use and its high compressive strength combined with excellent ductility allows loads
to be taken up reliably without transferring stress peaks to the glass.

Characteristics BX 3 GX 120 DX 5 / MX 72

Product description Battery actuated Gas actuated Powder actuated fastening tool
fastening tool fastening tool Technology
Technology Battery actuated Gas actuated Powder actuated
Magazine holds 20 nails 40 nails DX 5-F8: single nail
DX 5 MX 72: 10 nails
Base material filled block, concrete, concrete concrete, steel
concrete, steel block, steel
Thickness of base concrete: concrete: concrete:
material concrete: hmin = 60.00 mm hmin = 60.00 mm hmin ≥ 80.00 mm
dnom = 3.00 mm dnom = 3.00 mm

steel: steel: steel: steel:


tII ≥ 4.00 mm tII ≥ 4.00 mm tII ≥ 6.00 mm
Thickness of fastened material (steel tI ≤ 2.00 mm tI ≤ 2.00 mm tI ≤ 3.00 mm Characteristics HIT-HY 270
plate/ GI sheet)
Ultimate performance hybrid
Nails concrete nails: concrete nails Concrete nails: Product description
mortar for all glass
X-C 20/24 B3 MX X-GN 20/27 X-C 20, X-C 27
HDE 500-A22 Cordless electric
Universal nail: X-P steel nails: High strength concrete: X-P 22, X-P 27 Necessary accessories
dispenser
20 B3 X-EGN 14MX, 18MX,
20MX, 24MX Universal nails: X-U 16, X-U 19

steel nails: X-MX nails with DX 5 MX, X-P8 nails Sales pack
Ordering designation Content per can/cartirdge Package contents
X-S 14 B3 MX with DX 5-F8 quantity
HIT-HY 270 330/2 330 ml 1x Foil pack, 2x Mixer, 1x Mixer extension 1 pc
Battery charger C Gas can GC 21 concrete: X-CR M8 (requires pre- HIT-HY 270 330/1/P(20) 330 ml 1x Foil pack, 1x Mixer, 1x Mixer extension 20 pc
Necessary accessory 4/36 Li-Ion 230V drilling) HIT-HY 270 500 500 ml 1x Foil pack, 2x Mixer, 1x Mixer extension 1 pc
Battery pack B steel: X-CR M8 (no pre-drilling) Chemical and mechanical compatibility
22/2.6 Li-Ion
• Compatibility with PVB film (polyvinyl butyral film) in laminated glass
• Compatibility with EPDM films (ethylene propylene diene monomer rubber) in the case of seals
• Compatibility with silicone caulking compounds
• Compatibility with stainless steel and aluminum surfaces
Necessary accessory Cartridge 6.8/11, drill bit TE-C-5/23B
or TE-C-5/23, TE 4-A22
*More details on Direct Fastening Technology Manual

42 Curtain Wall Facades www.hilti.group www.hilti.group Curtain Wall Facades 43


 APPLICATION OVERVIEW SCAN HERE
to watch video
 APPLICATION OVERVIEW C. SKYLIGHT
B. GLASS BALUSTRADE Skylight provides different usage of the natural day light. System usually consists of a steel structure with
aluminum cladding or steel structure with spider glazing. Different solutions can be used at the same
Glass balustrades consist of a main frame of balusters (and top rail) with the glass used to form the infill panels. In such cases project.
the glass is not designed to provide any support to the main frame. The glass in barriers should be designed and installed to
resist the design infill loads that are appropriate to building type, and to provide containment. Glazing transparent or translucent provides an additional UV protection & thermal insulation to the
building.
This means that under impact at appropriate design loads the glass should not break or it should prevent penetration.
Installation process is the most critical part for any of skylight systems and should be performed in
accordance with the instructions and standards of the producer.

Characteristics DX 5 / DX 450

Product description Powder actuated fastening tool


Technology Powder actuated
Magazine holds DX 5-F8: single nail
Base material concrete, steel
Thickness of base material Nails:
tII ≥ 6.00 mm
Characteristics HIT-HY 270 steel*:
Threaded studs:
Ultimate performance hybrid X-CRM: hmin ≥ 4.00 mm
Product description X-BT: hmin ≥ 8.00 mm
mortar for all glass
HDE 500-A22 Cordless electric Thickness of fastened material (steel Nails:
Necessary accessories
dispenser plate/ GI sheet) tI ≤ 3.00 mm
Threaded studs:
Sales pack tI ≈ up to 13 mm
Ordering designation Content per can/cartirdge Package contents
quantity
Nails* steel nails:
HIT-HY 270 330/2 330 ml 1x Foil pack, 2x Mixer, 1x Mixer extension 1 pc X-CR 14 P8
HIT-HY 270 330/1/P(20) 330 ml 1x Foil pack, 1x Mixer, 1x Mixer extension 20 pc
HIT-HY 270 500 500 ml 1x Foil pack, 2x Mixer, 1x Mixer extension 1 pc
Threaded studs* steel: X-CR M8 (no pre-drilling)
Chemical and mechanical compatibility
• Compatibility with PVB film (polyvinyl butyral film) in laminated glass
• Compatibility with EPDM films (ethylene propylene diene monomer rubber) in the case of seals Threaded studs* steel: X-BT M8 (pre-drilling required)
• Compatibility with silicone caulking compounds
• Compatibility with stainless steel and aluminum surfaces

Necessary accessory Cartridge 6.8/11, TX-TB 4/7 (for predrilling)

44 Curtain Wall Facades www.hilti.group www.hilti.group Curtain Wall Facades *More details on Direct Fastening Technology Manual 45

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