Rev.

2015-12-18

A
RM5G Supplemental User Manual

Danger
Hazardous High Voltage
Ground the control before servicing
Remove all power and wait until all the control has discharged.
Measuring the voltage of terminals P and N to verified it has discharged.
Failure to comply will result in death or serious injury.

Warning
Separate over current protection is required by the national electric
code. The user is responsible for conforming with the national electric
code and all applicable local codes which govern such practices as
wiring protection, grounding, disconnects and other current protection.

Warning
Never exceed the maximum input voltage
Exceeding the maximum input voltage
causes catastrophic failure.
Repair is impractical the control should be replaced.

Warning
The RM5G is for 3 phase induction motors only.
The RM5G will damage capacitor start single phase motors.

CAUTION
Before MEGGER or DIELECTRIC testing the AC motor.
Disconnect the AC motor from the RM5G control.
Megger or dielectric testing will damage the control.
RM5G Supplemental Users Manual Rev. 2015-12-18

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 RM5G Supplemental Users Manual Rev 2015-12-18

Table of Contents
Section 1) Receiving and Specifications
Pg. 5 1.1) Physical Inspection
Pg. 5 1.2) Input Power and Motor Specifications
Pg. 5 1.2) Model Number Scheme
Pg. 6 1.3) Common Specifications
Pg. 7 1.4) Electric Power Specifications
Section 2) Installation
Pg. 9 2.1) Operating Environment
Pg. 9 2.2) Motor Selection
Pg. 10 2.3) AC Line Reactors
Pg. 11 2.4) Wire Size & AC Power and Motor Connections
Pg. 11 2.5) Switching Frequency (i.e. Carrier Frequency)
Pg. 12 2.6) Main Control Card Diagrams
Pg. 13 2.7) Elementary Diagram of RM5G
Section 3) The Fundamentals
Pg. 14 3.1) Keypad Operation
Pg. 14 3.2) Programing with positive and negative numbers
Pg. 14 3.3) Operating the RM5G without the keypad
Pg. 14 3.4) How to restore the factory program
Pg. 15 3.5) Quick Guide (to the most commonly used function codes)
Pg. 16 3.6) Fundamental Motor and Electrical Parameters
Section 4) Programming Instructions
Pg. 17 4.01) Speed Adjustment (i.e. Speed Reference)
Pg. 18 4.02) Digital Speed Adjustment
Pg. 19 4.03) Analog Input Signal Scale (i.e. Speed Signal Scale)
Pg. 20 4.04) Analog Inputs Vin and Iin Features
Pg. 20 4.04) Transferring Command between Vin and Iin
Pg. 21 4.05) Stop, Start, Forward and Reverse
Pg. 22 4.06) Dynamic Braking
Pg. 23 4.07) DC Braking
Pg. 24 4.08) Power Interruption Response
Pg. 24 4.09) Power Interruption Controlled Stop Programing
Pg. 25 4.10) Frequency Scale of Acceleration & Deceleration
Pg. 25 4.11) Acceleration & Deceleration Time
Pg. 25 4.12) Secondary Acceleration & Deceleration Time
Pg. 25 4.13) S-curve Starting, Leveling and Stopping
Pg. 26 4.14) Digital Inputs X1 through X6 Programing
Pg. 26 4.15) Positive Logic and Negative Logic
Pg. 26 4.16) Sink or Source
Pg. 27 4.17) Digital Inputs X1 through X6 Reference
Pg. 29 4.18) Pre-set Speed Levels
Pg. 30 4.19) Digital Outputs Y1, Y1 and relays T1, T2
Pg. 30 4.20) Analog Outputs (i.e. Analog Meters)
Pg. 31 4.21) Keypad Default Display
Pg. 31 4.22) User Defined Meter (i.e. MPM)
Pg. 31 4.23) DM-501 Digital Meters (Optional Item)
Pg. 31 4.24) DM-501 Digital Meter Connection Diagram

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RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4) Programming Instructions continued

Pg. 32 4.25) Voltage Frequency Patterns (V/F Pattern)
Pg. 33 4.26) Frequency Adjustment Range
Pg. 33 4.27) Frequency Bypass
Pg. 34 4.28) Motor Ratings and Overload Parameters
Pg. 35 4.29) Motor Slip and Stall Parameters
Pg. 35 4.30) Level Speed Detection Signal Bandwidth for Y1, Y2, T1 and T2
Pg. 36 4.31) Motor Starting Parameters
Pg. 36 4.32) Switching Frequency ( i.e. Carrier Frequency )
Pg. 36 4.33) Holding the Motor Stationary
Pg. 37 4.34) Store and Copy Programs
Pg. 37 4.35) Restoring the Factory Default Settings
Pg. 37 4.36) Locking Programs & 120 Hz or 400 Hz Operation
Pg. 37 4.37) Fault History
Pg. 37 4.38) Limit of General Fault Pass-Throughs

Section 5) Analog Keypad KP-202C (Optional Feature)

Pg. 41 5.1) KP-202C Factory Default Settings
Pg. 41 5.2) RSW selects the LED display
Pg. 42 5.3) Programming the Adjustment Pots (ADJ and Knob)
Pg. 43 5.4) DIP Switch Programming

Appendix
Pages 46 and 47 Fault Code Table
Pg. 54 Clearing Faults (Reset)
Pg. 48 Keypad Mounting Dimensions
Pages 49 through 52 RM5G Physical Dimensions
Pg. 54 Function Code Record
Pages 55 through 59 Function Code Table
Pg. 60 RM5G Elementary Diagram

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 RM5G Supplemental Users Manual Rev 2015-12-18

Alphabetical Index
Pg. 10 2.3) AC Line Reactors
Pg. 25 4.11) Acceleration & Deceleration Time
Pg. 19 4.03) Analog Input Signal Scale (i.e. Speed Signal Scale)
Pg. 20 4.04) Analog Inputs Vin and Iin Features
Pg. 30 4.20) Analog Outputs (i.e. Analog Meters)
Pg. 54 Clearing Faults (Reset)
Pg. 6 1.3) Common Specifications
Pg. 23 4.07) DC Braking
Pg. 18 4.02) Digital Speed Adjustment
Pg. 26 4.14) Digital Inputs X1 through X6 Programing
Pg. 27 4.17) Digital Inputs X1 through X6 Reference
Pg. 30 4.19) Digital Outputs Y1, Y1 and relays T1, T2
Pg. 43 5.4) DIP Switch Programming
Pg. 31 4.23) DM-501 Digital Meters (Optional Item)
Pg. 31 4.24) DM-501 Digital Meter Connection Diagram
Pg. 22 4.06) Dynamic Braking
Pg. 7 1.4) Electric Power Specifications
Pg. 13 2.7) Elementary Diagram of RM5G
Pages 46 and 47 Fault Code Table
Pg. 37 4.37) Fault History
Pg. 25 4.10) Frequency Scale of Acceleration & Deceleration
Pg. 33 4.26) Frequency Adjustment Range
Pg. 33 4.27) Frequency Bypass
Pages 55 through 59 Function Code Table
Pg. 54 Function Code Record
Pg. 16 3.6) Fundamental Motor and Electrical Parameters
Pg. 36 4.33) Holding the Motor Stationary
Pg. 14 3.4) How to restore the factory program
Pg. 5 1.2) Input Power and Motor Specifications
Pg. 14 3.1) Keypad Operation
Pg. 31 4.21) Keypad Default Display
Pg. 48 Keypad Mounting Dimensions
Pg. 41 5.1) KP-202C Factory Default Settings
Pg. 35 4.30) Level Speed Detection Signal Bandwidth for Y1, Y2, T1 and T2
Pg. 37 4.38) Limit of General Fault Pass-Throughs
Pg. 37 4.36) Locking Programs & 120 Hz or 400 Hz Operation
Pg. 12 2.6) Main Control Card Diagrams
Pg. 5 1.2) Model Number Scheme
Pg. 9 2.2) Motor Selection
Pg. 34 4.28) Motor Ratings and Overload Parameters
Pg. 35 4.29) Motor Slip and Stall Parameters
Pg. 36 4.31) Motor Starting Parameters
Pg. 9 2.1) Operating Environment
Pg. 14 3.3) Operating the RM5G without the keypad
Pg. 5 1.1) Physical Inspection
Pg. 26 4.15) Positive Logic and Negative Logic
Pg. 24 4.08) Power Interruption Response

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RM5G Supplemental Users Manual Rev 2015-12-18

Alphabetical Index continued

Pg. 24 4.09) Power Interruption Controlled Stop Programing
Pg. 29 4.18) Pre-set Speed Levels
Pg. 14 3.2) Programing with positive and negative numbers
Pg. 42 5.3) Programming the Adjustment Pots (ADJ and Knob)
Pg. 15 3.5) Quick Guide (to the most commonly used function codes)
Pg. 37 4.35) Restoring the Factory Default Settings
Pages 49 through 52 RM5G Physical Dimensions
Pg. 60 RM5G Elementary Diagram
Pg. 41 5.2) RSW selects the LED display
Pg. 25 4.13) S-curve Starting, Leveling and Stopping
Pg. 25 4.12) Secondary Acceleration & Deceleration Time
Pg. 26 4.16) Sink or Source
Pg. 17 4.01) Speed Adjustment (i.e. Speed Reference)
Pg. 21 4.05) Stop, Start, Forward and Reverse
Pg. 37 4.34) Store and Copy Programs
Pg. 11 2.5) Switching Frequency (i.e. Carrier Frequency)
Pg. 36 4.32) Switching Frequency ( i.e. Carrier Frequency )
Pg. 20 4.04) Transferring Command between Vin and Iin
Pg. 31 4.22) User Defined Meter (i.e. MPM)
Pg. 32 4.25) Voltage Frequency Patterns (V/F Pattern)
Pg. 11 2.4) Wire Size & AC Power and Motor Connections

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 RM5G Supplemental Users Manual rev. 2015-12-18

Section 1) Receiving & Storage

Section 1.1) Physical Inspection
When you receive the RM5G AC drive, avoid shock or vibration when unloading and
transporting the unit. This can damage the semiconductors or other components.
Immediately upon receipt inspect the unit for the following;
y Check to be certain the unit is clean of packing materials.
y Check for damage incurred during shipment, dents, scratches, etc.
y Inspect mechanical the parts, loose screws, terminals, etc.
y Inspect for, damaged, loose or shorted electronic components or connections.
y If you find damage, don’t connect power to it. The unit must be replaced or repaired.
Connecting power could result in fire or further damage and could void warranty.

Promptly report damage or problems you found during inspection to Electric Regulator Corp.
Telephone (760) 438-7873 Fax (760) 438-0437 or Sales@ElectricRegulator.com
Store the AC drive in a clean dry place in the package it was in shipped. Avoid storing the unit in
a location with high temperatures, humidity, dust or corrosive gases. Outdoor storage is not
recommended.
Section 1.2) Input Power & Motor Rating
Check the identification label to confirm that the input power and the motor’s ratings are
compatible with the drive.
y Identification Label On the drive please find the label as shown below to verify the
specifications are compatible with the motor. See example below:
ISO 9001 IP20
TYPE RM5G-2050
INPUT 3PH 200-240V 176A 50/60Hz
OUTPUT 3PH 200-240V 145A 0.1-400Hz
PGM NO. 103F4-1(AZXXXXXX)
SERIAL NO. BXXXXXXXX

y Model Number Scheme RM5G - 2 *050 B -1PH

A B C D E

A: RM5G........ Model Series Number

B: 1................. Voltage 100V to 120V
2................. Voltage 200V to 240V
4................. Voltage 440V to 480V
C: 050............. Horsepower: Example 50 HP
D: B................ Indicates built in Dynamic Braking
Transistor, if blank not included
E: -1PH........... Indicates single phase input power,
blank indicates three phase input power
y Motor Specification Inverter duty motor compatible with IGBT variable frequency power.

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RM5G Supplemental Users Manual Rev. 2015-12-18

Section 1.3) Common Specifications

Alternating Current Pulse Width Modulation (PWM)
Output Signal
Synthesizes sinusoidal wave
Frequency Range 0.01 to 400 Hz (see function code F092)
Frequency Resolution 0.1 Hz
Permits 150% of motor’s rating for 1 minute
Overload Current
(See section 4.28 on page 32)
0.1 to 3200 seconds.
Acceleration & Deceleration
For coasting to stop set deceleration to 0 seconds.
Motoring
Features

DC braking current is programmable form 0 to 150% of the RM5G

amperage rating, see page 21, section 4.07,.
Braking If dynamic braking transistor (DBT) and resistor are installed, see page 20,
section 4.06,.
Selection of:
Voltage Three Segment user programmed V/F pattern, see page 30 section 4.25,.
Frequency Economy, adjusts the voltage to the minimum required to maintain speed.
Pattern Squared Curve 1.7 power curve
Squared Curve 1.5 power curve
Stall prevention acceleration current and level speed current are
Stall Prevention independently programmable. (see F 070 and F071_
Vin = 0 to 10 VDC Voltage Reference
Speed Adjustment Signal
Control Features

Iin = 4 to 20 mA Current Reference

(Speed Reference Scale) (see F002, F040, F 041 and F126 through F128)
Forward & Reverse Inputs Activated by terminals FWD or REV (see F001)
6 Programmable inputs with a selection of 16 parameters.
Inputs (Programmable) (see F 052 to F057)
2 Transistor Outputs with program menu of 11 parameters.
Outputs (Programmable) 2 Relays with program menu of 11 parameters.
(see F 058, F059, and F060)
Keypad Display The keypad display has 8 functions, see page 12.
Meters

The RM5G supports up to 3 digital meters with a selection of eight

Digital Meters, Auxiliary parameters. See page 29 or function codes F099, F100, F101.
Analog Meters, Auxiliary The RM5G supports 2 analog meters with a menu of 6 parameters.
AdEr (A/D Converter Error) LE (Low Voltage)
Problem Diagnostics

bb (Outputs Disabled) LE1 (Low Voltage while operating)

EEr (EEPROM error) OC (Over Current)
Err_00 (Keypad Connection fault OE (Over Voltage)
Problem before operation) OL (Motor Overload)
Diagnostics Err_01 (Keypad Connection Fault OLI (Drive (RM5G) Overload)
Messages during operation) OLO (System Overload)
db (High dynamic braking voltage) OH (Drive Overheat)
Fr (Costing to stop) PAdF (Keypad Connection Failure)
GF (Ground Fault) SC (Blown Fuse)
Atmosphere Non Explosive, Non Corrosive,
Temperature -10C to 50C No Condensation (14F to 122F)
Conditions
Ambient

Humidity 90% Relative Humidity or less

Vibration Less than 5.9m/sec2 (0.6G)
Altitude Under 1000 meters or 3280 ft, for higher altitudes see graph on page 7, section
2.1

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 RM5G Supplemental Users Manual Rev. 2015-12-18

Section 1.4) Electric Power Specifications

Single Phase Input Power converted to Three Phase Output Power

RM5G-100 ½ -1PH

RM5G-200 ½ -!PH
RM5G-1001-1PH

RM5G-1002-1PH

RM5G-2001-1PH

RM5G-2002-1PH
Model Number

Horsepower ½ 1 2 ½ 1 2
Input Power (V, , Hz) 100 to 120V, 1 ,50 to 60 Hz 200 to 240V, 1 , 50 to 60 Hz
Permissible Input Power Fluctuation 90 ~ 132V, 50 to 60 Hz, +/-5% 176 ~ 264V, 50 to 60 Hz, +/-5%
Input Amps Required 8.8 18 24 7 13.5 19
Output Amp Rating 2.5 4.2 6 3 5 8
Max. Output Voltage 200 ~ 240V/ 3 200 ~ 240V/ 3
Output Frequency Range 0.01 to 400 Hz 0.01 to 400 Hz
Overload Rating Permits 150% overload for 1 minute Permits 150% overload for 1 minute
Enclosure Rating IP20 IP20

200V to 240V, Three Phase Input Power

RM5G-2001

RM5G-2002

RM5G-2003

RM5G-2005

RM5G-2007

RM5G-2010

RM5G-2015

RM5G-2020

RM5G-2025

RM5G-2030

RM5G-2040

RM5G-2050

RM5G-2060

RM5G-2075
Model Number

Horsepower 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75
Input Amperes Required (A) 6 10 14 18 30 40 60 69 85 103 132 176 200 240
Output Ampere Rating (A) 5 8 11 17 25 33 46 60 74 90 115 145 175 220
Input Power (V / / Hz) 200 to 240V / 3 / 50 to 60 Hz
Permissible Input Power Fluctuation 176 ~ 264V / 50 to 60 Hz +/-5%
Output Voltage Rating (V) 200 to 240V / 3
Output Frequency Range (Hz) 0.01 to 400 Hz
Overload Rating Permits 150% overload for one minute
Enclosure Rating IP20

440V to 480V, Three Phase Input Power

RM5G- 4001
RM5G- 4002
RM5G- 4003
RM5G- 4005
RM5G- 4007
RM5G- 4010
RM5G- 4015
RM5G- 4020
RM5G- 4030
RM5G- 4040
RM5G- 4050

RM5G- 4060

RM5G- 4075

RM5G- 4100

RM5G- 4150

RM5G- 4200

RM5G- 4300

RM5G- 4420

RM5G- 4500

Model Number RM5G- 4600

Horsepower 1 2 3 5 7.5 10 15 20 30 40 50 60 75 100 150 200 300 420 500 600

Input Amperes Required (A) 3.5 5 8 12 16 22 28 38 52 70 84 100 130 155 196 282 385 540 650 800
Output Ampere Rating (A) 2.5 4 6 9 14 18 24 30 45 61 73 87 110 137 210 304 415 585 700 860
Input Power (V / / Hz) 380 to 480V / 3 / 50 to 60 Hz
Permissible Input Power Fluctuation 323V ~ 506 V / 50 to 60 Hz +/-5%
Output Voltage Rating (V) 380V to 480V / 3
Output Frequency Range (Hz) 0.01 to 400 Hz
Overload Rating Permits 150% overload for one minute
Enclosure Rating IP20

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 RM5G Supplemental Users Manual Rev. 2015-12-18

Section 2) Installation
Section 2.1) Operating Environment
The RM5G AC drive should be located in a operating environment that meets the following
conditions.
y Ambient Temperature between 14o to 122o Fahrenheit (-10o to 50o Celsius).
y Relative Humidity Avoid locations exceeding RH 90%.
y Condensation Do not locate the unit where condensation occurs.
y Altitude If located above 1000m/3280 ft above sea level, see table for power derating.

100%

90%

80%

70%

60%
kW
HP
1000m 2000m 3000m 4000m
Altitude
3280ft 6560ft 9840ft 13120ft

y Corrosion Avoid locations with corrosive gases or liquids; example: ocean air.
y Contamination Avoid locations subject to dust or iron particles.
y Hazardous Gases & Liquids The RM5G is not designed for explosive environments. Do not
locate the unit were it is subject to combustible or flammable gases or liquids.
y Ventilation Mount the unit in a lengthwise vertical position to ensure proper cooling
ventilation. Provide not less than 5 inches (125 mm) top and bottom and 2 inches (50 mm)
each side of clear space around the unit. If the unit is in a sealed enclosure, provide adequate
ventilation for air flow from top to bottom.
y Shock & Vibration Avoid mounting the unit in a location subject to shock or vibration.

Section 2.2) Motor Selection

y The motor should be a standard three phase induction motor. The minimum insulation
requirement is 100 M at 500V. Most modern motors meet or exceed this requirement.
Submersible motors may fail due to sand and other contaminates abrading the insulation.
y Inverter duty motor compatible with IGBT variable frequency power.
y If the normal speed is above 15 Hz a self ventilated motor normally adequate.
y If the motor speed is under 15 Hz for more than several minutes, separately powered
ventilation for the motor is required.
y The resonance frequency of a typical motor is somewhere between 6 Hz to 9 Hz. If you plan
to run close to the resonance frequency, read page 16 section 4.16, Frequency Bypass.
y If you run the motor above 60 Hz, see page 37, section 4.36

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RM5G Supplemental Users Manual Rev. 2015-12-18

Section 2.3) AC Line Reactors (ACL)

AC line reactors should be used in the following circumstances.
y If four or more AC drives are connected to the same input power.
y If the AC drive input power is shared with equipment that have IGBT’s or SCR’s.
Typical examples are induction heaters, DC drives or welders.
y If the input power lines are very long or share power with equipment that are a long distance
from the AC drive. (Long distances often amplify bad power harmonics)
y If the output power lines are very long, typically more than 40 feet.

200~240V Table 440~480V Table

Inputs R, S, T Outputs U, V, W Inputs R, S, T Outputs U, V, W
HP HP
Inductance Amperes Inductance Amperes Inductance Amperes Inductance Amperes
1 0.45 mH 15A 0.45 mH 15A 1 0.45 mH 15A 0.45 mH 15A
2 0.45 mH 15A 0.45 mH 15A 2 0.45 mH 15A 0.45 mH 15A
3 0.45 mH 15A 0.45 mH 15A 3 0.4 mH 15A 0.45 mH 15A
5 0.2 mH 30A 0.2 mH 30A 5 0.45 mH 15A 0.45 mH 15A
7.5 0.2 mH 30A 0.2 mH 50A 7.5 0.2 mH 30A 0.2 mH 30A
10 0.13 mH 50A 0.2 mH 50A 10 0.2 mH 30A 0.2 mH 30A
15 0.13 mH 50A 0.07 mH 75A 15 0.2 mH 50A 0.13 mH 50A
20 0.07 mH 75A 0.05 mH 100A 20 0.13 mH 50A 0.13 mH 50A
25 0.05 mH 100A 0.05 mH 100A 25 0.13 mH 50A 0.13 mH 50A
30 0.05 mH 150A 0.035 mH 150A 30 0.13 mH 75A 0.07 mH 75A
40 0.035 mH 150A 0.025 mH 200A 40 0.07 mH 75A 0.05 mH 100A
50 0.025 mH 200A 0.025 mH 200A 50 0.05 mH 100A 0.05 mH 100A
60 0.025 mH 200A 0.015 mH 300A 60 0.05 mH 150A 0.035 mH 150A
75 0.035 mH 150A 0.025 mH 200A
100 0.025 mH 200A 0.025 mH 200A
150 0.015 mH 300A 0.015 mH 300A
200 0.013 mH 400A 0.013 mH 400A
250 0.013 mH 600A 0.01 mH 600A
300 0.01 mH 600A 0.01 mH 600A
350 0.01 mH 600A 0.006 mH 800A
420 0.006 mH 800A 0.006 mH 800A
500 0.006 mH 800A 0.005 mH 1000A
600 0.005 mH 1000A 0.005 mH 1000A

Conventional meter measurements of the input Harmonic Distortion Conventional meters are not. intended for IGBT switched power.
power are signifgantly diffrent from the output .
We recommend using the keypad for measuring the output Voltage, Amperage and Herts.
measurments, this is normal. The different A.K.A. Dirty Power
waveforms create the discrepancy

Electric Panel RM5G-****

ACL
L1 R Keypad

L2 S AC Motor

L3 T

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 RM5G Supplemental Users Manual Rev. 2015-12-18

Section 2.4) Wire Size Table and AC Power and Motor Connections
Input: 220 VAC / 3 Phase / 60 Hz Input: 460 VAC / 3 Phase / 60 Hz
200% Load Recommended Circuit Breaker 200% Load Recommended Circuit Breaker
HP HP
AC Amps Wire Size AC Amps at 250VAC AC Amps Wire Size AC Amps at 600VAC
1 3.9 14 AWG 5 1 1.9 14 AWG 5
2 7.9 14 AWG 10 2 3.8 14 AWG 5
3 11.8 14 AWG 15 3 5.7 14 AWG 10
5 19.68 12 AWG 25 5 9.41 14 AWG 10
7.5 29.52 10 AWG 30 7.5 14.12 14 AWG 15
10 39.36 8 AWG 40 10 18.83 12 AWG 20
15 59.05 6 AWG 70 15 28.24 10 AWG 30
20 78.73 4 AWG 90 20 37.65 8 AWG 40
25 98.41 3 AWG 100 25 47.07 8 AWG 50
30 118.09 1 AWG 125 30 56.48 6 AWG 60
40 157.46 00 AWG 175 40 75.31 4 AWG 75
50 196.82 000 AWG 200 50 94.13 4 AWG 100
60 224.38 0000 AWG 225 60 112.96 3 AWG 125
75 295.24 300 MCM 300 75 141.2 1 AWG 150
100 393.65 500 MCM 400 100 188.27 00 AWG 200
125 492.06 (2) 250 MCM 500 125 235.33 0000 AWG 250
150 590.47 (2) 350 MCM 600 150 282.4 250 MCM 300

Output: Variable 0 ~ 60 Hz / 0 ~ 220 Volts Output: Variable 0 ~ 60 Hz / 0 ~ 460 Volts

200% Load 200% Load
HP Recommended Wire Size for 40 ft length HP Recommended Wire Size for 40 ft length
DC Amps DC Amps
1 3.9 14 AWG 1 1.9 14 AWG
2 7.9 12 AWG 2 3.8 14 AWG
3 11.8 12 AWG 3 5.7 14 AWG
5 19.68 10 AWG 5 9.41 12 AWG
7.5 29.52 8 AWG 7.5 14.12 12 AWG
10 39.36 6 AWG 10 18.83 10 AWG
15 59.05 4 AWG 15 28.24 8 AWG
20 78.73 2 AWG 20 37.65 8 AWG
25 98.41 1 AWG 25 47.07 6 AWG
30 118.09 0 AWG 30 56.48 4 AWG
40 157.46 0000 AWG 40 75.31 3 AWG
50 196.82 250 MCM 50 94.13 2 AWG
60 224.38 300 MCM 60 112.96 1 AWG
75 295.24 500 MCM 75 141.2 00 AWG
100 393.65 (2) 250 MCM 100 188.27 0000 AWG
125 492.06 (2) 350 MCM 125 235.33 300 MCM
150 590.47 (2) 500 MCM 150 282.4 (2) 000 AWG

Elementary Power Connection Diagram

RM5G
AC Drive

Optional motor thermostat connections

For normally closed thermostat program F056 to -7.
X5 COM For normally open thermostat program F056 to 7.

PE R S T P PR U V W
Thermostat

Earth Ground Inverter Duty

is recommended T3
but not required
T2 AC 440V~480V motors, 75 HP and higher, set the jumper in
Output: Varable Hertz & Volts
T1 Motor
If the output wires exceed 40 ft
Lower the carrier frequency.
the diagram above to your input voltage
(See section 2.2)

Optional Earth ground of the motor's frame

Line Reactor is recommended but not required.
When four or more drives are
connected to one set of power
lines, line reactors are recommended

L1 L2 L3
Input: 60 Hz

Section 2.5) Switching Frequency (i.e. Carrier Frequency)

Longer wires require lower carrier frequency. Function code F 081 programs the carrier frequency.
Wire Length Under 12m / 40 ft 12m / 40 ft 25m / 80 ft 50m / 160 ft 100m / 320 ft Over 100m
½ to 5 HP 10 kHz 7.5 kHz 5 kHz 2.5 kHz 800 Hz 800 Hz
7 ½ to 10 HP 10 kHz 7.5 kHz 5 kHz 2.5 kHz 800 Hz 800 Hz
15 to 30 HP 7.5 kHz 5 kHz 2.5 kHz 2.5 kHz 800 Hz 800 Hz
40 to 75 HP 5 kHz 5 kHz 2.5 kHz 2.5 kHz 800 Hz 800 Hz
100 to 700 HP 2.5 kHz 2.5 kHz 2.5 kHz 800 Hz 800 Hz 800 Hz

0) 800 Hz 3) 7.5 kHz 6) 15.0 kHz

Switching Frequency Factory Defaults
F 081 Varies with HP 1) 2.5 kHz 4) 10.0 kHz
(i.e. Carrier Frequency) 2) 5.0 kHz 5) 12.5 kHz

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RM5G Supplemental Users Manual Rev 2015-12-18

Section 2.6) Main Control Card Diagrams

Main Control Card from ½ HP to 5 HP

Main Control Card for 7 ½ HP and above

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 RM5G Supplement Users Manual Rev. 2015-12-18

Section 2.7) Elementary Diagram of RM5G

RM5G Elementary Diagram

Optional Dynamic Brake Resistor

Models RM5G-4075 and higher

480V
P
PR P
have input voltage jumpers 460V
shown to the left. In the USA
440V
this jumper should be changed
to 480V, 460V or 440V 415V

Factory Default 380V 380V

R U T1
L1
P
V T2
Models: RM5G-4***
In the USA
Set F035 to 440V or higher L2
S DC Link
N
M
Factory default is 380V W T3
T
L3
PE

FWD
COM CN1 Digital meter plug, Serial output, Supports up to three meters

REV

X1 ( F 052 = 3 factory default: Multipul Speed Level 1)

X2 ( F 053 = 4 factory default: Multipul Speed Level 2) FM+ (F 044 = 0 factory default: Frequency Meter, i.e. Hz)
Analog Output Notes: Default 0 ~ 10 volts
Digital X3 ( F 054 = 1 factory default: Jog) M- or GND RLMIN: 10K
IMAX 100A
Inputs
X4 ( F 055 = 2 factory default: Secondary Accel & Decel) AM+ (F 130 = 3 factory default: Amp Meter)

X5 ( F 056 = 7 factory default: External Fault Signal Input) Ta1

SPDT Relay
X6 ( F 057 = 6 factory default: Reset) 250VAC / 0.5A Tb1 (F 060 = 11 factory default: General Fault Detect)
SINK (factory default)
COM SOURCE Tc1
SW2
12V SPST Relay
250VAC / 0.5A Ta2
(F 131 = 1 factory default: Rotation Detect)
(VREF) VIN ( F 040 & F 041 factory default: 0 ~ 10 Volts) Tc2
GND
IREF IIN ( F 126 = 0 factory default: 4 ~ 20 mA) Y1 ( F 059 = 3 factory default: Zero Rotation Detect)

I (250 ohms, factory default, see J5) OPEN COLLECTOR

OPTO ISOLATED
V (20k ohms) TRANSITORS Y2 ( F 058 = 2 factory default: Level Speed Detect)
SW1 48VDC / 50 MA
500 ohms
CME Common Emitter

250 ohms (Factory Defualt)

J5

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RM5G Supplemental Users Manual Rev. 2015-12-18
Section 3.1) KP-201B Keypad Operation
The keypad has four operating modes.
y Monitoring Mode (default)
y Data Mode (Meter)
y Function Code Menu (Scrolls up and down from F 000 to F 134)
y Programming Mode (Edits the function codes)
KEYPAD In Operating mode the LED displays
Light is on when the speed is meter functions
controlled by the keypad In Programming mode the LED displays
Light is off when the speed is the function settings
controlled by the terminals Signals the meters display mode
Hz V A
RPM MPM Flashes during acceleration and deceleration
TS
RUN (i.e. Start)
PROG enters and exits
PROG RUN
programming mode In Operating mode the arrow keys
adjust the speed
In Operating mode FUN scrolls In Programming mode the arrow keys
through the meter functions FUN STOP scroll and edit the "F" codes
DATA RESET
In Programming mode DATA
enters and exits the "F" codes Stop or RESET clears faults

When the power is switched on, the keypad LED display is in monitoring mode. In monitoring mode the
default display is the frequency (Hz) output to the motor. The default display can be changed to the user’s
preference, see following example.
Example of how to program.
In this example you will change the default display to RPM. Press the PROG key to enter the function
code menu. The function codes are numbered from F 000 through F 134. Then use the arrow keys to scroll
up and down through the function codes, scroll to F 006. To change the program of F 006, press the
FUN/DATA key to enter F006. Then used the arrow keys to scroll to the number 6 (RPM, see table below)
then press the FUN/DATA key to exit F 006 and then press the PROG key to exit out of the function code
menu. The default display should now be RPM.
Function code table for F 006
Keypad 1) Hz Output 4) DC Voltage (PN) 7) User Defined Meter
F 006 Default Display 2) Speed Adjustment Hz 5) Amperage Output 8) Terminal Status
(Factory Default: 1) 3) Voltage Output 6) RPM

Section 3.2) Programing with positive and negative numbers.

The input and output terminals programs have positive and negative numbers. Positive numbers are for
positive logic, closing the circuit engages the program and negative numbers are for negative logic, opening
the circuit engages the program. For more information see section 4.15 on page 26.
Section 3.3) Operating the RM5G with out the keypad.
The RM5G will operate without the keypad, when the RM5G is operated by terminals Vin, GND,
FWD and REV or digital operation. If more programing is required, reconnected the keypad.
Section 3.4) How to Restore the Factory Default Program.
Press the PROG key to enter function code menu, then use the arrow key to scroll to F 134, then
press the FUN/DATA key. Then scroll until dEF60 is displayed, press and hold down the FUN/DATA key
until the word “end” is displayed. All the function codes have been set to the factory defaults for 60 Hz
operation.

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 RM5G Supplemental Users Manual Rev. 2015-12-18
Section 3.5) Programming Quick Guide (to the most commonly used function codes)
This page covers the most commonly used function codes for quick reference.
The RM5G default settings are for keypad operation. The motor will start when the run key is pressed and
the arrow keys adjust the speed. When the RM5G is started for the first time it will accelerate to 60 Hertz. If you do
not want run at 60 Hertz, before starting, press the down arrow key to adjust the speed, then start.

Before first time programing, we strongly recommend resetting function code F 134 to dEF60, see
instructions at the bottom of the table.
y Important: If you have 440V ~ 480V motor, set F 035 to your motor’s Voltage.

y Warning: If you have RM5G-4075 or higher, be sure to set the fan voltage jumper, see page 9 or 11.

y Motor Full Load Amps (FLA) set F 048 to your motors FLA listed on the motor data plate.

Most users will want to program the following parameters

y Speed Adjustment users that have speed potentiometers will need to program F 002
y Start and Stop users that have auxiliary start and stop buttons will need to program F 001.
y Stop the user should select controlled deceleration or coast (freewheeling), see F 082.
y Acceleration and Deceleration times are programmed by F 019 and F 020.

0) Enable FWD and REV terminals to start, keypad start is disabled.

1) Enable FWD and REV terminals to start, forward rotation only.
Start,
F 001 2) Keypad Start, Terminals select forward or reverse.
Forward & Reverse 3) Keypad Start, forward only. ( Factory Default: 3 )
4) Keypad Start, reverse only
Notes: Settings: 0, 1, 2. If FWD & COM or REV & COM are not connected the keypad flashes, “- - - - -” .
If both FWD, REV are connected simultaneous to COM the keypad flashes, “def”.
0) Analog signal to Vin & GND (0~10V) or Iin & GND (4~20mA)
1) Keypad Arrow Keys with Hz display. ( Factory Default: 1 )
F 002 Speed Adjustment 2) Keypad Arrow Keys with RPM display when arrow keys are pressed.
3) Keypad Arrow Keys with user defined meter displayed when arrow keys
are pressed. (See F007)
4) Digital Speed Input, terminals X1 trough X6, See F 052 through F 057
F 019 Acceleration Time 0 to 3200 sec. (Factory: 1/2 to 5 Hp 5 sec, 7.5 to 30 Hp 15 sec, 40Hp & up, 30 sec.)

F 020 Deceleration Time 0 to 3200 sec. (Factory: 1/2 to 5 Hp 5 sec, 7.5 to 30 Hp 15 sec, 40Hp & up, 30 sec.)
RM5G-2***, 0.1V ~ 255V, (Factory Default: 220V)
Maximum
F 035 RM5G-4***, 0.1V ~ 510V, (Factory Default: 380V)
Output Voltage In North America, this should be set from 440V to 480V
Motors
F 048 Full Load Amps See motor's data plate for the Full Load Amps (FLA).
Rating
0) Controlled Deceleration Stop ( Factory Default:
F 082 Stop Parameters 1) Coast to Stop (i.e. Freewheeling)
2) Coast to Stop + DC Braking, See F 076 and F 075
RM5G-2***, 190V ~ 240V, Factory Default: 220V
F 095 Input Voltage RM5G-4***, 340V ~ 480V, Factory Default: 380V
(for RM5G program reference)
In North America, this setting should be set from 440V to 480V
Table for F 134
0) Not Active SAu) Save Program
CLF) Clear Faults listed in F 091 rES) Restore Previous Settings
F 134 Commands dEF60) Factory 60 Hz settings rd_EE) Copy Settings to Keypad
Default Display: 0
dEF50) Factory 60 Hz settings Uur_EE) Copy keypad settings to RM5G
Instructions for F 134. Scroll to the function required then press and hold the
FUN/DATA key and wait for the word “end” to appear.

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RM5G Supplemental Users Manual Rev. 2015-12-18

Section 3.6) Fundamental Motor and Electrical Parameters

Important, the Maximum Output Voltage (F 035) is a high priority setting.

RM5G-2*** (Factory Default: 220V) Range 0.1V to 255V

Maximum
F 035 (Factory Default: 380V) Range 0.1V to 510V
Output Voltage RM5G-4***
In North America, this should be set from 440V to 480V
Motor
F 048 Full Load Amps See the motor data plate for the Full Load Amps (FLA)
(FLA)
See the motor data plate for the No Load Amps
Motor If not available run the motor with no load a view the Amperage on the
F 049
No Load Amps keypad. To view amperage press the FUN/DATA until the number 5 appears,
this displays the Amperage.
Number of 2, 4, 6, 8, 10
F 051
Motor Poles (Factory Default: 4)
RM5G-2*** (Factory Default: 175V) Range 130V to 192V
Low Input Voltage (Factory Default: 320V) Range 230V to 384V
F 079
Switch Off Level RM5G-4*** With 440V to 480V input power, Electric Regulator recommends
programming F 079 to 384V
Input Voltage RM5G-2*** (Factory Default: 220V) Range 190V to 140V
F 095 (Reference for RM5G program) RM5G-4*** (Factory Default: 380V) Range 340V to 480V

440V to 480V motors 75 HP and higher

Set the jumper in the diagram below
to the input voltage

Page 16
 RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.01 Speed Adjustment (i.e. Speed Reference)

The RM5G has three methods of speed adjustment.
y Keypad speed adjustment, this is the factory default.
y Analog signal to terminals Vin or Iin.
y Digital speed adjustment through the X terminals.

0) Analog signal connected to Vin and GND (0 ~ 10V) or Iin and GND (4 ~ 20 mA)
Selecting Speed 1) Keypad arrow keys with Hz display (Factory Default: 1)
F 002 2) Keypad arrow keys with RPM display when keys are pressed
Adjustment Input
3) Keypad arrow keys with user defined units (MPM) display when keys are pressed
4) Digital speed adjustment with terminals X1 through X6, see section 4.02 on page 16.
Keypad Speed 0) Disable keypad arrow keys during motor operation.
F 004
Adjustment 1) Enable keypad arrow keys during motor operation (Factory Default: 1)

Speed Memory 0) Disable speed memory, manual adjustment only.

F 005
(Keypad Only) 1) Enable speed memory, stored after 3 minutes of operation. (Factory Default: 1)
Keypad Speed Adjustment Vin Speed Adjustment
(i.e. Analog Speed Reference)
KEYPAD

Displays output
frequency in Hertz
RM5G AC Drive
Hz V A 12V
RPM MPM
TS Speed
Potentionmeter Vin (F 002 set: 0) The factory default scale is 0~10V
500 ohm or 1000 ohm Vin input resistance is 20k ohms
recommended
PROG RUN Vin will also work with an
auxiliary voltage source.
GND
Arrow Keys Adjust Speed
(Factory Default: F 002 set 1)
FUN STOP
DATA RESET

Digital Speed Adjustment Iin Speed Adjustment

60 Hz

RM5G AC Drive

0 Hz
Iin (F 002 set: 0) The factory default scale is 4~20mA (F 126 = 0)

Auxiliary I I is facoty default, Iin input resistance is 250 ohms

ENABLE
X1 (F052 = 0) Control
4 to 20 mA signal V When in V position the input resistance is 20k ohms
ACCELERATE
X2 (F053 = 13)
GND
DECELERATE
X3 (F054 = 14)

START Note: To change Iin to 0 ~ 10 Volts (0 ~ 20mA)

FWD (F001 = 0)
Program F 126 to 1
STOP Swithing to V is recommended
X5 (F056 = 0)
Note: F002 is set 4 (This diagram is for conceptual purposes only)

Manual Digital Speed Adjustment

( Example of Multiple Speed Adjustment Stations )

X4 (F055 set 13)

X3 (F054 set 14)

Clear

X2 (F053 set 15)

UP DOWN UP DOWN UP DOWN Enable

X1 (F052 set 0)

Com

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RM5G Supplemental Users Manual Rev 2015-12-18

Section 4.02) Digital Speed Adjustment (Input)

The speed can be adjusted digitally to interface with a Programmable Logic Control (PLC).
Digital speed adjustment can also be operated manually, serving multiple manual control stations
(simulates a motorized pot with memory or without memory).

Refer to the program settings in yellow highlight

0) Terminals activate start forward or reverse
1) Keypad arrow keys (Factory Default)
F 002 Speed Adjustment Input 2) Keypad start, terminal select forward or reverse
3) Keypad with MPM displayed when arrow keys are pressed
4) Digital speed adjustment
F 052 X1 input terminal F 052 programs terminal X1 to enable digital speed adjustment
0) Enable digital speed adjustment
F 053 (X2)
F 054 (X3) Terminals X2 through X6 can be programed to be digital speed inputs.
X2 through X6
F 055 (X4) Accelerate (ramp up) ! 13
input terminals
F 056 (X5) Decelerate (ramp down) ! 14
F 057 (X6) Clear speed setting ! 15
Digital Input 5 to 16 ms Signal to the digital input must exceed
F 108
Response Time ( Default 10ms) the time of F 108.
F 118 Digital Speed Memory 0) Clear the speed from memory when power is off (Factory Default: 0)
1) Save the speed in memory when power is off.
0) 0.01Hz 5) 0.25Hz 10) 1.00Hz From 10 to 250
Digital Speed Adjustment 1) 0.05Hz 6) 0.30Hz 11) 1.10Hz the speed is
F 119 2) 0.10Hz 7) 0.35Hz 12) 1.20Hz
Frequency Increments increased by
3) 0.15Hz 8) 0.40Hz 13) 1.30Hz
4) 0.20Hz 9) 0.50Hz 14) 1.40Hz 0.10Hz
1) 1 second First Example: If F 119 is 10 and F 120 is 6, when the
2) 2 seconds signal is received the speed will increase only 1 Hz.
Digital Speed Adjustment 3) 3 seconds
F 120 Second Example: if F 119 is 10 and F 120 is 2, when the
Operating Mode 4) 4 seconds signal is held on, the speed will immediately increase 1Hz
5) 5 seconds then level for 2 seconds and then accelerate continuously
6) 1 increment
When digital speed adjustment is used, the user can adjust the speed with the
Keypad Adjustment of
F 121 keypad by entering F 121.
Digital Speed Adjustment Important Note: Don’t operate F 121 and the X terminals at the same time.
Digital Speed Adjustment Sequence Diagram
60 Hz

0 Hz

ENABLE
X1 (F052 = 0)

ACCELERATE
X2 (F053 = 13)
DECELERATE
X3 (F054 = 14)

START
FWD (F001 = 0)
STOP
X5 (F056 = 0)

Note: F002 is set 4 (This diagram is for conceptual purposes only)

Example of digital speed inputs being used to simulate a motorized potentiometer

X4 (F055 set 13)

X3 (F054 set 14)

Clear

X2 (F053 set 15)

UP DOWN UP DOWN UP DOWN Enable

X1 (F052 set 0)

Com

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 RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.03) Analog Input Signal Scale

The RM5G has two analog inputs Vin and Iin, the signal scales can be changed by the user.
y Vin default scale is 0 ~ 10V, the input resistance is 20k Ohms.
y Iin default scale is 4 ~ 20mA and input resistance is 250 Ohms (SW1 set to I and J5 set 250)
Jumper J5 can be set to 250 Ohms or 500 Ohms, see page 12 for details.
Iin can be changed to Voltage scale by changing SW1 to V, this changes the input resistance
to 20k Ohms and programming F 126 to 1.
Note: See page 12 for the location of the SW1 jumper or switch and Jumper J5.
Terminal Vin default voltage scale is 0 to 10V.
Vin Maximum Scale 0.00 to 2.00 The maximum value can be set between 5 to 10V.
F 040 Example: If F 040 is set 1.25 the result is 0 to 8V scale.
(Vin Gain) (Factory Default: 1.00)
Formula (10/1.25=8)
The minimum value (bias) of the scale can be increase.
The RM5G has two methods of adjusting F 041.
First method: Adjusting F 041 while the motor is running, this often
achieves best results.
Vin Minimum Scale -1 to 1
F 041 Note: If F 040 is other than 1.00, adjusting F 041 will change the
(Vin Bias) (Factory Default: 0.00)
maximum scale (gain).
Second method: Mathematical formula, the results are approximate.
When F 040 = 1.00 the Formula is: sin(F041*90)*-5.5
Example: sin(-0.20*90)*-5.5 = 1.699 Volts, approximately.
Iin 0) 4 ~ 20mA (Factory Default: 0)
F 126
Predefined Scales 1) 0 ~ 20mA or 0 ~ 10V, Note: F 127 and F 128 requires F 126 =1
F 127 requires F 0126 =1 (0 to 20mA)
The maximum value can be set between 10mA to 20mA.
Iin Maximum Scale 0.00 to 2.00
F 127 Example: F 127 = 2.00 the result is 0 to 10mA. Formula (20/2=10)
(Iin Gain) (Factory Default: 1.00)
Notes: These instructions apply when DWS1 is set to I.
If DSW1 is set V, the instructions for F 040 would apply.
F 0128 requires F 0126 =1 (0 to 20mA)
The RM5G has two methods of adjusting F 128.
First method: Adjusting F 128 while the motor is running, this often
achieves best results.
Note: If F 127 is other than 1.00, adjusting F 128 will change the
Iin Minimum Scale -1.00 to 1.00 maximum scale (gain).
F 128
(Iin Bias) (Factory Default: 0.00)
Second method: Calculating by formula, the results are approximate.
When DWS1 = I, F126 = 1 and F127 = 1.00 (20mA)
The formula is: sin(F128*90)*-11
Example: sin(-0.20*90)*-11 = 3.399mA approximately.
If DSW1 = V, see F 041 formula

Vin Iin
Green: F040=1.00, F041=0.00
10 20
9 18
Red: F040=1.25, F041=0.00
8 16
Green: F126=0
7 14
6 12
5 10
4 8
6 Red: F126=1
3
2 4
1 2
Vdc mA

10 20 30 40 50 60 Hz 10 20 30 40 50 60 Hz

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RM5G Supplemental Users Manual Rev 2015-12-18

Section 4.04) Analog Inputs Vin and Iin Features

Analog inputs are also know as Speed Reference inputs.
y The RM5G has two analog inputs, Vin and Iin.
y Vin (Voltage input) default scale is 0 ~ 10 V.
y Iin, default scale is 4 ~ 20 mA, RL=250 .
The Iin terminal can be changed to a voltage input by jumper or switch SW1. The I position is for mA
signal (RL = 250 or 500 , see jumper J5 on page 12), the V position is for voltage signal (RL= 20k ).
y The scale of Vin and Iin can be defined by the user, see F 040, F 041, F 126, F 127 and F 128.
y The Vin and Iin inputs can be program perform other functions such as current limit, voltage limit, bias
and gain. see F 124 and F 125.
y Command can be transferred between Vin and Iin while the motor is running. See F 122, F 123 and the
sections for F 052 through F 057..
0) Terminals Vin or Iin
Speed Adjustment 1) Keypad Arrow Keys with Hertz display (Factory Default: 1)
F 002 2) Keypad Arrow Keys with RPM displayed when keys are pressed.
Input 3) Keypad Arrow Keys with User Defined Units displayed when keys are pressed.
4) Digital Speed Command (Terminals X1 ~ X6, See F052 ~ F057)
F 052
When one of the digital inputs is set to +16 or -16 (terminals X1 to X6). It will
F 053 transfer command to the secondary speed input selected by F 122.
F 054 Transferring Command
F 055 between Vin and Iin Example: When F 122 is set to 0, F 123 is set to 3 and F055 is set to 0. A signal
to a digital input X4 transfer s command to the secondary analog speed
F 056
adjustment. Note: Vin is primary, Iin is secondary.
F 057
Transferring Command When F055 is set to 0, F 122 is set to 0 and F 123 is set to 3. A signal to a digital
F 055 to the Secondary input X4 transfer s command to the secondary analog speed reference.
Analog Speed Input Note: Vin is primary, Iin is secondary.
0) Analog Speed Reference Vin or Iin, See F 123, number 3 (Factory Default: 0)
Selecting the Secondary
F 122 1) Keypad Arrow Keys Note: A digital input must be set +16 or -16,
Speed Input 2) Digital Speed Adjustment See function codes F 052 ~ F057
0) Vin + Iin, The sum of Vin and Iin signals. (Factory Default: 0)
Secondary
1) Vin-Iin (Vin sets maximum, Iin adjusts with in the range.)
F 123 Analog Speed Ref., 2) Iin-Vin (Iin sets maximum, Vin adjusts with in the range.)
Function 3) Vin or Iin is selected by digital input, See F055 set: +16 or -16
0) Iin maximum scale (Iin Gain)
1) Voltage Speed Reference (VREF) (Factory Default: 1)
F 124 Vin Functions 2) Current Limit (When terminal X3 is programed to 0, F 054=0)
3) Voltage Limit (V/F pattern maximum voltage)
0) Vin maximum scale (Vin Gain)
1) Current Speed Reference (IREF) (Factory Default: 1)
F 125 Iin Functions 2) Current Limit (When terminal X3 is programed to 0) (Current Limit Range 0 ~ 150%)
3) Voltage Limit (V/F pattern maximum voltage)

Examples of Analog Input Configurations

In this example the speed reference can be transfered from Vin to Iin or the keypad In this example Iin is programed to adjust Current Limit
500 or 1000 ohm
potentiometer
recommended
12V 12V
SPEED POT
VOLTAGE REFERENCE Vin (F 002 set: 0)The factory default scale is 0~10V 500 or 1000 ohm Vin (F 002 set: 0)The factory default scale is 0~10V
(VREF) potentiometer
recommended
GND GND
J5
SW1
AXULAIRY CONTROL I (Factory Default 250 ohms, see jumper J5 for 500 ohms)
500 ohm
DSW1
(IREF) V 250 ohm I Moving the DSW1 dip switch to V changes Iin to voltage referance
V
Iin (F 002 set: 0) The factory default scale is 4~20mA
CURRENT LIMIT POT Iin (F 125 set: 1)
X1 (F 052OPEN
set: 16) and (F 0125 set: 1)
: VREF, CLOSED: IREF
X3 (F 054 is set: 0)
X4 (F 056 set: 0) and (F 127 set: 1)
OPEN: ANALOG SPEED REFERNCE, CLOSED: KEYPAD Note: X3 must be connted to COM to enable Current Limit

COM
COM

Page 20
 RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.05) Start, Stop, Forward and Reverse

The RM5G’s default program is to start and stop from the keypad. Many alternat methods
beyond the diagrams shown here are possible. For information about Dynamic Braking (DB) and
DC braking see pages 22 and 23.
0) Terminals FWD or FEV activate Start forward or Reverse (Keypad isdisabled)
Start, Stop, 1) Terminal FWD activates start forward only (Keypad isdisabled)
F 001 2) Keypad Start (i.e. Run), Terminals FWD and REV select direction
Forward and Reverse 3) Keypad Start (i.e.Run), Forward only (Factory Default: 3)
4) Keypad Start (i.e.Run), Reverse only
0) Disable Keypad Stop
F 003 Keypad Stop 1) Enable Keypad Stop (Factory Default: 1)
When terminal X5 (F 056) is set: 0.
Stop is achieved by momentarily closing X5 and COM for not less than 30 ms.
F 056 Stop, Positive Logic This facilitates interfacing with PLC or momentary stop button.
(Digital Input X5) Note: When F 056 is set: 0. Terminals FWD and REV only require 30 ms signal to start.
Sustaining the signal to FWD or REV is no longer required.
When terminal X6 (F 057) is set: 0.
Stop, Negative Logic Stop is achieved by momentarily opening X6 and COM for not less than 30 milli seconds.
F 057 This facilitates interfacing with PLC or simulation of a three line sustaining circuit.
(Digital Input X6) Note: When F 057 is set: 0. Terminals FWD and REV only require 30 ms signal to start.
Sustaining the signal to FWD or REV is no longer required.
When the application requires both controlled deceleration stop button and uncontrolled
deceleration stop button. Some electrical codes require Emergency Stop to coast to stop.
See table
Secondary Program one of the X terminals to !7. Afterwards this requires reset either by an X
to left Coast to Stop terminal set to !6 (X6 is 6 by default) or reseting by pressing the keypad stop button.
(i.e External Fault) X1 (F 052) X3 (F 054) X5 (F 056)
X2 (F 053) X4 (F 055) X6 (F 057)
0) Controlled Deceleration Stop (Factory Default: 1)
F 082 Stop 1) Coast to Stop
2) Coast and DC Braking, See page 21
0) Enable Reverse (Factory Default: 0)
F 083 Reverse 1) Disable Reverse

Examples of Start, Stop circuits

Classic Three Line Sustaining Circuit Simulated Three Line Sustaining Circuit
RM5G START
RM5G
AC drive STOP AC drive
120V FWD FWD
F001 set: 0 or 1 F001 set: 0 or 1
RUN 1a
START X6
RUN 1c
STOP F057 set: 0
RUN COM
COM
RUN 2a RUN 2c

Note: When F001 is set 0 or 1, the input signal must be sustained. Note: When F001 is set 0 or 1 and F057 is set 0.
Then FWD and REV only require a momentary input signal.

Forward and Reverse using pulse signals Start & Stop circuit with momentary buttons
FWD 60 Hz

START
RM5G
0 Hz
AC drive
FWD
STOP F001 set: 0 or 1
REV 60 Hz

Pusle Width Minimum 30ms

X5
FWD
F056 set: 0
REV
Clearing Time Mininum 30ms.

X5
COM
STOP
Note: F001 is set 0 and F056 is set 0.
When changing direction, first a stop signal next a REV or FWD signal.

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RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.06) Dynamic Braking (i.e. DB)

The RM5G will handle up to 50% of the motor’s regenerative amperage without a dynamic braking resistor. If the
motor’s regenerative amperage exceeds 50%, then dynamic braking is required. The drives rated from ½ to 15 HP
have an internal Dynamic Braking Transistor (DBT) included as a standard feature. Drives above 15 HP the internal
DBT is optional feature. To determine if your drive has a DBT, the model number will end with the letter “B”,
Example RM5G-4100B.
Dynamic Braking 0.1 to 60.0 Hz The Dynamic Braking Transistor (DBT) will stop operating at
F 132 the frequency setting of F 132.
End Frequency ( Factory Default: 0.5 ) Setting below 0.5 is not recomended.

Stop, F 082, Set: 0

3 Phase DB resistor SPEED (60Hz)

AC power 60

50

MOTOR Dynamic Braking Transistor opperates from 60Hz to 0.5Hz.

40

30

PE R S T P PR U V W 20

Model number ending with the letter "B" have DBT

10
Example RM5G-4100B F 132, Set: 0.5
Under 0.5 Hz, the Dynamic Braking Transsitor is off.

Section 4.06A) Dynamic Brake Resistor Table (DB resistor) Note: Resistor dimentions are on page 52.
Typical Recommended Typical Recommended
Model # Resistance
Model # Resistance
Resistor/s Resistor/s
RM5G-200 ½ 100 MHL 100W-100 RM5G-4001 400 MHL 100W-400
MHL 100W-400
RM5G-2001 100 MHL 100W-100 RM5G-4002 200 Two in parallel
MHL 100W-400
RM5G-2002 100 MHL 100W-100 RM5G-4003 133 Three in parallel
RM5G-2003 MHL 100W-400
40 MHL 500W-40 RM5G-4005 100 Four in parallel
RM5G-2005
RM5G-2007 MHL 500W-40 RM5G-4007 MHL 500W-40
20 80 Two in series
RM5G-2010 Two in parallel RM5G-4010
MHL 500W-40
MHL 500W-40 RM5G-4015 Set of two in series
RM5G-2015 13.3 40 Two sets in parallel
Three in parallel RM5G-4020
Total of four pieces
MHL 500W-40
MHL 500W-40 RM5G-4030B Set of two in series
RM5G-2020B 10 20 Four sets in parallel
Four in parallel RM5G-4040B
Total of eight pieces
MHL 500W-40
MHL 500W-40 Two in series
RM5G-2030B 6.6 RM5G-4050B 13.3 Six sets in parallel
Six in parallel
Total of twelve pieces
MHL 500W-40
MHL 500W-40 Set of two in series
RM5G-2040B 3.3 RM5G-4060B 10 Eight sets in parallel
Tweleve in parallel
Total of sixteen pieces
MHL 500W-40
MHL 500W-40 RM5G-4075B Set of two in series
RM5G-2050B 2.5 8 Eight sets in parallel
Sixteen in parallel RM5G-4100B
Total of twenty pieces

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Section 4.07) DC Braking

Terminal X2 When F 053 is set to 0, DC braking is applied
F 053 Factory Default: 4
DC Braking by engaging X2 to Com.
F 075 DC Braking Amperage 0 to 150% of the RM5G output rating on data label Factory Default: 50%
F 082 is 0 F 082 is 1 F 082 is 2
F 076 DC Braking Time 0.1 to 20 sec F 076 is 1 to 200 sec
Factory Default 0.5 Disabled See text at bottom the of this page
F 077 helps when motors have difficulty starting.
Pre Start Motor 0 to 20 Sec. When the start signal is received, DC is applied to the motor for the
F 077 time setting of F 077, the DC amperage is set by F 075.
Magnetizing Time Factory Default 0.0 See Diagram 3 for details
0) Controlled Deceleration to Stop Factory Default: 0
F 082 Stop Parameters 1) Coast to Stop (Freewheeling)
2) Coast then DC braking

F 089
DC Braking 0.5 to 5 sec. When F 082 is 2, F 089 sets the delay time before DC braking is
applied.
Delay Time Factory Default: 0.5

SPEED (Hz) Diagram 1

60

50 F 020 set: 5 seconds

40
Stop
F 082
30
Set: 0
DC Braking Amperage set by F 075
20

10

F 076 set: 5.0 seconds

TIME

Coasting
SPEED (Hz) Diagram 2
60
DC Braking Starts when terminal X2 is engadged (F 053 set: 0 )
50

40 DC Braking Amperage set by F 075

Stop
F 082
30
Set: 1
20

10

TIME

SPEED (Hz) Diagram 3 Coasting

60

50
F 019, Set: 5.0
DC Braking Amperage set by F 075
40
Stop DC Braking
30 F 082
Set: 2
20

10

F 077 F 089 F 076

Set: 3.0 Set: 3.0 Set: 0.5
3 Seconds 3 Seconds 5 Seconds
TIME
Start
Run

When F 082 is set 2, F 076 time length varies with the frequency attained.
Example 1) If the frequency is set to 60 Hz and the motor reaches 60 Hz, the DC braking time
will be 10 times F 076 ( F 076 is 0.5 x 10 = 5 seconds.)
Example 2) If the frequency is set to 60 Hz and the motor is stopped at 54 Hz (90%), the DC
braking time will be 9 times F 076 ( F 076 is 0.5 x 9 = 4.5 seconds.)

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Section 4.08) Power Interruption Response

Power interruption is when the power is interrupted for sort time or the voltage is too low, see
F079. The drive’s DC link (capacitor bank) is large enough to supply power through very short
power interruptions. This allows the motor to continue running (pass-through) short power
interruptions. The user can selected the drives response to a power interruption by programming
F 078. If you select 3, see the next section about stopping when the power is interrupted.
0) Disable Pass-through Factory Default: 0
Power Interruption 1) Enable Pass-through (see F 089)
F 078
Response 2) Shut Off
3) Enable Controlled Deceleration Stop when power is interrupted.
Power Interruption RM5G-2*** 130V to 192V, Factory Default: 175V
F 079
Switch Point Voltage RM5G-4*** 230V to 384V, Factory Default: 330V
Power Interruption F 089 sets the time limit of a power interruption and
0.5 to 5 sec.
F 089 Ride-through Factory Default: 0.5
pass-through will restart. If the time is exceeded the
Restart Time Limit RM5G will remain off. (Note: F 078 must be set to 1)

Input Voltage RM5G-2*** 190V to 240V Factory Default: 220V

F 095
Calibration RM5G-4*** 340V to 480V Factory Default: 380V

Section 4.09) Power Interruption Controlled Stop Program

If power is interrupted the factory default is to let the motor coast to a stop, F 078 set to 0.
If controlled stop is required, program F078 to 3. The deceleration curve is defined by function
codes F103, F104, F105 and F106.

Factory default power failure stop Example of user defined power failure stop
Moment of Power Interuption Moment of Power Interuption
Hz Hz
60 F103 set: 3 Hz 60 F103 set: 3 Hz

50 50
Note: When F106 is 0 Hz F105 is disabled
40 F105 set: 15 sec 40
F106 set: 0 Hz F106 set: 30 Hz
30 30
F104
set
20 20
5 sec
F105
10 10
F104 set: 15 sec
set: 15 sec

0 0
5 10 15 20 25 30 Time 5 10 15 20 25 30 Time

When the power is interrupted the frequency will immediately be

Power Interruption 0 to 20 Hz reduced by F 103 setting.
F 103 Factory Default: 3 Note: F 103 setting is too large, this could cause hard braking and
Frequency Reduction
possibly trip off the RM5G, resulting in the motor coasting.
If F 106 is set 0 Hz and F 104 is set 15 sec., the motor will decel to
1st Decel Time 0 to 3200 sec
F 104 Factory Default: 15
a stop in 15 sec.
from F 103 to F 106 If F 106 is set 30 Hz the motor will decel to 30 Hz in 15 sec.
2nd Decel Time 0 to 3200 sec If F 106 is set 0 Hz F 105 is inactive. If F 106 is set 30 Hz and F
F 105 Factory Default: 15 105 is set 15 sec., the motor will decel from 30 Hz to stop in 15 sec.
from F 106 to stop
Switch Point Frequency F 106 frequency setting is the point when the 1st decel time
0 to 400 Hz
F 106 from first to second Factory Default: 0
switches to the 2nd decel time. If F 106 is set 0 Hz, the 2nd decel
time is disabled.
deceleration time

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Section 4.10) Frequency Scale of Acceleration & Deceleration (F 018)

The frequency scale of the acceleration and deceleration times are determined by F 018.
Example: If F 018 frequency is set to 60 Hz., and F 019 is set to 15 seconds. The motor will
reach 60 Hz in 15 sec. If F 018 is changed to 30 Hz. The motor will reach 30 Hz in 15 seconds
and 60 Hz in 30 seconds.
Section 4.11) Acceleration & Deceleration Times (F 019 and F 020)
The acceleration and deceleration time of the primary speed, speed levels 4, 5, 6, 7 and Jog are
programmed by F 019 and F 020. Speed Levels 1, 2 and 3 acceleration and deceleration times
are programmed independently by F 021 through F 026, see page 29.
Section 4.12) Secondary Acceleration & Deceleration Times (F 027 & F028)
The secondary acceleration and deceleration times will override all other settings when input X4
is activated. Secondary acceleration & deceleration time are programmed by F 0 27 and F 028.
Note: F 055 must be set to 2 for X4 to activate secondary acceleration & deceleration.
Acceleration & Deceleration Function Codes
Example: If acceleration is set 15 seconds and the
0.1 to 400 Hz frequency scale (F 018) is set 60. The motor will
Frequency Scale of
F 018 accelerate to 60 Hz in 15 seconds. If F 018 is 30, the
Acceleration & Deceleration motor will accelerate to 30 Hz in 15 seconds and 60
Factory Default: 60
Hz in 30 seconds.

F 019 Primary Acceleration Time 0.1 to 3200 Sec.

Factory Defaults: (1/2 to 5 HP: 5 sec.)
Also Speed Levels 4, 5, 6, 7 & Jog (7.5 to 30 HP: 15 sec.) (40 Hp & up: 30 sec.)

F 020 Primary Deceleration Time 0.1 to 3200 Sec.

Factory Defaults: (1/2 to 5 HP: 5 sec.)
Also Speed Levels 4, 5, 6, 7 & Jog (7.5 to 30 HP: 15 sec.) (40 Hp & up: 30 sec.)
0.1 to 3200 Sec. Secondary acceleration time is activated
F 027 Secondary Acceleration Time by input X4, Function code F 054 must be set to 2
Factory Default: 15 sec
0.1 to 3200 Sec. Secondary deceleration time is activated
F 028 Secondary Deceleration Time by input X4, Function code F 054 must be set to 2
Factory Default: 15 sec
0 to !16 The factory default setting of 2 enables secondary
F 054 X4 Input Terminal acceleration and deceleration
Factory Default: 2

Section 4.13) S-curve Starting, Leveling and Stopping

The S-curve time is in addition to the acceleration and deceleration times.
Example: If the S-curve time is programmed to 4 seconds and the acceleration time is 5 seconds,
the total acceleration time is 9 seconds. If the deceleration time is 2.5 seconds, the total
deceleration time is 6.5 seconds, see diagram below.
F 029 S-Curve Acceleration & Deceleration 0.0 to 5.0 seconds Factory Default: 0.0

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RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.14 Digital Inputs X1 through X6 programing

Digital inputs receive signals to engage the RM5G program features. The RM5G’s digital inputs
by factory default are positive logic and sink (NPN).

Table for terminals X1 through X6

Digital Input Terminals See section 4.11 about positive and negative logic
0) X1: Enable Digital Speed Adjustment !6) Reset
X1 through X6
0) X2: DC braking !7) Coast to Stop (thr is displayed)
0) X3: Current Limit !8) Disable Outputs (bb is displayed)
Function Input Factory 0) X4: Select Analog Speed Input Vin or Iin !9) Freewheel (Fr is displayed) See Warning !!!
Codes Terminals Defaults 0) X5: Stop, Positive Logic !10) Speed search from Max., Hz.
F 052 X1 3 0) X6: Stop, Negative Logic !11) Speed search from set Hz.
F 053 X2 4 !1) Jog !12) Hold Speed
F 054 X3 1 !2) Secondary Accel & Decel !13) Digital Speed Adjustment, Accel.
F 055 X4 2 !3) Preset Speed Level Input 1, Typically X1 !14) Digital Speed Adjustment, Decel.
F 056 X5 7 !4) Preset Speed Level Input 2, Typically X2 !15) Clear Digital Speed Adjustment
F 057 X6 6 !5) Preset Speed Level Input 3, Typically X3 !16) Select Vin or Iin.

Section 4.15 Positive Logic and Negative Logic

Positive logic the circuit is Normally Open (N.O.) When the circuit is closed the program is engaged.
Negative logic the circuit is Normally Closed (N.C.) When the circuit is opened the program is engaged.

RM5G SINK (Factory Defualt)

SWITCH or JUMPER

SOURCE

Positive Logic Negative Logic

F053= +1 F 056= -7
X3 X5 COM

N.O. N.C.

Positive Negative
Logic Logic

Section 4.16 Sink or Source

The X terminals have a Sink (NPN) or Source (PNP) switch or jumper, the factory default is Sink.
When set to Source, the auxiliary power must be 24VDC, see diagrams below.

RM5G RM5G
SINK (Factory Defualt) SINK
SWITCH or JUMPER

SWITCH or JUMPER
SOURCE SOURCE

X1 X2 X3 X4 X5 X6 COM X1 X2 X3 X4 X5 X6 COM

24V
+
Sink Source

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 RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.17 Digital Inputs X1 through X6 reference

0) X1: Enable Digital Speed Adjustment

This function is exclusive to terminal X1 and is positive logic only, see section 4.02 on page 18.
0) X2: DC braking
This function is exclusive to terminal X2 and is positive logic only, see section 4.07 on page 23.
0) X3: Current Limit
This function is exclusive to terminal X3 and is positive logic only, see page 20, diagram on the
bottom left of the page.
0) X4: Select Vin or Iin
This function is exclusive to terminal X4 and is positive logic only, see section 4.04 on page 20.
0) X5: Stop, Positive Logic
This function is exclusive to terminal X5, see page 21, diagram Start & Stop with momentary
buttons and the diagram Forward and Reverse using pulse signals.
0) X6: Stop, Negative Logic
This function is exclusive to terminal X6, see page 21, diagram of Simulated Three Line
Sustaining Circuit.
!1) Jog
X3 is factory default is Jog (+1), when engaged the motor will go the frequency setting of F 017
with the acceleration of F 019 and deceleration of F 020. Jog is a momentary function.
!2) Secondary Acceleration & Deceleration
X4 is factory default set to +2, for details see section 4.12, page 25.
!3) Preset Speed Level Input 1
X1 is factory default set to +3, for details see section 4.18, page 29.
!4) Preset Speed Level Input 2
X2 is factory default set to +4, for details see section section 4.18, page 29.
!5) Preset Speed Input 3
This setting is typically applied to X3 (F 054), This enables pre-set speed levels 4 through 7.
See section section 4.18, page 29.
!6) Reset
!7) Coast to stop and keypad displays “thr”.
Notes: Keypad operation (F001=3, F002=1) the stop button must be pressed before restarting.
Notes: Vin or Iin operation, FWD or REV must be cleared and system reset, when factory default
X6 is reset.
!8) Disable Outputs Y1, Y2 and Relays T1 and T2, keypad displays “bb”
See page 30, section 4.19

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RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.17 continued Digital Inputs X1 through X6 reference

!9) Motor Freewheels and keypad displays “Fr”

Warning !!! When !9 is disengaged the motor will immediately restart from zero Hertz.
Great care and consideration should be given when applying this program.
!10) Speed search from maximum frequency
!11) Speed search from set frequency
!12) Hold Speed
When engaged the speed will immediately put on hold at the frequency (Hz) of the moment.
!13) Digital Speed Adjustment Accelerate
Increases the frequency, see section 4.02 on page 18.
!14) Digital Speed Adjustment Decelerate
Decreases the frequency, see section 4.02 on page 18.
!15) Clear Digital Speed Adjustment
Clears the speed from memory, resetting it to zero, see section 4.02 on page 18.
!16) Select Vin or Iin
Transfers command between Vin and Iin, see section 4.04 on page 20.

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 RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.18 Pre-set Speed Levels

In addition to the adjustable primary speed, the RM5G has seven pre-set speed levels.
The factory default program has speed levels 1, 2, 3 and Jog enabled. To enable speed levels 4
through 7, program terminal X3 (F 054 set to 5). The speed levels are activated in binary order.

Note: Speed Levels 4 through 7, On* and Off* indicated F 054 is set 5 Terminals
Note: Secondary Acceleration & Deceleration will override when engaged X3* X2 X1
F 009 Primary Speed Level 0 to 400 Hz Factory Default: 60 Hz Off Off Off
(Adjustable Speed)
F 010 Pre-set Speed Level 1 0 to 400 Hz Factory Default: 10 Hz Off Off On
F 011 Pre-set Speed Level 2 0 to 400 Hz Factory Default: 20 Hz Off On Off
F 012 Pre-set Speed Level 3 0 to 400 Hz Factory Default: 30 Hz Off On On
F 013 Pre-set Speed Level 4 0 to 400 Hz Factory Default: 0 Hz On* Off* Off*
F 014 Pre-set Speed Level 5 0 to 400 Hz Factory Default: 0 Hz On* Off* On*
F 015 Pre-set Speed Level 6 0 to 400 Hz Factory Default: 0 Hz On* On* Off*
F 016 Pre-set Speed Level 7 0 to 400 Hz Factory Default: 0 Hz On* On* On*
F 017 Jog 0 to 400 Hz Factory Default: 6 Hz For Jog X3, On and F 053 set to 1
Pre-set Speed Level 1 Factory Default
F 021 0 to 3200 sec
Acceleration Time Varies with HP
Pre-set Speed Level 1 Factory Default
F 022 0 to 3200 sec
Deceleration Time Varies with HP
Pre-set Speed Level 2 Factory Default
F 023 0 to 3200 sec Speed levels 4 through 7 have the
Acceleration Time Varies with HP
acceleration and deceleration times
Pre-set Speed Level 2 Factory Default
F 024 0 to 3200 sec of F 019 and F 020.
Deceleration Time Varies with HP
Pre-set Speed Level 3 Factory Default
F 025 0 to 3200 sec
Acceleration Time Varies with HP
Pre-set Speed Level 3 Factory Default
F 026 0 to 3200 sec
Deceleration Time Varies with HP
Set F 054 to 5, to enable
F 054 X3 Input Terminal 0 to !16 Factory Default: 1
speed levels 4 through 7,

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Section 4.19) Digital Outputs

The RM5G has two relays and two transistor outputs. Relay 1 is a Single Pole Double Throw
(SPDT) relay. Relay 2 is a Single Pole Single Throw (SPST) relay. They are both rated up to
250VAC / 0.5A. Terminals Y1 and Y2 are open collector, opto-isolated transistor outputs and are
rated 48VDC / 50mA. Note: If an X terminal is programmed !8, when engaged all the digital
output are disabled and the keypad displays “bb”.

Y1 Terminal Factory Table for Y1, Y2, Relay 1 and Relay 2

F 058 Open Collector Transistor Default: 3 !1) Motor Rotation !8) Dynamic Braking
!2) Level Speed (See F061 and F062) !9) Low Voltage Pass-through
F 059 Y2 Terminal Factory
Open Collector Transistor Default: 2 !3) Zero Speed !10) General Fault Pass-through Detected
!4) Freq., Output Detected (see F 063) !11) General Fault Detected
F 060 Relay 1 Factory
Terminals: Ta1, Tb1, Tc1 Default: 11 !5) Overload (OLO) (see F 065 = 1)
!6) Stall Prevention Detected
F 131 Relay 2 Factory
Terminals: Ta2, Tc2 Default: 1 !7) Low Input Voltage (LE)

RM5G Ta1
Relay 1
SPDT
250VAC / 0.5A Tb1 ( F 060, Factory Default: 11, General Fault Detect)

Tc1
Relay 2
SPST
Ta2 ( F 131, Factory Default: 1, Motor Rotation)
250VAC / 0.5A
Tc2
Y1 ( F 058, Factory Default: 3, Zero Speed)
Open Collector
Opto Isolated
Transistors Y2 ( F 059, Factory Default: 2, Level Constant Speed)
48VDC /50mA

CME

Section 4.20) Analog Outputs (i.e. Analog Meters)

The RM5G has two analog outputs, their maximum output power is 10V, 1mA.
The meter’s recommend input resistance is 10,000 ohms (RL = 10k ).
Table for AM+ and FM+
F 044 FM+ Factory Default: 1
Analog Output 0) Frequency (Hertz) 3) Vin input signal 6) Voltage Output
1) Keypad speed setting 4) Iin input signal
F 129 AM+ Factory Default: 2
Analog Output 2) Amperage output 5) DC Voltage (PN)

FM+ Scale 00.0 to 2.00

The factory default scale is 0 ~ 10V,
F 045 (Gain) Factory Default: 1.00 The function code entry is a multiplier of 10 Volts
AM+ Scale 00.0 to 2.00 Example, to change the scale to 0 ~ 8V, enter 0.80
F 130 (Gain) Factory Default: 1.00 (0.80 x 10 = 8.0V)

RM5G
AM+ or FM+ Analog Signal: 0 ~ 10 Volts
RL(MIN) 10 k
M - or GND Meter
IMAX 1 mA
Note:
The 1, 2, 3 and 5 HP
use the GND terminal
in place of M-.

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Section 4.21) Keypad Default Display

The keypad LED display can be programmed to display one of the eight parameters listed below.
1) Hertz Output 4) DC Voltage (PN) 7) User Defined Meter
Keypad
F 006 2) Speed Adjust, Hz 5) Amperage 8) Terminal Status
Default Display 3) Voltage 6) RPM Factory Default: 1

Section 4.22) User Defined Meter (i.e. MPM)

The user defined meter is often referred to as MPM (Meters Per Minute). The keypad default
display or the optional DM-501 meters can be programed to display MPM.
Example: You have a conveyer that runs at 250 feet per minute when the motor is at full speed,
60 Hz. You want the meter to display feet per minute (FPM). Divide 250 FPM by 60 Hz
(250/60=4.1666), enter 04.17 in to F007. If you are using Vin the keypad will display MPM
(FPM) while you are adjusting speed. If you are using the keypad, when you press the arrow
keys the keypad display will change to Hz., several seconds after you stop pressing the arrow
keys the keypad display will change back to MPM.

0.00 to 500.00
User Defined Meter Units per Hz.
F 007 Example: 20 units per Hz is 1200 at 60 Hz.
Calibration Factory Default: 20
Keypad's Custom 0 to 4 0) No Decimal Points 2) Two Decimal Points
F 008
Speed Decimal Point Factory Default: 0 1) One Decimal Point 3) Three Decimal Points
Number of 2 to 10 Poles Required for calibrating RPM and User
F 051 Defined Meter
Motor Poles Factory Default: 4P

Section 4.23) DM-501 Digital Meters (Optional Item)

Digital meters and CN1 plug are available from Electric Regulator.
F 099 Digital Meter 1 Factory Default: 1 0) None, No Display 3) Voltage Output 6) RPM

F 100 Digital Meter 2 Factory Default: 2 1) Hertz Output 4) DC Voltage (PN) 7) User Defined Meter

F 101 Digital Meter 3 Factory Default: 3 2) Speed Adjust, Hz 5) Amperage Output 8) Terminal Status

Section 4.24) DM-501 Digital Meter Connection Diagram

The CN1 plug is the output for all three DM-501 digital meters.
.
Digital Meter 1 Digital Meter 2 Digital Meter 3

90.6
7 6 5 4 3 2 1 7 6 5 4 3 2 1 7 6 5 4 3 2 1

Digital Meter Top View

Part # DM-501

The dimension conform to 1/8 DIN

Dimensions are in mm
96
RM5
Side View
CN1 44 12 48 Front View
5 2
4
3
75 7
2
98
1

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RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.25) Voltage Frequency Patterns (V/F Patterns)

The RM5G has a selection of five V/F patterns or the user can create
a three segment V/F pattern.
0) Linear (Factory Default: 0) Note: Segmented V/F Patterns require F 102 set: 0
1) Economy, asjusts the voltage to the minimum required to maintain speed
F 102 V/F Pattern Selection 2) Squared Curve
3) 1.7th Power Curve
4) 1.5th Power Curve
0.01 to 400 Hz
F 031 Maximum Frequency To program F 031 above 120 Hz., see F 092
Factory Default: 60Hz
F 034 sets the maximum frequency were the maximum voltage
Maximum Frequency 0.01 to 400 Hz
F 034 is reached (i.e. The Primary V/F Pattern)
Factory Default: 60Hz See the diagram of the Factory Default V/F Pattern below
of Primary V/F Pattern
RM5G-2XXX series 0.1 to 255 Volts, Factory Default: 220 Volts
Maximum Voltage
F 035 0.1 to 510 Volts, Factory Default: 380 Volts
of Primary V/F Pattern RM5G-4XXX series
Note: In North America this is normaly set 440V~480V
The V/F pattern can be customized into two or three segments,
1st, 2nd and Primary V/F pattern. See diagrams above
1st Segment Frequency 0.01 to 400 Hz
F 036 Factory Default: 0 Hz
F036 and F037 set the frequency and voltage of the 1st segment.
of V/F Pattern Note: To disable the 1st Segment set F036 and F037 to zero.
Note: F 102 must be set 1
1st Segment Voltage RM5G-2XXX series 0.1 to 255 Volts, Factory Default: 0 Volts
F 037
V/F Pattern RM5G-4XXX series 0.1 to 510 Volts, Factory Default: 0 Volts
F038 and F039 set the frequency and voltage of the 2nd segment
2nd V/F Pattern 0.01 to 400 Hz
F 038 Factory Default: 0 Hz
Note: To disable the 2nd Segment set F038 and F039 to zero.
Frequency Scale Note: F 102 must be set 1
2nd V/F Pattern RM5G-2XXX series 0.1 to 255 Volts, Factory Default: 0 Volts
F 039
Maximum Voltage RM5G-4XXX series 0.1 to 510 Volts, Factory Default: 0 Volts

Factory Default V/F Pattern Example of three segment V/F Pattern

Primary V/F Pattern
F102 set 1
Primary V/F Pattern
Volts F034 set 60Hz Volts F035 set 220V
RM5G-2xxx F035 set 220V F034 set 60 Hz
250 RM5G-4xxx F035 set 380V or 480V 250
1st V/F Pattern
200 1st & 2nd V/F Patterns are Disabled 200 F036 set 20 Hz
F037 set 100V
F036 set 0
150 F037 set 0 150
F038 set 0
100 F039 set 0 100 2nd V/F Pattern
F038 set 35 Hz
50 50 F039 set 150V

0 0
10 20 30 40 50 60 Hz 10 20 30 40 50 60 Hz

Function Codes F 031 and F 034

Primary V/F Pattern
F102 set 1
F 031 set 80 Hz
Volts F034 set 60Hz
250 RM5G-2xxx F035 set 220V

200 1st & 2nd V/F Patterns are Disabled

F036 set 0
150 F037 set 0
F038 set 0 Voltage Levels at 60 Hz., Frequency continues to increase to 80 Hz
100 F039 set 0

50

0
10 20 30 40 50 60 70 80 Hz

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 RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.26) Frequency Adjustment Range

The factory default frequency adjustment range is 0 to 60 Hz., the maximum speed can be
programmed up to 400 Hz. To program F 031 above 120 Hz, see function code F 092 or see
section 4.36 on page 37.
Maximum Output 0.1 to 400 Hz
F 031 To program F 031 above 120 Hz, see F 092
Frequency Factory Default: 60
Maximum Frequency 0.00 to 1.00 F 042 is a multiplier of F 031.
F 042
Adjustment Range Factory Default: 1.00 Example: If F 042 is 0.90 then maximum is 54 Hz, (0.90 x 60 = 54)

Minimum Frequency 0.00 to 1.00 F 043 is a multiplier of F 031.

F 043
Adjustment Range Factory Default: 1.00 Example: If F 043 is 0.25 then maximum is 15 Hz, (0.25 x 60 = 15)

HZ

60 F 031 is 60
F 042 is 0.75 (0.75 x 60 = 45)
50
The diagram shows how to program a
Max Speed 45 Hz
frequency adjustment range from 24 to 45 Hz. 40

The frequency (speed) can only

30
be adjusted between 24 to 45 Hz
Min Level Speed 24 Hz
20
F 043 is 0.40 (0.4 x 60 = 24)
10
When started the motor accelerates to 24 Hz
The speed will not dwell under 24 Hz.
Time

Section 4.27) Frequency Bypass

Frequency bypass prevents the motor’s speed from dwelling with in the bypass bandwidth.
Frequency bypass is often used to avoid machinery resonance frequency. The RM5G has up to
three frequency bypasses.
Note: Many motors resonance frequency is between 6 Hz to 9 Hz.
F 084 Frequency Bypass 1 0 to 400 Hz Factory Default: 0
F 085 Frequency Bypass 2 0 to 400 Hz Factory Default: 0
F 086 Frequency Bypass 3 0 to 400 Hz Factory Default: 0
Frequency Bypass 0 to 25.5 Hz
F 087 F 087 bandwidth applies to all three, F 084, F 085 and F 086
Bandwidth Factory Default: 0

HZ

60

50

40 The speed will not dwell

in the bypass bandwith
30

20

10
Bypass Bandwidth
10 Hz F 084 is 7.5 Hz and F 087 is 5 Hz
5 Hz

Time

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RM5G Supplemental Users Manual Rev. 2015-12-18

Section 4.28) Motor Ratings and Overload Parameters

Read the motor’s data plate and the RM5G data label before programming this section.
0) Disable slow overload protection
F 046 Slow Overload (OL) 1) Enable slow overload protection Factory Default: 1
2) Enable slow overload protection for separately ventilated motors
Motor See the motor's data plate for the Full Load Amps (FLA) rating.
F 048 Full Load Amperage If F 048 is too high or too low the motor speed may oscillate while
(FLA) accelerating or decelerating
Motor See motor’s name plate for the no load amperage rating. If not listed, measure the no load
F 049 No Load Amperage amperage by pressing the FUN/DATA keypad to display number 5 (amperage), see page 12.

(OLO) Overload Signal 0) Disable OLO signal Factory Default: 0 If terminals Y1, Y2 or relays T1, T2 are
programmed to signal when an overload is
F 065 to terminals detected, F 065 enables the signal
Y1, Y2, Relays T1, T2 1) Enable OLO Signal (See F 058, F059, F 060 or F 131 setting 5 )
Overload Signal 0) Signal OLO only when the motor is running at level speed. Factory Default: 0
F 066 Conditions 1) Signal OLO overload when the motor is running at any speed.
0) Disable shut off when overload is detected. Factory Default: 0
F 067 Fast Overload 1) Enable shut off when overload is detected.
30% to 200% This is a percentage of the Amperage output listed
F 068 Fast Overload Level
Factory Default: 160 on the RM5G data label
Fast Overload 0.1 to 10 seconds When F 068 Amperage is exceeded by the time of F 069, the
F 069 Response Time Factory Default: 0.1
motor is stopped.
Note: F 069 does not sum the time of separate overload events
0) Disable overload protection
1) Thermal protection
F 094 Overload Protection 2) Amperage protection
3) Both Thermal and Amperage protection (Facorty Defualt:3)

Current
Rating Overload Graph
(see F047)
200%

180%

160%

140%
Slow overload curves

120%
OL
60 Hz
100% 40 Hz
20 Hz
80% 10 Hz
5 Hz
Fast overload trip piont (F 068 set 160)
60% Note: OL
Fast overload responce time (F 069 set 0.1 seconds) overides
40% all other
curves
20%

0%
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Minutes

Slow overload can not be changed by the user. Slow overload (OL curve) overrides all other curves.
Example: If at any speed the motor current exceeds 150% for more than one minute the motor is switched
off. Second example: If the motor is running at 20 Hz and the motor current exceeds 95% for more than
15 minutes, the motor is switched off.
Fast overload is normally disabled, function code F 067 must be set to 1 to enable fast overload. Fast
overload will switch off the motor when the current exceeds the setting of F 068 by more than the time
setting of F 069. The factory default settings are, if at any speed, if the motor current exceeds 160% for
more than 0.1 second, the motor is switched off. Important note: F 068 is the RM5G’s output Amperage,
not the motors Amperage. Fast overload is intended to protect the RM5G drive, not the motor.

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Section 4.29) Motor Slip and Stall Parameters

HZ
60

50
Level Speed If F071 is exceeded the speed will be reduced
40

30

During acceleration if F 070 is exceeded

20
the speed is leveled Deceleration
F074 enabled, slip is held within parameters
10 F074 disabled, excessive slip is permitted
Dynamic braking permits disabling of F074

Time

F050= Motor Slip Compensation

Motor Slip
F 050 Compensation
-9.9 to 5 Hz
Factory Default: 0.0
F049= Motor No load Current
F048= Motor Max. Rated Current F050 = LC−F049
F048−F049
LC = Load Current during normal operation

F 064 Automatic Torque Boost 0.0 to 25.5 Factory Default: 1.0 Automatic Voltage boost during heavy loads
Stall Prevention 30% to 200% F 070 is a percentage of the motors Full Load Amps (FLA).
F 070 During Acceleration Factory Default: 170% If F 070 is exceeded the speed is reduced or leveled.
Stall Prevention 30% to 200% F 071 is a percentage of the motors Full Load Amps (FLA).
F 071 During Level Speed Factory Default: 160% If F 071 is exceeded the speed is reduced.
Stall Recovery 0.1 to 3200 sec
F 072 Acceleration Time Factory Default: 15 sec
Acceleration time after recovering from stall at level speed.

Stall Prevention 0.1 to 3200 sec

F 073 Deceleration Time Factory Default: 15 sec
Deceleration time when preventing stall while at level speed

Deceleration Stall 0) Disable stall prevention during decel. If dynamic braking is used F 074 can be disabled.
F 074 Prevention 1) Enable stall prevention during deceleration. Factory Default: 1

Section 4.30) Level Speed Detection Signal Bandwidth (for outputs Y1, Y2, T1 and T2)
If terminals Y1, Y2 or relays T1, T2 are programed to signal when the speed is level. The
corresponding function codes are F058, F059, F060 or F 131 would be programmed to ! 2, see
section 4.19 on page 30. Function codes F061 or F062 determine the level speed bandwidth.
Vin or Iin
0.0 to 10 Hz. When Vin or Iin controls motor speed.
F 061 Level Speed Factory Default: 2 Hz. F 061 is the Hz bandwidth of the level speed signal.
Signal Bandwidth
Keypad Arrow Keys
0.0 to 10 Hz. When the Keypad controls motor speed.
F 062 Level Speed
Factory Default: 2 Hz. F 062 is the Hz bandwidth of the level speed signal.
Signal Bandwidth

HZ
60
Frequency Bandwidth
Frequency Bandwidth Signal Activation Frequency
Signal Activation Frequency
50

40
Lower Side Bandwidth
F062 is set 10 Hz Signal Activation Frequency
30 The arrowkeys are set to 60 Hz
The signal will activate at 50 Hz F061 is set 2 Hz
20 The analog speed is first set to 40 Hz
The signal will activate at 38 Hz
10 The analog speed is secondly set to 60 Hz
The signal will deactiivate and reactivate at 58 Hz.
Time
Example of F062 Example of 061
Keypad Vin or Iin

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Section 4.31) Motor Starting Parameters

If the motor has difficulty starting, the following recommendations often solve the problem.
y First, pre-start motor magnetizing time, F077, 1.0 second is often sufficient.

y Second, decrease the switching frequency, F 081.

y Third decrease the acceleration time, F 019 for details see page 20.

y Fourth creeping start function codes F096 and F097.

y Last increase the starting frequency F032, finally increase the stating voltage F033.

Hz
12
10
8
6 Start
Hz & Volts
4 F032
F033
F097
2 F096 Creeping Start Frequeqncy
Creeping
Start Time

F077
Pre-Start Magnetizing

F 032 Starting Frequency 0.1 to 10 Hz Factory Default: 0.5 Hz

Starting 220V Motor 0 to 50 Volts Factory set: 6 volts
F 033
Boost Voltage 480V Motor 0 to 100 Volts Factory set: 12 volts
Before starting, DC voltage is applied to the stator to
Pre-Start 0 to 20 seconds
F 077 Factory Default: 0
magnetize the rotor. This will delay start by the amount
Motor Magnetizing Time This function is similar to the starting capacitor on a
0.0 to 400 Hz
F 096 Creeping Start Frequency Factory Default: 0.5 Creeping before accelerating helps avoid excessive slip
during acceleration. Typically the Creeping frequency is
0.0 to 25.5 Sec.
F 097 Creeping Start Time set 1 Hz above F 032 the start frequency.
Factory Default: 0.0

Section 4.32 Switching Frequency (i.e. Carrier Frequency) also see section 2.5 on page 11.
The switching frequency synthesizes a sinusoidal wave by using Pulse Width Modulation (PWM) and the motor’s
inductance. The motor will be quieter and smoother with higher switching frequencies. If the motor has difficulty
starting, lowering the switching frequency sometimes solves this problem. If the length of the wires from the drive
to the motor are long, the switching frequency should be lowered, also a line reactor may be recommend. Refer to
the wires size table on page 11.
0) 800 Hz 3) 7.5 kHz 6) 15.0 kHz
F 081 Switching Frequency Factory Default: 1 1) 2.5 kHz 4) 10.0 kHz
2) 5.0 kHz 5) 12.5 kHz

Section 4.33) Holding the Motor Stationary

When the motor is stopped, applying DC to the motor it will hold the motor stationary and will resist a small
amount torque, F052 is not enabled when start engaged.
Warning: If DC is applied too long the motor will overheat and could cause damage.
Input X2 programmed
When F 052 is programmed to zero and terminal X2 engage (circuit closed) DC
F 052 to hold the motor is applied to the motor, the DC Amperage is set by F 075.
when stopped
DC Amperage 0 to 150% F 075 is a percentage of the output amperage listed on the
F 075
Applied to Motor Factory Default: 50% RM5G data label. Also see page 23, Sec 4.17B

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 RM5G Supplemental Users Manual Rev. 2015-12-18
Section 4.34) Store and Copy Programs
The keypad can store and copy a program to another RM5G drive.
Below are instructions of how transfer a program from one RM5G to another RM5G.

y First, enter F134 and scroll to “rd_EE” and press and hold the enter key until the word “end”
appears.

y Second, disconnect the keypad and connected it to the next RM5G, go to F134 and scroll to
“UUr_EE”, then press and hold the enter key until the word “end” appears.
0) Not Active SAu) Store User Settings
Copy CLF) Clears fault history stored in F 091 rES) Restore Previous settings
F134 dEF60) Restore factory 60 Hz settings rd_EE) Copy RM5G settings to Keypad
Commands
dEF50) Restore factory 50 Hz settings UUr_EE) Copy Keypad settings to RM5G

Section 4.35) Restoring the factory settings

Go to F134, scroll to "dEF60" then press and hold the FUN/DATA key until the word "end"
appears. All the factory default 60 Hz settings have been restored. If you have a 440V ~ 480V
power, go to F 034 and F 095 set the voltage according to your motor and input voltage.

0) Not Active SAu) Store User Settings

Copy CLF) Clears fault history stored in F 091 rES) Restore Previous settings
F134 dEF60) Restore factory 60 Hz settings rd_EE) Copy RM5G settings to Keypad
Commands
dEF50) Restore factory 50 Hz settings UUr_EE) Copy Keypad settings to RM5G

Section 4.36) Locking Programs & 400 Hz Motors

Function code F 092 performs two functions.
y Locking the function codes to prevent unauthorized programing.
y Enabling operation up to 400 Hz, the factory default program limits operation to 120 Hz.
Lock Function Codes 0) Unlock Program, Maximum frequency is limited to 120 Hz. Factory Default: 0
& 1) Lock Program, Maximum frequency is limited to 120 Hz.
F 092 120 Hz or 400 Hz 2) Unlock Program, Maximum frequency is 400 Hz.
Operation 3) Lock Program, Maximum frequency is 400 Hz.

Section 4.37) Fault History

Function code F 091 stores in memory the last five faults that occurred. Enter F 091 and then
scroll to see the faults. If you what to clear the fault history, go to F 134 and scroll to CLF then
press and hold the enter key until the word “end” appears.
F 091 Fault History Displays the last five faults

Section 4.38) Limit of General Fault Pass-throughs

If a fault is detected and then quickly corrects
Limit of 0 to 16 without intervention. The RM5G will continue to
F 080 General Fault
(Factory Default: 0) run (pass-through). F 080 limits the number of
Pass-throughs
permissible pass-throughs

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Section 5.1) KP-202C Factory Settings

Adjusting the potentiometers (pots) on the KP-202C analog keypad are best made with a #00
Philips head screwdriver. The diagram below shows the KP-202C layout and factory default
settings. The KP-202C adjustment pots one through 6 (i.e. ADJ1 to ADJ6) and dip switch
functions are shown in the diagram below. The RSW rotary switch selects the LED display mode.
The functions of the pots and dip switches can be programmed, please see sections 5.3 and 5.4

KEYPAD
Light is on when the speed is The LED display is changed by adjusting RSW
controlled by the keypad
and the light above each ADJ indicates which
Light is off when the speed is
controlled by Vin or Iin RSW
ADJ setting is displayed.
The DIP Switches are programmable ADJ factory defaults
Below are the factory defaults. ADJ1= Start Voltage Boost ADJ4= Speed Level 1
ADJ1 ADJ2 ADJ3
The DIP switch default position in OFF
ADJ2= Acceleration ADJ5= Max Speed
DIP 1 = ON Carrier Freq 2.5 KHz ON
OFF Carrier Freq = F081 OFF ADJ3= Deceleration ADJ6=Secondary Accel & Decel
DIP 2 = ON 50 Hz 1 2 3 4 ADJ4 ADJ5 ADJ6
Flashes during acceleration and deceleration
OFF 60 Hz
Stays on during constant speed
DIP 3 = ON Speed Controlled by Terminals
OFF Speed Controlled by Keypad RUN RUN (i.e. Start)
Dip 4 = ON Start Operated by Terminals
OFF Start Operated by Keypad STOP
RESET STOP or RESET clears faults
Speed Control Pot
i.e. Knob

Section 5.2) RSW selects the LED display

The RSW rotary switch selects the LED display.
See the table below for descriptions of each position of the RSW.
Note: ADJ4, ADJ5, ADJ6 can be programmed, all the others are dedicated.
RSW Function Function
Factory Default Setting
Position Displayed Code
0 Frequency Output (Hz) Dedicated Display ---
1 ADJ 1 Start Boost Voltage, 0 to 127 Volts Dedicated
2 ADJ 2 Acceleration Time , 0.0 to 165 seconds Dedicated
3 ADJ 3 Deceleration Time, 0.0 to 165 seconds Dedicated
4 ADJ 4 Speed Level 1 Freq., 0.0 to 120 Hz (Factory Default: F 110 = 1) F 110
5 ADJ 5 Max., Output Freq., 0.0 to 120 Hz (Factory Default: F 111 = 20) F 111
6 ADJ 6 Secondary Acc & Dec, 0.0 to 165 sec. (Factory Default: F 112 = 17) F 112
7 Knob Speed Adjustment (Factory Default: F 117 = 0) F 117
8 Carrier Frequency 1=2.5kHz, 2=5kHz, 3=7.5kHz, 4=10kHz, 5=12.5kHz, 6=15kHz F081
9 Voltage Output Dedicated Display Dedicated
A DC Voltage (PN) Dedicated Display Dedicated
B Amperage Output Dedicated Display Dedicated
C Motor RPM Dedicated Display Dedicated
D MPM Dedicated Display Dedicated
E Terminal Status Dedicated Display Dedicated
F DIP Status Dedicated Display Dedicated

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Section 5.3) Programming the Adjustment Pots (ADJ and Knob)

Programming the parameters of ADJ4, ADJ5, ADJ6 and the knob requires disconnecting the
KP-202C and connecting KP-201.
Note: ADJ1, ADJ2 and ADJ3 are dedicated (not programmable).

KEYPAD

RSW
Adjustment Function Code Setting
ADJ 4 F 110 1 to 49, (Factory Default: 1)
ADJ1

ON
ADJ2 ADJ3
Adjustments ADJ 5 F 111 1 to 49, (Factory Default: 20)
OFF ADJ 6 F 112 1 to 49, (Factory Default: 17)
1 2 3 4 ADJ4 ADJ5 ADJ6
Knob F 117 1 to 49, (Factory Default: 0)
RUN See table below for
STOP
program setting number information
RESET

KP-202C

Knob

Example, to change ADJ 4 to Jog, go to F110 and program it to 8.

Range of Details Range of Details
Setting Function Description see page
Setting Function Description see page
Adjustment Adjustment
0 Primary Adjustable Speed 0 ~ 120 Hz Pg 27 26 Vin Gain 0.00 ~ 2.00 Pg 17
1 Preset Speed Level 1 0 ~ 120 Hz Pg 27 27 Vin Bias -1.00 ~ 1.00 Pg 17
2 Preset Speed Level 2 0 ~ 120 Hz Pg 27 28 Max., Output Frequency 0.00 ~ 1.00 Pg 31
3 Preset Speed Level 3 0 ~ 120 Hz Pg 27 29 Min., Output Frequency 0.00 ~ 1.00 Pg 31
4 Preset Speed Level 4 0 ~ 120 Hz Pg 27 30 FM+ Gain 0.00 ~ 2.00 Pg 28
5 Preset Speed Level 5 0 ~ 120 Hz Pg 27 31 Motor Slip Compensation -9.99 ~ 10.00 Pg 33
6 Preset Speed Level 6 0 ~ 120 Hz Pg 27 32 Frequency Detection Level 0.0 ~ F063 Pg 28
7 Preset Speed Level 7 0 ~ 120 Hz Pg 27 33 Automatic Torque Boost 0.0 ~ 25.5 Pg 33
8 Jog 0 ~ 120 Hz Pg 27 34 System Overload Detection 30 ~ 200% Pg 32
9 Primary Acceleration Time 0.0 ~ 165sec Pg 23 35 Stall Prevention, Accel 30 ~ 200% Pg 33
10 Primary Deceleration Time 0.0 ~ 165sec Pg 23 36 Stall Prevention, Level Spd 1 ~ 150 Pg 33
11 Preset Spd Level 1 Acc Time 0.0 ~ 165sec Pg 27 37 After Stall Prevent Accel Time 0.0 ~ 165sec Pg 33
12 Preset Spd Level 1 Dec Time 0.0 ~ 165sec Pg 27 38 Stall Prevent Decel Time 0.0 ~ 165sec Pg 33
13 Preset Spd Level 2 Acc Time 0.0 ~ 165sec Pg 27 39 DC Braking Level 1 ~ 150 Pg 21
14 Preset Spd Level 2 Dec Time 0.0 ~ 165sec Pg 27 40 Frequency Bypass 1 0.0 ~ F084 Pg 31
15 Preset Spd Level 3 Acc Time 0.0 ~ 165sec Pg 27 41 Frequency Bypass 2 0.0 ~ F085 Pg 31
16 Preset Spd Level 3 Dec Time 0.0 ~ 165sec Pg 27 42 Frequency Bypass 3 0.0 ~ F086 Pg 31
17 Secondary Acc & Dec Time 0.0 ~ 165sec Pg 23 43 Bypass Frequency Bandwidth 0.0 ~ 25.5Hz Pg 31
18 Starting Frequency 0.1 ~ 10.0Hz Pg 34 44 Creeping Start Frequency 0.0 ~ F096 Pg 34
19 Starting Voltage 0 ~ 127V Pg 34 45 Creeping Start Time 0.0 ~ 25.5sec Pg 34
20 Max., Output Frequency 0 ~ 120 Hz Pg 30 46 MPM (User Defined Meter) 0.01 ~ 100.00 Pg 29
21 Maximum Output Voltage 255V or 510V Pg 30 47 Iin Gain 0.00 ~ 2.00 Pg 17
22 V/F Segment 1, Frequency 0.0 ~ F034 Pg 30 48 Iin Bias -1.00 ~ 1.00 Pg 17
23 V/F Segment 1, Voltage 0.0 ~ F035 Pg 30 49 AM+ Gain 0.00 ~ 2.00 Pg 28
24 V/F Segment 2, Frequency 0.0 ~ F034 Pg 30
25 V/F Segment 2, Voltage 0.0 ~ F035 Pg 30

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Section 5.4 DIP Switch Programing

The DIP switches enable or disable functions, all the DIP switches are programmable.
Programming the dip switches requires disconnecting the KP-202C keypad and connecting KP-201
keypad.
KEYPAD

RSW

DIP Switches ADJ1 ADJ2 ADJ3

ON
Note: All dip switch default
positions are off. OFF
1 2 3 4 ADJ4 ADJ5 ADJ6

RUN
STOP
RESET

KP-202

Function code
DIP
reserved to Settings
Number
program DIP
DIP 1 F 113 0 to 15, Factory Default: 8
DIP 2 F114 0 to 15, Factory Default: 5
DIP 3 F115 0 to 15, Factory Default: 3
DIP 4 F116 0 to 15, Factory Default: 1
See the table below for program setting number information

Example, to program DIP 1 to Energy Economy go to F 113 and program it to 15. To read more
information about Energy Economy read F102 in the function code table.
Details Details
Setting Function Description Setting Function Description
See Page See Page
ON: Carrier Frequency 2.5 kHz
0 Disable DIP Switch NA 8 F081
OFF: Carrier Frequency of F081
ON: FWD Terminal activates start ON: Pass-through short power interruptions Pg 24
1 --- 9
OFF: Keypad activates start OFF: Stop when power is interrupted F078
ON: FWD & REV Terminals activates start ON: Coast to stop Pg 21
2 --- 10
OFF: Keypad activates start OFF: Controlled deceleration stop. F082
ON: Terminals Vin or Iin adjust speed ON: Disable Reverse Pg 21
3 --- 11
OFF: Keypad adjusts speed. OFF: Enable Reverse F083
ON: Enable Keypad stop key ON: Disable AVR
4 --- 12 F093
OFF: Disable Keypad stop key OFF: Enable AVR
ON: Maximum frequency 50 Hz ON: Disable motor overload protection
5 --- 13 F046
OFF: Maximum frequency 60 Hz OFF: Enable F046 overload program
ON: Disable Stall prevention during Accel. ON: Disable inverter overload protection
6 F074 14 F094
OFF: Enable Stall prevention during Acc. OFF: Enable inverter overload protection
ON: Disable DC braking* Pg 23 ON: Enable Energy Economy Pg 32
7 15
OFF: Enable DC braking* F075 OFF: Disable Energy Economy F102
* Note: If F075 is set 50 or less DC braking is disabled, regardless of DIP switch setting.

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Fault Code Table

Keypad Display Fault Description Possible Problems Recommendations
The FWD or REV input This is normal when stopped
terminals are not receiving a
signal.
Flashing
The main processor has failed. The main processing board
must be replaced.

Add converter error

Output terminals Y1, Y2, T1 One of the X input terminals is See section 4.19 on page 30.
and T2 are disabled programed to !8 and is engaged.

Output Disabled
Dynamic Braking voltage is too Dynamic Braking is generating Add more resistors or increase
high. more power than the resistor the deceleration time.
bank can handle. See section 4.06 on page 22.
Dynamic Braking
Terminals FWD and REV are Disengage both terminals and
both engaged. troubleshoot the problem.

FWD and REV error

The EEPROM has failed. The main processing board
must be replaced.

EEPROM error
The digital keypad (KP-201) Poor keypad wire connection. If troubleshooting the keypad
was disconnected or failed. connection doesn’t yield results.
Then contact Electric Regulator.
Keypad disconnected
Keypad connection interrupted The keypad was disconnected Check keypad wire connections.
during operation and reconnected during motor
operation.
Keypad connection
interrupted during operation
The motor is freewheeling One of the X input terminals is See section 4.14 on page 26.
(coasting). programed to !9 and is engaged.
Warning be very cautious, we Warning: Press Stop first, then
Freewheeling recommend pressing STOP disengaged the X terminal. If
before trouble shooting the Start of Run is engaged when
problem. the X terminal is disengaged,
the motor will start running
immediately
The output amperage is 1) Faulty motor wiring. 1) Check the motor wiring.
unbalance 2) Motor is leaking voltage. 2) Test the motor for power
leakage. (i.e. Megger the motor).
Ground Fault
Low input voltage. 1) When the power is switched 1) The LE signal is normal
Signals if the input voltage on or off. The LE signal may while charging and discharging.
drops below 80% of normal. flash while charging or 2) The power is inadequate.
Low Input Voltage discharging.
2) If input power is too low, the
motor speed is reduced. If
power recovers it will return to
normal speed.
The input voltage dropped too 1) Phase Loss 1) Check if all three phases have
low after initial charging up. 2) Poor input power quality voltage.
2) Investigate the input power
Low Input Voltage source.
during operation

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Fault Code Table continued

Keypad Display Fault Description Possible Problems Recommendations
The DC link voltage (PN) is too When the motor is decelerating Increase the deceleration time or
high. it is regenerating too much for units 1 to 15 HP install
The DC link voltage has power into the DC link. dynamic braking resistor.
Over voltage exceeded 125% of normal.
The motor or drive (RM5G) has Troubleshoot the motor load Troubleshoot the motor load
been overloaded.

General Over Load detected

The heat sink temperature is too 1) Inadequate ventilation. 1) Improve ventilation.
high. 2) High ambient temperature. 2) Hot weather or direct sunlight
3) Excessive motor load. can cause over heating.
Over Heat 3) If a motor is under heavy load
and is accelerated too fast. The
acceleration demand current can
reach 300% to 600%.
Recommendations, decrease
acceleration time or increase the
horsepower of the AC drive.
The motor load exceeded the 1) The motor load is too high. 1) Reduce the motor load.
permitted time duration. 2) The motor parameters are 2) Correct the motor program
See graph in Section 4.28 on incorrectly programmed. 3) Replace with larger motor
Over Load of the motor page 34. and drive.
The drive’s (RM5G) power 1) The motor load is too high. 1) Reduce the motor load.
rating was exceeded. 2) The unit HP is too low. 2) Replace with larger AC drive.

Over Load of the RM5G

Over Load detected

The analog keypad (KP-202) Poor keypad wire connection. If troubleshooting the keypad
was disconnected or failed. connection doesn’t yield results,
then replace the keypad.
Keypad Fault
The internal fuse is blown Replace the fuse

Fuse Blown
One of the X input terminals is 1) Typically !7 is used for the A momentary signal will engage
programed !7 and is engaged. motor thermostat. This is why this fault signal. If the fault
See section 4.14 on page 24. thr is displayed. continues to be present,
External Fault 2) The system engineer may use troubleshoot the fault and then
!7 for other purposed. Examine press reset.
the system diagram.

Clearing Faults or Warnings (Reset)

When a fault or warning is displayed, correct the problem (i.e. troubleshoot) and then press the
STOP / RESET key or engage the auxiliary reset terminal.

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KP-201 and KP-202 have the same mounting dimensions

Thread M3
KEYPAD

60 mm
2.362"
Hz V A
RPM MPM

85 mm
Recommended TS

3.346"
15.5mm
26 mm or 1" DIA 0.612"
11mm PROG RUN
15.9mm
0.627"

FUN STOP
DATA RESET

30 mm
1.181"
55 mm
2.165"

Dynamic Braking Resistor Dimensions

D W
Part Number Description: MHL 60W - 100

Resistance
Wire Lenth Watts
30 to 40 mm L2 Prefix
L1

Part Number Dimensions in/mm

L1 L2 W H D
MHL60W-100 4.5”/115mm 3.9”/100mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL60W-400 4.5”/115mm 3.9”/100mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL80W-100 5.5”/140mm 4.9”/125mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL80W-400 5.5”/140mm 4.9”/125mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL100W-100 6.5”/165mm 5.9”/150mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL100W-400 6.5”/165mm 5.9”/150mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL120W-100 7.5”/190mm 6.9”/175mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL120W-400 7.5”/190mm 6.9”/175mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL150W-100 8.46”/215mm 7.9”/200mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL150W-400 8.46”/215mm 7.9”/200mm 1.57”/40mm 0.79”/20mm 0.2”/5.3mm
MHL200W-100 6.5”/165mm 5.9”/150mm 2.36”/60mm 1.18”/30mm 0.2”/5.3mm
MHL200W-400 6.5”/165mm 5.9”/150mm 2.36”/60mm 1.18”/30mm 0.2”/5.3mm
MHL300W-100 8.46”/215mm 7.9”/200mm 2.36”/60mm 1.18”/30mm 0.2”/5.3mm
MHL300W-400 8.46”/215mm 7.9”/200mm 2.36”/60mm 1.18”/30mm 0.2”/5.3mm
MHL400W-100 10.43”/265mm 9.85”/250mm 2.36”/60mm 1.18”/30mm 0.2”/5.3mm
MHL400W-400 10.43”/265mm 9.85”/250mm 2.36”/60mm 1.18”/30mm 0.2”/5.3mm
MHL500W-40 13.19”/335mm 12.6”/320mm 2.36”/60mm 1.18”/30mm 0.2”/5.3mm
MHL500W-100 13.19”/335mm 12.6”/320mm 2.36”/60mm 1.18”/30mm 0.2”/5.3mm
MHL1000W-40 15.75”/400mm 15.16”/385mm 3.9”/100mm 1.97”/50mm 0.42”/10.6mm
MHL1000W-100 15.75”/400mm 15.16”/385mm 3.9”/100mm 1.97”/50mm 0.42”/10.6mm

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 RM5G Supplemental Users Manual Rev. 2015-12-18
5.590"
142 mm
5.039" 0.196" DIA SCREW #10
128 mm 5 mm DIA SCREW 4M

1 to 5 HP
Physical
Diagram

138 mm
5.433"

151.5 mm
5.965"
Model Numbers
RM5G-2001
RM5G-2002
RM5G-2003
RM5G-2005
RM5G-4001
0.196" DIA
5 mm DIA
RM5G-4002
RM5G-4003
RM5G-4005

135 mm
5.315"
110 mm
4.330"
90 mm
3.544"
46 mm
1.810"

5.5"
140 mm
5.8" 0.196" DIA SCREW #10 7.3"
122 mm 5 mm DIA SCREW 4M
185 mm

7.5 and 10 HP
Physical
Diagram
246 mm

260 mm
10.25"
9.68"

Model Numbers
RM5G-2007
RM5G-2010
RM5G-4007
RM5G-4010

0.875" DIA (2 Places)

22 mm DIA (2 Places)
0.937" DIA (2 Places)
24 mm DIA (2 Places)

Page 49
RM5G Supplemental Users Manual Rev. 2015-12-18

7.1"
180 mm
0.25" DIA #10 or #12 SCREW
6.38" 7.84"
6.6 mm DIA M5 SCREW
162 mm 199 mm

277 mm

290 mm
11.4"
10.9"

Physical
Diagram
A B B A = DIA 35mm (1.375")
B = DIA 23mm (0.90")
Model Numbers
B A RM5G-2015
RM5G-4015
RM5G-4020

Page 50
 RM5G Supplemental Users Manual Rev. 2015-12-18

9.85" 0.35" DIA 1/4"-20 SCREW

250 mm 9 mm DIA M6 SCREW
9.06" 9.85"
230 mm 250 mm

380 mm

400 mm
14.96"

15.75"

C C A = DIA 35mm (1.375") Physical

B
B = DIA 50mm (1.96") Diagram
C = DIA 23mm (0.90")
A B Model Numbers
RM5G-2020
RM5G-2030
RM5G-2040
RM5G-4030
RM5G-4040
RM5G-4050
RM5G-4060

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RM5G Supplemental Users Manual Rev 2015-12-18

W
W1
E
W2 D

H2 H1 H

Transparent View

Terminal Block

Screw Hieght

D1

Model E
Number W W1 W2 H H1 H2 D D1
Screw Size
RM5G-2050
RM5G-2060
386mm 361mm 275mm 584mm 562mm 539mm 325mm 170mm M8
RM5G-2075
15.2” 14.2” 10.8” 23” 22.13” 21.22” 12.8” 6.7” 5/16”
RM5G-4075
RM5G-4100
466mm 418mm 275mm 685mm 660mm 630mm 334mm 172mm M10
RM5G-4150
18.35” 16.46” 10.83” 26.97” 26” 24.8” 13.15” 6.77” 3/8”
RM5G-4200 508mm 479mm 275mm 818mm 785mm 751mm 366mm 183mm M12
RM5G-4250 20” 18.86” 10.83” 32.2” 30.9” 29.6” 13.23” 7.2” 1/2”
RM5G-4300 696mm 654mm 580mm 1000mm 974mm 929mm 405mm 224mm M12
RM5G-4420 27.4” 27.75” 22.83” 39.37” 38.35” 36.58” 15.95” 8.82” 1/2”
RM5G-4500 992mm 954mm 710mm 1030mm 1003mm 963mm 419mm 235mm M12
RM5G-4600 39.06” 37.56” 27.95” 40.55” 39.49” 37.91” 16.5” 9.25” 1/2”

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 RM5G Supplemental Users Manual Rev 2015-12-18

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Page 53
RM5G Supplemental Users Manual Rev. 2015-12-18

Function Code Record

Factory Factory Factory Factory
Function Function Function Function
Code
Default Notes: Code
Default Notes: Code
Default Notes: Code
Default Notes:
def60 def60 def60 def60
F000 -- F040 1.00 F080 0 F120 1
F001 3 F041 0.00 F081 Varies F121 --
F002 1 F042 1.00 F082 0 F122 0
F003 1 F043 0.00 F083 0 F123 0
F004 1 F044 0 F084 0.0 F124 1
F005 1 F045 1.00 F085 0.0 F125 1
F006 1 F046 1 F086 0.0 F126 0
F007 20 F047 20 F087 0.0 F127 1.00
F008 0 F048 Varies F088 150 F128 0
F009 60 F049 Varies F089 0.5 F129 2
F010 10 F050 0 F090 100 F130 1.00
F011 20 F051 4P F091 -- F131 1
F012 30 F052 3 F092 0 F132 0.5
F013 0 F053 4 F093 1 F134 --
F014 0 F054 1 F094 3
F015 0 F055 2 F095 Varies
F016 0 F056 7 F096 0.5
F017 6 F057 6 F097 0.0
F018 60 F058 3 F098 1
F019 Varies F059 2 F099 1
F020 Varies F060 11 F100 2
F021 Varies F061 2 F101 3
F022 Varies F062 2 F102 1
F023 Varies F063 0.0 F103 3
F024 Varies F064 1.0 F104 15
F025 Varies F065 0 F105 15
F026 Varies F066 0 F106 0
F027 Varies F067 0 F107 0.00
F028 Varies F068 160 F108 10
F029 0 F069 0.1 F109 --
F030 0 F070 170 F110 1
F031 60 F071 160 F111 20
F032 0.5 F072 Varies F112 17
F033 Varies F073 Varies F113 8
F034 60 F074 1 F114 5
F035 Varies F075 50 F115 3
F036 0 F076 0.5 F116 1
F037 0 F077 0.0 F117 0
F038 0 F078 0 F118 0
F039 0 F079 Varies F119 0.01

Page 54
 RM5G Function Code Table
0) Software Version (Example: P5103F)
1) Model Number
2) Hours of Operation (Running the motor)
F 000 Drive Information 3) Hours of Power On (New Drives will have somewhere about 40 hours)
4) Software Check Sum Code
5) Reserve
0) Enable terminals FWD and REV to start, Important: See F 083, if reverse is enabled
1) Enable terminals FWD and REV to Start, forward rotation only.
Pg 21

F 001 Start, Forward & Reverse 2) Keypad start, Terminals select forward or reverse
3) Keypad start, forward only (Factory Default: 3)
4) Keypad start, reverse only.
0) Speed Potentiometer connected to terminals Vin & GND (0~10V) or Iin & GND (4~20mA)
1) Keypad arrow keys with Hz display (Factory Default: 1)
Pg 17

F 002 Speed Adjustment 2) Keypad arrow keys with RPM displayed when keys are pressed
3) Keypad arrow keys with user defined units (MPM) displayed when keys are pressed
4) Digital Speed Adjustment (Input Terminals X1 through X6, See F 052 through F 057)
0) Disable keypad stop ( To Stop Open Terminals FWD or Rev )
21

F 003 Keypad Stop 1) Enable keypad stop (Factory Default: 1)

0) Disable arrow key speed adjustment during motor operation
17

F 004 Keypad Speed Adjustment 1) Enable arrow key speed adjustment during motor operation. (Factory Default: 1)
Speed Memory 0) Disable Speed Memory, Keypad speed adjustment only
17

F 005 1) Enable Speed Memory, Stored after 3 minutes of operation. (Factory Default: 1)
(Keypad Only)
1) Hertz Output 5) Amperage Output (Factory Default: 1)
Pg 31

2) Speed Adjust in Hertz 6) RPM

F 006 Keypad Default Display 3) Voltage Output 7) User Defined Meter (i.e. MPM)
4) DC Voltage (PN) 8) Terminal Status
F 007 User Defined Meter 0 to 500 Units per Hz (Factory Default: 20)
Pg 31

0) No Decimal Point 2) Two Decimal Points (Factory Default: 0)

F 008 Decimal Point Display 1) One Decimal Point 3) Three Decimal Points
Note* Levels 4,5,6 and 7 are only activated when F054 is set to 5 X3* X2 X1
29

F 009 Primary Speed Level 0 to 400 Hz (Factory Default: 60 Hz) Off Off Off
F 010 Preset Speed Level 1 0 to 400 Hz (Factory Default: 10 Hz) Off Off On
F 011 Preset Speed Level 2 0 to 400 Hz (Factory Default: 20 Hz) Off On Off
F 012 Preset Speed Level 3 0 to 400 Hz (Factory Default: 30 Hz) Off On On
Pg 29

F 013 Preset Speed Level 4 0 to 400 Hz (Factory Default: 0 Hz) On* Off* Off*
F 014 Preset Speed Level 5 0 to 400 Hz (Factory Default: 0 Hz) On* Off* On*
F 015 Preset Speed Level 6 0 to 400 Hz (Factory Default: 0 Hz) On* On* Off*
F 016 Preset Speed Level 7 0 to 400 Hz (Factory Default: 0 Hz) On* On* On*
F 017 Jog 0 to 400 Hz (Factory Default: 6 Hz, input X3, F 054 set to 1 )
Example: When the frequency scale is 60Hz and accel time is set to
Pg 23

Acceleration & Deceleration 0.01 to 400Hz 15 seconds the motor will accel to 60 Hz in 15 seconds. If the
F 018 Frequency Scale (Factory Default: 60Hz) frequency scale is changed to 30Hz the motor will accel to 60Hz in
30 seconds.
Primary Acceleration Time Factory (1/2 to 5HP, 5 sec.)
F 019 0.1 to 3200 Sec (7.5 to 30HP, 15 sec.)
and Levels 4, 5, 6, 7 & Jog
Pg 25

Above 30HP are greater than 15 seconds

Primary Deceleration Time Factory (1/2 to 5HP, 5 sec.)
F 020 0.1 to 3200 Sec. (7.5 to 30HP, 15 sec.)
and Levels 4, 5, 6, 7 & Jog Above 30HP are greater than 15 seconds
F 021 Pre Spd Level 1 Accel 0.1 to 3200 Seconds. (Factory Default is the same as F 019)
F 022 Pre Spd Level 1 Decel 0.1 to 3200 Seconds. (Factory Default is the same as F 020)
Pg 29

F 023 Pre Spd Level 2 Accel 0.1 to 3200 Seconds. (Factory Default is the same as F 019)
F 024 Pre Spd Level 2 Decel 0.1 to 3200 Seconds. (Factory Default is the same as F 020)
F 025 Pre Spd Level 3 Accel 0.1 to 3200 Seconds. (Factory Default is the same as F 019)
F 026 Pre Spd Level 3 Decel 0.1 to 3200 Seconds. (Factory Default is the same as F 020)
F 027 Secondary Accel Time 0.1 to 3200 Seconds. (Factory Default is the same as F 019 and input X4)
Pg 25

F 028 Secondary Decel Time 0.1 to 3200 Seconds. (Factory Default is the same as F 020 and input X4)
F 029 S-Curve Accel & Decel 0.0 to 5.0 Seconds (Factory Default: 0.0 Sec.)
Maximum Voltage 0) Disable Maximum Output Voltage Limit (Factory Default: 0)
F 030
Output Options 1) Enable Maximum Output Voltage Limit
Maximum 0.01 to 400Hz This setting overrides all others.
32

F 031
Frequency Output (Factory Default: 60Hz) Note: See F092 about operation above 120Hz
F 032 Starting Frequency 0.1 to 10 Hz (Factory Default: 0.5 Hz)
Pg 36

208V~ 240V Motor, 0 to 50 Volts (Factory Default: 8 Volts)

F 033 Starting Boost Voltage 380V~480V Motor, 0 to 100 Volts (Factory Default: 12 Volts
Note: Green indicates the function code can be changed when the motor is running
Gray indicates the function code can only be changed when the motor is stopped Page 55
 The primary frequency scale sets the frequency at maximum voltage
Maximum Frequency 0.01 to 400 Hz (F035). Example: If F034 is 60 Hz and F035 is 220V then at 60 HZ the
F 034 voltage is 220V. Second Example: If F034 is 120Hz and F035 is F036
of Primary V/F Pattern Factory Default: 60 Hz
220V then at 60Hz the voltage is 110V. Note: Above 120Hz see F092.

Maximum Voltage 208 ~ 240V Motor, 0.1 to 255 Volts ( RM5G-2XXX, Factory Default is 220V )
F 035
of Primary V/F Pattern 380 ~ 480V Motor, 0.1 to 510 Volts ( RM5G-4XXX, Factory Default is 380V )
The V/F pattern can be customized into two or three segments.
1st (lowest), 2nd (middle) and Primary (highest) V/F patterns.
Pg 32

2nd Segment V/F Pattern 0 to 400 Hz,

F 036 F036 sets the maximum frequency of the 1st segment and the switch
Frequency Switch Point Factory set: 0 Hz
point to 2nd or primary V/F pattern.
When F036 is set:0, it is not active.
208 ~ 240V Motor, 0 to 255 Volts ( RM5G-2XXX, Factory Default: 0 Volts )
F 037 2nd V/F Pattern Voltage
380 ~ 480V Motor, 0 to 510 Volts ( RM5G-4XXX, Factory Default: 0 Volts )
3rd Segment V/F Pattern 0 to 400 Hz, The 2nd V/F pattern begins at F036 and ends at F038. If F038 is set 0,
F 038 it is not active.
Frequency Switch Point Factory set: 0 Hz
208 ~ 240V Motor, 0.1 to 255 Volts ( RM5G-2XXX, Factory Default: 0 Volts )
F 039 3rd V/F Pattern Voltage
380 ~ 480V Motor, 0.1 to 510 Volts ( RM5G-4XXX, Factory Default: 0 Volts )
0.00 to 2 The factory default speed reference scale is 0 to 10 volts
Vin Gain
F 040 The gain (Maximum Voltage) can be programmed from 5V to 10V
(Speed Reference Scale Max)
Pg 19

(Factory Default: 1.00) Example: (10/1.25=8) Entering 1.25 makes the scale: 0 to 8 V
-1 to 1 The Bias (Minimum Voltage) of the scale is from 0 to 5 volts.
Vin Bias
F 041 Formula: sin(F041x90)x-5 is only valid when F040=1.00
(Speed Referance Scale Min) (Factory Default: 0.00) Example: sin(-0.20x90)x-5 = sin-18x-5 = 0.309x5 = 1.545 Volts
0.00 to 1 F 042 is multiplier of F 031. Example: If F 031 is 60 Hz and F 041 is
F 042 Maximum Hz Adj Range
Pg 33

(Factory Default: 1.00) 0.75 the maximum the output is 45 Hz., ( 0.75 x 60 = 45 )
0.00 to 1 F 043 is a multiplier of F 031. Example: If F 031 is 60 Hz and F042 is
F 043 Minimum Hz Adj Range. 0.5 the minimum output is 30 Hz. ( 0.5 x 60 = 30 )
(Factory Default: 0.00)
0) Hertz Output 4) Iin Input Signal (Factory Default: 0)
FM+ 1) Keypad Speed 5) DC Voltage (PN)
F 044
Pg 30

Option Menu 2) Amperes Output 6) Output Voltage

3) Vin Input Signal
FM+ Gain 00.0 to 2.00 Factory default scale is 0~10V
F 045
(Max., Output Signal) (Factory Default: 1.00)
0) Disable Motor Over Current Protection
Pg 32

Slow Overload Protection

F 046 1) Enable Motor Over Current Protection ( Factory Default: 1 )
(Fault Display OL) 2) Enable Motor Over Current Protection for separately ventilated motors
Filters the Signal to 0 to 255
17

F 047 Filters the analog input signal to Vin and Iin when F002 is set 2
terminals Vin and Iin (Factory Default: 20)
31 33 Pg 34

F 048 Motor Full Load Amps Set according to motor's data plate Full Load Amps (FLA)
F 049 Motor's No Load Current Set according to motor's data plate ( If available )
F 050 Motor Slip Compensation -9.9 to 10 Hz Set according to load at constant speed ( Factory Default: 0 )
F 051 Number of Motor Poles 2 to 10 Poles, Calibrates RPM and Custom Display (MPM) ( Factory Default: 4P )
Table for Terminals X1 through X6
(Note: 0...+16 Positive Logic, -1…-16 Negative Logic)
0) X1: Digital Speed Adjustment !6) Reset
Digital Input Terminals 0) X2: DC braking !7) External fault signal input (thr)
X1 through X6 0) X3: Current Limit Enable !8) Disable Outputs
0) X4: Select Speed Reference !9) Freewheel (Fr) see Warnings
0) X5: Stop, postivie logic !10) Speed search from Max Freq
F 052 X1 Input Terminal Factory Default: 3 0) X6: Stop, negative logic !11) Speed search from Set Freq
F 053 X2 Input Terminal Factory Default: 4 !1) Jog !12) Hold Speed
Pg 26

F 054 X3 Input Terminal Factory Default: 1 !2) Secondary Accel & Decel !13) Digital Speed Adjustment Accel
F 055 X4 Input Terminal Factory Default: 2 !3) Preset Speed Level 1 !14) Digital Speed Adjustment Decel
F 056 X5 Input Terminal Factory Default: 7 !4) Preset Speed Level 2 !15) Clear Digital Speed Adjustment
F 057 X6 Input Terminal Factory Default: 6 !5) Preset Speed Level 3 !16) Select Vin or Iin
Table for Y1 and Y2 and Relay 1
Digital Output Terminals Y1, Y2 and Relay 1 (Note: Signal +1 High, -1 Low)
Y1 Terminal !1) Rotation Detect !7) Low Input Voltage Detect ( LE )
F 058 Factory Default: 3
Pg 30

(Open Collector Transistor) !2) Level Speed (See F061, F062 ) !8) Braking
Y2 Terminal !3) Zero Rotation Detect !9) Low Voltage Pass-through Detect
F 059 Factory Default: 2
!4) Freq., Output Detect (see F063) !10) General Fault Pass-through Detect
(Open Collector Transistor)
Relay 1 (SPDT) !5) Overload Detect (See F 065) !11) General Fault Detect
F 060 Factory Default:11
!6) Stall Prevention Detect
Terminals: Ta1, Tb1, Tc1
Note: Green indicates the function code can be changed when the motor is running
Gray indicates the function code can only be changed when the motor is stopped
Page 56
 0.0 to 10 Hz, If any of the terminals Y1, Y2, Relay 1 or Relay 2 are
Level Speed Detection
F 061 programmed to 2 and the frequency is within the bandwidth of F
Bandwidth for Vin or Iin (Factory Default: 2 Hz) 061 in relation to Vin or Iin, the terminal will signal
Pg 35
0.0 to 10 Hz, If any of the terminals Y1, Y2, Relay 1 or Relay 2 are
Level Speed Detection
F 062 programmed to 2 and the frequency is within the bandwidth of F
Bandwidth for Keypad (Factory Default: 2 Hz) 062 in relation to the keypad setting, the terminal will signal
0 to 400 Hz
Pg 30

Output Frequency If terminals Y1, Y2, Relay 1 or Relay 2 are programmed to 4,

F 063
Detection Signal (Factory Default: 0.0 Hz) the setting of F 063 determines when to signal
Automatic voltage boost
Automatic Torque Boost
35

F 064 0.0 to 25.5 (Factory Default: 1.0)

during heavy load
0) Disable If terminals Y1, Y2, Relay T1 or T2 are programmed to
Overload Signal (OLO)
F 065 1) Enable signal OLO, F 065 must be set 1.
Terminals Y1, Y2, Relays T1, T2
Pg 34

(Factory Default: 0) (See F 058, F 059, F 060 or F 131 setting 5)

0) Signal Overload only when running at level speed (Factory Default: 0)
F 066 Overload Conditions (OLO)
1) Signal Overload at any speed
0) Disables Overload Stop (Factory Default: 0)
F 067 Fast Overload Stop
1) Enabled, Stops when overload is detected
Pg 34

30% to 200% of the RM5G rating

F 068 Fast Overload Amperage (Factory Default: 160%)
when F069 time is exceeded
F 069 Overload Delay Time 0.1 to 10 Seconds (Factory Default: 0.1)
Stall Prevention 30% to 200% Percentage of Motor's rated current (F 048). If stall is
F 070
during Acceleration (Factory set: 170%) detected acceleration will decline or speed levels.
Stall Prevention 30% to 200% Percentage of Motor's rated current (F 048).
F 071
during Level Speed (Factory set: 160%) If stall is detected the speed is reduced.
Pg 35

Stall Recovery 0.1 to 3200 sec. Acceleration Time after recovering from a stall at level
F 072 Factory Default
Acceleration Time speed.
Varies with HP
Stall Prevention 0.1 to 3200 sec. If stall conditions are decteded when running at level
F 073 Deceleration Time Factory Default speed, the speed will be reduced at the deceleration
during Level Speed Varies with HP rated of F073
Deceleration 0) Disable Stall Prevention during deceleration
35

F 074
Stall Prevention 1) Enable Stall Prevention during deceleration (Factory Default: 1)
F 075 DC Braking Amperage 0 to 150% Of the RM5G ampere rating on data label (Factory Default: 50%)
1 to 200 Sec. If F 082 is 2, while stopping, the motor will coast for the time
F 076 DC Braking Time setting of F 089 then DC is applied for the time of F076
Pg 23

(Factory Default: 0.5) Important: See page 21, section 4.17C

0 to 20 Sec. F 077 assists motors with staring problems.
Pre-start Motor
F 077 F077 delays start while applying DC to the motor.
Magnetizing Time (Factory Default: 0.0) F 075 sets the DC Amperage
0) Disable Passthrough ( Factory Default: 0 )
Pg 24

Power Interruption 1) Enable Passthrough

F 078 2) Switch Off when power is interrupted, motor coasts to stop
Response
3) Enable Controlled Deceleration Stop (See: F103, F104, F105, F106)
Low Voltage 220V motor, 130V to 192V (Factory Default: 175V)
24

F 079
Switch Off 480V motor, 230V to 384V (Factory Default: 320V)
0 to 16 If a fault is detected and then quickly corrects without
Pg 36 Pg 37

Limit of General Fault

F 080 intervention. The RM5G will continue to run (passthrough). F080
Passthroughs (Factory Default: 0) sets the number of permissible passthroughs
Switching Frequency Factory Default 0) 800 Hz 2) 5000 Hz 4) 10000 Hz 6) 15000 Hz
F 081
(i.e. Carrier Frequency) Varies with HP 1) 2500 Hz 3) 7500 Hz 5) 12500 Hz
0) Controlled Deceleration Stop (Factory Default: 0)
Pg 23

F 082 Stop Parameters 1) Coast to Stop (i.e. Freewheeling)

2) Coast then DC Braking, See F 076 and F 075
0) Enable Reverse (Factory Default: 0)
21

F 083 Reverse 1) Disable Reverse

F 084 Frequency Bypass 1 0 to 400 Hz, To avoid resonance problems (Factory Default: 0.0)
F 085 Frequency Bypass 2 0 to 400 Hz, To avoid resonance problems (Factory Default: 0.0)
Pg 33

F 086 Frequency Bypass 3 0 to 400 Hz, To avoid resonance problems (Factory Default: 0.0)
0 to 25.5 Hz F 087 applies to F 084, F 085 and F 086.
Frequency Bypass
F 087 Example: To create a bypass from 30 to 35Hz. Set F 084 to
Bandwidth (Factory Default: 0.0) 32.5Hz and F 087 to 2.5 Hz.
Note: Green indicates the function code can be changed when the motor is running
Gray indicates the function code can only be changed when the motor is stopped
Page 57
 0 to 200% If the Amperage exceeds F 088, the speed (frequency)
Amperage Tracking
F 088 will be reduced. F 088 is in percentage of the RM5G
(i.e. Current Limit) Factory Default 150% output rating on the data label
Pg 23

0.0 to 5.0 sec When F 082 is 2, F 089 is the delay time (coasting
F 089 DC Braking Delay Time
Factory Default 0.5 time) before DC braking is applied
V/F Pattern 0 to 100%
F 090
Tracking Start Point Factory Default 100%
F 091 Fault History Displays the last five faults
37

Locks Function Codes 0) Unlock functions codes: Max frequency is up to 120 Hz ( Factory Default: 0 )
Pg 37

1) Lock function code: Max frequency is up to 120 Hz

F 092 and
2) Unlock function codes: Max frequency is up to 400 Hz
120Hz or 400Hz Operation 3) Lock function codes: Max frequency is up to 400 Hz
Automatic Voltage 0) Disable AVR
F 093
Regulation (AVR) 1) Enable AVR ( Factory Default: 1 )
0) Disable Overload Protection
1) Thermal Protection
34

F 094 Overload Protection 2) Amperage Protection

3) Both Thermal and Amperage Protection ( Factory Default: 3 )
Input Voltage RM5G-2*** 190 to 240 Volts ( Factory Default: 220V )
15

F 095
(Reference for Program) RM5G-4*** 340 to 480 Volts ( Factory Default: 380V )
0.0 to 400 Hz Description for both F 096 and F 097
F 096 Creeping Start Frequency
Pg 36

Factory Default: 0.5 F 096 holds the frequency for the time length of F 097
0.0 to 25.5 sec. This function helps avoid excessive slip during acceleration
F 097 Creeping Start Time ( Rotor catch-up time )
Factory Default: 0.0
0) Disable GF
F 098 Ground Fault (GF)
1) Enable GF ( Factory Default: 1 )
Digital Meter Table
F 099 Digital Meter 1 Factory Default: 1 0) None (No Display) 3) Voltage Output 6) RPM
Pg 31

F 100 Digital Meter 2 Factory Default: 2 1) Hertz Output 4) DC Voltage (PN) 7) User Defined Meter
F 101 Digital Meter 3 Factory Default: 3 2) Speed Adjust, Hz 5) Amperage Output 8) Terminal Status
0) Linear (Factory Default: 1)
1) Economy: adjusts the voltage to the minimum required to maintain speed
Pg 32

F 102 V/F Pattern Selection 2) Squared Curve

3) 1.7th Power Curve
4) 1.5th Power Curve
When the power is interrupted the frequency will immediately be reduced
Power Interruption 0 to 20 Hz by this setting. A large decrease will cause hard braking. Example: The
F 103 motor is running at 60 Hz and F 103 is set 3 Hz. When the power is shut
Frequency Reduction
Factory Default: 3 off, the frequency immediately be reduced to 57 Hz (60-3 =57).

Power Interuption 0 to 3200 sec. If the power is interupted and F 106 is set 0 Hz and F 104 is set 15 sec.,
F 104 1st Deceleration Time the motor will decel to a stop in 15 sec. If F 106 is set 30 Hz the motor
from F 103 to F 106 Factory Default:15 will decel to 30 Hz in 15 sec.
Pg 24

Power Interuption 0 to 3200 sec. If the power is interupted and F 106 is set 0 Hz and F 104 is set 15 sec.,
F 105 2nd Deceleration Time the motor will decel to a stop in 15 sec. If F 106 is set 30 Hz the motor
from F 106 to stop Factory Default:15 will decel to 30 Hz in 15 sec.

Power Interuption 0.0 to 400 Hz, This frequency is the piont when the 1st decel time switches to the 2nd
F 106 Switch Point Frequency decel time. If F 106 is set 0 Hz, F106 is disabled.
from 1st to 2nd decel time Factory Default:0
F 107 filters the amount of signal change (i.e. deadband) to Vin
Vin and Iin 0.00 to 2.55
F 107 or Iin to adjust the speed. Increasing F 107 will affect the
Signal Filter Factory Default: 0.00 linearity of speed adjustment
Signals to the digital inputs must exceed the time setting of F
Pg 18

Digital Input 5 to 16 ms
F 108 108. Example: The Factory default time setting, the digital input
Response Time Factory Default: 10 ms will not respond to signals of less than 10 ms.
F 109 Reserved
Function codes F 110 through F 117 are for the KP-202B keypad
See section 5 on pages 41, 42 and 43 about these function codes
Note: Green indicates the function code can be changed when the motor is running
Gray indicates the function code can only be changed when the motor is stopped

Page 58
 Digital Speed 0) Clear the speed from memory when power is switched off. (Factory Default: 0)
F 118
Adjustment Memory 1) Save the speed in memory when power is switched off.
0) 0.01Hz 5) 0.25Hz 10) 1.00Hz
Digital Speed 1) 0.05Hz 6) 0.30Hz 11) 1.10Hz
From 10 to 250 the speed is
F 119 Adjustment Frequency 2) 0.10Hz 7) 0.35Hz 12) 1.20Hz
increased by 0.10Hz
Increments 3) 0.15Hz 8) 0.40Hz 13) 1.30Hz
4) 0.20Hz 9) 0.50Hz 14) 1.40Hz
Pg 18

1) 1 second
First Example: If F 119 is 10 and F 120 is 6, When a signal is recieved the
Digital Speed 2) 2 seconds
speed will only increase 1Hz. Second Example: If F
3) 3 seconds
F 120 Adjustment Operating 4) 4 seconds
119 is 10 and F 120 is 2. When a signal is kept on, the speed will
Mode immediatly increase by an increment of 1 Hz then stays level for 2 seconds,
5) 5 seconds
after 2 seconds the speed will increase continuously.
6) One Increment
Keypad Adjustment of When digital speed adjustment is used. The user can adjusted the speed with the
F 121 Digital Speed keypad by entering F 121. Important, don't operate F 121 and digital speed adjustment
Adjustment at the same time.
0) Analog Speed Reference Signal (Factory Default: 0)
Pg 20

Secondary
F 122 1) Keypad Speed Adjustment Note: X4 must be set: 0
Speed Adjustment 2) Digital Speed Adjustment See F 055
0) Vin and Iin are both enabled, The speed is the sum of both. (Factory Default: 0)
Terminals
1) Vin enabled, Iin disabled
F 123 Vin and Iin
2) Iin enabled, Vin disabled
Properties
3) Vin or Iin selected by X terminal programmed to +16 or -16
0) Frequency Limit
Pg 20

1) Speed Adjustment (Factory Default: 1)

F 124 Vin Properties 2) Current Limit
3) Voltage Limit
0) Frequency Limit
1) Speed Control (Factory Default: 1)
F 125 Iin Properties 2) Current Limit
3) Voltage Limit
Pg 19

0) 4~20mA (2 ~ 10V) (Factory Default:0)

F 126 Iin Scale
1) 0~20mA (0 ~ 10V)
Iin Maximum Scale 0.00 ~ 2.00
F 127
Pg 19

(Iin Gain) (Factory Default: 1.00)

Iin Minimum Scale "-1.00 ~ 1.00
F 128
(Iin Bias) (Factory Default: 0.00)
0) Hertz to motor 4) Iin signal
AM+ 1) Speed Adjustment Signal 5) DC Voltage (PN)
F 129 6) Voltage to motor
Pg 30

(Analog Output) 2) Amperes (Factory Default: 2)

3) Vin signal
AM+ Maximum Signal 0.00 ~ 2.00
F 130
(AM+ Gain) (Factory Default: 1.00)
Table for relay Ta2, Tc2
(Note: Relay +1 Open, -1 Close)
Factory Default: 1 !1) Rotation Detect !7) Low Input Voltage Detect
Pg 30

Relay 2 (SPST) !2) Level Speed Detect (F 061, F 062 !8) Braking
F 131 !3) Zero Rotation Detect !9) Low Voltage Passthrough Detect
Terminals Ta2, Tc2
!4) Freq., Output Detect (See F 063) !10) General Fault Passthrough Detect
!5) Overload Detect (see F 065) !11) General Fault Detect
!6) Stall Prevention Detect
Dynamic Braking 0.1 ~ 60.0 Hz Dynamic Braking ends when the speed crosses below the frequency
22

F 132 setting of F 132.

Ending Frequency (Factory Default: 0.5)
Keypad Display Entering F133 permits viewing the current limit setting in percentage
F 133 0 to 150% Note: If F001 is programmed 2 or 3, the Run and Stop keys are disabled
Current Limit
Table for F 134
0) Not active SAu) Save Program
CLF) Clear faults F 091 rES) Restore Previous settings
Pg 37

Commands
F 134 dEF60) Factory 60Hz settings rd_EE) Copy RM5 settings to Keypad
Default Display: 0
dEF50) Factory 50Hz settings Uur_EE) Copy Keypad settings to RM5G
Instructions for F 134. Scroll to the function required then press and hold the FUN/DATA key and wait
for the word "end" to appear.
Note: Green indicates the function code can be changed when the motor is running
Gray indicates the function code can only be changed when the motor is stopped Page 59
RM5G Supplement Users Manual Rev. 2015-12-18

RM5G Elementary Diagram

Optional Dynamic Brake Resistor

Models RM5G-4075 and higher

480V
P
PR P
have input voltage jumpers 460V
shown to the left. In the USA
440V
this jumper should be changed
to 480V, 460V or 440V 415V

Factory Default 380V 380V

R U T1
L1
P
V T2
Models: RM5G-4***
In the USA
Set F035 to 440V or higher L2
S DC Link
N
M
Factory default is 380V W T3
T
L3
PE

FWD
COM CN1 Digital meter plug, Serial output, Supports up to three meters

REV

X1 ( F 052 = 3 factory default: Multipul Speed Level 1)

X2 ( F 053 = 4 factory default: Multipul Speed Level 2) FM+ (F 044 = 0 factory default: Frequency Meter, i.e. Hz)
Analog Output Notes: Default 0 ~ 10 volts
Digital X3 ( F 054 = 1 factory default: Jog) M- or GND RLMIN: 10K
IMAX 100A
Inputs
X4 ( F 055 = 2 factory default: Secondary Accel & Decel) AM+ (F 130 = 3 factory default: Amp Meter)

X5 ( F 056 = 7 factory default: External Fault Signal Input) Ta1

SPDT Relay
X6 ( F 057 = 6 factory default: Reset) 250VAC / 0.5A Tb1 (F 060 = 11 factory default: General Fault Detect)
SINK (factory default)
COM SOURCE Tc1
SW2
12V SPST Relay
250VAC / 0.5A Ta2
(F 131 = 1 factory default: Rotation Detect)
(VREF) VIN ( F 040 & F 041 factory default: 0 ~ 10 Volts) Tc2
GND
IREF IIN ( F 126 = 0 factory default: 4 ~ 20 mA) Y1 ( F 059 = 3 factory default: Zero Rotation Detect)

I (250 ohms, factory default, see J5) OPEN COLLECTOR

OPTO ISOLATED
V (20k ohms) TRANSITORS Y2 ( F 058 = 2 factory default: Level Speed Detect)
SW1 48VDC / 50 MA
500 ohms
CME Common Emitter

250 ohms (Factory Defualt)

J5

Page 60