(Iqs3/pu bsys2/xml/en/manuaI/4021528/4021528-titlepage.

html)

General Information
with Mechanically Actuated Injector
The Outer Base Circle Method overhead setting procedure can
be used for fixed time (PT®) and Hydraulic Variable
Timing/STC injectors, regardless of CPl or build date.
JOO-I 0

On engines with a hydro-mechanical STC valve, remove the oil

supply from the oil control valve. Plug the hose, cap, and fitting. --~Lqr
This prevents the engine from going into advance timing. tpEtvaus

Operate the engine at high idle for 5 minutes in normal timing

mode. This will allow all the lubricating oil to pump out of the
injector tappets so a correct injector adjustment can be made.

Shut the engine OFF.

with Electronically Actuated Injector

For engines with electronically actuated injectors, periodic valve
adjustment is not required. It is recommended that the valves
be adjusted only when an injector is removed.

The cylinders are numbered from the front gear cover end of 2 4 6 8 10 12 14 16
---;
the engine. RB@@®®®®@@
-

To determine the right and left bank on the QSK38 and QSK50
engine, stand at the rear of the engine and face the front. t
lB ®®®®C~®®(s1) '-

1 3 5 7 9 11 13 15
0:J600121
 When referring to system electronics, a standard cylinder
numbering system has been adopted. This is only used for the
electronic system components on engines with electronically
actuated injectors.

Each cylinder has two rocker levers. When facing the cylinder
head, the rocker lever on the left is the exhaust rocker lever.
The rocker lever on the right is the intake rocker lever.

If the push rods are removed for the service, make sure they
are installed in the same locations.

QSK38 Firing Order: 2 4 6 8 10 12

-
1R-6L-5R-2L-3R-4L-6R-1 L-2R-5L-4R-3L or 2-11-10-3-6-7-12-1- RS ® ® @)(4R) ~El@ -

4-9-8-5.
1
,

RB = Right Bank of cylinders.

LB
'-
G!cj ® GD® ® (~D I - ~

LB = Left Bank of cylinders. 1 3 5 7 9 11 02600054

QSK50 Firing Order: 2 4 6 B 10 12 14 16

-1

1R-1 L-3R-3L-2R-2L-5R-4L-8R-8L-6R-6L-7R-7L-4R-5L or 2-1-6- RS@@@@®®@@

5-4-3-10-7-16-15-12-11-14-13-8-9

RB = Right Bank of cylinders. lB @@®®®®®Cs1) '-

1 3 5 7 9 11 13 15
LB = Left Bank of cylinders. 03600121

The normal rotation direction for QSK38 and QSK50 is

clockwise, when viewed from the front of the engine.

Preparatory Steps
with Mechanically Actuated Injector
r 1
 AWARNINGA
Batteries can emit explosive gases. To reduce the
possibility of personal injury, always ventilate the
compartment before servicing the batteries. To reduce the
possibility of arcing, remove the negative (-) battery cable
first and attach the negative (-) battery cable last. ckaOOwa

AWARNINGA

When using a steam cleaner, wear safety glasses or a face

shield, as well as protective clothing. Hot steam can cause
serious personal injury.

• Disconnect the battery cables. See equipment

manufacturer service information.
• Steam clean the engine to prevent dirt from entering the
engine when the valve covers are removed. Refer to
Procedure 000-009 in Section O.
(/qs3/pu bsys2/xml/en/procedures/28/28-000-009. html)
• Remove the rocker lever covers. Refer to Procedure 003-
011 in Section 3. (/qs3/pubsys2/xml/en/procedures/28/28-
003-011-tr.html)

with Electronically Actuated Injector

AWARNINGA

Batteries can emit explosive gases. To reduce the

possibility of personal injury, always ventilate the
compartment before servicing the batteries, to reduce the
possibility of arcing, remove the negative H battery cable
first and attach the negative (-) battery cable last.

AWARNINGA

When using a steam cleaner, wear safety glasses or a face

shield, as well as protective clothing. Hot steam can cause
serious personal injury.

• Disconnect the battery cables. See equipment

manufacturer service information.
• Steam clean the engine to prevent dirt from entering the
engine when the valve covers are removed. Refer to
Procedure 000-009 in Section O.
(/qs3/pubsys2/xml/en/procedures/28/28-000-009.html)
• Remove the rocker lever covers. Refer to Procedure 003-
011 in Section 3. (/qs3/pubsys2/xml/en/procedures/28/28-
 003-011-tr.html)

Adjust
with Mechanically Actuated Injector
,
Valve and injector adjustment marks are in three locations. "
\ @)
Valve and injector adjustment marks are on the vibration
damper. The marks must be aligned with the pointer.
~ \ 6~"S~

)~ il6iaga :

& CAUTION &

When using the starter covers on the right bank, the marks
on the flywheel that begin with an "A" must be used or the
valves and injectors will not be adjusted correctly, causing
damage to the push rods.
il61agh

For valve and injector adjustment marks on the flywheel, with

the engine barring device located on the right bank of the
engine:

<8 The starter bore cover must be removed to see the marks.

& CAUTION &

When using the starter covers on the left bank, the marks
on the flywheel that begin with a "C" must be used or the
valves and injectors will not be adjusted correctly, causing
damage to the push rods.
it61agc

For valve and injector adjustment marks on the flywheel, with

the engine barring device located on the left bank of the engine:

<8 The starter bore cover must be removed to see the marks.

This illustration also shows the engine barring device. To use

the device, remove the clip and push the device shaft toward
the flywheel. The barring device must be rotated
counterclockwise to turn the flywheel and crankshaft in the
direction of normal rotation.

r 1
The following is the firing order for ail K38 engines.

• 1R-6L-5R-2L-3R-4L-6R-1 L-2R-5L-4R-3L
Note: Not all K50 engines have the same firing order.
Some engines manufactured after September 1986
have a revised firing order. These engines have decals
on the rocker lever covers and the engine dataplate is
stamped with "REVISED FIRING ORDER".
The following is the standard firing order for all K50 engines
which were manufactured before September 1986.

• 'I R-1 L-3R-3L-7R-7L-5R-5L-8R-8L-6R-6L-2R-2L-4R-4L

The following is the "REVISED FIRING ORDER" used on some

engines built after September, 1986.

• 1R-1 L-3R-3L-2R-2L-5R-4L-8R-8L-6R-6L-7R-7L-4R-5L

Two full engine rotations are required to adjust the valves and
injectors on K38 and K50 engines.

The normal rotation direction for K38 and K50 engines is

clockwise, when viewed from the front of the engine.
\

\1
The valve set is represented by"VS". Ignore the "TC" (top
center) marks while setting the valves and injectors. J ~
it600wa

Determine the cylinder in position for valve set:

• The crossheads and valves are ready to be adjusted on

the cylinder that has all the valves closed
• Check the two cylinders shown on the "VS" mark.

Note: The KTA50-G3, KTA50-G4, KTTA50-G2,

K2000E, K1800E, and K1500E engines contain a unique
camshaft that creates a noticeable difference in the
height of the valve adjusting screws. When the valves
are properly adjusted on these engines, the exhaust
valve adjusting screw will have approximately one
thread visible above the top of the lock nut. The intake
,
G~~~
~
;:,:~,,:~:~,
~
~-
:~ ;~®
_-=--=====- -
"
--I
=,~J
rh4(X)ub

valve adjusting screw will have approximately three

threads visible above the top of the adjusting screw.
If the rocker lever assemblies have been removed, use this step
to determine the cylinder to be set.

All adjusting screws must be loose on all cylinders, and the

push rod must remain in alignment.

Perform this step on both cylinders to be checked.

Hold both rocker levers against the crossheads. Turn the

adjusting screws until they touch the push rods. Turn the lock
nuts until they touch the levers.
The cylinder with the adjusting screws that are nearly the same
height (intake screw can be up to two threads above the
exhaust) is ready for valve adjustment. The second cylinder that
is not ready for adjustment will have the adjusting screw for the
exhaust valve more than five threads above the intake screw.

The push rods will be close to the same height above the top of
the rocker lever housing on the cylinder ready for valve
adjustment.

& CAUTION &

Use the correct chart for the engine being serviced or the
parts can be damaged.

If the rocker levers have not been removed, wiggle the valve
rocker levers on the two cylinders in question. The crossheads
and valves on the cylinder where both levers feel loose are
ready to adjust.

After identifying the cylinder with the valves ready to be

adjusted, use the following charts for the sequence. The steps
and specifications for adjusting the crossheads, valves, and
injectors follow the charts.

Adjustment can begin on any valve set mark. In the illustration,

assume the 1R-6R or 1 R-8R marks are aligned and the
adjusting screw height for the valves on the cylinder number 1
right-bank are closed and ready to adjust.

The following charts give the crosshead, valve, and injector

adjustment sequence. ~
it600wa

K38 (Outer Base Circle) Valve and Injector Adjustment Chart

Valves Closed Adjust Valves Adjust Injectors
Valve Set Mark "VS" On Cylinder Number On Cylinder Number On Cylinder Number
(L - Left-Bank) (R- (L - Left-Bank) (R- (L - Left-Bank) (R- (L - Left-Bank) (R-
Right-Bank) Right-Bank) Right-Bank) Right-Bank)
1R-6RVS 1R 1R 2R
6L-1L VS 6L 6L 5L
5R-2RVS 5R 5R 4R
2L-5L VS 2L 2L 3L
3R-4RVS 3R 3R 1R
4L-3L VS 4L 4L 6L
1R-6RVS 6R 6R 5R
 K38 (Outer Base Circle) Valve and Injector Adjustment Chart
Valves Closed Adjust Valves Adjust Injectors
6L-1L VS 1L 1L 2L
SR-2RVS 2R 2R 3R
2L-SL VS SL SL 4L
3R-4RVS 4R 4R 6R
4L-3L VS 3L 3L 1L
K50 (Outer Base Circle) Valve and Injector Adjustment Chart
Valves Closed Adjust Valves Adjust Injectors
Valve Set Mark "VS" On Cylinder Number On Cylinder Number On Cylinder Number
(L - Left-Bank) (R- (L - Left-Bank) (R- (L - Left-Bank) (R- (L - Left-Bank) (R-
Right-Bank) Right-Bank) Right-Bank) Right-Bank)
1R-8R VS 1R 1R 6R
1L-8L VS 1L 1L 6L
3R-6R VS 3R 3R 2R
3L-6L VS 3L 3L 2L
2R-7R VS 7R 7R 4R
2L-7L VS 7L 7L 4L
4R-SRVS SR SR 1R
4L-SL VS SL SL 1L
1R-8R VS 8R 8R 3R
1L-8L VS 8L 8L 3L
3R-6R VS 6R 6R 7R
3L-6L VS 6L 6L 7L
2R-7R VS 2R 2R SR
2L-7L VS 2L 2L SL
4R-SRVS 4R 4R 8R
4L-SL VS 4L 4L 8L

Note: For K50 STC and Hydraulic Variable Timing engines, it is important to know if the
engine has the standard firing order or the revised firing order. Do not use the standard
firing order sequence for uprate engines manufactured after September, 1986, that have
the revised firing order. All engines that have the "REVISED FIRING ORDER" have
STC or Hydraulic Variable Timing injectors and are identified as revised on the engine
dataplate. These engines also have decals on the rocker lever covers.
K50 (Outer Base Circle) Revised Firing Order with STC or Hydraulic Variable Timing Valve
and Injector Adjustment Chart
Valves Closed Adjust Valves Adjust Injectors
Valve Set Mark "VS" On Cylinder Number On Cylinder Number On Cylinder Number
(L - Left-Bank) (R- (L - Left-Bank) (R- (L - Left-Bank) (R- (L - Left-Bank) (R-
Right-Bank) Right-Bank) Right-Bank) Right-Bank)
1R-8R VS 1R 1R 6R
 K50 (Outer Base Circle) Revised firing Order with STC or Hydraulic Variable Timing Valve
and Injector Adjustment Chart
Valves Closed Adjust Valves Adjust Injectors
1L-8L VS 1L 1L 6L
3R-6RVS 3R 3R 7R
3L-6L VS 3L 3L 7L
2R-7RVS 2R 2R 4R
2L-7L VS 2L 2L 5L
4R-5RVS 5R 5R 1R
4L-5L VS 4L 4L 1L
1R-8RVS 8R 8R 3R
1L-8L VS 8L 8L 3L
3R-6RVS 6R 6R 2R
3L-6L VS 6L 6L 2L
2R-7RVS 7R 7R 5R
2L-7L VS 7L 7L 4L
4R-5RVS 4R 4R 8R
4L-5L VS 5L 5L 8L
;~~~ e-
Note: Some engines have guideless crossheads and t?/ k-
do not require adjustment.
Note: Crosshead adjustment must always be made
before attempting to adjust the valves. ~f x '-~'~~~~&~"
(~~xJi1~~~ II,Q)j
Adjust the crossheads on the cylinder that has both valves ~ /;cE,~
,r="

closed.
~~~
~~~ . ~ t;:l:; """'"

Loosen the crosshead adjusting screw lock nuts on the intake

and exhaust valve crossheads.

Use the following procedure to adjust both the intake and I~~ Ii" /11'
exhaust crossheads.
;~~ ~
lJf\ ~f\
Turn the adjusting screw out at least one turn. . / ) I l~ ~ ,JY Ji:-

Hold the crosshead down against its guide. =~,\' ~ r; j

Turn the adjusting screw in until it touches the top of the valve ~~~ ~ :--'<~;:
rh4cbllb

stem, but does not raise the crosshead.

Hold the adjusting screw in this position. The adjusting screw ~~II I~~~
'Ch8'~ "='
must not turn when the lock nut is tightened to its torque value. .~ \' ~I:\ .:1
" """

~ir
;(,
Tighten the lock nut. The following torque values are given with
~.~
'::.;; r::;
and without torque wrench adapter (1). Part Number 3163196.

~~
..

Torque Value: J0 -2b

With Adapter 35 n-m [ 26 ft-Ib]
Torque Value:
Without Adapter 40 n-m [ 30 ft-Ib ]

Valve Adjustment
0.36 mm
mm in I [0.014 in]

0.69 Exhaust 0.027

0.36 Intake 0.014

rh~CCL;d

Select a feeler gauge for the correct valve lash specification.

Use service tool, Part Number 3163171 (intake) or Part Number
3163172 (exhaust). Insert the gauge (2) between the rocker
lever and the crosshead.

~
.

Two different methods for establishing valve lash clearance are

described below. Either method can be used; however, the
torque wrench method has proven to be the most consistent. ~
• Torque Wrench Method: Use an inch pound torque wrench, )~~
Part Number 3376592, and tighten the adjusting screw. m~
mmmm j
Torque Value: 0.68 n·m [ 6 in-Ib ] ( rh6lQua

• Feeler Gauge Method: Use a screwdriver and turn the

adjusting screw only until the lever touches the feeler
gauge.

The adjusting screw must not turn when the lock nut is
tightened. f~ .
Tighten the lock nut to the value indicated below. "'1£ -'>
):~ .. -~~
Torque Value:
With Adapter 45 n·m [ 33 ft-Ib ] : ( r
'c:L-m------R~ n ~
-------~-= I J......-\..~Ul

Torque Value:
Without Adapter 60 n-m [ 44 ft-Ib ]
The feeler gauge must slide backward and forward with only a
small amount of drag.

Attempt to insert a feeler gauge that is 0.03 mm [0.001 in]

thicker. The valve lash is not correct when the thicker gauge
will fit.
 Repeat the adjustment process until the clearance is correct on
both the intake and exhaust valves for the cylinder being
adjusted.

Note: The torque wrench must be calibrated, have a

resolution of 0.28 N-m [2.5 in-Ib], and have a range of 17
to 23 N-m [150 to 204 in-Ib]. Do not use a clicker-type
torque wrench.
Use a dial type torque wrench to tighten the injector rocker lever
adjusting screw. If the screw causes chattering during setting,
repair the screw and lever as required.

Hold the torque wrench in a position that allows you to look in a

direct line at the dial. This is to make sure the dial will be read
accurately.

Tighten the adjusting screw to make sure the parts are in

alignment and to squeeze the oil out of the valve train.

Torque Value: 11 n-m [ 97 in-Ib ]

Loosen the adjusting screw at least one turn.

Tighten the adjusting screw.

Torque Value: 10 n-m [ 89 in-Ib ]

Hold the adjusting screw in this position. The adjusting screws

must not turn when the lock nut is tightened.

Tighten the lock nut.

Torque Value:
With Adapter 45 n-m [ 33 ft-Ib ]
Torque Value:
Without Adapter 60 n-m [ 44 ft-Ib ]

If the barring device was used, allow the spring to push the
shaft and clear the ring gear.

Install the clip.

09600095

with Electronically Actuated Injector

Note: The following procedure applies to the QSK38

MCRS engine.
If the rocker lever assemblies have been removed, complete
the following list on both cylinders:

• Lubricate the adjusting screw threads with clean engine oil

prior to making valve and injector adjustments.
• All adjusting screws must be loose on all cylinders, and the
push rods must remain in alignment.
• Hold both rocker levers against the crossheads. Turn the
adjusting screws until they touch the pushrods. Turn the
locknuts until they touch the levers.
• The push rods will be close to the same height above the
top of the rocker lever housing on the cylinder that is ready
for adjustment.
• The number of threads visible above the adjusting nut will
not be the same. There will be more threads visible on the
intake adjusting screw than on the exhaust.

The QSK38 engine has valve adjustment marks on the

vibration damper and on both sides of the flywheel housing.

Valve adjustment marks must be aligned with the pointer. If

not, a false adjustment can occur.

One pair of valves is adjusted at each pulley index mark, before

il6iagf
rotating the engine to the next index mark.

Two crankshaft revolutions are required to adjust all of the

valves.

& CAUTION &

When using the starter covers on the right bank, the marks
on the flywheel that begin with an A must be used or the J
valves will not be adjusted correctly, causing damage to
the engine.
il61agh

When using the valve adjustment marks on the flywheel, the

upper starter bore cover must be removed to see the marks.

The A marks must be used if the marks are viewed on the right
bank.

The C marks must be used if the marks are viewed on the left
bank.

& CAUTION &

When using the starter covers on the left bank, the marks
on the flywheel that begin with a C must be used or the
valves will not be adjusted correctly, causing damage to
 the engine.

This illustration shows the engine barring device. To use the

device, remove the clip and push the device shaft toward the
flywheel. The barring device must be rotated
counterclockwise to turn the flywheel and crankshaft in the it6!agc

direction of normal rotation.

VS represents the valve set. Ignore any TC (top center) marks

while setting the valves.

il61agh

Determine the cylinder in position for valve set:

The valves are ready to be adjusted on the cylinder that has all
of the valves closed.
Note: When all of the valves are closed, there is some
movement in the rocker levers.
Check the two cylinders shown on the VS mark.

If the rocker levers have not been removed, wiggle the valve
rocker levers on the two cylinders in question. Set the valves on
the cylinder where both levers feel loose.

Adjustment can begin on any valve set mark.

Use the following chart as a worksheet to keep track of where

you are in the valve set procedure.

QSK38 Outer Base Circle Valve Set

Valves Closed on Cylinder Adjust Valves on Cylinder
VS Mark
Number Number
1R-6RVS 1R (2) 1R (2)
6L-1L VS 6L (11) 6L(11)
5R-2RVS 5R (10) 5R (10)
2L-5L VS 2L (3) 2L (3)
3R-4RVS 3R (6) 3R (6)
4L-3L VS 4L (7) 4L (7)
1R-6RVS 6R (12) 6R (12)
6L-1L VS 1L (1) 1L (1)
5R-2RVS 2R (4) 2R (4)
QSK38 Outer Base Circle Valve Set
Valves Closed on Cylinder Adjust Valves on Cylinder
VS Mark
Number Number
2L-5L VS 5L (9) 5L (9)
3R-4RVS 4R (8) 4R (8)
4L-3L VS 3L (5) 3L (5)
Valve Clearances
mm in
Exhaust
Valves 0.69 MAX 0.027
(A)
Intake
Valves 0.36 MAX 0.014
(8)

There are two different methods used to set valve lash

clearance: Torque Wrench Method and Feeler Gauge Method;
both are described below. Either method can be used.
However, the torque wrench method has proven to be the most
consistent.

Make sure the crossheads are firmly in place on the valve

stems.

Select the proper feeler gauge for the valves being set. Use
service tool, Part Number 3163171 (intake) or 3163172
(exhaust).

Make sure the feeler gauge is under the center of the ball-and-
socket, or the socket can rock or tip, resulting in an incorrect
adjustment. Hold the swivel foot flat when checking the lash to
avoid false readings.

The adjustment screws must turn freely, or a false reading or

setting can occur.

Valve Adjustment - Torque Wrench Method

Make sure the parts are aligned, and squeeze the oil out of the
valve train by tightening the adjusting screw.

Loosen the adjusting screw at least one revolution.

Insert the feeler gauge between the rocker lever socket and the
crosshead.

Use torque wrench, Part Number 3376592, and tighten the

adjusting screw.
Torque Value: 0.68 n-m [ 6 in-Ib ]
Remove the feeler gauge.

The adjusting screw must not turn when the locknut is

tightened. locknut torque can be applied with or without torque
wrench adapter, Part Number 3163196.

Tighten the locknut.

Torque Value:
With Adapter 48 n-m [ 35 ft-Ib ]
Torque Value:
Without Adapter 60 n-m [ 44 ft-Ib ]
Attempt to insert a feeler gauge that is 0.03-mm [0.001-in]
thicker. The valve lash is not correct if the thicker feeler gauge
will fit.

Repeat the adjustment process until the proper lash is

obtained.

Valve Adjustment - Feeler Gauge Method

Make sure parts are aligned, and squeeze the oil out of the
valve and injector train by tightening the adjusting screw.

loosen the adjusting screw at least one revolution.

Insert the feeler gauge between the rocker lever socket and the
crosshead.

Tighten the adjusting screw until the rocker lever touches the
feeler gauge.

The adjusting screw must not turn when the locknut is

tightened. locknut torque can be applied with or without a
torque wrench adapter, Part Number 3163196.

Tighten the locknut.

Torque Value: c- ,
With Adapter 48 n-m [ 35 ft-Ib ] 00000122

Torque Value:
Without Adapter 60 n-m [ 44 ft-Ib ]
Attempt to insert a feeler gauge that is 0.03-mm [0.001-in]
thicker. The valve lash is not correct if the thicker feeler gauge
will fit.

Repeat the adjustment process until the proper lash is

obtained.
with Electronically Actuated Injector

Note: The following procedure applies to the QSK50

MCRS engine.
& CAUTION &

To reduce the possibility of engine damage, use a cylinder

head protective cover to prevent tools from falling into the •
eo ~22400276
cam follower cavity.

Install the cylinder head protective cover, Part Number

4918282, into the push tube hole.

This illustration shows the engine barring device. To use the

device, remove the clip and push the device shaft toward the
flywheel. The barring device must be rotated
counterclockwise to turn the flywheel and crankshaft in the
direction of normal rotation.

i!6lagc

The 'I R8R VS mark represents valve set location for cylinder 1
or 8 on the right bank. This mark will be used to set the valves
on engines with electronically actuated injectors. This will allow
all valves to be set in two positions.

Push the shaft in and rotate the barring device until the 1R8R
VS mark on the pulley is aligned with the mark that is cast into
the boss for the accessory drive seal on the front gear cover.

The number of threads visible above the adjusting nut will not
be the same. There will be more threads visible on the intake
adjusting screw than on the exhaust adjusting screw.

If the rocker lever assemblies have been removed, use this step
to determine the cylinder to be set.

All adjusting screws must be loose on all cylinders, and the

push rods must remain in alignment.

Perform this step on both cylinders to be checked.

Hold both rocker levers against the crossheads. Turn the

adjusting screws in until they touch the push rods. Turn the
locknuts until they touch the levers.

The push rods will be the same height above the top of the
rocker lever housing on the valves that should be loose.

r 1
If both number 1 cylinder rocker levers on the right bank are
loose, proceed to the next step. If the number 1 cylinder rocker
levers on the right bank are not loose, rotate the crankshaft 360
degrees and proceed to the next step.

If the number 1 cylinder on the right bank is at 1R8R VS and

both rocker levers are loose, the valve lash (overhead set) can
be checked on the following rocker levers:

Intake Exhaust
1R (2) 1R (2)
4R (8) 2R (4)
6R (12) 3R (6)
7R (14) 4R (8)
5L (9) 1L (1)
6L (11) 3L (5)
7L (13) 5L (9)
8L (15) 7L (13)

Valve Adjustment
mm in
Exhaust
Valves 0.69 MAX 0.027
(A)
Intake
Valves 0.36 MAX 0.014
(8)

Use service tool, Part Number 3163171 (intake) or Part Number

3163172 (exhaust). Select a feeler gauge for the correct valve
lash specification. Insert the feeler gauge between the rocker
lever socket and the crosshead.

Make certain the crossheads are firmly in place on the valve

stem tips. c- ,
00400164

Make certain the feeler gauge is under the center of the ball
and socket or the socket can rock or tip, resulting in an incorrect
adjustment. To avoid false readings, hold the swivel foot to
avoid binding while checking the valve lash.

Two different methods for establishing valve lash clearance are

discribed below:

.. Torque Wrench Method - use Part Number 3376592, inch-

pound torque wrench to tighten the adjustment screw to
 0.68 N-m [6 in-Ib] torque against the feeler gauge.
• Feeler Gauge Method - use a flathead screw driver and
turn the adjusting screw only until the lever touches the
feeler gauge.

Either method can be used. The torque wrench method has

proven to be the most consistent.

To set the valves using the torque wrench method, complete

the following steps:

1. Be certain the parts are in alignment, Tighten the

adjustment screw and squeeze the oil out of the valve
train.
2. Loosen the adjustment screw at least one revolution.
3. Insert the feeler gauge between the rocker lever socket
and the crosshead.
4. Use torque wrench, Part Number 3376592, and tighten the
adjustment screw.
5. Remove the feeler gauge.

Torque Value: 0.68 n-m [ 6 in-Ib ]

To set the valves using the feeler gauge method, complete the
following steps:

1. Make sure parts are aligned, and squeeze the oil out of the
valve and injector train by tightening the adjusting screw.
2. Loosen the adjusting screw at least one revolution.
3. Insert the feeler gauge between the rocker lever socket
and the crosshead.
4. Tighten the adjusting screw until the rocker lever touches
the feeler gauge.

The adjustment screw must not turn when the locknut is

tightened. Locknut torque can be applied with or without a
torque wrench adapter, Part Number 3163196.

Tighten the locknut.

For the torque method (with adapter), use torque wrench

adapter, Part Number ST-669.

Torque Value:
With Adapter 48 n-m [ 35 ft-Ib ]
Torque Value:
Without Adapter 60 n-m [ 44 ft-Ib ]
Attempt to insert a feeler gauge that is 0.03 mm [0.001 in]
thicker than the valve lash specification. The lash is not correct
when the thicker gauge will 'fit.
 Repeat the adjustment process until the proper clearance is
obtained.

Use the barring tool to rotate the crankshaft 360 degrees. Use
the previous steps and specifications to set the valve lash on
the following rocker levers:

Intake Exhaust
2R (4) 5R (10)
3R (6) 6R (12)
5R (10) 7R (14)
8R (16) 8R (16)
1L (1) 2L (3)
2L (3) 4L (7)
3L (5) 6L (11)
4L (7) 8L (15)

Remove the cylinder head protective cover, Part Number ®

4918282, from the push tube hole.

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o \~"~ ~~~~:~
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~_~~\ "'l:II"11 0
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22400276

Finishing Steps
with Mechanically Actuated Injector

&WARNING&
Batteries can emit explosive gases. To reduce the
possibility of personal injury, always ventilate the
compartment before servicing the batteries. To reduce the
possibility of arcing, remove the negative (-) battery cable
first and attach the negative (-) battery cable last. ckeOOwfJ

• Install the rocker lever cover. Refer to Procedure 003-011

in Section 3. (/qs3/pubsys2/xml/en/procedures/28/28-003-
011-tr.html)
• Connect the battery cables. See equipment manufacturer
service information .
• Operate the engine and check for proper operation.
 with Electronically Actuated Injector

AWARNINGA

Depending on the circumstance, fuel is flammable. Keep

all cigarettes, flames, pilot lights, arcing equipment, and
switches out of the work area and areas sharing
ventilation to reduce the possibility of severe personal
injury or death when working on the fuel system.

AWARNINGA

Batteries can emit explosive gases. To reduce the

possibility of personal injury, always ventilate the
compartment before servicing the batteries, to reduce the
possibility of arcing, remove the negative (-) battery cable
first and attach the negative (-) battery cable last.

• Install the rocker lever covers. Refer to Procedure 003-011

in Section 3 (/qs3/pubsys2/xml/en/procedures/28/28-003-
011-tr.html)
• Install the high pressure injector supply lines. Refer to
Procedure 006-051 in Section 6.
(/qs3/pubsys2/xml/en/procedures/28/28-006-051-tr.html)
• Connect the battery cables. See equipment manufacturer
service information.
• Operate the engine and check for proper operation.

last Modified: 01..Jun-2015