M1 - Supply Chain Management - Part 3 - Rest
M1 - Supply Chain Management - Part 3 - Rest
FALL
Part 3
First of all the company must clearly identify its needs and their relevant assessments.
During the need assessment process there are two categories of risk:
Risk of underestimating
Risk of overstatement
To define and secure at best its needs the company uses the SAFE (Sequential Analysis of
Functional Elements) requirements analysis method.
The purchasing function used to be part of the production function and enjoyed very little
status in the organisation.
Over the past few decades, however, the purchasing activity has grown in stature through
recognition of the contribution it makes to the success of any enterprise and it is now
recognised as a separate function:
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complexity of materials and components and the extreme competition met in the modern
market.
2. The purchasing function differs from most others in that those carrying out this work are
to a large extent tied to their own industry. However, there are many activities within the
purchasing function that are common to many industries and other types of enterprise.
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matters. A similar service is provided for production planning where information concerning
availability and continuity of supplies is vital if production is to be planned effectively.
Equally, production control benefits from the activities of the purchasing department since
this department is concerned with monitoring delivery performance of suppliers and finding
out alternative sources of supply if delays or breakdowns in the main sources of supply occur
or are likely to occur in near future.
3. The purchasing department also has a direct relationship with the marketing function. It is
because customers’ remarks and complaints, especially in respect of material quality, have a
direct bearing on what is purchased and, sometimes, where.
4. Purchasing is also very much to do with finance: the buying department is a major
spender in any organisation. Its link with the accounts department is, therefore, obvious.
Credit terms in regard to payment times and cash discounts are as important as the actual
purchase prices.
Again, proper timing of purchases can have a positive effect on working capital. If, for
example, credit terms are for remittance at the end of the month following delivery, then
orders for delivery in the first week of a month allow for two months’ credit before payment
is due.
Many such devices are also used by the purchasing department to benefit the financial
aspect of the organisation, very often, for example the buyer may be able to strike a good
bargain for the organisation, and an efficient purchasing officer is one who is always alert
and is able to make use of such favourable offers.
On the other hand, prudence must always prevail in this connection as the costs of storage
can easily absorb may savings made by favourable prices.
Purchasing Policy:
As with other functions, there must be a clear policy on purchasing laid down. This is, of
course, ultimately the responsibility of top management, but the purchasing officer will have
a great deal of advice to give on this matter:
1. Perhaps the first item of purchasing policy to be considered will be the level of stocks to
be carried. The normal pattern of deliveries by suppliers may determine this. If supplies are
generally constant then reliance can be placed on a continuing receipt of goods ordered, but
if they are erratic it may be more prudent to establish a stock to ensure regular input to
production.
Costs of holding stores, quantity discounts, the possible financial implications of production
stoppages, and vulnerability to deterioration and to theft will all play a part in making this
decision.
2. Secondly, certain raw materials are subject to wide price fluctuations. So it may be both
rational and profitable to purchase large quantities when they become available at low
prices. There are two advantages in doing this. First, the production department gains the
benefit of low-priced inputs which will lead to lower selling prices.
This will give the final products a competitive price edge. Alternatively, the lower cost may
give an opportunity to make higher profits if there is a market for the company’s product.
Second, when raw-materials prices rise the organisation may be able to dispose of its surplus
stocks at a profit and, thus, make a gain just by holding the stocks.
3. Thirdly, is entering into short- or long-term contracts for the purchase of materials to be
part of the purchasing policy or is it to be the policy to go to the market as and when
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materials are actually required? When prices generally are rising, or when supplies are
difficult or uncertain, such a practice is attractive.
On the other hand, being committed to one supplier at fixed prices may be damaging if
prices fall suddenly or supplies from the contractor fail for some reason.
Objectives of Efficient Purchasing:
The objectives of efficient purchasing can be set out in the “seven rights” which may be
expressed to buy:
a. the RIGHT goods
b. at the RIGHT price
c. in the RIGHT quantity
d. of the RIGHT quality
e. at the RIGHT time
f. delivered to the RIGHT place
g. on the RIGHT terms
These the seven aspects of efficient purchasing—are self-explanatory and enter into all
buying operations.
Stock Control:
1. The question of whether stocks of materials and components should be the responsibility
of the purchasing function has no universal answer. Some undertakings have such stocks
under the control of production on the basis that the physical availability of these items is
part of the manufacturing function.
Others say that as the purchasing department is responsible for procurement then it is this
department’s responsibility to control and account for stocks. Many others believe that
storage and stock control should be a department separate from either, particularly as the
financial value of stocks held is usually very considerable.
2. These three points of view are really relevant only where operations are conducted on
one site or on a very small number of nearby sites, and relate largely to manufacturing
activities. Other industries and activities such as building construction where operations are
carried out on sites have the question answered for them. Every building site and every civil
engineering site, for example, must of necessity have materials and components at hand
under the direct control of the site manager (by whatever name he is known).
3. The main objectives of stockholding and stock control are to ensure an adequate flow of
materials and components required for the organisation’s operations, to keep minimum
stocks commensurate with operational requirements to ensure the good physical condition
and safety of the stocks held and to reduce the possibilities of fraud and theft as much as
possible.
The procedures required to carry out these objectives will vary according to the types of
stores held) their physical disposition and the rates of usage.
4. Finally, there seems to be no common usage of the words stock(s) and stores and they are
used in the same sense most of the time.
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Purchasing evaluation provides vital feedback to the purchasing department as well as top
managements for assessing the effectiveness of an organization’s purchasing strategies and
decision-making processes.
Purchasing plays an ever increasingly important role in the supply chain especially in an
economic downturn.
Cost reduction of raw material and services can allow companies to competitively market
the price of their finished goods to win in a business.
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Purchasing Departments are tasked in sourcing goods or services at the best possible price
with the Right Quality the Quantity the Right Delivery. The possibilities of procuring cheaper
materials with quality desired from alternative sources as part of their daily activities.
1. Better Decision Making – From identified variances of planned results and actions can be
taken in the future to prevent further occurrences.
2. Better Communication – Such as analyzing certain invoices which would need an extra
check that would lead to better payment arrangement procedures and improve
understanding between purchasing and administration.
3. Better Visual – It makes things more visible with regular reporting against actual vs
Planned this enables a buyer to verify whether their expectations have been realized.
4. Better Motivation – An evaluation system can meet the personal and motivational needs
of each purchaser which can be used as constructive goal setting and developing personal
programs in purchasing.
There are several performance measurements that businesses can use when they measure
purchasing performance:
Purchasing Efficiency – Administrative costs are the basis for measuring purchase efficiency,
this performance measurement does not relate to the amount purchased items that the
department has procured but the measurement relates to how well the purchasing
department is performing in the activities they are expected to perform against the budget
that has been placed. If the purchasing costs are within budget, then the efficiency of the
purchasing department has met its expectations. If the department is using funds over and
above the budget then the purchasing function is not efficient.
Purchasing Effectiveness – Price that is paid for an item will not be necessarily a good
measurement of performance. Prices may fluctuate due to market conditions, availability
and other demand pressures in such situations purchasing departments may not be able to
control the price A popular method of assessing purchasing effectiveness is to review the
inventory turnover ratios. The ratio measures the number of times, on average that the
inventory is used, or turned, during the period.
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KPIs help to point in the direction where it improves performance levels. Improvement for
more efficient and sustainable procurement processes.
The three major groups of Purchasing KPI are Cost Savings, Quality, and Delivery of
purchased items.
Quality KPI’s
Products and services of low quality would affect an organizations product quality which
might add additional costs. KPI quantifies the purchase quality of the procurement branch.
Metrics such as percentage of rejections, goal is to lower these percentages, rejected
services from service providers, lowering the disapproval rate. Seller rejection rate rejected
goods which is important if it directly affects customers. Disruptions due to low quality, if the
company is facing continuity disruptions due to low quality focus on increasing the quality of
strategic materials. Setting a lower end quality standard for each article and the goal is to
follow the quality standards.
Delivery KPI’s
To establish strategies that can improve delivery as well as continuity of supply. Strategic
supply is important for organizations, late deliveries might affect supply chain continuity,
early deliveries can result in higher operational/Inventory costs. The goal is to have lower
number of errors against the requested time frame for deliveries. Deliveries that are on time
helps to Maintain continuity, improve inventory management which leads to cost savings.
The Accuracy of purchase orders is the outcome of suppliers delivering the right quantity of
right goods. Inaccurate purchase orders might result in additional inventory or operational
costs and shortage in quantity can interrupt continuity.
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It’s how an organizations management looks at the role and importance of function.
Management evaluates purchasing operations on parameters such as:
Commercial activity: Management is aware of the savings potential which purchasing may
represent. Parameters being used here are the total savings reported by purchasing, number
of quotations issued, variance reports, inflation reports, etc..
Part of integrated Logistics: Management becomes aware that price hunting has its
drawbacks and may lead to sub-optimization. Evaluation is aimed at quality improvement,
lead time reduction and improving supplier delivery reliability.
Strategic business area: Purchasing is actively involved in deciding the company’s core
business and reinforces the company’s competitive position. Management evaluates
purchasing amongst others on the number of changes in its supply base, number of tenders
and e-auctions, and its contribution to the bottom line in terms of savings realized.
Establishing KPI
An organization should figure out what stakeholder’s interest is and along with the
company’s strategies and future objectives. KPI’s are usually customized, looking for metrics
that reveal progress towards achieving goals.
Analysis of the data: management should look for interrelationships between means and
ends.
Following the analytical stage, various measures are developed, implemented and
subsequently refined. Prevent measures becoming too complex and too numerous, as
simplicity is key.
KPIs should be relevant to your business or department and simple to use. Key Indicators of
five or six would be enough, and not being overwhelmed by data it should not be about
taking hours gathering data.
Conclusion
There is no one-size-fits-all formula for every company. Goals as well as KPIs are most usually
custom.
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Several studies have been carried out on purchasing performance and the results are that
there is no one method that will cover every purchasing department.
Although these key measures are common, the weight placed on these measures are by no
means uniform and will vary between industries, businesses and services. In addition, the
importance of these measures to the overall effectiveness of a purchasing department will
change over time and therefore need to be assessed and modified periodically.
Whereas, procurement has the wider scope which not only includes purchasing but also
includes market survey, sourcing, identifying potential suppliers, selecting supplier,
negotiating price, performing quality checks, establishment of good relationship with
supplier, etc..
And exactly for these reasons that procurement is a vital business function and impacts the
performance of an organization. It may affect product quality, costing, timely delivery, and
customer satisfaction.
Understanding current performance, comparisons over time and using data to better
understand areas for improving performance of procurement are some of the key benefits
of developing as assessing KPIs.
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Key performance indicators (KPIs) can be used to analyse data based on performance
objectives and set actionable goals for improvement.
KPIs can be developed in conjunction with suppliers as well as others, and can be used to
measure the essential elements of the process.
KPIs enable the procurement department to control and optimize the quantity, quality,
costs, timing and sourcing of purchasing processes.
A procurement KPI or metric is a measurable value that tracks all relevant aspects of
obtaining or buying goods and services.
These measures can be developed at any time, but are often agreed at the beginning of a
contract.
It is important to agree measures which can be assessed easily, in terms of the availability of
the data as well as the data itself being objective and beyond dispute of either party.
The KPIs and metrics used will differ from organisation to organisation, but the following 15
most important procurement KPIs and metrics are some of the commonly used indicators to
help to measure and improve the performance of procurement, and can be categorized into
two types: KPIs for Quality and KPIs for Cost.
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On the example below, it is obvious that the first supplier is more reliable than any of the
five others: within the 1% of defective goods supplier 1 has, 80% of them still have no
impact.
2. Purchase Order Cycle Time: Know who to address your urgent orders to
The purchase order cycle time is a procurement KPI that covers the end-to-end ordering
process, from the moment a purchase order is created to the order approval, receipt, invoice
and finally payment of the order. It focuses on the order and does not include the creation
and delivery of the product or material itself.
On the example below, the cycle decreased to 3,9 days at its minimal in March 2017, before
increasing up to 6,3 days in June. The suppliers are divided into three categories classifying
their purchase cycle time: short (4 days or less), medium (5 to 8 days) or long (over 8 days).
This is a factor to take into account when purchasing: if the order is urgent, you may need to
know which supplier is able to handle it quickly.
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On the example below, the KPI shows the evolution of the number suppliers over the years,
divided into two categories: contracted suppliers and unlisted ones. Often enough,
companies prefer contracting suppliers so that they agree with their terms of compliance –
but not all suppliers agree, so they are unlisted. The contracted partners can be classified as
gold, silver or bronze according to certain criteria measuring the relationship through
discount, reliability, etc.
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For example, if the supplier availability was low, and you cannot rely on their stock, your
business can, consequently, suffer due to lack of products. The point is to monitor suppliers,
try to reach the highest quality score (above 90%), and re-evaluate the percentage of
returned items, availability, and the defect rate, in order to renegotiate future contracts and
agreements.
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On the example below, the compliance rate is of 68% overall, and it is broken down per type
of suppliers: the highest compliance rate is with software suppliers, with 75%, while the
lowest is with digital services with 9% of compliance.
It also tracked the general evolution over five years, with a pre-set target of 60% that is
reached in 2016 and 2017.
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8. Purchase Cost KPIs: Control the internal costs incurred by each purchase
It is the cost of purchase order.
This KPI calculates the average cost of placing a purchase order.
The cost of purchase order is one of the disputed procurement KPIs, as the definition and
application vary. In theory, this metric represents the average costs of processing an order,
from purchase creation to invoice closure.
There are various definitions for calculating the cost of purchase order e.g. whether you consider the
cost of indirect staff involved in the purchase. Each company can define and apply its own definition.
In practice, the costs to process internally the purchase order can include a staggering list of
variables. The company has to decide and consider what is the average cost to process a
purchase order, based on how long it takes to do so, by the staff directly or indirectly
involved.
On the example below, we have an average of (13,144/804) €16.34, which is within the
range.
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On the example below, we see that it went from €260k up to €480k five years later. It also
breaks down the cost reduction by supplier category (switches, battery, display, etc.) and we
see that the transistors’ section has the highest savings.
There are a lot of best practices to adopt to reduce the costs: you can streamline your
supplier lifecycle management, increase efficiency by leveraging supply chain analytics, or
train your staff on how to save costs.
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10. Procurement Cost Avoidance: Avoid potential extra costs in the future
This procurement KPI focuses on the actions undertaken to reduce potential future costs,
like replacing parts before they fail, and inevitably damage other parts.
These are savings from the actions taken to reduce future task.
These saving are intangible to measure.
Cost avoidance is also called soft savings by opposition to the “hard” ones, since they do not
directly appear on the bottom line in a quantifiable way, but can still have a positive impact.
It can be neglected by the top management since it doesn't directly affect the income
statement.
Cost avoidance creates important strategic value as it often targets strategic spend like new
investments or technologies that have no comparable purchase for instance.
On the example below, it is calculated as a percentage that can be broken down into the
different categories of suppliers that you can track alongside the cost savings performed, to
better measure the impact of your efforts:
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The example below expresses the quarterly average by project, which gives additional
details about emergencies occurred.
In essence, if this metric is lower, the organization has a chance to save costs, improve
planning processes, and reduce supply risks, among other important impacts.
These indications will, consequently, show how effective the planning is, and whether the
company needs to adjust future strategies.
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