2022-03-24 ITP For Fabrication and Erection of Structural
2022-03-24 ITP For Fabrication and Erection of Structural
TRANSMITTAL
To: Mr. Zoilo S. Dela Cruz Project Title. Hinulugang Taktak Sewage Treatment Plant
Consortium Project Manager
Frey-Fil and Toshiba Water Solutions (in consortium) Date: March 24, 2022
83 West Bldg. No. 83 West Avenue, Brgy. Paltok
Quezon City, Philippines Transmittal No. 283857 - 717
Document Type:
General Design CM Billing
Issued For:
Review / Approval Information Only RFI Others / Remarks
Rev.
Item Document Ref. no Description Remarks
No.
1 HTSTP-PR-QA-000-004 A ITP for Fabrication and Erection of Structural Code 1
………nothing to follow………..
Others / Remarks:
Received By:
Signature: Date:
Reference No. 22021-0190-FFCTWS-MWCI-T-2021-00680
TRANSMITTAL
To: Mark Gilbert Project Title. Hinulugang Taktak Sewage Treatment Plant
Engineer's Representative, ARUP+GHD
Date: March 15, 2022
Document Type:
General DDR CM Billing
Issued For:
Review / Approval Information Only RFI Others / Remarks
Rev.
Item Document Ref. no Description Remarks
No.
Others / Remarks:
Transmitted By:
Received By:
Name:
Signature: Date:
A Mar. 15, 2022 For Review JTI PBS ZSD
Client
Contractor
Engineer
Key Plan
ITP for Fabrication and Erection of
Structural
Project Document
Discipline Code Structure ID Document Nº Rev
Code Type
2.0 METHODOLOGY
Contract Document Project Manager
Fabrication, Pre-Assembly and Erection Approved Submission of
2.1 Review Relevant Standard As per Specification 100% QAQC Manager H R R
Procedure Methodology
Specification Design Manager
Quality Control Procedure for Contract Document Project Manager
2.2 Fabrication, Pre-assembly Review Relevant Standard As per Specification 100% QAQC Manager Approved Methodology H R R
and erection Specification Design Manager
Project Manager
2.3 Sand Blasting Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.4 Painting Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.5 Insulation Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.6 Fire Proofing Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.7 Non Destructive Test (NDT) Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
5.0 FABRICATION
Verification of correctnes of ASME B31.3 Field Engineer
5.1 Welding Procedure Specification Welding Procedure Specification 100% Structural Steel Checklist H W S
the procedure AWS D1.1 QC Engineer
Structural Steel Checklist
ASME B31.3 Field Engineer Welder or Welding Operator
5.2 Welders Performance Qualification Verify welders qualification Conforming the AWS D1.1 100% H W S
AWS D1.1 QC Engineer Performance Qualification
Record
Confirm Dimension
Verification
Inspection of Structural Steel Weld Fit- ASME B31.3 Approved Drawing Field Engineer
5.3 Visual Inspection of 100% Inspection Report H W S
up, tack welding, dimensional check AWS D1.1 Welding Procedure Specification QC Engineer
workmanship including weld
quLITY
Confirm welding works are
carried out in accordance
with approved procedure
Conforming to AWS D1.1
ASME B31.3 Field Engineer
5.4 Field Welding Welding Procedure Specification As per approved Specification Inspection Report H W S
Visual inspection of welding AWS D1.1 QC Engineer
As per Approved Drawing
Non Destructive Testing of
Welding Works
ASME B31.3 Field Engineer
5.5 Weld Repair Work Visual and NDT Test Welding Procedure Specification As per approved Specification Inspection Report H W S
AWS D1.1 QC Engineer
Visual
Field Engineer
5.6 Painting Verification of coating Approved Procedure Approved Procedure 100% Inspection Report H W S
QC Engineer
thickness
Field Engineer
5.7 Tagging Visual and Dimensional Approved Drawing Approved Procedure 100% Inspection Checklist H W S
QC Engineer
Confirm torque
Alignment & verticality Check (after bolt Field Engineer
7.9 Visual Approved Drawing As per Approved Drawing 100% Inspection Checklist H W S
tightening and or welding) QC Engineer
Confirm grouting is Grouting shall be done after column Field Engineer Grout Inspection Report
7.10 Grouting Approved Drawing 100% H W S
complete verticality is plumbed QC Engineer Test Report
Receiving and Inspecting of Structural Field Engineer
7.11 Visual and Dimensional Approved Procedure Approved Drawing 100% Inspection Checklist H W S
Steel Parts QC Engineer
Approved Materials Specification ,
Painting / Coating Repair works ( if Verification of Coating Approved Procedure for Field Engineer
7.12 Material Brochure & Catalogue Random Inspection Checklist H W S
applicable) Thickness Painting Works QC Engineer
Specification
Full penetration Butt Welds 50 % and
AWS D1.1 Field Engineer
7.13 Non Destructive Examination Visual Dye penetrant testing (PT) 50% (for As per Specification Inspection Checklist H W S
Table 6.1 and 6.2 QC Engineer
site welds the above will be 100%)
Final Inspection of structures and
accessories (Ladders, stairs treads, Carry out final inspection of Field Engineer
8.12 Approved Drawing Approved Drawing 100% Inspection Report H W S
safety cages, Gratings, platforms, the structure QC Engineer
roofing, etc.)
Field Engineer
8.13 Fire Proofing Visual Approved Procedure As per Approved Specification Random Fire Proofing Report H W S
QC Engineer
Field Engineer
8.14 Insulation Visual Approved Procedure As per Approved Specification Random Insulation Report H W S
QC Engineer
Visual Random
AISC Field Engineer
8.15 Punch list & Final Check list Verification of all Approved Drawing Random Punchlist Report H W S
ASME B31.3 QC Engineer
3 records 3 of 4
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-004-A
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI
4 4 of 4