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2022-03-24 ITP For Fabrication and Erection of Structural

The document is an inspection and test plan for the fabrication and erection of structural steel works for a sewage treatment plant project. It outlines verification tasks to review scope of work and drawings, steel structure specifications, and the methodology for fabrication, pre-assembly and erection. The tasks will be verified by the quality assurance/quality control manager and overseen by the project manager according to the contract documents and relevant design standards.

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0% found this document useful (0 votes)
758 views7 pages

2022-03-24 ITP For Fabrication and Erection of Structural

The document is an inspection and test plan for the fabrication and erection of structural steel works for a sewage treatment plant project. It outlines verification tasks to review scope of work and drawings, steel structure specifications, and the methodology for fabrication, pre-assembly and erection. The tasks will be verified by the quality assurance/quality control manager and overseen by the project manager according to the contract documents and relevant design standards.

Uploaded by

jaymar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 7

c/o Arup, 36th Floor, The Podium West Tower

#12 ADB Avenue Corner


Julia Vargas Avenue Ortigas Center
Mandaluyong City 1550, Philippines

TRANSMITTAL
To: Mr. Zoilo S. Dela Cruz Project Title. Hinulugang Taktak Sewage Treatment Plant
Consortium Project Manager
Frey-Fil and Toshiba Water Solutions (in consortium) Date: March 24, 2022
83 West Bldg. No. 83 West Avenue, Brgy. Paltok
Quezon City, Philippines Transmittal No. 283857 - 717

Document Type:
General Design CM Billing

Issued For:
Review / Approval Information Only RFI Others / Remarks

Rev.
Item Document Ref. no Description Remarks
No.
1 HTSTP-PR-QA-000-004 A ITP for Fabrication and Erection of Structural Code 1

………nothing to follow………..

Others / Remarks:

Transmitted By: Franz Alberto Francisco


Arup+GHD Construction Manager

Received By:

Name: Company Stamp:

Signature: Date:
Reference No. 22021-0190-FFCTWS-MWCI-T-2021-00680

FREY-FIL and Toshiba Water Solutions (In Consortium)


Unit 10 Kapitolyo Arcade, 89 P. Oliveros St.
San Roque, Antipolo City, Rizal

TRANSMITTAL

To: Mark Gilbert Project Title. Hinulugang Taktak Sewage Treatment Plant
Engineer's Representative, ARUP+GHD
Date: March 15, 2022

Document Type:
General DDR CM Billing

Issued For:
Review / Approval Information Only RFI Others / Remarks

Rev.
Item Document Ref. no Description Remarks
No.

1 HTSTP-PR-QA-000-004 ITP for Fabrication and Erection of Structural

··················· nothing follows ················

Others / Remarks:

Transmitted By:

Zoilo S. Dela Cruz

Received By:
Name:

Signature: Date:
A Mar. 15, 2022 For Review JTI PBS ZSD

Rev Date DESCRIPTION MADE CHECKED APPR’D

Client

Katipunan Road, Balara, Quezon City, Philippines


Project

DESIGN AND BUILD OF HINULUGANG TAKTAK


SEWAGE TREATMENT PLANT (STP)
Taktak Road, Antipolo City, Rizal

Contractor

FREY-FIL and Toshiba Water Solutions (In Consortium)

Engineer

Key Plan
ITP for Fabrication and Erection of

Structural

Project Document
Discipline Code Structure ID Document Nº Rev
Code Type

HTSTP PR QA 000 004 A


FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-004-A
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI

1.0 REVIEW OF SCOPE OF WORK AND DRAWINGS


Project Manager
Review of Scope of Work and Contract Review Records
1.1 Contract Documents Review Relevant Design Standard Contract Documents for Construction 100% QAQC Manager H R R
Drawings Approved Design Drawings
Design Manager
Project Manager
1.2 Steel Structure Specification Contract Documents Verification Relevant Design Standard AISC 100% QAQC Manager Approved Specification H R R
Design Manager

2.0 METHODOLOGY
Contract Document Project Manager
Fabrication, Pre-Assembly and Erection Approved Submission of
2.1 Review Relevant Standard As per Specification 100% QAQC Manager H R R
Procedure Methodology
Specification Design Manager
Quality Control Procedure for Contract Document Project Manager
2.2 Fabrication, Pre-assembly Review Relevant Standard As per Specification 100% QAQC Manager Approved Methodology H R R
and erection Specification Design Manager
Project Manager
2.3 Sand Blasting Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.4 Painting Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.5 Insulation Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.6 Fire Proofing Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager
Project Manager
2.7 Non Destructive Test (NDT) Procedure Review Approved Specification 100% QAQC Manager Approved Methodology H R R
Design Manager

3.0 MATERIAL APPROVAL


Physical and Chemical
QAQC Manager Approved Material
3.1 Beam, Angle, Channel Properties As per Specification ASTM A36 or equivalent 100% H R S
Materials Engineer Submission
Dimension and Quality
Physical and Chemical
QAQC Manager Approved Material
3.2 Steel Plates, Flat Bar Properties As per Specification ASTM A36 or equivalent 100% H R S
Materials Engineer Submission
Dimension and Quality
Physical and Chemical
QAQC Manager Approved Material
3.3 Bolts, nuts Properties As per Specification As per Specification 100% H R S
Materials Engineer Submission
Dimension and Quality

4.0 MATERIAL RECEIVING, HANDLING AND STORAGE


As per Specification and Drawing
Visual Inspection and
No physical defects QC Engineer Mill Certificate
4.1 Beam, Angle, Channel Proper Cover Storage As per Specification 100% H W S
Safeguards against adverse Materials Engineer Inspection Report
Provision
environment
1 1 of 4
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-004-A
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI

As per Specification and Drawing


Visual Inspection and
No physical defects QC Engineer Mill Certificate
4.2 Steel Plates, Flat Bar Proper Cover Storage As per Specification 100% H W S
Safeguards against adverse Materials Engineer Inspection Report
Provision
environment
Visual Inspection and
QC Engineer Mill Certificate
4.3 Bolts, nuts Proper Cover Storage As per Specification As per Specification and Drawing 100% H W S
Materials Engineer Test Report
Provision
Visual Inspection and As per manufacturers
QC Engineer Mill Certificate
4.4 Welding Consumables Proper Cover Storage As per Specification recommendations. Storage-Temp. & 100% H W S
Materials Engineer Inspection Report
Provision Humidity control environment

5.0 FABRICATION
Verification of correctnes of ASME B31.3 Field Engineer
5.1 Welding Procedure Specification Welding Procedure Specification 100% Structural Steel Checklist H W S
the procedure AWS D1.1 QC Engineer
Structural Steel Checklist
ASME B31.3 Field Engineer Welder or Welding Operator
5.2 Welders Performance Qualification Verify welders qualification Conforming the AWS D1.1 100% H W S
AWS D1.1 QC Engineer Performance Qualification
Record
Confirm Dimension
Verification
Inspection of Structural Steel Weld Fit- ASME B31.3 Approved Drawing Field Engineer
5.3 Visual Inspection of 100% Inspection Report H W S
up, tack welding, dimensional check AWS D1.1 Welding Procedure Specification QC Engineer
workmanship including weld
quLITY
Confirm welding works are
carried out in accordance
with approved procedure
Conforming to AWS D1.1
ASME B31.3 Field Engineer
5.4 Field Welding Welding Procedure Specification As per approved Specification Inspection Report H W S
Visual inspection of welding AWS D1.1 QC Engineer
As per Approved Drawing
Non Destructive Testing of
Welding Works
ASME B31.3 Field Engineer
5.5 Weld Repair Work Visual and NDT Test Welding Procedure Specification As per approved Specification Inspection Report H W S
AWS D1.1 QC Engineer
Visual
Field Engineer
5.6 Painting Verification of coating Approved Procedure Approved Procedure 100% Inspection Report H W S
QC Engineer
thickness
Field Engineer
5.7 Tagging Visual and Dimensional Approved Drawing Approved Procedure 100% Inspection Checklist H W S
QC Engineer

6.0 CONTROL OF LIFTING, INSPECTION, MEASURING AND TESTING EQUIPMENT


Inspection, measuring and test Field Engineer
6.1 Verification for validity As per Specification Approved Procedure 100% Inspection Report H W S
equipment calibration QC Engineer
Field Engineer
6.2 Torque Wrenches Verification for validity As per Specification Approved Procedure 100% Inspection Report H W S
QC Engineer
Lifting Gears (Belt, Hook, Chain pulley, Verification for validity Field Engineer
6.3 As per Specification Approved Procedure 100% Inspection Report H W S
winch, hand tools) Visual QC Engineer
Verification for validity Field Engineer
6.4 Heavy Equipment e.g. Crane As per Specification Approved Procedure 100% Inspection Report H W S
Visual QC Engineer
2 2 of 4
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-004-A
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI

7.0 ASSEMBLY AND ERECTION


Receiving and Inspecting of Structural Field Engineer
7.1 Visual and Dimensional Approved Procedure Approved Drawing 100% Inspection Checklist H W S
Steel Parts QC Engineer
Assemble the Structural Steel Parts at Field Engineer Pre-assembled Structural
7.2 Visual and Dimensional Approved Procedure Approved Drawing 100% H W S
Ground QC Engineer Steel Report
Field Engineer
7.3 Check Elevation of Foundation Visual and Dimensional Approved Procedure Approved Drawing 100% Inspection Checklist H W S
QC Engineer
Field Engineer
7.4 Location of Anchor Bolts (if applicable) Visual and Dimensional Approved Procedure Approved Drawing 100% Inspection Checklist H W S
QC Engineer
Embedded Plates Installation (if Field Engineer
7.5 Visual and Dimensional Approved Procedure Approved Procedure 100% Inspection Checklist H W S
applicable) QC Engineer
Verification of lifting points & support
Approved Drawing Field Engineer
7.6 points (During transportation, Before & Visual and Dimensional Approved Procedure 100% Inspection Checklist H W S
AISC QC Engineer
after lifting the structure)
Field Engineer Structural Steel Installation
7.7 Structural Steel Installation Visual and Dimensional Approved Drawing AISC 100% H W S
QC Engineer Report
Confirm all nuts, bolts and
washers have been fitted.

Confirm erection bolts have


Field Engineer Bolt Tigthening Report
7.8 Anchor Bolt Tightening Check been replaced with high Approved Procedure As per Approved Drawing 100% H W S
QC Engineer Inspection Checklist
strength bolts (where
applicable)

Confirm torque
Alignment & verticality Check (after bolt Field Engineer
7.9 Visual Approved Drawing As per Approved Drawing 100% Inspection Checklist H W S
tightening and or welding) QC Engineer
Confirm grouting is Grouting shall be done after column Field Engineer Grout Inspection Report
7.10 Grouting Approved Drawing 100% H W S
complete verticality is plumbed QC Engineer Test Report
Receiving and Inspecting of Structural Field Engineer
7.11 Visual and Dimensional Approved Procedure Approved Drawing 100% Inspection Checklist H W S
Steel Parts QC Engineer
Approved Materials Specification ,
Painting / Coating Repair works ( if Verification of Coating Approved Procedure for Field Engineer
7.12 Material Brochure & Catalogue Random Inspection Checklist H W S
applicable) Thickness Painting Works QC Engineer
Specification
Full penetration Butt Welds 50 % and
AWS D1.1 Field Engineer
7.13 Non Destructive Examination Visual Dye penetrant testing (PT) 50% (for As per Specification Inspection Checklist H W S
Table 6.1 and 6.2 QC Engineer
site welds the above will be 100%)
Final Inspection of structures and
accessories (Ladders, stairs treads, Carry out final inspection of Field Engineer
8.12 Approved Drawing Approved Drawing 100% Inspection Report H W S
safety cages, Gratings, platforms, the structure QC Engineer
roofing, etc.)
Field Engineer
8.13 Fire Proofing Visual Approved Procedure As per Approved Specification Random Fire Proofing Report H W S
QC Engineer
Field Engineer
8.14 Insulation Visual Approved Procedure As per Approved Specification Random Insulation Report H W S
QC Engineer
Visual Random
AISC Field Engineer
8.15 Punch list & Final Check list Verification of all Approved Drawing Random Punchlist Report H W S
ASME B31.3 QC Engineer
3 records 3 of 4
FFC + TWS Consortium
INSPECTION AND TEST PLAN (ITP)- FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS
CONTRACT NO PROJECT NAME CLIENT DOCUMENT REFERENCE
A19-0769-07-ESWWHT-STP-HT1; Dated : 28.04.2021 DESIGN AND BUILD OF 16MLD HINULUGAN TAKTAK
MWCI/ ARUP/ GHD HTSTP-PR-QA-000-004-A
SEWAGE TREATMENT SEWAGE TREATMENT
VERIFICATION TASK
CONTROLLING TYPE OF INSPECTION/ PROJECT RESPONSIBLE VERIFYING
No. DESCRIPTION OF ACTIVITY ACCEPTANCE CRITERIA FREQUENCY OF TEST
DOCUMENT TEST METHOD REFERENCES PERSON DOCUMENTS FFC ARUP + GHD MWCI

PREPARED BY ABBREVIATIONS / DEFINITION


ITP Inspection and Test Plan
JAY MAR ISORENA H Hold Point : Prior notice, attendance, and clearance by the concerned party is required before next activity
FFC Materials Engineer W Witness Point : Prior notice, but work may proceed without waiting for acceptance by concerned party
R Review Point : a stage during construction activity where only review of records will be done
S Surveillance : Inspection during construction activity, but the work may proceed

4 4 of 4

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