Module 5
Module 5
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Module 5
Fuels and Combustion
“For many years to come, the greatest portion of the world’s power will
come from the combustion of fuels”
Fuels
q Combustible substance (may be solid, liquid or gas) having carbon as major
constituent gives energy while burning.
Energy: Heat or Light
q Reacts with oxygen leading to the formation of the product with the evolution of
heat at a rapid rate.
Fuel + O2 ® Products + Heat
q The energy liberated as heat can be used economically for domestic and
industrial purpose. Example wood, charcoal, kerosene, petrol, natural gas etc.
Classification of Fuel
Fuels can be classified:
a) On the basis of their occurrence
b) On the basis of physical state of aggregation
On the basis of occurrence
Primary
Fuels which are found
in nature. For e.g.-
Wood, Coal, Petrol,
Natural Gas.
Secondary
Fuels obtained after prcoessing
of natural fuels.For e.g.- Coke,
Charcoal, Kerosene oil, Coal
gas, Petrol
On the basis of physical state
Units of heat
Calorific values of solid and liquid fuels are usually expressed in calories per
gram (Cals/g) or Kilocalories per kilogram (Kcals/Kg) or British Thermal Units
per pound (B. Th. U./lb.);
whereas the calorific values of gases are expressed as Kilocalories per cubic
metre (K cals/m3) or British thermal units per cubic foot (B. Th. U./ft3) or
Centigrade Thermal Units per pound (C.H.U./lb) or C.H.U./ft3.
• Hydrogen is present in all most all the fuels & when the
calorific value of the fuel is determined experimentally, hydrogen
is converted into steam.
LCV/NCV– Low / Net calorific value
• It is the net heat produced when unit mass or volume of fuel has
been burnt completely and the products of combustion are
allowed to escape.
• In actual use of any fuel, the water vapour and moisture etc.
escape as such along with hot combustion gases. Since they are
not condensed. Hence a lesser amount of heat is available.
H2 + O à H2O
2g 16g 18g
A known mass of the fuel is burnt and the quantity of heat produced is
absorbed by water & measured, then the quantity of heat produced by
burning unit mass of fuel is calculated.
Bomb Calorimeter
Beckmann’s
thermometer Oxygen
valve
Electrically
Electrodes to operated stirrer
which Mg
wire is
attached Copper
calorimeter
Copper calorimeter
• The bomb is kept in a copper calorimeter having known quantity of water.
• Cotton Thread corrections: Cotton thread is used for the ignition of fuel,
so its burning also generates heat & it should be deducted.
• The principle is to burn the gas at a constant rate in a vessel & the
entire amount of heat produced is absorbed by water which is also
flowing at constant rate.
• From the volume of gas burnt, the volume of water collected and
mean rise in temperature of water, the calorific value of gaseous fuel
can be calculated.
Construction
A burner situated in chimney which is the
centre of the annual vessel.
= W(t2-t1)
Determine the GCV & NCV of the gaseous fuel per cubic meter at NTP, provided
that the heat liberated in condensation of water vapour and cooling the condensate is
587 Kcal/kg
SOLUTION:
ANS:
GCV= 3250 kcal/m3
LCV= 3103 kcal/m3
Problem
The following data were obtained in the Boy’s gas calorimeter experiments
The oxygen, if present in the fuel, is assumed to be present in the form of fixed
hydrogen [H2O]. So, the amount of hydrogen available for combustion
(As 8 parts of oxygen combine with one part of hydrogen to form H2O)
Dulong’s Formula
Depending upon the chemical composition of fuel, calorific value can be
estimated using Dulong’s formula
1 ⎡ ⎛ O⎞ ⎤
HCV = ⎢8080 * C + 34500 * ⎜ H − ⎟ + 2240 * S ⎥ kcal/kg
100 ⎣ ⎝ 8⎠ ⎦
9
𝐿𝐶𝑉 = 𝐻𝐶𝑉 − 𝐻 𝑥 587 = 𝐻𝐶𝑉 − 0.09𝐻 𝑥 587 𝑘𝑐𝑎𝑙/𝑘𝑔
100
Characteristics of a Good Fuel
• Easily available
• Ease of storage, transportation and handling
• Moderate ignition temperature---- Hydrogen content
• Smoke emission should be less---- Carbon content
• Should have low combustion rate-- Chemical composition and O2
• Higher calorific value– energy produced by one unit mass
• High suitability.
• Low combustion residue
• Low moisture content
• Size and Price
Coal
• Coal is a fossil fuel found under the earth crust commonly known as
coal beds or coal seams. It is formed from the dead plants and animals
by a process called coalification.
• All coals are of vegetable origin and are the remains of prehistoric
forests.
• Dead plants and animals are first converted into peat which in turn is
converted into lignite, after that bituminous coal and then anthracite.
Coal
• The factors of time, depth of beds, disturbance of beds and the
intrusion of mineral matter resulting from such disturbances have
produced the variation in the degree of evolution from vegetable fiber
to hard coal.
• The ash varies in different coals from 3 to 30 per cent and the moisture from 0.75 to 45
per cent of the total weight of the coal, depending upon the grade and the locality in
which it is mined.
• A large percentage of ash is undesirable as it not only reduces the calorific value of the
fuel, but chokes up the air passages in the furnace and through the fuel bed, thus
preventing the rapid combustion necessary to high efficiency.
• Moisture in coal may be more detrimental than ash in reducing the temperature of a
furnace, as it is non-combustible, absorbs heat both in being evaporated and
superheated to the temperature of the furnace gases.
Procedure:
• The weight of empty crucible is taken and 1 gm of coal sample is
taken in it (W1 gm).
• The crucible is kept in a oven at 105-110º C for a period of 60 min.
The crucible is then withdrawn from the oven & kept in a desiccator
for cooling. After cooling weight of the crucible is again taken (W2
gm).
% Moisture Content = (W1-W2)*100 / Weight of coal sample
Volatile Content:
• The volatile matter may be combustible gases (like H2, CO, CH4 &
other lower hydrocarbons) and non-combustible gases (like CO2 & N2).
Procedure:
• After the analysis of moisture content, the crucible with residual coal
sample is covered with a lid and it is heated at 950 +/- 20º C for 7
minutes in a muffle furnace. The crucible is taken out & air cooled inside
the desiccator and weighed (W3 gm).
Procedure:
• After the analysis of volatile matter, the crucible with residual coal
sample is heated without lid at 700 +/- 50º C for 1 hour in a muffle
furnace. The loss in weight of the sample is found out and the % of ash content
is calculated as,
% Ash Content = Weight of Ash formed *100 / Weight of coal sample
Fixed Carbon Content:
• After the determination of moisture, volatile content and ash content the
remaining matter is Fixed Carbon.
• The percentage of fixed carbon helps in designing the furnace and the shape of
the fire-box.
ANS:
Moisture = 3.4 %; Volatile = 36.7%; Ash= 9.8%; Carbon= 50.1%
Ultimate Analysis
Elemental Analysis of Coal
It involves the determination of percentage of:
• Oxygen content: High Oxygen content coals have high moisture & low
calorific value. Thus a good quality coal should have low % of oxygen.
Determination of Carbon & Hydrogen
A known quantity of coal (about 1-2 gm) is burnt in the current of dry oxygen
when carbon and hydrogen in coal are oxidised to CO2 & H2O respectively.
C + O2 ® CO2
H2 + ½ O2 ® H2O
A gaseous product of combustion are passed through CaCl2 tube and potash
bulbs.
The CaCl2 tube contains weighted amount of anhydrous CaCl2 absorbs water.
CaCl2 + 7 H2O ® CaCl2.7.H2O
Digestion:
Sample (N)+
Conc. H2SO4 +
K2SO4
(NH4)2SO4
Determination of Nitrogen
The ash from the bomb calorimeter is extracted with dil. HCl. The acid
extracted is treated with BaCl2 to precipitate sulphate as BaSO4.
S + O2 ® SO42- ® BaSO4
• High Oxygen content coals have high moisture & low calorific value.
Thus a good quality coal should have low % of oxygen.
43
Dulong’s Formula
Depending upon the chemical composition of fuel, calorific value can be
estimated using Dulong’s formula
1 ⎡ ⎛ O⎞ ⎤
HCV = ⎢8080 * C + 34500 * ⎜ H − ⎟ + 2240 * S ⎥ kcal/kg
100 ⎣ ⎝ 8⎠ ⎦
9
𝐿𝐶𝑉 = 𝐻𝐶𝑉 − 𝐻 𝑥 587 = 𝐻𝐶𝑉 − 0.09𝐻 𝑥 587 𝑘𝑐𝑎𝑙/𝑘𝑔
100
Problem
A coal has following composition by weight: C= 90%; O=
3%; S= 0.5%; N= 0.5% and Ash= 2.5%. NCV of coal = 8490.5
Kcal/gm. Calculate the % of H and HCV.
%H= 3.5
HCV= 8675.4 kcal/Kg
Problem
The objective of good combustion is to release all of the heat in the fuel.
This can be done by controlling the "three T's" of combustion i.e.
(1) Temperature high enough to ignite and maintain ignition of the fuel
(2) Turbulence or intimate mixing of the fuel and oxygen,
(3) Time sufficient for complete combustion.
Too much, or too little fuel with the available combustion air may result
in unburned fuel and carbon monoxide generation.
Basic Stoichiometry
= (2.67 * C + 8 * H + S) Kg
By Volume
Air contains 21% by volume.
aii
Hence Air required = * (2.67 * C + 8 * H + S - O) m3
_a
aii
Mass of the Air = 2.67𝑋4 + 8𝑋 0.75 − 0.25 = 71.43 kg
_^
a o
GCV = 8080 %𝐶 + 34500 𝐻 − + 2240 𝑆 𝑘𝑐𝑎𝑙/𝑘𝑔
aii p
a r
= 8080𝑋 80 + 34500 15 − =11423 kcal/kg
aii p
Problem
1 kg of a fuel oil has the following composition on analysis C = 90%, H =
6%, S = 2.5%, O2 = 1%, ash = 0.5%. Calculate the quantity of the air
required for the complete combustion of 1kg of fuel by weight and by
volume.
Problem
A gaseous fuel has the following composition CO = 46%, CH4 = 10%,
C2H2 = 2%, N2 = 1% and H2 = 40% calculate the volume of air
required for the complete combustion of 1m3 of fuel.
Alternative Fuel
• Alternative fuel defines as a product that is substantially non-petroleum
which yields energy security and environmental benefits.